PAG.M0.2GL.AC39A LEMO | Alldatasheet
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Since its creation in Switzerland in 1946 the LEMO Group has been recognized as a global leader of circular Push-Pull connectors and connector solutions. Today LEMO and its affiliated companies, REDEL and COELVER, are active in more than 80 countries with the help of over 40 subsidiaries and distributors. The modular design of the REDEL range provides over 5’000 connectors from ø 14 mm to ø 21 mm, capable of handling cable diameters up to 9.5 mm and up to 32 contacts. This vast portfolio enables you to select the ideal connector configuration to suit almost any specific requirement in most markets, including medical devices, test and measurement instruments, machinery, audio video broadcast, telecommunications and military. This self-latching system is renowned worldwide for its easy and quick mating and unmating features. It provides absolute security against vibration, shock or pull on the cable, and facilitates operation in a very limited space. The REDEL self-latching system allows the connector to be mated by simply pushing the plug axially into the socket. Once firmly latched, connection cannot be broken by pulling on the cable or any other component part other than the outer release sleeve. When required, the connector is disengaged by a single axial pull on the outer release sleeve. This first disengages the latches and then withdraws the plug from the socket. REDEL connectors are recognized by the Underwriters Laboratories (UL). The approval of the complete system (REDEL connector, cable and your equipment) will be easier because REDEL connectors are approved. CE marking means that the appliance or equipment bearing it complies with the protection requirements of one or several European safety directives. CE marking applies to complete products or equipment, but not to electromechanical components, such as connectors. Over 5’000 REDEL connectors REDEL’s Push-Pull Self-Latching Connection System Precision modular connectors to suit your application UL Recognition CE Marking RoHS REDEL connector specifications exceed the requirements of the RoHS directives (2011/65/EU) of the European Parliament and the latest amendments. This directive specifies the restrictions of the use of hazardous substances in electrical and electronic equipment marketed in Europe.
The REDEL connectors are plastic Push-Pull connectors. These circular plastic connectors are especially adapted for applications such as medical electronics and test & measurement. REDEL offers a wide choice of connectors with various contact configurations: multipole contacts, coaxial, fibre optics and fluidic connectors. In addition, a range of one time use connectors and connectors for mains power is available. The REDEL connectors are available in 3 sizes, depending on the cable diameter.
- Medical electronics
- Test and measurement
- Industrial electronics
- Automotive
- Aesthetically pleasing design
- Lightweight
- Plastic shell made of PSU or PEI
- Extensive sterilisation (over 100 cycles)
- Excellent electrical safety (touch & scoop proof)
- Wide choice of colours for easy identification (grey, blue, yellow, black, red, green and white)
- Large choice of keying to avoid cross mating
- Various contact types: solder, crimp, print and elbow print 90º
- Disposable models REDEL connector range Features & Benefits
Applications
Ingress1) protection Temperature range Latching Insulator type Contact type Other Cable diameter
Features
Multipole, Mains Power, Fluidic Multipole, Hybrid: fluidic + LV, coaxial + LV Multipole, Hybrid: high voltage + LV, coaxial + LV, fibre optic + LV, fluidic + LV Solder, crimp or print 6 keyways 3 keyways Insert Polarizations indoor / splash proof indoor / dripping water IP50 / IP64 IP50 / IP66 IP61 PSU: -50°/ +150°C PEI: -50°/ +170°C Push-Pull self latching PSU: -50°/ +150°C 2.7 mm to 6.5 mm 3.2 mm to 9.2 mm indoor / outdoor Disposable models - - 6.7 mm to 9.5 mm Note: 1) mated connector.
Exploded view of the REDEL 1P Straight plug Straight plug with bend relief Fixed socket Note: the bend relief must be ordered separately. backnut cable collet insulator + contacts shell bend relief backnut for a bend relief insulator + contacts shell cable collet Free socket hexagonal nut front nut backnut cable collet insulator + contacts shell shell
A well proven connector of a small size to accomodate cable diameter up to 6.5 mm and allow up to 14 solder contacts. Top quality lightweight and rugged materials have been chosen to optimize most applications. Poly sul fone (PSU), UL certified as auto extinguishable, can be sterilized by gas or by steam. The contacts are gold-plated over copper and nickel to ensure at least 1000 mating/ unmating cycles without significantly affecting the electrical characteristics. A keying system combined with colour coding can be incor porated on most connector models to assist in the prevention of mismating. Colour coding of the plug collet nut and socket flange will give an instant visual indication of connector compatibility. 1P Series PL● Fixed sockets PR● Free sockets PM● PP● PT● PD● PK● PR● PA● Straight plugs PA● PK● PX● Fixed sockets PY● Standard models (page 8 to 11) PJ● PY● Disposable plug (limited use) (page 13) PN● PF● PS● Straight plug Fixed socket Free socket Watertight models (page 14 to 15) Fluidic configuration (page 16 to 17) PA● Straight plugs PA● PK● PL● Fixed sockets Mains power configuration (page 18) PAH Straight plug PKH Fixed socket Disposable socket (limited use) (page 13) Elbow socket models (page 12)
Model: (pages 8-18) Keying: (page 20) Variant Z = cable collet and nut for fitting a bend relief Cable fixing type: C = cable collet Contact type: (page 20) A= male to solder C = male to crimp L = female to solder 2) Collet nut colour table: (page 20) G = grey N = black A = blue R = red J = yellow V = green B = white Insulator: L = PEEK Outershell: Number of contacts: (page 19) Collet: 39 = (cable ø 2.7 mm - 3.9 mm) 52 = (cable ø 4.0 mm - 5.2 mm) 65 = (cable ø 5.3 mm - 6.5 mm) Contact configuration (page 19) Part numbering system PAG.M0.2GL.AC39AStraight plug with cable collet and alignment key (G), multipole type with 2 male contacts to solder, grey PSU outershell, PEEK insulator, collet for a cable ø 2.7 to 3.9 mm and blue collet nut. PRG.M0.2GL.LC39AFree socket with cable collet and alignment key (G), multipole with 2 female contacts to solder, grey PSU outershell, PEEK insulator, collet for a cable ø 2.7 to 3.9 mm and blue collet nut. PKG.M0.2GL.LAFixed socket with two nuts and alignment key (G), multipole type with 2 female contacts to solder, grey PSU outershell, PEEK insulator, and blue plastic front nut. Note: 1) for extensive steam sterilization we recommend Polyetherimide ULTEM® (PEI). 2) contact available only with H and J keying and with 8, 10 or 14 contacts (inverted contacts). 3) collet nut and front nut colour table for PT and PD models. . . . G = grey PSU N = black PSU T1) = black PEI S1) = grey PEI PKG 2GLM0 LAFixed socket Model: (pages 8-18) Keying: (page 20) Front nut colour table: (page 20) G = grey N = black A = blue R = red J = yellow V = green B = white Contact type: (page 20) A = male to solder 2) C = male to crimp2) D = male for print 2) L = female to solder M= female to crimp N = female for print V = female 90° for print Insulator: L = PEEK Outershell: Number of contacts: (page 19) Contact configuration (page 19) . . . G = grey PSU N = black PSU T1) = black PEI S1) = grey PEI PRG 2GLM0 LC3 9 AFree socket Model: (pages 8-18) Keying: (page 20) Variant Z = cable collet and nut for fitting a bend relief Cable fixing type: C = cable collet Contact type: (page 20) A = male to solder 2) M= female to crimp L = female to solder Collet nut colour table3): (page 20) G = grey N = black A = blue R = red J = yellow V = green B = white Insulator: L = PEEK Outershell: Number of contacts: (page 19) Collet: 39 = (cable ø 2.7 mm - 3.9 mm) 52 = (cable ø 4.0 mm - 5.2 mm) 65 = (cable ø 5.3 mm - 6.5 mm) Contact configuration (page 19) . . . G = grey PSU N = black PSU T1) = black PEI S1) = grey PEI
Standard models (IP50) .. . P M 67 21 8 92 4 3 1 5
1 Outershell
2 Insulator
3 Female contact
4 Hexagonal nut
5 Front nut
ø 14 ~30 ~45 PAG Straight plug, key (G) or keys (A, B, C, H and J), with cable collet Part Number PAG.M.GL.AC39G PAG.M.GL.AC52G PAG.M.GL.AC65G min max 2.7 3.9 4.0 5.2 5.3 6.5 Cable ø S 9 ~28.7 ~48 ~43.7 ø 14 PAG Straight plug, key (G) or keys (A, B, C, H and J), with cable collet and nut for fitting a bend relief Part Number PAG.M.GL.AC39GZ PAG.M.GL.AC52GZ PAG.M.GL.AC65GZ min max 2.7 3.9 4.0 5.2 5.3 6.5 Cable ø Value Standards Average retention force when pulling on the cable 1N = 0.102 kg Cable retention force (depends on cable construction) 1N = 0.102 kg Characteristics
90 N IEC 60512-8 test 15f
50 - 150 N IEC 60512-9 test 17c
6 Latch sleeve
7 Male contact
8 Cable collet
9 Backnut
Endurance (latching) Working temperature range (PSU) Working temperature range (PEI) Characteristics > 1000 cycles IEC 60512-5 test 9a -50/+150°C – -50/+170°C – Note: replace . by contact configuration (see page 19). The bend relief must be ordered separately (see page 22). Note: replace . by contact configuration (see page 19). Note: all dimensions are in millimeters
19.5 N a 9 maxi S17 S12.5 M14 x 1 PLG Fixed socket, key (G) or keys (A, B, C, H and J), nut fixing Solder + Crimp Part Number PLG.M0.2GL.LG PLG.M0.4GL.LG PLG.M0.5GL.LG PLG.M0.6GL.LG PLG.M0.7GL.LG PLG.M0.8GL.LG PLG.M0.9GL.LG PLG.M1.0GL.LG PLG.M1.4GL.LG 2 20.5 2.5 22.2 0 5 0.7 4 20.5 2.5 22.2 0 5 0.7 5 20.5 2.5 22.2 0 5 0.7 6 20.5 2.5 22.2 0 3 0.5 7 20.5 4.5 22.2 0 3 0.5 8 20.5 4.5 22.2 0 3 0.5 9 20.5 3.9 – – 3 0.5 10 20.5 3.9 – – 3 0.5 14 20.5 3.9 – – 3 0.5 Contact Solder Crimp Print N a max N a c ø d number of contacts Note: for PCB drilling pattern and panel hole see page 24. 20.51 c ø d Print M14 x 1 19.5 N 9 maxi a S17 S12.5 PKG Fixed socket, key (G) or keys (A, B, C, H and J), with two nuts (back panel mounting) Solder + Crimp 20.51 c ø d Print Part Number PKG.M0.2GL.LG PKG.M0.4GL.LG PKG.M0.5GL.LG PKG.M0.6GL.LG PKG.M0.7GL.LG PKG.M0.8GL.LG PKG.M0.9GL.LG PKG.M1.0GL.LG PKG.M1.4GL.LG Note: for PCB drilling pattern and panel hole see page 24. Note: all dimensions are in millimeters 2 20.5 2.5 22.2 0 5 0.7 4 20.5 2.5 22.2 0 5 0.7 5 20.5 2.5 22.2 0 5 0.7 6 20.5 2.5 22.2 0 3 0.5 7 20.5 4.5 22.2 0 3 0.5 8 20.5 4.5 22.2 0 3 0.5 9 20.5 3.9 – – 3 0.5 10 20.5 3.9 – – 3 0.5 14 20.5 3.9 – – 3 0.5 Contact Solder Crimp Print N a max N a c ø d number of contacts .. . P M M14 x 1 19.5 20 mini 20.5 A A 9 maxi S17 S12.5 L PKG Fixed socket, key (G) or keys (A, B, C, H and J), with two nuts, with 90° contacts (back panel mounting) Note: for PCB drilling pattern see page 25. Panel hole see page 24. LPart Number PKG.M0.2GL.VG PKG.M0.4GL.VG PKG.M0.5GL.VG PKG.M0.6GL.VG PKG.M0.7GL.VG PKG.M0.8GL.VG PKG.M0.9GL.VG PKG.M1.0GL.VG PKG.M1.4GL.VG 2 5.4 4 5.2 5 7.7 6 7.7 7 7.7 8 7.7 9 10.3 10 10.3 14 12.9 number of contacts
N S12.5 PMG Fixed socket, key (G) or keys (A, B, C, H and J), with square flange Solder + Crimp M14 x 1 N S12.5 c ød Print Part Number PMG.M0.2GL.LG PMG.M0.4GL.LG PMG.M0.5GL.LG PMG.M0.6GL.LG PMG.M0.7GL.LG PMG.M0.8GL.LG PMG.M0.9GL.LG PMG.M1.0GL.LG PMG.M1.4GL.LG Note: for PCB drilling pattern see page 24. Panel hole see page 24. 26.7a 7.5 16ø PYG Fixed socket, key (G) or keys (A, B or H), snap-on fixing Part Number PYG.M0.2GL.LG PYG.M0.4GL.LG PYG.M0.5GL.LG PYG.M0.6GL.LG PYG.M0.7GL.LG PYG.M0.8GL.LG PYG.M0.9GL.LG PYG.M1.0GL.LG PYG.M1.4GL.LG 2.5 2.5 2.5 2.5 2.5 2.5 4.0 4.0 4.0 Note: only with A, B or G keying (2 to 14 contacts) or H (8,10 or 14 contacts). The insulator is made of PEEK. ø 14 ~40 PRG Free socket, key (G) or keys (A, B, C, H and J), with cable collet Note: replace . by contact configuration (see page 19). Part Number PRG.M.GL.LC39G PRG.M.GL.LC52G PRG.M.GL.LC65G min max 2.7 3.9 4.0 5.2 5.3 6.5 Cable ø Note: all dimensions are in millimeters Solder a max 2 20.5 2.5 22.2 0 5 0.7 4 20.5 2.5 22.2 0 5 0.7 5 20.5 2.5 22.2 0 5 0.7 6 20.5 2.5 22.2 0 3 0.5 7 20.5 4.5 22.2 0 3 0.5 8 20.5 4.5 22.2 0 3 0.5 9 20.5 3.9 – – 3 0.5 10 20.5 3.9 – – 3 0.5 14 20.5 3.9 – – 3 0.5 Contact Solder Crimp Print N a max N a c ø d number of contacts number of contacts .. . P M
~43 ~38.7 S 9 ø 14 PRG Free socket, key (G) or keys (A, B, C, H and J), with cable collet and nut for fitting a bend relief Note: replace . by contact configuration (see page 19). The bend relief must be ordered separately (see page 22). Part Number PRG.M.GL.LC39GZ PRG.M.GL.LC52GZ PRG.M.GL.LC65GZ min max 2.7 3.9 4.0 5.2 5.3 6.5 Cable ø ~40 9 maxi M14 x 1 ø19.5 S17 S12.5 4 PTG Fixed socket, key (G) or keys (A, B, C, H and J), with two nuts and cable collet (back panel mounting) Note: replace . by contact configuration (see page 19). Panel hole see page 24. Part Number PTG.M.GL.LC39G PTG.M.GL.LC52G PTG.M.GL.LC65G min max 2.7 3.9 4.0 5.2 5.3 6.5 Cable ø .. . P M ~40 9 maxi M14 x 1 ø19.5 S17 S12.5 4 PDG Fixed socket, key (G) or keys (A, B, C, H and J), nut fixing and cable collet Note: replace . by contact configuration (see page 19). Panel hole see page 24. Part Number PDG.M.GL.LC39G PDG.M.GL.LC52G PDG.M.GL.LC65G min max 2.7 3.9 4.0 5.2 5.3 6.5 Cable ø Note: all dimensions are in millimeters
Elbow socket models (IP50) .. .P ø 13.4 14.53 14.8 30.2 18.5 14.8 15.9 ø 13.4 PPG Elbow socket, key (G) or keys (A, B, C), for printed circuit Part Number PPG.M0.2GG.N PPG.M0.4GG.N PPG.M0.5GG.N PPG.M0.6GG.N PPG.M0.7GG.N PPG.M0.8GG.N PPG.M0.9GG.N PPG.M1.0GG.N Note: only available with G or A, B, C keying. The insulator is made of PSU. Outershell material is grey or black PSU. For PCB drilling, see page 25. 14.5 14.8 30.2 19.2 6.9 maxi S17 S12.5 18.5 M14x1 14.8 15.9 M14x1 6.9 max. 4 PXG Elbow socket, key (G) or keys (A, B, C), with two nuts, for printed circuit Part Number Note: only available with G or A, B, C keying. The insulator is made of PSU. Outershell material is grey or black PSU. For PCB drilling, see page 25. Panel hole see page 24. Note: all dimensions are in millimeters. For outershell in black PSU replace material code by «N». PXG.M0.2GG.NG PXG.M0.4GG.NG PXG.M0.5GG.NG PXG.M0.6GG.NG PXG.M0.7GG.NG PXG.M0.8GG.NG PXG.M0.9GG.NG PXG.M1.0GG.NG number of contacts number of contacts
5 cycles IEC 60512-5 test 9a -30/+90°C – ABS – Disposable plug (limited use) .. .PJ M AA AT3 8B 46.5 ø 5.3 ø 14 ø 12 PJG Straight disposable plug Note: only G, A, B, C keying available. Only ABS plastic shell. White standard (B) or grey optional (G) Cables up to 3.8mm diameter. Available only with male solder contacts. Delivered in blister packs. Part Number PJG.M0.9AA.AT38B PJG.M1.0AA.AT38B PJG.M1.4AA.AT38B 9 0.85 PKG.M0.9GL.LG 10 0.85 PKG.M1.0GL.LG 14 0.60 PKG.M1.4GL.LG Recommanded Mating fixed socket part number nb. of cts. Test Voltage (kV rms) Disposable socket (limited use) 26.7a 7.5 16ø PY/circle6Fixed disposable socket, snap on fixing Note: The outershell and the insulator are moulded out of the same material (PSU). Protective backshell available (see page 22). Part number last digit represents the colour. Part Number PYG.M0.4GG.LG PYG.M0.4GG.LN PYH.M0.8GG.AA PYH.M0.8GG.AB PYA.M1.0GG.LG PYH.M1.0GG.AA 4 female 2.5 grey PAG.M0.4GL.AC 4 female 2.5 black PAG.M0.4GL.AC 8 male 2.5 blue PAH.M0.8GL.LC 8 male 2.5 white PAH.M0.8GL.LC 10 female 4.0 grey P AA.M1.0GL.AC 10 male 4.0 blue PAH.M1.0GL.LC Recommanded Mating straight plug part number Contact Type Value Standards Endurance for PJ/circle6(latching) Working temperature range (ABS) Shell material Characteristics
2 Latch sleeve
3 Male contact
4 Backshell
Endurance for PY/circle6(latching) Working temperature range (PSU) Average latching force Average unmating force Average retention force Characteristics 1000 cycles IEC 60512-5 test 9a -50/+150°C – 6N IEC 60512-7 test 13a 7N IEC 60512-7 test 13a 90N IEC 60512-7 test 13a
2 Male contact
Note: all dimensions are in millimeters .. .PY M Solder a max Shell color nb. of cts.
Watertight models (IP64 when mated) .. . P S 9 ~28.7 ~48 ~43.7 ø 14 PFG Straight plug with cable collet and nut for fitting a bend relief Part Number PFG.M.GL.AC39GZ PFG.M.GL.AC52GZ PFG.M.GL.AC65GZ Note: the bend relief must be ordered separately (see page 22). Replace . by contact configuration (see page 19). min max 2.7 3.9 4.0 5.2 5.3 6.5 Cable ø ø 18.5 N 8.5 maxi M14 x 1 S 12.5 S 17 7.5 a PNG Fixed socket, nut fixing Solder + Crimp 20.51 c ø d Print Note: for PCB drilling pattern see page 24. Part Number PNG.M0.2GL.LG PNG.M0.4GL.LG PNG.M0.5GL.LG PNG.M0.6GL.LG PNG.M0.7GL.LG PNG.M0.8GL.LG PNG.M0.9GL.LG PNG.M1.0GL.LG PNG.M1.4GL.LG 89 21 10 62 4 3 1 5 6 7 7
5 Flat gasket
6 Gasket
7 Nut
Fixed socket Straight plug Value Standards Average retention force when pulling on the cable 1N = 0.102 kg Cable retention force (depends on cable construction) 1N = 0.102 kg Characteristics 50 - 150 N IEC 60512-9 test 17c
8 Latch sleeve
9 Male contact
10 Cable collet
Endurance (latching) Working temperature range (PSU) Gasket material Characteristics > 1000 cycles IEC 60512-5 test 9a -50/+90°C – Elastomer SEBS – Note: all dimensions are in millimeters 2 20.5 2.5 22.2 0 5 0.7 4 20.5 2.5 22.2 0 5 0.7 5 20.5 2.5 22.2 0 5 0.7 6 20.5 2.5 22.2 0 3 0.5 7 20.5 4.5 22.2 0 3 0.5 8 20.5 4.5 22.2 0 3 0.5 9 20.5 3.9 – – 3 0.5 10 20.5 3.9 – – 3 0.5 14 20.5 3.9 – – 3 0.5 Contact Solder Crimp Print N a max N a c ø d number of contacts
~46 18.5 PSG Free socket, conical outershell with cable collet and nut for fitting a bend relief Part Number PSG.M.YL.LC52NZ PSG.M.YL.MC65RZ PSG.M.YL.MC65AZ PSG.M.YL.LC52NZ Note: replace . by contact configuration (see page 19). Outershell in black Delrin® The bend relief must be ordered separately (see page 22) . min max 4.0 5.2 5.3 6.5 5.3 6.5 4.0 5.2 Cable ø Note: all dimensions are in millimeters .. . P
Fluidic configuration (2 bars) .. . P A0 1GZ ø 14 ~30 ~45 PAG Straight plug, key (G) or keys (A, B, C, H and J), with cable collet Part Number PAG.A0.1GZ.ZC65G 6.5 4 ø max. tube ø inner tube (mm) (mm) Note: For collet nut colour replace last digit (see table page 20). 6 21 7 824 1 3 5
2 Fluidic tube
3 Front nut
5 Latch sleeve
6 O-ring
7 Cable collet
8 Backnut
Inner fluidic contact diameter Tube diameter inner/outer Fluidic tube material O-ring material Characteristics 2.6 mm – 4 mm / 6 mm – Ni plated brass – FPM (Viton®)– Value Standards Max. working pressure Endurance (latching) Working temperature range (PSU) Characteristics 2 bars – > 1000 cycles IEC 60512-5 test 9a -20/+150ºC – S 9 ~28.7 ~48 ~43.7 ø 14 PAG Straight plug, key (G) or keys (A, B, C, H and J), with cable collet and nut for fitting a bend relief Part Number PAG.A0.1GZ.ZC65GZ 6.5 4 ø max. tube ø inner tube (mm) (mm) The bend relief must be ordered separately (see page 22). Note: all dimensions are in millimeters The REDEL fluidic connector has many applications for example in medical or dentistry equipment. The connector is a monotube type and primarily intended for use with air or inert gas.
19.5 19.7 32.5 9 maxi S17 S12.5 PLG Fixed socket, key (G) or keys (A, B, C, H and J), with fluidic contact, nut fixing Part Number PLG.A0.1GZ.ZG Note: For front nut colour replace last digit (see table page 20). Recommended tube Legris 102540601 ø inner tube (mm) M14 x 1 19.5 19.7 32.5 9 maxi S17 S12.5 PKG Fixed socket, key (G) or keys (A, B, C, H and J), with fluidic contact, with two nuts (back panel mounting) Part Number PKG.A0.1GZ.ZG Note: For front nut colour replace last digit (see table page 20). Recommended tube Legris 102540601 ø inner tube (mm) Note: all dimensions are in millimeters .. . P A0 1GZ
Mains power configuration .. . P 1 2 34 5 6 7 8 Fixed socket Straight plug
6 Female contact
Test voltage (rms) Rated voltage (rms) Average retention force when pulling on the cable 1N = 0.102 kg Characteristics 1.5 kV IEC 60512-2 test 4a
250 V IEC 60601/UL 60601-1
Cable retention force (depends on cable construction) 1N = 0.102 kg Endurance (latching) Working temperature range (PSU) UL file number Characteristics 50 – 150 N IEC 60512-9 test 17c >1000 cycles IEC 60512-5 test 9a -50/+150°C – E242949 – S 9 ~28.7 ~48 ~43.7 ø 14 PAH Straight plug, key (H), with cable collet and nut for fitting a bend relief Part Number PAH.N0.3GL.LC52GZ PAH.N0.3GL.LC65GZ PAH.N0.4GL.LC52GZ PAH.N0.4GL.LC65GZ min max 4.0 5.2 5.3 6.5 4.0 5.2 5.3 6.5 Note: The bend relief must be ordered separately (see page 22) . Cable ø M14 x 1 19.5 9 maxi S17 27.3 S12.5 PKH Fixed socket, key (H), with two nuts (back panel mounting) Part Number PKH.N0.3GL.AG PKH.N0.4GL.AG Note: For front nut colour replace last digit (see table page 20). Not available with print contact. Note: all dimensions are in millimeters The new PAH and PKH models are used for mains power in medical applications. The design of a special insulator offers the required creepage distance. The 3 contacts are only solder type with a maximum AWG 18 (wire size max 1.35 mm). The connectors are UL certified to be used at 250 Volt AC (9 Amps). See UL approval file number N°E242949.
N0.36) N0.4 Insert configuration M0.2 M0.4 M0.5 M0.6 M0.7 M0.8 M0.9 M1.0 M1.4 Reference Number of contacts Contact ø (mm) Solder bucket ø (mm)5) Crimp bucket ø (mm)5) Solder Crimp Print (straight) Print (elbow) Test voltage (kV rms)1) Contact-contact Air clearance min2) (mm) Creepage distance min3) (mm) Rated current (A) Contact type Female solder contacts Female crimp contacts ø Aø A Male solder contact Male crimp contact Note: 1) depending on specific application and related standard, more restrictive operating voltage may apply. We suggest operating voltage = 1/3 test voltage, see page 68. 2) shortest distance in air between two conductive parts. 3) shortest distance along the surface of the insulating material between two conductive parts. 4) for PPG and PXG (with 10 contacts) electrical characteristics, please contact factory. 5) for a given AWG, the diameter of some stranded conductor design is larger than the solder cup diameter (see page 69). 6) UL file number: E242949 .. . P A0.1 1 Fluidic (monotube) up to 2 bars MultipoleFluidic Mains power 2.00 6.00 1.30 3.50
Ref. Outer shell material .. . P 40°0 60° 80° GABC 170° 205° HJ Contact type for plug Contact type for socket Number of contacts male male male male female female female female 2 to 14 female female male male 8, 10 or 14 Alignment key Verify the third digit of the part number in order to select the right keying. The standard keying is «G» coded. .. . P -50° / +170°C -50° / +150°C Note: for extensive sterilization use PEI. For complete connector in PEI (collet nut, front nut or flange also in PEI), available col ours are grey or black only. Use colour coding grey or black according to colour coding table (see below) Contact type .. . P Select the type of contact: solder or crimp? Plug Socket Male Female A1) L DN solder crimp print print 90º Type Male Female AL 1) solder crimp Type Note: 1) only for H and J keying with 8, 10 or 14 contacts For complete connector in PEI (collet nut, front nut or flange also in PEI), available colours are grey or black only. Use colour coding grey or black according to colour coding table (see below) Colour coding .. . P Colours grey blue yellow black red green white GAJNRVB 7001 5002 1016 9005 3020 6024 9003 Reference RAL code Easy identification with the assistance of colour coding. Outershell is only available in grey or black. Note: the RAL colours are indicative and depend on raw material and production process. Colour may differ. When should I use crimp rather than solder contacts ? Soldering recommended for small volumes requires little amount of tooling (soldering iron) requires more time Crimping recommended for large volumes no heat is required to make the connection for contacts with high density for use in high temperature environment requires extra tooling (crimping tools) Keying (plug front view) Reference
PAG-PLG Insulator for crimp contacts Insulator part number For male contact For female contact PAG.302.YL PLG.402.YL PAG.304.YL PLG.404.YL PAG.305.YL PLG.405.YL PAG.306.YL PLG.406.YL PAG.307.YL PLG.407.YL PAG.308.YL PLG.408.YL Contact configuration M0.2 M0.4 M0.5 M0.6 M0.7 M0.8 Note: all dimensions are in millimeters male / white marking female / red marking PAG-PKG Crimp contacts, kit with the number of contacts in a tube Kit contact part number Male Female PAG.567.02C PKG.667.02M PAG.562.04C PKG.662.04M PAG.562.05C PKG.662.05M PAG.557.06C PKG.657.06M PAG.557.07C PKG.657.07M PAG.557.08C PKG.657.08M Contact nb. of ø contact configuration con tacts (mm) M0.2 2 1.3 M0.4 4 0.9 M0.5 5 0.9 M0.6 6 0.7 M0.7 7 0.7 M0.8 8 0.7 Part Number PLA.739. PLA.752. PLA.765. ø 6.5 ø A PLA Collet Note: = UG (grey PSU), TN (black PEI) or UN (black PSU). 3.9 2.7 3.9 5.2 4.0 5.2 6.5 5.3 6.5 Cable ø (mm) min. max. ø A (mm) Part Number PKG.220.UA PKG.220.UB PKG.220.UG PKG.220.UJ PKG.220.UN PKG.220.UR PKG.220.UV PKG.220.TG PKG.220.TN ø 18.5 M14 x 1 4 PKG Plastic front nut for PK/circle6and PT/circle6models PSU blue PSU white PSU grey PSU yellow PSU black PSU red PSU green PEI grey PEI black Mat. Colours ø 6.5 ø 11.2 25.5 21.2 S 9 PAM.130./circle6/circle6Nut for fitting a GMA.1B bend relief Part Number PAM.130.UA PAM.130.UB PAM.130.UG PAM.130.UJ PAM.130.UN PAM.130.UR PAM.130.UV PAM.130.TN PAM.130.TG PSU blue PSU white PSU grey PSU yellow PSU black PSU red PSU green PEI black PEI grey Mat. Colours Note: only for PA, PR or PT models. Note: upon request, contacts with reduced crimp barrel are available.
in dry atmosphere in water steam Material Part Number PYG.02.5UG.0 PYG.02.5YG.0ABS PYG.02.7YG.0ABS PYG.02.5YG.0PSU ø 15.8 ø C PYG.02 Protective backshell for PY/circle6 Note: ABS working temperature: -30°C +90°C. All dimensions are in millimeters.
2.5 PSU grey
2.5 ABS grey
2.7 ABS grey
Mat. Coloursø C (mm) PYG.02 PY GMA.1B Bend relief L ø A Part Number GMA.1B.025.DG GMA.1B.030.DG GMA.1B.035.DG GMA.1B.040.DG GMA.1B.045.DG GMA.1B.054.DG GMA.1B.065.DG Note: the selection of pigments, which should remain stable at high temperature, is limited by the new regulations. For this reason, some colours will be a shade different from those used for Desmopan bend reliefs. The selected solutions represent the best possible compromise. 2.5 30 2.9 2.5 3.0 30 3.4 3.0 3.5 30 3.9 3.5 4.0 30 4.4 4.0 4.5 30 4.9 4.5 5.4 30 6.0 5.4 6.5 30 7.0 6.5 Dimensions (mm) Bend relief Cable ø A L max. min. -40°C, +80°C – GMA.1B.025.RG GMA.1B.030.RG GMA.1B.035.RG GMA.1B.040.RG GMA.1B.045.RG GMA.1B.051.RG GMA.1B.057.RG GMA.1B.063.RG 2.5 34 2.9 2.5 3.0 34 3.4 3.0 3.5 34 3.9 3.5 4.0 34 4.4 4.0 4.5 34 5.0 4.5 5.1 34 5.6 5.1 5.7 34 6.2 5.7 6.3 34 7.0 6.3 A bend relief absorbs the force that may be exerted on cables. These are designed for plugs and free sockets with cable collet and nut. Desmopan 786 Polyurethane elastomer Silicone elastomer VMQ Reference A B G J M N R S V blue white grey yellow brown black red orange green Colours Note: the last letter «G» of the part number indicates a grey colour, see the adjacent table and replace letter «G» by the letter of the colour required. Note: all dimensions are in millimeters
Contact ø Conductor (mm) AWGConfiguration Tooling Material: PA 6.6 245.895 12.5 POP.125.GN Spanner for outershell Material: PA 6.6 34 ø 21 POB.186.GN Spanner for front nut DPC.91.701.V Crimping tool DCE Positioners for crimp contacts male female DCF Automatic extraction tools for crimp contacts Positioner part number Male contact Female contact M0.2 1.3 18-20 Part number extractor Male contact Female contact Selector No Setting 8-7 6-5-5 6-5-5 Note: the variance in conductor stranding diameter for the minimum AWG is such that some can have a cross section which is not sufficient to guarantee crimping as per IEC 60352-2 standard. All dimensions are in millimeters. Contact ø Test force (mm) (N) F DCK Retention testing tools for crimp contacts Testing tool part number Male contact Female contact 0.7 10 0.9 14 1.3 25 Note: all dimensions are in millimeters
23.5 min. 12.6 ± 0.05 ø 14.0 + 0.1 18.2 ± 0.1 26 min.ø 2.6 12.6 ± 0.05 ø 14.0 + 0.1 Panel hole For PLl, PKl, PNl, PXl, PTl and PDl For PMl Note: PY is also designed for snap-on fixing into customer housing. Consult factory for information. Socket mounting nut torque = 1.5 Nm. ø 2.8 2 x ø 0.8 0.1 PCB drilling pattern For straight contacts M0.2 ø 3.4 4 x ø 0.8 90° 45° 0.1 M0.4 ø 3.4 72° 5 x ø 0.8 0.1 M0.5 ø 3.7 60° 30° 6 x ø 0.6 0.1 M0.6 60° ø 3.7 7 x ø 0.6 0.1 M0.7 8 x ø 0.6 ø 3.8 0.1 51°26' M0.8 9 x ø 0.6 ø 3.9 22°30' 45° 0.1 M0.9 10 x ø 0.6 45° 1.4 ø 3.95 22°30' 0.1 M1.0 14 x ø 0.6 1.9 ø 4.4 18° 36° 1.8 0.1 M1.4 Note: all dimensions are in millimeters
For 90° elbow contacts (A-A view) 2.54 2 x ø 0.9 2 1 0.1 3 4 2 1 0.1 +4 x ø 0.7 2.54 2.54 1.271.27 0.1 5 x ø 0.7 2.542.542.542.54 0.1 6 x ø 0.7 1.271.27 2.542.542.542.54 1.271.27 2.542.54 2.542.54 741 0.1 +7 x ø 0.7 M0.7 1.271.27 2.542.542.542.54 6 7 3 2 0.1 +8 x ø 0.7 M0.8 0.1 9 x ø 0.7 1.271.27 2.542.54 2.54 2.542.54 M0.9 1.271.27 2.542.54 2.54 2.542.54 0.1 +10 x ø 0.7 M1.0 (6x) 1.27 2.542.542.542.54 0.1 +14 x ø 0.7 M1.4 M0.2 M0.4 M0.5 M0.6 For PPG and PXG models 1.27 8.89 2.544.44 11.43 0.1 +4 x ø 0.8 0.1 2 x ø 0.8 1.27 3 4 2.54 8.89 2.544.44 11.43 0.1 4 x ø 0.8 0.1 4 x ø 0.8 M0.2 M0.4 12 3 4 5 2.54 2.54 1.27 8.89 2.544.44 11.43 0.1 4 x ø 0.8 0.1 5 x ø 0.8 21 3 456 2.54 8.89 4.44 11.43 0.1 4 x ø 0.8 0.1 6 x ø 0.8 (2x) 1.27 2.54 456 (2x) 1.27 (4x) 1.27 8.89 4.44 11.43 0.1 4 x ø 0.8 0.1 7 x ø 0.8 M0.7 567 (2x) 1.27 (4x) 1.27 8.89 4.44 11.43 0.1 4 x ø 0.8 0.1 8 x ø 0.8 8.89 4.44 11.43 0.1 4 x ø 0.8 0.1 9 x ø 0.8 8.89 4.44 11.43 0.1 4 x ø 0.8 0.1 10 x ø 0.8 M0.8 M0.9 M1.0 M0.5 M0.6
L T Solder Solder Configuration M0.2 M0.4, M0.5 M0.6 to M1.4 N0.3 N0.4 14.0 4.0 13.0 3.0 12.5 2.5 11.5 3.5 11.5 3.5 Dimensions (mm) LT 2. Slide the collet nut ➀ and then the collet ➁ onto the cable. 1. Strip the cable according to the lengths given in the table. Tin the conductors. 3. Solder conductors into contacts, making sure that neither solder nor flux gets onto the insulator or cable insulation. 4. Slide the collet ➁ forward and locate tag ➂ in the slot ➄ on the insulator ➅. Slide collet nut ➀ over collet ➁ and then push the whole assembly into the shell ➆ whilst turning it to ensure that the tag ➂ locates in the inside slot of the shell. Tighten the collet nut ➀ to the maximum torque of 0.25 Nm. – Socket mounting nut torque = 1.5 Nm. For PSU only: We recommend ONLY the use of VTCS-6 Clear Vibra-tite or ThreeBond 1401 to secure the connector backnut. The use of other materials could result in damage to the connector. The only recommended chemical cleaner is Isopropyl Alcohol. Solder contacts
L T Crimp Crimp Configuration M0.2 to M0.8 15.0 3.9 Dimensions (mm) LT 2. Slide the collet nut ➀ and then the collet ➁ onto the cable. 1. Strip the cable according to the lengths given in the table. 3. Fix the appropriate positioner (table page 23) in the crimping tool. Set selector to the number corresponding to the conductor AWG as indicated on the positioner label. Fit conductor into contact ➃ and make sure it is visible through the inspection hole in the crimp barrel. Slide conductor- contact combination into the open crimping tool; make sure that the contact is fully pushed into the positioner. Close the tool. Remove from crimping tool and check that conductor is secure in contact and shows in inspection hole. 4. Now arrange contact-conductor combinations according to the insert marking and locate them into the insert ➅. Check that all contacts are correctly located and remain in position when given a gentle pull. For PSU only: We recommend ONLY the use of VTCS-6 Clear Vibra-tite or ThreeBond 1401 to secure the connector backnut. The use of other materials could result in damage to the connector. The only recommended chemical cleaner is Isopropyl Alcohol. Crimp contacts 5. Slide the collet ➁ forward and locate tag ➂ in the slot ➄ on the insulator ➅. Slide collet nut ➀ over collet ➁ and then push the whole assembly into the shell ➆ whilst turning it to ensure that the tag ➂ locates in the inside slot of the shell. Tighten the collet nut ➀ to the maximum torque of 0.25 Nm. – Socket mounting nut torque = 1.5 Nm.
Stamped contacts (For PJ/circle6) L T Solder Configuration Dimensions (mm) LT 2. Slide the backshell ➀ onto the cable 1. Strip the cable according to the lengths given in the drawing. Tin the conductors. 3. Contact removal Automated removal: if using automated equipment to remove the contacts ➁, cut as near to the curled portion of the contact to minimize the size of the remaining attachment tab. Manual removal Gently remove each of the individual contacts ➁ by breaking in both directions as shown. If any portion of the attachment tab remains on the contact ➁ , clip off to minimize risk of shorting. 4. Solder conductors into contacts ➁, making sure that neither solder nor flux gets onto the cable insulation. 6. Slide backshell ➀ forward and align the tabs to the slots on the plug ➂. Snap backshell onto the plug to complete the assembly. Various strain relief techniques can be incorporated, depending on application. 7. If the need arises to remove an installed contact, during the assembly process or subsequent repair, individual contacts can be removed using LEMO extraction tool (part number: The only recommended chemical cleaner is Isopropyl Alcohol. 5. Arrange the contact-conductor combinations according to the marking on the plug ➂ and locate them into the plug by gently pushing the contact-conductor into the proper hole until fully seated. Check that all contacts ➁ are correctly located and remain in position when given a gentle pull.
Exploded view of the REDEL 2P Straight plug Straight plug with bend relief Fixed socket Note: the bend relief must be ordered separately. backnut cable collet insulator + contacts shell bend relief backnut for a bend relief insulator + contacts shell cable collet Free socket notched nut front nut backnut cable collet insulator + contacts shell shell + insulator
This Ø 18 mm connector accomodates cable diameter up to 9.2 mm and allows up to 34 solder or crimp contacts. Top quality lightweight but rugged materials have been chosen to optimize most applications. Polysulfone (PSU), UL certified as autoextinguishable, can be sterilized by gas or by steam. The contacts are gold-plated over copper and nickel to ensure at least 1000 mating/unmating cycles without significantly affecting the electrical characteristics. Three keys on the plug nose will allow blind mating. Colour coding of the plug and socket flange will give an instant visual indication as to whether connectors are compatible or not. Water resistant to IP 66 options are available. Standard models (page 34 to 36) Watertight models (page 37 to 38) CRB CRB CAB Straight plugs Fixed sockets CKB Free sockets CKBCAB CLB CSB CFB CNB Straight plug Fixed socket Free socket Fluidic configuration (page 39) Straight plug Fixed socket CLBCAB
Model: (pages 34-39) Keying: (B, H or J keying) Variant Z = cable collet and nut for fitting a bend relief Cable fixing type: C = cable collet Contact type: (page 42) A= male to solder C = male to crimp L = female to solder 2) Shell front ring colour table: (page 42) G = grey N = black A = blue R = red J = yellow V = green B = white Insulator: L = PEEK Outershell: Number of contacts: (page 40-41) Collet: 52 = (cable ø 3.2 mm - 5.2 mm) 72 = (cable ø 5.3 mm - 7.2 mm) 92 = (cable ø 7.3 mm - 9.2 mm) Contact configuration (page 40-41) Part numbering system ... G = grey PSU N = black PSU S1) = grey PEI Fixed socket Model: (pages 34-39) Keying: (B, H or J keying) Front nut colour table: (page 42) G = grey N = black A = blue R = red J = yellow V = green B = white Contact type: (page 42) L = female to solder M= female to crimp N = female for print V = female 90° for print Insulator: L = PEEK Outershell: Number of contacts (page 40-41) Contact configuration (page 40-41) G = grey PSU N = black PSU S1) = grey PEI Free socket Model: (pages 34-39) Keying: (B, H or J keying) Variant Z = cable collet and nut for fitting a bend relief Cable fixing type: C = cable collet Contact type: (page 42) M= female to crimp A = male to solder 2) L = female to solder Shell front ring colour table: (page 42) G = grey N = black A = blue R = red J = yellow V = green B = white Insulator: L = PEEK Outershell: Number of contacts: (page 40-41) Collet: 52 = (cable ø 3.2 mm - 5.2 mm) 72 = (cable ø 5.3 mm - 7.2 mm) 92 = (cable ø 7.3 mm - 9.2 mm) Contact configuration (page 40-41) G = grey PSU N = black PSU S1) = grey PEI CAB.M16.GLA.C92G Straight plug with cable collet and alignment key (B), multipole type with 16 male contacts to solder, grey PSU outershell, PEEK insulator, collet for a cable ø 7.3 to 9.2 mm and grey front ring. CRB.M16.GLL.C92G Free socket with two nuts and alignment key (B), multipole type with 16 female contacts to solder, grey PSU outershell, PEEK insulator, collet for a cable ø 7.3 to 9.2 mm and grey front ring. CKB.M16.GLLG Fixed socket with two nuts and alignment key (B), multipole type with 16 female contacts to solder, grey PSU outershell, PEEK insulator, and grey front ring. Note: 1) for extensive steam sterilization we propose polytherimide ULTEM® (PEI) 2) model available only with H and J keying and with 26 or 34 contacts (inverted contacts) CRB GLLM1 6 C9 2G... M1 6CKB GL LG..
Standard models (IP50) ... C 2 3 4 1 1 4 5 632
3 Female crimp contact
~38 ~53 ø 18 CAB Straight plug with cable collet Part Number CAB.M.GLA.C52G CAB.M.GLA.C72G CAB.M.GLA.C92G min max 3.2 5.2 5.3 7.2 7.3 9.2 Cable ø ø 18 ~36.7 ~57 ~51.7 S 13 CAB Straight plug with cable collet and nut for fitting a bend relief Part Number CAB.M.GLA.C52GZ CAB.M.GLA.C72GZ CAB.M.GLA.C92GZ min max 3.2 5.2 5.3 7.2 7.3 9.2 Cable ø Value Standards Average retention force when pulling on the cable 1N = 0.102 kg Cable retention force (depends on cable construction) 1N = 0.102 kg Characteristics
150 N IEC 60512-8 test 15f
150 - 250 N IEC 60512-9 test 17c
3 Insulator
4 Male crimp contact
5 Collet + mid piece
6 Collet nut
Endurance (latching) Working temperature range (PSU) Working temperature range (PEI) Characteristics > 1000 cycles IEC 60512-5 test 9a -50/+150°C – -50/+170°C – Note: the bend relief must be ordered separately (see page 44).
S15.5 M17x1 ø 20.2 Na 7 maxi CKB Fixed socket with two nuts (back panel mounting) Solder + Crimp 23.8 c ød Print S15.5 M17x1 ø 20.2 24.22 7 maxi 20 mini A A CKB Fixed socket with two nuts with 90º contacts (back panel mounting) Part Number CKB.M16.GLLG CKB.M19.GLLG CKB.M26.GLLG CKB.M32.GLLG Contact Solder Crimp Print N a max N a c ø d Note: for PCB drilling pattern see page 46. Panel hole see page 46. Part Number CKB.M16.GLVG CKB.M19.GLVG CKB.M26.GLVG Note: for PCB drilling pattern see page 46. Panel hole see page 46. S15.5 M17x1 20.2 Na 7 maxi CLB Fixed socket, nut fixing Solder + Crimp 23.8 c ød Print Part Number CLB.M16.GLLG CLB.M19.GLLG CLB.M26.GLLG CLB.M32.GLLG Note: for PCB drilling pattern see page 46. Panel hole see page 46. number of contacts number of contacts Contact Solder Crimp Print N a max N a c ø d number of contacts ... C
ø 18 ~52 CRB Free socket with cable collet Part Number CRB.M.GLL.C52G CRB.M.GLL.C72G CRB.M.GLL.C92G min max 3.2 5.2 5.3 7.2 7.3 9.2 Cable ø ø 18 ~56 ~50.7 S 13 CRB Free socket with cable collet and nut for fitting a bend relief Part Number CRB.M.GLL.C52GZ CRB.M.GLL.C72GZ CRB.M.GLL.C92GZ min max 3.2 5.2 5.3 7.2 7.3 9.2 Cable ø Note: the bend relief must be ordered separately (see page 44). ... C
Watertight models (IP66) 2 3 4 1 5 2 4 5 63 871 8
5 O-ring
Average retention force when pulling on the cable 1N = 0.102 kg Cable retention force (depends on cable construction) 1N = 0.102 kg Characteristics 50 - 150 N IEC 60512-9 test 17c
7 Front seal
8 Gasket
Endurance (latching) Working temperature range (PSU) Working temperature range (PEI) Index protection Characteristics > 1000 cycles IEC 60512-5 test 9a -50/+150°C – -50/+170°C – IP66 IEC-60529 ø 18 S 13 ~36.7 ~57 ~51.7 CFB Straight plug with cable collet and nut for fitting a bend relief Part Number CFB.M.GLA.C52GZ CFB.M.GLA.C72GZ CFB.M.GLA.C92GZ min max 3.2 5.2 5.3 7.2 7.3 9.2 Cable ø Note: the bend relief must be ordered separately (see page 44). S15.5 20.2 7 maxi M17x1 Na CNB Fixed socket, nut fixing Solder + Crimp 23.8 c ød Print Note: for PCB drilling pattern see page 46. Panel hole see page 46. Part Number CNB.M16.GLLG CNB.M19.GLLG CNB.M26.GLLG CNB.M32.GLLG ... C M Contact Solder Crimp Print N a max N a c ø d number of contacts
ø 18 ~56 ~50.7 S 13 CSB Free socket with cable collet and nut for fitting a bend relief Part Number CSB.M.GLL.C52GZ CSB.M.GLL.C72GZ CSB.M.GLL.C92GZ Note: the bend relief must be ordered separately (see page 44). min max 3.2 5.2 5.3 7.2 7.3 9.2 Cable ø ... C M
Average retention force when pulling on the cable 1N = 0.102 kg Cable retention force (depends on cable construction) 1N = 0.102 kg Characteristics 50 - 150 N IEC 60512-9 test 17c Endurance (latching) Working temperature range (PSU) Working temperature range (PEI) Characteristics > 1000 cycles IEC 60512-5 test 9a -50/+150°C – -50/+170°C – ~38 ~53 ø 18 CAB Straight plug with cable collet Part Number CAB.012.GLA.C52G CAB.012.GLA.C72G CAB.012.GLA.C92G min max 3.2 5.2 5.3 7.2 7.3 9.2 Cable ø S15.5 20.2 7 maxi M17x1 23.810.2 CLB Fixed socket nut fixing Part Number CLB.012.GLLG CLB.015.GLLG CLB.P12.GLLG CLB.P15.GLLG Number of low voltage contacts Fluidic contact without valve without valve with valve with valve Maximum working pressure (bars) Note: panel hole see page 46. ... C G
.. . .C Reference Number of contacts Contact ø (mm) Solder bucket ø (mm) Crimp bucket ø (mm)5) Solder Crimp Print (straight) Print (elbow) Test voltage (kV rms) Contact-contact Air clearance min2) (mm) Creepage distance min3) (mm) Rated current (A) Contact type Female solder contacts Female crimp contacts ø Aø A Male solder contacts Male crimp contacts M02 M03 M04 M05 M06 M07 M08 M10 M12 M16 M19 M26 M32 M34 Note: 1) depending on specific application and related standard, morerestrictive operating voltage may apply. We suggest operating voltage = 1/3 test voltage, see page 68. 2) shortest distance in air between two conductive parts. 3) shortest distance along the surface of the insulating material between two conductive parts. 4) available only with 26 or 34 contacts, H or J keying (inverted contacts). 5) for a given AWG, the diameter of some stranded conductor design is larger than the solder cup diameter (see page 69). Multipole
Contact ø (mm) Solder bucket ø (mm) Crimp bucket ø (mm)5) Solder Crimp Print (straight) Print (elbow) Test voltage (kV rms) Contact-contact Air clearance min2) (mm) Creepage distance min3) (mm) Rated current (A) Female solder contacts Female crimp contacts ø Aø A Male solder contacts Male crimp contacts 8044) 8104) 012 015 P126) P156) Note: 1) depending on specific application and related standard, morerestrictive operating voltage may apply. We suggest operating voltage = 1/3 test voltage, see page 68. 2) shortest distance in air between two conductive parts. 3) shortest distance along the surface of the insulating material between two conductive parts. 4) configuration 804 and 810 use «C» type coaxial contact. 5) for a given AWG, the diameter of some stranded conductor design is larger than the solder cup diameter (see page 69). Contact type Coaxial Fluidic .. . .C
Ref. Outer shell material B H J Contact type for plug Contact type for socket Nb. of contacts male female 2 to 32 female female male male 26 or 34 Alignment key Verify the third digit of the part number in order to select the right keying. The standard keying is «B» coded. -50° / +170°C -50° / +150°C Note: for extensive sterilization use PEI Contact type Colour coding Colours grey blue yellow black red green GAJNRV 7001 5002 1016 9005 3020 6024 Reference RAL code Easy identification with the assistance of colour coding. Outershell is only available in grey or black. Note: the RAL colours are indicative and depend on raw material and production process. Colour may differ. When should I use crimp rather than solder contacts ? Soldering recommended for small volumes requires little amount of tooling (soldering iron) requires more time Crimping recommended for large volumes no heat is required to make the connection for contacts with high density for use in high temperature environment requires extra tooling (crimping tools) Select the type of contact: solder or crimp? Plug Socket Male Female A1) L solder crimp print print 90º Type Male Female AL 1) solder crimp Type Note: 1) only for H and J keying with 26 or 34 contacts Keying (plug front view) Reference .. . .C .. . .C .. . .C .. . .C
CAG-CLG Insulator for crimp contacts Insulator part number For male contact For female contact CAG.302.YL CLG.402.YL CAG.303.YL CLG.403.YL CAG.304.YL CLG.404.YL CAG.305.YL CLG.405.YL CAG.306.YL CLG.406.YL CAG.307.YL CLG.407.YL CAG.308.YL CLG.408.YL CAG.310.YL CLG.410.YL CAG.312.YL CLG.412.YL CAG.316.YL CLG.416.YL CAG.319.YL CLG.419.YL Contact configuration M02 M03 M04 M05 M06 M07 M08 M10 M12 M16 M19 Note: all dimensions are in millimeters male / white marking female / red marking CAG-CLG Crimp contacts, kit with the number of contacts in a tube Kit contact part number Male Female CAG.575.02C CLG .675.02M CAG.570.03C CLG .670.03M CAG.565.04C CLG .665.04M CAG.565.05C CLG .665.05M CAG.565.06C CLG .665.06M CAG.565.07C CLG .665.07M CAG.560.08C CLG .660.08M CAG.560.10C CLG .660.10M CAG.555.12C CLG .655.12M CAG.555.16C CLG .655.16M CAG.555.19C CLG .655.19M Contact nb. of ø contact configuration con tacts (mm) M02 2 2.0 M03 3 1.6 M04 4 1.3 M05 5 1.3 M06 6 1.3 M07 7 1.3 M08 8 0.9 M10 10 0.9 M12 12 0.7 M16 16 0.7 M19 19 0.7 Part Number CAG.752. CAG.772. CAG.792. ø 9.2 ø A CAG Collet Note: = UGG (grey PSU), UGN (black PSU), TGG (grey PEI) 5.2 3.2 5.2 7.2 5.3 7.2 9.2 7.3 9.2 Cable ø (mm) min. max. ø A (mm) Part Number CKG.240.UA CKG.240.UG CKG.240.UJ CKG.240.UN CKG.240.UR CKG.240.UV ø 20.2 M17 x 1 4 CKG Plastic front nut for CKB models PSU blue PSU grey PSU yellow PSU black PSU red PSU green Mat. Colours ø 9.2 ø14.9 23.8 18.5 S 13 CAM Nut for fitting a GMA.2B bend relief CAM.130.UG CAM.130.UN CAM.130.TG PSU grey PSU black PEI grey Mat. Colours
in dry atmosphere in water steam Material GMA Bend relief L ø A Part Number GMA.2B.040.DG GMA.2B.045.DG GMA.2B.050.DG GMA.2B.060.DG GMA.2B.070.DG GMA.2B.080.DG Note: the selection of pigments, which should remain stable at high temperature, is limited by the new regulations. For this reason, some colours will be a shade different from those used for Desmopan bend reliefs. The selected solutions represent the best possible compromise. 4.0 36 4.5 4.0 4.5 36 5.0 4.5 5.0 36 5.5 5.0 6.0 36 6.5 6.0 7.0. 36 7.7 7.0 7.8 36 8.8 7.8 Dimensions (mm) Bend relief Cable ø A L max. min. -40°C, +80°C – GMA.2B.040.RG GMA.2B.045.RG GMA.2B.051.RG GMA.2B.057.RG GMA.2B.063.RG GMA.2B.071.RG GMA.2B.080.RG 4.0 41 4.4 4.0 4.5 41 5.0 4.5 5.1 41 5.6 5.1 5.7 41 6.2 5.7 6.3 41 7.0 6.3 7.1 41 7.9 7.1 8.0 41 9.0 8.0 A bend relief absorbs the force that may be exerted on cables. These are designed for plugs and free sockets with cable collet and nut. Desmopan 786 Polyurethane elastomer Silicone elastomer VMQ Reference A B G J M N R S V blue white grey yellow brown black red orange green Colours Note: the last letter «G» of the part number indicates a grey colour, see the adjacent table and replace letter «G» by the letter of the colour required. ø 2.5 ø 4.4 27.3 ø 2.5 ø 4.4 Note: Connectors are delivered without the P1 contacts. FGG.P1 Male fluidic contact with valve Part Number FGG.P1.150.ACV Note: Connectors are delivered without the P1 contacts. EGG.P1 Female fluidic contact with valve Part Number EGG.P1.150.ACV
Contact øConductor (mm) AWGType Tooling DPC.91.701.V Crimping tool DCE Positioners for crimp contacts male female DCF Automatic extraction tools for crimp contacts Positioner part number Male Female M02 2.0 12-14-16 M03 1.6 14-16-18 M04/M05/M06/M07 1.3 18-20 M08/M10 0.9 20-22-24 M12/M16/M19 0.7 22-24-26 M26/M32 0.5 28-30-32 Part number extractor For male contact and female contact DCC.91.202.5LA1) DCF .91.162.2LT DCF .91.131.2LT DCF .91.090.2LT DCF .91.070.2LT Selector No Setting 8-7 6-5-5 6-5-5 Note: 1) this model is thumb-operated. This model is used for male and female contacts. The variance in conductor stranding diameter for the minimum AWG is such that some can have a cross section which is not sufficient to guarantee crimping as per IEC 60352-2 standard. Contact ø Test force (mm) (N) F DCK Retention testing tools for crimp contacts Testing tool part number Male contact Female contact 0.7 10 0.9 14 1.3 25 Note: all dimensions are in millimeters
26 min. 15.6 ± 0.05 ø 17.1 + 0.1 Panel hole For CK/circle6, CL/circle6, and CN/circle6 Note: socket mounting nut torque = 0.8 Nm. ø 4.4 0.1 2 x ø 0.8 PCB drilling pattern For straight contacts M02 ø 4.6 120 0.1 3 x ø 0.8 M03 ø 5.0 45° 0.1 4 x ø 0.8 M04 ø 5.2 72° 0.1 5 x ø 0.8 M05 ø 5.6 72° 0.1 6 x ø 0.8 M06 ø 5.8 0.1 7 x ø 0.8 M07 ø 6.4 45° 0.1 8 x ø 0.8 M08 2.15 ø 6.2 22°30’ 0.1 10 x ø 0.8 M10 22°30’ø 2.8 ø 6.5 45° 0.1 12 x ø 0.8 M12 16°22' 32°44' 72° ø 6.6 ø 3.1 0.1 16 x ø 0.8 30° 60° 15° ø 6.7 ø 3.5 0.1 19 x ø 0.8 15° ø 4.2 ø 1.6 ø 7 40° 120 0.1 26 x ø 0.6 25°43' 12°51' 21°11' 72° ø 4.6 ø 2.2 ø 7 0.1 32 x ø 0.6 36° 18° M32 72° ø 4.9 ø 2.5 ø 7.3 21°10’ 32°43’ 16°21’ 0.1 34 x ø 0.6 M16 M19 M26 M34
For 90° elbow contacts (A-A view) AA 2.54 0.1 2 x ø 0.9 M02 2.54 2.54 2.54 0.1 3 x ø 0.9 M03 3.50 2.54 0.1 4 x ø 0.9 M04 2.54 2.542.54 2.54 0.1 5 x ø 0.9 M05 2.54 2.54 1.27 0.1 6 x ø 0.9 M06 2.54 2.54 1.27 0.1 7 x ø 0.9 M07 2.54 2.54 2.54 2 3 4 678 0.1 8 x ø 0.9 M08 2.54 2.54 2.54 1.27 2 3 9 10 0.1 10 x ø 0.7 M10 2.54 2.54 2.54 2 3 91 0 1112 2.54 2.54 2.54 0.1 12 x ø 0.7 2.54 2.54 2.54 2.54 3 4 13 14 1516 1.27 0.1 16 x ø 0.7 (6x) 1.27 (6x) 1.27 0.1 19 x ø 0.7 910 1712 0.1 26 x ø 0.6 M26 M12 M16 M19
L T Solder Solder Configuration M02 M03 M04, M05, M06, M07 M08, M10, M12, M16, M19 M26, M32 19.0 4.0 19.0 3.5 18.0 3.5 17.0 3.0 17.0 2.5 Dimensions (mm) LT 2. Slide the collet nut ➀ and then the collet ➁ onto the cable. 1. Strip the cable according to the lengths given in the table. Tin the conductors. 3. Solder conductors into contacts, making sure that neither solder nor flux gets onto the insulator or cable insulation. For PSU only: We recommend ONLY the use of VTCS-6 Clear Vibra-tite or ThreeBond 1401 to secure the connector backnut. The use of other materials could result in damage to the connector. The only recommended chemical cleaner is Isopropyl Alcohol. Solder contacts 4. Slide the collet ➁ forward and locate slot ➂ in the key of the insulator ➄. Slide collet nut ➀ over collet ➁ and then push the whole assembly into the shell ➆ whilst positioning it to ensure that the slot➅ of insulator➄ locates in the inside key of the shell. Tighten the collet nut➀ to the maximum torque of 0.5 Nm.
L T Crimp Crimp Configuration M02 M03 M04, M05, M06, M07 M08, M10, M12 M16, M19 17.0 5.5 17.0 5.5 15.0 4.0 15.0 4.0 15.0 4.0 Dimensions (mm) LT 2. Slide the collet nut ➀ and then the collet ➁ onto the cable. 1. Strip the cable according to the lengths given in the table. 4. Now arrange contact-conductor combinations according to the insert marking and locate them into the insert ➅. Check that all contacts are correctly located and remain in position when given a gentle pull. For PSU only: We recommend ONLY the use of VTCS-6 Clear Vibra-tite or ThreeBond 1401 to secure the connector backnut. The use of other materials could result in damage to the connector. The only recommended chemical cleaner is Isopropyl Alcohol. Crimp contacts 3. Fix the appropriate positioner (table page 45) in the crimping tool. Set selector to the number corresponding to the conductor AWG as indicated on the positioner label. Fit conductor into contact➃ and make sure it is visible through the inspection hole in the crimp barrel. Slide conductor- contact combination into the open crimping tool; make sure that the contact is fully pushed into the positioner. Close the tool. Remove from crimping tool and check that conductor is secure in contact and shows in inspection hole. 5. Slide the collet➁ forward and locate slot➂ in the key of the insulator➄. Slide collet nut➀ over collet➁ and then push the whole assembly into the shell ➆ whilst positioning it to ensure that the slot➅ of insulator➄ locates in the inside key of the shell. Tighten the collet nut➀ to the maximum torque of 0.5 Nm.
Assembly instructions for watertight models 1 20 3 5 6 5 6 L T Solder Solder Configuration M02 M03 M04, M05, M06, M07 M08, M10, M12, M16, M19 M26, M32 19.0 4.0 19.0 3.5 18.0 3.5 17.0 3.0 17.0 2.5 Dimensions (mm) LT 1. Strip the cable according to the lengths given in the table. Tin the conductors. For PSU only: We recommend ONLY the use of VTCS-6 Clear Vibra-tite or ThreeBond 1401 to secure the connector backnut. The use of other materials could result in damage to the connector. The only recommended chemical cleaner is Isopropyl Alcohol. Solder contacts 2. Slide the bend relief , the collet nut➀ and then the collet➁ onto the cable. 3. Solder conductors into contacts, making sure that neither solder nor flux gets onto the insulator or cable insulation. Fill up completely the inside of the collet ➁ and the gap between conductors with the adhesive/sealant DOW CORNING type 3145RTV. 4. Slide the collet➁ forward and locate slot➂ in the key of the insu-lator➄. Slide collet nut ➀ over collet ➁ and then push the whole assembly into the shell➆ whilst positioning it to ensure that the slot➅ of insulator➄ locates in the inside key of the shell. Tighten the collet nut➀ to the maximum torque of 0.5 Nm. Push the bend relief onto the collet nut➀.
L T Crimp Crimp 1. Strip the cable according to the lengths given in the table. 4. Now arrange contact-conductor combinations according to the insert marking and locate them into the insert ➅. Check that all contacts are correctly located and remain in position when given a gentle pull. For PSU only: We recommend ONLY the use of VTCS-6 Clear Vibra-tite or ThreeBond 1401 to secure the connector backnut. The use of other materials could result in damage to the connector. The only recommended chemical cleaner is Isopropyl Alcohol. Crimp contacts 3. Fix the appropriate positioner (table page 45) in the crimping tool. Set selector to the number corresponding to the conductor AWG as indicated on the positioner label. Fit conductor into contact➃ and make sure it is visible through the inspection hole in the crimp barrel. Slide conductor- contact combination into the open crimping tool; make sure that the contact is fully pushed into the positioner. Close the tool. Remove from crimping tool and check that conductor is secure in contact and shows in inspection hole. 2. Slide the bend relief , the collet nut➀ and then the collet➁ onto the cable. 5. Slide the collet➁ forward and locate slot➂ in the key of the insulator➃. Slide collet nut➀ over collet➁ and then push the whole assembly into the shell ➆ whilst positioning it to ensure that the slot➄ of insulator➃ locates in the inside slot of the shell. Tighten the collet nut➀ to the maximum torque of 0.5 Nm. Push the bend relief onto the collet nut➀. Configuration M02 M03 M04, M05, M06, M07 M08, M10, M12 M16, M19 17.0 5.5 17.0 5.5 15.0 4.0 15.0 4.0 15.0 4.0 Dimensions (mm) LT
Exploded view of the REDEL 3P Straight plug Fixed socket Fixed socket with square flange Note: the bend relief must be ordered separately. backnut earthing contact insulator + contacts shell bend relief backnut for a bend relief insert + contacts shell cable collet hexagonal nut front nutshell seal nut earthing contact insulator + contacts insert nut shell earthing contact insulator + contacts insert nut shell finishing cover
Historically the 3P is LEMO’s first series of completely plastic connectors. It is designed to accommodate cable diameters up to 9.5 mm. Available in 11 different contact configurations including multicontact, and hybrid HV/electrical; coax/electrical; fibre optic/electrical, fluidic, the 3P series has been specifically designed for all applications requiring minimum weight, maximum electrical insulation values, and high thermal and mechanical properties, as well as suitability for either vapour or gas sterilization and for cold sterilization with a chemical product.These connectors provide remarkable safety by using nonconductive materials and four different systems to prevent accidental cross-mating, i. e. colour coding, housing keying, insert keying and insert polarization. Standard models Straight plug FGG Fixed sockets Free socket EGG EBG PHG Alignment keys and insert polarization The 3P series makes it possible for the user to configure his own keying system. The insert can be located into 11 different angular positions relative to the external alignment key. α EF G H J K L A B C D A B C D E F G H J K L Angle Plug Socket 180° 180° 147° 16' 212° 44' 114° 33' 245° 27' 81° 49' 278° 11' 49° 05' 310° 55' 16° 22' 343° 38' 343° 38' 16° 22' 310° 55' 49° 05' 278° 11' 81° 49' 245° 27' 114° 33' 212° 44' 147° 16' Insert codeRear view of a socket Note: the reference letter: - on the plug insert, is placed to the left of the alignment key. - on the socket insert, is placed to the right of the alignment key.
Model: (page 56-57) Series: 3P Cable fixing type: D = cable seal Low voltage contact type3): (page 59) W = male to solder Y = male to crimp Collet nut colour table1): (page 59) G = grey J = yellow A = blue M = brown B = white N = black R = red V = green Insulator: L = PEEK2) Outershell: Collet: 75 = (cable ø 6.7 mm - 7.5 mm) 85 = (cable ø 7.6 mm - 8.5 mm) 95 = (cable ø 8.6 mm - 9.5 mm) Contact configuration (page 58) Part numbering system ... P = grey PSU N = black PSU X = white PSU FGG.3P.306.PLWD75GStraight plug with key and cable seal, 3P series, multipole type with 6 contacts, outer shell in grey PSU, PEEK insulator, male solder contact, D type collet for 6.7 mmm to 7.5 mm diameter cable and grey coloured ring. PHG.3P.310.NLWD75GFree socket with key and cable seal, 3P series, multipole with 6 contacts, outer shell in black PSU, PEEK insulator, female solder contact, D type collet for 6.7 mm to 7.5 mm diameter cable and black coloured ring. EGG.3P.306.PLWGFixed socket with key, 3P series, multipole type with 6 contacts, outer shell in grey PSU, PEEK insulator, female solder contact and grey coloured ring. Note: 1) the variant position of the part number is used to specify the colour of the coloured ring. For grey PSU (material Code P). 2) for the high voltage type «709» use «J» enhanced PEEK material code. The standard colour is grey and nothing is mentionned in the variant position. 3) the letters W or Y are also used for special arrangements. PHG 3063P NLWD75Free socket Model: (page 56-57) Series: 3P Cable fixing type: D = cable seal Low voltage contact type3): (page 59) W = female to solder Collet nut colour table1): (page 59) G = grey J = yellow A = blue M = brown B = white N = black R = red V = green Insulator: L = PEEK2) Outershell: Collet: 75 = (cable ø 6.7 mm - 7.5 mm) 85 = (cable ø 7.6 mm - 8.5 mm) 95 = (cable ø 8.6 mm - 9.5 mm) Contact configuration (page 58) ... P = grey PSU N = black PSU X = white PSU EGG 3063P PLWFixed socket Model: (page 56-57) Series: 3P Low voltage contact type3): (page 59) Y = female to crimp W = female to solder N = female for print only for type 306, 310 and 314 Collet nut colour table1): (page 59) G = grey J = yellow A = blue M = brown B = white N = black R = red V = green Insulator: L = PEEK2)Outershell: Contact configuration (page 58) ... P = grey PSU N = black PSU X = white PSU G G
Standard models (IP61) .. . 1 43 6 527 6 7 8 312 10 91 25 12 4 12 11
2 Retaining nut
3 Round nut
4 Coloured ring
5 Insulator
7 Male contact (earthing)
Average retention force when pulling on the cable 1N = 0.102 kg Cable retention force (depends on cable construction) 1N = 0.102 kg Characteristics
120 N IEC 60512-8 test 15f
100 - 200 N IEC 60512-9 test 17c
3 Retaining nut
6 Male contact
7 Female contact (earthing)
8 Clamping sleeve
9 Clamp
10 Screw
11 Washer
12 Seal
Endurance (latching) Working temperature range1) (PSU) Watertightness (mated) Characteristics > 1000 cycles IEC 60512-5 test 9a -50/+150°C – IP61 IEC 60529 Note: 1) for the type hybrid LV + fibre optic, the temperature is: -40/+80°C ø 21.2 ~47 ~63 ø 18.8 FGG Straight plug with key and cable seal Part Number FGG.3P ..PLWD75G FGG.3P ..PLWD85G FGG.3P ..PLWD95G min max 6.7 7.5 7.6 8.5 8.6 9.5 Cable ø
EGG Fixed socket with key, nut fixing Part Number EGG.3P .306.PLWG EGG.3P .310.PLWG EGG.3P .314.PLWG EGG.3P .318.PLWG Note: for PCB drilling pattern see page 65. Panel hole see page 65. 31.7 ø 22 ø 18.8 M20 x 1 EBG Fixed socket with key, square flange and screw fixing Part Number EBG.3P .306.PLWG EBG.3P .310.PLWG EBG.3P .314.PLWG Note: for PCB drilling pattern see page 65. Panel hole see page 65. ø 27 ~55 ø 18.8 PHG Free socket with key and cable seal Part Number PHG.3P ..NLWD75N PHG.3P ..NLWD85N PHG.3P ..NLWD95N min max 6.7 7.5 7.6 8.5 8.6 9.5 Cable ø Note: the picture shows outershell in black PSU. ø 22 5 maxi 27a ø 26 ø 26.7 ø 18.8 M20 x 1 Solder + Crimp cød 7.5 Print 6+1LV 27 4.7 27 4.7 5.5 0.7 10+1LV 27 4.7 27 4.7 5.5 0.7 14+1LV 27 4.7 27 4.7 5.5 0.7 18+1LV 27 4.7 27 4.7 - - Contact Solder Crimp Print Na m a xN a c ø d number of contacts .. .
ø A (mm) Solder bucket ø (mm) Solder Crimp Print (straight) Test voltage (kV rms) Contact-contact Air clearance min 2) (mm) Creepage distance min3) (mm) Rated current (A) Contact type Female solder contacts Female crimp contacts ø Aø A Male solder contacts Male crimp contacts Note: 1) depending on specific application and related standard, more restrictive operating voltage may apply. We suggest operating voltage = 1/3 test voltage, see page 68. 2) shortest distance in air between two conductive parts. 3) shortest distance along the surface of the insulating material between two conductive parts. 4) fibre optic contact must be ordered seperately (see page 61) 5) for a given AWG, the diameter of some stranded conductor design is larger than the solder cup diameter (see page 69). 6) configuration 809 use «C» type coaxial contact. 306 310 314 318 92H 92K 96H 96K 9+1LV 1Coax6) 9+1LV 1FO4) 9+1LV 1FO4) 11+1LV 1FO4) 11+1LV 1FO4) .. . 9+1LV 1HV 3 Fluid. + 3LV MultipoleH.V. Hybrid +LV Coaxial Hybrid +LV Fibre optic Hybrid +LV Fluidic Hybrid +LV
Select the type of contact: solder or crimp? Plug Socket Female W Y N solder crimp print Type Male W Y solder crimp Type Colour coding Easy identification with the assistance of colour coding. Outershell is only available in grey, black or white (see page 55). When should I use crimp rather than solder contacts ? Soldering recommended for small volumes requires little amount of tooling (soldering iron) requires more time Crimping recommended for large volumes no heat is required to make the connection for contacts with high density for use in high temperature environment requires extra tooling (crimping tools) .. . .. . Colours grey blue yellow black red green brown white GAJNRVMB 7001 5002 1016 9005 3020 6024 8002 9003 Reference RAL code Note: the RAL colours are indicative and depend on raw material and production process. Colour may differ.
FGG-EGG Insulator for crimp contacts Insulator part number For plug For socket Contact configuration 306 310 314 Note: all dimensions are in millimeters male female FGG-EGG Crimp contacts, kit with the number of contacts in a tube Contact part number Male Female Contact ø A ø C configuration (mm) (mm) 306 0.9 1.1 310 0.9 1.1 314 0.9 1.1 ø A ø A ø C ø C FGG-EGG Earthing contacts Part Number GEB.3P .240.UB GEB.3P .240.UG GEB.3P .240.UN M20 x 1 ø 26 GEB Plastic nut PSU white PSU grey PSU black Mat. Colours 4.528 EBG Finishing cover Contact part number Male Female ø A ø C (mm) (mm) 306 - 310 0.9 2.0 314 - 318 0.9 2.0 709 - 809 0.9 2.0 96H - 92H 0.9 2.0 96K - 92K 0.9 2.0 Part Number EBG.3P .260.UB EBG.3P .260.UG EBG.3P .260.UN PSU white PSU grey PSU black Mat. Colours Note: a finishing cover is supplied with all EBG fixed sockets with a square flange. Models EBG sockets, with a square flange, can also be mounted without using the fixing screws. Type
6.5 2.5 AB ø 3C 10.5 GMA Bend relief Part Number GMA.3P .050.SN – 3.0 3.9 A 4.0 4.9 B 5.0 5.9 C 6.0 7.0 Cable ø (mm) min. max.Cut Note: the cable entry of the FGG plugs can be fitted with a flexible bend relief which can accommodate cables of 3 to 7 mm in diamete r. The adjustment to the diameter is done by cutting the conical end. The bend relief is mounted inside the nut. The cable must have a sheath with a large enough diameter in order to be held by the clamping system. Material: Black thermoplastic rubber Fibre optic contact For the hybrid type LV + fibre optic, fibre optic contacts must be ordered separately. FFS.F1 Male F1 Fibre Optic Contact for plug ~ 25.5 ø 4.4 ø 2.4 Reference FFS.F1.GB1.ACE30 FFS.F1.HB1.AAE30 FFS.F1.JB1.AAE30 FFS.F1.KB1.AAE30 FFS.F1.RB1.AAE30
235 HCS
335 HCS
435 HCS
640 HCS
1100 Polymer
ø (µm) Fibre type Note: other ferrule inside diameter, consult us. PSS.F1 Female F1 Fibre Optic Contact for socket 26.2 ø 4.4 S 4 S 3.5 Reference PSS.F1.GB1.ACE30 PSS.F1.HB1.AAE30 PSS.F1.JB1.AAE30 PSS.F1.KB1.AAE30 PSS.F1.RB1.AAE30 ø (µm) Fibre type Note: other ferrule inside diameter, consult us. FFS.F2 Male F2 Fibre Optic Contact for plug ~ 31.2 ø 2 ø 4.4 Reference FFS.F2.BA2.LCE30 FFS.F2.BB2.LCE30 FFS.F2.BD2.LCE30 FFS.F2.BD2.LCE30 FFS.F2.FB2.LCE30 125 9/125 126 9/125 128 50/125 128 62.5/125 144 100/40 Ferrule inside ø (µm) Fibre type Note: all dimensions are in millimeters.
PSS.F2 Female F2 Fibre Optic Contact for socket 11.9~ 31.2 ø 2 ø 4.4 Reference PSS.F2.BA2.LCE30 PSS.F2.BB2.LCE30 PSS.F2.BD2.LCE30 PSS.F2.BD2.LCE30 PSS.F2.FB2.LCE30 125 9/125 126 9/125 128 50/125 128 62.5/125 144 100/40 Ferrule inside ø (µm) Fibre type Note: all dimensions are in millimeters. Recommended coaxial cables Type RG.174A/U RG.178B/U RG.179B/U RG.187A/U RG.188A/U RG.196A/U RG.316/U Group1) 123 Note: 1) the cable group number corresponding to the cable must be written in the variant position of the part number (see page 55). Tooling DPC.91.701.V Crimping tool DCE Positioners for crimp contacts male female DCF Automatic extraction tools for crimp contacts Contact øConductor (mm) AWG Contact type Positioner part number Male Female 306 0.9 20-22-24 310 0.9 20-22-24 314 0.9 20-22-24 Part number extractor For male contact and female contact DCF .91.093.5LT DCF .91.093.5LT DCF .91.093.5LT Selector No Setting 6-5-5 6-5-5 6-5-5 Note: this model is used for male and female contacts. The variance in conductor stranding diameter for the minimum AWG is such that some can have a cross section which is not suffic ient to guarantee crimping as per IEC 60352-2 standard. All dimensions are in millimeters.
DCC Extraction tool for coax contact type «C» Part Number DCC.91.384.5LA 809 Contact type DPE Crimping tool for coax contact type «C» Part Number DPE.99.103.8K DPE.99.103.1K 1-3 Cable group DCP.91.019.HN Spanners with notch for securing the collet nut DCP.91.026.HN Spanners for securing the socket nut Material: Black polyamide Material: Black polyamide DRV.91.CF2.PN F2 contact fibre optic work stationDCS Polishing tool for fibre optic contact Part Number DCS.91.F24.LC DCS.91.F13.LC Contact type Note: all dimensions are in millimeters.
DPE.99.524.337K Crimp tool for fibre optic contact F1 and F2 type DCS Microscope adaptor for fibre optic contact Part Number DCS.91.G90.6E200 DCS.91.G90.6E240 Contact type WST.FB.G00.301 Fibre inspection microscope WST Epoxy curing oven for fibre optic contact Part Number WST.FR.220.VA WST.FR.110.VA 220 volts 110 volts Voltage DCC.91.312.5LA Extraction/Installation tool for fibre optic contact F1 and F2 type DCS.91.F23.LA Cleaning tool for F2 contact DCS.F2.035.PN F2 contact alignment device installation/extraction tool
ø 3 ø 20.1 34 min. ø 3.1 ø 3 ø 20.1 31 min. Panel hole For EGG For EBG 35° 25° ø 0.8 4.1 ø 7.5 PCB drilling pattern For straight contacts 306 45° 22°30' ø 3.8 ø 8.2 ø 0.8 310 70° 30° ø 3.8 ø 8.2 ø 0.8 314
T L Solder Solder Configuration 306 - 310 314 - 318 13.0 3.0 13.0 3.0 Dimensions (mm) LT For PSU only: We recommend ONLY the use of VTCS-6 Clear Vibra-tite or ThreeBond 1401 to secure the connector backnut. The use of other materials could result in damage to the connector. The only recommended chemical cleaner is Isopropyl Alcohol. Solder LV contacts 2.Slide the retaining nut ➀, the washer ➁, the seal ➂ and the clamping sleeve ➃. In case of a screened cable solder the braid into the earthing contact ➅. 1.Strip the cable according to the lengths given in the table. Tin the conductors. In case of a screened cable separate the braid and twist it apart as shown. 3.In case of a screened cable introduce the earthing contact ➅ into the insert ➇. Check that contact is correctly located and remains in position when given a gentle pull. Solder conductors into contacts, making sure that neither solder nor flux gets onto the insulator or cable insulation. 4.Slide the clamping sleeve ➃ forward and locate tag ➄ into one of the insulator slot according to the selected polarization code. Make sure that same code is used for plug and socket. Tight the screw of the clamping sleeve ➃ to secure the cable. Slide washer and seal against clamping sleeve. 5.Push the whole assembly into the shell ➈ whilst turning it to insure that the tag ➄ is correctly located in the inside slot of the shell. Tighten the retaining nut ➀ to the maximum torque of 1.2 Nm. – Socket mounting nut or screws = 2.3 Nm.
T L Solder Crimp For PSU only: We recommend ONLY the use of VTCS-6 Clear Vibra-tite or ThreeBond 1401 to secure the connector backnut. The use of other materials could result in damage to the connector. The only recommended chemical cleaner is Isopropyl Alcohol. Crimp LV contacts Configuration 306, 310, 314 19.0 5.4 Dimensions (mm) LT 1.Strip the cable according to the lengths given in the table. Tin the conductors. In case of a screened cable separate the braid and twist it apart as shown. 2.Slide the retaining nut ➀, the washer ➁, the seal ➂ and the clamping sleeve ➃. In case of a screened cable solder the braid into the earthing contact ➅. 4.Now arrange contact-conductor combinations according to the insert marking and locate them into the insert ➄. Check that all contacts are correctly located and remain in position when given a gentle pull. In case of a screened cable introduce the earthing contact ➅ into the insert ➇. Check that contact is correctly located and remains in position when given a gentle pull. 5.Slide the clamping sleeve ➃ forward and locate tag ➄ into one of the insulator slot according to the selected polarization code. Make sure that same code is used for plug and socket. Tight the screw of the clamping sleeve ➃ to secure the cable. Slide washer and seal against clamping sleeve. 6.Push the whole assembly into the shell ➈ whilst turning it to insure that the tag ➄ is correctly located in the inside slot of the shell. Tighten the retaining nut ➀ to the maximum torque of 1.2 Nm. – Socket mounting nut or screws = 2.3 Nm. 3.Fix the appropriate positioner (table page 51) in the crimping tool. Set selector to the number corresponding to the conductor AWG as indicated on the positioner label. Fit conductor into contact ➆ and make sure it is visible through the inspection hole in the crimp barrel. Slide conductor-contact combination into the open crimping tool; make sure that the contact is fully pushed into the positioner. Close the tool. Remove from crimping tool and check that conductor is secure in contact and shows in inspection hole.
Mechanical latching characteristics Contact resistance (mΩ) 1000 cycles < 8.5 < 6.5 < 4.5 < 2.8 < 2.6 < 2.9 Contact resistance with relation to the number of mating cyles (measured according to IEC 60512-2 test 2a) Average values measured after the mating cycles and the salt spray test according to IEC 60512-6 test 11f. Insulation resistance between the contacts and contact/shell (measured according to IEC 60512-2 test 3a) A ø (mm) 0.5 0.7 0.9 1.3 1.6 2.0 Multipole PEEK > 1012 Ω > 1010 Ω Insulating material new after humidity test Note: 1) 21 days at 95% RH according to IEC 60068-2-3. Force (N) Fv Fd Fa Series 1P 2P 3P 8.0 5.5 7.5 8.0 8.5 17.0 100 150 120 PSU shell material PEI shell material Notes: 1N = 0.102 kg. Mechanical endurance: 1000 cycles. Fv: average latching force Fd: average unmating force with axial pull on the outer release sleeve Fa: average retention force for straight pull on the collet nut Fv Fd Fa Force (N) Fv Fd Fa Series 1P 2P 6.5 6.0 6.5 9.0 120 100 Notes: The forces were measured on PSU outer shells not fitted with contacts. The mechanical endurance represents the number of cycles after which the latching system is still effective (1 cycle = 1 latching/unlatching – 300 cycles per hour). The values were measured according to the standard IEC 60512-7, test 13a. Test voltage (Ue) : (measured according to the IEC 60512-2 test 4a standard) It corresponds to 75% of the mean breakdown voltage. Test voltage is applied at 500 V/s and the test duration is 1 minute. This test has been carried out with a mated plug and socket, with power supply only on the plug end. Operating voltage (Us) : It is proposed according to the following ratio : Us = Caution: For a number of applications, safety requirements for electrical appliances are more severe with regard to operating voltage. In such cases operating voltage is defined according to creepage distance and air clearance between live parts. Please consult us for the choice of a connector by indicating the safety standard to be met by the product. Test voltage Ue
259 24 11.277 0.444 52.90 0.0820 817 30 9.702 0.382 41.40 0.0641 259 26 8.89 0.35 33.20 0.0514 133 25 6.9596 0.274 21.5925 0.0335 133 27 5.5118 0.217 13.5885 0.0211 168 30 4.4450 0.175 8.5127 0.0132 133 29 4.3942 0.173 8.6053 0.0133 105 30 3.3020 0.13 5.3204 0.0082 37 26 2.9210 0.115 4.7397 0.0073 1 10 2.6162 0.103 5.2614 0.0082 37 28 2.3114 0.091 2.9765 0.0046 19 25 2.3622 0.093 3.0847 0.0048 7 20 2.5400 0.10 3.6321 0.0056 1 12 2.0828 0.082 3.3081 0.0051 41 30 2.0574 0.081 2.0775 0.0032 19 27 1.8542 0.073 1.9413 0.0030 7 22 2.0828 0.082 2.2704 0.0035 1 14 1.6510 0.065 2.0820 0.0032 65 34 1.5748 0.062 1.3072 0.0020 26 30 1.5748 0.062 1.3174 0.0020 19 29 1.4986 0.059 1.2293 0.0019 7 24 1.5494 0.061 1.4330 0.0022 1 16 1.3208 0.052 1.3076 0.0020 65 36 1.2700 0.05 0.8234 0.0013 42 34 1.2700 0.05 0.8447 0.0013 19 30 1.3208 0.052 0.9627 0.0015 16 30 1.2954 0.051 0.8107 0.0013 7 26 1.2700 0.05 0.8967 0.0014 1 18 1.0414 0.041 0.8229 0.0013 42 36 1.0160 0.04 0.5320 8.2x10 19 32 1.0414 0.041 0.6162 0.0010 10 30 1.0160 0.04 0.5067 7.9x10 7 28 0.9906 0.039 0.5631 8.7x10 -4 1 20 0.8382 0.033 0.5189 8.0x10 -4 19 34 0.8382 0.033 0.3821 5.9x10 -4 7 30 0.7874 0.031 0.3547 5.5x10 -4 1 22 0.6604 0.026 0.3243 5.0x10 -4 42 40 0.6604 0.026 0.2045 3.2x10 -4 19 36 0.6858 0.027 0.2407 3.7x10 -4 7 32 0.6350 0.025 0.2270 3.5x10 -4 1 24 0.5588 0.022 0.2047 3.2x10 -4 19 38 0.5588 0.022 0.1540 2.4x10 -4 7 34 0.5080 0.02 0.1408 2.2x10 -4 1 26 0.4318 0.017 0.1281 2.0x10 -4 19 40 0.4318 0.017 0.0925 1.4x10 -4 7 36 0.4064 0.016 0.0887 1.4x10 -4 1 28 0.3302 0.013 0.0804 1.2x10 -4 7 38 0.3302 0.013 0.0568 8.8x10 -5 1 30 0.2794 0.011 0.0507 7.9x10 -5 7 40 0.2794 0.011 0.0341 5.3x10 -5 1 32 0.2286 0.009 0.0324 5.0x10 -5 1 34 0.1693 0.007 0.0201 3.1x10 -5 1 36 0.127 0.005 0.0127 2.0x10 -5 1 38 0.1016 0.004 0.0081 1.3x10 -5 1 40 0.078 0.003 0.0049 7.5x10 -6 Table of American Wire Gauge AWG Construction ø wire max Wire section (mm) (in) (mm 2) (sq in) 18 1) Table of wire gauges according to IEC-60228 standard Conductor no x Ø (mm) Max Ø Max Ø Section Section (mm) (in) (mm 2) (sq in) 196x0.40 7x2.14 125x0.40 7x1.72 1x4.50 80x0.40 7x1.38 1x3.60 84x0.30 7x1.50 1x2.76 56x0.30 7x0.86 1x2.25 50x0.25 7x0.68 1x1.78 30x0.25 7x0.52 1x1.4 32x0.20 7x0.43 1x1.15 42x0.15 28x0.20 1x1.0 28x0.15 16x0.20 1x0.80 7x0.25 1x0.60 14x0.15 7x0.20 18x0.10 14x0.10 21x0.07 14x0.10 7.50 0.295 25.00 0.0387 6.10 0.240 25.00 0.0387 6.00 0.236 16.00 0.0248 4.90 0.192 16.00 0.0248 4.50 0.177 16.00 0.0248 4.70 0.155 10.00 0.0155 3.95 0.155 10.00 0.0155 3.60 0.141 10.00 0.0155 3.70 0.145 6.00 0.0093 3.15 0.124 6.00 0.0093 2.76 0.108 6.00 0.0093 2.80 0.110 4.00 0.0062 2.58 0.098 4.00 0.0062 2.25 0.082 4.00 0.0062 2.15 0.084 2.50 0.0038 2.04 0.080 2.50 0.0038 1.78 0.070 2.50 0.0038 1.60 0.062 1.50 0.0023 1.56 0.061 1.50 0.0023 1.40 0.055 1.50 0.0023 1.35 0.053 1.00 0.0015 1.29 0.050 1.00 0.0015 1.15 0.045 1.00 0.0015 1.20 0.047 0.75 0.0011 1.15 0.045 0.75 0.0011 1.00 0.039 0.75 0.0011 0.95 0.037 0.50 7.7x10 0.90 0.035 0.50 7.7x10 -4 0.80 0.031 0.50 7.7x10 -4 0.75 0.029 0.34 5.2x10 -4 0.60 0.023 0.28 4.3x10 -4 0.75 0.029 0.25 3.8x10 -4 0.65 0.023 0.22 3.4x10 -4 0.50 0.019 0.14 2.1x10 -4 0.40 0.015 0.11 1.7x10 -4 0.40 0.015 0.09 1.3x10 -4 0.40 0.015 0.09 1.3x10 -4 Strand AWG/ nb strand Note: 1) not included in the standard Technical tables
PLEASE READ AND FOLLOW ALL INSTUCTIONS CAREFULLY AND CONSULT ALL RELEVENT NATIONAL AND INTERNATIONAL SAFETY REGULATIONS FOR YOUR APPLICATION. IMPROPER HANDLING, CABLE ASSEMBLY, OR WRONG USE OF CONNECTORS CAN RESULT IN HAZARDOUS SITUATIONS. 1. SHOCK AND FIRE HAZARD Incorrect wiring, the use of damaged components, presence of foreign objects (such as metal debris), and / or residue (such as cleaning fluids), can result in short circuits, overheating, and / or risk of electric shock. Mated components should never be disconnected while live as this may result in an exposed electric arc and local overheating, resulting in possible damage to components. 2. HANDLING Connectors and their components should be visually inspected for damage prior to installation and assembly. Suspect components should be rejected or returned to the factory for verification. Connector assembly and installation should only be carried out by properly trained personnel. Proper tools must be used during installation and / or assembly in order to obtain safe and reliable performance. 3. USE Connectors with exposed contacts should never be live (or on the current supply side of a circuit). Under general conditions voltages above 30 VAC and 42 VDC are considered hazardous and proper measures should be taken to eliminate all risk of transmission of such voltages to any exposed metal part of the connector. 4. TEST AND OPERATING VOLTAGES The maximum admissible operating voltage depends upon the national or international standards in force for the application in question. Air and creepage distances impact the operating voltage; reference values are indicated in the catalog however these may be influenced by PC board design and / or wiring harnesses. The test voltage indicated in the catalog is 75% of the mean breakdown voltage; the test is applied at 500 V/s and the test duration is 1 minute. 5. CE MARKING CE marking means that the appliance or equipment bearing it complies with the protection requirements of one or several European safety directives. CE marking applies to complete products or equipment, but not to electromechanical components, such as connectors. 6. PRODUCT IMPROVEMENTS The LEMO Group reserves the right to modify and improve to our products or specifications without providing prior notification.
Notes:
Notes:
No reproduction or use without express permission of editorial or pictorial content, in any manner. LEMO SA reserves the right to modify and improve specifications, at all times, without any notification. B S K E F 00 01 0A 3T 4A 4M 3K. 93C 1D Y 05 5G 2G 2C L H M R N 03 V W F P D K/S 01 DIN Unipole Multipole Coaxial 50 Ω Coaxial 75 Ω Multi Coaxial Mixed Coax + LV Triaxial 50 Ω Triaxial 75 Ω Mixed Triax + LV Quadrax High Voltage Multi High Voltage Mixed HV + LV Fibre Optic Multi Fibre Optic Mixed FO + LV Thermocouple Fluidic Multi Fluidic Mixed Fluidic + LV included in this catalogue B Series Keyed S Series K Series Keyed E Series F Series Keyed 00 Series 01 Series 0A Series 3T Series 4A Series 4M Series Keyed 3K.93C Series Keyed 1D Series Y Series
05 Series 5G Series Keyed 2G Series Keyed 2C Series L Series Keyed H Series M Series Keyed
R Series Keyed N Series Keyed 03 Series Keyed V Series W Series Keyed Cable assembly K/S Series Keyed REDEL F Series P REDEL Series Keyed D REDEL Series 01 Series Keyed VAA Series SAA Series TAA Series
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Tel: (+41 41) 790 49 40 Fax: (+41 41) 790 49 43 ch.sales@lemo.com UNITED KINGDOM LEMO UK Ltd 12-20 North Street Worthing, West Sussex, BN11 1DU Tel: (+44 1903) 23 45 43 Fax: (+44 1903) 20 62 31 lemouk@lemo.com USA LEMO USA Inc P .O. Box 2408 Rohnert Park, CA 94927-2408 Tel: (+1 707) 578 88 11 (+1 800) 444 53 66 Fax:(+1 707) 578 08 69 info@lemousa.com © CAT.MP .REN.P1208, pdf updated January 2013