PFE3000-12-069RA BEL | Alldatasheet

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Technical content

The PFE3000-12-069RA is a 3000 Watt AC/DC power -factor- corrected (PFC) and DC-DC power supply that converts standard AC mains power or high voltage DC bus voltages into a main output of

12 VDC for powering intermediate bus architectures (IBA) in high

performance and reliability servers, routers, and network switches. The PFE3000 -12-069RA meets international safety standards and displays the CE-Mark for the European Low Voltage Directive (LVD).

  • Best-in-class, Platinum efficiency
  • Wide input voltage range: 90-300 VAC
  • AC input with power factor correction
  • DC input voltage range: 192-400 VDC
  • Hot-plug capable
  • Parallel operation with active current sharing thru analog bus
  • Full digital controls for improved performance
  • High density design: 30.5 W/in3
  • Small form factor: 69 x 42 x 555 mm
  • I2C communication interface with PMBus™ protocol for monitoring, control, and firmware update via bootloader
  • Overtemperature, output overvoltage and overcurrent protection
  • RoHS Compliant
  • 2 Status LEDs: AC OK and DC OK with fault signaling
  • Safety-approved to IEC/EN 60950-1 and UL/CSA 60950-1 2nd ed.
  • US Patent Pending
  • High Performance Servers
  • Routers
  • Switches

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tech.support@psbel.com PFE 3000 - 12 - 069 R A Option Code Product Family Power Level Dash V1 Output Dash Width Airflow Input Blank: Standard model S366: Screw for Key-in feature is installed. PFE Front-Ends 3000 W 12 V 69 mm R: Reversed1 A: AC

1 Front to Rear

The PFE3000-12-069RA is a fully DSP controlled, highly eff icient front-end power supply. It incorporates resonant -soft-switching technology and interleaved power trains to reduce component stresses, providing increased system reliability and very high efficiency. With a wide input operating voltage range and mini mal linear derating of output power with respect to ambient temperature, the PFE3000-12-069RA maximizes power availability in demanding server, switch, and router applications. The power supply is fan cooled and ideally suited for server integration with a matching airflow path. The PFC stage is digitally controlled using a state -of-the-art digital signal processing algorithm to guarantee best efficiency and unity power factor over a wide operating range. The DC-DC stage uses soft switching resonant techniq ues in conjunction with synchronous rectification. An active OR -ing device on the output ensures no reverse load current and renders the supply ideally suited for operation in redundant power systems. The always-on +12V standby output provides power to external power distribution and management controllers. Its protection with an active OR-ing device provides for maximum reliability. Status information is provided with front-panel LEDs. In addition, the power supply can be monitored and controlled (i.e. fan speed setpoint) via I 2C communication interface with PMBus protocol. It allows full monitoring of the supply, including input and output voltage, current, power, and inside temperatures. The same I 2C bus supports the bootloader to allow field update of t he firmware in the DSP controllers. Cooling is managed by a fan, controlled by the DSP controller. The fan speed is adjusted automatically depending on the actua l power demand and supply temperature and can be overridden through the I2C bus. Logic Signals V1Sense+ L +12V SB Aux Converter GND Vsb N PFC DC DC Digital Prim Controls V1Sense- I2C PWM Filter PE PWM Communication Bus Digital Sec Controls EEPROM FAN Figure 1 - PFE3000-12-0069RA Block Diagram

+86 755 298 85888 Europe, Middle East +353 61 225 977 North America +1 408 785 5200 © 2017 Bel Power Solutions & Protection BCD.00297_AF1 Stresses in excess of the absolute maximum ratings may cause performance degradation, adversely affect long-term reliability, and cause permanent damage to the supply. PARAMETER CONDITIONS / DESCRIPTION MIN MAX UNITS Vi maxc Maximum Input Continuous 300 VAC General Condition: TA = 0… 45 °C unless otherwise noted. PARAMETER DESCRIPTION / CONDITION MIN NOM MAX UNIT Vi nom AC Nominal Input Voltage 100 230 277 VAC Vi AC Input Voltage Ranges Normal operating (Vi min to Vi max) 90 300 VAC Vinom DC DC Nominal input voltage 240 380 VDC Vi DC DC Input voltage ranges Normal operating (Vi min to Vi max) 192 400 VDC Vi red Derated Input Voltage Range See Figure 20 and Figure 33 90 180 VAC Ii max Max Input Current Vi > 200 VAC, >100 VAC 17 Arms Ii p Inrush Current Limitation Vi min to Vi max, 0 ° TNTC = 25°C (Figure 5) 50 Ap Fi Input Frequency 47 50/60 63 Hz PF Power Factor Vi nom, 50Hz, > 0.3 I1 nom 0.96 W/VA Vi on Turn-on Input Voltage2 Ramping up 80 87 VAC Vi off Turn-off Input Voltage2 Ramping down 73 85 VAC η Efficiency without Fan Vi nom, 0.1∙Ix nom, Vx nom, TA = 25°C 90.0 91.85 Vi nom, 0.2∙Ix nom, Vx nom, TA = 25°C 93.0 94.40 Vi nom, 0.5∙Ix nom, Vx nom, TA = 25°C 94.5 94.95 Vi nom, Ix nom, Vx nom, TA = 25°C 93.0 93.75 Thold Hold-up Time After last AC zero point, V1 > 10.8 V, VSB within regulation, Vi = 230 VAC, Px nom 12 ms 2 The Front-End is provided with a minimum hysteresis of 3 V during turn-on and turn-off within the ranges

4.1 INPUT FUSE

Quick-acting 25 A input fuses (6.3 × 32 mm) in series with both the L- and N-line inside the power supply protect against severe defects. The fuses are not accessible from the outside and are therefore not serviceable parts.

4.2 INRUSH CURRENT

The AC-DC power supply exhibits an X capacitance of only 4.3μF, resulting in a low and short peak current, when the supply is connected to the mains. The internal bulk capacitor will be charged through an NTC which will limit the inrush current. NOTE: Do not repeat plug -in / out operation s below 90sec interval time at maximum input, high temperature condition, or else the internal in-rush current limiting device (NTC) may not sufficiently cool down and excessive inrush current or component failure(s) may result.

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4.3 INPUT UNDER-VOLTAGE

If the RMS value of input voltage (either AC or DC) stays below the input undervoltage lockout threshold Vi on, the supply wi ll be inhibited. Once the input voltage returns within the normal operating range, the supply will return to normal operation again.

4.4 POWER FACTOR CORRECTION

Power factor correction (PFC) (see Figure 4) is achieved by controlling the input current waveform synchronously with the input voltage. A fully digital controller is implemented giving outstanding PFC results over a wide input voltage and load ranges. The input current will follow the shape of the input voltage. If for instance the input voltage has a trapezoidal waveform, then the current will also show a trapezoidal waveform. At DC input voltage the PFC is still in operation, but the input current will be DC in this case.

4.5 EFFICIENCY

The high efficiency (see Figure 2) is achieved by using state-of-the-art silicon power devices in conjunction with soft-transition topologies minimizing switching losses and a full digital control scheme. Synchronous rectifiers on the output reduce the losses in the high current output path. The rpm of the fan is digitally controlled to keep all components at an optimal operating temperature regardless of the ambient temperature and load conditions. Figure 3 shows efficiency when input voltage is supplied from a high voltage DC source. Figure 2 – AC Input Efficiency vs. Load current (ratio metric loading) Figure 3 - DC Input Efficiency vs. load current (ratio metric loading) Figure 4 - Power factor vs. Load current Figure 5 - Inrush current, Vin = 230Vac, 0°phase angle CH4: Vin (200V/div), CH3: Iin (10A/div) 0 500 1000 1500 2000 2500 3000 Efficiency [%] Po [W] Vi = 230Vac, fan internal Vi = 230Vac, fan external Platinum 0 500 1000 1500 2000 2500 3000 Efficiency [%] Po [W] Vi = 380Vdc, fan internal Vi = 380Vdc, fan external Platinum 0.8 0.84 0.88 0.92 0.96 0 500 1000 1500 2000 2500 3000 Power factor Po [W] Vi = 230Vac Vi = 277Vac Vi = 300Vac

+86 755 298 85888 Europe, Middle East +353 61 225 977 North America +1 408 785 5200 © 2017 Bel Power Solutions & Protection BCD.00297_AF1 PARAMETER DESCRIPTION / CONDITION MIN NOM MAX UNIT Main Output V1 V1 nom Nominal Output Voltage 0.5 ∙I1 nom, Tamb = 25 °C

12.3 VDC

V1 set Output Setpoint Accuracy -0.5 +0.5 % V1 nom dV1 tot Total Regulation Vi min to Vi max, 0 to 100% I1 nom, Ta min to Ta max -1 +1 % V1 nom P1 nom Nominal Output Power V1 = 12.3 VDC, Vin < 180 VAC 1400 W I1 nom Nominal Output Current V1 = 12.3 VDC, Vin < 180 VAC 114 ADC P1 nom Nominal Output Power V1 = 12.3 VDC, Vin > 180 VAC 3000 W I1 nom Nominal Output Current V1 = 12.3 VDC, Vin > 180 VAC 244 ADC IV1 ol Short time over load current V1 = 12.3 VDC, Vin > 180 VAC Ta min to Ta max, maximum duration 20 ms (See Section 5.2) 292 A v1 pp Output Ripple Voltage V1 nom, I1 nom, 20 MHz BW (See Section 5.1) 160 mVpp dV1 Load Load Regulation Vi = Vi nom, 0 - 100 % I1 nom 170 mV dV1 Line Line Regulation Vi =Vi min…Vi max 0 mV IV1 ol lim Current limitation Vi < 180 VAC, Ta < 45°C Vi < 180 VAC, Ta = 55 °C 3) Vi > 180 VAC, Ta < 45°C Vi > 180 VAC, Ta = 55 °C 3) 120 248 186 127 274 212 ADC dIshare Current Sharing Deviation from I1 tot / N, I1 > 25% I1 nom -5% +5% A dVdyn Dynamic Load Regulation ΔI1 = 50% I1 nom, I1 = 5 … 100% I1 nom, dI1/dt = 1A/μs, f ΔI1 = 0.05...10 kHz, Duty ΔI1 = 10...90%, recovery within 1% of V1 final steady state -0.6 +0.6 V Trec Recovery Time 0.5 ms tAC V1 Start-up Time from AC V1 = 10.8 VDC (see Figure 7) 3 sec tV1 rise Rise Time V1 = 10…90% V1 nom (see Figure 8) 2.5 ms CLoad Capacitive Loading Ta = 25°C 30000 μF

3 See Figure 20 for linear derating > 45°C

VSB nom Nominal Output Voltage ISB nom, Tamb = 25°C

12 VDC

VSB set Output Setpoint Accuracy -0.5 +0.5 %VSBnom dVSB tot Total Regulation Vi min to Vi max, ISB nom, Ta min to Ta max -1 +1 %VSBnom PSB nom Nominal Output Power VSB = 12 VDC 60 W ISB nom Nominal Output Current VSB = 12 VDC 5 ADC VSB pp Output Ripple Voltage VSB nom, ISB nom, 20 MHz BW (See Section 5.1) 300 mVpp dVSB Droop 0 - 100 % ISB nom 400 mV IVSB lim Current Limitation 6 9 ADC dVSBdyn Dynamic Load Regulation ΔISB = 50% ISB nom, ISB = 5 … 100% ISB nom, dIo/dt = 1A/μs, f ΔI1 = 0.05...10kHz, Duty ΔI1 = 10...90%, recovery within 1% of VSB final steady state -0.6 +0.6 VSBnom Trec Recovery Time 0.5 ms tAC VSB Start-up Time from AC VSB = 90% VSB nom (see Figure 7) 3 sec tVSB rise Rise Time VSB = 10…90% VSB nom (see Figure 9)) 10 ms CLoad Capacitive Loading Tamb = 25°C 3000 μF General Condition: TA = 0…45 °C unless otherwise noted.

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5.1 OUTPUT VOLTAGE RIPPLE

The internal output capac itance at the power supply output (behind OR -ing element) is minimized to prevent disturbances during hot plug. In order to provide low output ripple voltage in the application, external capacitors should be added close to the power supply output. The setup of Figure 6 has been used to evaluate suitable capacitor types. The capacitor combinations of Table 1 and Table 2 should be used to reduce the output ripple voltage. The ripple voltage is measured with 20 MHz BWL, close to the external capacitors. PSU Load Vout Gnd L N Probe Scope 20MHz BW C Figure 6 - Output Ripple Test Setup NOTE: Care must be taken when using ceramic capacitors with a total capacitance of 1 µF to 50 µF on output V1, due to their high quality factor the output ripple voltage may be increased in certain frequency ranges due to resonance effects. External Capacitor V1 dV1max Unit 2Pcs 47µF/16V/X5R/1210 160 mVpp 1Pcs 1000µF/16V/Low ESR Aluminum/ø10x20 160 mVpp 1Pcs 270µF/16V/Conductive Polymer/ø8x12 160 mVpp 2Pcs 47µF/16V/X5R/1210 plus 1Pcs 270µF Conductive Polymer OR 1Pcs 1000µF Low ESR AlCap 90 mVpp External capacitor VSB dVSBmax Unit 1Pcs 10µF/16 V/X7R/1206 300 mVpp Table 1 - Suitable Capacitors for V1 Table 2 - Suitable Capacitors for VSB The output ripple voltage on VSB is influenced by the main output V1. Evaluating VSB output ripple must be done when maximum load is applied to V1.

5.2 SHORT TIME OVERLOAD

The main output has the capability to allo w load current up to 20% above the nominal output current rating for a maximum duration of 20 ms. This allows the system to consume extended power for short time dynamic processes.

5.3 OUTPUT ISOLATION

Main and standby output and all signals are isolated fr om the chassis and protective earth connection, although the applied voltage must not exceed 100 Vpeak to prevent any damage of the supply. Internal to the supply the main output ground, standby output ground and signal ground are interconnected through 10 Ω resistors to prevent any circulating current within the supply. In order to prevent any potential difference in outputs or si gnals within the application these 3 grounds must be directly interconnected at system level. See also section 14 for pins to be interconnected.

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tech.support@psbel.com Figure 13 - AC drop out 40 ms, full load (20 ms/div) CH1: V1 (2 V/div); CH2: VSB (2 V/div); CH3: Vin (200 V/div) Figure 14 - AC drop out 40 ms, full load (200 ms/div),V1 restart after 1 sec CH1: V1 (5 V/div); CH2: VSB (2 V/div); CH3: I1 (200 V/div) Figure 15 - Load transient V1, 3 to 125 A (500 μs/div) CH1: V1 (200 mV/div); CH4: I1 (100 A/div) Figure 16 - Load transient V1, 125 to 3 A (500 μs/div) CH1: V1 (200 mV/div); CH4: I1 (100 A/div) Figure 17 - Load transient V1, 122 to 244 A (500 μs/div) CH1: V1 (200 mV/div); CH4: I1 (100 A/div) Figure 18 - Load transient V1, 244 to 122 A (500 μs/div) CH1: V1 (200 mV/div); CH4: I1 (100 A/div)

+86 755 298 85888 Europe, Middle East +353 61 225 977 North America +1 408 785 5200 © 2017 Bel Power Solutions & Protection BCD.00297_AF1 PARAMETER DESCRIPTION / CONDITION MIN NOM MAX UNIT F Input Fuses (L+N) Not user accessible, quick-acting (F) 25 A V1 OV OV Threshold V1 13.6 14.2 14.8 VDC tOV V1 OV Latch Off Time V1 1 ms VSB OV OV Threshold VSB 13.3 13.9 14.5 VDC tOV VSB OV Latch Off Time VSB 1 ms IV1 lim Current limitation Vi < 180 VAC, Ta < 45°C Vi < 180 VAC, Ta = 55 °C 4 Vi > 180 VAC, Ta < 45°C Vi > 180 VAC, Ta = 55 °C 4 120 92 127

99 A 248

tV1 lim Current limit blanking time Time to latch off when in over current 20 22 24 ms IV1 ol lim Current limit during short time overload V1 Maximum duration 20 ms 292 300 308 A IV1 SC Max Short Circuit Current V1 V1 < 3 V 350 5 A tV1 SC off Short circuit latch off time Time to latch off when in short circuit 10 ms IVSB lim Current limitation VSB 6 9 A tVSB lim Current limit blanking time Time to hit hiccup when in over current 1 ms TSD Over temperature on critical points Inlet Ambient Temperature PFC Primary Heatsink Temperature Secondary Sync Mosfet Temperature Secondary OR-ing Mosfet Temperature 115 125

4 See Figure 20 for linear derating > 45°

5 Limit set don’t include effects of main output capacitive discharge.

6.1 AUTOMATIC RETRY

For all fault conditions except current limitat ion on Standby output, the supply will shut down for 10sec and restart automatically. The supply will auto -restart from a fault up to 5 times, after that it will latch off. The latch and restart counter can be cleared by recycling the input voltage or th e PSON_L input. A failure on the Standby output will shut down both Main and Standby outputs. A failure on the Main output will shut down only the Main output, while Standby continues to operate.

6.2 OVERVOLTAGE PROTECTION

The PFE front-ends provide a fi xed threshold overvoltage (OV) protection implemented with a HW comparator. Once an OV condition has been triggered, the supply will shut down and latch the fault condition.

6.3 UNDERVOLTAGE DETECTION

Both main and standby outputs are monitored. LED and PWOK_L pin signal if the output voltage exceeds ±7% of its nominal voltage. Output undervoltage protection is provided on both outputs. When either V1 or VSB falls below 93% of its nominal voltage, the output is inhibited.

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6.4 CURRENT LIMITATION

Two different over current protection features are implemented on the main output. A static over current protection will shut down the output, if the output current does exceed IV1 lim for more than 20ms. If the output current is increased slowly this protection will shut down the supply. The main output current limitation level IV1 lim will decrease if the ambient (inlet) temperature increases beyond 45 °C (see Figure 20). Note that the actual current limitation on V1 will kick in at a current level approximately 20 A higher than what is shown in Figure 20 (see also section 9 for additional information). The 2nd protection is a substantially rectangular output characteristic controlled by a software feedback loop. This protects the power supply and system during the 20ms blanking time of the static over current protection. If the output current is rising fast and reaches IV1 ol lim, the supply will immediately reduce its output voltage to prevent the output current from exceeding IV1 ol lim. When the output current is reduced below IV1 ol lim, the output voltage will return to its nominal value. Figure 19 - Current Limitation on V1 (Vi = 230VAC) Figure 20 - Derating on V1 vs. Ta STANDBY OUTPUT On the standby output a hiccup type over current protection is implemented. This protection will shut down the standby output immediately when standby current reaches or exceeds IVSB lim. After an off-time of 1s the output automatically tries to restart. If the overload condition is removed the output voltage will reach again its nominal value. At continuous overload condition the output will repeatedly trying to restart with 1s intervals. Figure 21 - Current Limitation on VSB 0 100 200 300 Main Output Voltage [V] Main Output Current [A] Force Current Limitation Static Over Current Protection 100 150 200 250 0 11 22 33 44 55 Main Output Nominal Current [A] Ambient Temperature [°C] Nominal Current > 180Vac Current Limitation > 180Vac Nominal Current < 180Vac Current Limitation < 180Vac 0 2 4 6 8 Standby Output Voltage [V] Standby Output Current [A]

+86 755 298 85888 Europe, Middle East +353 61 225 977 North America +1 408 785 5200 © 2017 Bel Power Solutions & Protection BCD.00297_AF1 PARAMETER DESCRIPTION / CONDITION MIN NOM MAX UNIT Vi mon Input RMS Voltage Vi min ≤ Vi ≤ Vi max -2.5 +2.5 % Ii mon Input RMS Current Ii > 4 Arms -5 +5 % Ii ≤ 4 Arms -0.2 +0.2 Arms Pi mon True Input Power Pi > 700 W -5 +5 % Pi ≤ 700 W -35 +35 W Ei mon Total Input Energy Pi > 700 W -5 +5 % Pi ≤ 700 W -35 +35 Wh V1 mon V1 Voltage -2 +2 % I1 mon V1 Current I1 > 30 A -2 +2 % I1 ≤ 30 A -0.6 +0.6 A Po nom Total Output Power Po > 200 W -5 +5 % Po ≤ 200 W -10 +10 W Eo mon Total Output Energy Po > 200 W -5 +5 % Po ≤ 200 W -10 +10 Wh VSB mon Standby Voltage -2 +2 % ISB mon Standby Current ISB ≤ ISB nom -0.3 +0.3 A

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tech.support@psbel.com PARAMETER DESCRIPTION / CONDITION MIN NOM MAX UNIT PSKILL / PSON_L inputs VIL Input low level voltage -0.2 0.8 V VIH Input high level voltage 2.0 3.6 V IIL, H Maximum input sink or source current 0 1 mA RpuPSKILL Internal pull up resistor on PSKILL 10 kΩ RpuPSON_L Internal pull up resistor on PSON_L 10 kΩ PWOK_L output VOL Output low level voltage Isink < 4 mA -0.2 0.4 V VpuPWOK_L External pull up voltage 12 V RpuPWOK_L Recommended external pull up resistor on PWOK_L at VpuPWOK_L = 3.3 V 10 kΩ Low level output All outputs are turned on and within regulation High level output In standby mode or V1/VSB have triggered a fault condition INOK_L output VOL Output low level voltage Isink < 4 mA -0.2 0.4 V VpuINOK_L External pull up voltage 12 V RpuINOK_L Recommended external pull up resistor on INOK_L at VpuINOK_L= 3.3 V 10 kΩ Low level output Input voltage is within range for PSU to operate High level output Input voltage is not within range for PSU to operate SMB_ALERT_L output VOL Output low level voltage Isink < 4 mA -0.2 0.4 V VpuSMB_ALERT_L External pull up voltage 12 V RpuSMB_ALERT_L Recommended external pull up resistor on SMB_ALERT_L at VpuSMB_ALERT_L= 3.3 V 10 kΩ Low level output PSU in warning or failure condition High level output PSU is ok

8.1 ELECTRICAL CHARACTERISTICS

8.2 INTERFACING WITH SIGNALS

A 15V zener diode is added on all signal pins versus signal ground SGND to protect internal circuits from negative and high positive voltage. Signal pins of several supplies running in parallel can be interconnected directly. A supply having no input power will not affect the signals of the paralleled supplies. ISHARE pins must be interconnected without any additional components. This in -/output also has a 15 V zener diode as a protection device and is disconnected from internal circuits when the power supply is switched off.

8.3 FRONT LEDs

The front-end has 2 front LEDs showing the status of the supply. LED number one is green and indicates AC power is on or off, while LED number two is bi-colored: green and yellow, and indicates DC power presence or fault situations. For the position of the LEDs see Table 3 listing the different LED status.

+86 755 298 85888 Europe, Middle East +353 61 225 977 North America +1 408 785 5200 © 2017 Bel Power Solutions & Protection BCD.00297_AF1 OPERATING CONDITION LED SIGNALING AC LED AC Line within range Solid Green AC Line UV condition Off DC LED * Normal Operation Solid Green PSON_L High Blinking Yellow (1:1) V1 or VSB out of regulation Solid Yellow Over temperature shutdown Output over voltage shutdown (V1 or VSB) Output under voltage shutdown (V1 or VSB) Output over current shutdown (V1 or VSB) Over temperature warning Blinking Yellow/Green (2:1) Minor fan regulation error (>5%, <15%) Blinking Yellow/Green (1:1) * The order of the criteria in the table corresponds to the testing precedence in the controller. Table 3 - LED Status

8.4 PRESENT_L

The PRESENT_L is normally a trailing pin within the connector and will contact only once all other connector contacts are closed. This active-low pin is used to indicate to a power distribution unit controller that a supply is plugged in. The maximum sink current on PRESENT_L pin should not exceed 10 mA. VSB PRESENT_L PFE PDU Figure 22 - PRESENT_L signal pin

8.5 PSKILL INPUT

The PSKILL input is an acti ve-low and normally a trailing pin in the connector and is used to disconnect the main output as soon as the power supply is being plugged out. This pin should be connected to SGND in the power distribution unit. The standby output will remain on regardless of the PSKILL input state.

8.6 AC TURN-ON / DROP-OUTS / INOK_L

The power supply will automatically turn -on when connected to the AC line under the condition that the PSON_L signal is pulled low and the AC line is within range. The INOK_L is an open collec tor output that requires an external pull -up to a maximum of 12V indicating whether the input is within the range the power supply can use and turn on. The INOK_L signal is active-low. The timing diagram is shown in Figure 23 and referenced in Table 4.

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tech.support@psbel.com OPERATING CONDITION MIN MAX UNIT tAC VSB AC Line to 90% VVSB 3 sec tAC V1 AC Line to 90% V1 3 sec tINOK_L on1 INOK_L signal on delay (start-up) 1800 ms tINOK_L on2 INOK_L signal on delay (dips) 0 100 ms tV1 holdup Effective V1 holdup time 12 300 ms tVSB holdup Effective VSB holdup time 40 300 ms tINOK_L V1 INOK_L to V1 holdup 7 ms tINOK_L VSB INOK_L to VSB holdup 27 ms tV1 off Minimum V1 off time 1000 1200 ms tVSB off Minimum VSB off time 1000 1200 ms tV1dropout Minimum V1 dropout time 12 ms tVSBdropout Minimum VSB dropout time 40 ms AC Input VSB PSON_L INOK_L PWOK_L tAC VSB tVSB rise tV1 rise tAC V1 tPWOK_L del tINOK_L on1 Table 4 - AC Turn-on / Dip Timing Figure 23 - AC turn-on timing AC Input VSB PSON_L INOK_L PWOK_L tV1 holdup TV1dropout tV1 off tPWOK_L warn tINOK_L on2 tINOK_L on2 TVSBdropout tINOK_L V1 AC Input VSB PSON_L INOK_L PWOK_L tVSB holdup tINOK_L VSB tV1 holdup tINOK_L V1 tV1 off tVSB off tPWOK_L warn Figure 24 - AC short dips Figure 25 - AC long dips

8.7 PSON_L INPUT

The PSON_L is an internally pulled -up (3.3 V) input signal to enable / disable the main output V1 of the front -end. This active-low pin is also used to clear any latched fault condition. The timing diagram is given in Figure 26 and the parameters in Table 5. OPERATING CONDITION MIN MAX UNIT tPSON_L V1on PSON_L to V1 delay (on) 190 220 ms tPSON_L V1off PSON_L to V1 delay (off) 0 100 ms Table 5 - PSON_L timing

8.8 PWOK_L SIGNAL

The PWOK_L is an open collector output that requires an external pull-up to a maximum of 12 V indicating whether both VSB and V1 outputs are within regulation. This pin is active-low. The timing diagram is shown in Figure 26 and referenced in Table 6.

+86 755 298 85888 Europe, Middle East +353 61 225 977 North America +1 408 785 5200 © 2017 Bel Power Solutions & Protection BCD.00297_AF1 No of paralleled PSUs Maximum available power on main

12 V without redundancy

Maximum available power on main

12 V with n+1 redundancy

Table 7 - Power available when PSU in redundant operation VSB AC Input PSON_L INOK_L PWOK_L tPSON_L V1on tV1 rise tPWOK_L del tPSON_L V1off tPWOK_L warn OPERATING CONDITION MIN MAX UNIT tPWOK_L del V1 to PWOK_L delay (on) 250 350 ms tPWOK_L warn V1 to PWOK_L delay (off) 0 5 ms Figure 26 - PSON_L turn-on/off timing Table 6 - PWOK_L timing

8.9 CURRENT SHARE

The PFE front-ends have an active current share scheme implemented for V1. All the ISHARE current share pins need to be interconnected in order to activate the sharing function. If a supply has an internal fault or is not turned on, it will disconnect its ISHARE pin from the share bus. This will prevent dragging the output down (or up) in such cases. The current share function uses an analog bus. The controller i mplements a Master/Slave current share function. The power supply providing the largest current among the group is automatically the Master. The other supplies will operate as Slaves and increase their output current to a value close to the Master by slightly increasing their output voltage. The voltage increase is limited to +250 mV. The standby output uses a passive current share method (droop output voltage characteristic).

8.10 SENSE INPUTS

Main output has sense lines implemented to compensate for voltage drop on load wires. The maximum allowed voltage drop is 200 mV on the positive rail and 100 mV on the PGND rail. With open sense inputs the main output voltage will rise by 250 mV. Therefore if not used, these inputs should be connected to the power output and PGND close to the power supply connector. The sense inputs are protected against short circuit. In this case the power supply will shut down.

8.11 I2C / PMBus COMMUNICATION

The interface driver in the PFE supply is referenced to the SGND. The PFE supply is a communication slave device only; it never initiates messages on the I2C bus by itself. The communication bus voltage and timing is defined in Table 8 and further characterized through:

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tech.support@psbel.com PARAMETER DESCRIPTION CONDITION MIN MAX UNIT ViL Input low voltage -0.2 0.4 V ViH Input high voltage 2.1 3.6 V Vhys Input hysteresis 0.15 V VoL Output low voltage 4 mA sink current 0 0.4 V tr Rise time for SDA and SCL 20+0.1Cb* 300 ns tof Output fall time ViHmin  ViLmax 10 pF < Cb* < 400 pF 20+0.1Cb* 250 ns Ii Input current SCL/SDA 0.1 VDD < Vi < 0.9 VDD -10 10 μA Ci Capacitance for each SCL/SDA 10 pF fSCL SCL clock frequency 0 100 kHz Rpu External pull-up resistor fSCL ≤ 100 kHz 1000 ns / Cb* Ω tHDSTA Hold time (repeated) START fSCL ≤ 100 kHz 4.0 μs tLOW Low period of the SCL clock fSCL ≤ 100 kHz 4.7 μs tHIGH High period of the SCL clock fSCL ≤ 100 kHz 4.0 μs tSUSTA Setup time for a repeated START fSCL ≤ 100 kHz 4.7 μs tHDDAT Data hold time fSCL ≤ 100 kHz 0 3.45 μs tSUDAT Data setup time fSCL ≤ 100 kHz 250 ns tSUSTO Setup time for STOP condition fSCL ≤ 100 kHz 4.0 μs tBUF Bus free time between STOP and START fSCL ≤ 100 kHz 4.7 μs EEPROM_WP ViL Input low voltage -0.2 0.4 V ViH Input high voltage 2.1 3.6 V Ii Input sink or source current -1 1 mA Rpu Internal pull-up resistor to 3.3V 10k Ω * Cb = Capacitance of bus line in pF, typically in the range of 10…400 pF Table 8 - I2C / SMBus Specification

  • There are 100 kΩ internal pull-up resistors
  • The SDA/SCL IOs must be pull-up externally to 3.3 ± 0.3 V
  • Pull-up resistor should be 2 – 5 kΩ to ensure SMBUS compliant signal rise times
  • I2C clock speed up to 100 kbps
  • Clock stretching limited to 1 ms
  • SCL low time-out of >25 ms with recovery within 10 ms
  • Recognizes any time Start/Stop bus conditions 3.3V Rpull-upTX RX SDA/SCL 3.3V 100kΩ PFE Figure 27 - Physical layer of communication interface The SMB_ALERT_L signal indicates that the power supply is experiencing a problem that the system agent should investigate. This is a logical OR of the Shutdown and Warning events. Communication to the DSP or the EEPROM will be possible as long as the input AC (DC) voltage is provided. If no AC (DC) is present, communication to the unit is possible as long as it is connected to a live VSB output (provided e.g. by the redundant unit). If only V1 is provided, communication is not possible.

+86 755 298 85888 Europe, Middle East +353 61 225 977 North America +1 408 785 5200 © 2017 Bel Power Solutions & Protection BCD.00297_AF1 Figure 28 - I2C / SMBus Timing trtLOWtHIGHtLOW tHDSTAtSUSTA tHDDAT tSUDAT tSUSTO tBUF tof SDA SCL

8.12 ADDRESS

The supply supports PMBus communication protocol, address for PMBus communication is at fixed to 0x20. The EEPROM is at fixed address = 0xA0.

8.13 CONTROLLER AND EEPROM ACCESS

The controller and the EEPROM in the power supply share the same I 2C bus physical layer (see Figure 29 ). In order to write to the EEPROM, the write protection needs to be disabled by setting EEPROM_WP input correctly. If EEPROM_WP is High, write is n ot allowed to the EEPROM and if Low, write is allowed. The EEPROM provides 2k bytes of user memory. None of the bytes are used for the operation of the power supply. DSP EEPROM SDA SCL WP Addr SCLi SDAi Protection Address EEPROM_WP 3.3V PFE Figure 29 - I2C Bus to DSP and EEPROM

8.14 EEPROM PROTOCOL

The EEPROM follows the industry communication protocols used for this type of device. Even though page write / read commands are defined, it is recommended to use the single byte write / read commands. WRITE The write command follows the SMBus 1.1 Write Byte protocol. After the device address with the write bit cleared a first byte with the data address to write to is sent followed by the data byte and the STOP condition. A new START condition on the bus should only occur after 5ms of the last STOP condition to allow the EEPROM to write the data into its memory. READ The read command follows the SMBus 1.1 Read Byte protocol. After the device address with the write bit cleared the data address byte is sent followed by a repeated start, the device address and the read bit set. The EEPROM will respond with the data byte at the specified location. S Address W A Data Address A Data A P

18 PFE3000-12-069RA

tech.support@psbel.com

8.15 PMBus™ PROTOCOL

The Power Management Bus (PMBus™) is an open standard protocol that defines means of communicating with power conversion and other devices. For more information, please see the System Management Interface Forum web site at: www.powerSIG.org. PMBus™ command codes are not register addresses. They describe a specific command to be executed. PFE3000-12-069RA supply supports the following basic command structures:

  • Clock stretching limited to 1 ms
  • SCL low time-out of >25 ms with recovery within 10 ms
  • Recognized any time Start/Stop bus conditions WRITE The write protocol is the SMBus 1.1 Write Byte/Word protocol. Note that the write protocol may end after the command byte or after the first data byte (Byte command) or then after sending 2 data bytes (Word command). In addition, Block write commands are supported with a total maximum length of 255 bytes. See PFE3000-12-069RA PMBus Communication Manual BCA.00070 for further information. READ The read protocol is the SMBus 1.1 Read Byte/Word protocol. Note that the read protocol may request a single byte or word. In addition, Block read commands are supported with a total maximum length of 255 bytes. See PFE3000-12-069RA PMBus Communication Manual BCA.00070 for further information. Data nA P S Address W A Data Address A S Address R A S Address W A Command A Data Low Byte1) A Data High Byte1) A P 1) Optional S Address W A Command A Byte 1 A Byte N A P Byte Count A S Address W A Command A Data (Low) Byte AS Address R A Data High Byte1) nA P 1) Optional S Address W A Command A Byte 1 A S Address R A Byte N nA PByte Count A

+86 755 298 85888 Europe, Middle East +353 61 225 977 North America +1 408 785 5200 © 2017 Bel Power Solutions & Protection BCD.00297_AF1

8.16 GRAPHICAL USER INTERFACE

Bel Power Solutions I2C Utility provides a Windows® Vista/Win7/8 compatible graphical user interface allowing the programming and monitoring of the PFE3000-12-069RA Front-End. The utility can be downloaded on www.belpowersolutions.com and supports the PMBus™ protocol. The GUI allows automatic discovery of the units connected to the communication bus and will show them in the navigation tree. In the monitoring view the power supply can be controlled and monitored. If the GUI is used in conjunction with the PFE3000-12-069RA Evaluation Kit it is also possible to control the PSON_L pin(s) of the power supply. Figure 30 - Monitoring dialog of the I2C Utility To achieve best cooling results sufficient airflow through the supply must be ensured. Do not block or obstruct the airflow at the rear of the supply by placing large objects directly at the output connector. The PFE3000-12-069RA is provided with a reverse airflow, which means the air enters through the front of the supply and leaves at the rear. PFE supplies have been designed for horizontal operation. The fan inside of the supply is controlled by a microprocessor. The rpm of the fan is adjusted to ensure optimal supply cooli ng and is a function of output power and the inlet temperature. Figure 31 - Airflow Direction Reverse Air Flow Direction

20 PFE3000-12-069RA

tech.support@psbel.com PARAMETER DESCRIPTION / CONDITION CRITERION ESD Contact Discharge IEC / EN 61000-4-2, ±8 kV, 25+25 discharges per test point (metallic case, LEDs, connector body) A ESD Air Discharge IEC / EN 61000-4-2, ±15 kV, 25+25 discharges per test point (non-metallic user accessible surfaces) A Radiated Electromagnetic Field IEC / EN 61000-4-3, 10 V/m, 1 kHz/80% Amplitude Modulation, 1 µs Pulse Modulation, 10 kHz…2 GHz A Burst IEC / EN 61000-4-4, level 3 AC port ±2 kV, 1 minute DC port ±1 kV, 1 minute A Surge IEC / EN 61000-4-5 Line to earth: level 3, ±2 kV Line to line: level 2, ±1 kV A RF Conducted Immunity IEC/EN 61000-4-6, Level 3, 10 Vrms, CW, 0.1 … 80 MHz A Voltage Dips and Interruptions IEC/EN 61000-4-11 1: Vi 230Volts, 100% Load, Dip 100%, Duration 12ms 2: Vi 230Volts, 100% Load, Dip 100%, Duration < 150 ms 3. Vi 230Volts, 100% Load, Dip 100%, Duration > 150 ms A V1: B, VSB: A B PARAMETER DESCRIPTION / CONDITION CRITERION Conducted Emission EN55022 / CISPR 22: 0.15 … 30 MHz, QP and AVG Class A Radiated Emission EN55022 / CISPR 22: 30 MHz … 1 GHz, QP Class A Harmonic Emissions IEC61000-3-2, Vin = 115/230 VAC, 50 Hz, 100% Load Class A Acoustical Noise Sound power statistical declaration (ISO 9296, ISO 7779, IS9295) @ 50% load 60 dBA AC Flicker IEC / EN 61000-3-3, dmax < 3.3% PASS Figure 32 - Fan speed vs. main output load for PFE3000-12-069RA Figure 33 - Thermal derating for PFE3000-12-069RA

10.1 IMMUNITY

NOTE: Most of the immunity requirements are derived from EN 55024:1998/A2:2003.

10.2 EMISSION

Fan Speed [1000xRPM] Main Output Current [%] 25°C 45°C 55°C 750 1500 2250 3000 0 11 22 33 44 55 Main Output Power [W] Ambient Temperature [°C] Vi > 180VAC Vi < 180VAC

+86 755 298 85888 Europe, Middle East +353 61 225 977 North America +1 408 785 5200 © 2017 Bel Power Solutions & Protection BCD.00297_AF1 PARAMETER DESCRIPTION / CONDITION MIN NOM MAX UNIT Agency Approvals Approved to the latest edition of the following standards: • IEC60950-1 2nd edition (CB)

  • EN60950-1 2nd Edition (Nemko)
  • UL/CSA0950-1 2nd Edition (cCSAus)
  • CNS14336-1, CNS13438 (BSMI)
  • EAC, TR-CU (Russia)
  • BIS, (India) Isolation Strength Input (L/N) to case (PE) Input (L/N) to output Output to case (PE) Basic Reinforced Functional dC Creepage / Clearance Primary (L/N) to protective earth (PE) Primary to secondary Electrical Strength Test Input to case Input to output (tested by manufacturer only) 2121

4242 VDC

PARAMETER DESCRIPTION / CONDITION MIN NOM MAX UNIT TA Ambient Temperature Vi min to Vi max, I1 nom, ISB nom at 4000m 0 +35 °C Vi min to Vi max, I1 nom, ISB nom at 1800m 0 +45 °C TAext Extended Temp. Range Derated output (see Figure 20 and Figure 33) at 1800m +45 +55 °C TS Storage Temperature Non-operational -40 +70 °C Altitude Operational, above Sea Level (see derating) - 4000 m Na Audible Noise Vi nom, 50% Io nom, TA = 25°C 60 dBA Cooling System Back Pressure 0.5 in-H20 PARAMETER DESCRIPTION / CONDITION MIN NOM MAX UNIT Dimensions Width 69 mm Heigth 42 mm Depth 555 mm m Weight 2.60 kg NOTE: A 3D step file of the power supply casing is available on request. Maximum electric strength testing is performed in the factory according to IEC/EN 60950, and UL 60950. Input-to-output electric strength tests should not be repeated in the field. Bel Power Solutions will not honor any warranty claims resulting from electric strength field tests.

22 PFE3000-12-069RA

tech.support@psbel.com Figure 34 - Bottom view Figure 35 - Side view Figure 36 - Top view Figure 37 - Front and Rear view

24 PFE3000-12-069RA

tech.support@psbel.com PIN NAME DESCRIPTION Output 3,4 V1 +12 VDC main output 1,2 PGND +12 VDC main output ground Input Pins P1 LIVE AC Live Pin P2 N.C No metal pin connection P3 NEUTRAL AC Neutral Pin P4 N.C. No metal pin connection P5 P.E. Protective Earth Pin Control Pins A1 PSKILL Power supply kill (trailing pin): active-high B1 PWOK_L Power OK signal output: active-low C1 INOK_L Input OK signal: active-low D1 PSON_L Power supply on input: active-low A2 PRESENT_L Power supply present (trailing pin): active-low B2 SGND Signal ground* (return) C2 SGND Signal ground* (return) D2 SGND Signal ground* (return) A3 SCL I2C clock signal line B3 SDA I2C data signal line C3 SMB_ALERT_L SMB Alert signal output: active-low D3 ISHARE V1 Current share bus A4 EEPROM_WP EEPROM write protect B4 RESERVED Reserved C4 V1_SENSE_R Main output negative sense D4 V1_SENSE Main output positive sense A5 VSB Standby positive output B5 VSB Standby positive output C5 VSB_GND Standby Ground* D5 VSB_GND Standby Ground* * These pins should be connected to PGND on the system. See Section 8 for pull up resistor settings of signal pins. All signal pins are referred to SGND Figure 40 – Pin assignment

+86 755 298 85888 Europe, Middle East +353 61 225 977 North America +1 408 785 5200 © 2017 Bel Power Solutions & Protection BCD.00297_AF1 The recommended pin configuration below is based on company’s own Shelf design and provided here as reference. Customer pin lengths within the range indicated is acceptable.

26 PFE3000-12-069RA

tech.support@psbel.com ITEM DESCRIPTION ORDERING PN SOURCE I2C Utility Windows Vista/7/8 compatible GUI to program, control and monitor PFE Front-Ends (and other I2C units) N/A www.belpowersolutions.com Single Connector Board Connector board to operate PFE3000-12-069RA unit. Includes an on-board USB to I2C converter (use I2C Utility as desktop software). YTM.U0M00.0 Bel Power Solutions AC Can Filter Recommended AC can filter used on system side. C20F.0011 Schurter Inc. 20GENG3E-R Delta Electronics Key-in Screw Screw for PSU Orientation. XFM.00479 Focus Metal

+86 755 298 85888 Europe, Middle East +353 61 225 977 North America +1 408 785 5200 © 2017 Bel Power Solutions & Protection BCD.00297_AF1 REV DESCRIPTION PSU PRODUCT VERSION DATE AUTHOR AA Initial Release of Datasheet. V001 V004 V007 11-27-2013 GS AB ▪ Handle position and size has changed to a diagonal format to allow better handling/grip. ▪ +12VSB turn-on delay is changed from 2 seconds to 3 seconds. Main output will only turn on (if enabled by PSKILL and PSON) once +12VSB is in regulation. ▪ Datasheet format was changed to Bel Power Solution. V008 10-22-2014 GS AC ▪ Added option code model in ordering information. ▪ S101 denotes Screw for Key-in feature is added. V009 12-22-2014 GS AD ▪ +12VSB parameter change in output ripple voltage, droop, and current read back accuracy. ▪ PSU Fans is supplied only from Internal Auxiliary. ▪ Option code is changed from S101 to S366. ▪ Added Revision History. V010 09-09-2015 GS AE ▪ PSU Revision on product label was incremented due to internal documentation. ▪ Clarification on Dynamic Load Regulation, Mechanical Drawing and Key-in Screw accessory for option code S366. V011 10-28-2016 GS AE ▪ Passed EAC certification and added EAC logo on product label. V204 04-06-2017 GS AF ▪ PSKILL and SMB_ALERT_L pin active state description on section 14 was corrected but no functional change. ▪ PSU firmware was updated to support calibration of MFR Model suffix. ▪ Passed BIS certification and added BIS logo on product label. ▪ Transfer 80plus platinum logo on product label. ▪ Mechanical update on section 13 for PSU height tolerance. V205 05-09-2017 GS AF1 ▪ Mechanical update on section 13. PSU height tolerance on hinge side was adjusted to 42 +0.3/- 0.5mm. Removed “80plus optional coloured label” on PSU drawing. V205 14-08-2017 GS NUCLEAR AND MEDICAL APPLICATIONS - Products are not designed or intended for use as critical components in life support systems, equipment used in hazardous environments, or nuclear control systems. TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on the date manufactured. Specifications are subject to change without notice.