ABCIRP TTELEC | Alldatasheet
Document overview
- Manufacturer or author: Provided By alldatasheet.com(free datasheet download site)
- PDF pages: 43
Technical content
Datasheet sections
Modular bayonet lock connector series ABCIRP
TT Electronics’ brand AB Connectors specialises in the design, test and manufacture of high performance electronic connectors and interconnect solutions, supplying a range of global customers in aerospace, defence, rail and industrial markets. Our broad product portfolio which includes miniature connectors, high power connectors, soldier systems, harness assemblies and box systems typically serve within key applications such as signalling, communication and power distribution. Operating from the principle site in Abercynon, South Wales, our research and development teams have an excellent track record for developing innovative industry solutions and our engineers have extensive experience in designing a range of product configurations to meet customer specific requirements for the most demanding environments. From plant layout to production line set-up and quick changeover processes, we offer the ideal service, with a flexible manufacturing environment and accredited facilities. Quality systems and approvals include ISO9001 along with various product and market sector approvals including the military Mil-std 790 and mass transit IRIS certifications and environmental approval to ISO14001. As a result of these qualifications AB Connectors has been awarded several major customer approvals and accreditations. AB Connectors total commitment to providing customers with high levels of service, cost effectiveness, quality and innovative solutions in interconnection products make it the ideal first choice supply partner. ABCIRP Company Profile TT Electronics’ brand AB Connectors specialises in the design, test and manufacture of high performance electronic connectors and interconnect solutions, supplying a range of global customers in aerospace, defence, rail and industrial markets. Our broad product portfolio which includes miniature connectors, high power connectors, soldier systems, harness assemblies and box systems typically serve within key applications such as signalling, communication and power distribution. Operating from the principle site in Abercynon, South Wales, our research and development teams have an excellent track record for developing innovative industry solutions and our engineers have extensive experience in designing a range of product con/f_i gurations to meet customer speci/f_i c requirements for the most demanding environments. From plant layout to production line set-up and quick changeover processes, we off er the ideal service, with a /f_l exible manufacturing environment and accredited facilities. Quality systems and approvals include ISO9001 along with various product and market sector approvals including the military Mil-std 790 and mass transit IRIS certi/f_i cations and environmental approval to ISO14001. As a result of these quali/f_i cations AB Connectors has been awarded several major customer approvals and accreditations. AB Connectors total commitment to providing customers with high levels of service, cost eff ectiveness, quality and innovative solutions in interconnection products make it the ideal /f_i rst choice supply partner. Company Pro/f_i le TT Electronics’ brand AB Connectors specialises in the design, test and manufacture of high performance electronic connectors and interconnect solutions, supplying a range of global customers in aerospace, defence, rail and industrial markets. Our broad product portfolio which includes miniature connectors, high power connectors, soldier systems, harness assemblies and box systems typically serve within key applications such as signalling, communication and power distribution. Operating from the principle site in Abercynon, South Wales, our research and development teams have an excellent track record for developing innovative industry solutions and our engineers have extensive experience in designing a range of product con/f_i gurations to meet customer speci/f_i c requirements for the most demanding environments. From plant layout to production line set-up and quick changeover processes, we off er the ideal service, with a /f_l exible manufacturing environment and accredited facilities. Quality systems and approvals include ISO9001 along with various product and market sector approvals including the military Mil-std 790 and mass transit IRIS certi/f_i cations and environmental approval to ISO14001. As a result of these quali/f_i cations AB Connectors has been awarded several major customer approvals and accreditations. AB Connectors total commitment to providing customers with high levels of service, cost eff ectiveness, quality and innovative solutions in interconnection products make it the ideal /f_i rst choice supply partner. Company Pro/f_i le
The ABCIRP connector series is derived from the American Mil-C-5015 & VG95234 specifications and is approved to the French rail specification NF F 61 030. The connectors are intermateable and interchangeable with corresponding types, but feature a low fire hazard thermoplastic insulator which is removeable for repositioning at an alternative orientation. Contacts are retained in the insulator by means of a unique beryllium copper spring clip. Connector sealing features a stepped wire seal grommet which removes the need to populate unused cavities with filler plugs. Crimp tooling is industry standard and contacts are inserted and removed using simple hand tools. Benefits include:
- ABCIRP connectors qualified to NF F 61 030 norm.
- Approved for use on railway equipment by SNCF, RATP, Alstom Transport, Bombardier and LUL.
- Compatible with existing MS 5015 reverse bayonnet types.
- Low fire hazard / low halogen insulator material tested to French NF F 16-101 norm and BS 6853.
- Cadmium free surface plating. Black Zinc Cobalt, RoHS Compliant.
- Removable insulator.
- Positive location of insulator shell.
- Pin insulators feature with or without bonded resilient rubber face seal.
- Rear individual wire seal grommet with webbed holes.
- Mated connector assemblies sealed to IP67.
- Part populated insulators achieve sealing without the fitting of grommet fillers.
- Contacts retained by high performance metal spring clip.
- Comprehensive range of screened / unscreened, sealed / unsealed backshells & accessories.
- 3D Models available to download from our website. Conforms to EN45545 HL3 R22/R23 & meets the specifications of the Fire Barrier T esting: EN1363. BS476 Modular Bayonet Lock Connector
Shell: Aluminium Alloy Insulator: Low fire hazard thermoplastic qualified to NFF 16101 and to meet BS 6853 Conforms to EN45545 HL3 R22/R23 Grommet & bushing: Low fire hazard rubber tested to NFF 16101 norm and to meet BS 6853 Conforms to EN45545 HL3 R22/R23 Contacts: Copper alloy Contact retaining clip: Beryllium copper Accessory hardware: Aluminium alloy Standard Plating Finishes Aluminium parts: Black chromate over zinc cobalt, RoHS compliant Contacts: Gold over silver #16 and #12 Silver #8 * Consult factory for alternative finishes Environmental Ratings Operating temperature range: -55˚C to +125˚C Shock severity: 75g Vibration: 5-500Hz long endurance. 30 hours at 10g Acceleration: 50g Mechanical Features Coupling: 3 pin reverse bayonet. 120˚ coupling nut rotation Number of contacts: 7 to 60 Contact termination: Crimp & PCB Minimum retention Beryllium copper spring clip force of the contact 70N for contacts #16 (1.6 mm) in the insulator: 90N for contacts #12 (2.4 mm) 110N for contacts #8 (3.6 mm) Sealing: IP67 rated when connectors are mated and used with appropriate sealed backshell Matings: 2000 minimun mating and unmating Max Coupling T orque: 8NM ABCIRP receptacle connectors feature stainless steel pins at critical wear points of the cam tracks. This feature is incorporated to protect against excessive wear inflicted by continuous mating / de-mating and heavy vibration.
DC or AC Peak 700 V 1,250 V Voltage Proof AC RMS 2,000 V 2,800 V Minimum Flashover AC RMS 2,800 V 3,600 V Contact Size AWG *Maximum Current @ 20˚C * Rated Current @ 85˚C ** De-rated Current @ 85˚C 16 22A 13A 10A 12 41A 23A 20A 8 73A 46A 42A * Single contact in isolation ** Grouped contacts Contact Arrangement Service Rating Contact Arrangement Service Rating
CIRP 03 LBN 22 14 GPS P FS **** VO N Series Prefix Shell Style Acces- sory T ype Shell Size Contact Arrangement Grommet T ype Contact T ype P=Pin S=Socket Face Seal Modifica- tion Code Contact Supply Insulator Orienta- tion Series Prefix: ABCIRP Shell Style: 03 4 Hole Square flange receptacle, rear panel mounted. SE06 Plug with RFI grounding
09 Single hole mounted receptacle
PSE06T Plug with RFI grounding and rubber covered coupling nut Accessory T ype: A No rear threads and no accommodation for accessories Shell styles 03 T Rear threads for accessory accommodation LBN Locking Back Nut SCHSA Straight Conduit Heatshrink Adaptor ECHSA 90°Conduit Heatshrink Adaptor SHE# Shell Extender M - Metric thread P - PG thread SUA# Step up adapter M - Metric thread P - PG thread SDA# Step down adapter M - Metric thread P - PG thread Shell Size: 18 - 40 Contact Arrangement: See page 12 Grommet T ype: As there is a choice of Wire Seal Grommet to suit varying cable diameters, this component may be omitted from the part number and ordered as a separate item if required. Refer to page 9 for details. Contact T ype: P = Pin S = Socket Face Seal: Pin insulator only . When face seal is required, add ‘FS’ to part number. Modification Code: Issued for connector with non-standard feature. Consult factory for detail. M6 - Tapped mounting holes. Contact Supply: Leave blank for connectors supplied with silver contacts Add ‘P3’ for gold contacts. Add ‘V0’ for connectors supplied without contacts. Insulator Orientation: Leave blank for connectors supplied in sub-assembly form. Add applicable orientation letter (see page 14) if connectors are to be supplied factory assembled.
Rear Panel Mounted Connector - Basic Assembly Plug Connector - Basic Assembly www.ttabconnectors.com ABCIRP basic assembly Rear Panel Mounted Connector Basic Assembly Plug Connector Basic Assembly Individual Wire Seal Grommet Crimp Contact with Metal Retention Clip Insulator Retaining Ring Removable Plastic Insulator Fixed Shell Assembly Free Shell Assembly Removable Plastic Insulator Insulator Retaining Ring Contact with Metal Retention Clip Individual Wire Seal Grommet Accessory (LBN shown) Accessory (SCHSA shown) Pin Face Seal www.ttabconnectors.com ABCIRP basic assembly Rear Panel Mounted Connector Basic Assembly Plug Connector Basic Assembly Individual Wire Seal Grommet Crimp Contact with Metal Retention Clip Insulator Retaining Ring Removable Plastic Insulator Fixed Shell Assembly Free Shell Assembly Removable Plastic Insulator Insulator Retaining Ring Contact with Metal Retention Clip Individual Wire Seal Grommet Accessory (LBN shown) Accessory (SCHSA shown) Pin Face Seal
18 ABCIRP18XR
20 ABCIRP20XR
22 ABCIRP22XR
24 ABCIRP24XR
28 ABCIRP28XR
32 ABCIRP32XR
36 ABCIRP36XR
40 ABCIRP40XR
18 ABCIRPSE18FS
20 ABCIRPSE20FS
22 ABCIRPSE22FS
24 ABCIRPSE24FS
28 ABCIRPSE28FS
32 ABCIRPSE32FS
36 ABCIRPSE36FS
40 ABCIRPSE40FS
Rear Mounting Fixed Receptacle Note: Both the fixed and free shell assembly is supplied with an insulator retaining circlip. Plug Connector - Basic Assembly Free plug assembly with EMI/RFI Grounding
18 ABCIRP18IC
20 ABCIRP20IC
22 ABCIRP22IC
24 ABCIRP24IC
28 ABCIRP28IC
32 ABCIRP32IC
36 ABCIRP36IC
40 ABCIRP40IC
Pin Insulator with Face Seal Delete ‘FS’ if seal is not required Socket Insulator Insulator Retaining Ring
individual wire seal grommet ABCIRP Grommet T ype Contact Arrangement Wire Insulation Min O/D mm Wire Insulation Max O/D mm Part Number Pin, Small Bore 18-19 0.8 2.30 ABCIRP18-19GPS 22-14 ABCIRP22-14GPS 28-21 ABCIRP28-21GPS 40-A60 ABCIRP40-A60GPS Socket, Small Bore 18-19 0.8 2.30 ABCIRP18-19GSS 22-14 ABCIRP22-14GSS 28-21 ABCIRP28-21GSS 40-A60 ABCIRP40-A60GSS Pin, Large Bore 18-19 1.5 3.30 ABCIRP18-19GPL 22-14 ABCIRP22-14GPL 28-21 ABCIRP28-21GPL 40-A60 ABCIRP40-A60GPL Socket, Large Bore 18-19 1.5 3.30 ABCIRP18-19GSL 22-14 ABCIRP22-14GSL 28-21 ABCIRP28-21GSL 40-A60 ABCIRP40-A60GSL Grommet T ype Contact Arrangement Wire Insulation Min O/D mm Wire Insulation Max O/D mm Part Number Pin, Small Bore 24-10 1.86 4.90 ABCIRP24-10GPS Socket, Small Bore ABCIRP24-10GSS Pin, Large Bore 3.00 7.20 ABCIRP24-10GPL Socket, Large Bore ABCIRP24-10GSL Grommet T ype Contact Arrangement Wire Insulation Min O/D mm Wire Insulation Max O/D mm Part Number Pin, Small Bore 20-15 0.8 2.30 ABCIRP20-15GPS 32-A13 ABCIRP32-A13GPS 36-A22 ABCIRP36-A22GPS 40-A35 ABCIRP40-A35GPS Socket, Small Bore 20-15 0.8 2.30 ABCIRP20-15GSS 32-A13 ABCIRP32-A13GSS 36-A22 ABCIRP36-A22GSS 40-A35 ABCIRP40-A35GSS Pin, Large Bore 20-15 2.35 5.20 ABCIRP20-15GPL 32-A13 ABCIRP32-A13GPL 36-A22 ABCIRP36-A22GPL 40-A35 ABCIRP40-A35GPL Socket, Large Bore 20-15 2.35 5.20 ABCIRP20-15GSL 32-A13 ABCIRP32-A13GSL 36-A22 ABCIRP36-A22GSL 40-A35 ABCIRP40-A35GSL Individual Wire Seal Grommets - Size 16 Individual Wire Seal Grommets - Size 12 Contacts Individual Wire Seal Grommets - Size 8 Contacts
AWG Part Number A B C Conductor CSA mm2 L ABCIRP/KPKP3 16/22 16/22 3.20 31.75 16/20 16/20 1.10 2.65 0.50/0.60 16/18 16/18 1.25 2.30 0.75/0.93 16 16 1.75 2.75 0.93/1.50 16/14 16/14 1.80 2.90 1.68 ABCIRP/KPKP3 12/20 12/20 4.80 37.50 12/18 12/18 1.25 2.30 0.75/0.93 12/16 12/16 1.75 2.75 0.93/1.50 12/14 12/14 1.80 2.90 1.68 12 12 2.50 3.80 2.50/3.00 12/10 12/10 3.00 4.00 5.53 12/(40) 12/40 2.70 4.00 4.00 ABBP/KPKP80 8/16 8/16 7.80 42.40 8/12 8/12 2.50 3.80 2.50 8 8 4.55 6.80 9.00 (100) 100 4.40 7.00 10.00 (100/60) 100/60 3.40 5.50 6.00 ABCIRP pin crimp contacts ABCIRP ( ) = metric Notes: Standard plating for size 16 & 12 contacts is gold. Remove P3 from part numbers above for silver plated contacts. Standard plating for size 8 & 100 contacts is silver. Add P3 to part numbers above for gold plated contacts.
AWG Part Number A B C Conductor CSA mm2 L ABCIRP/KLKP3 16/22 16/22 3.20 36.50 16/20 16/20 1.10 2.65 0.50/0.60 16/18 16/18 1.25 2.30 0.75/0.93 16 16 1.75 2.75 0.93/1.50 16/14 16/14 1.80 2.90 1.68 ABCIRP/KLKP3 12/20 12/20 4.80 37.50 12/18 12/18 1.25 2.30 0.75/0.93 12/16 12/16 1.75 2.75 0.93/1.50 12/14 12/14 1.80 2.90 1.68 12 12 2.50 3.80 2.50/3.00 12/10 12/10 3.00 4.00 5.53 12/(40) 12/40 2.70 4.00 4.00 ABBP/KSKP80 8/16 8/16 7.80 41.20 8/12 8/12 2.50 3.80 2.50 8 8 4.55 6.80 9.00 (100) 100 4.40 7.00 10.00 (100/60) 100/60 3.40 5.50 6.00 ABCIRP socket crimp contacts ABCIRP ( ) = metric Notes: Standard plating for size 16 & 12 contacts is gold. Remove P3 from part numbers above for silver plated contacts. Standard plating for size 8 & 100 contacts is silver. Add P3 to part numbers above for gold plated contacts.
7 Contacts,
Size #12 (25) 22-14 Service A
19 Contacts,
Size #16 (15) 40-A60 Service A
60 Contacts,
Size #16 (15) 18-19 Service A
10 Contacts,
Size #16 (15) 40-A35 Service D
35 Contacts,
Size #12 (25) Note: Views from front face of pin insert
7 Contacts
10 Contacts
35 Contacts
13 Contacts
37 Contacts
19 Contacts
60 Contacts
22 Contacts
Size #8 (100) 36-A22 Service D
22 Contacts,
Size #12 (25) 32-A13 Service D
13 Contacts,
Size #12 (25) 28-21 Service A
37 Contacts,
Size #16 (15) Size 16 Size 12 Contact Size 8 Contact www.ttabconnectors.com ABCIRP insert arrangements Size #12 (25) 24-10 Service A Size #8 (100) Size #16 (15) Size #12 (25) Size 16 Size 12 Contact Size 8 Contact Note: Views from front face of pin insert Size #12 (25) Size #16 (15) Size #16 (15) Size #16 (15) Size #12 (25) www.ttabconnectors.com ABCIRP insert arrangements Size #12 (25) 24-10 Service A Size #8 (100) Size #16 (15) Size #12 (25) Size 16 Size 12 Contact Size 8 Contact Note: Views from front face of pin insert Size #12 (25) Size #16 (15) Size #16 (15) Size #16 (15) Size #12 (25) www.ttabconnectors.com ABCIRP insert arrangements Size #12 (25) 24-10 Service A Size #8 (100) Size #16 (15) Size #12 (25) Size 16 Size 12 Contact Size 8 Contact Note: Views from front face of pin insert Size #12 (25) Size #16 (15) Size #16 (15) Size #16 (15) Size #12 (25)
insert arrangement selector ABCIRP Shell Size Contact Arrangement No. of Contacts Contact Size AWG & Current Rating (Derated) Amps at 85˚C Shell Orientation Service Rating 16 12 8 18 19 10 10x10A - - NXY A 20 15 7 - 7x20A - NWZ 22 14 19 19x10A - - NWXYZ 24 10 7 - - 7x42A NWZ 28 21 37 37x10A - - NWXYZ D
32 A13 13 - 13x20A -
36 A22 22 - 22x20A -
40 A35 35 - 35x20A -
40 A60 60 60x10A - - A
Notes:
Angular Displacement of Inserts N YELLOW W BLUE X GREEN Y PURPLE Z WHITE 18-19 - 120 240 - 20-15 - - 280 22-14 110 250 24-10 - - 28-21 110 250 32-A13 65 130 230 295 36-A22 80 110 250 280 40-A35 70 130 230 290 40-A60 80 110 250 280 Position of orientation identifier on insulator moulding Position of orientation identifier on insulator moulding
additional alignment / polarising device ABCIRP Contact Arrangement Insulator Orientation Alignment / Polarising Pin Position 18-19 ALL Any one hole 20-15 Any one hole apart from G 22-14 Holes K & R 24-10 Any one hole apart from G 28-21 Holes E & e 32-A13 Hole 10 36-A22 Holes 14 & 17 40-A35 Holes 1 & 24 40-A60 N Holes 3 & 51 W, X, Y & Z Holes 26 & 59 Note: Consult factory for all other positions. How to Order: ABCIRP FAP Contact Size
rear panel mounted receptacle ABCIRP Note: Maximum panel thickness when using cap head screws. When using countersunk screws, maximum panel thickness = 7.5mm. See page 34 for panel mounting details Shell Size ØF Thread Class 2A B Max C Max Ød1 +0,2-0 Threaded Holes (MOD CODE M6) E Max ØG H P see note Om Min Overlap Mated 18 1’’ x 20 UNEF 23.45 35.30 3.20 4.20 18.30 46.25 3.30 15.85 20 11/8’’ x 18 UNEF 38.30 20.50 22 11/4’’ x 18 UNEF 41.30 24.60 15.75 24 13/8’’ x 18 UNEF 44.80 3.70 27.00 28 15/8’’ x 18 UNEF 24.45 51.10 32.50 32 17/8’’ x 16 UN 57.30 4.30 35.80 36 21/16’’ x 16 UNS 63.80 42.50 40 25/16’’ x 16 UN 70.20 48.50 ABCIRP03T
plug connector (style ‘T’ less accessories) ABCIRP Note: All plug connectors are EMI/RFI versions. Shell Size C Max E Max ØF Thread Class 2A ØG H Om Min Over- lap Mated 18 37.30 24.00 1’’ x 20 UNEF 18.30 46.25 15.8520 40.70 11/8’’ x 18 UNEF 20.50 22 44.20 11/4’’ x 18 UNEF 24.60 24 47.70 13/8’’ x 18 UNEF 27.00 15.75 28 54.50 15/8’’ x 18 UNEF 32.50 32 61.40 27.00 17/8’’ x 16 UN 35.80 36 68.00 21/16’’ x 16 UNS 42.50 40 74.00 25/16’’ x 16 UN 48.50 ABCIRPSE06T
single hole mounting receptacle ABCIRP ABCIRP09T Shell Size A Max B C D Max E ØF Thread Class 2A ØG P Om Min Overlap MatedMin Max 49.55 33.70 4.80 47.85 39.70 1’’ x 20 UNEF 16.80 2.40 9.00 15.85 20 51.05 44.00 11/8’’ x 18 UNEF 18.00 22 54.45 46.00 11/4’’ x 18 UNEF 20.20 9.10 15.75 24 57.45 50.80 13/8’’ x 18 UNEF 20.20 52.15 35.20 5.60 63.75 55.00 15/8’’ x 18 UNEF 22.50 8.50 32 70.05 62.00 17/8’’ x 18 UNEF 24.70 36 76.45 71.00 21/16’’ x 18 UNS 26.90 8.30 40 83.75 75.00 25/16’’ x 18 UN 29.60 www.ttabconnectors.com ABCIRP single hole mounting ABCIRP09T Shell Size A Max B C D Max E ØF Thread Class 2A ØG P Min Max Om Min Overlap Mated 49.55 33.70 4.80 47.85 39.70 1’’ x 20 UNEF 16.80 2.40 9.00 15.85 20 51.05 44.00 11/8’’ x 18 UNEF 18.00 22 54.45 46.00 11/4’’ x 18 UNEF 20.20 9.10 15.75 24 57.45 50.80 13/8’’ x 18 UNEF 20.20 52.15 35.20 5.60 63.75 55.00 15/8’’ x 18 UNEF 22.50 8.50 32 70.05 62.00 17/8’’ x 18 UNEF 24.70 36 76.45 71.00 21/16’’ x 18 UNS 26.90 8.30 40 83.75 75.00 25/16’’ x 18 UN 29.60 Mi n Max KF Thread Dia. Class 2A G P Om Mi n Overlap Mat e d H ctrs. JEShell Size A M ax B C D M ax Panel Mounting Details G D D E G BC A F Thread P - Panel Thickness Om H ctrs. K
plug connector with protective rubber ring (style ‘T’ less accessories) ABCIRP Note: All plug connectors are EMI/RFI versions. ABCIRPPSE06T Shell Size B Max C Max E Max ØF Thread Class 2A H Max Om Min Overlap Mated 18 49.00 43.50 27.10 1’’ x 20 UNEF 46.82 17.8520 51.50 46.00 11/8’’ x 18 UNEF 22 56.00 50.50 11/4’’ x 18 UNEF 24 60.00 54.00 13/8’’ x 18 UNEF 17.75 28 67.00 61.00 15/8’’ x 18 UNEF 32 76.00 67.60 17/8’’ x 16 UN 36 82.30 74.30 21/16’’ x 16 UNS 40 88.00 80.00 25/16’’ x 16 UN
Shell Size ØF Thread Class 2B G Max N Max ØS1 Max ØS2 Min ØT Max Oa Min Over- lap Accessory 18 1’’ x 20 UNEF 8.70 25.65 25.50 16.70 31.00 7.00 20 11/8’’ x 18 UNEF 30.20 19.80 35.00 22 11/4’’ x 18 UNEF 38.00 24 13/8’’ x 18 UNEF 24.65 36.60 25.40 41.00 28 15/8’’ x 18 UNEF 27.00 48.00 32 17/8’’ x 16 UN 44.50 32.50 54.00 36 21/16’’ x 16 UNS 50.90 35.70 61.00 40 25/16’’ x 16 UN 57.20 45.00 67.00 ABCIRP locking backnut for grommet sealing only LBN (locking) ABCIRP All measurements in mm. How to Order: ABBP LBN Shell Size
straight conduit heatshrink screen adapter SCHSA (locking) ABCIRP Thread measurement is imperial, all other measurements in mm. How to Order: ABBP SCHSA Shell Size Shell Size ØF Thread Class 2B ØF1 Thread Class 2A G Max N Max ØS Min ØT Max Oa Min Over- lap Accessory 18 1’’ x 20 UNEF 1’’ x 20 UNEF 12.40 36.06 16.70 31.00 7.00 20 11/8’’ x 18 UNEF 13/16’’ x 18 UNEF 38.60 19.80 35.00 22 11/4’’ UNEF 21.34 38.00 24 13/8’’ x 18 UNEF 17/16’’ x 18 UNEF 25.40 41.00 28 15/8’’ x 18 UNEF 38.56 30.13 48.00 32 17/8’’ x 16 UN 13/4’’ x 18 UNS 12.10 38.26 36.73 54.00 36 21/16’’ x 16 UNS 2’’ x 18 UNS 39.26 41.00 61.00 40 25/16’’ x 16 UN 21/4’’ x 16 UN 38.30 48.10 67.00
90° elbow conduit heatshrink screen adapter ECHSA (locking) ABCIRP Thread measurement is imperial, all other measurements in mm. Shell Size ØF Thread Class 2B Ø1 Original Thread Class 2B B Max C Max ØT Max Oa Min Overlap Accessory 18 1’’ x 20 UNEF 1’’ x 20 UNEF 31.10 35.00 31.00 7.00 11/8’’ x 18 UNEF 13/16’’ x 18 UNEF 33.00 35.00 22 11/4’’ x 18 UNEF 33.10 38.00 24 13/8’’ x 18 UNEF 17/16’’ x 18 UNEF 37.90 40.00 41.00 28 15/8’’ x 18 UNEF 37.10 48.00 32 17/8’’ x 16 UN 13/4’’ x 18 UNS 43.10 45.00 54.00 36 21/16’’ x 16 UNS 2’’ x 18 UNS 45.90 50.00 61.00 40 25/16’’ x 16 UN 21/4’’ x 16 UN 49.00 54.60 67.00 How to Order: ABBP ECHSA Shell Size
SHE# (locking) ABCIRP How to Order: ABBP SHE # Shell Size # M = Metric, P = PG Shell Size F Thread Class E Thread Class G Thread PG/METRIC ØA Max B Overlap Oa Min 18 1’’ x 20 UNEF 1’’ x 20 UNEF PG 13.5 M20x1.5 31.00 58.8 7.00 20 11/8’’ x 18 UNEF 13/16’’ x 18 UNEF PG 16 M25x1.5 35.00 22 11/4’’ x 18 UNEF 38.00 24 13/8’’ x 18 UNEF 17/16’’ x 18 UNEF PG 21 M32x1.5 41.00 28 15/8’’ x 18 UNEF 48.00 65.8 32 17/8’’ x 16 UN 13/4’’ x 18 UNS PG 29 M40x1.5 54.00 36 1/16’’ UNS 2’’ x 18 UNS 61.00 40 25/16’’ x 16 UN 21/4’’ x 16 UN PG 36 M50x1.5 67.00
PG/METRIC ØA Max B ØD Bore Overlap Oa Min 18 1’’ x 20 UNEF 13/16’’ x 18 UNEF PG 16 M25x1.5 31.00 58.8 16.7 7.00 20 11/8’’ x 18 UNEF 17/16’’ x 18 UNEF PG 21 M32x1.5 35.00 19.8 22 11/4’’ x 18 UNEF 38.00 24 13/8’’ x 18 UNEF 13/4’’ x 18 UNS PG 29 M40x1.5 41.00 25.4 28 15/8’’ x 18 UNEF 48.00 65.8 27.0 32 17/8’’ x 16 UN 54.00 32.5 36 21/16’’ x 16 UNS 2’’ x 18 UNS PG 36 M50x1.5 61.00 35.7 40 25/16’’ x 16 UN 21/4’’ x 16 UN PG 42 M50x1.5 67.00 45.0 ABCIRP step-up adapters SUA# (locking) ABCIRP How to Order: ABBP SUA # Shell Size # M = Metric, P = PG
How to Order: ABBP SDA # Shell Size # M = Metric, P = PG ABCIRP step-down adapters SDA (locking) ABCIRP Shell Size F Thread Class E Thread Class G Thread PG/METRIC ØA Max B Overlap Oa Min 18 1’’ x 20 UNEF 7/8’’ x 18 UNEF PG 11 M18x1.5 31.00 58.8 7.00 20 11/8’’ x 18 UNEF 1’’ x 20 UNEF PG 13.5 M20x1.5 35.00 22 11/4’’ x 18 UNEF 38.00 24 13/8’’ x 18 UNEF 13/16’’ x 18 UNEF PG 16 M25x1.5 41.00 28 15/8’’ x 18 UNEF 48.00 65.8 32 17/8’’ x 16 UN 17/16’’ x 18 UNEF PG 21 M32x1.5 54.00 36 21/16’’ x 16 UNS 13/4’’ x 18 UNEF PG 29 M40x1.5 61.00 40 25/16’’ x 16 UN 1’’ x 18 UNS 67.00
Number ØA B Thread C 18 ABB-18-#GA-#M32 34.00 40.00 1’’ x 20 UNEF 20-22 ABB-20-#GA-#M32 37.00 40.00 13/16’’ x 18 UNEF 24-28 ABB-24-#GA-#M32 43.00 40.00 17/16’’ x 18 UNEF 32 ABB-32-#GA-#M32 54.00 48.00 13/4’’ x 18 UNS 36 ABB-36-#GA-#M32 57.20 50.00 2’’ x 18 UNS 40 ABB-40-#GA-#M32 65.00 21/4’’ x 16 UN ABCIRP cable gland adapters (fitting on SCHSA & ECHSA accessory with PG / METRIC thread) ABCIRP Thread Table (D) Imperial (PGA) Thread Size Metric (MGA) Thread Size A PG7 A M12 x 1.5 B PG9 B M16 x 1.5 C PG11 C M20 x 1.5 D PG13.5 D M25 x 1.5 E PG16 E M32 x 1.5 F PG21 F M40 x 1.5 G PG29 G M50 x 1.5 H PG36 H M63 x 1.5 J PG42 K PG48 ABCIRP cable gland adapters (fi tting on SCHSA & ECHSA accessory with PG / METRIC thread) Shell Size Part Number ØA B Thread C 18 ABB-18-#GA-#M32 34.00 40.00 1’’ x 20 UNEF 20-22 ABB-20-#GA-#M32 37.00 35.00 13/16’’ x 18 UNEF 20-22 ABB-20-#GA-#M32 43.00 40.0024-28 ABB-24-#GA-#M32 17/16’’ x 18 UNEF 24-28 ABB-24-#GA-#M32 24-28 ABB-24-#GA-#M32 54.00 46.00 32 ABB-32-#GA-#M32 38.00 13/4’’ x 18 UNS 36 ABB-36-#GA-#M32 57.20 50.00 2’’ x 18 UNS 40 ABB-40-#GA-#M32 65.00 21/4’’ x 16 UN Thread Table (D) Imperial (PGA) Thread Size Metric (MGA) Thread Size A PG7 A M12 B PG9 B M16 C PG11 C M20 D PG13.5 D M25 E PG16 E M32 F PG21 F M40 G PG29 G M50 H PG36 H M63 J PG42 K PG48 Part Number Key ABB ## #GA # M32 P/N Prefi x Accessory Size Thread Designation PGA - Imperial MGA - Metric Finish Code Thread ‘D’ (see table) P/N Example to fi t shell size 20 with a rear metric thread size M25 ABB 20 MGA DM32 ABCIRP cable gland adapters (fi tting on SCHSA & ECHSA accessory with PG / METRIC thread) Shell Size Part Number ØA B Thread C 18 ABB-18-#GA-#M32 34.00 40.00 1’’ x 20 UNEF 20-22 ABB-20-#GA-#M32 37.00 35.00 13/16’’ x 18 UNEF 20-22 ABB-20-#GA-#M32 43.00 40.0024-28 ABB-24-#GA-#M32 17/16’’ x 18 UNEF 24-28 ABB-24-#GA-#M32 24-28 ABB-24-#GA-#M32 54.00 46.00 32 ABB-32-#GA-#M32 38.00 13/4’’ x 18 UNS 36 ABB-36-#GA-#M32 57.20 50.00 2’’ x 18 UNS 40 ABB-40-#GA-#M32 65.00 21/4’’ x 16 UN Thread Table (D) Imperial (PGA) Thread Size Metric (MGA) Thread Size A PG7 A M12 B PG9 B M16 C PG11 C M20 D PG13.5 D M25 E PG16 E M32 F PG21 F M40 G PG29 G M50 H PG36 H M63 J PG42 K PG48 Part Number Key ABB ## #GA # M32 P/N Prefi x Accessory Size Thread Designation PGA - Imperial MGA - Metric Finish Code Thread ‘D’ (see table) P/N Example to fi t shell size 20 with a rear metric thread size M25 ABB 20 MGA DM32 Finish Code Black Zinc Cobalt
shell extender with screening SPTAS (non locking) ABCIRP How to Order: ABBP SPT AS Shell Size Shell Size ØA B Max ØC Max ØF Thread Class 2B G Thread ØH Thread Class 2A 18 29.50 68.00 11.30 1’’ x 20 UNEF M25x1.5-6H 13/16’’ x 18 UNEF 20* - - - - - - 22 36.50 68.00 21.00 13/16’’ x 18 UNEF M32x1.5-6H 17/16’’ x 18 UNEF 24* - - - - - - 28 43.00 70.00 27.50 17/16’’ x 18 UNEF M40x1.5-6H 13/4’’ x 18 UN 32* - - - - - - 36* - - - - - - 40 64.00 70.00 39.00 21/4’’ x 16 UN M50x1.5-6H 21/4’’ x 16 UN Note: * Please consult factory for these sizes
CRA (2 piece adaptor to terminate cable screen braid to connector with conduit outer) ABCIRP Note: with style SCHSA or ECHSA adaptors. This accessory can only be used in conjunction Shell Size ØF Thread Class 2B ØF1 Thread Class 2A G Max N Max S Min T Max M Max 16S 7/8’’ x 20 UNEF 1’’ x 20 1’’ x 20 UNEF 13/16’’ x 18 UNEF 11.00 30.60 12.90 29.10 16.26 20 13/16’’ x 18 UNEF 17/16’’ x 18 UNEF 18.23 35.45 21.51 24 17/16’’ x 18 UNEF 13/4’’ x 18 UNS 25.93 43.60 29.2128 32 13/4’’ x 18 UNS 13.00 49.55 36 2’’ x 18 UNS 2’’ x 18 UNS 32.00 55.90 35.19 40 21/4’’ x 16 UN 21/4’’ x 16 UN 32.33 63.10 35.60 How to Order: ABBP SPT AS # Shell Size # M = Metric, P = PG
waterproof clamp for jacketed cable CMSP3057C ABCIRP Shell Size Part Number CMSP3057C**M32 ØA Thread Class 2A ØC D Max E MaxMin Max 16 / 16S 16 / 16S 7/8’’ x 20 UNEF 7.92 13.48 34.93 30.18 18 18 1’’ x 20 UNEF 9.53 15.87 36.50 33.32 20 20 13/16’’ x 18 UNEF 12.70 19.00 39.21 22 22 24 24 17/16’’ x 18 UNEF 15.09 23.80 39.67 44.45 28 28 32 32 13/4’’ x 18 UNS 23.83 31.75 46.02 57.15 36 36 2’’ x 18 UNS 24.61 35.00 52.37 60.33 40 40 21/4’’ x 16 UN 30.18 41.25 66.68
CMSP3057A**M32 ØF Thread Class 2A B Max C Max D Max 16 / 16S 16 / 16S 7/8’’ x 20 UNEF 28.58 14.30 24.6118 18 1’’ x 20 UNEF 30.96 15.88 20 20 13/16’’ x 18 UNEF 35.71 19.05 22 22 24 24 17/16’’ x 18 UNEF 42.85 23.83 26.97 28 28 32 32 13/4’’ x 18 UNS 52.37 31.75 28.58 36 36 2’’ x 18 UNS 57.15 34.93 30.15 40 40 21/4’’ x 16 UN 64.29 41.28 43.66 ‘F’
(use with CMSP3057A clamp) ABCIRP Shell Size Part Number SBMSH554** ØA B ØC ØD 16 / 16S 3 19.05 63.50 11.10 13.97 18 4 22.23 60.33 14.27 15.57 20 5 25.40 57.15 15.88 18.75 22 6 28.58 24 7 31.75 53.98 19.05 23.50 28 8 38.23 32 9 44.45 50.80 23.80 31.45 36 10 47.88 47.63 31.75 34.62 40 11 52.90 44.40 34.92 40.99 Note: Through bore reduction possible by telescoping bushings
panel gasket, non-conductive / conductive front & rear mounted connectors RPG/S & FPG/S ABCIRP Shell Size A Min ØB Nominal ØB1 Nominal Ød Min T Nominal 18 34.90 25.40 30.90 3.43 1.00 20 38.10 28.60 34.30 22 41.30 31.70 37.50 24 44.50 34.90 41.00 4.12 28 50.80 41.30 46.80 32 57.20 47.60 53.50 4.78 36 63.50 52.60 59.70 40 69.90 61.90 65.50 5.10 Non-conductive Conductive Front Mounted SB RPG SB RPGS Rear Mounted SB FPG SB FPGS How to Order: Part Numbers: Shell Size Note: Conductive gaskets have a conductivity of 5m Ohms, temp range of -50 to +200˚C. SBRPG / RPGS SB**FPG / FPGS
Size A B Max CØ Max D E Max FØ Max T Thread (Metric) Part Number ABBNP (Metric) T Thread (Imperial) Part Number ABBNPA (Imperial) 18 26.97 34.62 30.48 2.69/4.22 20.21 6.00 M3x0.5 4-40 UNC 20 29.36 38.48 33.53 22.47 20 20 22 31.75 40.84 36.65 23.54 22 22 24 34.93 44.83 40.00 25.90 7.50 24 24 28 39.67 51.18 46.61 29.08 28 28 32 44.45 59.10 52.75 3.50/5.00 30.68 8.00 M4x0.7 8-32 UNC 36 49.23 63.86 59.10 35.43 36 36 40 55.58 74.68 68.33 38.60 40 40 ABCIRP connector fixing nut plates grommet filler plug ABCIRP Damage to grommet ABB16KFP - ABB12KFPF80 - ABB8KFPF80 - To be used if grommet is pierced incorrectly Grommet filler plug Sealed using filler plugs ABB**NP
www.ttabconnectors.com ABCIRP receptacle mounting detail Shell Size Ød3 Ød4 V ØW ØW1 X 3.40 4.50 38.30 26.00 31.18 27.00 20 41.70 30.00 34.58 29.40 22 45.20 33.00 37.78 31.80 5.50 55.50 42.00 47.08 39.70 4.50 62.40 48.50 53.78 44.50 36 69.00 55.00 59.98 49.20 40 75.00 59.10 66.40 55.50 Note: When fixed connectors are used with threaded mounting holes, refer to hole sizes in column Ød4. front mounting receptacle rear mounting receptacle (see note) (see note) Mi n Max KF Thread Dia. Class 2A G P Om Mi n Overlap Mat e d H ctrs. JEShell Size A M ax B C D M ax Panel Mounting Details G D D E G BC A F Thread P - Panel Thickness Om H ctrs. K Hole centres ØJ K 48.85 35.23 33.58 52.05 38.43 36.68 55.45 41.56 39.88 58.45 44.78 43.18 65.25 51.13 49.37 71.55 57.48 55.78 77.95 63.83 62.18 85.25 70.18 68.38 Shell Size Ød3 Ød4 V ØW ØW1 X 3.40 4.50 38.30 26.00 31.18 27.00 20 41.70 30.00 34.58 29.40 22 45.20 33.00 37.78 31.80 5.50 55.50 42.00 47.08 39.70 4.50 62.40 48.50 53.78 44.50 36 69.00 55.00 59.98 49.20 40 75.00 59.10 66.40 55.50 ABCIRP receptacle mounting detail ABCIRP Shell Size Hole centres ØJ K H 18 48.85 35.23 33.58 48.85 20 52.05 38.43 36.68 52.05 22 55.45 41.56 39.88 55.45 24 ness58.45 44.78 43.18 58.45 28 65.25 51.13 49.37 65.25 32 71.55 57.48 55.78 71.55 36 77.95 63.83 62.18 77.95 40 85.25 70.18 68.38 85.25 front mounting receptacle rear mounting receptacle Note: When fixed connectors are used with plugs having rubber coupling nuts, please consult factory for panel cut-out dimensions. When fixed connectors are used with threaded mounting holes, refer to hole sizes in column Ød4.
L (approx) Min +0.5, -0 +0.02, -0 Om Min Overlap Mated 18 36.50 38.70 30.80 24.00 4.30 15.85 20 39.90 42.10 34.20 22 43.10 45.30 37.40 15.75 24 46.60 48.80 40.90 28 53.40 54.60 46.70 32 60.10 61.30 53.40 40 72.10 73.40 65.50 ABBEXPCA M32 (with nylon cord) ABBEPCA M32 (with nylon cord) ABBEXPCAK M32 (with sash chain) ABBEPCAK M32 (with sash chain)
RFI braid sock, band strap & knit mesh braid AB Connectors Part Number Length Width ABBMKM1050 500 mm 25 mm AB Connectors Part Number Tool Description ABB600058 Standard Bandit T ool ABB600061 Micro Bandit T ool (3mm Band Straps) ABB601200 Calibration Kit AB Connectors Part Number Length Width Max Shell Size ABB600052 520 mm 6.1 mm 32 ABB600090 900 mm 6.1 mm 36 & 40 ABB608109 362 mm 4 mm 22 ABB600057 207 mm 3 mm 22 AB Connectors Part Number Diameter Length Max Shell Size ABBMBS020010 ø 20 mm 100 mm 22 ABBMBS025015 ø 25 mm 150 mm 22 ABBMBS035015 ø 35 mm 150 mm 32 ABBMBS050015 ø 50 mm 150 mm 36 & 40 RFI Braid Sock Bandit Strap Bandit Tools Knitmesh Braid
(to insert contact into plastic insert) AB Part No: P80 12 ITL (size 12) AB Part No: P80 16 ITL (size 16) Supplier Astro T ools part no: AT 1110 Turret Locator Contact sizes 12 and 16 (to locate contacts within a crimp tool) Pneumatic Crimp Tool Contact sizes 12 and 16 Pneumatic Crimp Tool Contact sizes 12 and 16 AB Part No: ABBFT8 Supplier DMC part no. FT8 AB Part No: ABWA27F Supplier DMC part no: WA27F AB Part No: ABBTH592 Supplier DMC part no: TH592 Die Sets crimping contact size 8 & 100 Electric Crimp Tool Contact size 100 Hand Crimp Tool Contact size 100 AB Part No: ABBD51 Supplier Dubuis part no: D51 AB Part No: ABBPL0550A1130 AB Part No: ABMRP0925 Grommet Extraction Tool Contact sizes 12 & 16 (to extract contact through grommet) Extraction Tool Contact sizes 12 & 16 (to extract from plastic insert) Extraction Tool Contact size 8 (to extract from plastic insert) AB Part No. P80 8 ETA AB part no. P80 12 ETA (size 12) / P80 16 ETA (size 16) AB part no. P80 12 GET (size 12) / P80 16 GET (size 16
crimp contacts - supplementary tooling ABCIRP Contact Pin Retention Test Probe Contact sizes 12 & 16 Contact Socket Retention Test Probe Contact sizes 12 & 16 Contact Rentention Tester (applies a load to test contact is seated correctly) AB Part No: 6M3800644 Supplier DMC part no: HT250-3 AB Part No: 6M3800731 (size 12) / 6M3800646 (size 16) Supplier DMC part no: 67-012-01 / 67-016-01 AB Part No: 6M3800730 (size 12) / 6M3800645 (size 16) Supplier DMC part no: 68-012-01 / 68-016-01 Grommet Assembly Aid shell size 18-24 / 28-40 (to tuck grommet shoulder into connector) AB Part No. P8018GAT (size 18 - 24) AB Part No. P8028GAT (size 28 - 40)
This information is to be used in conjunction with the Product Catalogue and Product Specification. Products may be safely used in the applications for which they have been designed and within the specified ratings and environments. If products are exposed to conditions outside the performance ratings or specified environments they may constitute a hazard. In particular it should be noted that:- 1. Material Content of Products. Circular Connectors generally use metalwork parts made of copper, copper alloy, aluminium alloy, aluminium-bronze, phosphor-bronze or steel, which, dependant on the particular application, may be passivated and protected with cadmium or zinc plate – in conjunction with chromated or anodised surface finishes. The insulating materials can be either natural or synthetic rubber, together with plastic or glass filled plastic moulded parts. Contact materials vary with product type but are usually made of copper, copper alloy, nickel, phosphor-bronze, alumel, chromel or steel. 2. Electric Shock, Burns and Fire. Hazard can occur if the product is used outside the specified parameters or if the product is damaged, wrongly wired or poorly assembled, or poorly integrated into larger equipment, or contaminated with conductive fluids. Live circuit terminations must be protected and live circuits never broken by demating products. Hotspots may be created when resistance is increased due to damage or incorrect integration particularly soldering, crimping or loose terminations. Overheating can cause breakdown of insulation, electric shot, burns or, ultimately, fire. In the event of fire noxious and/or toxic fumes may be released and, in these circumstances, any fire involving the product should be dealt with by personnel properly equipped. Connector products with exposed terminators or contacts should not be used on the current supply side of a circuit with exposed contacts on an unmated product. Before making a circuit live, the product and wiring should be checked to ensure that there is no damage and no electrically conducting debris present. Circuit resistance checks should also be conducted before making the circuit live. Always ensure that the correct tools, (specified by AB Connectors Ltd.) are employed for crimping and assembly and that connectors are assembled and wired by properly trained personnel. 3. Disposal of Products. Products should not be burnt. 4. Use Transport and Storage of Products. Care must be exercised to avoid damage to any part of the products during transporting, storage or use. The products, as manufactured, are free of sharp edges. Abnormal transit or storage conditions and abuse during installation can give rise to damage. Products should not be used in a damaged condition. Improper storage (particularly of damaged products) can give rise to additional hazards particularly corrosion. Your attention is specifically drawn to the need of proper storage of products containing cadmium and you are advised to see the Guidance Note from the Health and Safety Executive on Cadmium - Health and Safety Precautions. Safety Rules 1. Ensure all conductor wires are capable of withstanding the electrical and environmental conditions of the application. 2. Always use the correct assembly tools for cables, contacts and connectors. 3. Make circuit resistance checks before making a circuit live. 4. Always protect live circuits and never demate a live connector. 5. Never use a damaged connector. 6. Never burn discarded connectors or cable. 7. IF IN DOUBT, ASK. N. B. Additional information on the products and the materials used in them may be obtained from the Sales Department of AB Connectors Ltd. Shelf life for rubber components AB Connectors incorporate a number of rubber components within their connectors. Most rubbers change in physical properties during storage e.g. excessive hardening, softening, cracking or other surface degradation. These changes may be the result of particular factors or a combination of factors such as light, heat, humidity, oils or solvents. With a few simple precautions the shelf life may be considerably lengthened. The storage temperature should be between +5 and +25 degrees C. Direct contact with sources of heat such as boilers, radiators and direct sunlight should be avoided. It is advisable to cover any windows of storage rooms with a red or orange coating or screen. The relative humidity in the storeroom should be below 70%. Very moist or very dry conditions should be avoided. Condensation should not occur. If the above recommendations are adhered to, then AB Connectors would warrant a shelf life of four years for its products. N. B. The company reserves the right and may change or vary specification without prior written notice.
The world’s demand for electronics is increasing as new technologies, with a higher dependence on complex components, are being adopted by a broader customer base. This growth provides TT electronics an assured future as we focus on efforts to deliver excellence in customer service and quality products to these markets. From our strong UK base, the company has achieved truly global reach. We have established technical and manufacturing facilities in strategic countries maintaining the successful formula of close liaison with our customers in all major overseas markets. In addition, through strategic relationships with Original Equipment Manufacturers around the world, we are now in the enviable position where we gain double benefit - from growth in their markets and from the increase in the electronic content of end products. Information on TT electronics companies can be found by contacting:- Head Office: TT Electronics plc Fourth Floor, St Andrews House West Street Woking Surrey GU21 6EB UK T el: +44 (0) 1932 825300 Fax: +44 (0) 1932 836450 Email: info@ttelectronics.com Web: www.ttelectronics.com
General Note TT Electronics reserves the right to make changes in product specification without notice or liability. All information is subject to TT Electronics’ own data and is considered accurate at time of going to print. © TT Electronics plc AB Connectors Limited Abercynon, Mountain Ash Rhondda Cynon Taff CF45 4SF, UK. Tel: +44(0)1443 740331 Fax: +44(0)1443 741676 Internet: http://www.ttelectronics.com/ab-connectors connectors@ttelectronics.com