PTN78060A TI | Alldatasheet
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C2* 3x 4.7 F Ceramic (Required) m C1* 100 F Electrolytic (Required) m C3* 100 F (Required) m GND GND V O PTN78060A (Top View) *See the for capacitor recommendation.Application Information #RSET is required to adjust the output voltage lower than -3 V. See the for values.Application Information STANDARD APPLICATION 4 5 RSET# 1 %, 0.05 W (Required) L O A D PTN78060A SLTS245A APRIL 2005 REVISED MAY 2005 15-W, WIDE-INPUT ADJUSTABLE POSITIVE-TO-NEGATIVE VOLTAGE REGULATOR MODULE General-Purpose, Industrial Controls, Up to 3-A Output Current HVAC Systems Wide-Input Voltage Test and Measurement, V to Medical Instrumentation Wide-Output Voltage Adjust AC/DC Adaptors, Vehicles, V to Marine, and Avionics High Efficiency (Up to 88%) Undervoltage Lockout Output Current Limit Overtemperature Shutdown Operating Temperature: C to C Surface-Mount Package Available The PTN78060A is a series of high-efficiency, buck-boost, integrated switching regulators (ISR), that represent the third generation in the evolution of the (PT)78NR100 series of products. In new designs, the PTN78060A series should also be considered in place of the PT6640 series of single in-line pin (SIP) products. In all cases, the PTN78060A has either similar or improved electrical performance characteristics. The caseless, double-sided package has excellent thermal characteristics, and is compatible with TI's roadmap for RoHS and lead-free compliance. Operating from a wide-input voltage range of V to the PTN78060A provides high-efficiency, positive-to-negative voltage conversion for loads of up to The output voltage can be set to any value over a wide adjustment range using a single external resistor. The adjust range is V to The PTN78060A is suited to a wide variety of general-purpose industrial 12-V, 24-V, or tightly regulated 28-V dc power. Please be aware that an important notice concerning availability, standard warranty, and use in critical sheet. PRODUCTION DATA information is current as of publication date. Copyright 2005, Texas Instruments Incorporated Products conform to specifications per the terms of the Texas Instruments standard warranty. Production processing does not necessarily include testing of all parameters.
www.ti.com ABSOLUTE MAXIMUM RATINGS (1) RECOMMENDED OPERATING CONDITIONS PACKAGE SPECIFICATIONS PTN78060A SLTS245A APRIL 2005 REVISED MAY 2005 These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam during storage or handling to prevent electrostatic damage to the MOS gates. ORDERING INFORMATION PTN78060 (Basic Model) Output Voltage Part Number (Pb-free) EUW-7 V to V PTN78060AAS (1) (2) Horizontal SMD (standard) EUY-7 PTN78060AAZ (1) (3) Horizontal SMD (Pb-free) EUY-7 (1) Add a T suffix for tape and reel option on SMD packages. (2) Standard option specifies Sn/Pb solder ball material. (3) Lead (Pb) free option specifies Sn/Ag solder ball material. over operating free-air temperature range unless otherwise noted all voltages with respect to GND UNIT T A Operating free-air temperature Over V I range C to C Solder reflow temperature Surface temperature of module body or Horizontal SMD (suffix AS) 235 C pins Horizontal SMD (suffix AZ) 260 C T stg Storage temperature C to 125 C P O Output power O V W (1) Stresses beyond those listed under absolute maximum ratings may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated under recommended operating conditions is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. MIN MAX UNIT V I Input voltage O V T A Operating free-air temperature C PTN78060x (Suffix AH, AS, and AZ) Weight 3.9 grams Flammability Meets UL V-O Per Mil-STD-883D, Method 2002.3, ms, sine, Mechanical shock 500 Gs (1) mounted Horizontal T/H (suffix AH) Gs (1) Mechanical vibration Mil-STD-883D, Method 2007.2, 20-2000 Hz Horizontal SMD (suffix AS AZ) Gs (1) (1) Qualification limit.
www.ti.com ELECTRICAL CHARACTERISTICS PTN78060A SLTS245A APRIL 2005 REVISED MAY 2005 operating at C free-air temperature, V I V O I O I O (max), C 100 µ C 4.7 µ and C 100 µ F (unless otherwise noted) PARAMETER TEST CONDITIONS MIN TYP MAX UNIT V O V 0.1 (1) V O V 0.1 1.25 (1) I O Output current T A natural convection airflow A V O V 0.1 (1) V O 3.3 V 0.1 (1) V O V (2) V O V (2) V I Input voltage range Over I O range V V O V (2) V O 3.3 V 28.7 (2) Set-point voltage toler- T A C (3) ance Temperature variation C to +85 C 0.5% V O Line regulation Over V I range mV Load regulation Over I O range mV Total output voltage vari- Includes set point, line, load (3) ation T A C Output voltage adjust V V I (32 O V V O V range R SET 100 Ω I O V O V 88% R SET k Ω I O 1.25 V O V 87% η Efficiency R SET 28.7 k Ω I O V O V 82% R SET 221 k Ω I O V O 3.3 V 77% Output voltage ripple 20-MHz bandwidth V O V (PP) I O (LIM) Current limit threshold Δ V O mV 5.5 A Recovery time 200 µ s 1-A/ µ s load step from 50% to 100% Transient response I O max V O over/undershoot O F S Switching frequency Over V I and I O ranges 440 550 660 kHz UVLO Undervoltage lockout V I increasing 5.5 V Ceramic 14.1 (4) External input capaci- C I µ F tance Nonceramic 100 (4) Ceramic 200 µ F External output capaci- C O Nonceramic 100 (5) 1000 tance Equivalent series resistance (nonceramic) (6) m Ω Per Telcordia SR-332, 50% stress, MTBF Calculated reliability 8.9 Hr T A ground benign (1) The maximum output current is A or a maximum output power of whichever is less. (2) The maximum input voltage is limited and defined to be (32 O |). (3) The set-point voltage tolerance is affected by the tolerance and stability of R SET The stated limit is unconditionally met if R SET has a tolerance of with 100 ppm/ C or better temperature stability. (4) A 100- µ F electrolytic capacitor and three 4.7- µ F ceramic capacitors are required across the input I and GND) for proper operation. Locate the ceramic capacitors close to the module. (5) 100 µ F of output capacitance is required for proper operation. See the application information for further guidance. (6) This is the typical ESR for all the electrolytic (nonceramic) capacitance. Use m Ω as the minimum when using max-ESR values to calculate.
www.ti.com PIN ASSIGNMENT PTN78060A (Top View) 543 PTN78060A SLTS245A APRIL 2005 REVISED MAY 2005 TERMINAL FUNCTIONS TERMINAL I/O NO. The negative output voltage power connection. It is also the reference for the V O Adjust control input. For V O O proper operation, pins and must be connected. V I I The positive input voltage power node to the module, which is referenced to common GND. N/C This pin is active and must be isolated from any electrical connection. A resistor must be connected between pin and pin to set the output voltage of the module. The adjust range is V to If left open-circuit, the output voltage defaults to The temperature V O Adjust I stability of the resistor should be 100 ppm/ C (or better). The standard resistor value for a number of common output voltages is provided in the application information. N/C This pin is active and must be isolated from any electrical connection. GND I/O The common ground connection for both V I and V O power connections.
www.ti.com TYPICAL CHARACTERISTICS (9-V INPUT) (1) (2) 0 0.5 1 1.5 2 2.5 3 100 150 200 250 300 V = -5 VO V = -3 VO V = -12 VOV = -15 VO V - Output V olt age Ripple - mV O PP I - Output Current - AO 0 0.5 1 1.5 2 2.5 3 V = -5 VO V = -3 VO V = -12 VO V = -15 VO Efficiency - % I - Output Current - AO 0 0.5 1 1.5 2 2.5 3 0.5 1.5 2.5 3.5 4.5 V = -5 VO V = -3 VO V = -12 VO V = -15 VO P - Power Dissip ation - W D I - Output Current - AO 0 0.25 0.5 0.75 1 1.25 V = -12 VO
200 LFM
100 LFM
0 0.2 0.4 0.6 0.8 1 V = -15 VO 0 0.5 1 1.5 2 2.5 3 V = -5 VO (1) The electrical characteristic data has been developed from actual products tested at This data is considered typical for the converter. Applies to Figure Figure and Figure (2) The temperature derating curves represent the conditions at which internal components are at or below the manufacturer's maximum operating temperatures. Derating limits apply to modules soldered directly to a 100 mm x 100 mm, double-sided PCB with oz. copper. Applies to Figure Figure and Figure
www.ti.com TYPICAL CHARACTERISTICS (12-V INPUT) (1) (2) 0 0.5 1 1.5 2 2.5 3 V = -5 VO V = -3 VO V = -12 VO V = -15 VO Efficiency - % I - Output Current - AO 0 0.5 1 1.5 2 2.5 3 120 160 200 V = -5 VO V = -3 VO V = -12 VOV = -15 VO V - Output V olt age Ripple - mV O PP I - Output Current - AO 0 0.5 1 1.5 2 2.5 3 0.5 1.5 2.5 3.5 V = -5 VO V = -3 VO V = -12 VO V = -15 VO P - Power Dissip ation - W D I - Output Current - AO 0 0.25 0.5 0.75 1 1.25 V = -12 VO 0 0.2 0.4 0.6 0.8 1 V = -15 VO 0 0.5 1 1.5 2 2.5 3 V = -5 VO
- Figure 11. Figure 12. (1) The electrical characteristic data has been developed from actual products tested at This data is considered typical for the converter. Applies to Figure Figure and Figure (2) The temperature derating curves represent the conditions at which internal components are at or below the manufacturer's maximum operating temperatures. Derating limits apply to modules soldered directly to a 100 mm x 100 mm, double-sided PCB with oz. copper. Applies to Figure Figure and Figure
www.ti.com TYPICAL CHARACTERISTICS (24-V INPUT) (1) (2) 0 0.5 1 1.5 2 2.5 3 V = -3 VO V = -5 VO Efficiency - % I - Output Current - AO 0 0.5 1 1.5 2 2.5 3 100 120 140 160 V = -5 VO V = -3 VO V - Output V olt age Ripple - mV O PP I - Output Current - AO 0 0.5 1 1.5 2 2.5 30 0.5 1.5 3.5 2.5 V = -5 VO V = -3 VO P - Power Dissip ation - W D I - Output Current - AO 0 0.5 1 1.5 2 2.5 3 V = -5 VO V = -3.3 VO 0 0.5 1 1.5 2 2.5 3 V = -5 VOV = -5 VO PTN78060A SLTS245A APRIL 2005 REVISED MAY 2005 EFFICIENCY OUTPUT VOLTAGE RIPPLE POWER DISSIPATION vs vs vs OUTPUT CURRENT OUTPUT CURRENT OUTPUT CURRENT Figure 13. Figure 14. Figure 15. TEMPERATURE DERATING TEMPERATURE DERATING vs vs OUTPUT CURRENT OUTPUT CURRENT Figure 16. Figure 17. (1) The electrical characteristic data has been developed from actual products tested at This data is considered typical for the converter. Applies to Figure Figure and Figure (2) The temperature derating curves represent the conditions at which internal components are at or below the manufacturer's maximum operating temperatures. Derating limits apply to modules soldered directly to a 100 mm x 100 mm, double-sided PCB with oz. copper. Applies to Figure and Figure
www.ti.com APPLICATION INFORMATION Adjusting the Output Voltage of the PTN78060A Wide-Output Adjust Power Modules General R = 54.9 kSET W ´ 1.25 V | |V - 3 VO - 5.62 kW (1) Input Voltage Considerations GND GND PTN78060A 1, 72 AdjGND + C2C1 RSET 0.05 W VO VO VI VI PTN78060A SLTS245A APRIL 2005 REVISED MAY 2005 A resistor must be connected directly between the V O Adjust control (pin and the output voltage (pin to set the output voltage lower than The adjustment range is from V to If pin is left open, the output voltage defaults to the highest value, Table gives the standard resistor value for a number of common voltages, and with the actual output voltage that the value produces. For other output voltages, the resistor value can either be calculated using the following formula, or simply selected from the range of values given in Table Figure shows the placement of the required resistor. The PTN78060A is a buck-boost switching regulator. In order that the output remains in regulation, the input voltage must not exceed the output by a maximum differential voltage. Another consideration is the pulse width modulation (PWM) range of the regulator's internal control circuit. For stable operation, its operating duty cycle should not be lower than some minimum percentage. This defines the maximum advisable ratio between the regulator's input and output voltage magnitudes. For satisfactory performance, the maximum operating input voltage range must be equal to (32 O volts. As an example, Table gives the operating input voltage range for the common output bus voltages. In addition, the Electrical Characteristics define the available output voltage adjust range for various input voltages. Table Standard Values of R set for Common Output Voltages V O R SET V O Operating (Required) (Standard Value) (Actual) V I Range V 100 Ω 14.997 V V to V V k Ω 12.006 V V to V V 28.7 k Ω 5.000 V V to V 3.3 V 221 k Ω 3.303 V V to 28.7 V (1) A 0.05-W rated resistor may be used. The tolerance should be 1%, with a temperature stability of 100 ppm/ C (or better). Place the resistor as close to the regulator as possible. Connect the resistor directly between pins and using dedicated PCB traces. (2) Never connect capacitors from V O Adjust to either GND or V O Any capacitance added to the V O Adjust pin affects the stability of the regulator. Figure 18. V O Adjust Resistor Placement
www.ti.com PTN78060A SLTS245A APRIL 2005 REVISED MAY 2005 Table Output Voltage Set-Point Resistor Values V O Required R SET V O Required R SET V O Required R SET 15.0 V Ω 11.9 V 2.09 k Ω 8.8 V 6.21 k Ω 14.9 V 147 Ω 11.8 V 2.18 k Ω 8.6 V 6.63 k Ω 14.8 V 196 Ω 11.7 V 2.27 k Ω 8.4 V 7.09 k Ω 14.7 V 245 Ω 11.6 V 2.36 k Ω 8.2 V 7.58 k Ω 14.6 V 296 Ω 11.5 V 2.45 k Ω 8.0 V 8.11 k Ω 14.5 V 347 Ω 11.4 V 2.55 k Ω 7.8 V 8.68 k Ω 14.4 V 400 Ω 11.3 V 2.65 k Ω 7.6 V 9.30 k Ω 14.3 V 453 Ω 11.2 V 2.75 k Ω 7.4 V 9.98 k Ω 14.2 V 507 Ω 11.1 V 2.82 k Ω 7.2 V 10.7 k Ω 14.1 V 562 Ω 11.0 V 2.96 k Ω 7.0 V 11.5 k Ω 14.0 V 619 Ω 10.9 V 3.07 k Ω 6.8 V 12.4 k Ω 13.9 V 676 Ω 10.8 V 3.18 k Ω 6.6 V 13.4 k Ω 13.8 V 734 Ω 10.7 V 3.29 k Ω 6.4 V 14.6 k Ω 13.7 V 794 Ω 10.6 V 3.41 k Ω 6.2 V 15.8 k Ω 13.6 V 854 Ω 10.5 V 3.53 k Ω 6.0 V 17.3 k Ω 13.5 V 916 Ω 10.4 V 3.65 k Ω 5.8 V 18.9 k Ω 13.4 V 979 Ω 10.3 V 3.78 k Ω 5.6 V 20.7 k Ω 13.3 V 1.04 k Ω 10.2 V 3.91 k Ω 5.4 V 22.9 k Ω 13.2 V 1.11 k Ω 10.1 V 4.04 k Ω 5.2 V 25.6 k Ω 13.1 V 1.18 k Ω 10.0 V 4.18 k Ω 5.0 V 28.7 k Ω 13.0 V 1.24 k Ω 9.9 V 4.33 k Ω 4.8 V 32.5 k Ω 12.9 V 1.31 k Ω 9.8 V 4.47 k Ω 4.6 V 37.2 k Ω 12.8 V 1.38 k Ω 9.7 V 4.62 k Ω 4.4 V 43.4 k Ω 12.7 V 1.46 k Ω 9.6 V 4.78 k Ω 4.2 V 51.6 k Ω 12.6 V 1.52 k Ω 9.5 V 4.94 k Ω 4.0 V 63.0 k Ω 12.5 V 1.60 k Ω 9.4 V 5.10 k Ω 3.8 V 80.1 k Ω 12.4 V 1.68 k Ω 9.3 V 5.27 k Ω 3.6 V 109 k Ω 12.3 V 1.76 k Ω 9.2 V 5.45 k Ω 3.4 V 166 k Ω 12.2 V 1.84 k Ω 9.1 V 5.63 k Ω 3.2 V 338 k Ω 12.1 V 1.92 k Ω 9.0 V 5.82 k Ω 3.0 V OPEN 12.0 V 2.01 k Ω 8.9 V 6.01 k Ω
www.ti.com CAPACITOR RECOMMENDATIONS FOR THE PTN78060 WIDE-OUTPUT Input Capacitor Output Capacitor Ceramic Capacitors Tantalum Capacitors Capacitor Table PTN78060A SLTS245A APRIL 2005 REVISED MAY 2005 ADJUST POWER MODULES The minimum requirement for the input bus is 100 µ F of nonceramic capacitance and 14.1 µ F 4.7 µ of ceramic capacitance, in either an X5R or X7R temperature characteristic. Ceramic capacitors should be located within 0.5 inch (1,27 cm) of the regulator's input pins. Electrolytic capacitors can be used at the input, but only in addition to the required ceramic capacitance. The minimum ripple current rating for any nonceramic capacitance must be 350 mA rms. The ripple current rating of electrolytic capacitors is a major consideration when they are used at the input. This ripple current requirement can be reduced by placing more ceramic capacitors at the input, in addition to the minimum required 14.1 µ Tantalum capacitors are not recommended for use at the input bus, as none were found to meet the minimum voltage rating of (maximum dc voltage ac ripple). The rating is standard practice for regular tantalum capacitors to ensure reliability. Polymer-tantalum capacitors are more reliable, and are available with a maximum rating of typically These can be used with input voltages up to The minimum capacitance required to ensure stability is a 100- µ F capacitor. Either ceramic or electrolytic-type capacitors can be used. The minimum ripple current rating for the nonceramic capacitance must be at least 200 mA rms. The stability of the module and voltage tolerances is compromised if the capacitor is not placed near the output bus pins. A high-quality, computer-grade electrolytic capacitor should be adequate. A ceramic capacitor can be also be located within 0.5 inch (1,27 cm) of the output pin. For (sudden changes in load current), the regulator response improves with additional capacitance. Additional electrolytic capacitors should be located close to the load circuit. These capacitors provide decoupling over the frequency range, kHz to 150 kHz. Aluminum electrolytic capacitors are suitable for ambient temperatures above For operation below tantalum or Os-Con-type capacitors are recommended. When using one or more nonceramic capacitors, the calculated equivalent ESR should be no lower than m Ω (17 m Ω using the manufacturer's maximum ESR for a single capacitor). A list of recommended capacitors and vendors are identified in Table Above 150 kHz, the performance of aluminum electrolytic capacitors becomes less effective. To further reduce the reflected input ripple current, or improve the output transient response, multilayer ceramic capacitors must be added. Ceramic capacitors have low ESR, and their resonant frequency is higher than the bandwidth of the regulator. When placed at the output, their combined ESR is not critical as long as the total value of ceramic capacitance does not exceed 200 µ Tantalum-type capacitors may be used at the output and are recommended for TPS, Sprague 593D/594/595, and Kemet T495/T510/T520 capacitors series are suggested over many other tantalum types due to their rated surge, power dissipation, and ripple current capability. As a caution, many general-purpose tantalum capacitors have considerably higher ESR, reduced power dissipation, and lower ripple current capability. These capacitors are also less reliable as they have lower power dissipation and surge current ratings. Tantalum capacitors that do not have a stated ESR or surge current rating are not recommended for power applications. When specifying Os-Con and polymer-tantalum capacitors for the output, the minimum ESR limit is encountered well before the maximum capacitance value is reached. The capacitor table, Table identifies the characteristics of capacitors from vendors with acceptable ESR and ripple current (rms) ratings. The recommended number of capacitors required at both the input and output buses is identified for each capacitor type. This is not an extensive capacitor list. Capacitors from other vendors are available with comparable specifications. Those listed are for guidance. The rms rating and ESR (at 100 kHz) are critical parameters necessary to ensure both optimum regulator performance and long capacitor life.
www.ti.com Designing for Load Transients PTN78060A SLTS245A APRIL 2005 REVISED MAY 2005 The transient response of the dc/dc converter has been characterized using a load transient with a di/dt of µ The typical voltage deviation for this load transient is given in the data sheet specification table using the required value of output capacitance. As the di/dt of a transient is increased, the response of a converter's regulation circuit ultimately depends on its output capacitor decoupling network. This is an inherent limitation of any dc/dc converter once the speed of the transient exceeds its bandwidth capability. If the target application specifies a higher di/dt or lower voltage deviation, the requirement can only be met with additional output capacitor decoupling. In these cases, special attention must be paid to the type, value, and ESR of the capacitors selected. If the transient performance requirements exceed those specified in the data sheet, the selection of output capacitors becomes more important. Review the minimum ESR in the characteristic data sheet for details on the capacitance maximum. Table Recommended Input/Output Capacitors CAPACITOR CHARACTERISTICS QUANTITY C CAPACITOR VENDOR/ EQUIVALENT VENDOR WORKING MAXIMUM PHYSICAL COMPONENT VALUE SERIES INPUT OUTPUT NUMBER VOLTAGE RIPPLE SIZE SERIES µ RESISTANCE BUS BUS (V) CURRENT (mm) (ESR) Ω RMS (mA) FC( Radial) 100 0.117 555 x 11,5 EEUFC1V01 FC (SMD) 100 0.015 670 x10,2 EEVFC1V101P United Chemi-Con PXA (SMD) 180 0.016 4360 x PXA16VC180MF60 I O (1) PS 100 0.020 4300 x 12,5 (1) 10PS100MJ12 I 22V) LXZ 100 0.22 485 x 12,5 (1) LXZ50VB101M8X12LL MVY(SMD) 100 0.300 500 x MVY50VC101M10X10TP Nichicon UWG (SMD) 100 0.300 500 x UWG1H101MNR1GS F550 (Tantalum) 100 0.055 2000 7,7 x 4,3 N/R (1) (2) F551A107MN (|V O HD 120 0.072 979 x12,5 UHD1H151MHR Sanyo Os-Con SVP (SMD) 100 0.024 2500 x (1) 20SVP100M I SP 100 0.032 2890 x (1) 16SP100M I O 100 0.085 1543 7,3 L x 4,3 N/R (3) TPSV107M020R0085 W x 4,1 H (|V O AVX Tantalum TPS (SMD) 100 0.200 817 N/R (3) TPSE107M020R0200 (|V O Murata X5R Ceramic 0.002 >1000 3225 (1) GRM32ER61C476M I O 13.5 Murata X5R Ceramic 6.3 0.002 >1000 3225 N/R (1) GRM42-2X5R476M6.3 (|V O 5.5 TDK X7R Ceramic 2.2 0.002 >1000 3225 (4) C3225X7R1E225KT/MT I Murata X7R Ceramic 2.2 0.002 >1000 3225 (4) GRM32RR71E225K I Kemet X7R Ceramic 2.2 0.002 >1000 3225 (4) C1210C225K3RAC I AVX X7R Ceramic 2.2 0.002 >1000 3225 (4) C12103C225KAT2A I Murata X7R Ceramic 4.7 0.002 >1000 3225 GRM32ER71H475KA88L TDK X7R Ceramic 2.2 0.002 >1000 3225 C3225X7R1H225KT Murata Radial Through-hole 2.2 0.004 >1000 H x W RPER71H2R2KK6F03 x D (1) The voltage rating of the input capacitor must be selected for the desired operating input voltage range of the regulator. To operate the regulator at a higher input voltage, select a capacitor with the next higher voltage rating. (2) The maximum voltage rating of the capacitor must be selected for the desired set-point voltage O To operate at a higher output voltage, select a capacitor with a higher voltage rating. (3) Not recommended (N/R). The voltage rating does not meet the minimum operating limits in most applications. (4) The maximum rating of the ceramic capacitor limits the regulator's operating input voltage to Select an alternative ceramic component to operate at a higher input voltage.
www.ti.com Power-Up Characteristics VI (5 V/div) VO (2 V/div) II (2 A/div) t - Time = 5 ms/div Undervoltage Lockout Current Limit Protection Overtemperature Protection PTN78060A SLTS245A APRIL 2005 REVISED MAY 2005 When configured per the standard application, the PTN78060A power module produces a regulated output voltage following the application of a valid input source voltage. During power up, internal soft-start circuitry slows the rate that the output voltage rises, thereby limiting the amount of in-rush current that can be drawn from the input source. The soft-start circuitry introduces a short time delay (typically ms ms) into the power-up characteristic. This is from the point that a valid input source is recognized. Figure shows the power-up waveforms when operating from a 12-V input and with the output voltage adjusted to 5-V. The waveforms were measured with a 2.8-A resistive load. Figure 19. Power-Up Waveforms The undervoltage lockout (UVLO) circuit prevents the module from attempting to power up until the input voltage is above the UVLO threshold. This is to prevent the module from drawing excessive current from the input source at power up. Below the UVLO threshold, the module is held off. The module is protected against load faults with a continuous current limit characteristic. Under a load-fault condition, the output current increases to the current limit threshold. Attempting to draw current that exceeds the current limit threshold causes the module to progressively reduce its output voltage. Current is continuously supplied to the fault until the fault is removed. Once it is removed, the output voltage promptly recovers. When limiting output current, the regulator experiences higher power dissipation, which increases its temperature. If the temperature increase is excessive, the module's overtemperature protection begins to periodically turn the output voltage off. A thermal shutdown mechanism protects the module's internal circuitry against excessively high temperatures. A rise in temperature may be the result of a drop in airflow, a high ambient temperature, or a sustained current limit condition. If the internal temperature rises excessively, the module turns itself off, reducing the output voltage to zero. The module exercises a soft-start power up when the sensed temperature has decreased by about C below the trip point. NOTE: Overtemperature protection is a last-resort mechanism to prevent damage to the module. It should not be relied on as permanent protection against thermal stress. Always operate the module within its temperature derated limits, for the worst-case operating conditions of output current, ambient temperature, and airflow. Operating the module above these limits, albeit below the thermal shutdown temperature, reduces the long-term reliability of the module.
www.ti.com Optional Input/Output Filters Input/Output Capacitors 100 F (Required) m C3* 3 x 4.7 F Ceramic (Required) m 100 F Electrolytic (Required) m 1 F Ceramic m RSET 1 F Ceramic m GNDGND PTN78060A 1, 72 VI VI VO VO GND Adjust * See the specifications for required value and type. # See the for suggested value and type.Application Information π Filters PTN78060A SLTS245A APRIL 2005 REVISED MAY 2005 Power modules include internal input and output ceramic capacitors in all of their designs. However, some ripple/noise. This application describes various filters and design techniques found to be successful in reducing both input and output ripple/noise. The easiest way to reduce output ripple and noise is to add one or more µ F ceramic capacitors, such as shown in Figure Ceramic capacitors should be placed close to the output power terminals. A single µ F capacitor reduces the output ripple/noise by 10% to 30% for modules with a rated output current of less than (Note: is required to improve the regulators transient response, and does not reduce output ripple and noise.) Switching regulators draw current from the input line in pulses at their operating frequency. The amount of reflected (input) ripple/noise generated is directly proportional to the equivalent source impedance of the power source including the impedance of any input lines. The addition of C1, minimum µ F ceramic capacitor, near the input power pins, reduces reflected conducted ripple/noise by up to 20%. Figure 20. Adding High-Frequency Bypass Capacitors to the Input and Output If a further reduction in ripple/noise level is required for an application, higher order filters must be used. A π (pi) filter, employing a ferrite bead (Fair-Rite Pt. No. 2673000701 or equivalent) in series with the input or output terminals of the regulator reduces the ripple/noise by at least db (see Figure and Figure In order for the inductor to be effective ceramic capacitors are also required. (See the Capacitor Recommendations for additional information on vendors and component suggestions.) These inductors plus ceramic capacitors form an excellent filter because of the rejection at the switching frequency (650 kHz MHz). The placement of this filter is critical. It must be located as close as possible to the input or output pins to be effective. The ferrite bead is small (12,5 mm mm), easy to use, low cost, and has low dc resistance. Fair-Rite also manufactures a surface-mount bead (part number 2773021447). It is rated to and can be used on the output bus. As an alternative, suitably rated µ H to µ H wound inductors can be used in place of the ferrite inductor bead.
www.ti.com GNDGND 1 - 5 Hm 1 - 5 Hm PTN78060A 1, 72 GND Adjust 100 F (Required) m C3* 3 x 4.7 F Ceramic (Required) m 100 F Electrolytic (Required) m 1 F Ceramic m 1 F Ceramic mRSET VI VI VO VO * See the specifications for required value and type. # See the for suggested value and type. Recommended when I is greater than 2 A.
Application Information
O 0 0.5 1 1.5 2 2.5 3
1 MHz
Attenuation − dB Load Current − A PTN78060A SLTS245A APRIL 2005 REVISED MAY 2005 Figure 21. Adding π Filters O Figure 22. π -Filter Attenuation vs. Load Current
Orderable Device Status(1) Package Type Package Drawing Pins Package Qty Eco Plan(2) Lead/Ball FinishMSL Peak Temp (3) PTN78060AAH ACTIVE DIP MOD ULE EUW 7 36 TBD Call TI Level-1-235C-UNLIM PTN78060AAS ACTIVE DIP MOD ULE EUY 7 36 TBD Call TI Level-1-235C-UNLIM PTN78060AAST ACTIVE DIP MOD ULE EUY 7 250 TBD Call TI Level-1-235C-UNLIM PTN78060AAZ ACTIVE DIP MOD ULE EUY 7 36 Pb-Free (RoHS) Call TI Level-3-260C-168 HR PTN78060AAZT ACTIVE DIP MOD ULE EUY 7 250 Pb-Free (RoHS) Call TI Level-3-260C-168 HR (1)The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS) or Green (RoHS & no Sb/Br) - please check http://www.ti.com/productcontentfor the latest availability information and additional product content details. TBD: The Pb-Free/Green conversion plan has not been defined. Pb-Free (RoHS):TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements for all 6 substances, including the requirement that lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes. Green (RoHS & no Sb/Br):TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight in homogeneous material) (3) MSL, Peak Temp. -- The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature. Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information provided by third parties, and makes no representation or warranty as to the accuracy of such information. Efforts are underway to better integrate information from third parties. TI has taken and continues to take reasonable steps to provide representative and accurate information but may not have conducted destructive testing or chemical analysis on incoming materials and chemicals. TI and TI suppliers consider certain information to be proprietary, and thus CAS numbers and other limited information may not be available for release. In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI to Customer on an annual basis. PACKAGE OPTION ADDENDUM www.ti.com 19-Aug-2005 Addendum-Page 1
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