Q4X BANNER | Alldatasheet

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Technical content

Features

Figure 1. Sensor Features—Threaded Barrel Models Figure 2. Sensor Features—Flush Mount Models The display is a 4-digit, 7-segment LED. The main screen is the Run mode screen. Figure 3. Display in Run Mode

  1. Stability Indicator (STB—Green)
  • DYN—Dynamic (Amber)
  • FGS—Foreground Suppression (Amber)
  • BGS—Background Suppression (Amber) Output Indicator On—Outputs conducting (closed)
  • Off—Outputs not conducting (open) Stability Indicator (STB)
  • On—Stable signal within the specified sensing range Flashing—Marginal signal, the target is outside the limits of the specified sensing range, or a multiple peak condition exists Off—No target detected within the specified sensing range Active TEACH Indicators (DYN, FGS, and BGS) DYN, FGS, and BGS all off—Two-point TEACH mode selected (default)
  • DYN on—Dynamic TEACH mode selected
  • FGS on—Foreground suppression TEACH mode selected
  • BGS on—Background suppression TEACH mode selected
  • DYN, FGS, and BGS all on—Dual TEACH mode selected Q4X Stainless Steel Laser Sensor Original Document 181484 Rev. K

22 June 2018

Use the sensor buttons (SELECT)(TEACH), (+)(DISP), and (-)(MODE) to program the sensor.

  • Press and hold for longer than 2 seconds to start the currently selected TEACH mode (the default is two- point TEACH) (+)(DISP) Press to navigate the sensor menu in Setup mode
  • Press to change setting values; press and hold to increase numeric values
  • Press and hold for longer than 2 seconds to switch between light operate (LO) and dark operate (DO) (-)(MODE) Press to navigate the sensor menu in Setup mode
  • Press to change setting values; press and hold to decrease numeric values
  • Press and hold for longer than 2 seconds to enter Setup mode Note: When navigating the menu, the menu items loop. Laser Description and Safety Information CAUTION: Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. Do not attempt to disassemble this sensor for repair. A defective unit must be returned to the manufacturer. Class 1 Lasers Class 1 lasers are lasers that are safe under reasonably foreseeable conditions of operation, including the use of optical instruments for intrabeam viewing. Laser wavelength: 655 nm Output: < 0.20 mW Pulse Duration: 7 µs to 2 ms Installation Install the Safety Label The safety label must be installed on Q4X sensors that are used in the United States. Note: Position the label on the cable in a location that has minimal chemical exposure. 1. Remove the protective cover from the adhesive on the label. Wrap the label around the Q4X cable, as shown. 3. Press the two halves of the label together. COMPLIES WITH IEC 60825-1:2007 CLASS 1 LASER PRODUCT COMPLIES WITH 21 CFR 1040.10 AND 1040.11 EXC EPT FOR DEVIATIONS PURSUANT TO LASER NOTICE No. 50, DATED JUNE 24, 2007. BANNER ENGINEERING CORP. 714 10TH AVENUE NORTH MINNEAPOLIS, MN 55441 COMPLIES WITH IEC 60825-1:2007 CLASS 1 LASER PRODUCT

Figure 4. Safety Label Installation

Note: The input wire function is user-selectable; see the Instruction Manual for details. The default for the input wire function is off (disabled). Wiring Diagram—Flush Mount Models NPN Models Input Wire 10-30V dc Load PNP Models Load 10–30 V dc Input Wire Key 1 = Brown 2 = White 3 = Blue 4 = Black Note: Open lead wires must be connected to a terminal block. Note: The input wire function is user-selectable; see the Instruction Manual for details. The default for the input wire function is off (disabled). Cleaning and Maintenance Handle the sensor with care during installation and operation. Sensor windows soiled by fingerprints, dust, water, oil, etc. may create stray light that may degrade the peak performance of the sensor. Blow the window clear using filtered, compressed air, then clean as necessary using water and a lint-free cloth. Sensor Programming Program the sensor using the buttons on the sensor or the remote input (limited programming options). In addition to programming the sensor, use the remote input to disable the buttons for security, preventing unauthorized or accidental programming changes. See the Instruction Manual, p/n 181483 for more information. Setup Mode Access Setup mode and the sensor menu from Run mode by pressing and holding MODE for longer than 2 seconds. Use and to navigate through the menu. Press SELECT to select a menu option and access the submenus. Use and to navigate through the submenus. Press SELECT to select a submenu option and return to the top menu, or press and hold SELECT for longer than 2 seconds to select a submenu option and return immediately to Run mode. To exit Setup mode and return to Run mode, navigate to and press SELECT. Q4X Stainless Steel Laser Sensor 4 www.bannerengineering.com - Tel: +1-763-544-3164 P/N 181484 Rev. K

1 Shot, fixed output pulse duration

Figure 11. Sensor Menu Map—Channel 1

Use the following instructions to teach the Q4X sensor. The instructions provided on the sensor display vary depending on the type of TEACH mode selected. Two-point TEACH is the default TEACH mode. Press and hold TEACH for longer than 2 seconds to start the selected TEACH mode. 2. Present the target. 3. Press TEACH to teach the target. The target is taught and the sensor waits for the second target, if required by the selected TEACH mode, or returns to Run mode. Complete steps 4 and 5 only if required for the selected TEACH mode: 4. Present the second target. 5. Press TEACH to teach the target. The target is taught and the sensor returns to Run mode. See the Instruction Manual for detailed instructions and other available TEACH modes. The TEACH modes include:

  • Two-point static background suppression —Two-point TEACH sets a single switch point. The sensor sets the switch point between two taught target distances, relative to the shifted origin location. Dynamic background suppression —Dynamic TEACH sets a single switch point during machine run conditions. The sensor takes multiple samples and the switch point is set between the minimum and the maximum sampled distances. One-point window (foreground suppression) —One-point window sets a window (two switch points) centered around the taught target distance. One-point background suppression —One-point background suppression sets a single switch point in front of the taught target distance. Objects beyond the taught switch point are ignored. Dual intensity + distance —Dual mode records the distance and amount of light received from the reference surface. See Dual Mode Reference Surface Considerations on page 10 for more information about selecting a reference surface. The output switches when an object passing between the sensor and the reference surface changes the perceived distance or amount of returned light. Manual Adjustments Manually adjust the sensor switch point using the and buttons. From Run mode, press either or one time. The current switch point value flashes slowly. Press to move the switch point up or to move the switch point down. After 1 second of inactivity, the new switch point value flashes rapidly, the new setting is accepted, and the sensor returns to Run mode. Note: When FGS mode is selected (FGS indicator is on), manual adjustment moves both sides of the symmetrical threshold window simultaneously, expanding and collapsing the window size. Manual adjustment does not move the center point of the window. Note: When dual mode is selected (DYN, FGS, and BGS indicators are on), after the TEACH process is completed, use the manual adjustment to adjust the sensitivity of the thresholds around the taught reference point. The taught reference point is a combination of the measured distance and returned signal intensity from the reference target. Manual adjustment does not move the taught reference point, but pressing increases the sensitivity, and pressing decreases the sensitivity. When re-positioning the sensor or changing the reference target, re-teach the sensor. Light Operate/Dark Operate The default output configuration is light operate. To switch between light operate and dark operate, use the following instructions: Press and hold LO/DO for longer than 2 seconds. The current selection displays. 2. Press LO/DO again. The new selection flashes slowly. Press SELECT to change the output configuration and return to Run mode. Note: If neither SELECT nor LO/DO are pressed after step 2, the new selection flashes slowly for a few seconds, then flashes quickly and the sensor automatically changes the output configuration and returns to Run mode. Locking and Unlocking the Sensor Buttons Use the lock and unlock feature to prevent unauthorized or accidental programming changes. Three settings are available:
  • —The sensor is unlocked and all settings can be modified (default).
  • — The sensor is locked and no changes can be made. Q4X Stainless Steel Laser Sensor 6 www.bannerengineering.com - Tel: +1-763-544-3164 P/N 181484 Rev. K
  • —The switch point value can be changed by teaching or manual adjustment, but no sensor settings can be changed through the menu. When in mode, displays when the (SELECT)(TEACH) button is pressed. The switch point displays when (+)(DISP) or (-)(MODE) are pressed, but displays if the buttons are pressed and held. When in mode, displays when (+)(DISP) or (-)(MODE) are pressed and held. To access the manual adjust options, briefly press and release (+)(DISP) or (-)(MODE). To enter TEACH mode, press the (SELECT)(TEACH) button and hold for longer than 2 seconds. To enter mode, hold and press four times. To enter mode, hold and press seven times. Holding and pressing four times unlocks the sensor from either lock mode and the sensor displays . Specifications Sensing Beam Visible red Class 1 laser, 655 nm Supply Voltage (Vcc) 10 to 30 V dc Power and Current Consumption, exclusive of load < 675 mW Sensing Range—Threaded Barrel Models 500 mm models: 25 mm to 500 mm (0.98 in to 19.69 in) 300 mm models: 25 mm to 300 mm (0.98 in to 11.81 in) 100 mm models: 25 mm to 100 mm (0.98 in to 3.94 in) Sensing Range—Flush Mount Models 310 mm models: 35 mm to 310 mm (1.38 in to 12.20 in) 110 mm models: 35 mm to 110 mm (1.38 in to 4.33 in) Output Configuration Threaded Barrel Models: Bipolar (1 PNP and 1 NPN) output Flush Mount Models: PNP or NPN output, depending on model Output Rating 100 mA total maximum (protected against continuous overload and short circuit) Off-state leakage current: < 5 µA at 30 V dc PNP On-state saturation voltage: < 1.5 V dc at 100 mA load NPN On-state saturation voltage: < 1.0 V dc at 100 mA load Discrete Output Distance Repeatability Table 1: Discrete Output Repeatability—300/310 mm and 500 mm Models Distance (mm) Repeatability Threaded Barrel Models Flush Mount Models 25 to 50 mm 35 to 60 mm ± 0.5 mm 50 to maximum range 60 to 310 mm ± 1% of range Table 2: Discrete Output Repeatability—100/110 mm Models Distance (mm) Repeatability Threaded Barrel Models Flush Mount Models 25 to 100 mm 35 to 110 mm +/-0.2 mm Remote Input Allowable Input Voltage Range: 0 to Vcc Active Low (internal weak pullup—sinking current): Low State < 2.0 V at 1 mA max. Supply Protection Circuitry Protected against reverse polarity and transient overvoltages Response Speed User selectable:
  • —1.5 milliseconds
  • —3 milliseconds
  • —10 milliseconds
  • —25 milliseconds
  • —50 milliseconds Excess Gain—Threaded Barrel Models Table 3: Excess Gain ( Excess Gain2) Response Speed (ms) Excess Gain—90% White Card at 25 mm at 100 mm at 300 mm at 500 mm 1.5 200 100 20 7 3 200 100 20 7 10 1000 (500) 500 (250) 100 (50) 36 (18) 25 2500 (1000) 1250 (500) 250 (100) 90 (36) 50 5000 (2500) 2500 (1250) 500 (250) 180 (90) Excess Gain—Flush Mount Models Table 4: Excess Gain ( Excess Gain3) Response Speed (ms) Excess Gain—90% White Card at 35 mm at 110 mm at 310 mm 1.5 200 100 20 3 200 100 20 10 1000 (500) 500 (250) 100 (50) 25 2500 (1000) 1250 (500) 250 (100) 50 5000 (2500) 2500 (1250) 500 (250)
  • excess gain available in 10 ms, 25 ms, and 50 ms response speeds only
  • excess gain provides increased noise immunity
  • excess gain available in 10 ms, 25 ms, and 50 ms response speeds only
  • excess gain provides increased noise immunity Q4X Stainless Steel Laser Sensor P/N 181484 Rev. K www.bannerengineering.com - Tel: +1-763-544-3164 7

Beam Spot Size—300/310 mm and 500 mm Models Table 5: Beam Spot Size—300/310 mm and 500 mm Models Distance (mm) Size (Horizontal × Vertical) Threaded Barrel Models Flush Mount Models 25 35 2.6 mm × 1.0 mm 150 160 2.3 mm × 0.9 mm 300 310 2.0 mm × 0.8 mm 500 - 1.9 mm × 1.0 mm Beam Spot Size—100/110 mm Models Table 6: Beam Spot Size—100/110 mm Models Distance (mm) Size (Horizontal × Vertical) Threaded Barrel Models Flush Mount Models 25 35 2.4 mm × 1.0 mm 50 60 2.2 mm × 0.9 mm 100 110 1.8 mm × 0.7 mm Delay at Power Up < 750 ms Maximum Torque Side mounting: 1 N·m (9 in·lbs) Nose mounting: 20 N·m (177 in·lbs) Ambient Light Immunity > 5,000 lux at 300 mm > 2,000 lux at 500 mm Connector Threaded Barrel Models: Integral 5-pin M12/Euro-style quick disconnect Flush Mount Models: Integral 4-pin M12/Euro-style quick disconnect Construction Housing: 316 L stainless steel Lens cover: PMMA acrylic Lightpipe and display window: polysulfone Temperature Effect 0.05 mm/°C at <125 mm (threaded barrel models)/< 135 mm (flush mount models) 0.35 mm/°C at 300 mm (threaded barrel models)/< 310 mm (flush mount models) 1 mm/°C at 500 mm (threaded barrel models) Chemical Compatibility Compatible with commonly used acidic or caustic cleaning and disinfecting chemicals used in equipment cleaning and sanitation. ECOLAB® certified. Compatible with typical cutting fluids and lubricating fluids used in machining centers Application Note For optimum performance, allow 10 minutes for the sensor to warm up Environmental Rating IEC IP67 per IEC60529 IEC IP68 per IEC60529 DIN IP69K per DIN40050-9 Vibration MIL-STD-202G, Method 201A (Vibration: 10 Hz to 60 Hz, 0.06 inch (1.52 mm) double amplitude, 2 hours each along X, Y and Z axes), with unit operating Shock MIL-STD-202G, Method 213B, Condition I (100G 6x along X, Y and Z axes, 18 shocks), with sensor operating Operating Conditions 35% to 95% relative humidity Storage Temperature Required Overcurrent Protection WARNING: Electrical connections must be made by qualified personnel in accordance with local and national electrical codes and regulations. Overcurrent protection is required to be provided by end product application per the supplied table. Overcurrent protection may be provided with external fusing or via Current Limiting, Class 2 Power Supply. Supply wiring leads < 24 AWG shall not be spliced. For additional product support, go to www.bannerengineering.com. Supply Wiring (AWG) Required Overcurrent Protection (Amps) 20 5.0 22 3.0 24 2.0 26 1.0 28 0.8 30 0.5 Certifications Industrial Control Equipment 3TJJ Class 2 power UL Environmental Rating: Type 1 chemical compatibility certified ECOLAB is a registered trademark of Ecolab USA Inc. All rights reserved. Q4X Stainless Steel Laser Sensor 8 www.bannerengineering.com - Tel: +1-763-544-3164 P/N 181484 Rev. K

Figure 12. Minimum Object Separation Distance (90% to 6% reflectance)

Figure 13. Minimum Object Separation Distance (90% to 6% reflectance) detailed instructions for detecting clear or transparent objects, refer to the Instruction Manual, p/n 181483.

  • Matte or diffuse surface finish
  • Fixed surface with no vibration Dry surface with no build-up of oil, water, or dust 2. Position the reference surface between 50 mm and the maximum sensing range for threaded barrel models or between 60 mm and the maximum sensing range for flush mount models. Position the target to be detected as close to the sensor as possible, and as far away from the reference surface as possible. 4. Angle the sensing beam relative to the target and relative to the reference surface 10 degrees or more. Q4X Stainless Steel Laser Sensor 10 www.bannerengineering.com - Tel: +1-763-544-3164 P/N 181484 Rev. K

Banner Engineering Corp. Limited Warranty Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product. THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE. This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE. Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp. Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection applications when the product is identified as not intended for such purposes will void the product warranty. Any modifications to this product without prior express approval by Banner Engineering Corp will void the product warranties. All specifications published in this document are subject to change; Banner reserves the right to modify product specifications or update documentation at any time. Specifications and product information in English supersede that which is provided in any other language. For the most recent version of any documentation, refer to: www.bannerengineering.com. Q4X Stainless Steel Laser Sensor © Banner Engineering Corp. All rights reserved