PMP SENSATA | Alldatasheet

Document overview

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Technical content

Features

  • Single Phase Proportional Controller
  • Output ratings up to 90 Amps at 600 VAC
  • Selectable operation mode: Phase Angle or Burst Fire control
  • Selectable Control Input: 0-5 VDC, 0-10 VDC, 4-20 mA
  • 50/60 Hz Adaptive Operational Frequency function
  • 4-20 mA input does not require an auxiliary power supply
  • LED multifunction status indicator
  • Contactor configuration with “Elevator” screw terminals
  • cURus, IEC Rated, CE & RoHS Compliant PRODUCT SELECTION SPECIFICATIONS Description PMP24xxW PMP48xxW PMP60xxW Operating Voltage (45-65Hz) [Vrms] 90-280 345-530 420-600 Transient Overvoltage [Vpk] 1 600 1200 1200 Maximum Off-State Leakage Current @ Rated Voltage [mArms] 4 2.2 2 Minimum Off-State dV/dt @ Maximum Rated Voltage [V/μsec] 500 500 500 Introduction The PMP Series of micro-controller based Single-Phase Proportional Control SSRs are designed to offer precise control of the power delivered to a resistive load in a compact 22.5mm housing, with ratings from 25 up to 90 Amps at 90 to 600 VAC. PMP Series solid state relays can vary the output load power proportionally to an analog control input from 0 to 100%. This can be achieved by two different methods: Phase Angle control and Burst Fire control (with Distributive Zero Cross). The control method to be used can be selected on the unit by means of a selector switch located on top of the SSR. This selector switch also allows to select the type of analog signal to be used at the control input. The available input types are: 0- 5 VDC, 0-10 VDC, and 4-20 mA. PMP Series Proportional SSRs are ideal for lamp dimming and resistive heating control, among other type of applications requiring proportional control. Output Voltage (2)

www.sensata.com Page 2 Copyright © 2019 Sensata Technologies, Inc. Description Voltage Control Current Control Valid Input Voltage [VDC] / Current [mA] 0-10, 0-5 4-20 Maximum Allowed Input Voltage [VDC] / Current [mA] 30 35 Maximum Reverse Voltage [VDC] /Current [mA] -30 -35 Pick up Voltage [VDC] / Current [mA] 0.4 4.3 Dropout Voltage [VDC] / Current [mA] 0.1 4 Nominal Input Impedance [Ohms] 28.8k 230 @ 20 mA Maximum Initialization Time [msec] 5 Cycles 5 Cycles Response Time 1 Cycle 1 Cycle Description 25 A 50 A 90 A Load Current, General Use UL508 @ 40°C [ARMS] 3 25 50 90 Minimum Load Current [mArms] 4 100 100 150 Maximum 1 Cycle Surge Current (50/60Hz) [Apk] 286/300 716/750 1290/1350 Maximum On-State Voltage Drop @ Rated Current [Vrms] 1.15 1.15 1.2 Maximum 1/2 Cycle I² t for Fusing (50/60Hz) [A² sec] 409/375 2563/2343 8320/7593 Thermal Resistance Junction to Case (Rjc) [°C/W] 0.49 0.27 0.2 Maximum Power Dissipation @ Rated Current [W] 29 58 104 Recommended Heat Sink for Rated Current @ 40ºC [°C/W] 2 1 0.36 Minimum Power Factor (at Maximum load) 0.7 0.7 0.7 Phase Angle Control Range [%] 0 to 100 0 to 100 0 to 100 Burst Fire Distributive Control Time Base Period 0 to 20 Cycles 0 to 20 Cycles 0 to 20 Cycles Description PMP Supply Voltage Range [VDC] 8-30 Maximum Supply Current [mA] 30 Overvoltage Protection Limited to 35 VDC for 60 sec Reverse Polarity Protection Yes Output (2) Power Supply (2) (5) (6) Input (2)

www.sensata.com Page 3 Copyright © 2019 Sensata Technologies, Inc. SURGE CURRENT INFORMATION Description Parameters Dielectric Strength, Input to Output (50/60Hz) 4000 Vrms Dielectric Strength, Input/Output to Baseplate (50/60Hz) 4000 Vrms Minimum Insulation Resistance (@ 500 VDC) 109 Ohms Maximum Capacitance, Input/Output 8 pF Ambient Operating Temperature Range 7 -25 to 70 °C Ambient Storage Temperature Range 7 -25 to 70 °C Weight (typical) 2.6 oz (73 g) Housing Material UL94 V-0 Baseplate Material Aluminum Hardware Finish Nickel Plating SSR Mounting Screw Torque Range (lb-in/Nm) 20-25/2.2-2.8 Humidity per IEC 60068-2-78 93% non-condensing LED Input Status Indicator See Status Chart Overvoltage Category III Impulse Withstand Voltage According to IEC 60664-1 6 kV Adaptive Operational Frequency Function Yes General (2)

www.sensata.com Page 4 Copyright © 2019 Sensata Technologies, Inc. THERMAL DERATE INFORMATION 9 POWER DISSIPATION TRANSFER CHARACTERISTICS INPUT CURRENT VS INPUT VOLTAGE

Copyright © 2019 Sensata Technologies, Inc. TABLE 1. Recommended Torque and Wire Sizes

  • Select adequate heat sink (see thermal derating curves).
  • Be sure to use a thermal pad or thermal compound (0.006-0.008 in layer thickness recommended) SSR and the selected heat sink.
  • SSR housing mounting holes have a diameter of 0.341in (8.66mm). Two screws are needed to mount the SSR onto a heat sink (See Fig 1). Mounting screws are sold separately as HK8 and are suitable for all Crydom heat sinks. Otherwise, recommended screw size is 8-32 (socket) using an allen wrench (9/64 in) for the installation. Choose screw length considering mounting surface hole depth and SSR baseplate thickness of 0.125 in (3.2 mm).
  • Before applying full torque tighten down both screws until they contact the baseplate. Then, tighten them to 20 in-lb (2.2 Nm) min.
  • For optimal thermal performance heat sink fins should be oriented vertically to promote natural convection airflow. Mounting on Panel
  • Locate the panel section on which the SSR will be mounted. Panel mount surface must provide adequate heat sinking capability, uncoated, clean, flat (0.004 in/in recommended) and preferably aluminum.
  • Be sure to use a thermal pad or thermal compound (0.006-0.008 in layer thickness recommended) between the SSR and the panel.
  • SSR housing mounting slots have a diameter of 0.341 in (8.66 mm). Two screws are needed (not included) to mount the SSR onto a panel. Mounting screws are sold separately as HK8. Otherwise, recommended screw size is 8-32 (socket) using allen wrench (9/64 in) for the installation. Choose screw length considering the mounting surface and that the SSR baseplate thickness is 0.125 in (3.2 mm).
  • Before applying full torque tighten down both screws until they contact the baseplate. Then, tighten them to 20 in-lb (2.2 Nm) min. Wire input and output as shown in the Wiring Diagram. For recommended wire sizes and terminal torques see TABLE 1 Select operation mode using the parameter selector switch See TABLE 2

TABLE 2. Operation Mode

Copyright © 2019 Sensata Technologies, Inc. TABLE 3. LED Status

www.sensata.com Page 7 Copyright © 2019 Sensata Technologies, Inc. Burst Fire Control Operation Mode MECHANICAL SPECIFICATIONS *Tolerances: ±0.02 in / 0.5 mm All dimensions are in: inches [millimeters] *Blue parts on waveform represent the output on the load

www.sensata.com Page 8 Copyright © 2019 Sensata Technologies, Inc. ORDERING OPTIONS Example : PMP2425WPH PMP 24 25 W P H Series PMP Operating Voltage 24: 90-280 VAC 48: 345-530 VAC 60: 420-600 VAC Rated Load Current 25: 25 Amps 50: 50 Amps 90: 90 Amps Terminal Layout W: Contactor Configuration (elevator screw) Overvoltage Protection 1 Blank: Not Included P: Included Thermal Pad Blank: Not Included H: Included GENERAL NOTES (1) “P” option output will self-trigger between 450-600Vpk (for Operating Voltage option 24) or 900-1200Vpk (for Operating Voltage options 48 and 60). Not suitable for capacitive loads. (2) All parameters at 25°C unless otherwise specified. (3) Heat sinking required, see derating curves. For load currents greater than 50A use conductors with at least 75°C insulation. (4) If load current is lower than SSR minimum current, connect resistor in parallel to the load to increase current. (5) Not required for Current control. (6) Input should be supplied by Class 2 or double insulated power supply. (7) No freezing or condensation allowed. (8) For single surge pulse Tc=25°C; Tj=125°C. For AC Output SSRs, AC RMS value of surge current equals the peak value divided by 2 (1.414). (9) UL approved rating is the one that intersects at 40°C. (9) This function is disabled when control signal is set at 100%. (10) This condition can be caused by excessive ambient temperature, an incorrect heat sink or high input voltage. The condition will be cleared once the internal temperature cools down below 80 °C. Required for valid part number For options only and not required for valid part number Recommended Accessories Hardware Kit Lug Terminal Thermal PadHeat Sink Part No. Thermal Resistance [ºC/W] HK8 HS259DR HS073 HS072 HS053 HS033 HS023 2.5 0.7 0.7 0.5 0.36 0.25 TRM0 TRM6 HSP-7 ACCESSORIES

www.sensata.com CONTACT US Americas +1 (877) 502 5500 sales.crydom@sensata.com Europe, Middle East & Africa +44 (1202) 416170 ssr-info.eu@sensata.com Asia Pacific sales.isasia@list.sensata.com China +86 (21) 2306 1500 Japan +81 (45) 277 7117 Korea +82 (31) 601 2004 India +91 (80) 67920890 Rest of Asia +886 (2) 27602006 ext 2808 Copyright © 2019 Sensata Technologies, Inc. Sensata Technologies, Inc. (“Sensata”) data sheets are solely intended to assist designers (“Buyers”) who are developing systems that incorporate Sensata products (also referred to herein as “components”). Buyer understands and agrees that Buyer remains responsible for using its independent analysis, evaluation and judgment in designing Buyer’s systems and products. Sensata data sheets have been created using standard laboratory conditions and engineering practices. Sensata has not conducted any testing other than that specifically described in the published documentation for a particular data sheet. Sensata may make corrections, enhancements, improvements and other changes to its data sheets or components without notice. Buyers are authorized to use Sensata data sheets with the Sensata component(s) identified in each particular data sheet. HOWEVER, NO OTHER LICENSE, EXPRESS OR IMPLIED, BY ESTOPPEL OR OTHERWISE TO ANY OTHER SENSATA INTELLECTUAL PROPERTY RIGHT, AND NO LICENSE TO ANY THIRD PARTY TECHNOLOGY OR INTELLECTUAL PROPERTY RIGHT, IS GRANTED HEREIN. SENSATA DATA SHEETS ARE PROVIDED “AS IS”. SENSATA MAKES NO WARRANTIES OR REPRESENTATIONS WITH REGARD TO THE DATA SHEETS OR USE OF THE DATA SHEETS, EXPRESS, IMPLIED OR STATUTORY , INCLUDING ACCURACY OR COMPLETENESS. SENSATA DISCLAIMS ANY WARRANTY OF TITLE AND ANY IMPLIED WARRANTIES OF MERCHANTABILITY , FITNESS FOR A PARTICULAR PURPOSE, QUIET ENJOYMENT, QUIET POSSESSION, AND NON-INFRINGEMENT OF ANY THIRD PARTY INTELLECTUAL PROPERTY RIGHTS WITH REGARD TO SENSATA DATA SHEETS OR USE THEREOF. All products are sold subject to Sensata’s terms and conditions of sale supplied at www.sensata.com SENSATA ASSUMES NO LIABILITY FOR APPLICATIONS ASSISTANCE OR THE DESIGN OF BUYERS’ PRODUCTS. BUYER ACKNOWLEDGES AND AGREES THAT IT IS SOLELY RESPONSIBLE FOR COMPLIANCE WITH ALL LEGAL, REGULATORY AND SAFETY-RELATED REQUIREMENTS CONCERNING ITS PRODUCTS, AND ANY USE OF SENSATA COMPONENTS IN ITS APPLICATIONS, NOTWITHSTANDING ANY APPLICATIONS-RELATED INFORMATION OR SUPPORT THAT MAY BE PROVIDED BY SENSATA. Mailing Address: Sensata Technologies, Inc., 529 Pleasant Street, Attleboro, MA 02703, USA. Rev. 02/28/2019 ECN 20635 FDE-07-01 Rev. B AGENCY APPROVALS & CERTIFICATIONS Conformances United States Standard for Industrial Control Equipment - UL 508 and Canadian Standard Association for Industrial Control Equipment – C22.2 No. 14. Vibration Resistance: IEC 60068-2-6: Amplitude Range 10-500 Hz, Displacement 0.75mm Shock Resistance: IEC 60068-2-27: Peak Acceleration 50g, Duration11ms. Electromagnetic Compatibility Generic Standard Immunity Tests Test Specification Level Performance IEC 61000-6-2 Immunity for Industrial Environments Electrostatic Discharge IEC 61000-4-2 8kV air discharge Criterion A 6kV contact discharge Criterion A Fast transients (burst) IEC 61000-4-4 Output 2kV, 5kHz, 100kHz Criterion B Input 1kV, 5kHz, 100kHz Criterion B Surge IEC 61000-4-5 Output 1kV Line to Earth Criterion B 2kV Line to Earth Criterion B Input Power Option 500 VDC +/- Criterion A E116950 WARNINGS RISK OF MATERIAL DAMAGE AND HOT ENCLOSURE

  • The product’s side panels may be hot, allow the product to cool before touching
  • Follow proper mounting instructions including torque values
  • Do not allow liquids or foreign objects to enter this product Failure to follow these instructions can result in serious injury, or equipment damage. HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
  • Disconnect all power before installing or working with this equipment
  • Verify all connections and replace all covers before turning on power Failure to follow these instructions will result in death or serious injury.