G6D-F4PU OMRON | Alldatasheet

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Technical content

G6D-F4PU/G3DZ-F4PU (Push-In Plus Technology) G6D-F4B/G3DZ-F4B (Screw Terminal) Model with Push-In Plus technology Added to Terminal Relays with Four-point Output Lineup

  • Realized 5 A rating by optimal designs for wide variety of applications (Push-In Plus technology).
  • Push-In Plus terminal enables work reduction and requires no retightening.
  • Short Bars (order separately) ensure easy common wiring and crossover wiring to adjacent terminal relays.
  • Double wire method enables branch wiring (Push-In Plus technology)
  • Each relay has independent coils and contacts for PLC output compatible (both NPN and PNP).
  • Mechanical Relay models and power MOS FET relay models (for high frequency contact ratings) are available.
  • LED operation indicator, diode for coil surge absorption, and tools for easy removal of relays are included as standard equipment.
  • UL and CSA certification for standard models. VDE certification for Screws terminal, TÜV certification for Push-In Plus terminal. IP20 protection code for Push-In Plus models. Features (G6D-F4PU/G3DZ-F4PU (Model with Push-In Plus technology)) For the most recent information on models that have been certified for safety standards, refer to your OMRON website. Refer to Safety Precautions on page 12. G6D-F4PU G3DZ-F4PU G6D-F4B G3DZ-F4B NEW Independent circuit for PLC output in both NPN and PNP Branch wiring with double wire method Short Bars enable common wiring LED operation indicator Tools for removal Easy common wiring with Short Bars Connector terminal box, etc. Operating panel of each device, etc. Control box, etc. Wide Variety of Application G2RV-SR G6D-F4PU G2RV-SR G70V 1 point 4 point 8 point 16 point Applicable to Various Number of I/O Points Rated load: 3A Rated load: 5A Rated load: 5A Width: 31 mm Width: 31 mm Width: 43 mm G6D-F4B (Screw) G6D-F4PU (Push-In Plus technology) G6B-4BND (Screw) Slimmer Width Yet Larger Power Supply CapacityPursuing High Usability Larger current capacity by approx. 67% Slimmer width by approx. 30% Short Hight for Installation in Narrow Spaces *Value Design for Panel Our shared concept “Value Design for Panel” for the specifications of products used in control panels (hereinafter called “Value Design”) will create new value to your control panels. Combining multiple products that share the Value Design concept will further increase the value provided to control panels.

G6D-F4PU/G3DZ-F4PU/G6D-F4B/G3DZ-F4B

Ordering Information

Main unit Model with Push-In Plus technology Model with Screw Terminal Accessories (Order Separately) zConnection socket (single sales available) G6D-F4PU/G3DZ-F4PU (Model with Push-In Plus technology) G6D-F4B/G3DZ-F4B (Models with Screw terminal) Note: 1. Connection socket P6DF-F4B as a single part is not certified by safety standards individually. 2. Single socket which does not mount a relay (with cover). zShort Bar (G6D-F4PU/G3DZ-F4PU (Model with Push-In Plus technology)) Note: Use the Short Bars for crossover wiring within one Socket or between Sockets. *1.Replace the box (@) in the model number with the code for the covering color. Selection of the box (@): R=Red, S=Blue, Y=Yellow zShort Bar (G6D-F4B/G3DZ-F4B (Model with Screw Terminal)) Mounted Relay type Contact form Model Operation coil ratings Mechanical Relay SPST x 4 (1NO x 4) G6D-F4PU

12 VDC

24 VDC

Power MOS FET relay G3DZ-F4PU Mounted Relay type Contact form Model Operation coil ratings Mechanical Relay models SPST x 4 (1NO x 4) G6D-F4B Power MOS FET relay G3DZ-F4B Model Operation coil ratings P6DF-F4PU Model Operation coil ratings P6DF-F4B Pitch Applicable models Number of poles Color Model*1 7.75 mm G6D-F4PU G3DZ-F4PU P6DF-F4PU Red (R) Blue (S) Yellow (Y) PYDN-7.75-020@ 3 PYDN-7.75-030@ 4 PYDN-7.75-040@ 20 PYDN-7.75-200@ Applicable Terminal Relay Model Model G6D-F4B G6D-4-SB G3DZ-F4B When your order, specify the rated voltage.

G6D-F4PU/G3DZ-F4PU/G6D-F4B/G3DZ-F4B zReplacement Relay (G6D-F4PU/G3DZ-F4PU (Model with Push-In Plus technology)) zParts for DIN Track Mounting *1.When mounting support rail, please use End Plate (Model PFP-M). Applicable Terminal Relay Model Model Operation coil ratings G6D-F4PU/G6D-F4B G6D-1A-ASI G3DZ-F4PU/G3DZ-F4B G3DZ-2R6PL 0.5 m PFP-50N End Plate *1 PFP-M Spacer PFP-S

G6D-F4PU/G3DZ-F4PU/G6D-F4B/G3DZ-F4B Ratings/Specifications Ratings zRelay Specification Coil Ratings (per G6D Relay) Note: 1. Rated current and coil resistance were measured at a coil temperature of 23°C with a tolerance of ±20%. 2. Performance characteristic data are measured at a coil temperature of 23°C. 3. The maximum allowable voltage is the maximum value of the operating voltage for the relay coil operating power supply. There is no continuous allowance. 4. The rated current includes the terminal’s LED current. *The must operate voltage is 75% or less of the rated voltage if the relay is mounted in the upside down. Contact Ratings (per G6D Relay) G6D-F4PU (Model with Push-In Plus technology) G6D-F4B (Model with Screw terminal) Characteristics Note: The data shown above are initial values. *1.Measurement condition: 1 A at 5 VDC *2.Ambient temperature condition: 23°C *3.This value is measured at 120 switching frequencies/min. Note: The data shown above are initial values. *1.Measurement condition: 1 A at 5 VDC *2.Ambient temperature condition: 23°C *3.This value is measured at 120 switching frequencies/min. Operation coil rating Rated current (mA) Coil resistance (Ω) Must operate voltage (V) Must release voltage (V) Max. voltage (V) Power consump tion (mW) DC 12 18.7 720 70% max.* 10% min. 130% Approx. 20024 10.5 2,880 Item Load Resistive load (cosφ = 1) Rated load 5 A at 250 VAC, 5 A at 30 VDC Rated carry current 5 A Max. switching voltage 250 VAC, 30 VDC Max. switching current 5 A Max. switching capacity (reference value) 1,250 VA, 150 W Item Load Resistive load (cosφ = 1) Rated load 3 A at 250 VAC, 3 A at 30 VDC Rated carry current 5 A Max. switching voltage 250 VAC, 30 VDC Max. switching current 5 A Max. switching capacity (reference value) 1,250 VA, 150 W Model G6D-F4PU (Model with Push-In Plus technology) Item Relay output Contact resistance *1 100 mΩ max. Operate time *2 10 ms max. Release time *2 10 ms max. Insulation resistance 1,000 MΩ min. (at 500 VDC) Dielectric strength Between coil and contacts 2,000 VAC, 50/60 Hz for 1 min Between contacts of the same polarity 750 VAC, 50/60 Hz for 1 min Shock resistance voltage (between coil and contacts) 4,000 V (1.2 × 50 μs) Vibration re- sistance Destruction 10 to 55 to 10 Hz, 0.75-mm single amplitude (1.5-mm double amplitude) Malfunction 10 to 55 to 10 Hz, 0.75-mm single amplitude (1.5-mm double amplitude) Shock resistance Destruction 500 m/s2 Malfunction 100 m/s2 Endurance Mechanical 20,000,000 operations min. (switching frequency: 18,000 operations/hr) Electrical *2 70,000 operations min. (5 A at 250 VAC, resistive load) 70,000 operations min. (5 A at 30 VDC, resistive load) (at 1,800 switching frequencies/hr) Failure rate P Level (reference value *3) 10 mA at 5 VDC Ambient operating temperature, Ambient storage temperature -25 to 55°C (with no icing) Ambient operating humidity 45% to 85% LED color Yellow Sealing IP20 Weight Approx. 95 g Model G6D-F4B (Model with Screw terminal) Item Relay output Contact resistance *1 100 mΩ max. Operate time *2 10 ms max. Release time *2 10 ms max. Insulation resistance 1,000 MΩ min. (at 500 VDC) Dielectric strength Between coil and contacts 2,000 VAC, 50/60 Hz for 1 min Between contacts of the same polarity 750 VAC, 50/60 Hz for 1 min Shock resistance voltage (between coil and contacts) 4,000 V (1.2 × 50 μs) Vibration re- sistance Destruction 10 to 55 to 10 Hz, 0.75-mm single amplitude (1.5-mm double amplitude) Malfunction 10 to 55 to 10 Hz, 0.75-mm single amplitude (1.5-mm double amplitude) Shock resistance Destruction 500 m/s2 Malfunction 100 m/s2 Endurance Mechanical 20,000,000 operations min. (switching frequency: 18,000 operations/hr) Electrical *2 200,000 operations min. (3 A at 250 VAC, resistive load) 200,000 operations min. (3 A at 30 VDC, resistive load) (at 1,800 switching frequencies/hr) Failure rate P Level (reference value *3) 10 mA at 5 VDC Ambient operating temperature, Ambient storage temperature -25 to 55°C (with no icing) Ambient operating humidity 45% to 85% LED color Yellow Sealing --- Weight Approx. 65 g

G6D-F4PU/G3DZ-F4PU/G6D-F4B/G3DZ-F4B Ratings zPower MOS FET Relay Specifications Input (per G3DZ Power MOS FET Relay) Note: The rated current includes the terminal’s LED current. Output (per G3DZ Power MOS FET Relay) Note: There is no output polarity for the G3DZ. Characteristics Rated voltage Operating voltage Must operate voltage level Must release voltage level Input impedance Rated current DC 12 9.6 to 14.4 VDC

9.6 VDC

max. 1 VDC min. 2 kΩ ±20% 8.0 mA ±20% 24 19.2 to

28.8 VDC

19.2 VDC

max. 4 kΩ ±20% 8.2 mA ±20% Rated operating voltage Load voltage range Load current Inrush current resistance 5 to 240 VAC 5 to 100 VDC 3 to 264 VAC 3 to 125 VDC 100 μ to 0.3 A 6 A (10 ms) Model G3DZ-F4PU (Model with Push-In Plus technology) Item Power MOS FET relay output Must operate time 10 ms max. Release time 15 ms max. Output ON-resistance 2.4 Ω max. Leakage current at OFF state 10 μA max. (at 125 VDC) Insulation resistance 100 MΩ min. (at 500 VDC) Dielectric strength between I/O 2,000 VAC, 50/60 Hz for 1 min Vibration resistance 10 to 55 to 10 Hz, 0.75-mm single amplitude (1.5-mm double amplitude) Shock resistance 500 m/s2 Ambient operating temperature, Ambient storage temperature -25 to 55°C (with no icing) Ambient operating humidity 45% to 85% LED color Yellow Sealing IP20 Weight Approx. 95 g Model G3DZ-F4B (Model with Screw terminal) Item Power MOS FET relay output Must operate time 10 ms max. Release time 15 ms max. Output ON-resistance 2.4 Ω max. Leakage current at OFF state 10 μA max. (at 125 VDC) Insulation resistance 100 MΩ min. (at 500 VDC) Dielectric strength between I/O 2,000 VAC, 50/60 Hz for 1 min Vibration resistance 10 to 55 to 10 Hz, 0.75-mm single amplitude (1.5-mm double amplitude) Shock resistance 500 m/s2 Ambient operating temperature, Ambient storage temperature -25 to 55°C (with no icing) Ambient operating humidity 45% to 85% LED color Yellow Sealing --- Weight Approx. 65 g

G6D-F4PU/G3DZ-F4PU/G6D-F4B/G3DZ-F4B Ratings for Safety Standard Certification The rated values for safety standard certification are not the same as individually defined performance values. Always check the specifications before use. G6D-F4PU/G3DZ-F4PU zUL-certified Models (File No. E41515) zCSA-certified Models (File No. LR35535) zTÜV Rheinland Certification (Certification No.R50429253) zTÜV Rheinland Certification (Certification No.R50429249) zTÜV Rheinland Certification (Certification No.50429224) Model Standard number Category Listed/ Recognition Classification Operating coil ratings Number of poles Contact ratings Certified number of operations G6D-F4PU UL508 NRNT/7 Listed

24 VDC 4

250 VAC

30 VDC

Load Current, General Use and Resistive

5 A at 40°C

20,000,000 operations min. (at 18,000 switching frequencies/hr) Electrical 70,000 operations (5 A at 250 VAC, resistive load) 70,000 operations (5 A at 30 VDC, resistive load) (at 1,800 switching frequencies/hr) G3DZ-F4PU Rated load voltage 5-240 VAC 5-100 VDC Load Current, General Use and Resistive

0.3 A at 55°C

--- P6DF-F4PU SWIV2 Recognition Contact terminal

5 A, 250 V ---

Model Standard number Class number Operating coil ratings Number of poles Contact ratings Certified number of operations P6DF-F4PU C22.2 NO. 14 CLASS 3211 07 CLASS 3211 87

24 VDC 4 Contact terminal

of poles Contact ratings Certified number of operations G6D-F4PU 12 VDC Load Current, General Use and Resistive 1,000,000 operations (at 18,000 switching frequencies/hr) Electrical 70,000 operations (5 A at 250 VAC, resistive load) 70,000 operations (5 A at 30 VDC, resistive load) (at 1,800 switching frequencies/hr) Model Operating Coil ratings Number of poles Contact ratings Certified number of operations G3DZ-F4PU 12 VDC Load Current, General Use and Resistive --- Model Operating Coil ratings Number of poles Contact ratings Certified number of operations P6DF-F4PU 12 VDC

G6D-F4PU/G3DZ-F4PU/G6D-F4B/G3DZ-F4B G6D-F4B/G3DZ-F4B zUL-certified Models (File No. E87929) zCSA-certified Models (File No. LR35535) zVDE Certification (Certification No.40017757) zVDE Certification (Certification No.40046252) zVDE Certification (Certification No.40046241) Model Standard number Category Listed/ Recognition Classification Operating coil ratings Number of poles Contact ratings Certified number of operations G6D-F4B UL508 SWIV2 Recognition 12 VDC

5 A, Resistive

--- G3DZ-F4B Rated load voltage 3-264 VAC 3-125 VDC Load Current 0.3 A --- Model Standard number Class number Operating coil ratings Number of poles Contact ratings Certified number of operations G6D-F4B C22.2 NO. 14 CLASS 3211 07 CLASS 3211 87 --- G3DZ-F4B Rated load voltage 3-264 VAC 3-125 VDC Load Current

0.3 A, Resistive

--- Model Operating coil ratings Number of poles Contact ratings Certified number of operations G6D-F4B 12 VDC --- Model Operating coil ratings Number of poles Contact ratings Certified number of operations G3DZ-F4B 12 VDC 0.3 A --- Model Operating coil ratings Number of poles Contact ratings Certified number of operations P6DF-F4B 12 VDC 0.3 A ---

G6D-F4PU/G3DZ-F4PU/G6D-F4B/G3DZ-F4B Engineering Data Engineering Data zG6D-F4PU Maximum Switching Capacity Endurance Curve Load Current vs. Ambient Temperature (Product specification) Load Current vs. Ambient Temperature (Specifications with UL and TÜV certification) zG6D-F4B Maximum Switching Capacity Endurance Curve 0 3 5 10 30 50 100 250 500 Switching voltage (V) 100 0.1 0.5 0.3 DC resistive load AC resistive load Switching current (A)

250 VAC, 30 VDC, Inductive load

(cosФ=0.4 L/R=7 ms) 0123456789 1 0 Switching current (A) 500 300 100

250 VAC, 30 VDC, Resistive load

Operation times (× 104 times) -25 -20 0 20 40 55 60 80 100 Ambient temperature (˚C) Load current (A) -25-20 0 20 40 55 60 80 100 Ambient temperature (˚C) Load current (A) 0 3 5 10 30 50 100 250 500 100 0.1 0.5 0.3 Switching voltage (V) DC resistive load AC resistive load Switching current (A) 0123456789 1 0 500 300 100 5 250 VAC, 30 VDC, Inductive load (cosФ=0.4 L/R=7 ms) Switching current (A) Operation times (× 104 times)

G6D-F4PU/G3DZ-F4PU/G6D-F4B/G3DZ-F4B zG3DZ-F4PU Load Current vs. Ambient Temperature Inrush current resistance zG3DZ-F4B Load Current vs. Ambient Temperature Inrush current resistance -25 -20 0 20 40 55 60 80 100 0.8 0.6 0.4 0.3 0.2 Ambient temperature (˚C) Load current (A) 5 10 30 50 100 300 500 1,000 3,000 5,000 Non-repetitive (Keep the inrush current to below the inrush current resistance value (i.e., below the broken line) if it occurs repetitively.) Energizing time (ms) Inrush current (A.Peak) Note: These data are actual measured values that were sampled from the production line and prepared in graph format, and are for reference purposes only. A relay is manufactured by mass production, and as a basic rule must be used with allowance made for a certain amount of deviation. -25 -20 0 20 40 55 60 80 100 0.8 0.6 0.4 0.3 0.2 Ambient temperature (˚C) Load current (A) 5 10 30 50 100 300 500 1,000 3,000 5,000 Non-repetitive (Keep the inrush current to below the inrush current resistance value (i.e., below the broken line) if it occurs repetitively.) Energizing time (ms) Inrush current (A.Peak) Note: These data are actual measured values that were sampled from the production line and prepared in graph format, and are for reference purposes only. A relay is manufactured by mass production, and as a basic rule must be used with allowance made for a certain amount of deviation.

G6D-F4PU/G3DZ-F4PU/G6D-F4B/G3DZ-F4B Dimensions (Unit: mm) Main unit AC (DC power supply is also available.) G6D-F4PU G3DZ-F4PU 31 max. 2-4 dia. or 2-M3.5 Tool for easy removal of relays LED operation indicator 108±0.3 33.6 35 max. 100 max. 90.4 max. 23 4 IN side OUT side 5 + 6 + 7 + 8 + Mounting Hole Dimensions Terminal Connection Examples Note: 1. Pay utmost attention not to make mistakes with the polarity of the input terminals. 2. There is no output polarity for G6D-F4PU/G3DZ-F4PU.Note: Pull out the hooks to mount the Relay with screws. G6D-F4B G3DZ-F4B 4 3 2 1 12 11 10 9 16 15 14 13 RY1 RY2 RY3 RY4 OUT IN 7 6 5 2 3 4 68 max. 8.7 2-4 dia. or 2-M3.5 8.7 31 max. 35 max. 16-M3 Phillips screw 76±0.3 23±0.3 Tool for easy removal of relays LED operation indicator 23 4 IN side OUT side 5 + 6 + 7 + 8 + Mounting Hole Dimensions Terminal Arrangement/Internal Connection Diagram (Top View) Note: 1. Pay utmost attention not to make mistakes with the polarity of the input terminals. 2. There is no output polarity for G6D-F4B/G3DZ-F4B. AC (DC power supply is also available.) Terminal Connection Examples

G6D-F4PU/G3DZ-F4PU/G6D-F4B/G3DZ-F4B Accessories (Order Separately) zShort Bars zShort Bars 3.90 L 1 .572.25 18.5 *Replace the box (@) in the model number with the code for the covering color. Selection of the box (@): R=Red, S=Blue, Y=Yellow Note: Use the Short Bars for crossover wiring within one Socket or between Sockets. Pitch Applicable model Number of poles L (Length) Color Model* 7.75 mm G6D-F4PU G3DZ-F4PU P6DF-F4PU 2 15.1 Red (R) Blue (S) Yellow (Y) PYDN-7.75-020@ 3 22.85 PYDN-7.75-030@ 4 30.6 PYDN-7.75-040@ 20 154.6 PYDN-7.75-200@ PYDN-7.75-@@ (7.75 mm) 7 .62 7 .62 7 .62 (28.56) 2.6 5.7 3.7 9.6 G6D-4-SB 35±0.3 7. 3±0.15 27±0.15 4.5 15 25 25 10 15 (5)*1025 25 * () indicates the dimension of PFP-50N.1,000 (500)* zParts for DIN Track Mounting DIN Tracks PFP-100N PFP-50N 4.8 1.3 35.5 35.3 1.8 1.8 6.2 M4 Spring washer 11.5 M4 × 8 Pan head screw End Plate PFP-M 44.3 34.8 16.5 Spacer PFP-S

G6D-F4PU/G3DZ-F4PU/G6D-F4B/G3DZ-F4B Safety Precautions Be sure to read the Common Precautions for All Relays in the website. Warning Indications zTransport

  • Do not transport the I/O Relay Terminal under the following locations. Doing so may occasionally result in damage, malfunction, or deterioration of performance characteristics.
  • Locations subject to water or oil
  • Locations subject to high temperature or high humidity
  • Locations subject to condensation as the result of rapid changes in temperature.
  • Do not transport a Socket when it is not packaged. Damage or failure may occur. zOperating and Storage Environments
  • Do not use or store the I/O Relay Terminal in the following locations. Doing so may result in damage, malfunction, or deterioration of performance characteristics.
  • Locations subject to rainwater or water splashes.
  • Locations subject to exposure to water, oil, or chemicals.
  • Locations subject to high temperature or high humidity.
  • Storage at locations subject to ambient temperatures outside the range -25 to 55°C
  • Usage at locations subject to ambient temperatures outside the range -25 to 55°C
  • Locations subject to relative humidity outside the range 45% to 85%
  • Locations subject to condensation as the result of rapid changes in temperature.
  • Locations subject to corrosive or flammable gases.
  • Locations subject to dust, salts, or iron, or locations where there is salt damage
  • Locations subject to direct sunlight.
  • Locations subject to shock or vibration. zInstallation and Mounting
  • Mount the I/O Relay Terminal in the specified direction. Otherwise excessive heat generated by the I/O Relay Terminal may occasionally cause burning.
  • Mount the I/O Relay Terminal firmly to a DIN Track. Otherwise, the I/O Relay Terminal may fall off.
  • Do not handle the I/O Relay Terminal with oily or dusty (especially iron dust) hands.
  • Make sure that there is no excessive ambient temperature rise due to the heat generation of the I/O Relay Terminal. If the I/O Relay Terminal is mounted inside a panel, install a fan so that the interior of the panel is fully ventilated. zInstallation and Wiring
  • Use wires that are suited to the load current and voltage. Otherwise, excessive heat generated by the wires may cause burning or may cause the wire covering to melt, possibly leading to electric shock.
  • Do not use wires with a damaged outer covering. it may result in electric shock or ground leakage.it may result in electric shock or ground leakage.
  • Do not wire any wiring in the same duct or conduit as power or high-tension lines. Inductive noise may damage the I/O Relay Terminal or cause it to malfunction.
  • Do not apply a voltage or current that exceeds the rating to any terminal. Doing so may result in failure or burning.
  • Do not use a deforming Short Bars. Doing so may result in damage, malfunction, or deterioration of performance characteristics. zPush-In Plus Terminal
  • Do not wire anything to the release holes.
  • Do not tilt or twist the screwdriver while it is inserted into a release hole on the terminal. The terminal may be damaged.
  • Insert a flat-blade screwdriver into the release holes at an angle. The terminal may be damaged if you insert the screwdriver straight in.
  • Do not allow the flat-blade screwdriver to fall out while it is inserted into a release hole.
  • Do not bend a wire past its natural bending radius or pull on it with excessive force. Doing so may cause the wire disconnection.
  • Do not insert more than one wire into each terminal insertion hole.
  • To prevent wire materials from smoking or ignition, confirm wire ratings and use the wiring materials given in the following table. zApplication
  • Select a load within the rated values. Not doing so may result in malfunction, failure, or burning.
  • The G6D may occasionally rupture if short-circuit current flows. As protection against accidents due to short-circuiting, be sure to install protective devices, such as fuses and no-fuse breakers, on the power supply side.
  • Use a power supply within the rated frequencies. Otherwise, malfunction, failure, or burning may occasionally occur.
  • Minor electrical shock may occasionally occur if you touch the power charging area such as the terminal wiring area. Always turn OFF the power supply before performing wiring. Precautions for Safe Use Supplementary comments on what to do or avoid doing, to use the product safely. Precautions for Correct Use Supplementary comments on what to do or avoid doing, to prevent failure to operate, malfunction, or undesirable effects on product performance. Precautions for Safe Use Mounting Directions Recommended wires Stripping length (Ferrules not used) 0.5 to 1.5 mm2/AWG20 to 16 8 mm

G6D-F4PU/G3DZ-F4PU/G6D-F4B/G3DZ-F4B

  • Insert Short Bars so that the protrusion part of a Short Bar comes to the wire insertion side. If the Short Bar is inserted in the upside down direction, the Short Bar may not be inserted securely. zRecommended Ferrules and Crimp Tools Recommended ferrules Note: 1. Make sure that the outer diameter of the wire coating is smaller than the inner diameter of the insulation sleeve of the recommended ferrule. 2. Make sure that the ferrule processing dimensions conform to the following figures. 3. Wires of AWG24 to AWG22/0.25 mm 2 to 0.34 mm2 are not certified by UL standard. 4. Do not connect a ferrule for the applicable wires (AWG17 to AWG16/1.25 mm2 to 1.5 mm2) with an adjacent terminal insertion hole.
  • Do not drop the Socket or subject it to abnormal vibration or shock during transportation or mounting. Doing so may result in deterioration of performance, malfunction, or failure.
  • Use a power supply with low noise. zG6D-F4PU/G3DZ-F4PU (Model with Push-In Plus technology) 1. Connecting Wires to the Push-In Plus Terminal Part Names of the Terminal Connecting Wires with Ferrules and Solid Wires Insert the solid wire or ferrule straight into the terminal until the end strikes the terminal.
  • If a wire is difficult to connect because it is too thin, use a flat-blade screwdriver in the same way as when connecting stranded wire. Connecting Stranded Wires Use the following procedure to connect the wires to the terminal. 1. Hold a flat-blade screwdriver at an angle and insert it into the release hole. The angle should be between 10° and 15°. If the flat-blade screwdriver is inserted correctly, you will feel the spring in the release hole. 2. With the flat-blade screwdriver still inserted into the release hole, insert the wire into the terminal hole until it strikes the terminal. 3. Remove the flat-blade screwdriver from the release hole. Checking Connections
  • After the insertion, pull gently on the wire to make sure that it will not come off and the wire is securely fastened to the terminal.
  • To prevent short circuits, insert the stripped part of a stranded or solid wire or the conductor part of a ferrule until it is hidden inside the terminal insertion hole.
  • If you use recommended ferrules, part of the conductor may be visible after the ferrule is inserted into the terminal, but the product insulation distance will still be satisfied. Applicable wire Ferrules Conductor length (mm) Stripping length [mm] (Ferrules used) Recommended ferrules (mm2) (AWG) Manufactured by Phoenix Contact Manufactured by Weidmuller Manufactured by Wago 0.25 24 8 10 AI0,25-8 H0.25/12 FE-0.25-8N-YE 0.34 22 8 10 AI0,34-8 H0.34/12 FE-0.34-8N-TQ 0.5 20 8 10 AI0,5-8 H0.5/14 FE-0.5-8N-WH 10 12 AI0,5-10 H0.5/16 FE-0.5-10N-WH 0.75 18 8 10 AI0,75-8 H0.75/14 FE-0.75-8N-GY 10 12 AI0,75-10 H0.75/16 FE-0.75-10N-GY 1/1.25 18/17 81 0 A I 1 - 8 H1.0/14 FE-1.0-8N-RD 10 12 AI1-10 H1.0/16 FE-1.0-10N-RD 1.25/1.5 17/16 8 10 AI1,5-8 H1.5/14 FE-1.5-8N-BK 10 12 AI1,5-10 H1.5/16 FE-1.5-10N-BK Recommended crimp tool CRIMPFOX6 CRIMPFOX6T-F CRIMPFOX10S PZ6 roto Variocrimp4 NG OK 8 to 10 mm 1 .9 mm max. 2.6 mm max. Precautions for Correct Use Release hole Terminal (insertion) hole Short bar insertion hole Release hole Terminal (insertion) hole Ferrules or solid wires (1)(3) (2) (2) Flat-blade screwdriver Stranded wires 10° to 15° (1) (3)

G6D-F4PU/G3DZ-F4PU/G6D-F4B/G3DZ-F4B 2. Removing Wires from the Push-In Plus Terminal Use the following procedure to remove wires from the terminal. The same method is used to remove stranded wires, solid wires, and ferrules. 1. Hold a flat-blade screwdriver at an angle and insert it into the release hole. 2. With the flat-blade screwdriver still inserted into the release hole, remove the wire from the terminal insertion hole. 3. Remove the flat-blade screwdriver from the release hole. Recommended Flat-blade Screwdriver Use a flat-blade screwdriver to connect and remove wires. Use the following flat-blade screwdriver. The following table shows manufacturers and models as of 2018/Dec. * OMRON’s exclusive purchase model XW4Z-00B is available to order as SZF 0-0,4×2,5 (manufactured by Phoenix Contact). zRelay Replacement

  • Use the Relay Removal Tool provided with the Unit to dismount a Terminal Relay.
  • Always turn OFF the power supply before replacing Relays.
  • When mounting Relays, take care to vertically insert the sockets of relays into the contact pins properly.
  • Relays with other models or other voltages cannot be mounted together. zRemoving the Terminal Cover (G6D-F4B) Hold the base side of the terminal cover as shown in the diagram, and remove the terminal cover by pulling it in upward. zMountable Relays Relays and SSRs cannot be mounted together. Model Manufacturer ESD 0,40×2,5 Wera SZS 0,4×2,5 SZF 0-0,4×2,5 * Phoenix Contact 0.4×2.5×75 302 Wiha AEF.2,5×75 Facom 210-719 Wago SDIS 0.4×2.5×75 Weidmuller 9900 (-2.5 × 75) Vessel (1)(3) (2)(2) 10° to 15° Wire Flat-blade screwdriver (1) (3) Side 0.4 mm 2.5 mm dia. 2.5 mm Front Example: G6D-F4PU

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