PLB06M300A1 POSITRONIC | Alldatasheet
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Technical content
Catalog C-014 Rev. G2
- Founded in 1966
- Involvement in the development of international connector specifi cations through EIA®, IEC and ISO as well as PICMG®.
- Introduction of new and unique connector products to the electronics industry.
- Patent holder for many unique connector features and manufacturing techniques.
- Vertically integrated manufacturing – raw materials to fi nished connectors. Technology
- Expertise with solid machined contacts provides a variety of high reliability connectors including high current density power connectors.
- Quality Assurance lab is capable of testing to IEC, EIA, UL, CUL, military and customer-specifi ed requirements.
- In-house design and development of connectors based on market need or individual customer requirements.
- Internal manufacturing capabilities include automatic precision contact machining, injection molding, stamping, plating operations and connector assembly.
- Manufacturing locations in southwest Missouri, U.S.A. (headquarters); Puerto Rico, France, China, Singapore, and India. Total square footage: 407,441. Support
- Quality Systems: Select locations qualifi ed to ISO 9001, ISO 14001, AS9100, MIL-STD-790 and customer “dock to stock” programs. Applicable products qualifi ed to MIL-DTL-24308, AS39029, DSCC 85039, MIL-DTL-28748, Space D32, GSFC S-311-P-4 and GSFC S-311-P-10.
- Compliance to a variety of international and customer specifi c environmental requirements.
- Large in-house inventory of fi nished connectors. Customer specifi c stocking programs.
- Factory direct technical sales support in major cities worldwide.
- One-on-one customer support from worldwide factory locations.
- World class web site.
- Value-added solutions and willingness to develop custom products with reasonable price and delivery. Positronic Industries’ FEDERAL SUPPLY CODE (Cage Code) FOR MANUFACTURERS is 28198 Positronic Provides Complete CapabilityMission Statement “To utilize product lexibility and application assistance to present quality interconnect solutions which represent value to customers worldwide.” Products described within this catalog may be protected by one or more of the following US patents: †Patented in Canada, 1992 Other Patents Pending Regional Headquarters Springield, MO Auch, France Singapore POSITRONIC® IS AN ITAR REGISTERED COMPANY Information in this catalog is proprietary to Positronic and its subsidiaries. Positronic believes the data contained herein to be reliable. Since the technical information is given free of charge, the user employs such information at his own discretion and risk. Positronic Industries assumes no responsibility for results obtained or damages incurred from use of such information in whole or in part. The following trademarks are owned by Positronic Industries, Inc.: Positronic Industries, Inc.®, Positronic®, Connector Excellence®, P+ logo®, PosiBand®, PosiShop®, Optik-D™, and The Unless otherwise speci/f_i ed, dimensional tolerances are: 1) ±0.001 inches [0.03 mm] for male contact mating diameters. 2) ±0.003 inches [0.08 mm] for contact termination diameters. 3) ±0.005 inches [0.13 mm] for all other diameters. 4) ±0.015 inches [0.38 mm] for all other dimensions.
i DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Proven Performance In 1989, Positronic Introduced the Power Connection Systems series. Since that time PCS has been the power connector of choice in a wide variety of applications. The popularity of PCS is due to a growing list of features, they include: Low Contact Resistance Sequential Mating Options Discriminating Locking System Board to Board / Board - Cable / Cable - Cable Size 12 Contacts with Screw Terminations Safety Shrouded Options Many Connector Variants Available From Stock Mixed Density Variants
Straight Solder Printed Board Mount, GENERAL INFORMATIONPCS SERIESSAFETY SHROUD POWER INPUT Power Connection Systems Positronic connectpositronic.com ii DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. TABLE OF CONTENTS GENERAL INFORMATION SAFETY SHROUD SERIES POWER INPUT SERIES PCS SERIES
PCS MIXED DENSITYREMOVABLE CONTACTAPPLICATION TOOLSACCESSORIES Power Connection Systems Positronic connectpositronic.com iii DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Positronic connectpositronic.com PCS MIXED DENSITY SERIES REMOVABLE CONTACT APPLICATION TOOLS ACCESSORIES TABLE OF CONTENTS Visit our website for the latest catalog updates and supplements at https://www.connectpositronic.com/family/power-connection-system/
connectpositronic.com PRINTED BOARD TO PRINTED BOARD CONNECTION SYSTEMS iv DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. iv SYSTEM 3 STACKABLE BOARD MOUNTING PLB06F42BN0C1 PLB06F32N0C1 PLB06F3N0C1 PLB06M300A1 Straight solder or PLB06M93ST30A1 Compliant termination press-in PLB06F300A1 Straight solder or PLB06F93ST30A1 Compliant termination press-in SYSTEM 1 MOTHER BOARD- DAUGHTER BOARD PLB06M300A1 Straight solder or PLB06M92ST20A1 Compliant termination press-in PLB06F300A1 Straight solder or PLB06F94ST40A1 Compliant termination press-in PLB06F4BN0A1 PLB06M4BN0A2 SYSTEM 2 SIDE TO SIDE BOARD MOUNTING PLB06F4BN0C1 PLB06M4BN0C1 SYSTEM 4 SANDWICH BOARD MOUNTING
connectpositronic.com GENERAL INFORMATION CABLE CONNECTION SYSTEMS SYSTEM 5 CABLE TO RIGHT ANGLE (90°) BOARD MOUNTING PLB06F4BN0A1 PLB06M4BN0A2 PLB06M0000 With contacts installed PLB06F0000 With contacts installed Crimp or solder termination Crimp or solder termination Crimp or solder termination Crimp or solder termination Lock tabLock hole Typical for connection systems 5, 6, 7 and 8 SYSTEM 6 CABLE TO STRAIGHT BOARD MOUNTING SYSTEM 7 CABLE TO CABLE PLB06F300C1 Straight solder or PLB06F92ST20C1 Compliant termination press-in PLB06M0000 With contacts installed PLB06F0000 With contacts installed PLB06M300C1 Straight solder or PLB06M92ST20C1 Compliant termination press-in PLB06F0000 With contacts installed PLB06M0000 With contacts installed Crimp or solder termination
Crimp or solder termination PLB06M0000 With contacts installed Non-removable fixed contacts with 18 AWG [1.0mm 2] solder wire terminations or crimp contact terminations for wire sizes 12 AWG [4.0mm 2] through 32 AWG [0.03mm2] SYSTEM 9 CABLE CONNECTOR WITH CABLE ADAPTER GENERAL INFORMATION Power Connection Systems Positronic connectpositronic.com PANEL MOUNT & CABLE ADAPTERS CONNECTION SYSTEMS DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE.
connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. INTEGRAL FEED THROUGH CONNECTION SYSTEMS INTEGRAL FEED THROUGH CONNECTION SYSTEM ALLOWS THREE WAY INTERFACE FRONTSIDE CONNECTOR INTERFACE
- PCB FRONTSIDE TO A CONNECTOR
- PCB BACKSIDE TO A CONNECTOR
- PRESS-IN CONNECTIONS WITH PCB SOLID FEEDTHROUGH CONTACT HAS A PRESS-IN ZONE TO INTERFACE TO PCB BACKSIDE CONNECTOR INTERFACE CONTACT TECHNICAL SALES FOR MORE INFORMATION. GENERAL INFORMATION
connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. DEMYSTIFYING CURRENT RATINGS Connector current ratings seem to be shrouded in mystery at times. The user wonders how a listed current rating is relevant to a particular application. Perhaps more mysterious is how similar connectors from various manufactur- ers list different current rating values. While it is true that material choices and design can enhance a connector’s current rating, the test method by which the rating was developed must be understood when evaluations are made. Users of connectors for power applications are entitled to current rating test details in order to make an informed choice. Ideally, a connector’s current rating should be developed within the application for which it is being consid- ered. Although ideal, this approach is not always practical given the many differing applications. In order for con- nector manufacturers to give potential product users an idea of what can be expected, connectors are given current ratings based on a specific test method. A wide variety of test methods are employed in order to develop current ratings for connectors. Some of these methods come from standards that are recognized industry-wide, while others are unique to the manufacturer or user. These various test methods can produce different results for the same product. It is no wonder confusion sometimes results. There are key factors that, when understood, can help in choosing the right power connector. All test methods used to rate current have similarities; however, there are variables in applying the test methods which explain differ- ing results. Current ratings are usually established by first developing a temperature rise curve. This curve plots temperature rise against increasing current levels. The curve is a reliable tool in understanding heat generation of the connector at various currents. When a defined failure is reached, the test ends. The highest current level achieved is usually listed as the current rating. The temperature rise curve, and therefore the current rating, will change when certain key factors are varied. These are: l Where is the temperature sensing probe placed? If placed on the contact in the mating area (the hottest spot), the results will be quite different than if placed on the outside of the connector body. l Are the contacts being tested and rated in free air or are they contained within the connector housing? Contacts will obviously be cooler in free air. l Are all of the contacts in the connector under load? If only part of the contacts are under load, the temperature rise could be less. l What is the defined failure? Does the test end when the temperature rise reaches 30°C, 40°C, or some other number? Does it end when the temperature rise plus ambient tempera- ture equal the operating limit of the connector housing? The current rating will be fixed by the defined failure point. l How were the test samples prepared? Were the samples energized through a printed circuit board? How many layers? How large were the traces? What was the weight of the cop- per? Were the samples energized through wire? What size was the wire? How long was the wire? Was the sample tested in static or forced air conditions? All of these factors can affect cooling characteristics. Clearly, a current rating value alone is not enough, and must be viewed in the context of the test used to develop the rating. When the test method is understood, evaluating and comparing power connectors for specific applica- tions becomes much less of a mystery. DEMYSTIFYING CURRENT RATINGS
connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. WHY IS THE L.S.A. SYSTEM SUPERIOR? The primary function of connector contact is electrical conductivity. Also, a mechanical function is required to provide normal force between male and female contacts. In order to provide for proper mechanical characteris- tics, material that has good memory or “elasticity” must be chosen. This will ensure contact normal force in a coupled condition and allow for repeated coupling and uncoupling. Unfortunately, many materials that have good mem- ory characteristics have low electrical conductivity. For instance, beryllium copper is a good choice for mechani- cal function; however, some beryllium copper alloys are poor conductors and have relatively low conductivity rates. The conductivity path of many contact designs goes directly through materials that have been cho- sen based on mechanical need. If these materials have a low conductivity rating, increased contact resistance will result. Positronic Large Surface Area Contact System separates the mechanical and electrical functions. A spring retention member provides normal forces, while the electrical conductivity path is through highly conduc- tive contact material. See above detail. THE PCS SERIES utilizes Positronic LARGE SURFACE AREA CONTACT MATING SYSTEM l Separates mechanical and electrical functions for superior performance l Low contact resistance provides minimized voltage drop across the contact l True closed entry design prevents damage to female contacts and will not allow misaligned or bent contacts to enter l Precision machined from solid copper alloy l Stable insertion and withdrawl forces throughout repeated mating cycles LARGE SURFACE AREA CONTACT MATING SYSTEM GENERAL INFORMATION Spring retention member provides uniform retention of male contact when mated Female contact A A Male contact Section A enlarged Spring retention memberLarge surface area contact mating surface
connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Reliable, solderless connections from connectors to backplanes started with solid press-in technology. Although these are still used today, concerns about board damage led to the use of compliant press-in technology. This technology allows the connection to be made through compliance of the contact termination along with printed circuit board hole deformation. Although risk of damaged printed circuit boards and backplanes is lessened, damage can still occur due to relatively high insertion and extraction forces. The next step in press-in technology is a highly reliable connection between the contact termination and backplane that is accomplished with reduced insertion and extraction forces. This eliminates risk of printed circuit. board and backplane damage. This technology exists today with Positronic Bi-Spring Power Press-in termination. BI-SPRING POWER PRESS-IN TERMINATIONS The Next Evolution In Compliant Technology. Fully Compliant, Fully Reliable. l Average insertion and extraction forces of size 16 contacts are 22N [5 lbs.] per contact and do not produce stresses in printed circuit boards and backplanes that can occur with higher insertion forces. These stresses can cause board warpage and hole damage. l Connector systems utilizing Bi-Spring terminations use mounting screws to secure the connector to the printed circuit board or backplane. Stresses that occur during coupling, uncoupling or shock and vibration of systems are not transferred to the printed circuit boards or backplanes through the press-in connection. The electrical integrity of the connector to board interface is maintained; this is particularly important in power applications. Bellcore GR1217 details a preference for mounting hardware when using press-in terminations. l Size 16 Bi-Spring terminations are designed to meet the performance requirements and hole diameters as listed in the internationally recognized specification IEC 60352-5. l Lower insertion and extraction forces eliminate the need for expensive pressing equipment. Bi-Spring Power Press-in Compliant Terminations Polarizing groove Fixed member or discriminating locking system #2 self tapping mounting screws Steel, zinc plate or stainless steel, passivated 0.155 [3.94] mounting hole typ. A B Contact termination diameter 0.069 [1.76] Contact lead-in diameter 0.047 [1.19] COMPLIANT TERMINATION PRESS-IN CONNECTOR COMPLIANT TERMINATIONS
connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. CUSTOMER SPECIFIED ARRANGEMENTS The design of Power Connection Systems Series connectors allows for the development of application specific contact arrangements in a timely manner and at a reasonable price. Thirteen connector housing sizes exist that may accommodate size 20, size 16, size 12, or size 8 contacts (see the Power Connection Systems catalog for connector housing dimensions). After reviewing the dimensions and the following basic information, contact Technical Sales with your current, voltage, and safety requirements. We look forward to working with you to develop a connector for your specific needs. Contact sizes and termination types may be mixed within a single connector. Four Contact Sizes to Choose From Many Termination Types Can Be Supplied Straight Solder or Press-in Right Angle (90°) Solder Crimp Removable Removable Solder Cup Popular Options Sequential Mating Selective Loading Ø0.142 [3.61] Ø0.094 [2.39] Ø0.0625 [1.588] Ø0.040 [1.00] 0.408 [10.36] A±0.020 [0.51] A±0.020 [0.51] A±0.020 [0.51] A±0.020 [0.51] A±0.020 [0.51] A±0.020 [0.51] 0.606 [15.39] 0.408 [10.36] 0.606 [15.39] 0.802 [20.37] 0.802 [20.37] BASIC CONNECTOR DIMENSIONS Male Connector Dimensions PART NUMBER A PLA0300A1 PLAH0300A1 1.126 [28.60] PLA0400A1 PLAH0400A1 1.324 [33.63] PLA0600A1 PLAH0600A1 1.718 [43.64] PLA0800A1 PLAH0800A1 2.112 [53.64] Female Connector Dimensions PART NUMBER A PLB0600A1 PLBH0600A1 1.126 [28.60] PLB0800A1 PLBH0800A1 1.324 [33.63] PLB1200A1 PLBH1200A1 1.718 [43.64] PLB1600A1 PLBH1600A1 2.112 [53.64] PLB2000A1 PLBH2000A1 2.506 [63.65] PART NUMBER A PLC0900A1 PLCH0900A1 1.126 [28.60] PLC1200A1 PLCH1200A1 1.324 [33.63] PLC1800A1 PLCH1800A1 1.718 [43.64] PLC2400A1 PLCH2400A1 2.112 [53.64] PLC3000A1 PLCH3000A1 2.506 [63.65] PCS SERIES Size 8 contact Size 12 contact Size 16 contact Size 20 contact
connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. TECHNICAL INFORMATION MATERIALS AND FINISHES: Insulator: Glass-filled polyester, UL 94V-0. Contact technical sales for availability of high temperature insulator material. Contacts: Precision machined copper alloy with gold flash over nickel, or 0.000030 inch [0.76µ] gold over nickel, or 0.000050 [1.27µ] gold over nickel. Solder coated terminations optional. Mounting Clip: Beryllium copper with nickel plate. Hood: Glass filled polyester, UL 94V-0. Mounting Bracket: Brass with tin plate. Push-on Fastener: Spring tempered copper alloy, tin plate ELECTRICAL CHARACTERISTICS: CONTACT CURRENT RATING: Standard Contact Material: See page 9 for detail information. High Conductivity Contact Material: See page 9 for detail information. INITIAL CONTACT RESISTANCE: Standard Contact Material: 0.0016 ohms max. per IEC 60512-2, test 2b. High Conductivity Contact Material: 0.0007 ohms max. per IEC 60512-2, test 2b. Insulation Resistance: 5 G ohms per IEC 60512-2, test 3a, method A. Voltage Proof: 2000 V rms per IEC 60512-2, test 4a, method C. Creepage Distance: 0.157 inch [4 mm] minimum. Clearance Distance: 0.125 inch [3.2 mm] minimum. Working Voltage: Designed to meet UL 600 VAC and CSA 600 VAC. Working Temperature: -55°C to +125°C Contact technical sales for availability of high temperature insulator material. ELECTRICAL CHARACTERISTICS OF COMPLIANT PRESS-IN CONNECTION TO PLATED-THROUGH-HOLE OF PRINTED BOARD: 0.064 inch [1.63mm] diameter hole of a 0.125 inch [3.2mm] thick printed board Initial Contact Resistance of Connection: Less than 1.0 milliohms per IEC 60512-2, test 2a. Change in Contact Resistance of Connection After Mechanical, Electrical or Climactic Conditioning: Less than 0.5 milliohms increase per IEC 60512-2, test 2a. Gas Tight Connections Test: Less than 0.2 milliohms increase in contact resistance after 1 hour per EIA 364, TP36, Method One. SHIELDED CONTACT TECHNICAL CHARACTERISTICS: See page 47. MECHANICAL CHARACTERISTICS: Removable Contacts: Insert contact to rear face of insulator, release from front face of insulator. Size 16, 0.0625 inch [1.588 mm] diameter male contact. Female contact “closed entry” design for highest reliability. Removable Contact Retention in Insulator: 15 lbs. [67N] per IEC 60512-8, test 15a. Fixed Contacts: Solder cup and printed board terminations. Size 16, 0.0625 inch [1.588 mm] diameter male contact. Female contact has “closed entry” design for highest reliability. Fixed Contact Retention in Insulator: 6 lbs. [26N]. Resistance to Solder Iron Heat: 500˚F [260°C] for 10 seconds duration per IEC 60512-6, test 12e, 25 watt soldering iron. Contact Terminations: Crimp or solder removable contacts from wire sizes 12 AWG [4.0 mm 2] through 24 AWG [0.25 mm2]. Straight and Right Angle (90°) solder printed board mount, 0.0625 inch [1.588 mm] tail diameter. Compliant termination press-in. Fixed contact solder cup termination, 18 AWG [1.0 mm 2] maximum. Contact Insertion and Withdrawal Forces: 8 oz. [2.2N] nominal per contact. Connection Systems: Connector provides cable to cable, cable to printed board, cable to panel mount and printed board to printed board application. Sequential Mating System: Cable and printed board mount connectors. Male contacts provide as many as three mating lengths. Locking System: Insulators provide locking between cable to cable, cable to printed board and cable to panel mount applications. Polarizations: Provided in insulator design. Further polar- ization in cable connectors can be provided by mixing male contacts in female insulators and female contacts in male insulators. Mounting to Printed Board: Rapid installation push-on fasteners. Self-tapping screws for compliant connectors. Mechanical Operations: 500 operations per IEC 60512-5. MECHANICAL CHARACTERISTICS OF COMPLIANT PRESS-IN CONNECTORS: Press-in Contact Bi-Spring Construction, Compliant Termination: 0.0695 inch [1.77mm] diameter with 0.050 inch [1.27mm] lead-in diameter. Offered with two termination lengths. Contact Retention in Insulator and 0.125 inch [3.2mm] thick printed board: 5 lbs. [22N] minimum combined retention forces per MIL-STD-2166, Type III compliant contact classification, after third repair- replacement of contact in insulator and plated-through-hole, 0.064 inch [1.63mm] diameter in a 0.125 inch [3.2mm] thick print- ed board. Vibration: No electrical discontinuity of 1µ second or greater when tested per MIL-STD-1344, Method 2005, Test conditioning. Initial Press-In Force of Individual Contact into Plated-Through-Hole: 10 lbs. [44N] average when pushed into a 0.064 inch [1.63mm] Ø hole in a 0.125 inch [3.2mm] thick printed board. Initial Push-Out Force of Individual Contact into Plated-Through-Hole: 8.5 lbs. [38N] average when pushed out of an 0.064 inch [1.63mm] Ø hole in a 0.125 inch [3.2mm] thick printed board. TECHNICAL CHARACTERISTICS CUL Recognized* File # E49351 *Note: CUL recognizes all sizes, except PLB20, consult Technical Sales for status.
connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 0 10 20 30 40 50 60 70 80 90 10000 0 100 90 80 70 60 50 40 30 20 10 PLA03 PLB12 PLC30 PLAH03 PLBH12 PLCH30 STANDARD CONTACT MATERIALS CONNECTORS WITH PL* PREFIX HIGH CONDUCTIVITY CONTACT MATERIALS CONNECTORS WITH PL*H PREFIX OR “S” SUFFIX ON CRIMP CONTACTS TEMPERATURE RISE (°C) TEMPERATURE RISE (°C) TEST DETAIL: Each curve was developed using individual connector bodies fully loaded with contacts. All power contacts energized through 12 awg wire. Temperature rise was measured in the contact mating area. Test was conducted with connectors in static air. Terminations of test connectors were straight compliant press-in to right angle (90°) solder. See page 4 for more information. RATED CURRENT (AMPERES) RATED CURRENT (AMPERES) Temperature rise curves and contact current ratings were developed for the specific connector variants shown when tested in accordance with UL1977. This information is provided so that the user can make comparisons between various connector sizes and contact materials. CONTACT CURRENT RATINGS CONNECTOR VARIANT STANDARD CONTACTS CONNECTOR VARIANT HIGH CONDUCTIVITY CONTACTS PLA03 32 amperes PLAH03 42 amperes PLB12 25 amperes PLBH12 32 amperes PLC30 18 amperes PLCH30 24 amperes TEMPERATURE RISE CURVE TEMPERATURE RISE CURVE PCS SERIES
0.830 [21.08] 1.100 [27.94] 0.750 [19.05] 0.790 [20.07] 0.790 [20.07] PCS SERIES Power Connection Systems Positronic connectpositronic.com MATING DIMENSIONS (FULLY MATED) Straight Board Mount Male to Straight Board Mount Female Straight Board Mount Male to Right Angle (90°) Board Mount Female Right Angle (90°) Board Mount Male to Straight Board Mount Female Right Angle (90°) Board Mount Male to Right Angle (90°) Board Mount Female Straight Board Mount Male to Panel Mount Female Panel Mount Male to Straight Board Mount Female Right Angle (90°) Board Mount Male to Panel Board Mount Female Panel Mount Male to Right Angle (90°) Board Mount Female Panel Mount Male to Panel Mount Female Cable Mount Male to Straight Board Mount Female Straight Board Mount Male to Cable Mount Female Cable Mount Male to Right Angle (90°) Board Mount Female Right Angle (90°) Board Mount Male to Cable Mount Female Cable Mount Male to Panel Mount Female Panel Mount Male to Cable Mount Female Cable Mount Male to Cable Mount Female MATING DIMENSIONS
connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 0.600 [15.24] 0.408 [10.36] A±0.020 [0.51] A±0.020 [0.51] A±0.020 [0.51] A±0.020 [0.51] A±0.020 [0.51] 0.606 [15.39] 0.600 [15.24] 0.146 [3.71] 0.600 [15.24] 0.146 [3.71] 0.408 [10.36] 0.606 [15.39] 0.802 [20.37] 0.802 [20.37] 0.600 [15.24] 0.146 [3.71] ø0.062 [1.57] 0.230 [5.84] 0.600 [15.24] 0.146 [3.71] ø0.062 [1.57] 0.230 [5.84] 0.600 [15.24] 0.146 [3.71] ø0.062 [1.57] 0.230 [5.84] ø0.062 [1.57] ø0.062 [1.57] ø0.062 [1.57] Typical part number: PLA03F300A1 PLAH03F300A1 Typical part number: PLB06F300A1 PLAH06F300AI Typical part number: PLB06M300A1 PLBH06M300A1 Typical part number: PLC09F300A1 PLCH09F300A1 Typical part number: PLA03M300A1 PLAH03M300A1 PLA STRAIGHT PRINTED BOARD MOUNT CONNECTORS PLB STRAIGHT PRINTED BOARD MOUNT CONNECTORS PLC STRAIGHT PRINTED BOARD MOUNT CONNECTORS CODE 3, 0.146 [3.71] CONTACT EXTENSION CODE 3, 0.146 [3.71] CONTACT EXTENSION Plating- See ordering information for contact plating options. For connection systems 1, 4 and 6. MALE FEMALE MALE FEMALE MALE FEMALE *Asterisk determines gender of connector, M for male, F for female. STRAIGHT SOLDER PRINTED BOARD CONNECTOR PART NUMBER A PART NUMBER A PLA03*300A1 PLAH03*300A1 1.126 [28.60] PLA06*300A1 PLAH06*300A1 1.718 [43.64] PLA04*300A1 PLAH04*300A1 1.324 [33.63] PLA08*300A1 PLAH08*300A1 2.112 [53.64] PART NUMBER A PART NUMBER A PLB06*300A1 PLBH06*300A1 1.126 [28.60] PLB16*300A1 PLBH16*300A1 2.112 [53.64] PLB08*300A1 PLBH08*300A1 1.324 [33.63] PLB20*300A1 PLBH20*300A1 2.506 [63.65] PLB12*300A1 PLBH12*300A1 1.718 [43.64] PART NUMBER A PART NUMBER A PLC09*300A1 PLCH09*300A1 1.126 [28.60] PLC24*300A1 PLCH24*300A1 2.112 [53.64] PLC12*300A1 PLCH12*300A1 1.324 [33.63] PLC30*300A1 PLCH30*300A1 2.506 [63.65] PLC18*300A1 PLCH18*300A1 1.718 [43.64] Typical part number: PLC09M300A1 PLCH09M300A1 Plating- See ordering information for contact plating options. For connection systems 1, 4 and 6. Plating- See ordering information for contact plating options. For connection systems 1, 4 and 6. PCS SERIES *Asterisk determines gender of connector, M for male, F for female. NOTE: MOUNTING SCREWS CAN BE SUPPLIED WITH CONNECTORS USING STEP 5 IN ORDERING INFORMATION ON PAGE 26. MOUNTING SCREWS CAN ALSO BE ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 59. CODE 3, 0.146 [3.71] CONTACT EXTENSION NOTE: MOUNTING SCREWS CAN BE SUPPLIED WITH CONNECTORS USING STEP 5 IN ORDERING INFORMATION ON PAGE 26. MOUNTING SCREWS CAN ALSO BE ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 59. *Asterisk determines gender of connector, M for male, F for female. Positronic recommends the practice of using mounting hardware to secure connector to printed circuit board. NOTE: MOUNTING SCREWS CAN BE SUPPLIED WITH CONNECTORS USING STEP 5 IN ORDERING INFORMATION ON PAGE 26. MOUNTING SCREWS CAN ALSO BE ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 59. NEW DRAWINGS Rev G2
NEW 0.408 DRAWINGS [10.36] A±0.020 [0.51] 0.600 [15.24] A±0.020 [0.51] A±0.020 [0.51] A±0.020 [0.51] A±0.020 [0.51] A±0.020 [0.51] 0.600 [15.24] 0.600 [15.24] ø0.062 [1.57] ø0.062 [1.57] ø0.062 [1.57] 0.408 [10.36] 0.606 [15.39] 0.802 [20.37] 0.606 [15.39] 0.802 [20.37] 0.230 [5.84] ø0.062 [1.57] 0.600 [15.24] ø0.062 [1.57] 0.230 [5.84] 0.600 [15.24] ø0.062 [1.57] 0.230 [5.84] 0.600 [15.24] PCS SERIES Power Connection Systems Positronic connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Typical part number: PLA03M3200A1 PLAH03M3200A1 Typical part number: PLA03F3200A1 PLAH03F3200A1 Typical part number: PLB06F3200A1 PLBH06F3200A1 Typical part number: PLC09F3200A1 PLCH09F3200A1 Typical part number: PLB06M3200A1 PLBH06M3200A1 Typical part number: PLC09M3200A1 PLCH09M3200A1 CODE 32, 0.377 [9.58] CONTACT EXTENSION CODE 32, 0.377 [9.58] CONTACT EXTENSION For connection systems 1, 3, 4 and 6. PLB STRAIGHT PRINTED BOARD MOUNT CONNECTORS PLC STRAIGHT PRINTED BOARD MOUNT CONNECTORS CODE 32, 0.377 [9.58] CONTACT EXTENSION PLA STRAIGHT PRINTED BOARD MOUNT CONNECTORS MALE FEMALE MALE FEMALE MALE FEMALE PART NUMBER A PART NUMBER A PLC09*3200A1 PLCH09*3200A1 1.126 [28.60] PLC24*3200A1 PLCH24*3200A1 2.112 [53.64] PLC12*3200A1 PLCH12*3200A1 1.324 [33.63] PLC30*3200A1 PLCH30*3200A1 2.506 [63.65] PLC18*3200A1 PLCH18*3200A1 1.718 [43.64] PART NUMBER A PART NUMBER A PLB06*3200A1 PLBH06*3200A1 1.126 [28.60] PLB16*3200A1 PLBH16*3200A1 2.112 [53.64] PLB08*3200A1 PLBH08*3200A1 1.324 [33.63] PLB20*3200A1 PLBH20*3200A1 2.506 [63.65] PLB12*3200A1 PLBH12*3200A1 1.718 [43.64] PART NUMBER A PART NUMBER A PLA03*3200A1 PLAH03*3200A1 1.126 [28.60] PLA06*3200A1 PLAH06*3200A1 1.718 [43.64] PLA04*3200A1 PLAH04*3200A1 1.324 [33.63 PLA08*3200A1 PLAH08*3200A1 2.112 [53.64] Plating- See ordering information for contact plating options. For connection systems 1, 3, 4 and 6. Plating- See ordering information for contact plating options. For connection systems 1, 3, 4 and 6. Plating- See ordering information for contact plating options. STRAIGHT SOLDER PRINTED BOARD CONNECTOR NOTE: MOUNTING SCREWS CAN BE SUPPLIED WITH CONNECTORS USING STEP 5 IN ORDERING INFORMATION ON PAGE 26. MOUNTING SCREWS CAN ALSO BE ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 59. NOTE: MOUNTING SCREWS CAN BE SUPPLIED WITH CONNECTORS USING STEP 5 IN ORDERING INFORMATION ON PAGE 26. MOUNTING SCREWS CAN ALSO BE ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 59. NOTE: MOUNTING SCREWS CAN BE SUPPLIED WITH CONNECTORS USING STEP 5 IN ORDERING INFORMATION ON PAGE 26. MOUNTING SCREWS CAN ALSO BE ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 59. *Asterisk determines gender of connector, M for male, F for female. *Asterisk determines gender of connector, M for male, F for female. *Asterisk determines gender of connector, M for male, F for female. Rev G2
NEW 0.408 DRAWINGS [10.36] A±0.020 [0.51] 0.600 [15.24] L A±0.020 [0.51] A±0.020 [0.51] A±0.020 [0.51] A±0.020 [0.51] A±0.020 [0.51] 0.408 [10.36] 0.606 [15.39] 0.600 [15.24] L 0.600 [15.24] L 0.802 [20.37] 0.600 [15.24] L 0.230 [5.84] 0.600 [15.24] L 0.230 [5.84] L 0.600 [15.24] 0.230 [5.84] 0.606 [15.39] 0.802 [20.37] Power Connection Systems Positronic connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Asterisks determine gender of connector, M for male, F for female and contact code 92 or 93. PART NUMBER A PLC0900A1 PLCH0900A1 1.126 [28.60] PLC1200A1 PLCH1200A1 1.324 [33.63] PLC1800A1 PLCH1800A1 1.718 [43.64] PLC2400A1 PLCH2400A1 2.112 [53.64] PLC3000A1 PLCH3000A1 2.506 [63.65] Typical part number: PLA03M93ST30A1 PLAH03M93ST30A1 Typical part number: PLB06M93ST30A1 PLBH06M93ST30A1 Typical part number: PLB06F93ST30A1 PLBH06F93ST30A1 Typical part number: PLA03F93ST30A1 PLAH03F93ST30A1 MALE FEMALE Typical part number: PLC09M93ST30A1 PLCH09M93ST30A1 Typical part number: PLC09F93ST30A1 PLCH09F93ST30A1 MALE MALE FEMALE FEMALE PLC COMPLIANT PRESS-IN CONNECTORS CODE 92 OR CODE 93 PLB COMPLIANT PRESS-IN CONNECTORS CODE 92 OR CODE 93 PLA COMPLIANT PRESS-IN CONNECTORS CODE 92 OR CODE 93 PART NUMBER A PLA0300A1 PLAH0300A1 1.126 [28.60] PLA0400A1 PLAH0400A1 1.324 [33.63] PLA0600A1 PLAH0600A1 1.718 [43.64] PLA0800A1 PLAH0800A1 2.112 [53.64] PART NUMBER A PLB0600A1 PLBH0600A1 1.126 [28.60] PLB0800A1 PLBH0800A1 1.324 [33.63] PLB1200A1 PLBH1200A1 1.718 [43.64] PLB1600A1 PLBH1600A1 2.112 [53.64] PLB2000A1 PLBH2000A1 2.506 [63.65] Asterisks determine gender of connector, M for male, F for female and contact code 92 or 93. **Asterisks determine gender of connector, M for male, F for female and contact code 92 or 93. CONTACT CODE L PCB THICKNESS 92 0.183 [4.65] 0.093 [2.36] 93 0.218 [5.54] 0.125 [3.18] COMPLIANT PRESS-IN CONNECTOR GENERAL INFORMATIONPCS SERIES CONTACT CODE L PCB THICKNESS 92 0.183 [4.65] 0.093 [2.36] 93 0.218 [5.54] 0.125 [3.18] CONTACT CODE L PCB THICKNESS 92 0.183 [4.65] 0.093 [2.36] 93 0.218 [5.54] 0.125 [3.18] See page 56 for Installation Tooling. For connection systems 1, 4 and 6. Plating- See ordering information for contact plating options. NOTE: Positronic recommends the practice of using mounting hardware to secure connector to printed circuit board. Mounting screws can be supplied with connectors using step 5 in ordering information on page 26. Mounting screws can also be ordered separately by part number. See page 59. See page 56 for Installation Tooling. For connection systems 1, 4 and 6. Plating- See ordering information for contact plating options. See page 56 for Installation Tooling. For connection systems 1, 4 and 6. Plating- See ordering information for contact plating options. NOTE: Positronic recommends the practice of using mounting hardware to secure connector to printed circuit board. Mounting screws can be supplied with connectors using step 5 in ordering information on page 26. Mounting screws can also be ordered separately by part number. See page 59. NOTE: Positronic recommends the practice of using mounting hardware to secure connector to printed circuit board. Mounting screws can be supplied with connectors using step 5 in ordering information on page 26. Mounting screws can also be ordered separately by part number. See page 59. Rev G2
connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 0.737±0.002 [18.72±0.05] 0.099±0.002 [2.51±0.05] TYP. 0.197±0.002 [5.00±0.05] 1.474±0.005 [37.44±0.13] 0.099±0.002 [2.51±0.05] 0.197±0.002 [5.00±0.05] 0.934±0.002 [23.72±0.05] 0.099±0.002 [2.51±0.05] TYP. 0.197±0.002 [5.00±0.05] 1.868±0.005 [47.45±0.13] 0.099±0.002 [2.51±0.05] 0.197±0.002 [5.00±0.05] 0.540±0.002 [13.72±0.05] 0.099±0.002 [2.51±0.05] TYP. 0.197±0.002 [5.00±0.05] 1.080±0.005 [27.43±0.13] 0.099±0.002 [2.51±0.05] 0.197±0.002 [5.00±0.05] 0.441±0.002 [11.20±0.05] 0.197±0.002 [5.00±0.05] TYP. 0.882±0.005 [22.40±0.13] 0.099±0.002 [2.51±0.05] 0.197±0.002 [5.00±0.05] 0.737±0.002 [18.72±0.05] 0.099±0.002 [2.51±0.05] TYP. 0.197±0.002 [5.00±0.05] 1.474±0.005 [37.44±0.13] 0.934±0.002 [23.72±0.05] 0.099±0.002 [2.51±0.05] TYP. 0.197±0.002 [5.00±0.05] 1.868±0.005 [47.45±0.13] 0.540±0.002 [13.72±0.05] 0.099±0.002 [2.51±0.05] TYP. 0.197±0.002 [5.00±0.05] 1.080±0.005 [27.43±0.13] 0.441±0.002 [11.20±0.05] 0.197±0.002 [5.00±0.05] TYP. 0.882±0.005 [22.40±0.13] 1.131±0.002 [28.73±0.05] 0.099±0.002 [2.51±0.05] TYP. 0.197±0.002 [5.00±0.05] 2.262±0.005 [57.45±0.13] 0.099±0.002 [2.51±0.05] 0.197±0.002 [5.00±0.05] PLA 03 PLA 06 PLB 06 PLB 12 PLB 20 PLB 16 PLB 08 PLA 08 PLA 04 SUGGESTED PRINTED BOARD HOLE SIZES: Suggest 0.080 [2.03] Ø holes in printed board for solder contact termination positions. Suggest 0.100 [2.54] Ø holes in printed board when mounting connectors with # 2 thread forming screws. Suggest 0.123±0.003 [3.15±0.08] Ø holes in printed board when mounting connector with push-on fasteners. NOTE: See page 57 for suggested printed board drill hole sizes, recommended plating and finished hole sizes for compliant contact termination positions. STRAIGHT SOLDER AND COMPLIANT CONTACT HOLE PATTERN
connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 0.737±0.002 [18.72±0.05] 0.099±0.002 [2.51±0.05] TYP. 0.197±0.002 [5.00±0.05] 1.474±0.005 [37.44±0.13] 0.394±0.002 [10.01±0.05] 0.197±0.002 [5.00±0.05] 0.934±0.002 [23.72±0.05] 0.099±0.002 [2.51±0.05] TYP. 0.197±0.002 [5.00±0.05] 1.868±0.005 [47.45±0.13] 0.394±0.002 [10.01±0.05] 0.197±0.002 [5.00±0.05] 0.540±0.002 [13.72±0.05] 0.099±0.002 [2.51±0.05] TYP. 0.197±0.002 [5.00±0.05] 1.080±0.005 [27.43±0.13] 0.394±0.002 [10.01±0.05] 0.197±0.002 [5.00±0.05] 0.441±0.002 [11.20±0.05] 0.197±0.002 [5.00±0.05] TYP. 0.882±0.005 [22.40±0.13] 0.394±0.002 [10.01±0.05] 0.197±0.002 [5.00±0.05] 1.131±0.002 [28.73±0.05] 0.099±0.002 [2.51±0.05] TYP. 0.197±0.002 [5.00±0.05] 2.262±0.005 [57.45±0.13] 0.394±0.002 [10.01±0.05] 0.197±0.002 [5.00±0.05] PLC 30 PLC 18 PLC 24 PLC 09 PLC 12 STRAIGHT SOLDER AND COMPLIANT CONTACT HOLE PATTERN SUGGESTED PRINTED BOARD HOLE SIZES: Suggest 0.080 [2.03] Ø holes in printed board for solder contact termination positions. Suggest 0.100 [2.54] Ø holes in printed board when mounting connectors with # 2 thread forming screws. Suggest 0.123±0.003 [3.15±0.08] Ø holes in printed board when mounting connector with push-on fasteners. NOTE: See page 57 for suggested printed board drill hole sizes, recommended plating and finished hole sizes for compliant contact termination positions. Connectors Designed To Customer Specifications Positronic’s PLA(H), PLB(H), PLC(H) and PLS(H) series connectors can be modified to customers specifications. Examples: select loading of contacts for cost savings or to gain creepage and clearance distances; longer printed circuit board terminations; customer specified hardware. Positronic can develop and tool new connector designs with reasonable price and delivery. Contact Technical Sales with your particular requirements. PCS SERIES
NEW 0.408 DRAWINGS [10.36] 0.146 [3.71] 0.600 [15.24] ø0.062 [1.57] 0.408 [10.36] 0.146 [3.71] 0.600 [15.24] 0.098 [2.49] ø0.062 [1.57] A±0.020 [0.51] 0.606 [15.39] A±0.020 [0.51] 0.802 [20.37] 0.146 [3.71] 0.600 [15.24] ø0.062 [1.57] 0.600 [15.24] 0.098 [2.49] ø0.062 [1.57] 0.146 [3.71] 0.600 [15.24] 0.098 [2.49] ø0.062 [1.57] 0.146 [3.71] 0.146 [3.71] ø0.062 [1.57] A±0.020 [0.51] A±0.020 [0.51] 0.606 [15.39] 0.802 [20.37] 0.197 [5.00] 0.098 [2.49] 0.197 [5.00] 0.600 [15.24] 0.197 [5.00] 0.098 [2.49] 0.197 [5.00] PCS SERIES Power Connection Systems Positronic connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. PLA RIGHT ANGLE (90°) PRINTED BOARD MOUNT CODE 4, 0.146 [3.71] CONTACT EXTENSION PLB RIGHT ANGLE (90°) PRINTED BOARD MOUNT CODE 4, 0.146 [3.71] CONTACT EXTENSION PLC RIGHT ANGLE (90°) PRINTED BOARD MOUNT CODE 4, 0.146 [3.71] CONTACT EXTENSION Typical part number: PLA03M4BN0A1 PLAH03M4BN0A1 Typical part number: PLB06M4BN0A1 PLBH06B4BN0A1 Typical part number: PLC09M4BN0A1 PLCH09M4BN0A1 Typical part number: PLA03F4BN0A1 PLAH03F4BN0A1 Typical part number: PLB06F4BN0A1 PLBH06F4BN0A1 Typical part number: PLC09F4BN0A1 PLCH09F4BN0A1 MALE FEMALE MALE FEMALE MALE FEMALE For connection systems 1, 2 and 5. Plating- See ordering information for contact plating options. PART NUMBER A PART NUMBER A PLB06*400A1 PLBH06*400A1 1.126 [28.60] PLB16*400A1 PLBH16*400A1 2.112 [53.64] PLB08*400A1 PLBH08*400A1 1.324 [33.63] PLB20*400A1 PLBH20*400A1 2.506 [63.65] PLB12*400A1 PLBH12*400A1 1.718 [43.64] PART NUMBER A PART NUMBER A PLC09*400A1 PLCH09*400A1 1.126 [28.60] PLC24*400A1 PLCH24*400A1 2.112 [53.64] PLC12*400A1 PLCH12*400A1 1.324 [33.63] PLC30*400A1 PLCH30*400A1 2.506 [63.65] PLC18*400A1 PLCH18*400A1 1.718 [43.64] PART NUMBER A PART NUMBER A PLA03*400A1 PLAH03*400A1 1.126 [28.60] PLA06*400A1 PLAH06*400A1 1.718 [43.64] PLA04*400A1 PLAH04*400A1 1.324 [33.63 PLA08*400A1 PLAH08*400A1 2.112 [53.64] For connection systems 1, 2 and 5. Plating- See ordering information for contact plating options. For connection systems 1, 2 and 5. Plating- See ordering information for contact plating options. RIGHT ANGLE (90°) SOLDER PRINTED BOARD CONNECTOR NOTE: MOUNTING SCREWS CAN BE ORDERED SEPARATELY BY PART NUMBER WHEN CHOOSING B3 BRACKETS. SEE PAGE 59. *Asterisk determines gender of connector, M for male, F for female. *Asterisk determines gender of connector, M for male, F for female. *Asterisk determines gender of connector, M for male, F for female. NOTE: MOUNTING SCREWS CAN BE ORDERED SEPARATELY BY PART NUMBER WHEN CHOOSING B3 BRACKETS. SEE PAGE 59. NOTE: MOUNTING SCREWS CAN BE ORDERED SEPARATELY BY PART NUMBER WHEN CHOOSING B3 BRACKETS. SEE PAGE 59. Rev G2
connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. A±0.020 [0.51] NEW 0.408 DRAWINGS [10.36] 0.377 [9.58] ø0.062 [1.57] 0.098 [2.49] 0.600 [15.24] A±0.020 [0.51] 0.606 [15.39] 0.377 [9.58] 0.600 [15.24] 0.098 [2.49] ø0.062 [1.57] 0.197 [5.00] A±0.020 [0.51] 0.802 [20.37] 0.377 [9.58] 0.600 [15.24] 0.197 [5.00] 0.098 [2.49] ø0.062 [1.57] 0.197 [5.00] A±0.020 [0.51] A±0.020 [0.51] A±0.020 [0.51] 0.408 [10.36] 0.606 [15.39] 0.802 [20.37] ø0.062 [1.57] 0.600 [15.24] 0.098 [2.49] 0.600 [15.24] 0.098 [2.49] ø0.062 [1.57] 0.197 [5.00] 0.600 [15.24] 0.197 [5.00] 0.098 [2.49] 0.197 [5.00] ø0.062 [1.57] 0.377 [9.58] 0.377 [9.58] 0.377 [9.58] CODE 42, 0.377 [9.58] CONTACT EXTENSION PLC RIGHT ANGLE (90°) PRINTED BOARD MOUNT CODE 42, 0.377 [9.58] CONTACT EXTENSION Typical part number: PLA03M42BN0A1 PLAH03M42BN0A1 Typical part number: PLA03F42BN0A1 PLAH03F42BN0A1 PLA RIGHT ANGLE (90°) PRINTED BOARD MOUNT CODE 42, 0.377 [9.58] CONTACT EXTENSION MALE FEMALE Typical part number: PLB06M42BN0A1 PLBH06M42BN0A1 Typical part number: PLB06F42BN0A1 PLBH06F42BN0A1 MALE FEMALE Typical part number: PLC09M42BN0A1 PLCH09M42BN0A1 Typical part number: PLC09F42BN0A1 PLCH09F42BN0A1 MALE FEMALE Plating- See ordering information for contact plating options. For connection systems 1, 2, 3 and 5. PLB RIGHT ANGLE (90°) PRINTED BOARD MOUNT RIGHT ANGLE (90°) SOLDER PRINTED BOARD CONNECTOR PART NUMBER A PART NUMBER A PLB06*4200A1 PLBH06*4200A1 1.126 [28.60] PLB16*4200A1 PLBH16*4200A1 2.112 [53.64] PLB08*4200A1 PLBH08*4200A1 1.324 [33.63] PLB20*4200A1 PLBH20*4200A1 2.506 [63.65] PLB12*4200A1 PLBH12*4200A1 1.718 [43.64] PART NUMBER A PART NUMBER A PLC09*4200A1 PLCH09*4200A1 1.126 [28.60] PLC24*4200A1 PLCH24*4200A1 2.112 [53.64] PLC12*4200A1 PLCH12*4200A1 1.324 [33.63] PLC30*4200A1 PLCH30*4200A1 2.506 [63.65] PLC18*4200A1 PLCH18*4200A1 1.718 [43.64] PART NUMBER A PART NUMBER A PLA03*4200A1 PLAH03*4200A1 1.126 [28.60] PLA06*4200A1 PLAH06*4200A1 1.718 [43.64] PLA04*4200A1 PLAH04*4200A1 1.324 [33.63] PLA08*4200A1 PLAH08*4200A1 2.112 [53.64] PCS SERIES *Asterisk determines gender of connector, M for male, F for female. Plating- See ordering information for contact plating options. For connection systems 1, 2, 3 and 5. *Asterisk determines gender of connector, M for male, F for female. Plating- See ordering information for contact plating options. For connection systems 1, 2, 3 and 5. *Asterisk determines gender of connector, M for male, F for female. NOTE: MOUNTING SCREWS CAN BE ORDERED SEPARATELY BY PART NUMBER WHEN CHOOSING B3 BRACKETS. SEE PAGE 59. NOTE: MOUNTING SCREWS CAN BE ORDERED SEPARATELY BY PART NUMBER WHEN CHOOSING B3 BRACKETS. SEE PAGE 59. NOTE: MOUNTING SCREWS CAN BE ORDERED SEPARATELY BY PART NUMBER WHEN CHOOSING B3 BRACKETS. SEE PAGE 59. Rev G2
connectpositronic.com NEW 0.408 DRAWINGS [10.36] L A±0.020 [0.51] 0.560 [14.22] A±0.020 [0.51] 0.606 [15.39] 0.560 [14.22] 0.408 [10.36] A±0.020 [0.51] A±0.020 [0.51] 0.606 [15.39] A±0.020 [0.51] 0.802 [20.37] A±0.020 [0.51] 0.802 [20.37] 0.560 [14.22] 0.560 [14.22] 0.560 [14.22] 0.138 [3.51] 0.197 [5.00] 0.197 [5.00] 0.560 [14.22] 0.138 [3.51] 0.197 [5.00] 0.197 [5.00] 0.138 [3.51] 0.197 [5.00] 0.138 [3.51] 0.197 [5.00] LL LL L PLA RIGHT ANGLE (90°) PRESS-IN CONNECTOR CODE 62 OR CODE 63 For connection systems 1, 2 and 5. PLB RIGHT ANGLE (90°) PRESS-IN CONNECTOR CODE 62 OR CODE 63 For connection systems 1, 2 and 5. PLC RIGHT ANGLE (90°) PRESS-IN CONNECTOR CODE 62 OR CODE 63 For connection systems 1, 2 and 5. Plating- See ordering information for contact plating options. Typical part number: PLB06M63B30A1 PLBH06M63B30A1 Typical part number: PLC09M63B30A1 PLCH09M63B30A1 Asterisk determines gender of connector, M for male, F for female, and contact code 62 or 63. Typical part number: PLC09F63B30A1 PLCH09F63B30A1 MALE FEMALE MALE FEMALE MALE FEMALE PART NUMBER A PART NUMBER A PLB06B30A1 PLBH06B30A1 1.126 [28.60] PLB12B30A1 PLBH12B30A1 1.718 [43.64] PLB08B30A1 PLBH08B30A1 1.324 [33.63] PLB16B30A1 PLBH16B30A1 2.112 [53.64] PART NUMBER A PART NUMBER A PLC09B30A1 PLCH09B30A1 1.126 [28.60] PLC24B30A1 PLCH24B30A1 2.112 [53.64] PLC12B30A1 PLCH12B30A1 1.324 [33.63] PLC30B30A1 PLCH30B30A11 2.506 [63.65] PLC18B30A1 PLCH18B30A1 1.718 [43.64] PART NUMBER A PART NUMBER A PLA03B30A1 PLAH03B30A1 1.126 [28.60] PLA06B30A1 PLAH06B30A1 1.718 [43.64] PLA04B30A1 PLAH04B30A1 1.324 [33.63] PLA08B30A1 PLAH08B30A1 2.112 [53.64] Asterisk determines gender of connector, M for male, F for female, and contact code 62 or 63. Typical part number: PLA03M63B30A1 PLAH03M63B30A1 Plating- See ordering information for contact plating options. Plating- See ordering information for contact plating options. RIGHT ANGLE (90°) PRESS-IN CONNECTOR FOR USE WITH “FLAT ROCK” TOOLING CONTACT CODE L PCB THICKNESS 62 0.183 [4.65] 0.093 [2.36] 63 0.219 [5.56] 0.125 [3.18] Typical part number: PLA03F63B30A1 PLAH03F63B30A1 CONTACT CODE L PCB THICKNESS 62 0.183 [4.65] 0.093 [2.36] 63 0.219 [5.56] 0.125 [3.18] Typical part number: PLB06F63B30A1 PLBH06F63B30A1 CONTACT CODE L PCB THICKNESS 62 0.183 [4.65] 0.093 [2.36] 63 0.219 [5.56] 0.125 [3.18] **Asterisk determines gender of connector, M for male, F for female, and contact code 62 or 63. NOTE: Positronic recommends the practice of using mounting hardware to secure connector to printed circuit board. Mounting screws are ordered separately by part number. See page 59. NOTE: Positronic recommends the practice of using mounting hardware to secure connector to printed circuit board. Mounting screws are ordered separately by part number. See page 59. NOTE: Positronic recommends the practice of using mounting hardware to secure connector to printed circuit board. Mounting screws are ordered separately by part number. See page 59. Rev G2
connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 0.737±0.002 [18.72±0.05] 0.099±0.002 [2.51±0.05] TYP. 0.197±0.002 [5.00±0.05] 1.474±0.005 [37.44±0.13] 0.040±0.015 [1.02±0.38] 0.197±0.015 [5.00±0.38] 0.934±0.002 [23.72±0.05] 0.099±0.002 [2.51±0.05] TYP. 0.197±0.002 [5.00±0.05] 1.868±0.005 [47.45±0.13] 0.040±0.015 [1.02±0.38] 0.237±0.015 [6.02±0.38] 0.540±0.002 [13.72±0.05] 0.099±0.002 [2.51±0.05] TYP. 0.197±0.002 [5.00±0.05] 1.080±0.005 [27.43±0.13] 0.040±0.015 [1.02±0.38] 0.237±0.015 [6.02±0.38] 0.441±0.002 [11.20±0.05] 0.197±0.002 [5.00±0.05] TYP. 0.882±0.005 [22.40±0.13] 0.040±0.015 [1.02±0.38] 0.237±0.015 [6.02±0.38] 0.737±0.002 [18.72±0.05] 0.099±0.002 [2.51±0.05] TYP. 0.197±0.002 [5.00±0.05] 1.474±0.005 [37.44±0.13] 0.934±0.002 [23.72±0.05] 0.099±0.002 [2.51±0.05] TYP. 0.197±0.002 [5.00±0.05] 1.868±0.005 [47.45±0.13] 0.540±0.002 [13.72±0.05] 0.099±0.002 [2.51±0.05] TYP. 0.197±0.002 [5.00±0.05] 1.080±0.005 [27.43±0.13] 0.441±0.002 [11.20±0.05] 0.197±0.002 [5.00±0.05] TYP. 0.882±0.005 [22.40±0.13] 1.131±0.002 [28.73±0.05] 0.099±0.002 [2.51±0.05] TYP. 0.197±0.002 [5.00±0.05] 2.262±0.005 [57.45±0.13] 0.040±0.015 [1.02±0.38] 0.237±0.015 [6.02±0.38] 0.441±0.002 [11.20±0.05] 0.197±0.002 [5.00±0.05] TYP. 0.882±0.005 [22.40±0.13] 0.040±0.015 [1.02±0.38] 0.237±0.015 [6.02±0.38] 0.157±0.015 [3.99±0.38] 0.237±0.015 [6.02±0.38] 0.237±0.015 [6.02±0.38] 0.237±0.015 [6.02±0.38] 0.237±0.015 [6.02±0.38] PLA 03 PLA 04 PLA 08 PLB 08 PLB 16 PLA 06 PLB 06 PLB 12 PLC 09 PLB 20 RIGHT ANGLE (90°) PRINTED BOARD CONTACT HOLE PATTERN See page 20 for suggested printed board hole sizes. PCS SERIES
connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 0.737±0.002 [18.72±0.05] 0.099±0.002 [2.51±0.05] TYP. 0.197±0.002 [5.00±0.05] 1.474±0.005 [37.44±0.13] 0.934±0.002 [23.72±0.05] 0.099±0.002 [2.51±0.05] TYP. 0.197±0.002 [5.00±0.05] 1.868±0.005 [47.45±0.13] 0.540±0.002 [13.72±0.05] 0.099±0.002 [2.51±0.05] TYP. 0.197±0.002 [5.00±0.05] 1.080±0.005 [27.43±0.13] 0.040±0.002 [1.02±0.05] 0.237±0.002 [6.02±0.05] 1.131±0.002 [28.73±0.05] 0.099±0.002 [2.51±0.05] TYP. 0.197±0.002 [5.00±0.05] 2.262±0.005 [57.45±0.13] 0.157±0.002 [3.99±0.05] 0.040±0.002 [1.02±0.05] 0.237±0.002 [6.02±0.05] 0.157±0.002 [3.99±0.05] 0.040±0.002 [1.02±0.05] 0.237±0.002 [6.02±0.05] 0.157±0.002 [3.99±0.05] 0.040±0.002 [1.02±0.05] 0.237±0.002 [6.02±0.05] 0.157±0.002 [3.99±0.05] PLC 18 PLC 24 PLC 30 PLC 12 SUGGESTED PRINTED BOARD HOLE SIZES: Suggest 0.080 [2.03] Ø holes in printed board for solder contact termination positions. NOTE: See page 57 for suggested printed board drill hole sizes, recommended plating and finished hole sizes for compliant contact termination positions. A±0.020 [0.51] 0.600 [15.24] B A±0.020 [0.51] 0.600 [15.24] B 0.200 [5.08] 18 AWG max. [1.0 mm ] 20.200 [5.08] 18 AWG max. [1.0 mm ] PANEL MOUNT CONNECTORS WITH SOLDER CUP CONTACTS TYPICAL PART NUMBER: PLB06M200A1 TYPICAL PART NUMBER: PLB06F200A1 FEMALE For connection system 8. CONNECTOR VARIANTS A B PLA03 1.126 [28.60] 0.408 [10.36] PLA04 1.324 [33.63] 0.408 [10.36] PLA06 1.718 [43.64] 0.408 [10.36] PLA08 2.112 [53.64] 0.408 [10.36] PLB06 1.126 [28.60] 0.606 [15.39] PLB08 1.324 [33.63] 0.606 [15.39] PLB12 1.718 [43.64] 0.606 [15.39] PLB16 2.112 [53.64] 0.606 [15.39] PLB20 2.506 [63.65] 0.606 [15.39] PLC09 1.126 [28.60] 0.802 [30.37] PLC12 1.324 [33.63] 0.802 [30.37] PLC18 1.718 [43.64] 0.802 [30.37] PLC24 2.112 [53.64] 0.802 [30.37] PLC30 2.506 [63.65] 0.802 [30.37] CODE 2, 18 AWG [1.00mm2] MAX. MALE RIGHT ANGLE (90°) PRINTED BOARD CONTACT HOLE PATTERN AND PANEL MOUNT CONNECTOR WITH SOLDER CUP CONTACTS NOTE: MOUNTING SCREWS CAN BE SUPPLIED WITH CONNECTORS USING STEP 5 IN ORDERING INFORMATION ON PAGE 26. MOUNTING SCREWS CAN ALSO BE ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 59.
connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 321 1 2 1 2 33 4 4 5 6 1 2 3 4 5 6 7 8 654 5431 2 64321321 86 754321 5 6 7 8 1110 1297 8 9 10 11 12 13 14 15 16 876431 5254 631 24321321 87 9 109 1211 151413 181716 18 1917 20 21 242322 4 5 6 65 7 8 87 9 1210 11 9 10 11 12 13 1514 16 21 2524 11 1514 1 4 5 7 2928 30 1918 20 98 10 4321 65 87 [22.10±0.51] 0.408±0.015 [10.36±0.38] 0.408±0.015 [10.36±0.38] 0.986±0.020 [25.04±0.51] 0.408±0.015 [10.36±0.38] 0.408±0.015 [10.36±0.38] 1.184±0.020 [30.07±0.51] 1.578±0.020 [40.08±0.51] 0.606±0.015 [15.39±0.38] 0.802±0.015 [20.37±0.38] 1.184±0.020 [30.07±0.51] 1.578±0.020 [40.08±0.51] 1.184±0.020 [30.07±0.51] 1.578±0.020 [40.08±0.51] 0.986±0.020 [25.04±0.51] 0.986±0.020 [25.04±0.51] 0.606±0.015 [15.39±0.38] 0.606±0.015 [15.39±0.38] 0.606±0.015 [15.39±0.38] 0.802±0.015 [20.37±0.38] 0.802±0.015 [20.37±0.38] 0.802±0.015 [20.37±0.38] 0.802±0.015 [20.37±0.38] 1.972±0.020 [50.09±0.51] 1.972±0.020 [50.09±0.51] 1.972±0.020 [50.09±0.51] 2.366±0.020 [60.10±0.51] PLA 03 PLA 04 PLA 06 PLA 08 PLB 16PLB 12PLB 08PLB 06 PLC 09 PLC 12 PLC 18 PLC 30 PLC 24 MALE INSULATOR DIMENSIONS FOR CABLE CONNECTORS WITH SIZE 16 REMOVABLE CONTACTS CODE 0 OR CODE 7 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY MALE INSULATOR DIMENSIONS FOR CABLE CONNECTORS PCS SERIES For information regarding size 16 removable contacts, see Removable Contact section, pages 47-53.
8 7 6 5 4 3 2 16 5 4 3 2 14 3 2 113 6 5 4 123 8 7 6 5 12 7 6 5 1234 891011 1213141516 9 8 7 6 5 4 578 91112 10 18 1317 12 11 7 6 5 1 1516 24 23 8 7 91214 22 20 17 6 14 30 27 26 2224 23 21 1617 7 6 2 1214 13 4 3 14 3 2 68 7 5 2 0.408±0.015 [10.36±0.38] 0.876±0.020 [22.25±0.51] [23.37±0.51] 0.408±0.015 [10.36±0.38] 0.408±0.015 [10.36±0.38] 0.408±0.015 [22.25±0.51] 0.876±0.020 [22.25±0.51] 0.606±0.015 [15.39±0.38] 0.802±0.015 [20.37±0.38] 1.074±0.020 [27.28±0.51] 1.468±0.020 [37.29±0.51] 1.074±0.020 [27.28±0.51] 1.468±0.020 [37.29±0.51] 1.074±0.020 [27.28±0.51] 1.468±0.020 [37.29±0.51] 0.606±0.015 [15.39±0.38] 0.606±0.015 [15.39±0.38] 0.606±0.015 [15.39±0.38] 0.802±0.015 [20.37±0.38] 0.802±0.015 [20.37±0.38] 0.802±0.015 [20.37±0.38] 0.802±0.015 [20.37±0.38] 2.256±0.020 [57.30±0.51] 1.862±0.020 [47.29±0.51] 1.862±0.020 [47.29±0.51] 1.862±0.020 [47.29±0.51] PCS SERIES Power Connection Systems Positronic connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. PLA 03 PLA 04 PLA 06 PLA 08 PLB 16PLB 12PLB 08PLB 06 PLC 09 PLC 12 PLC 18 PLC 30 PLC 24 FEMALE INSULATOR DIMENSIONS FOR CABLE CONNECTORS WITH SIZE 16 REMOVABLE CONTACTS CODE 0 OR CODE 7 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY FEMALE INSULATOR DIMENSIONS FOR CABLE CONNECTORS For information regarding size 16 removable contacts, see Removable Contact section, pages 47-53.
connectpositronic.com 23DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. PCS SERIES 1 2 3 1 2 1 2 3 1 2 3 43 4 4 5 6 5 6 7 8 1 2 3 654 1 2 3 765 127 8 21 1 2 109 42 31 65 87 1 2 3 4 5 6 7 8 9 1 2 3 4 65 87 109 1211 1 2 5 643 7 8 9 10 11 12 13 14 15 16 17 18 1 2 3 87654 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 21 24 11 14 1 4 2625 15 16 2827 29 1817 19 65 87 9 0.408±0.015 [10.36±0.38] 0.870±0.020 [22.10±0.51] 0.190±0.020 [4.83±0.51] 1.126±0.020 [28.60±0.51] 0.408±0.015 [10.36±0.38] 0.408±0.015 [10.36±0.38] 0.408±0.015 [10.36±0.38] 0.606±0.015 [15.39±0.38] 0.802±0.015 [20.37±0.38] 0.802±0.015 [20.37±0.38] 0.606±0.015 [15.39±0.38] 0.606±0.015 [15.39±0.38] 0.606±0.015 [15.39±0.38] 0.802±0.015 [20.37±0.38] 0.802±0.015 [20.37±0.38] 0.802±0.015 [20.37±0.38] 1.324±0.020 [33.63±0.51] 1.718±0.020 [43.64±0.51] 1.126±0.020 [33.63±0.51] 1.718±0.020 [43.64±0.51] 1.126±0.020 [33.63±0.51] 1.718±0.020 [43.64±0.51] 0.560±0.020 [14.22±0.51] 2.112±0.020 [53.64±0.51] 2.112±0.020 [53.64±0.51] 2.112±0.020 [53.64±0.51] 2.506±0.020 [63.65±0.51] PLA 03 PLA 04 PLA 06 PLA 08 PLB 16PLB 12PLB 08PLB 06 PLC 09 PLC 12 PLC 18 PLC 30 PLC 24 For information regarding panel cutouts, see page 63. MALE INSULATOR DIMENSIONS FOR PANEL MOUNT CONNECTORS WITH SIZE 16 REMOVABLE CONTACTS CODE 1 OR CODE 8 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY MALE INSULATOR DIMENSIONS FOR PANEL MOUNT CONNECTORS For information regarding size 16 removable contacts, see Removable Contact section, pages 47-53. NOTE: MOUNTING SCREWS CAN BE SUPPLIED WITH CONNECTORS USING STEP 5 IN ORDERING INFORMATION ON PAGE 26. MOUNTING SCREWS CAN ALSO BE ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 59.
connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 123 4 3 2 1 3 2 16 5 4 4 3 2 18 7 6 5 13 2 6 5 4 1234 5678 1236 5 4 789101112 4 3 2 18 7 6 5 16 15 14 13 12 11 10 9 13 2 6 5 4 9 8 7 14 3 2 8 7 6 5 12 11 10 9 15 6 5 18 17 16 3 2 14 13 8 7 1620 17 30 27 10 7 6 13 12 11 2223 21 23 1 4 3 1.126±0.020 [28.60±0.51] 0.408±0.015 [10.36±0.38] 0.606±0.015 [15.39±0.38] 0.802±0.015 [20.37±0.38] 1.324±0.020 [33.63±0.51] 1.718±0.020 [43.64±0.51] 1.126±0.020 [33.63±0.51] 1.718±0.020 [43.64±0.51] 1.126±0.020 [33.63±0.51] 1.718±0.020 [43.64±0.51] 0.802±0.015 [20.37±0.38] 0.408±0.015 [10.36±0.38] 0.606±0.015 [15.39±0.38] 0.802±0.015 [20.37±0.38] 0.408±0.015 [10.36±0.38] 0.606±0.015 [15.39±0.38] 0.802±0.015 [20.37±0.38] 0.408±0.015 [10.36±0.38] 0.606±0.015 [15.39±0.38] 0.802±0.015 [20.37±0.38] 0.190±0.020 [4.83±0.51] 0.920±0.020 [14.22±0.51] 2.112±0.020 [53.64±0.51] 2.506±0.020 [63.65±0.51] 2.112±0.020 [53.64±0.51] 2.112±0.020 [53.64±0.51] PLA 03 PLA 04 PLA 06 PLA 08 PLB 16PLB 12PLB 08PLB 06 PLC 09 PLC 12 PLC 18 PLC 30 PLC 24 FEMALE INSULATOR DIMENSIONS FOR PANEL MOUNT CONNECTORS WITH SIZE 16 REMOVABLE CONTACTS CODE 1 OR CODE 8 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY FEMALE INSULATOR DIMENSIONS FOR PANEL MOUNT CONNECTORS For information regarding panel cutouts, see page 63. For information regarding size 16 removable contacts, see Removable Contact section, pages 47-53. NOTE: MOUNTING SCREWS CAN BE SUPPLIED WITH CONNECTORS USING STEP 5 IN ORDERING INFORMATION ON PAGE 26. MOUNTING SCREWS CAN ALSO BE ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 59.
"X" "X" NEW 1 2 3 4 5 6 DRAWINGS EXAMPLE 2 POSITION NUMBER 1 2 3 4 5 6 7 8 NEW DRAWINGS Power Connection Systems Positronic connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 1 2 3 4 5 6 7 8 9 E 1 B 2 B 3 D 4 D SEQUENTIAL MATING SYSTEM *REMOVABLE CONTACTS FOR CABLE CONNECTORS MUST BE ORDERED SEPARATELY FOR CONTACT SELECTION, SEE SIZE 16 CONTACTS ON PAGE 49 Typical Part Number: PLA06M300A1-E1B2B Typical Part Number: PLA08M4B0C1-D8B SELECTION GUIDE FOR ORDERING DIFFERENT CONTACT LENGTHS STEP 9 OF ORDERING INFORMATION EXAMPLE 1 SEQUENTIAL MATING SYSTEM CRIMP REMOVABLE CONTACT PART NUMBERS SELECT CONNECTOR USING ORDERING INFORMATION ON PAGE 26 THEN CHOOSE STEPS BELOW FOR SEQUENTIAL MATING SYSTEM CONTACTS STEP EXAMPLE STEP 1 Specify code for most frequently used contact mating length. This length is used for all contacts not specified in steps 2 through 9. Position number for first special length contact. Length of contact specified in step 2. (Choose from length code chart) Position number for second special length contact. Length of contact specified in step 8 (Choose from length code chart). Position number for fourth special length contact. Length of contact specified in step 6 (Choose from length code chart). Position number for third special length contact. Length of contact specified in step 4 (Choose from length code chart). STEP 2 STEP 3 STEP 4 STEP 9 STEP 8 STEP 7 STEP 6 STEP 5 WIRE SIZE AWG/[mm2] LENGTH CODE “A” LENGTH CODE “C” LENGTH CODE “D” LENGTH CODE “E” 12 - 14 16 - 18 - 20 LENGTH CODE “X” CONTACT LENGTH A 0.370 [9.40] B 0.330 [8.38] C 0.310 [7.87] D 0.290 [7.37] E 0.250 [6.35] MATING CONNECTOR TYPE CONTACT OPTIONS Board to Board B, D, E Board to Cable* A, C, E Cable to Cable* A, D SEQUENTIAL CONTACT MATING CONNECTOR PCS SERIES For information regarding size 16 removable contacts, see Removable Contact section, pages 47-53. Rev G1
connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. STEP 5 - MOUNTING STYLE 0 - None, B - Metal Right Angle (90°) Mounting Bracket. BN - Metal Right Angle (90°) Mounting Bracket with Push-on Fastener. B3 - Plastic Right Angle (90°) Mounting Bracket with Cross Bar. B3N - Plastic Right Angle (90°) Mounting Bracket with Cross Bar and Push-on Fastener. N - Push-On Fastener For Straight Printed Board Mount Connectors *3ST2 - Self-tapping steel screws 2-28 x 0.250±0.030 [6.35±0.76] length for 0.093 [2.36] thick board. *3ST3 - Self-tapping steel screws 2-28 x 0.312±0.030 [7.92±0.76] length for 0.125 [3.18] thick board. *3ST4 - Self-tapping steel screws 2-28 x 0.375±0.030 [9.53±0.76] length for 0.175 [4.45] thick board. *3SS2 - Self-tapping stainless steel screws 2-28 x 0.250±0.030 [6.35±0.76] length for 0.093 [2.36] thick board. *3SS3 - Self-tapping stainless steel screws 2-28 x 0.312±0.030 [7.92±0.76] length for 0.125 [3.18] thick board. *3SS4 - Self-tapping stainless steel screws 2-28 x 0.375±0.030 [9.53±0.76] length for 0.175 [4.45] thick board. STEP 3 - CONNECTOR GENDER M - Male F - Female 1 2 3 4 5 6 7 8 PLB 06 F 3 0 0 A1 /AA ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 7 STEP 1 - BASIC SERIES PLA - 1 Row PLAH - 1 Row High conductivity contacts PLB - 2 Row PLBH - 2 Row High conductivity contacts PLC - 3 Row PLCH - 3 Row High conductivity contacts STEP 6 - HOODS AND PANEL MOUNT 0 - None. 5 - Top Opening Hood. 6 - Panel Mount, quick release. 81 - Panel Mount, fixed for 0.040 [1.02] thick panel. 82 - Panel Mount, fixed for 0.060 [1.52] thick panel. 83 - Panel Mount, fixed for 0.090 [2.29] thick panel. 11 - Blind Mating System for 0.040 [1.02] thick panel. 12 - Blind Mating System for 0.060 [1.52] thick panel. 13 - Blind Mating System for 0.090 [2.29] thick panel. 14 - Blind Mating System for 0.120 [3.05] thick panel. STEP 4 - CONTACT TERMINATION TYPE *10 - Order contacts separately for cable connectors for connection systems 5, 6, 7, 8 and 9, see pages 47-53. *1 1 - Removable contact, panel mounted connector for connection system 8. Order contacts separately, see pages 47-53. 2 - Solder cup, 18 AWG [1.0mm2] max. for panel mount connector, for connection system 8. Not available as PL*H. 3 - Solder, Straight Printed Board Mount with 0.146 [3.71] tail extension for connection systems 1, 4 and 6. - Solder, Straight Printed Board Mount with 0.377 [9.58] tail extension for connection system 3 and systems 1, 4 and 6. 4 - Solder, Right Angle (90°) Printed Board Mount with 0.146 [3.71] tail extension for connection systems 1, 2 and 5. 42 - Solder, Right Angle (90°) Printed Board Mount with 0.377 [9.58] tail extension for connection system 3 and systems 1,2 and 5. 62 - Press-in, compliant termination Right Angle (90°) Printed Board Mount, termination length 0.183 [4.65]. Must select “B3” in step 5. 63 - Press-in, compliant termination Right angle (90°) Printed Board Mount, termination length 0.219 [5.56]. Must select “B3” in step 5. *1 7 - Order contacts separately for cable connectors for connection systems 5, 6, 7, 8 and 9, see pages 47-53. Terminating side of insulator has 0.165 [4.19] ø c’bore for large wire sizes. *1 8 - Removable contact, panel mounted connector for connection system 8. Order contacts separately, see pages 47-53. Terminating side of insulator has 0.165 [4.19] ø c’bore for large wire sizes. 92 - Straight printed board mount, press-in, length 0.183 [4.65] for 0.093 inch [2.36] thick board. 93 - Straight printed board mount, press-in, length 0.218 [5.54] for 0.125 inch [3.18] thick board. STEP 2 - CONNECTOR VARIANTS
1 Row - 03, 04, 06, 08
2 Row - 06, 08, 12, 16, *220
3 Row - 09, 12, 18, 24, 30
/AA - RoHS Compliant STEP 7 - CONTACT PLATING FOR PRINTED BOARD CONNECTORS 0 - Crimp Contacts ordered separately, see pages 47-53. A1 - Gold flash over nickel on mating end and termination end. A2 - Gold flash over nickel on mating end and 0.00020 inch [5.00µ] tin-lead solder coat on termination end. Not available with code 62, 63, 92 or 93 in step 4. C1 - 0.000030 inch [0.76µ] gold over nickel on mating end and termination end. - 0.000030 inch [0.76µ] gold over nickel on mating end and 0.00020 inch [5.00µ] tin-lead solder coated termination end. Not available with code 62, 63, 92 or 93 in step 4. D1 - 0.000050 inch [1.27µ] gold over nickel on mating end and termination end. - 0.000050 inch [1.27µ] gold over nickel on mating end and 0.00020 inch [5.00µ] tin-lead solder coated termination end. Not available with code 62, 63, 92 or 93 in step 4. *1 For high conductivity removable contact connectors, order PLA, PLB, or PLC connectors (in Step 1) and *C112N(2)S contacts found on pages 49-51. *2 PLB20 variant available with code 2, 3, 32, 4, 42, 92, and 93 only in Step 4. *3 Mounting screws are available with code 1, 2, 3, 32, 8, 92 and 93. To order mounting screws separately, see page 59 for part numbers. NOTE: If compliance to environmental legislation is not required, this step will not be used. Example: PLB06F300A1 NOTE: Once you have made a connector selection, contact Technical Sales if you would like to receive a drawing in DXF, PDF format or a 3-D IGES, STEP, or SOLIDWORKS file. 2-D Drawing 3-D Model PCS SERIES CONNECTOR
ORDERING INFORMATION
refer to page 25. CONTACT TECHNICAL SALES FOR SPECIAL OPTIONS
connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. SAFETY SHROUD SAFETY SHROUD CONNECTOR Safety Shrouded Connector to Prevent Unsafe Exposure to High Energy Circuits * Size 12 Power Contacts * Large Surface Area Mating System * Discriminating Locking System * Contact Current Rating to
40 Amperes
*Board - Cable / Cable - Cable TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: Insulator: Glass-filled polyester, UL 94V-0. Contact technical sales for availability of high temperature insulator material. Contacts: Precision machined copper alloy with gold flash over nickel, or 0.000030 inch [0.76µ] gold over nickel, or 0.000050 [1.27µ] gold over nickel. Solder coated terminations optional. Push-on Fastener: Spring tempered copper alloy, tin plate. ELECTRICAL CHARACTERISTICS: Contact Current Rating: 40 amperes continuous, derated per IEC 60512-3, test 5b. Higher currents available with high conductivity contacts, contact Technical Sales Initial Contact Resistance: 0.001 ohms max. per IEC 60512-2, test 2b. Insulation Resistance: 5 G ohms per IEC 60512-2, test 3a. Voltage Proof: 3,000 minimum V r.m.s. per IEC 60512-2, test 4a, method A. Clearance and Creepage Distance: 0.220 [5.60] minimum Working Voltage: 600 minimum V. r.m.s. Hot Pluggable [50 couplings per UL 1977 paragraph 15]:
250 VAC at 20 amperes
Working Temperature: -55˚C to +125˚C Contact technical sales for availability of high temperature insulator material. MECHANICAL CHARACTERISTICS: Removable Contacts: Rear insertion/ front release. Female contact features “Closed Entry” design for highest reliability. 0.094 [2.39] diam- eter male contact. Removable Contact Retention in Insulator: 15 lbs. [67N] per IEC 60512-8, test 15a. Fixed Contacts: Printed board terminations, both straight and 90˚. Female contact features “Closed Entry” design for high est reliability. 0.094 [2.39] diameter male contact. Fixed Contact Retention in Insulator: 15 lbs. [67N], minimum. Resistance to Soldering Iron Heat: 500˚F [260˚C] for 10 seconds duration per IEC 60512-6, test 12e, 25 watt soldering iron. Contact Terminations: Crimp removable contacts for wire size 12 AWG [4.0 mm 2 ]. Straight and right angle (90°)solder printed board mount, 0.090 [2.29] tail diameter. Connection Systems: Cable to cable, cable to printed board and cable to panel mount. Locking System: Insulators provide locking between cable to cable, cable to printed board and cable to panel mount applications. Polarization: Provided in insulator design. Mounting to P.C. Board: Rapid installation push-on fasteners. Mechanical Operations: 500 operations
connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. System 5 Cable to Right Angle (90°) Board Mount System 7 Cable to Cable System 6 Cable to Straight Board Mount System 8 Panel Mounting to Cable CONNECTION SYSTEMS 2 1 4 3 2 1 7 56 PLS5W5 PLS7W7 A ±0.020 [0.51] 0.494 [12.54] 0.913 [23.19] 0.802 [20.38] Typical part number: PLS5W5F00000 PART NUMBER A PLS5W5F0000 1.655 [42.04] PLS7W7F0000 2.072 [52.64] CONNECTOR VARIANTS FACE VIEW OF MALE OR REAR VIEW OF FEMALE CONNECTOR FEMALE CABLE CONNECTOR FOR CABLE CONNECTORS WITH SIZE 12 REMOVABLE CONTACTS CODE 0 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY CONNECTION SYSTEMS AND CABLE CONNECTOR For information regarding size 12 removable contacts, see Removable Contact section, pages 47-53.
connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. PANEL MOUNT CONNECTOR 0.802 [20.38] 0.952 [24.18] 1.795 [45.60] 0.494 [12.54] 1.295 [32.90] 0.352 [8.94] ø0.100 [2.54] THRU Typical part number: PLS5W5F10000 *CONTACT TECHNICAL SALES FOR AVAILABILITY OF 7W7 VARIANT. 0.802 [20.38] 2X ø0.100 [ø2.54] THRU 1.013 [25.73] A±.020 [0.51] B 0.401 [10.19] 0.446 [11.33] Typical part number: PLS5W5M10000 MALE PANEL MOUNT CONNECTOR FOR PANEL MOUNT CONNECTORS WITH SIZE 12 REMOVABLE CONTACTS CODE 1 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY PART NUMBER A B PLS5W5M10000 1.795 [45.60] 1.295 [32.90] PLS7W7M10000 2.213 [56.20] 1.713 [43.50] FEMALE PANEL MOUNT CONNECTOR FOR PANEL MOUNT CONNECTORS WITH SIZE 12 REMOVABLE CONTACTS CODE 1 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY SAFETY SHROUD For information regarding size 12 removable contacts, see Removable Contact section, pages 47-53.
connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. STRAIGHT SOLDER AND RIGHT ANGLE (90°) SOLDER PRINTED BOARD CONNECTOR 2X ø 0.123±0.003 [3.12±0.08] 4X 0.386 [9.80] 2X ø0.123±0.003 [3.12±0.08] 3X 0.386 [9.80] 2X 0.856 [21.75] 2X 0.417 [10.60] 3X 0.193 [4.90] 7X ø0.114 [2.90] 5X ø0.114 [2.90] 2X 0.193 [4.90] 2X 0.209 [5.30] 2X 0.648 [16.45] 2X 0.626 [15.90] 2X 0.209 [5.30] 2X 0.417 [10.60] 2X ø0.123±0.003 [3.12±0.08] 3X 0.386 [9.80] 2X 0.417 [10.60] 7X ø0.114 [2.90] 5X ø0.114 [2.90] 2X 0.578 [14.69] 2X 0.209 [5.30] 2X 0.648 [16.45] 2X 0.626 [15.90] 2X 0.209 [5.30] 4X 0.386 [9.80] 2X 0.578 [14.69] 2X 0.856 [21.75] 2X 0.417 [10.60] 2X ø0.123±0.003 [3.12±0.08] 1.013 [25.73] 0.446 [11.33] A±.020 [0.51] B 2X ø0.100 [ø2.54] THRU 0.802 [20.38] 0.146 [3.71] ø0.090±0.003 [2.29±0.08] 0.401 [10.19] MALE STRAIGHT PRINTED BOARD MOUNT CONNECTOR CODE 3, 0.146 [3.71] CONTACT EXTENSION Typical part number: PLS5W5M300A1 PART NUMBER A B PLS5W5M300A1 1.795 [45.60] 1.295 [32.90] PLS7W7M300A1 2.213 [56.20] 1.713 [43.50] 1.013 [25.73] 0.802 [20.38] A±0.020 [0.51] 0.446 [11.33] 0.264 [6.70] ø0.100 [ø2.54] X 0.348 [8.83] DEEP ø0.090±0.003 [2.29±0.08] 0.146 [3.71] MALE RIGHT ANGLE (90°) PRINTED BOARD MOUNT CONNECTOR CODE 4, 0.146 [3.71] CONTACT EXTENSION Typical part number: PLS5W5M400A1 PRINTED BOARD CONTACT HOLE PATTERNS STRAIGHT SOLDER RIGHT ANGLE (90°) PLS5W5 PLS7W7 PLS5W5 PLS7W7 PART NUMBER A B PLS5W5M400A1 1.795 [45.60] 1.295 [32.90] PLS7W7M400A1 2.213 [56.20] 1.713 [43.50]
connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. SAFETY SHROUD CONNECTOR ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 7 STEP 1 - BASIC SERIES PLS - PLS Series PLSH - High conductivity contacts STEP 9 - SPECIAL OPTIONS CONTACT TECHNICAL SALES FOR SPECIAL OPTIONS STEP 6 - CABLE ADAPTER 0 - None 5 - Top Opening Hood, see accessories section page 60. STEP 5 - MOUNTING STYLE 0 - None. N - Push-on Fastener for Straight Printed Board Mount Connectors STEP 4 - CONTACT TERMINATION TYPE 0 - Order contacts separately for cable connectors for connection systems 5, 6, 7 and 8, see pages 47-53. Female connectors only. 1 - Order contacts separately for Panel Mount connec- tors for connection system 7, see pages 47-53. For 7W7 female variant consult technical sales. 3 - Solder, Straight Printed Board Mount with 0.146 [3.71] tail extension for connection system 6. Male connectors only. * 4 - Solder, Right Angle (90°) Printed Board Mount with 0.146 [3.71] tail extension for connection system 5. Male connectors only. * STEP 2 - CONNECTOR VARIANTS 5W5 - Five size 12 contacts 7W7 - Seven size 12 contacts STEP EXAMPLE STEP 8 - ENVIRONMENTAL COMPLIANCE OPTIONS /AA - RoHS Compliant STEP 7 - CONTACT PLATING FOR PRINTED BOARD CONNECTORS 0 - Crimp Contacts ordered separately, see pages 47-53. - Gold flash over nickel on mating end and termination end. A2 - Gold flash over nickel on mating end and 0.00020 inch [5.00µ] tin-lead solder coat on termination end. - 0.000030 inch [0.76µ] gold over nickel on mating end and termination end. - 0.000030 inch [0.76µ] gold over nickel on mating end and 0.00020 inch [5.00µ] tin-lead solder coated termination end. D1 - 0.000050 inch [1.27µ] gold over nickel on mating end and termination end. - 0.000050 inch [1.27µ] gold over nickel on mating end and 0.00020 inch [5.00µ] tin-lead solder coated termination end. NOTE: Once you have made a connector selection, contact Technical Sales if you would like to receive a drawing in DXF, PDF format or a 3-D IGES, STEP, or SOLIDWORKS file. 2-D Drawing 3-D Model Consult technical sales for availability of male version of contact type 0. *** Consult technical sales for availability of female ver- sion of contact type 3 and 4. NOTE: If compliance to environmental legislation is not required, this step will not be used. Example: PLS5W5M400A1 SAFETY SHROUD
connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. A.C. / D.C. INPUT CONNECTOR * Hot Plug Capability *Screw Termination Contacts * Size 12 Power Contacts * Large Surface Area Mating System * Contact Current Rating to 40 Amperes * Sequential Mating Options * Discriminating Locking System TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: Insulator: Glass-filled polyester, UL 94V-0. Contact technical sales for availability of high temperature insulator material. Contacts: Precision machined copper alloy with gold flash over nickel, or 0.000030 inch [0.76µ] gold over nickel, or 0.000050 [1.27µ] gold over nickel. Solder coated terminations optional. Hood: Glass-filled polyester, UL 94V-0. Mounting Bracket: Brass, tin plate. Push-on Fastener: Spring tempered copper alloy, tin plate. Mounting Screw: Steel, zinc plate, or stainless steel passivated. ELECTRICAL CHARACTERISTICS: CONTACT CURRENT RATING: Standard Contact Material: 40 amperes. See page 33 for details. High Conductivity Contact Material: 55 amperes. See page 33 for details. INITIAL CONTACT RESISTANCE: Standard Contact Material: 0.001 ohms max. per IEC 60512-2, test 2b. High Conductivity Contact Material: 0.00037 ohms max. per IEC 60512-2, test 2b. Insulation Resistance: 5 G ohms per IEC 60512-2, test 3a. Voltage Proof: 3,750 V r.m.s. per IEC 60512-2, test 4a, method A. Clearance and Creepage Distance: 0.125 [3.18] minimum Working Voltage: 1,250 V. r.m.s. Hot Pluggable [50 couplings per UL 1977 paragraph 15]: Contact technical sales Working Temperature: -55˚C to +125˚C Contact technical sales for availability of high temperature insulator material. MECHANICAL CHARACTERISTICS: Removable Contacts: Rear insertion/ front release. Female contact features “Closed Entry” design for highest reliability. 0.094 [2.39] Removable Contact Retention in Insulator: 20 lbs. [89N] per IEC 60512-8, test 15a. Fixed Contacts: Printed board terminations, both straight and right angle (90°). Female contact features “Closed Entry” design for highest reliability. 0.094 [2.39] diam- eter male contact. Fixed Contact Retention in Insulator: 10 lbs. [44N], minimum. Resistance to Soldering Iron Heat: 260˚C [500˚F] for 10 seconds duration per IEC 60512-6, test 12e, 25 watt soldering iron. Contact Terminations: Crimp removable contacts and solder cup removable contacts for wire size 12 AWG [4.0 mm 2 ]. Straight and right angle (90°) solder printed board mount, 0.090 [2.29] tail diameter. Compliant termination press-in. Connection Systems: Cable to cable, cable to printed board, cable to panel mount, and printed board to printed board. Sequential Mating Systems: Male contacts can provide two mating lengths. Locking System: Insulators provide locking between cable to cable, cable to printed board, and cable to panel mount applications. Polarization: Provided in insulator design. Mounting to P.C. Board: Rapid installation push-on fasteners. Mechanical Operations: 500 operations POWER CONNECTION SYSTEMS FOR A.C. / D.C. INPUT
connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. TEMPERATURE RISE (˚C) RATED CURRENT (AMPERES) RATED CURRENT (AMPERES) TEMPERATURE RISE (˚C) System 5 Cable to Right Angle (90°) Board Mount System 7 Cable to Cable System 8 Panel Mounting to Cable System 9 Cable Connector with Cable Adapter System 1 Mother Board - Daughter Board System 2 Side to Side Board Mounting System 4 Sandwich Board Mounting System 6 Cable to Straight Board Mount CONNECTION SYSTEMS CONNECTION SYSTEM AND TEMPERATURE RISE CURVE STANDARD CONTACT MATERIALS CONNECTORS WITH PLB PREFIX HIGH CONDUCTIVITY CONTACT MATERIALS CONNECTORS WITH PLBH PREFIX OR “S” SUFFIX ON CRIMP CONTACTS TEMPERATURE RISE CURVE Test conducted per IEC Publication 60512-3, Test 5a. All power contacts under load. Standard Density: Curve developed using PLB3W3M4BN0A1 and PLB3W3F300A1 mated connector terminated to 12 AWG wire. High Conductivity: Curve developed using PLBH3W3M9300A1 and PLBH3W3F9300A1 mated connector terminated to 12 AWG wire POWER INPUT
connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 1.324±0.020 [33.63±0.51] 1.184±0.020 [30.07±0.51] 0.870±0.020 [22.10±0.51] 0.870±0.020 [22.10±0.51] 0.920±0.020 [23.37±0.51] 1.324±0.020 [33.63±0.51] 1.074±0.020 [27.28±0.51] 0.920±0.020 [23.37±0.51] 1 2 CABLE CONNECTOR FOR USE WITH SIZE 12 REMOVABLE CONTACTS CODE 0 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY CONNECTOR VARIANT FACE VIEW OF MALE CONNECTOR PLB3W3 Part Number: PLB3W3M0000 Part Number: PLB3W3F0000 Part Number: PLB3W3M1000 Part Number: PLB3W3F1000 FEMALEMALE MALE FEMALE PANEL MOUNT CONNECTOR FOR USE WITH SIZE 12 REMOVABLE CONTACTS CODE 1 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY CABLE AND PANEL MOUNT CONNECTOR For information regarding size 12 removable contacts, see Removable Contact section, pages 47-53. NOTE: MOUNTING SCREWS CAN BE SUPPLIED WITH CONNECTORS USING STEP 5 IN ORDERING INFORMATION ON PAGE 38. MOUNTING SCREWS CAN ALSO BE ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 59.
connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 0.606 [15.39] 1.324±0.020 [33.63±0.51] 1.324±0.020 [33.63±0.51] 0.600 [15.24] 0.606 [15.39] 1.324±0.020 [33.63±0.51] 0.600 [15.24] 1.324±0.020 [33.63±0.51] 3X Contact holes 1.080 [27.43] 0.540 [13.72] 2X Mounting holes 0.606 [15.39] 0.606 [15.39] 0.080 [2.02] Part Number: PLB3W3M300A1 Part Number: PLB3W3F300A1 STRAIGHT PRINTED BOARD MOUNT CONNECTOR CODE 3, 0.146 [3.71] CONTACT EXTENSION COMPLIANT PRESS-IN CONNECTOR CODE 93, 0.225 [5.72] CONTACT EXTENSION Part Number: PLB3W3F93ST30A1Part Number: PLB3W3M93ST30A1 CONTACT HOLE PATTERN FOR STRAIGHT PRINTED BOARD MOUNT AND COMPLIANT PRESS-IN CONNECTORS STRAIGHT SOLDER PRINTED BOARD MOUNT, COMPLIANT PRESS-IN CONNECTOR AND CONTACT HOLE PATTERN See page 56-57 for Compliant Press-in information. SUGGESTED PRINTED BOARD HOLE SIZES: Suggest Ø 0.114 [2.90] finished holes in printed board for straight solder printed board mount contacts. Suggest Ø 0.123±0.003 [3.15±0.08] holes in printed board for mounting connector with push-on fasteners or 0.100 [2.54] for mounting connector with #2 screws. NOTE: See page 57 for suggested printed board drill hole sizes, recommended plating and finished hole sizes for compliant contact termination positions. POWER INPUT NOTE: MOUNTING SCREWS CAN BE SUPPLIED WITH CONNECTORS USING STEP 5 IN ORDERING INFORMATION ON PAGE 38. MOUNTING SCREWS CAN ALSO BE ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 59. NOTE: Positronic recommends the practice of using mounting hardware to secure connector to printed circuit board. Mounting screws can be supplied with connectors using step 5 in ordering information on page 38. Mounting screws can also be ordered separately by part number. See page 59
connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 1.324±0.020 [33.63±0.51] 0.606 [15.39] 0.275 [6.99] 0.159 [4.04] 0.275 [6.99] 0.159 [4.04] 1.324±0.020 [33.63±0.51] 1.080 [27.43] 0.060 [1.52] 0.540 [13.72] 2X Mounting holes 0.606 [15.39] Ø0.090 [2.29] 0.146 [3.71] 3X Contacts holes RIGHT ANGLE (90°) PRINTED BOARD MOUNT CONNECTOR CODE 4, 0.146 [3.71] CONTACT EXTENSION FEMALEMALE CONTACT HOLE PATTERN RIGHT ANGLE (90°) ANGLE PRINTED BOARD MOUNT CONNECTORS Part Number: PLB3W3M4BN0A1 Part Number: PLB3W3F4BN0A1 SUGGESTED PRINTED BOARD HOLE SIZES: Suggest Ø 0.114 [2.90] finished holes in printed board for right angle (90°) solder printed board mount contacts. Suggest Ø 0.123±0.003 [3.15±0.08] holes in printed board for mounting connector with push-on fasteners. RIGHT ANGLE (90°) SOLDER PRINTED BOARD CONNECTOR AND CONTACT HOLE PATTERN
connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. SCREW TERMINATION AND SEQUENTIAL MATING CONTACTS 0.920 [23.37] 1.074±0.020 [27.28±0.508] 0.616 [15.65] 2 + 0.823 [20.90] For use with wire size 12 awg [4.0mm ] or smaller SCREW TERMINATION CONNECTOR SCREW TERMINATIONS ALLOWS FOR CONVENIENT FIELD INSTALLATION WHEN REQUIRED CODE 71 CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY 0.330 [8.38] NOMINAL 0.250 [6.35] NOMINAL 0.330 [8.38] NOMINAL 0.250 [6.35] NOMINAL BOARD MOUNT CONNECTORS CRIMP AND PANEL MOUNT CONNECTORS Modification number -338.0 (see step 8 of the ordering information) allows for board mount connector to have position 3 loaded with a 0.330 [8.38] nominal mating length contact and positions 1 and 2 loaded with 0.250 [6.35] nominal mating length contacts. Contact technical sales for additional sequencing options. MC610NS and MC612N crimp contacts and MC610NS and MC612N solder cup contacts to be used for 0.330 [8.38] nominal mating length. MC610NS-228.2 and MC612N-228.2 crimp contacts and MS610NS-228.2 and MS612N-228.2 solder cup contacts to be used for 0.250 [6.35] nominal mating length. Typical Part Number: PLB3W3F7100A1 supplied with 3 contacts Typical Part Number: FST612N2 REPLACEMENT CONTACT SEQUENTIAL MATING CONTACTS POWER INPUT
connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. STEP 3 - CONNECTOR GENDER M - Male F - Female 1 2 3 4 5 6 7 8 PLB 3W3 F 3 0 0 A1 /AA ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 7 STEP 1 - BASIC SERIES PLB - PLB Series PLBH - High conductivity contacts. STEP 9 - SPECIAL OPTIONS -338.0 - Sequential mating. Position 3 first mate, last break. Available on 3, 4, and 93 only. CONTACT TECHNICAL SALES FOR SPECIAL OPTIONS STEP 6 - CABLE ADAPTER AND BLIND MATE SYSTEM 0 - None. 5 - Top Opening Hood. 11 - Blind Mating System for 0.040 [1.02] thick panel. 12 - Blind Mating System for 0.060 [1.52] thick panel. 13 - Blind Mating System for 0.090 [2.29] thick panel. 14 - Blind Mating System for 0.120 [3.05] thick panel. STEP 5 - MOUNTING STYLE 0 - None B - Metal Right Angle (90°) Mounting Bracket. BN - Metal Right Angle (90°) Mounting Bracket with Push-on Fastener. N - Push-On Fastener For Straight Printed Board Mount Connectors ST2 - Self-tapping steel screws 2-28 x 0.250±0.030 [6.35±0.76] length for 0.093 [2.36] thick board. ST3 - Self-tapping steel screws 2-28 x 0.312±0.030 [7.92±0.76] length for 0.125 [3.18] thick board. ST4 - Self-tapping steel screws 2-28 x 0.375±0.030 [9.53±0.76] length for 0.175 [4.45] thick board. SS2 - Self-tapping stainless steel screws 2-28 x 0.250±0.030 SS3 - Self-tapping stainless steel screws 2-28 x 0.312±0.030 SS4 - Self-tapping stainless steel screws 2-28 x 0.375±0.030 STEP 4 - CONTACT TERMINATION TYPE 0 - Order contacts separately for cable connectors for connection systems 5, 6, 7, 8 and 9, see pages 47-53. *1 1 - Removable contact, panel mount connector for connection system 8. Order contacts separately, see pages 47-53. *1 3 - Solder, Straight Printed Board Mount with 0.146 [3.71] tail extension for connection systems 1, 4, and 6. 4 - Solder, Right Angle (90°) Printed Board Mount with 0.146 [3.71] tail extension for connection systems 1, 2 and 5. 71 - Screw termination cable connector. Supplied with 3 contacts. *1 93 - Press-in, Compliant Termination for 0.090 [2.29] to 0.175 [4.45] thick P.C. board, for connector systems 1, 4, and 6. STEP 2 - CONNECTOR VARIANTS 3W3 - Three size 12 contacts STEP EXAMPLE STEP 8 - ENVIRONMENTAL COMPLIANCE OPTIONS /AA - RoHS Compliant) STEP 7 - CONTACT PLATING FOR PRINTED BOARD CONNECTORS 0 - Crimp Contacts ordered separately, see pages 47-53. A1 - Gold flash over nickel on mating end and termination end. A2 - Gold flash over nickel on mating end and 0.00020 inch [5.00µ] tin-lead solder coat on termination end. Not available with contact code 71 or 93. - 0.000030 inch [0.76µ] gold over nickel on mating end and termination end. - 0.000030 inch [0.76µ] gold over nickel on mating end and 0.00020 inch [5.00µ] tin- lead solder coated termination end. Not available with contact code 71 or 93. D1 - 0.000050 inch [1.27µ] gold over nickel on mating end and termination end. - 0.000050 inch [1.27µ] gold over nickel on mating end and 0.00020 inch [5.00µ] tin- lead solder coated termination end. Not available with contact code 71 or 93. NOTE: If compliance to environmental legislation is not required, this step will not be used. Example: PLB3W3F300A1 POWER INPUT CONNECTOR *1 Mounting screws are available with code 1, 3 and 93. To order mounting screws separately, see page 59 for part numbers.
MATERIALS AND FINISHES: Insulator: Glass-filled polyester, UL 94V-0. Contact technical sales for availability of high temperature insulator material. Contacts: Precision machined copper alloy with gold flash over nickel, or 0.000030 inch [0.76µ] gold over nickel, or 0.000050 [1.27µ] gold over nickel. Solder coated terminations optional. Mounting Clip: Beryllium copper with tin plate. Hood: Glass filled polyester, UL 94V-0. Mounting Bracket: Brass with tin plate. Push-on Fastener: Spring tempered copper alloy, tin plate ELECTRICAL CHARACTERISTICS: SIGNAL CONTACTS Contact Current Rating: 7.5 amperes nominal. Initial Contact Resistance: 0.007 ohms max. per IEC 60512-2, test 2b POWER CONTACTS Contact Current Rating: See temperature rise curves on page 40. For additional information see pages 47-53. Initial Contact Resistance: Standard Conductivity: 0.0005 ohms max. per IEC 60512-2, test 2b. High Conductivity: 0.0003 ohms max. per IEC 60512-2, test 2b. SHIELDED CONTACTS Initial Contact Resistance: 0.008 ohms maximum. Nominal Impedance: 50 ohms. Insertion Loss: -0.46 dB at 1 GHz -1.5 dB at 2 GHz VSWR: 1.15 average at 1 GHz 1.56 average at 2 GHz Above values measured using frequency domain techniques. Proof Voltage: 1000 V r.m.s. ELECTRICAL CHARACTERISTICS, CONTINUED: HIGH VOLTAGE CONTACTS Flash over Voltage: 3600 V r.m.s. Proof Voltage: 2700 V r.m.s. Initial Contact Resistance: 0.008 ohms maximum. CONNECTOR Insulation Resistance:
5 G ohms per IEC 60512-2, test 3a,
method A. Working Voltage: 600 V rms. Voltage Proof: 2200 V rms per IEC 60512-2, test 4a, method C. Clearance and Creepage Distance: 0.080 inch [2.03 mm] Working Temperature: -55°C to +125°C. MECHANICAL CHARACTERISTICS: SIGNAL CONTACTS Removable: Insert contact to rear face of insulator, release from front face of insulator. Size 20 contacts, 0.040 inch [1.02 mm] diameter male contacts, closed entry design female contacts. Fixed: Straight solder, right angle (90°) solder and straight compliant press-in printed board mount terminations. Size 20 contacts, 0.040 inch [1.02 mm] diameter male contacts, open entry design female contacts. TECHNICAL CHARACTERISTICS . . . continued on next page PCS MIXED DENSITY Power Connection Systems Positronic connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. PCS MIXED DENSITY POWER CONNECTORS PCS SERIES POWER CONNECTORS WITH MIXED DENSITY CONTACTS * Mixed density contacts
- Power contacts have a resistance as low as 0.0003 ohms and carry up to 85 amperes per UL 1977
- Available with two power contacts and eight signal; or four power contacts and twelve signal
- Solder, press-in or cable terminations
- Integral locking on cable connectors CUL Recognized File # E49351
connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. PCS MIXED DENSITY Test conducted in accordance with UL1977. All power contacts under load. 10W2: Curve developed using PLB10W2F9300A1 and PLB10W2M0000 connectors with MC4008D contacts terminated to 8 AWG wire . 16W4: Curve developed using PLC16W4F9300A1 and PLC16W4M0000 connectors with MC4008D contacts terminated to 8 AWG wire. 100 0 10 20 30 40 50 60 70 80 90 100 110 120 TEMPERATURE RISE (ºC) RATED CURRENT (AMPERES) PLB10W2 STANDARD CONTACTS PLC16W4 STANDARD CONTACTS Test conducted in accordance with UL1977. All power contacts under load. 10W2: Curve developed using PLBH10W2F9300A1 and PLB10W2M0000 connectors with MC4008DS contacts terminated to 8 AWG wire . 16W4: Curve developed using PLCH16W4F9300A1 and PLC16W4M0000 connectors with MC4008DS contacts terminated to 8 AWG wire. 100 0 10 20 30 40 50 60 70 80 90 100 110 120 TEMPERATURE RISE (ºC) RATED CURRENT (AMPERES) PLBH10W2 HIGH CONDUCTIVITY CONTACTS PLCH16W4 HIGH CONDUCTIVITY CONTACTS TEMPERATURE RISE CURVES STANDARD CONTACT MATERIAL HIGH CONDUCTIVITY CONTACT MATERIAL MECHANICAL CHARACTERISTICS, CONTINUED: POWER CONTACTS: Removable: Insert contact to rear face of insulator, release from front face of insulator. Size 8 contacts, 0.142 inch [3.61 mm] diameter male contacts, closed entry design female contacts. Printed Board Mount: Straight solder, right angle (90°) solder and straight compliant press- in printed board mount terminations. Size 8 contacts, 0.142 inch [3.61 mm] male contacts, closed entry design female contacts. SHIELDED CONTACTS: Removable: Insert contact to rear face of insulator, release from front face of insulator. Size 8 contacts. See page 53 table of cable sizes for contact termination dimensions. HIGH VOLTAGE CONTACTS: Removable: Insert contact to rear face of insulator, release from front face of insulator. Size 8 contacts. Straight and right angle (90°) terminations. 0.041 inch [1.04 mm] minimum hole diameter. Contact Terminations: 20-24 AWG [0.5-0.25mm2] removable crimp signal, 0.028 inch [0.71 mm] diameter straight and right angle (90°) solder printed board mount, 8-16 AWG [10.0-1.0mm 2] removable solder and crimp power, 0.125 inch [3.18 mm] diameter straight and right angle (90°) solder printed board mount, power, shielded, high voltage cable, and straight compliant press-in terminations. Contact Retention in Insulator: Fixed signal - 9 lbs. [40 N]. Removable Signal - 10 lbs. [44N]. Power, shielded and high voltage - 22 lbs. [98 N]. Resistance to Solder Iron Heat: 500° F [260° C] for 10 second duration per IEC 60512-6, test 12e, 25 watt soldering iron. Connection Systems: Connector provides cable to cable, cable to printed board, cable to panel mount and printed board to printed board application. Locking System: Insulators provide locking between cable to cable, cable to printed board and cable to panel mount applications. Polarizations: Provided in insulator design. Mounting to Printed Board: Rapid installation push-on fasteners. Self-tapping screws for compliant connectors. Mechanical Operations: 500 operations per IEC 60512-5. continued from previous page . . . TECHNICAL INFORMATION AND TEMPERATURE RISE CURVES
connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. CABLE CONNECTOR PLB10W2 CABLE CONNECTOR FOR USE WITH SIZE 20 AND SIZE 8 REMOVABLE CONTACTS CODE 0 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY MALE FEMALE MALE FEMALE Part Number: PLB10W2M0000 Part Number: PLB10W2F0000 PLC16W4 CABLE CONNECTOR FOR USE WITH SIZE 20 AND SIZE 8 REMOVABLE CONTACTS CODE 0 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY Part Number: PLC16W4M0000 Part Number: PLC16W4F0000 For information regarding size 20 and size 8 removable contacts, see Removable Contact section, pages 47-53.
connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. PCS MIXED DENSITY PLB10W2 PANEL MOUNT CONNECTOR FOR USE WITH SIZE 20 AND SIZE 8 REMOVABLE CONTACTS CODE 1 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY MALE FEMALE MALE FEMALE For panel cutout, see chart on page 63 For panel cutout, see chart on page 63. Part Number: PLB10W2M1000 Part Number: PLB10W2F1000 PLC16W4 PANEL MOUNT CONNECTOR FOR USE WITH SIZE 20 AND SIZE 8 REMOVABLE CONTACTS CODE 1 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY Part Number: PLC16W4M1000 Part Number: PLC16W4F1000 PANEL MOUNT CONNECTOR For information regarding size 20 and size 8 removable contacts, see Removable Contact section, pages 47-53. NOTE: MOUNTING SCREWS CAN BE SUPPLIED WITH CONNECTORS USING STEP 5 IN ORDERING INFORMATION ON PAGE 46. MOUNTING SCREWS CAN ALSO BE ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 59. NOTE: MOUNTING SCREWS CAN BE SUPPLIED WITH CONNECTORS USING STEP 5 IN ORDERING INFORMATION ON PAGE 46. MOUNTING SCREWS CAN ALSO BE ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 59.
SUGGESTED PRINTED BOARD HOLE SIZES: Suggest 0.145 [3.68] Ø hole in printed board for power contact termination positions. Suggest 0.045 [1.14] Ø hole for signal solder contact termination positions. Suggest 0.100 [2.54] Ø hole in printed board when mounting connectors with #2 thread forming screws. NOTE: See page 57 for suggested printed board drill hole sizes, recommended plating and finished hole sizes for compliant contact termination positions. PCS MIXED DENSITY Power Connection Systems Positronic connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. STRAIGHT PRINTED BOARD CONNECTOR AND CONTACT HOLE PATTERN MALE FEMALE Typical part numbers: PLB10W2M300A1 PLBH10W2M300A1 Typical part numbers: PLB10W2F300A1 PLBH10W2F300A1 PLB10W2 PLC16W4 STRAIGHT SOLDER AND COMPLIANT CONTACT HOLE PATTERN MALE FEMALE PLC(H)16W4 STRAIGHT PRINTED BOARD MOUNT CONNECTOR CODE 3, 0.146 [3.71] CONTACT EXTENSION PLB(H)10W2 STRAIGHT PRINTED BOARD MOUNT CONNECTOR CODE 3, 0.146 [3.71] CONTACT EXTENSION Typical part numbers: PLC16W4M300A1 PLCH16W4M300A1 Typical part numbers: PLC16W4F300A1 PLCH16W4F300A1 NOTE: MOUNTING SCREWS CAN BE SUPPLIED WITH CONNECTORS USING STEP 5 IN ORDERING INFORMATION ON PAGE 46. MOUNTING SCREWS CAN ALSO BE ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 59. NOTE: MOUNTING SCREWS CAN BE SUPPLIED WITH CONNECTORS USING STEP 5 IN ORDERING INFORMATION ON PAGE 46. MOUNTING SCREWS CAN ALSO BE ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 59. Rev G2
connectpositronic.com 44 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. PCS MIXED DENSITY PLB(H)10W2 RIGHT ANGLE (90°) PRINTED BOARD MOUNT CONNECTOR CODE 4, 0.146 [3.71] CONTACT EXTENSION MALE Typical part numbers: PLB10W2M400A1 PLBH10W2M400A1 Typical part numbers: PLB10W2F400A1 PLBH10W2F400A1 Typical part numbers: PLC16W4M400A1 PLCH16W4M400A1 Typical part numbers: PLC16W4F400A1 PLCH16W4F400A1 FEMALEMALE FEMALE PLC(H)16W4 RIGHT ANGLE (90°) PRINTED BOARD MOUNT CONNECTOR CODE 4, 0.146 [3.71] CONTACT EXTENSION RIGHT ANGLE (90°) PRINTED BOARD MOUNT CONTACT HOLE PATTERN PLB10W2 PLC16W4 RIGHT ANGLE (90°) PRINTED BOARD CONNECTOR AND CONTACT HOLE PATTERN NOTE: MOUNTING SCREWS CAN BE ORDERED SEPARATELY BY PART NUMBER WHEN CHOOSING B3 BRACKETS. SEE PAGE 59. NOTE: MOUNTING SCREWS CAN BE ORDERED SEPARATELY BY PART NUMBER WHEN CHOOSING B3 BRACKETS. SEE PAGE 59. Rev G2
connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. COMPLIANT PRESS-IN CONNECTOR PLB(H)10W2 COMPLIANT PRESS-IN CONNECTOR CODE 93 PLC(H)16W4 COMPLIANT PRESS-IN CONNECTOR CODE 93 MALE FEMALE Typical part numbers: PLB10W2M9300A1 PLBH10W2M9300A1 Typical part numbers: PLB10W2F9300A1 PLBH10W2F9300A1 Typical part numbers: PLC16W4M9300A1 PLCH16W4M9300A1 Typical part numbers: PLC16W4F9300A1 PLCH16W4F9300A1 MALE FEMALE NOTE: Connectors are designed to be mounted to the printed circuit board with screws, see page 59 for mounting screw information. See page 43 for contact hole pattern. NOTE: Connectors are designed to be mounted to the printed circuit board with screws, see page 59 for mounting screw information. See page 43 for contact hole pattern. NOTE: Positronic recommends the practice of using mounting hardware to secure connector to printed circuit board. Mounting screws can be supplied with connectors using step 5 in ordering information on page 46. Mounting screws can also be ordered separately by part number. See page 59. NOTE: Positronic recommends the practice of using mounting hardware to secure connector to printed circuit board. Mounting screws can be supplied with connectors using step 5 in ordering information on page 46. Mounting screws can also be ordered separately by part number. See page 59.
connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. PCS MIXED DENSITY STEP 3 - CONNECTOR GENDER M - Male F - Female 1 2 3 4 5 6 7 8 PLC 16W4 F 4 B3N 0 A1 /AA ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 7 STEP 1 - BASIC SERIES PLB - 2 Row PLBH - 2 Row High conductivity contacts PLC - 3 Row PLCH - 3 Row High conductivity contacts STEP 9 - SPECIAL OPTIONS CONTACT TECHNICAL SALES FOR SPECIAL OPTIONS STEP 6 - HOODS AND PANEL MOUNT 0 - None. 51 - Top Opening Hood. 6 - Panel Mount, quick release. 81 - Panel Mount, fixed for 0.040 [1.02] thick panel. 82 - Panel Mount, fixed for 0.060 [1.52] thick panel. 83 - Panel Mount, fixed for 0.090 [2.29] thick panel. 11 - Blind Mating System for 0.040 [1.02] thick panel. 12 - Blind Mating System for 0.060 [1.52] thick panel. 13 - Blind Mating System for 0.090 [2.29] thick panel. 14 - Blind Mating System for 0.120 [3.05] thick panel.. STEP 5 - MOUNTING STYLE 0 - None. B - Metal Right Angle (90°) Mounting Bracket. BN - Metal Right Angle (90°) Mounting Bracket with Push-on Fastener. B3 - Plastic Right Angle (90°) Mounting Bracket with Cross Bar. B3N - Plastic Right Angle (90°) Mounting Bracket with Cross Bar and Push-on Fastener. N - Push-On Fastener For Straight Printed Board Mount Connectors ST2 - Self-tapping steel screws 2-28 x 0.250+0.030 [6.35+0.76] length for 0.093 [2.36] thick board. ST3 - Self-tapping steel screws 2-28 x 0.312+0.030 [7.92+0.76] length for 0.125 [3.18] thick board. ST4 - Self-tapping steel screws 2-28 x 0.375+0.030 [9.53+0.76] length for 0.175 [4.45] thick board. SS2 - Self-tapping stainless steel screws 2-28 x 0.250+0.030 [6.35+0.76] length for 0.093 [2.36] thick board. SS3 - Self-tapping stainless steel screws 2-28 x 0.312+0.030 [7.92+0.76] length for 0.125 [3.18] thick board. SS4 - Self-tapping stainless steel screws 2-28 x 0.375+0.030 [9.53+0.76] length for 0.175 [4.45] thick board. STEP 4 - CONTACT TERMINATION TYPE 0 - Removable contact, cable connector. Order contacts separately, see pages 47-53. *1 1 - Removable contact, panel mounted connector. Order contacts separately, see pages 47-53. *1 3 - Solder, Straight Printed Board Mount with 0.146 [3.71] tail extension. 4 - Solder, Right Angle (90°) Printed Board Mount with 0.146 [3.71] tail extension. *1 93 - Straight Printed Board Mount, Press-in, length 0.218 [5.54] for 0.125 inch [3.18] thick board. STEP 2 - CONNECTOR VARIANTS
2 Row - 10W2
3 Row - 16W4
/AA - RoHS Compliant STEP 7 - CONTACT PLATING FOR PRINTED BOARD CONNECTORS 0 - Crimp Contacts ordered separately, see page 47-53. A1 - Gold flash over nickel on mating end and termination end. A2 - Gold flash over nickel on mating end and 0.00020 inch [5.00µ] tin-lead solder coat on termination end. Not available with code 93 in step 4. - 0.000030 inch [0.76µ] gold over nickel on mating end and termination end. - 0.000030 inch [0.76µ] gold over nickel on mating end and 0.00020 inch [5.00µ] tin-lead solder coated termination end. Not available with code 93 in step 4. D1 - 0.000050 inch [1.27µ] gold over nickel on mating end and termination end. - 0.000050 inch [1.27µ] gold over nickel on mating end and 0.00020 inch [5.00µ] tin-lead solder coated termination end. Not available with code 93 in step 4. NOTE: If compliance to environmental legislation is not required, this step will not be used. Example: PLC16W4F4B3N0A1 NOTE: Once you have made a connector selection, contact Technical Sales if you would like to receive a drawing in DXF, PDF format or a 3-D IGES, STEP, or SOLIDWORKS file. 2-D Drawing 3-D Model PCS MIXED DENSITY CONNECTOR *1 Mounting screws are available with code 1, 3 and 93. To order mounting screws separately, see page 59 for part numbers.
connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. For information regarding CRIMP TOOLS & CRIMPING TOOL TECHNIQUES, see page 54 . REMOVABLE CONTACT TECHNICAL INFORMATION REMOVABLE CONTACT TECHNICAL CHARACTERISTICS . . . continued on next page SHIELDED: Dielectric Strength At Sea Level: 600 V rms Initial Contact Resistance: 0.012 ohms maximum Insulation Resistance: 5 G ohms Insertion Loss: 0.2 dB at 500 MHz for 126N contacts 1.0 dB at 500 MHz for 226N contacts VSWR: 170 at 0 to 200 MHz 2.25 at 200 to 500 MHz SIZE 12 REMOVABLE CONTACT MATERIALS AND FINISHES: STANDARD: Precision machined copper alloy with gold flash over nickel. Other finishes are available, see optional plating finishes for -14 and -15. HIGH CONDUCTIVITY: Tellurium copper, gold flash over nickel. Other finishes are available, see optional plating finishes for -14 and -15. MECHANICAL CHARACTERISTICS: STANDARD AND HIGH CONDUCTIVITY: Insert contact to rear face of insulator, release from front face of insulator. Size 12 contacts, 0.094 inch [2.39 mm] diameter male contacts. Female contact closed entry for highest reliability. ELECTRICAL CHARACTERISTICS: STANDARD: Contact Current Rating: 40 amperes continuous, derated per IEC 60512-3, test 5b. Initial Contact Resistance: 0.001 ohms max. per IEC 60512-2, test 2b. HIGH CONDUCTIVITY: Contact Current Rating: See page 33 for detail information. Initial Contact Resistance: 0.0007 ohms max. per IEC 60512-2, test 2b. SIZE 8 REMOVABLE CONTACT MATERIALS AND FINISHES: STANDARD: Precision machined copper alloy with gold flash over nickel. Other finishes are available, see optional plating finishes for -14 and -15. HIGH CONDUCTIVITY: Tellurium copper, gold flash over nickel. Other finishes are available, see optional plating finishes for -14 and -15. HIGH VOLTAGE: Insulator Material: PTFE teflon Contacts: Male contacts, brass. Female contacts, phos- phor bronze. Male and female contacts, 0.000030 inch [0.76µ] gold over nickel. Other finishes are available, see optional plating finishes for -15. SHIELDED: Dielectric Material: PTFE teflon Inner Contacts: Phosphor bronze, 0.000030 inch [0.76µ] gold over nickel. Other finishes are available, see optional plating finishes for -15. Outer Contacts: Brass and beryllium copper, gold flash over nickel. Other finishes are available, see optional plating finishes for -14. SIZE 20 REMOVABLE CONTACT MATERIALS AND FINISHES: STANDARD: Precision machined copper alloy with gold flash over nickel. Other finishes are available, see optional plating finishes for -14 and -15. MECHANICAL CHARACTERISTICS: STANDARD: Insert contact to rear face of insulator, release from front face of insulator. Size 20 contacts, 0.040 inch [1.02 mm] diameter male contacts, closed entry design female contacts. ELECTRICAL CHARACTERISTICS: Contact Current Rating: 7.5 amperes nominal. Initial Contact Resistance: 0.007 ohms max. per IEC 60512-2, test 2b. SIZE 16 REMOVABLE CONTACT MATERIALS AND FINISHES: STANDARD: Precision machined copper alloy with gold flash over nickel. Other finishes are available, see optional plating finishes for -14 and -15. HIGH CONDUCTIVITY: Tellurium copper, gold flash over nickel. Other finishes are available, see optional plating finishes for -14 and -15. SHIELDED: Dielectric Material: PCTFE Inner Contacts: Phosphor bronze, 0.000030 inch [0.76µ] gold over nickel. Other finishes are available, see optional plating finishes for -15. Outer Contacts: Brass and beryllium copper, gold flash over nickel. Other finishes are available, see optional plating finishes for -14. MECHANICAL CHARACTERISTICS: STANDARD AND HIGH CONDUCTIVITY: Insert contact to rear face of insulator, release from front face of insulator. Size 16 contacts, 0.0625 inch [1.588 mm] diameter male contacts. Female contact closed entry for highest reliability. SHIELDED: Contact Retention In Insulator: 18 lbs. [80N]. Removable Contacts: Rear insertion, front removable. Insertion Force Per Contact: 8 oz. [2.2N] per contact maximum Durability: 100 cycles minimum. Vibration: 20g from 10 Hz to 500 Hz Shock: 30g - 11 ms ELECTRICAL CHARACTERISTICS: STANDARD: Contact Current Rating: See page 9 for detail information. Initial Contact Resistance: 0.0016 ohms max. per IEC 60512-2, test 2b. HIGH CONDUCTIVITY: Contact Current Rating: See page 9 for detail information. Initial Contact Resistance: 0.0007 ohms max. per IEC 60512-2, test 2b.
connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. REMOVABLE CONTACT REMOVABLE CONTACT TECHNICAL INFORMATION AND REMOVABLE CRIMP SIGNAL CONTACT, SIZE 20 For information regarding CRIMP TOOLS & CRIMPING TOOL TECHNIQUES, see page 54 . 0.649 [16.48] 0.255 [6.48] ØB ØA Ø0.040 [1.00] 0.255 [6.48] 0.764 [19.41] ØA ØB MALE CONTACT FEMALE CONTACT REMOVABLE CRIMP SIGNAL CONTACT FOR USE WITH PCS MIXED DENSITY SERIES CONNECTORS CONTACTS MUST BE ORDERED SEPARATELY SIZE 20 PART NUMBER WIRE SIZE AWG/[mm2] ØA ØB FC720N2 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.045 [1.14] 0.068 [1.73] PART NUMBER WIRE SIZE AWG/[mm2] ØA ØB MC720N3 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.045 [1.14] 0.068 [1.73] MECHANICAL CHARACTERISTICS: STANDARD AND HIGH CONDUCTIVITY: Insert contact to rear face of insulator, release from front face of insulator. Size 8 contacts, 0.142 inch [3.61 mm] diameter male contacts, closed entry design female contacts. HIGH VOLTAGE: Insert contact to rear face of insulator, release from front face of insulator. Size 8 contacts. Straight and right angle (90°) terminations. 0.041 inch [1.04 mm] minimum hole diameter. Durability: 500 cycles minimum. Vibration: 20g from 10 Hz to 500 Hz. Shock: 30g-11ms. SHIELDED: Insert contact to rear face of insulator, release from front face of insulator. Size 8 contacts. See page 53 table of cable sizes for contact Termination dimensions. ELECTRICAL CHARACTERISTICS: STANDARD: Contact Current Rating: See temperature rise curves on page 40. For additional information see page 51-52. Initial Contact Resistance: 0.001 ohms max. per IEC 60512-2, test 2b. HIGH CONDUCTIVITY: Contact Current Rating: See temperature rise curves on page 40. Initial Contact Resistance: 0.0003 ohms max. per IEC 60512-2, test 2b. HIGH VOLTAGE: Flash over Voltage: 3600 V r.m.s. Proof Voltage: 2700 V r.m.s. Initial Contact Resistance: 0.008 ohms maximum. SHIELDED: Initial Contact Resistance: 0.008 ohms maximum. Nominal Impedance: 50 ohms. Insertion Loss: -0.46 dB at 1 GHz -1.5 dB at 2 GHz VSWR: 1.15 average at 1 GHz 1.56 average at 2 GHz Above values measured using frequency domain techniques. Proof Voltage: 1000 V r.m.s. OPTIONAL PLATING FINISHES -14 0.000030 [0.76 µ] gold over nickel by adding “-14” suffix onto part number. Example: FC720N2-14. -15 0.000050 inch [1.27µ] gold over nickel by adding “-15”. Example: FC720N2-15. RoHS OPTIONS: /AA Environmental Compliance Option: RoHS compliant can be achieved by adding “/AA” suffix onto part number. Examples: FC720N2/AA or for optional plating finishes use FC720N2/AA-14. REELED CONTACTS: Contacts may be supplied in plastic carriers, packaged in reels holding 2,000 contacts for use with the automatic pneumatic crimp tools, catalog part numbers 9550-0 and 9550-1; packaged in reels holding 1,000 contacts for use with the automatic pneumatic crimp tools, catalog part number 9555-0-2. The same type carr ier is used for both male and female contacts. All male and female crimp contacts can be ordered in reels by adding letter “R” after the contact part number, such as MC6020DR for a male contact and FC6026DR for a female contact. REMOVABLE CONTACT TECHNICAL CHARACTERISTICS continued from previous page . . . Enlarged section of plastic contact carriers Note: Connectors can be kitted with all applicable crimp/ solder contacts, con- tact Technical Sales for connector part number.
FOR USE WITH PCS SERIES CONNECTORS CONTACTS MUST BE ORDERED SEPARATELY SIZE 16 REMOVABLE CONTACT Power Connection Systems Positronic connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. REMOVABLE CRIMP AND SOLDER CUPCONTACT SIZE 16 See page 9 for current ratings. For information regarding CRIMP TOOLS & CRIMPING TOOL TECHNIQUES, see page 54 . Ø0.0625 [1.588] ØB±0.003 [0.08] ØA±0.003 [0.08] 0.255±0.020 [6.48±0.51] 0.065 [1.65] ØB±0.003 [0.08] ØA±0.003 [0.08] 0.255±0.020 [6.48±0.51] 0.065 [1.65] Ø0.0625 [1.588] ØB±0.003 [0.08] ØA±0.003 [0.08] 0.255±0.020 [6.48±0.51] 0.065 [1.65] ØB±0.003 [0.08] ØA±0.003 [0.08] 0.255±0.020 [6.48±0.51] 0.065 [1.65] FEMALE CONTACT “CLOSED ENTRY” DESIGN MALE CONTACT FEMALE CONTACT “CLOSED ENTRY” DESIGN MALE CONTACT PART NUMBERS WIRE SIZE AWG/[mm2] ØA ØB FC112N2 12 [4.0] 0.098 [2.49] N/A FC112N2S 12 [4.0] 0.098 [2.49] N/A FC120N2 20-22-24 PART NUMBERS WIRE SIZE AWG/[mm2] ØA ØB OAL MC120N 20-22-24 REMOVABLE SOLDER CUP CONTACT FOR USE WITH PCS SERIES CONNECTORS CONTACTS MUST BE ORDERED SEPARATELY SIZE 16 “S” in part number indicates high conductivity material. Compatible with PL*H PCB mount connectors. See ordering information. PART NUMBERS WIRE SIZE AWG/[mm2] ØA ØB FS112N2 12 [4.0] 0.098 [2.49] N/A FS112N2S 12 [4.0] 0.098 [2.49] N/A PART NUMBERS WIRE SIZE AWG/[mm2] ØA ØB MS112N 12 [4.0] 0.098 [2.49] N/A MS112NS 12 [4.0] 0.098 [2.49] N/A “S” in part number indicates high conductivity material. Compatible with PL*H PCB mount connectors. See ordering information. See page 9 for current ratings. * indicates Sequential mate contacts, see page 25 for more information regarding Sequential Mating System. Note: Connectors can be kitted with all applicable crimp/ solder contacts, con- tact Technical Sales for connector part number. Note: Connectors can be kitted with all applicable crimp/ solder contacts, con- tact Technical Sales for connector part number.
connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. REMOVABLE CONTACT ØB Ø0.094 [2.39] D ØA 0.786 [19.96] C ØB D ØA OAL C REMOVABLE CRIMP CONTACT FOR USE WITH SHROUDED AND POWER INPUT CONNECTORS CONTACTS MUST BE ORDERED SEPARATELY SIZE 12 FEMALE CONTACT MALE CONTACT PART NUMBER WIRE SIZE AWG/[mm2] ØA ØB C D FC610N2S 10 [6.0] 0.147 [6.45] FC612N2 12 [4.0] 0.100 [2.54] 0.165 [4.19] 0.042 [1.06] 0.309 [7.85] PART NUMBER WIRE SIZE AWG/[mm2] ØA ØB C D OAL MC610NS 10 [6.0] 0.147 [6.45] 0.795 [20.19] MC610NS-228.2 10 [6.0] 0.147 [6.45] 0.714 [18.14] MC612N 12 [4.0] 0.100 [2.54] 0.165 [4.19] 0.042 [1.06] 0.309 [7.85] 0.795 [20.19] MC612N-228.2 12 [4.0] 0.100 [2.54] 0.165 [4.19] 0.042 [1.06] 0.309 [7.85] 0.714 [18.14] REMOVABLE SHIELDED AND CRIMP CONTACT SIZE 16 AND SIZE 12 For information regarding CRIMP TOOLS & CRIMPING TOOL TECHNIQUES, see page 54 . MALE CONTACT FEMALE CONTACT REMOVABLE CRIMP SHIELDED CONTACT FOR USE WITH PCS SERIES CONNECTORS CONTACTS MUST BE ORDERED SEPARATELY SIZE 16 Ø0.078 [1.98] A Ø0.121 [3.07] ØB A Ø0.121 [3.07]ØB PART NUMBERS CABLE SIZE CHARACT. IMPED. A ØB FCS126N2 RG 178 B/U 50 ohms 0.967 [24.56] 0.045 [1.14]RG 196 B/U 50 ohms FCS226N2 RG 179 B/U 75 ohms 1.022 [25.96] 0.070 [1.78]RG 316 /U 50 ohms PART NUMBERS CABLE SIZE CHARACT. IMPED. A ØB MCS126N RG 178 B/U 50 ohms 0.993 [25.22] 0.045 [1.14]RG 196 B/U 50 ohms MCS226N RG 179 B/U 75 ohms 1.022 [25.96] 0.070 [1.78]RG 316 /U 50 ohms See page 33 for current ratings. “S” in part number indicates high conductivity material. Compatible with PLBH3W3 or PLSH PCB mount connecto rs. See ordering information. Note: Connectors can be kitted with all applicable crimp/ solder contacts, con- tact Technical Sales for connector part number. Note: Connectors can be kitted with all applicable crimp/ solder contacts, con- tact Technical Sales for connector part number.
ØBØB [3.61] REMOVABLE CONTACT Power Connection Systems Positronic connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. REMOVABLE SOLDER CUP AND CRIMP CONTACT SIZE 12 AND SIZE 8 *NOTE: Female contacts feature Large Surface Area (L.S.A.) closed entry contact design which provides maximum mating surfaces between male and female contact and reduced contact resistance during operation. MALE CONTACT* FEMALE CONTACT CLOSED ENTRY, L.S.A. PART NUMBER CURRENT RATING WIRE SIZE AWG/[mm2] ØB FC4008D See Temp. Rise Curve, page 40. 8 / [10.0] 0.181 [4.60] FC4008DS See Temp. Rise Curve, page 40. 8 / [10.0] 0.181 [4.60] FC4010D 30 amperes 10 / [6.0] 0.122 [3.10] FC4012D 20 amperes 12 / [4.0] 0.101 [2.57] FC4016D 10 amperes 16 / [1.5] 0.067 [1.70] PART NUMBER CURRENT RATING WIRE SIZE AWG/[mm2] ØB MC4008D See Temp. Rise Curve, page 40. 8 / [10.0] 0.181 [4.60] MC4008DS See Temp. Rise Curve, page 40. 8 / [10.0] 0.181 [4.60] MC4010D 30 amperes 10 / [6.0] 0.122 [3.10] MC4012D 20 amperes 12 / [4.0] 0.101 [2.57] MC4016D 10 amperes 16 / [1.5] 0.067 [1.70] “S” in part number indicates high conductivity material. Compatible with PL*H PCB mount connectors. See ordering information. REMOVABLE CRIMP CONTACT FOR USE WITH PCS MIXED DENSITY SERIES CONNECTORS CONTACTS MUST BE ORDERED SEPARATELY SIZE 8 For information regarding CRIMP TOOLS & CRIMPING TOOL TECHNIQUES, see page 54 . ØB Ø0.094 [2.39] D ØA 0.786 [19.96] C ØB D ØA OAL C REMOVABLE SOLDER CUP CONTACT FOR USE WITH SHROUDED AND POWER INPUT CONNECTORS CONTACTS MUST BE ORDERED SEPARATELY SIZE 12 FEMALE CONTACT MALE CONTACT PART NUMBER WIRE SIZE AWG/[mm2] ØA ØB C D FS610N2S 10 [6.0] 0.147 [6.45] FS612N2 12 [4.0] 0.100 [2.54] 0.165 [4.19] 0.042 [1.06] 0.309 [7.85] PART NUMBER WIRE SIZE AWG/[mm2] ØA ØB C D OAL MS610NS 10 [6.0] 0.147 [6.45] 0.795 [20.19] MS610NS-228.2 10 [6.0] 0.147 [6.45] 0.714 [18.14] MS612N 12 [4.0] 0.100 [2.54] 0.165 [4.19] 0.042 [1.06] 0.309 [7.85] 0.795 [20.19] MS612N-228.2 12 [4.0] 0.100 [2.54] 0.165 [4.19] 0.042 [1.06] 0.309 [7.85] 0.714 [18.14] See page 33 for current ratings. “S” in part number indicates high conductivity material. Compatible with PLBH3W3 or PLSH PCB mount connecto rs. See ordering information. Note: Connectors can be kitted with all applicable crimp/ solder contacts, con- tact Technical Sales for connector part number. Note: Connectors can be kitted with all applicable crimp/ solder contacts, con- tact Technical Sales for connector part number.
REMOVABLE SOLDER CUP CONTACT FOR USE WITH PCS MIXED DENSITY SERIES CONNECTORS CONTACTS MUST BE ORDERED SEPARATELY SIZE 8 ØC [3.61] ØBØCØB * FEMALE CONTACT CLOSED ENTRY, L.S.A. MALE CONTACT PART NUMBER CURRENT RATING WIRE SIZE AWG/[mm2] ØB ØC FS4008D 40 amperes 8 / [10.0] 0.219 [5.56] 0.182 [4.62] FS4012D 20 amperes 12 / [4.0] 0.143 [3.63] 0.112 [2.84] FS4016D 10 amperes 16 / [1.5] 0.100 [2.54] 0.069 [1.75] PART NUMBER CURRENT RATING WIRE SIZE AWG/[mm2] ØB ØC MS4008D 40 amperes 8 / [10.0] 0.219 [5.56] 0.188 [4.78] MS4012D 20 amperes 12 / [4.0] 0.143 [3.63] 0.112 [2.84] MS4016D 10 amperes 16 / [1.5] 0.100 [2.54] 0.069 [1.75] *NOTE: Female contacts feature Large Surface Area (L.S.A.) closed entry contact design which provides maximum mating surfaces between male and female contact and reduced contact resistance during operation. REMOVABLE HIGH VOLTAGE CONTACT FOR USE WITH PCS MIXED DENSITY SERIES CONNECTORS CONTACTS MUST BE ORDERED SEPARATELY SIZE 8 Power Connection Systems Positronic connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. REMOVABLE CONTACT For information regarding CRIMP TOOLS & CRIMPING TOOL TECHNIQUES, see page 54 . Ø0.142 [3.61] Ø0.040 [1.02] 20 AWG max. 20 AWG max. STRAIGHT SOLDER WIRE TERMINATION MS4920D FS4920D Ø0.142 [3.61] Ø0.040 [1.02] 20 AWG max. 20 AWG max. MS4820D FS4820D MALE CONTACT FEMALE CONTACT MALE CONTACT FEMALE CONTACT REMOVABLE HIGH VOLTAGE CONTACT SIZE 8 RIGHT ANGLE (90°) SOLDER WIRE TERMINATION Note: Connectors can be kitted with all applicable crimp/ solder contacts, con- tact Technical Sales for connector part number. Note: Connectors can be kitted with all applicable crimp/ solder contacts, con- tact Technical Sales for connector part number.
REMOVABLE SOLDER CUP CONTACT FOR USE WITH PCS MIXED DENSITY SERIES CONNECTORS CONTACTS MUST BE ORDERED SEPARATELY SIZE 8 ØC [3.61] ØBØCØB * FEMALE CONTACT CLOSED ENTRY, L.S.A. MALE CONTACT PART NUMBER CURRENT RATING WIRE SIZE AWG/[mm2] ØB ØC FS4008D 40 amperes 8 / [10.0] 0.219 [5.56] 0.182 [4.62] FS4012D 20 amperes 12 / [4.0] 0.143 [3.63] 0.112 [2.84] FS4016D 10 amperes 16 / [1.5] 0.100 [2.54] 0.069 [1.75] PART NUMBER CURRENT RATING WIRE SIZE AWG/[mm2] ØB ØC MS4008D 40 amperes 8 / [10.0] 0.219 [5.56] 0.188 [4.78] MS4012D 20 amperes 12 / [4.0] 0.143 [3.63] 0.112 [2.84] MS4016D 10 amperes 16 / [1.5] 0.100 [2.54] 0.069 [1.75] *NOTE: Female contacts feature Large Surface Area (L.S.A.) closed entry contact design which provides maximum mating surfaces between male and female contact and reduced contact resistance during operation. REMOVABLE HIGH VOLTAGE CONTACT FOR USE WITH PCS MIXED DENSITY SERIES CONNECTORS CONTACTS MUST BE ORDERED SEPARATELY SIZE 8 Power Connection Systems Positronic connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. REMOVABLE CONTACT For information regarding CRIMP TOOLS & CRIMPING TOOL TECHNIQUES, see page 54 . Ø0.142 [3.61] Ø0.040 [1.02] 20 AWG max. 20 AWG max. STRAIGHT SOLDER WIRE TERMINATION MS4920D FS4920D Ø0.142 [3.61] Ø0.040 [1.02] 20 AWG max. 20 AWG max. MS4820D FS4820D MALE CONTACT FEMALE CONTACT MALE CONTACT FEMALE CONTACT REMOVABLE HIGH VOLTAGE CONTACT SIZE 8 RIGHT ANGLE (90°) SOLDER WIRE TERMINATION Note: Connectors can be kitted with all applicable crimp/ solder contacts, con- tact Technical Sales for connector part number. Note: Connectors can be kitted with all applicable crimp/ solder contacts, con- tact Technical Sales for connector part number. Rev G2
PLA (H), PLB (H), PLC (H) and PLS (H) connectors are offered with removable crimp contacts. Positronic recognizes the importance of supplying application tooling to support our customers’ use of our products. Information on application tooling is available on our web site at http://www.connectpositronic.com/design-tools/tooling There you will find downloadable PDF cross reference charts for removable and compliant press-in contacts. These charts will supply part numbers for insertion, removal and crimping tools, along with information regarding use of tools and techniques. APPLICATION TOOLS SECTION Power Connection Systems Positronic connectpositronic.com CONTACT APPLICATION TOOLS CROSS REFERENCE LIST DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. APPLICATION TOOLS Connectors Designed To Customer Specifications Positronic’s PLA(H), PLB(H), PLC(H) and PLS(H) series connectors can be modified to customers specifications. Examples: select loading of contacts for cost savings or to gain creepage and clearance distances; longer printed circuit board terminations; customer specified hardware. Positronic can develop and tool new connector designs with reasonable price and delivery. Contact Technical Sales with your particular requirements.
CONTACT APPLICATION TOOLS CROSS REFERENCE LIST USE INDICATED POSITRONIC TOOLS FOR BEST RESULTS APPLICATION TOOLS Power Connection Systems Positronic connectpositronic.com CONTACT APPLICATION TOOLS CROSS REFERENCE LIST DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. *1 All male and female crimp contacts can be ordered on reels in quantities of 2,000 by adding letter “R” after the contact part number, see page 57 for more information. Positronic Contact P/N Handle & Positioner P/N Hand Crimp Tool P/N Mfg. CrossMil EquivPositioner Mfg. CrossMil Equiv Insertion Tool Mfg. CrossMil Equiv Removal Tool Mfg. CrossMil Equiv Automatic Crimp Tool *See Note FC11*N29501-0-0-0 AF8 M22520/1-01 9502-1-0-0 TH4 M22520/1-03 9099-0-0-0ITH 1094M81969/18-01 9081-0-0-0RTG 2103M81969/20-01 9550-0-0-0 FC112N2S9509-3-0-0 9509-4-0-0 GS2229509-5-0-0 TP-13669099-0-0-0ITH 1094M81969/18-01 9081-0-0-0RTG 2103M81969/20-01 9550-0-0-0 FC120N29501-0-0-0 AF8 M22520/1-01 9502-1-0-0 TH4 M22520/1-03 9099-0-0-0ITH 1094M81969/18-01 9081-0-0-0RTG 2103M81969/20-01 9550-0-0-0 FCS*26N29506-0-0-0 9506-1-0-0 HX39506-2-0-0 X5309099-0-0-0ITH 1094M81969/18-01 9081-0-0-0RTG 2103M81969/20-01 FS11*N29099-0-0-0ITH 1094M81969/18-01 9081-0-0-0RTG 2103M81969/20-01 FS112N2S9099-0-0-0ITH 1094M81969/18-01 9081-0-0-0RTG 2103M81969/20-01 FS120N29099-0-0-0ITH 1094M81969/18-01 9081-0-0-0RTG 2103M81969/20-01 MC11*N9501-0-0-0 AF8 M22520/1-01 9502-1-0-0 TH4 M22520/1-03 9099-0-0-0ITH 1094M81969/18-01 9081-0-0-0RTG 2103M81969/20-01 9550-0-0-0 MC11*N-133.*9501-0-0-0 AF8 M22520/1-01 9502-17-0-0 TP11109099-0-0-0ITH 1094M81969/18-01 9081-0-0-0RTG 2103M81969/20-01 9550-0-0-0 MC112NS9509-3-0-0 9509-4-0-0 GS2229509-5-0-0 TP-13669099-0-0-0ITH 1094M81969/18-01 9081-0-0-0RTG 2103M81969/20-01 9550-0-0-0 MC120N9501-0-0-0 AF8 M22520/1-01 9502-1-0-0 TH4 M22520/1-03 9099-0-0-0ITH 1094M81969/18-01 9081-0-0-0RTG 2103M81969/20-01 9550-0-0-0 MCS*26N9506-0-0-0 9506-1-0-0 HX39506-2-0-0 X5309099-0-0-0ITH 1094M81969/18-01 9081-0-0-0RTG 2103M81969/20-01 MS11*N9099-0-0-0ITH 1094M81969/18-01 9081-0-0-0RTG 2103M81969/20-01 MS112NS9099-0-0-0ITH 1094M81969/18-01 9081-0-0-0RTG 2103M81969/20-01 MS120N9099-0-0-0ITH 1094M81969/18-01 9081-0-0-0RTG 2103M81969/20-01 FC610N2S9509-6-0-0 9509-6-1-0 GS2239509-6-2-0 TP-13869099-3-0-0ITP 11682711-0-0-0 P+9555-0-2-0 FC612N29501-0-0-0 AF8 M22520/1-01 9502-19-0-0 TP-11999099-3-0-0ITP 11682711-0-0-0 P+9555-0-2-0 FS610N2S9099-3-0-0ITP 11682711-0-0-0 P+ FS612N29099-3-0-0ITP 11682711-0-0-0 P+ MC610NS9509-6-0-0 9509-6-1-0 GS2239509-6-2-0 TP-13869099-3-0-0ITP 11682711-0-0-0 P+9550-0-0-0 MC610NS-228.29509-6-0-0 9509-6-1-0 GS2239509-6-2-0 TP-13869099-3-0-0ITP 11682711-0-0-0 P+9550-0-0-0 MC612N9501-0-0-0 AF8 M22520/1-01 9502-19-0-0 TP11999099-3-0-0ITP 11682711-0-0-0 P+9550-0-0-0 MC612N-228.29501-0-0-0 AF8 M22520/1-01 9502-19-0-0 TP11999099-3-0-0ITP 11682711-0-0-0 P+9550-0-0-0 MS610NS9099-3-0-0ITP 11682711-0-0-0 P+ MS610NS-228.29099-3-0-0ITP 11682711-0-0-0 P+ MS612N9099-3-0-0ITP 11682711-0-0-0 P+ MS612N-228.29099-3-0-0ITP 11682711-0-0-0 P+ FST612N29099-3-0-0ITP 11682711-0-0-0 P+ FC720N29507-0-0-0 AFM8 M22520/2-01 9502-22-0-0 K11969099-4-0-0 ITP10769081-2-0-0 RNG21039550-1-0-0 MC720N39507-0-0-0 AFM8 M22520/2-01 9502-27-0-0 K15069099-4-0-0 ITP10769081-2-0-0 RNG21039550-1-0-0 *C4008D9504-19-0-0 9504-1-0-0 HX49504-19-1-0 Y524N/A4311-0-0-0 P+9555-0-2-0 *C4008DS9504-19-0-0 9504-1-0-0 HX49504-19-1-0 Y524N/A4311-0-0-0 P+9555-0-2-0 *C410*D9504-0-0-0 9504-1-0-0 HX4 M22520/5-01 9504-2-0-0 Y322N/A4311-0-0-0 P+ *CC4101D9504-14-0-0 9504-1-0-0 HX4 M22520/5-01 9504-14-1-0 Y878N/A4311-0-0-0 P+ *CC4102D9504-13-0-0 9504-1-0-0 HX4 M22520/5-01 9504-13-1-0 Y937N/A4311-0-0-0 P+ *CC4103D9504-15-0-0 9504-1-0-0 HX4 M22520/5-01 9504-15-1-0 Y877N/A4311-0-0-0 P+ *CC4104D9504-15-0-0 9504-1-0-0HX4 M22520/5-01 9504-15-1-0 Y877N/A4311-0-0-0 P+ To download a PDF file, visit our web site at htttp://www.connectpositronic.com/pdf_view/178 PCS SERIESSAFTEY SHROUD & POWER INPUTPCS MIXED DENSITY SIZE 16 CONTACTSSIZE 12 CONTACTSSIZE 8 CONTACTS SIZE 20
connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. APPLICATION TOOLS PRESS-IN USER INFORMATION AND CONNECTOR INSTALLATION TOOLING ½ INCH SHAFT FOR ARBOR PRESS Replaceable Seating Pin 2X 1/4-20 UNC-2B MOUNTING HOLES Female Connector Seating Tool (Exploded view) Male Connector Seating Tool (Exploded view) Arbor Press Support Tool POSITRONIC RECOMMENDED TOOLS CONNECTOR VARIANT CONNECTOR SEATING TOOL WITH ARBOR PRESS SHAFT CONNECTOR SEATING TOOL WITHOUT ARBOR PRESS SHAFT MALE FEMALE MALE FEMALE PLA03 9513-1-0-41 9513-13-0-41 9513-1-10-41 9513-13-10-41 PLA04 9513-2-0-41 9513-14-0-41 9513-2-10-41 9513-14-10-41 PLA06 9513-3-0-41 9513-15-0-41 9513-3-10-41 9513-15-10-41 PLA08 9513-4-0-41 9513-16-0-41 9513-4-10-41 9513-16-10-41 PLB06 9513-5-0-41 9513-17-0-41 9513-5-10-41 9513-17-10-41 PLB08 9513-6-0-41 9513-18-0-41 9513-6-10-41 9513-18-10-41 PLB10W2 9513-7-0-41 9513-30-0-41 9513-7-10-41 9513-30-10-41 PLB12 9513-7-0-41 9513-19-0-41 9513-7-10-41 9513-19-10-41 PLB16 9513-8-0-41 9513-20-0-41 9513-8-10-41 9513-20-10-41 PLB20 9513-33-0-41 9513-34-0-41 9513-33-10-41 9513-34-10-41 PLB3W3 9513-6-0-41 9513-18-1-41 9513-6-10-41 9513-18-11-41 PLC09 9513-9-0-41 9513-21-0-41 9513-9-10-41 9513-21-10-41 PLC12 9513-10-0-41 9513-22-0-41 9513-10-10-41 9513-22-10-41 PLC16W4 9513-11-0-41 9513-31-0-41 9513-11-10-41 9513-31-10-41 PLC18 9513-11-0-41 9513-23-0-41 9513-11-10-41 9513-23-10-41 PLC24 9513-12-0-41 9513-24-0-41 9513-12-10-41 9513-24-10-41 PLC30 9513-25-0-41 9513-26-0-41 9513-25-10-41 9513-26-10-41 Arbor press for connector seating tools: 9530-1-0-0 1 ton capacity 4 inch throat Replacement pins for connector seating tool PCS Mixed Density Series Size 20 855-347-18-41 PCS Series Size 16 855-347-2-41 (female) PLB3W3 Series Size 12 855-347-11-41 (female) PCS Mixed Density Series Size 8 855-347-19-41 Support tool for PLB3W3: 9513-401-6-41 COMPLIANT PRESS-IN CONNECTOR INSTALLATION TOOLS USE INDICATED POSITRONIC TOOLS FOR BEST RESULTS Positronic offers expert assistance in adapting application tooling to your manufacturing environment. Contact our application tooling specialist for assistance.
connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. COMPLIANT PRESS-IN CONNECTORS PRINTED BOARD HOLE SIZES NOTE: For PCB plating compositions not shown, consult Technical Sales. COMPLIANT PRESS-IN TERMINATION CONTACT HOLE SUGGESTED PRINTED BOARD HOLE SIZES FOR COMPLIANT PRESS-IN CONNECTORS Traditionally, tin-lead has been a popular plating for printed circuit boards (PCB) holes. However, many PCB hole platings must now be RoHS Compliant. Positronic is pleased to offer PCB HOLE SIZE FOR RoHS PCB plating as shown below. OMEGA & BI-SPRING COMPLIANT PRESS-IN CONTACT HOLE BOARD TYPE CONTACT SIZE / TYPE RECOMMENDED DRILL HOLE SIZE RECOMMENDED PLATING FINISHED HOLE SIZES TIN-LEAD SOLDER PCB OMEGA ø0.0453±0.0010 [ø1.150±0.025] 0.0006 [15µ] minimum solder over 0.0010 [25µ] min. copper ø0.0394+0.0035-0.0024 BI-SPRING ø0.069±0.001 [ø1.750±0.025] ø0.0630+0.0035-0.0024 BI-SPRING ø0.102±0.001 [ø2.59±0.025] ø0.096±0.002 [ø2.44±0.05] BI-SPRING ø0.125±0.001 [ø3.180±0.025] ø0.119±0.002 [ø3.02±0.05] RoHS PCB PLATING OPTIONS COPPER PCB OMEGA ø0.047±0.001 [ø1.19±0.025] 0.0010 [25µ] min. copper ø0.043±0.002 [ø1.09±0.05] BI-SPRING ø0.069±0.001 [ø1.750±0.025] ø0.0630+0.0035-0.0024 BI-SPRING ø0.102±0.001 [ø2.59±0.025] ø0.096±0.002 [ø2.44±0.05] BI-SPRING ø0.125±0.001 [ø3.180±0.025] ø0.119±0.002 [ø3.02±0.05] IMMERSION TIN PCB OMEGA ø0.047±0.001 [ø1.19±0.025] 0.000033±0.000006 [0.85±0.15µ] immersion tin over 0.0010 [25µ] min. copper ø0.043±0.002 [ø1.09±0.05] BI-SPRING ø0.069±0.001 [ø1.750±0.025] ø0.0630+0.0035-0.0024 BI-SPRING ø0.102±0.001 [ø2.59±0.025] ø0.096±0.002 [ø2.44±0.05] BI-SPRING ø0.125±0.001 [ø3.180±0.025] ø0.119±0.002 [ø3.02±0.05] IMMERSION SILVER PCB OMEGA ø0.047±0.001 [ø1.19±0.025] 0.000013±0.000007 [0.34±0.17µ] immersion silver over 0.0010 [25µ] min. copper ø0.043±0.002 [ø1.09±0.05] BI-SPRING ø0.069±0.001 [ø1.750±0.025] ø0.0630+0.0035-0.0024 BI-SPRING ø0.102±0.001 [ø2.59±0.025] ø0.096±0.002 [ø2.44±0.05] BI-SPRING ø0.125±0.001 [ø3.18±0.025] ø0.119±0.002 [ø3.02±0.05] ELECTROLESS NICKEL / IMMERSION GOLD PCB OMEGA ø0.047±0.001 [ø1.19±0.025] 0.000002 [0.05µ] min. immersion gold over 0.000177±0.000059 [4.5±1.5µ] electroless nickel per IPC-4552 over 0.0010 [25µ] min. copper ø0.043±0.002 [ø1.09±0.05] BI-SPRING ø0.069±0.001 [ø1.750±0.025] ø0.0630+0.0035-0.0024 BI-SPRING ø0.102±0.001 [ø2.59±0.025] ø0.096±0.002 [ø2.44±0.05] BI-SPRING ø0.125±0.001 [ø3.180±0.025] ø0.119±0.002 [ø3.02±0.05] “Bi-Spring” Termination “Omega” Termination utilized on signal contacts When properly used, Positronic omega and bi-spring compliant press-in terminations provide reliable service even under severe conditions. Connectors utilizing this leading technology compliant press-in contact are easy to install: 1. Inexpensive installation tooling is available from Positronic, to choose the proper installation tool refer to page 56 for part number ordering information. 2. Insert the connector into the P.C. board or backplane and seat connector fully. 3. Secure the connector to the P.C. board or backplane using two self-tapping screws. The screws should be #2 self-tapping screws for plastic. COMPLIANT PRESS-IN USER INFORMATION
connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. ACCESSORIES RIGHT ANGLE (90°) METAL AND PLASTIC MOUNTING BRACKETS A±0.005 [0.13] B±0.005 [0.13] D±0.020 [0.51] C±0.020 [0.51] ø0.100±0.005 [ø2.54±0.13] 0.124±0.005 [ø3.15±0.13] 0.220±0.010 [5.59±0.25] 0.110±0.005 [2.79±0.13] 0.517 [13.13] B A 0.375 [9.53] “N” push-on fastener shown for reference RIGHT ANGLE (90°) PLASTIC MOUNTING BRACKET WITH CROSS BAR CODE B3 OR CODE B3N ON STEP 5 OF ORDERING INFORMATION PAGE RIGHT ANGLE (90°) METAL MOUNTING BRACKETS CODE B ON STEP 5 OF ORDERING INFORMATION PAGE MATERIAL: MOUNTING BRACKET/CROSS BAR: Glass filled polyester, UL 94V-0. PUSH-ON FASTENERS: Copper alloy, tin plated. MATERIAL: Brass, tin plate. SERIES A B C D PLA 0.204 [5.18] 0.321 [8.15] 0.375 [9.53] 0.492 [12.50] PLB 0.303 [7.70] 0.420 [10.67] 0.375 [9.53] 0.492 [12.50] PLC 0.401 [10.19] 0.518 [13.16] 0.375 [9.53] 0.492 [12.50] CONNECTOR VARIANT A B PLA03 1.126 [28.60] 0.882 [22.40] PLA04 1.324 [33.63] 1.080 [27.43] PLA06 1.718 [43.64] 1.474 [37.44] PLA08 2.112 [53.64] 1.868 [47.45] PLB06 1.126 [28.60] 0.882 [22.40] PLB08 1.324 [33.63] 1.080 [27.43] PLB12 1.718 [43.64] 1.474 [37.44] PLB16 2.112 [53.64] 1.868 [47.45] PLC09 1.126 [28.60] 0.882 [22.40] PLC12 1.324 [33.63] 1.080 [27.43] PLC18 1.718 [43.64] 1.474 [37.44] PLC24 2.112 [53.64] 1.868 [47.45] PLC30 2.506 [63.65] 2.262 [57.45] B3 style required for right angle (90°) press-in connectors
connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. PUSH-ON FASTENERS AND MOUNTING SCREWS Connector Printed board Printed board 0.131±0.020 [3.33±0.51] 0.131±0.020 [3.33±0.51] Self-tapping screw Mounting Bracket Printed board Connector Printed board PUSH-ON FASTENERS CODE BN OR CODE N ON STEP 5 OF ORDERING INFORMATION PAGE MATERIAL: Spring tempered copper alloy, tin plated. SUGGESTED PRINTED BOARD HOLE SIZES: Suggest 0.123 ±0.002 [3.12] Ø hole in printed board for mounting connector with push-on fasteners. CODE BN FOR USE WITH RIGHT ANGLE (90°) CONNECTOR CODE N FOR USE WITH STRAIGHT SOLDER CONNECTOR Stresses that occur during coupling and uncoupling of connectors or through shock and vibration of systems can be transferred to backplanes or P.C. boards through press-in connector terminations. Avoid concern over electrical integrity of the connector to board interface by using mounting screws. Bellcore GR1217 details a preference for the use of mounting hardware and we recommend this practice. SCREWS ARE #2 SELF-TAPPING FOR PLASTIC. CONSULT TECHNICAL SALES IF AN ALTERNATE SCREW IS REQUIRED. MOUNTING STYLE OPTION MATERIAL OPTIONS PART NUMBER THREAD LENGTH P.C. BOARED THICKNESS ST2 STEEL A4546-7-1-97 0.250±0.030 [6.35±0.76] 0.093 [2.36] ST3 STEEL A4546-7-2-97 0.312±0.030 [7.93±0.76] 0.125 [3.18] ST4 STEEL A4546-7-3-97 0.375±0.030 [9.53±0.76] 0.175 [4.45] SS2 STAINLESS STEEL A4546-7-6-4 0.250±0.030 [6.35±0.76] 0.093 [2.36] SS3 STAINLESS STEEL A4546-7-7-4 0.312±0.030 [7.93±0.76] 0.125 [3.18] SS4 STAINLESS STEEL A4546-7-8-4 0.375±0.030 [9.53±0.76] 0.175 [4.45] MOUNTING SCREWS CODE ST2, ST3, ST4, SS2, SS3, OR SS4 ON STEP 5 OF ORDERING INFORMATION PAGE NOTE: MOUNTING SCREWS FOR RIGHT ANGLE CONNECTORS ARE ORDERED SEPARATELY USING PART NUMBERS SHOWN IN CHART BELOW. Rev G2
connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. ACCESSORIES CONNECTOR HOODS 0.990±0.020 [25.15±0.51] 0.804 [20.42] 1.370 [34.80] INDUSTRIES POSITRONIC 1.260±0.020 [32.00±0.51] For PLS5W5 Connector Only HOOD FOR USE WITH PLS5W5 CONNECTOR CODE 5 ON STEP 6 OF ORDERING INFORMATION PAGE CONTACT TECHNICAL SALES FOR AVAILABILITY OF 7W7 VARIANT. Features internal cable clamp. B±0.020 [0.51] C±0.020 [0.51] A±0.020 [0.51] D Cable Opening POWER CONNECTION SYSTEMS HOOD CODE 5 ON STEP 6 OF ORDERING INFORMATION PAGE Features internal cable clamp. CONNECTOR VARIANT A B C D PLA03 1.000 [25.40] 0.752 [19.10] 0.594 [15.09] 0.312 [7.92] x 0.363 [9.22] PLA04 1.000 [25.40] 0.950 [24.13] 0.594 [15.09] 0.312 [7.92] x 0.561 [14.25] PLA06 1.000 [25.40] 1.344 [34.14] 0.594 [15.09] 0.312 [7.92] x 0.955 [24.26] PLA08 1.000 [25.40] 1.738 [44.15] 0.594 [15.09] 0.312 [7.92] x 1.349 [34.26] PLB06 1.000 [25.40] 0.752 [19.10] 0.792 [20.12] 0.510 [12.95] x 0.363 [9.22] PLB08 1.000 [25.40] 0.950 [24.13] 0.792 [20.12] 0.510 [12.95] x 0.561 [14.25] PLB12 1.000 [25.40] 1.344 [34.14] 0.792 [20.12] 0.510 [12.95] x 0.955 [24.26] PLB16 1.000 [25.40] 1.738 [44.15] 0.792 [20.12] 0.510 [12.95] x 1.349 [34.26] PLB3W3 1.000 [25.40] 0.950 [24.13] 0.792 [20.12] 0.510 [12.95] x 0.561 [14.25] PLC09 1.000 [25.40] 0.752 [19.10] 0.990 [25.15] 0.708 [17.98] x 0.363 [9.22] PLC12 1.000 [25.40] 0.950 [24.13] 0.990 [25.15] 0.708 [17.98] x 0.561 [14.25] PLC18 1.000 [25.40] 1.344 [34.14] 0.990 [25.15] 0.708 [17.98] x 0.955 [24.26] PLC24 1.000 [25.40] 1.738 [44.15] 0.990 [25.15] 0.708 [17.98] x 1.349 [34.26] PLC30 1.000 [25.40] 2.132 [54.15] 0.990 [25.15] 0.708 [17.98] x 1.743 [44.27]
connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Mounting Clip Factory Installed *A±0.020 [0.51] 0.870 [22.10] Mounting Clip Factory Installed *A±0.020 [0.51] 0.920 [23.37] CODE 6 IN STEP 6 OF ORDERING INFORMATION PAGE QUICK RELEASE MOUNTING CLIP AND PANEL CUTOUT 0.415±0.005 [10.54±0.13] C±0.005 A±0.010 B±0.005 Maximum panel thickness: 0.063 [1.60] nominal. CONNECTOR VARIANTS A B C PANEL CUTOUT FOR USE WITH QUICK RELEASE MOUNTING CLIPS Mounting Clip Factory Installed A±0.020 [0.51] 0.600 [15.24] B Mounting Clip Factory Installed A±0.020 [0.51] 0.600 [15.24] B PANEL MOUNT CONNECTORS WITH QUICK RELEASE MOUNTING CLIP CODE 6 IN STEP 6 OF ORDERING INFORMATION PAGE MALE FEMALE Typical part number: PLB06M206C1 Typical part number: PLB06F206C1 For connection system 8 For connection system 8 PANEL MOUNT CONNECTORS WITH QUICK RELEASE MOUNTING CLIP FOR REMOVABLE CONTACTS CONNECTOR VARIANTS A B CONNECTOR VARIANTS A B MALE FEMALE Typical part number: PLB06F1060Typical part number: PLB06M1060 *Note: See chart above for connector dimensions.
connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. ACCESSORIES FIXED STYLE MOUNTING CLIP AND PANEL CUTOUT A±0.010 B±0.010 D±0.010 C±0.010 Mounting Clip Factory Installed A±0.020 [0.51] 0.870 [22.10] B A±0.020 [0.51] 0.920 [23.37] B Mounting Clip Factory Installed CODE 81, 82 AND 83 IN STEP 6 OF ORDERING INFORMATION PAGE MALE FEMALE Typical part number: PLB06M10810 Typical part number: PLB06F10810 For connection system 8 PANEL MOUNT CONNECTORS WITH *FIXED STYLE MOUNTING CLIP * May be used with either fixed solder or removable contact connector insulators. PART NUMBER PANEL THICKNESS [1.02] [1.52] [2.29] CLIP MATERIAL: Beryllium copper, nickel plated CONNECTOR VARIANTS A B C D CONNECTOR VARIANTS A B PLA03 1.126 [28.60] 0.408 [10.36] PLA04 1.324 [33.63] 0.408 [10.36] PLA06 1.718 [43.64] 0.408 [10.36] PLA08 2.112 [53.64] 0.408 [10.36] PLB06 1.126 [28.60] 0.606 [15.39] PLB08 1.324 [33.63] 0.606 [15.39] PLB12 1.718 [43.64] 0.606 [15.39] PLB16 2.112 [53.64] 0.606 [15.39] PLB20 2.506 [63.65] 0.606 [15.39] PLC09 1.126 [28.60] 0.802 [30.37] PLC12 1.324 [33.63] 0.802 [30.37] PLC18 1.718 [43.64] 0.802 [30.37] PLC24 2.112 [53.64] 0.802 [30.37] PLC30 2.506 [63.65] 0.802 [30.37] PANEL CUTOUT FOR USE WITH FIXED STYLE MOUNTING CLIPS
connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. PANEL MOUNT CUTOUT A B C 2X ø0.096±0.003 [ø2.44±0.08] PANEL MOUNT CUTOUT CONNECTOR VARIANTS A ±0.005 B ±0.005 C ±0.005 PLA03 0.882 [22.40] 0.650 [16.51] 0.430 [10.92] PLA04 1.079 [27.41] 0.847 [21.51] 0.430 [10.92] PLA06 1.473 [37.41] 1.241 [31.52] 0.430 [10.92] PLA08 1.867 [47.42] 1.635 [41.53] 0.430 [10.92] PLB06 0.882 [22.40] 0.650 [16.51] 0.627 [15.93] PLB08 1.079 [27.41] 0.847 [21.51] 0.627 [15.93] PLB12 1.473 [37.41] 1.241 [31.52] 0.627 [15.93] PLB16 1.867 [47.42] 1.635 [41.53] 0.627 [15.93] PLB20 2.262 [57.45] 2.029 [51.54] 0.627 [15.93] PLB3W3 1.079 [27.41] 0.847 [21.51] 0.627 [15.93] PLB10W2 1.473 [37.41] 1.241 [31.52] 0.627 [15.93] PLC09 0.882 [22.40] 0.650 [16.51] 0.824 [20.93] PLC12 1.079 [27.41] 0.847 [21.51] 0.824 [20.93] PLC18 1.473 [37.41] 1.241 [31.52] 0.824 [20.93] PLC24 1.867 [47.42] 1.635 [41.53] 0.824 [20.93] PLC30 2.262 [57.45] 2.029 [51.54] 0.824 [20.93] PLC16W4 1.473 [37.41] 1.241 [31.52] 0.824 [20.93]
connectpositronic.com DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. ACCESSORIES BLIND MATING SYSTEM AND PANEL CUTOUT Floating connector PANEL THICKNESS Fixed connector Panel or Printed Circuit Board F B D E F D 1 ø0.250 [6.35] 1.535 [38.99] A B C 0.320 [8.13] 0.500 [12.71] HEX Ø0.265±0.003 [6.73±0.08] Ø0.400±0.003 [10.16±0.08] 0.250 [6.35] HEX 0.700 [17.78] E 1 Ø0.096±0.003 [2.44±0.08] BLIND MATING SYSTEM Typical Part Number: PLB08F10120 NOTE: Panel thickness may impact the orientation of mating end of blind mate pin. Shimming between the panel and the head of the blind mate pin may be necessary to minimize tilt of the blind mate system. Contact technical sales for additional technical infor- mation. FLOATING CONNECTOR FIXED CONNECTOR MATERIALS AND FINISHES: BLIND MATING PLATE: Stainless steel. BLIND MATING GUIDE: Stainless steel, passivated. FLOAT SCREW: Steel, zinc plate with chromate seal. Blind mating system provides lead in for 0.100 [2.54] axial misalignment. Blind mating system sold in a kit containing a connector - plate assembly, Blind mating guides, and float screws. PART NUMBER PANEL THICKNESS PLB3W3*10110 0.040 [1.02] PLB3W3*10120 0.060 [1.52] PLB3W3*10130 0.090 [2.28] PLB3W3*10140 0.120 [3.05] CONNECTOR VARIANTS A B ±0.005 C D ±0.005 ±0.005 E ±0.005 ±0.005 F ±0.005 PLA03 2.340 [59.44] 0.882 [22.40] 0.750 [19.05] 0.650 [16.51] 0.860 [21.84] 0.430 [10.92] 0.640 [16.26] 1.522 [38.66] PLA04 2.537 [64.44] 1.079 [27.41] 0.750 [19.05] 0.847 [21.51] 1.057 [26.85] 0.430 [10.92] 0.640 [16.26] 1.719 [43.66] PLA06 2.931 [74.45] 1.473 [37.41] 0.750 [19.05] 1.241 [31.52] 1.451 [36.86] 0.430 [10.92] 0.640 [16.26] 2.113 [53.67] PLA08 3.325 [84.46] 1.867 [47.42] 0.750 [19.05] 1.635 [41.53] 1.845 [46.86] 0.430 [10.92] 0.640 [16.26] 2.507 [63.68] PLB06 2.340 [59.44] 0.882 [22.40] 0.947 [24.05] 0.650 [16.51] 0.860 [21.84] 0.627 [15.93] 0.837 [21.26] 1.522 [38.66] PLB08 2.537 [64.44] 1.079 [27.41] 0.947 [24.05] 0.847 [21.51] 1.057 [26.85] 0.627 [15.93] 0.837 [21.26] 1.719 [43.66] PLB12 2.931 [74.45] 1.473 [37.41] 0.947 [24.05] 1.241 [31.52] 1.451 [36.86] 0.627 [15.93] 0.837 [21.26] 2.113 [53.67] PLB16 3.325 [84.46] 1.867 [47.42] 0.947 [24.05] 1.635 [41.53] 1.845 [46.86] 0.627 [15.93] 0.837 [21.26] 2.507 [63.68] PLB3W3 2.537 [64.44] 1.079 [27.41] 0.947 [24.05] 0.847 [21.51] 1.057 [26.85] 0.627 [15.93] 0.837 [21.26] 1.719 [43.66] PLC09 2.340 [59.44] 0.882 [22.40] 1.144 [29.06] 0.650 [16.51] 0.860 [21.84] 0.824 [20.93] 1.034 [26.26] 1.522 [38.66] PLC12 2.537 [64.44] 1.079 [27.41] 1.144 [29.06] 0.847 [21.51] 1.057 [26.85] 0.824 [20.93] 1.034 [26.26] 1.719 [43.66] PLC18 2.931 [74.45] 1.473 [37.41] 1.144 [29.06] 1.241 [31.52] 1.451 [36.86] 0.824 [20.93] 1.034 [26.26] 2.113 [53.67] PLC24 3.325 [84.46] 1.867 [47.42] 1.144 [29.06] 1.635 [41.53] 1.845 [46.86] 0.824 [20.93] 1.034 [26.26] 2.507 [63.68] PLC30 3.720 [94.49] 2.262 [57.45] 1.144 [29.06] 2.029 [51.54] 2.239 [56.87] 0.824 [20.93] 1.034 [26.26] 2.902 [73.71] CODE 11, 12, 13 AND 14 IN STEP 6 OF ORDERING INFORMATION PAGE PANEL CUTOUT FOR USE WITH FLOATING AND FIXED CONNECTOR BLIND MATING SYSTEMS
Positronic HIGH RELIABILITY Products Contact Sizes: 0, 4, 8, 12, 16, 18, 20, 22 and 24 Current Ratings: To 200 amperes per contact Terminations: Crimp and fi xed cable connector, straight solder, right angle (90°) solder, straight compliant press-in and right angle (90°) compliant press-in Confi gurations: Multiple variants in a variety of package sizes Compliance: PICMG 2.11, PICMG 3.0, VITA 41, DSCC, GSFC S-311-P-4, GSFC S-311-P-10 FEATURES:
- High current density • Energy saving - low contact resistance • Hot swap capability
- AC/DC operation in a single connector
- Signal contacts for hardware management
- Blind mating • Sequential mating
- Large surface area contact mating system
- Wide variety of accessories
- Customer-specifi ed contact arrangements
- Modular tooling which produces a single piece connector insert POWER Contact Sizes: 16, 20 and 22 Current Ratings: To 13 amperes nominalTerminations: Crimp, wire solder, straight solder, right angle (90°) solder, and straight compliant press-inConfi gurations: Multiple variants in both standard and high densities, thirty package sizesQualifi cations: MIL-DTL-28748, AS39029, CCITT V.35 FEATURES: • Two performance levels available: industrial quality and military quality
- A wide variety of accessories
- Broad selection of contact arrangement and package sizes
- Connector coding device (keying) options RECTANGULAR Contact Sizes: 8, 16, 20 and 22 Current Ratings: To 100 amperesTerminations: Crimp, wire solder, straight solder, right angle (90°) solder, straight compliant press-in and right angle (90°) compliant press-inConfi gurations: Multiple variants in both standard and high densities, seven connector housing sizesQualifi cations: MIL-DTL-24308, GSFC S-311-P-4, GSFC S-311-P-10, AS39029, DSCC FEATURES: • Four performance levels available for best cost/performance ratio: professional, industrial, military and space-fl ight quality
- Options include high voltage, coax, thermocouple and air coupling contacts; environmentally sealed and dual port connector packages including mixed density
- Broad selection of accessories
- Size 20 and 22 contacts suitable for use in carrying power
- IP65, IP67 D-SUBMINIATURE Contact Sizes: 12, 16, 20 and 22 Current Ratings: To 25 amperes nominal Terminations: Crimp, wire solder, straight solder, and right angle (90°) solder Confi gurations: Multiple variants in four package sizes Qualifi cations: Environmental protection to IP67 FEATURES:
- Non-corrodible / lightweight composite construction
- EMI/RFI shielded versions
- Thermocouple contacts
- Environmentally sealed versions
- Rear insertion/ front release of removable contacts
- Two level sequential mating
- Overmolding available on full assemblies CIRCULAR Contact Sizes: 8, 12, 16, 20 and 22 Current Ratings: To 40 amperes nominalTerminations: Feedthrough is standard; fl ying leads and board mount available upon requestConfi gurations: See D-subminiature and circular confi gurations above Compliance: Space-D32 FEATURES: • Intended for use as an electrical feedthrough in high vacuum applications
- Helium leakage rate at ambient temperature: < 5x10-9 mbar.l/s under a vacuum 1.5x10-2 mbar
- Signal, power, coax and high voltage versions available
- Connectors can be mounted on fl ange assembly per customer specifi cation HERMETIC For more information, visit www.connectpositronic.com or call your nearest Positronic sales offi ce listed on the back of this catalog.
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