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© 2001-2002 Schneider Electric All Rights Reserved
Manual Motor Starters, Controllers, and Protectors Table of Contents 10/02 © 2001-2002 Schneider Electric All Rights Reserved GENERAL INFORMATION PRODUCT SELECTION ACCESSORIES SELECTION SPECIFICATIONS DIMENSIONS WIRING DIAGRAMS
Manual Motor Starters, Controllers, and Protectors General Information © 2001-2002 Schneider Electric All Rights Reserved INTRODUCTION Square D/Telemecanique offers a complete line of products for the manual control and protection of motors. This catalog covers those devices designed to meet IEC standards for protection and control. ♣ The GV2 and GV3 manual starter and protector provides manual isolation, manual motor control, and overcurrent protection in one compact unit. Square D offers four different products that make up the GV product family; GV2ME, GV2P , and GV3ME and GV7. These devices are UL Listed as Manual Motor Controllers. The GV2ME controls motors with full load currents up to 32 A. The GV2P , high performance manual starter, offers a higher withstand rating and visible trip indication. The GV3ME controls larger motors with full load currents up to 63 A. The GV7 provides control and protection for motors with full load currents up to 220 A. The GV2 and GV3 manual starters and protectors are also UL Listed for group installation applications. See page 6 for maximum fuse or circuit breaker ratings when used in group installations. In many European applications, the GV devices are used as circuit breakers because they meet the requirements of IEC 60947-2 for circuit breakers. However, the GV starter does not meet North American circuit breaker standards such as UL, National Electrical Code, or CSA. Standard Features The GV family offers such standard features as:
- UL Listed, CSA Certified, and CE Marked UL Listed for Group Motor Applications (for more details see page 7) Overload relay — Class 10, ambient compensated (GV2, GV3) — Class 10, solid state (GV7) Single phase sensitivity Magnetic instantaneous short-circuit protection Test trip mechanism Provision for padlocking in the OFF position — Standard for GV2, GV3 — Requires attachment of rotary handle for GV7 Fingersafe terminals (meets IP20 standards) North American and European terminal markings Related catalogs cover products used in conjunction with manual motor protectors: IEC Style Contactors and Starters, catalog number 8502CT9901R9/02. Wiring, Communication and Busbar System, catalog number 8502CT0101. For manual motor starters designed to meet NEMA standards refer to catalog number 2510CT9701.
Manual Motor Starters, Controllers, and Protectors General Information 10/02 © 2001-2002 Schneider Electric All Rights Reserved Standard Features (continued) GV2ME GV2P GV3ME 0.1 to 32 A Up to 20 hp @ 460 V 10 kA short circuit current @ 480 V Push Button Operator 0.1 to 30 A Up to 15 hp @ 460 V 50 kA short circuit current @ 480 V Rotary Handle Operator Visible Trip Indication 1 to 63 A Up to 40 hp @ 460 V 50 kA short circuit current @ 480 V Push Button Operator Type of protection Thermal-magnetic (overloads are bimetallic - Class 10) Mounting Clip-on mounting on 35 mm DIN rail. Unclips without using a tool. Panel mount with metal adapter plate. Clip-on mounting on 35 mm DIN rail. Unclips without using a tool. Panel mount directly. Clip-on mounting on 35 mm DIN rail. Unclips without using a tool. Panel mount directly. Connection Use a cross-head screwdriver; captive screws. Same screwdriver used for connections on GV2 starters and their add-on blocks. Marking By marker holder supplied with each unit. Tripping test By means of a fine-blade screwdriver on front face of product. Signalling on front face By the manual control device By mechanical flag indicator ON or OFF state ON or OFF state Tripping by overload, short circuit, undervoltage or shunt trip. Tripping by short circuit. ON or OFF state Padlocking Tamper-proof current dial In the OFF position, with padlock, using the system incorporated in the manual control device. — The thermal current setting dial is covered by a transparent cover which can be sealed. — Accessories Mounted on the front of the product: Side-mounting, accessories snap onto the starters, without the use of tools. On the left-hand side, contact blocks which provide the following: - C/O magnetic trip signalling contact, associated with a mechanical flag indicator, used for reset. On the right-hand side: - Shunt trip or undervoltage trip. - Combination block for use with K contactor. - Bus bars and connectors - For GV2P , visible isolation block which mounts on the incoming terminals of the device - Door interlock mechanism. Selection Page 9 Page 9 Page 9 GV7RE / GV7RS 25 to 220 A Up to 150 hp @ 460 V 25 kA short circuit current @ 480 V Toggle Operator Type of protection Solid state overload - magnetic short circuit Mounting Panel mount directly, door mounting optional Connection Clip-on connectors (sold separately) Marking Continue existing cell from previous column. Signaling on Front Face - By manual control - By mechanical flag On or Off state Tripping by overload or short circuit Padlocking When used with door mounted rotary handle or with separate locking device Accessories Front accessible, internally mounted - Auxiliary contacts - Trip indication contacts - Shunt trip - Undervoltage trip Rotary Handles Selection Page 9
Manual Motor Starters, Controllers, and Protectors General Information © 2001-2002 Schneider Electric All Rights Reserved GROUP INSTALLATION SHORT CIRCUIT CURRENT The GV2/GV3/GV7 devices are UL 508 listed, Manual Motor Controllers for use in group installations. If each motor in the grouping is controlled by a GV2/GV3/GV7 device, only one branch circuit protective device (circuit breaker or fusing) is necessary for the entire group per NEC 430-53c, provided that: The controller is UL listed for group installation The overload device is UL listed for group installation Refer to the table below to determine the maximum RMS short circuit current capacity for the GV2/GV3/ GV7. The GV1L3 current limiter module may be used to increase the maximum RMS short circuit current values for the GV2M14-M32. The maximum RMS short circuit current rating for the complete group installation is determined by the individual GV device with the lowest RMS short circuit current value. For example: a group installation uses a GV2M08, GV2M16 and GV2M22. The respective maximum RMS short circuit values @ 480 V, without the use of a GV1L3 current limiter module, are: 50 kA, 25 kA and 10 kA. Therefore, the group installation has a maximum RMS short circuit value of 10 kA. ♦ When used with GV1L3 Current Limiter Max kA RMS at 480 V is 50 kA and at 600 V 30 kA. ■ For Spring terminals add 3 to the catalog number. Example: GV2ME013. UL Maximum RMS Short Circuit Current Current Range (A) GV2 ■ Max RMS, kA GV2 Max RMS, kA GV3 Max RMS, kA GV7 Max RMS, kA GV7 Max RMS, kA
480 V 600 V 480 V 600 V 480 V 600 V 240/480 V 600 V 240/480 V 600 V
0.1 - 0.16 ME01 50 30 P01 50 30 — — — — — — — — — 0.16 - 0.25 ME02 50 30 P02 50 30 — — — — — — — — — 0.25 - 0.40 ME03 50 30 P03 50 30 — — — — — — — — — 0.40 - 0.63 ME04 50 30 P04 50 30 — — — — — — — — — 0.63 - 1.0 ME05 50 30 P05 50 30 — — — — — — — — — 1.0 - 1.6 ME06 50 30 P06 50 30 ME06 50 23 — — — — — — 1.6 - 2.5 ME07 50 30 P07 50 30 ME07 50 23 — — — — — — 2.5 - 4.0 ME08 50 30 P08 50 30 ME08 50 23 — — — — — — 4.0 - 6.3 ME10 50 30 P10 50 30 ME10 50 23 — — — — — — 6 - 10 ME14 30 30 P14 50 30 ME14 50 23 — — — — — — 9 - 14 ME16 25 10 P16 50 18 — — — — — — — — — 12 - 20 — — — — — — — — — RE20 25 10 RS20 65 10 15 - 25 — — — — — — — — — RE25 25 12 RS25 65 10 25 - 40 — — — — — — ME40 50 23 RE40 25 10 RS40 65 10 30 - 50 — — — — — — — — — RE50 25 10 RS50 65 10 48 - 80 — — — — — — — — — RE80 25 10 RS80 65 10 60 -100 — — — — — — — — — RE100 25 10 RS100 65 10 9 0 - 1 5 0 — ——— ——— —— RE150 25 10 RS150 65 10 132 - 220 — — — — — — — — — RE220 25 10 RS220 65 10
Manual Motor Starters, Controllers, and Protectors General Information 10/02 © 2001-2002 Schneider Electric All Rights Reserved FUSE AND CIRCUIT BREAKER SELECTION Selecting the proper upstream short circuit protection for Group Motor installations can sometimes be a confusing process. Specific National Electric Code rules must be applied for Group Motor installations. The examples below illustrate the most common applications of GV manual starters with upstream short circuit protection in a Group Motor installation. Refer to NEC Section 430-53 C and D for proper conductor ampacity selection. NOTE: Examples below show full load currents that may not be typical. Use actual motor nameplate date for determining actual values. Example 1: Eight motors with the sizes shown below are installed on a conveying system. Choose the correct GV manual starter and the proper size short circuit protection for this application. The user prefers time- delay fuses. One GV2M14, two GV2M10, and five GV2M08 manual starters would be selected for this group motor installation. 175% FLA for largest motor + sum of FLAs for all other motors N.E.C. 430-52 allows use of the next largest standard size fuse — which in this case is 40 A. If nuisance tripping is a problem with this fuse selection, N.E.C. does allow 225% of largest motor FLA to be used in lieu of 175% when calculating the size. In this case, the calculation would be as follows: The next largest standard size in this case is a 45 A fuse. Example 2: Ten motors with the sizes shown below are installed on a packaging machine. Choose the proper size circuit breaker for this application. 250% FLA for largest motor + sum of FLAs for all other motors The next largest standard size circuit breaker is 90 A. If nuisance tripping is a problem, N.E.C. allows for circuit breaker sizes that “shall in no case exceed 400% for full load currents of 100 amps or less, or 300% for full load current greater than 100 amps”. In this case: The next largest standard size in this case is a 110 A circuit breaker. Motor Qty HP Voltage FLA 1 5 460 7.6 2 3 460 4.8 5 2 460 3.4 Motor Qty HP Voltage FLA 2 10 460 14 154 6 0 7 . 6 234 6 0 4 . 8 524 6 0 3 . 4 Disconnect Fuse or Circuit Breaker GV2 Manual Motor Starter D-Line or K-Line Contactor Motor
Manual Motor Starters, Controllers, and Protectors General Information © 2001-2002 Schneider Electric All Rights Reserved TYPE 2 COORDINATION IEC Standard 60947-4-1 defines Type 2 Coordination as a level of protection which assures that a motor starter will be suitable for further use following a short circuit. The standard allows small tack welds that can be easily broken. Device should be replaced during regular maintenance. Proper combination of GV manual motor starters with LC1D contactors can yield a Type 2 Coordinated installation. Refer to the table below for selection. Three Phase HP Rating Manual Starter Contactor Max. Available Fault Current (kA) at 460 Vac (1)200 V 230 V 460 V ---G V 2 P 0 2 L C 1 D 0 9 5 0 ---G V 2 P 0 3 L C 1 D 0 9 5 0 ---G V 2 P 0 4 L C 1 D 0 9 5 0 -- 0 . 5 G V 2 P 0 5 L C 1 D 0 9 5 0 - - 0.75 GV2P06 LC1D09 50 0.5 0.5 1 GV2P07 LC1D09 50 0.75 1 2 GV2P08 LC1D09 50 1.5 1.5 3 GV2P10 LC1D09 50 235G V 2 P 1 4 L C 1 D 0 9 5 0 3 3 10 GV2P16 LC1D25 50 5 5 10 GV2P20 LC1D25 50 5 7.5 15 GV2P21 LC1D25 30 5 7.5 15 GV2P22 LC1D32 30 10 10 30 GV3ME40 LC1D40 8 20 20 40 GV3ME63 LC1D115 8 (1) Higher maximum fault currents can be applied at lower voltages.
Manual Motor Starters, Controllers, and Protectors Product Selection 10/02 © 2001-2002 Schneider Electric All Rights Reserved GV2/GV3 SELECTION GV7 SELECTION Standard manual controllers and protectors include terminal and device mounting hardware. Cable clamps and accessories are listed on page 17. GV2/GV3 Manual Motor Controller and Protector Setting Range of Thermal Trips (A) Maximum Horsepower Ratings GV2ME ■ Pushbutton GV2P Rotary HandleSingle Phase Three Phase
115 V HP 230 V HP 200 V HP 230 V HP 460 V HP 575 V HP Catalog Number Catalog Number
0.11 - 0.16 0.016 - 0.25 0.25 - 0.40 0.40 - 0.63 0.63 - 1 1 - 1.6 1.6 - 2.5 2.5 - 4 4 - 6.3 6 - 10 9 - 14 13 - 18 17 - 23 20 - 25 24 - 32 1-1/2 1-1/2 1-1/2 1-1/2 7-1/2 7-1/2 1-1/2 7-1/2 GV2ME01 GV2ME02 GV2ME03 GV2ME04 GV2ME05 GV2ME06 GV2ME07 GV2ME08 GV2ME10 GV2ME14 GV2ME16 GV2ME20 GV2ME21 GV2ME22 GV2ME32 GV2P01 GV2P02 GV2P03 GV2P04 GV2P05 GV2P06 GV2P07 GV2P08 GV2P10 GV2P14 GV2P16 GV2P20 GV2P21 GV2P22 GV2P32 1 - 1.6 1.6 - 2.5 2.5 - 4 4 - 6 6 - 10 10 - 16 16 - 25 25 - 40 40 - 63 56 - 80 1-1/2 1-1/2 1-1/2 7-1/2 1-1/2 7-1/2 GV3ME06 GV3ME07 GV3ME08 GV3ME10 GV3ME14 GV3ME20 GV3ME25 GV3ME40 GV3ME63 GV3ME80 ■ For Spring terminals add 3 to the catalog number. Example: GV2ME013. Weight: 0.260 kg (0.57 lbs). Note: GV2ME32 is not available with spring terminals. GV2ME GV2ME ••3G V 2 P G V 3 M E GV7R• Manual Motor Controller and Protector Setting Range of Thermal Trips (A) IEC Breaking Capacity at 415 V Maximum Horsepower Ratings Catalog Number Weight / kg (lbs)3 PH
200 V HP 230 V HP 460 V HP 575 V HP
12 – 20 25 kA 51 0 1 5 GV7RE20 2.010 (4.43) 15 – 25 7.5 15 20 GV7RE25 2.010 (4.43) 25 – 40 10 30 30 GV7RE40 2.010 (4.43) 30 – 50 15 30 40 GV7RE50 2.015 (4.44) 48 – 80 30 60 75 GV7RE80 2.040 (4.5) 60 – 100 A 30 75 100 GV7RE100 2.040 (4.5) 90 – 150 A 35 kA 50 100 150 GV7RE150 2.020 (4.45) 132 – 220 A 75 150 200 GV7RE220 2.350 (5.18) 12 – 20 65 kA 51 0 1 5 GV7RS20 2.010 (4.43) 15 – 25 7.5 15 20 GV7RS25 2.010 (4.43) 25 – 40 A 10 30 30 GV7RS40 2.010 (4.4) 30 – 50 A 15 30 40 GV7RS50 2.015 (4.44) 48 – 80 A 30 60 75 GV7RS80 2.040 (4.5) 60 – 100 A 30 75 100 GV7RS100 2.040 (4.5) 90 – 150 A 50 100 150 GV7RS150 2.020 (4.45) 132 – 220 A 75 150 200 GV7RS220 2.350 (5.18) ■ Refer to table on page 54 for ratings at other voltages. File E164864 CCN NLRV File LR 81630 Class 3211 05
Manual Motor Starters, Controllers, and Protectors Accessories Selection © 2001-2002 Schneider Electric All Rights Reserved GV2 ACCESSORIES (1) Mounting of a GVAE contact block or a GV2AK00 visible isolation block on GV2P and GV2L . (2) Choice of N/C or N/O contact operation, depending on which way round the reversible block is mounted, flip window 180°. (3) The GVAD is always mounted next to the circuit-protector. ■ For Spring terminals add 3 to the catalog number. Example: GV2ME013. Auxiliary Contact Blocks Description Mounting Location Max. No. of Blocks Contact Type Sold in Lots Of Catalog Number Weight / kg (lbs) Instantaneous auxiliary contacts Front (3) N.O. or N.C. (1) N.O. + N.C. N.O. + N.O. GVAE1 GVAE11 ■ GVAE20 ■ 0.015 (0.03) 0.020 (0.04) 0.020 (0.04) Left Hand Side 2 N.O. + N.C. N.O. + N.O. GVAN11 ■ GVAN20 ■ 0.050 (0.11) 0.050 (0.11) Fault signalling contact + instantaneous auxiliary contact Left Hand Side (2) N.O. (fault) + N.O. N.O. (fault) + N.C. N.C. (fault) + N.O. N.C. (fault) + N.C. GVAD1010 GVAD1001 GVAD0110 GVAD0101 0.055 (0.12) 0.055 (0.12) 0.055 (0.12) 0.055 (0.12) Short circuit signalling contact Left Hand Side 1 SPDT 1 GV2AM11 0.045 (0.10) GV2AK00 GV2V02 GV1L3 GVAD GVAM11 GVAM11 GVAN GVAN GV2P GV2ME GVAU GVAS GVAE1 (N.C.) GVAE1 (N.O.) Flip window cover 180˚ GVAE11, AE20 LS1D30
Manual Motor Starters, Controllers, and Protectors Accessories Selection 10/02 © 2001-2002 Schneider Electric All Rights Reserved (1) To order an undervoltage trip: replace the dot (p) with a U, example: GVAU025 . To order a shunt trip: replace the dot (p) with an S, example: GVAS025 . (2) Visible isolation of the 3 poles upstream of circuit-breaker GV2P and GV2L . (3) Mounting of a GVAE contact block or a GV2AK00 visible isolation block on GV2P and GV2L . Electric Trips Description Voltage Hz Catalog Number Weight lb (kg) Undervoltage or shunt trips (1) Side (1 block on RH side of GV2) 24 V 50 Hz GVA p025 0.23 (0.105) 60 Hz GVA p026 0.23 (0.105) 48 V 50 Hz GVA p055 0.23 (0.105) 60 Hz GVA p056 0.23 (0.105) 100 V 50 Hz GVA p107 0.23 (0.105) 100…110 V 60 Hz GVA p107 0.23 (0.105) 110…115 V 50 Hz GVA p115 0.23 (0.105) 60 Hz GVA p116 0.23 (0.105) 120…127 V 50 Hz GVA p125 0.23 (0.105) 127 V 60 Hz GVA p115 0.23 (0.105) 200 V 50 Hz GVA p207 0.23 (0.105) 200 V…220 V 60 Hz GVA p207 0.23 (0.105)
220 V…240 V
50 Hz GVA p225 0.23 (0.105) 60 Hz GVA p226 0.23 (0.105)
380 V…400 V
50 Hz GVA p385 0.23 (0.105) 60 Hz GVA p386 0.23 (0.105) 415 V…440 V 50 Hz GVA p415 0.23 (0.105) 415 V 60 Hz GVA p416 0.23 (0.105) 440 V 60 Hz GVA p385 0.23 (0.105) 480 V 60 Hz GVA p415 0.23 (0.105) 500 V 50 Hz GVA p505 0.23 (0.105) 600 V 60 Hz GVA p505 0.23 (0.105) Undervoltage trip, INRS (can only be mounted on GV2-ME) Safety device for dangerous machines, conforming to INRS and VDE 0113 Side (1 block on RH side of GV2) 110…115 V 50 Hz GVAX115 0.24 (0.110) 60 Hz GVAX116 0.24 (0.110) 127 V 60 Hz GVAX115 0.24 (0.110) 220…240 V 50 Hz GVAX225 0.24 (0.110) 60 Hz GVAX226 0.24 (0.110) 380…400 V 50 Hz GVAX385 0.24 (0.110) 60 Hz GVAX386 0.24 (0.110) 415…440 V 50 Hz GVAX415 0.24 (0.110) 440 V 60 Hz GVAX385 0.24 (0.110) Add-on contact blocks Description Mounting Maximum number Catalog Number Weight lb (kg) Visible isolation block (2) Front (3) 1 GV2AK00 0.33 (0.150) Limiters At top (GV2ME and GV2P) 1 GV1L3 0.29 (0.130) Independent 1 LA9LB920 0.70 (0.320) Fuse Holder, 30 amp maximum Description For Fuse Type For Use In Sold in Lots of Catalog Number Weight lb (kg) Screw clamp terminals, 3-pole aM, gG 0.39 X 1.5 (10 X 38 mm) European Markets 1 LS1D32 0.5 (0.23) Sprint terminals, 3-pole aM, gG 0.39 X 1.5 (10 X 38 mm) European Markets 1 LS1D323 0.5 (0.23) Screw clamp terminals, 4-pole aM, gG 0.39 X 1.5 (10 X 38 mm) European Markets 1 LS1DT32 0.5 (0.23)
Manual Motor Starters, Controllers, and Protectors Accessories Selection © 2001-2002 Schneider Electric All Rights Reserved GV1G09 GV2G05 LA9E07 GV2AF3 GV2AF4 LAD31GV2G454 GV2AF01 GV2AP0 2 LAD31 O TRIP.TR IP. R ESE T R ESET GV2GA01 GV2G454GV2G254 GV2G254 GV1G10 LAD311 GV1G02 GK2AF01 GV2V03 GV2AF02
Manual Motor Starters, Controllers, and Protectors Accessories Selection 10/02 © 2001-2002 Schneider Electric All Rights Reserved Mounting Accessories Description Application Sold in Lots Of Catalog Number Weight / kg (lbs) Motor starter adaptor plate With 3-pole connection for mounting of a GV2 and an LC1-D09 to D25 contactor 10 GK2AF01 0.120 (0.26) Adaptor plate For screw mounting of a GV2ME or LS1D30 • 10 GV2AF02 0.021 (0.05) For mounting GV2ME or GV2P and LC1D09 through LC1D32 contactor with front faces aligned. 1 LAD31 0.040 (0.09) Mounting bracket For mounting GV2ME or GV2P and LC1D09 through LC1D38 on common base using 2 din rails. 1 LAD311 0.080 (0.18) 7.5 mm height compensation plate To allow GV2ME and GV2P to be mounted on a common busbar 10 GV1F03 0.003 (0.01) Combination block Between GV2ME, LS1D30 and LC1K or LP1K contactor10 GV2AF01 0.020 (0.04) Between GV2, LS1D30 and contactor LC1D09 to D38 10 GV2AF3 0.016 (0.03) Between GV2/LS1D30 mounted on LAD31 and contactor LC1D09 to D38 10 GV2AF4 0.016 (0.03) Wiring Accessories Description Number of GVs to be Mounted Number of Side Mounted-Auxiliary Blocks on Each GV Starter Busbar Pitch (mm) Sold in Lots Of Catalog Number Weight / kg (lbs) Sets of 3-pole, 63 A busbars none 45 1 GV2G245 0.036 (0.08) 1 GV2AN, AM, AD 54 1 GV2G254 0.038 (0.84) 1 or 2 GV2AN, AM, AD; or 1 GV2AS, AU 72 1 GV2G272 0.042 (0.09) None 45 1 GV2G345 0.052 (0.12) 1 GV2AN, AM, AD 54 1 GV2G354 0.060 (0.13) None 45 1 GV2G445 0.077 (0.17) 1 GV2AN, AM, AD 54 1 GV2G454 0.085 (0.19) 1 or 2 GV2AN, AM, AD; or 1 GV2AS, AU 72 1 GV2G472 0.094 (0.21) 5 1 GV2AN, AM, AD 54 1 GV2G554 0.100 (0.22) Description Application Sold in Lots Of Catalog Number Weight / kg (lbs) Protective end cover For unused busbar outlets 5 GV1G10 0.005 (0.02) Terminal blocks for supply to one or more GV2G busbar sets Connection from the top 1 GV1G09 0.040 (0.09) Connection from bottom can be fitted with a GV1L3 current limiter 1 GV2G05 0.115 (0.25) Cover for terminal block For mounting in modular panels 10 LA9E07 0.005 (0.01) Flexible 3-pole connector For connecting a GV2 / LS1D30 to an LC1D09 to D25 contactor (AC coil) 10 GV1G02 0.013 (0.03) Clip-in marker holders (supplied with each motor starter) For GV2P (0.31 x 0.87 in) (8 x 22 mm) 100 LA9D92 0.001 (0.02) Incoming line insulator For GV2P when in UL508 Type E applications 10 GV2GH7 0.020 (0.04) Padlockable External Operator Description Catalog Number Weight / kg (lbs) For GV2P (6.0 to 11.4 in) (150 to 290 mm) Black handle, blue legend plateGV2AP01 0.200 (0.44) Red handle, yellow legend plateGV2AP02 0.200 (0.44) Padlocking Device For all GV2 devices 6 padlocks, Ø 6 mm shank max. (padlock not supplied) GV2V03 0.130 (0.29) GV2GH7 LAD31 LAD311 GV2AF3 / GV2AF4
Manual Motor Starters, Controllers, and Protectors Accessories Selection © 2001-2002 Schneider Electric All Rights Reserved GV2 ENCLOSURES GV2MC • GV2SN • GV2E01 • GV2K GV2V01 GV2MP ••
Manual Motor Starters, Controllers, and Protectors Accessories Selection 10/02 © 2001-2002 Schneider Electric All Rights Reserved GV2ME Enclosures Application Type Degree of Protection of Enclosure Catalog Number Weight / kg (lbs) For GV2ME manual starters and protectors with or without accessories (maximum of 1 accessory on right and left for GV2MC and GV2MP01 or MP02, 1 accessory only on right for GV2MP03 and GV2MP04) Surface mounting, double insulated with protective (saleable) cover. IP 41 GV2MC01 0.290 (0.64) IP 55 GV2MC02 0.300 (0.66) IP 55 for temperature < + 5 °C (41 °F)GV2MC03 0.300 (0.66) Flush with protective cover. IP 41 (full size) mountingGV2MP01 0.115 (0.25) IP 41 (reduced size) GV2MP03 0.115 (0.25) IP 55 (full size) GV2MP02 0.130 (0.29) IP 55 (reduced size) GV2MP04 0.130 (0.29) Front Plate Application Degree of Protection of Enclosure Sold in Lots Of Catalog Number Weight / kg (lbs) Padlocking device (1) for GV2M operator (padlocking is only possible in the “O” position) 1 GV2V01 0.075 (0.17) Mushroom head “stop” pushbutton (1) Ø 40 mm, red Spring return 1 GV2K011 0.052 (0.11) Latching Key release (key #455) 1 GV2K021 0.100 (0.22) Turn to release 1 GV2K031 0.052 (0.11) Latching/Padlockable Turn to release 1 GV2K04 0.120 (0.26) Sealing kit For enclosures and front plate IP 55 10 GV2E01 0.120 (0.26) IP 55 for temperature < + 5 °C (41 °F)10 GV2E02 0.120 (0.26) Neutral link 10 GV2N01 0.030 (0.06) Description Voltage Color Sold in Lots Of Catalog Number Weight / kg (lbs) Neon indicator light (2) 110 V Green 10 GV2SN13 0.019 (0.06) Red 10 GV2SN14 0.019 (0.06) Orange 10 GV2SN15 0.019 (0.06) Clear 10 GV2SN17 0.019 (0.06) 220/240 V Green 10 GV2SN23 0.019 (0.06) Red 10 GV2SN24 0.019 (0.06) Orange 10 GV2SN25 0.019 (0.06) Clear 10 GV2SN27 0.019 (0.06) 380/440 V Green 10 GV2SN33 0.019 (0.06) Red 10 GV2SN34 0.019 (0.06) Orange 10 GV2SN35 0.019 (0.06) Clear 10 GV2SN37 0.019 (0.06) (1) Supplied with IP 55 sealing kit. (2) Leads are approximately 9.5" (260 mm).
Manual Motor Starters, Controllers, and Protectors Accessories Selection © 2001-2002 Schneider Electric All Rights Reserved GV3 ACCESSORIES AND ENCLOSURES Description Characteristics Voltage Sold in Lots Of Catalog Number Weight / kg (lbs) Voltage trips (1) (internal mount) Under voltage trips 110, 120, 127 V 50 Hz 120, 127 V 60 Hz 1 GV3B11 0.070 (0.15) 220, 240 V 50 Hz 240, 277 V 60 Hz 1 GV3B22 0.070 (0.15) 380, 415 V 50 Hz 480 V 60 Hz 1 GV3B38 0.070 (0.15) Shunt trips 110, 120, 127 V 50 Hz 120, 127 V 60 Hz 1 GV3D11 0.070 (0.15) 220, 240 V 50 Hz 240, 277 V 60 Hz 1 GV3D22 0.070 (0.15) 380, 415 V 50 Hz 480 V 60 Hz 1 GV3D38 0.070 (0.15) Instantaneous auxiliary (1 per GV3) Fault signalling contacts (1) N.C. 1 GV3A08 0.030 (0.70) (internal mount) N.O. 1 GV3A09 0.030 (0.70) Padlocking device for Start button 5 GV1V02 0.010 (0.01) (1) only 1 voltage trip OR 1 fault signalling contact may be added inside the GV3 device. Metal Enclosure Application Type Degree of Protection of Enclosure Catalog Number Weight / kg (lbs) For GV3 with or without accessories Surface mounting IP 55 GV3CE01 2.000 (4.41) Enclosure Accessories (to be ordered separately) Description Reference Characteristics Sold in Lots Of Catalog Number Weight / kg (lbs) Neutral terminal, 2-pole LA9D40959 0.001 (0.01) IP 55 padlocking device for operators (when padlocked, the motor circuit is automatically in the Open (OFF) position)GV1V01 0.044 (0.10) Mushroom head “stop” pushbutton (2) Ø 40 mm, red Spring return 1 GV1K01 0.052 (0.11) Latching Key release (key #455) 1 GV1K02 0.095 (0.21) Turn to release 1 GV1K03 0.052 (0.11) Sealing screw for enclosure cover DE1DS4091 0.001 (0.01) (2) Supplied with IP 55 sealing kit. GV3B GV1A01 GV3CE01 GV3CE01 GV3CE01
Manual Motor Starters, Controllers, and Protectors Accessories Selection 10/02 © 2001-2002 Schneider Electric All Rights Reserved GV7 ACCESSORIES Standard manual controllers and protectors include terminal and device mounting hardware. Cable clamps and accessories should be selected from the table below. ▲ Terminal shields cannot be used together with phase barriers. ▼ The kit comprises links, a protective shield and a depth adjustable metal bracket for the breaker. Cabling Accessories Description Application Sold in Lots Of For Contactor Catalog Number Weight / kg (lbs) Clip-On Connectors For GV7R•40 through GV7R•150, 1.5–95 mm2 (#14 to # 3/0 awg). 3— GV7AC021 0.300 (0.66) For GV7R•220 1.5–185 mm2 (#14 to 350 mcm). 3— GV7AC022 0.350 (0.77) Spreaders To increase the center line distance between phase to 45 mm. 3 — GV7AC03 0.180 (0.40) Terminal Shields IP 405 ▲ Supplied with the sealing accessory. 1 — GV7AC01 0.125 (0.28) Phase Barriers ▲ Provides maximum phase separation at the power connection points. 2 — GV7AC04 0.075 (0.17) Insulating Screens Provides insulation between the connections and the backplate. 2 — GV7AC05 0.075 (0.17) Kit for combination with contactor ▼ Providing a direct link between the starter and the contactor, the cover provides protection against direct finger contact. 1 LC1F115 to F185 GV7AC06 0.550 (1.21) 1 LC1F225 and F265 GV7AC07 0.550 (1.21) 1 LC1D115 and D150 GV7AC08 0.550 (1.21) GV7AC03 GV7AC01 GV7AC02 GV7AC04 GV7RE, RS GV7AC01 GV7AC04
Manual Motor Starters, Controllers, and Protectors Accessories Selection © 2001-2002 Schneider Electric All Rights Reserved Add-On Auxiliary Contacts Add-on auxiliary contacts provide remote indication of the starter contact state. They can be used for signalling, electrical locking, or relaying. Two versions are available: standard and low level. The auxiliary contacts include a terminal block. A hole is provided for wiring exit. An auxiliary contact can perform any of the following functions, depending on where it is located in the starter: Location Function Application 2 Trip indication Indicates that the starter has tripped due to an overload, short-circuit, differential fault, operation of a voltage release (under voltage or shunt release), or by the “push to trip” button. It resets when the starter is reset.
3 Electrical fault
Indicates that the starter has tripped due to an overload, short-circuit, or differential fault. It resets when the starter is reset. Type Voltage Catalog Number Weight / kg (lbs) Standard – GV7AE11 0.015 (0.03) Low level – GV7AB11 0.015 (0.03) GV7RE, RS GV7AE11, AB11 GV7AU, AS GV7AD
Manual Motor Starters, Controllers, and Protectors Accessories Selection 10/02 © 2001-2002 Schneider Electric All Rights Reserved Magnetic Fault Indication Device The magnetic fault indication device either differentiates a thermal fault from a magnetic fault or opens the contactor only in the event of a thermal fault (see page 18). Undervoltage Trip GV7AU The undervoltage trip opens the motor starter when the control voltage drops below the tripping threshold of 0.35–0.7 times the rated voltage. For the starter contacts to be closed again, the control voltage must be above 0.85 times the rated voltage. The GV7AU undervoltage trip meets the requirements of IEC 60947-2. For location of the undervoltage trip unit, see page 18. Shunt Trip GV7AS The shunt trip opens the motor starter when the control voltage rises above 0.7 times the rated voltage. For location of the shunt trip unit, see page 18. Operation (GV7AU or GV7AS) When the motor starter has been tripped by a GV7AU or AS trip, it must be reset either locally or by remote control. (For remote control, please consult your Square D Regional Sales Office). Tripping has priority over manual closing. If a tripping instruction is present, manual action does not result in the closing of the contacts even temporarily. Both the undervoltage trip and shunt trip have a durability of 50% of the mechanical life of the motor starter. Voltage Catalog Number Weight / kg (lbs) 24–48 VAC / 24–72 VDC GV7AD111 0.100 (0.22) 110–240 VAC/DC GV7AD112 0.100 (0.22) Type Voltage Catalog Number Weight / kg (lbs) Undervoltage Trip 48V , 50 Hz GV7AU055 0.105 (0.23) 110–130 V, 50/60 Hz GV7AU107 0.110 (0.24) 200–240 V, 50/60 Hz GV7AU207 0.110 (0.24) 380–440 V, 50/60 Hz GV7AU387 0.105 (0.23) 525 V, 50 Hz GV7AU525 0.100 (0.22) Shunt Trip 48V , 50 Hz GV7AS055 0.105 (0.23) 110–130 V, 50/60 Hz GV7AS107 0.110 (0.24) 200–240 V, 50/60 Hz GV7AS207 0.110 (0.24) 380–440 V, 50/60 Hz GV7AS387 0.105 (0.23) 525 V, 50 Hz GV7AS525 0.100 (0.22)
Manual Motor Starters, Controllers, and Protectors Accessories Selection © 2001-2002 Schneider Electric All Rights Reserved GV7R shown with the following options and accessories: Extended rotary handle (GV7AP01 or GV7AP02). Direct rotary handle (GV7AP03 or GV7AP04). Conversion accessory (GV7AP05). Locking device (GV7V01). ON OFF O O N OFF O O N OFF O OFF O ON ON OFF O OFF O O N GV7AP03 GV7AP04 GV7RE, RS GV7AP05 GV7AP01, AP02 GV7V01
Manual Motor Starters, Controllers, and Protectors GV7 Accessories Selection 10/02 © 2001-2002 Schneider Electric All Rights Reserved Direct Rotary Handle The direct rotary handle replaces the starter front cover and is secured by screws (see the diagram on page 20). It includes a device for locking the starter in the O (Off) position by a padlock. As many as 3 padlocks with a shank diameter of 5 to 8 mm (0.2 to 0.3 in) can be used. The padlocks are not supplied. A conversion accessory allows the direct rotary handle to be mounted on an enclosure door. In this case, the door cannot be opened if the starter is in the “tripped” position. Starter closing is inhibited if the enclosure door is open. Refer to the diagram on page 20. ▲ This conversion accessory makes it impossible to open the door if the device is closed and prevents the device from being closed if the door is open. Extended Rotary Handle The extended rotary handle makes it possible to operate controllers installed in the back of an enclosure from the front of the enclosure. Refer to the diagram on page 20. It consists of the following: — a unit which screws onto the front cover of the starter — an assembly (handle and front plate) to be fitted on the enclosure door — an extension shaft which must be adjusted – distance between the mounting surface and the door: 185 mm (7.28 in) minimum, 600 mm (23.62 in) maximum It includes a device for locking the starter in the O (Off) position by a padlock. As many as 3 padlocks with a shank diameter of 5 to 8 mm (0.2 to 0.3 in) can be used. The padlocks are not supplied. This prevents the enclosure door from being opened. Locking Device The locking device allows controllers without a rotary handle installed, to be locked in the O (Off) position by a padlock. As many as 3 padlocks with a shank diameter of 5 to 8 mm (0.2 to 0.3 in) can be used. The padlocks are not supplied. Refer to the diagram on page 20. Description Type Catalog Number Weight / kg (lbs) Direct Rotary Handle Black handle, black legend plateGV7AP03 0.205 (0.45) Red handle, yellow legend plateGV7AP04 0.205 (0.45) Conversion Accessory ▲ For mounting direct rotary handle on enclosure door GV7AP05 0.100 (0.22) Description Type Catalog Number Weight / kg (lbs) Extended Rotary Handle Black handle, black legend plateGV7AP01 0.775 (1.71) Red handle, yellow legend plateGV7AP02 0.775 (1.71) Description Application Catalog Number Weight / kg (lbs) Locking Device For GV7 not fitted with a rotary handle GV7V01 0.100 (0.22)
Manual Motor Starters, Controllers, and Protectors Specifications © 2001-2002 Schneider Electric All Rights Reserved GV2 SPECIFICATIONS Environment Type GV2ME GV2P LS1D30, LS1D303 LS1D32, LS1DT32, LS1D323 Conforming to standards IEC 60947-1, 60947-2, 60947-4-1, EN 60204, BS 4752, BS 4941, UL 508, CSA C22.2 No. 14, NF C 63-650, NFC63-120, 79-130, VDE 0113, 0660. Product approvals DEMKO, NEMKO, SEMKO, CSA. UL, BV, GL, LROS, DNV, PTB CSA, UL, PTB UL, CSA BV UL File Number File E164864, CCN NLRV –– CSA File Number File LR 81630, Class 3211 05 – – Protective treatment – – “TH” “TH” Degree of protection conforming to IEC 60529 In enclosure GV2ME01 : IP 41 In enclosure GV2ME02 : IP 55 –– – Shock resistance conforming to IEC 60068-2-27 30 g 30 g – – Vibration resistance conforming to IEC 60068-2-6 5 g (5 to 150 Hz) 5 g (5 to 150 Hz) – – Ambient air temperature - storage -40 to +176 °F (-40 to + 80 °C) – – - operation -4 to +140 °F (-20 to + 60 °C) Open -4 to 104 °F enclosed (-20 to 40 °C) Enclosed-4 to +140 °F (-20 to + 60 °C) -58 to +158 °F (-50 to +70 °C) -58 to +158 °F (-50 to +70 °C) Temperature compensation -4 to +140 °F (-20 to + 60 °C) Open -4 to 104 °F enclosed (-20 to 40 °C) Enclosed-4 to +140 °F (-20 to + 60 °C) – – Flame resistance conforming to IEC 60695-2-1 1760 °F (960 °C) Maximum operating altitude 6562 ft (2000 m) 6562 ft (2000 m) – – Operating positions in relation to normal vertical mounting position ± 23 ° – Wiring Number of conductors and crossMax Min Max Min Max Min sectional area (c.s.a.) Solid cable 2-#8 AWG (2-6 mm Flexible cable without cable end 2-#8 AWG (2-6 mm2) 2-#14 AWG (2-1 mm 2) 2-#8 AWG (2-6 mm2) 2-#14 AWG (2-1 mm 2) 2-#8 AWG (2-6 mm2) 2-#14 AWG (2-1 mm 2) Flexible cable with cable end 2-#10 AWG (2-4 mm2) 2-#16 AWG (2-1 mm 2) 2-#10 AWG (2-4 mm2) 2-#16 AWG (2-1 mm2) 2-#10 AWG (2-4 mm2) 2-#16 AWG (2-1 mm 2) Suitable for isolation conforming to IEC 60947-1 § 7-1- Yes Ye s N o N o Tightening torque 15 lb-in (1.7 Nm) Resistance to mechanical impact 0.5 J 0.5 J Sensitivity to phase failure Y es, conforming to IEC 60947-4-1, paragraph 7-2-1-5-2 No No ° 90 ° 90 ° 90 °90° 30° 30°
Manual Motor Starters, Controllers, and Protectors Specifications 10/02 © 2001-2002 Schneider Electric All Rights Reserved ▲ Conforming to IEC 60947-3 GV2 Specifications / Characteristics Type GV2ME GV2P LS1D30, LS1D303 LS1D32, LS1DT32, LS1D323 ▲ Utilization category conforming to IEC 60947-2 AA –A C 2 0 B # conforming to IEC 60947-4-1 AC-3 AC-3 Rated operational voltage (Ue) conforming to IEC 60947-2 V 690 (590: GV2ME ••3) 690 690 690 Rated insulation voltage (Ui) conforming to IEC 60947-2 V 690 (590: GV2ME ••3) 690 –6 9 0 conforming to CSA C22.2 No. 14 and UL 508 V 600 (590: GV2ME ••3) 600 (B600) Rated operational frequency conforming to IEC 60947-2 Hz 50/60 50/60 50/60 50/60 Rated impulse withstand voltage (U imp) conforming to IEC 60947-2 kV 6 6 – – Total power dissipated per pole W 2.5 2.5 3.2 3.2 Mechanical life (ops: closing, opening) ops 100 000 100 000 – – Electrical life for AC-3 duty ops 100 000 100 000 – – Duty class (maximum operating rate) ops/h 25 25 – – Rated duty conforming to IEC 60947-4-1 – Continuous duty ––
Manual Motor Starters, Controllers, and Protectors Specifications © 2001-2002 Schneider Electric All Rights Reserved GV2 TRIP MODULE SPECIFICATIONS Characteristics Type GV2AU GV2AS Rated insulation voltage (Ui) conforming to IEC 60947-1 V 690 690 Operational voltage conforming to IEC 60947-1 V 0.85-1.1 Ue 0.7-1.1 Ue Drop-out voltage V 0.35-0.7 Ue 0.2-0.75 Ue Inrush consumption VA 12 14 W8 1 0 . 5 Sealed consumption VA 3.5 5 W1 . 1 1 . 6 Operating time conforming to IEC 60947-1 msec From the moment the voltage reaches its operational value until opening of the GV2••10-15 On-load factor 100% Wiring Number of conductors and cross Min Max sectional area (c.s.a.) Solid cable 1-#16 to #12 AWG (1-2.5 mm2) 2-#16 to #12 AWG (1-2.5 mm 2) Flexible cable without cable end 1-#18 to #12 AWG (0.75-2.5 mm 2) 2-#18 to #12 AWG (0.75-2.5 mm 2) Flexible cable with cable end 1-#18 to #14 AWG (0.75-1.5 mm 2) 2-#18 to #14 AWG (0.75-1.5 mm 2) Tightening torque 12 lb-in (1.4 Nm) max Mechanical life (ops: closing-opening) ops 100 000
Manual Motor Starters, Controllers, and Protectors Specifications 10/02 © 2001-2002 Schneider Electric All Rights Reserved GV2 AUXILIARY CONTACT SPECIFICATIONS Type Instantaneous Auxiliary Contacts GVAN, GVAD Fault Signalling Contacts GV2AD, GV2 AM11 Rated insulation voltage (Ui) (associated insulation coordination) conforming to IEC 60947-1 V6 9 0 6 9 0 to CSA C22.2 No. 14 and UL 508 V 600 300 Conventional rated thermal current (Ith) conforming to IEC 60947-5-1 A6 2 . 5 to CSA C22.2 No. 14 and UL 508 A 5 1 Mechanical life (ops: closing-opening) ops 100 000 1000 Operational power and current conforming to IEC 60947-5-1 a.c. operation AC-15/100 000 ops AC-14/1000 ops Rated operational voltage (Ue) V 48 110 127 230 240 380 415 440 500 690 24 48 110 127 230 240 Operational power, normal conditions VA 300 500 720 850 650 500 400 36 48 72 72 Occasional breaking and making capacities, abnormal conditions VA 3000 7000 13 000 15 000 13 000 12 000 9000 220 300 450 450 Operational power and current conforming to IEC 60947-5-1 d.c. operation DC-13/100 000 ops DC-13/1000 ops Rated operational voltage (Ue) V 24 48 60 110 240 (1) – – 24 48 60 – Operational power, normal conditions W 140 240 180 140 120 – – 24 15 9 – Occasional breaking and making capacities, abnormal conditions W 240 360 240 210 180 – – 100 50 50 – Rated operational current (Ie) A 6 5 3 1.3 0.5 – – 1 0.3 0.15 – Minimum operational conditions d.c. operation V1 7 mA 5 Short circuit protection By GB2CB circuit breaker (rating according to operational current for Ue = 415 V) or by gG fuse 10 A max (or equivalent). Wiring (screw clamp) Min Max Number of conductors and cross sectional area (c.s.a.) Solid cable 1-#16 to #12 AWG (1-2.5 mm 2) 2-#16 to #12 AWG (1-2.5 mm 2) Flexible cable without cable end 1-#18 to #12 AWG (0.75-2.5 mm 2) 2-#18 to #12 AWG (0.75-2.5 mm 2) Flexible cable with cable end 1-#18 to #14 AWG (0.75-1.5 mm 2) 2-#18 to #14 AWG (0.75-1.5 mm 2) Wiring (spring terminal) Min (GVAN only) Max (GVAN only) Flexible cable without cable end 1-#18 to #12 AWG (0.75-2.5 mm Tightening torque 12 lb-in (1.4 Nm) max (1) Add an RC circuit type LA4 D to the load terminals, see Square D Digest.
Manual Motor Starters, Controllers, and Protectors Specifications © 2001-2002 Schneider Electric All Rights Reserved GV2 Auxiliary Contact Specifications (continued) Type Instantaneous Auxiliary Contacts GV2AE Rated insulation voltage (Ui) (associated insulation coordination) conforming to IEC 60947-1 V 250 (690 with respect to main circuit) to CSA C22.2 No. 14 and UL 508 V 300 Conventional rated thermal current (Ith) conforming to IEC 60947-5-1 A2 . 5 to CSA C22.2 No. 14 and UL 508 A 1 Mechanical life ops 100 000 Operational power and current to IEC 60947-5-1. a.c. operation AC-15/100 000 ops (closing / opening) Rated operational voltage (Ue) V 24 48 110 127 230 240 Operational power, normal conditions VA 48 60 120 120 Occasional breaking and making capacities, abnormal conditions VA 480 600 1270 2400 Rated operational current (Ie) A 2 1.25 1 0.5 Operational power and current to IEC 60947-5-1. d.c. operation DC-13/100 000 ops (closing / opening) Rated operational voltage (Ue) Operational power, normal conditions Occasional breaking and making capacities, abnormal conditions Rated operational current (Ie) V 2 4 4 86 0– W2 4 1 5 9 – W 100 50 50 – A1 0 . 3 0 . 1 5 – Low level switching contact reliability Number of faults for “n” million operating cycles (17 V-5 mA): = 10- Short circuit protection By GB2CB06 circuit breaker or gG fuse, 10 A max Wiring (screw clamp) Min Max Number of conductors and cross sectional area (c.s.a.) Solid cable 1-#16 to #12 AWG (1-2.5 mm 2) 2-#16 to #12 AWG (1-2.5 mm 2) Flexible cable without cable end 1-#18 to #12 AWG (0.75-2.5 mm 2) 2-#18 to #12 AWG (0.75-2.5 mm 2) Flexible cable with cable end 1-#18 to #14 AWG (0.75-1.5 mm 2) 2-#18 to #14 AWG (0.75-1.5 mm 2) Wiring (spring terminal) Min (GVAN only) Max Flexible cable without cable end 1-#18 to #12 AWG (0.75-2.5 mm 2) 2-#18 to #12 AWG (0.75-2.5 mm 2) Tightening torque 12 lb-in (1.4 Nm) max Contact operation instantaneous auxiliary contacts Power Pole GVAN20 N.O. N.O. GVAN11 N.O. N.C. GVAE1 N.O. N.C. GVAE20 N.O. N.O. GVAE11 N.O. N.C. GVAD ••10 N.O. GVAD ••01 N.C. Contact Open Contact Closed Operation of fault signalling contacts GV2AM1 1 Change of state following tripping on short circuit. GV2AD10 and AD01 Change of state following tripping on short circuit, overload or undervoltage. 0 1
Manual Motor Starters, Controllers, and Protectors Specifications 10/02 © 2001-2002 Schneider Electric All Rights Reserved GV2 ACCESSORY SPECIFICATIONS 3-Pole Busbars and GV2G Rated insulation voltage (Ui) Conforming to IEC 60947-1 V 690 Conventional rated thermal current (Ith) Conforming to IEC 60439-1 A 63 Permissible peak current (I peak) kA 11 Permissible thermal limit (I2t) kA2s1 0 4 Degree of protection Conforming to IEC 60529 IP 20 Terminal Blocks GV2G05 and GV1G09 Rated insulation voltage (Ui) Conforming to IEC 60947-1 V 690 Conventional rated thermal current (Ith) Conforming to IEC 60439-1 A 63 Degree of protection Conforming to IEC 60529 IP 20 Wiring Solid cable 1-#14 to #2 AWG (1.5 to 25 mm 2) conductor or 2-#14 to #6 AWG (1.5 to 10 mm2) conductors Flexible cable without cable end 1-#14 to #2 AWG (1.5 to 25 mm2) conductor or 2-#12 to #6 AWG (2.5 to 10 mm2) conductors Flexible cable with cable end 1-#14 to #4 AWG (1.5 to 16 mm2) conductor or 2-#14 to #10 AWG (1.5 to 4 mm2) conductors Tightening torque Connector 20 lb-in (2.2 Nm) Screw clamp 15 lb-in (1.7 Nm) Current Limiter GV1L3 (European applications only) Rated insulation voltage (Ui) Conforming to IEC 60947-1 V 690 Conventional rated thermal current (Ith) Conforming to IEC 60947-1 A 63 Operating threshold rms current A 1500 (non adjustable threshold) Wiring Solid cable 1-#14 to #2 AWG (1.5 to 25 mm2) conductor or 2-#14 to #6 AWG (1.5 to 10 mm2) conductors Flexible cable without cable end 1-#14 to #2 AWG (1.5 to 25 mm2) conductor or 2-#12 to #6 AWG (2.5 to 10 mm2) conductors Flexible cable with cable end 1-#14 to #4 AWG (1.5 to 16 mm2) conductor or 2-#14 to #10 AWG (1.5 to 4 mm2) conductors Tightening torque 20 lb-in (2.2 Nm)
Manual Motor Starters, Controllers, and Protectors Specifications © 2001-2002 Schneider Electric All Rights Reserved GV2 OPERATING CURVES Thermal-Magnetic Tripping Curves for GV2ME and GV2P Average operating time at 20° C according to multiples of the setting current 1 3 poles from cold state 2 2 poles from cold state 3 3 poles from hot state Time (s) x setting current (Ir) 0,001 0,1 100 0,01 1 1,5 10 100 1000 10 000
Manual Motor Starters, Controllers, and Protectors Specifications 10/02 © 2001-2002 Schneider Electric All Rights Reserved GV2 OPERATING CURVES (CONTINUED) Current Limitation on Short Circuit For GV2M and GV2P Three-phase 400/415 V Dynamic stress 1 peak = f (prospective Isc) at 1.05 Ue = 435 V 1 I peak max. 6 6-10 A 2 20-25 A 7 4-6.3 A 3 17-23 A 8 2.5-4 A 4 13-18 A 9 1.6-2.5 A 5 9-14 A 10 1-1.6 A
11 Limit of rated ultimate breaking capacity on short circuit of GV2M
(14, 18, 23 and 25 Amp ratings) Prospective Isc (A) Maximum peak current (A) 100 000 10 000 1000 100 100 1000 10 000 100 000 cos ϕ = 0.95 = 0.9 = 0.8 = 0.7 = 0.5 = 0.3 = 0.25 15 000 (11)
Manual Motor Starters, Controllers, and Protectors Specifications © 2001-2002 Schneider Electric All Rights Reserved GV2 OPERATING CURVES (CONTINUED) Thermal Limit on Short Circuit for GV2ME Thermal limit in kA2s in the magnetic operating zone Sum of L2dt = f (prospective Isc) at 1.05 Ue = 435 V 1 20-25 A 6 4-6.3 A 2 17-23 A 7 2.5-4 A 3 13-18 A 8 1.6-2.5 A 4 9-14 A 9 1-1.6 A 56 - 1 0 A 100 0,1 0,01 0,1 1 10 100 Prospective Isc (kA) Sum of I2dt (kA2s)
Manual Motor Starters, Controllers, and Protectors Specifications 10/02 © 2001-2002 Schneider Electric All Rights Reserved GV2 OPERATING CURVES (CONTINUED) Thermal Limit on Short Circuit for GV2P Thermal limit in kA2s in the magnetic operating zone Sum of I2dt = f (prospective Iso) at 1.05 Ue = 435 V 1 20-25 A 6 4-6.3 A 2 17-23 A 7 2.5-4 A 3 13-18 A 8 1.6-2.5 A 4 9-14 A 9 1-1.6 A 56 - 1 0 A Sum of I2dt (kA2s) 100 0,1 0,01 0,1 1 10 100 Prospective Isc (kA)
Manual Motor Starters, Controllers, and Protectors Specifications © 2001-2002 Schneider Electric All Rights Reserved GV2 BREAKING CAPACITY FOR EUROPEAN APPLICATIONS Type GV2 GV2 ME01 to ME06 ME07 ME08 ME10 ME14 ME16 ME20 ME21 ME22 P01 to P06 P07 P08 P10 P14 P16 P20 P21 P22 P32 Rating A 0.1 to 1.6 2 . 54 6 . 31 0 1 4 1 8 2 3 2 5 0.1 to 1.6 2.5 4 6.3 10 14 18 23 & 25 32 Breaking capacity conforms to IEC 60947-2 230/
240 V Icu kA fffffff 50 50 fffffffff
% (1) fffffff 100 100 fffffffff 400/
415 V Icu kA fffff 15 15 15 15 ffffff 50 50 50
% (1) fffff 50 50 40 40 ffffff 50 50 50
440 V Icu kA fff 5 0 1 5 8866 fffff 50 20 20 20
% (1) fff 100 100 50 50 50 50 fffff 75 75 75 75
500 V Icu kA fff 5 0 1 0 6644 ffff 50 42 10 10 10
% (1) fff 100 100 75 75 75 75 ffff 1 0 0 7 57 57 57 5
690 V Icu kA f 33333333 f 88666444
% (1) f 75 75 75 75 75 75 75 75 f 100 100 100 100 100 100 100 100 Associated fuses (if required) if Isc > breaking capacity Icu conforms to IEC 60947-2 230/
240 V aM A fffffff 80 80 fffffffff
gl A fffffff 100 100 fffffffff 400/
415 V aM A fffff 63 63 80 80 ffffff 100 100 100
gl A fffff 80 80 100 100 ffffff 125 125 125
440 V aM A fff 50 50 50 50 63 63 fffff 50 63 80 80
gl A fff 63 63 63 63 80 80 fffff 63 80 100 100
500 V aM A fff 50 50 50 50 50 50 ffff 50 50 50 50 50
gl A fff 63 63 63 63 63 63 ffff 63 63 63 63 63
690 V aM A f 16 25 32 32 40 40 40 40 f 20 25 40 40 50 50 50 50
gl A f 20 32 40 40 50 50 50 50 f 25 32 50 50 63 63 63 63 f > 100 kA. (1) As% of Icu.
Manual Motor Starters, Controllers, and Protectors Specifications 10/02 © 2001-2002 Schneider Electric All Rights Reserved GV2 BREAKING CAPACITY FOR EUROPEAN APPLICATIONS (CONTINUED) Used in Association with Current Limiter GV1L3 Type GV2 ME01 to ME06 ME07 ME08 ME10 ME14 ME16 ME20 ME21 ME22 Rating A 0.1 to 1.6 2.5 4 6.3 10 14 18 23 25 Breaking capacity conforms to IEC 60947-2 230/240 V Icu kA fffffffff Ics % (1) fffffffff 400/415 V Icu kA fffff 100 100 100 100 Ics % (1) fffff 50 50 40 40
440 V Icu kA fffff 50 20 20 20
% (1) fffff 75 75 75 75
500 V Icu kA ffff 50 42 10 10 10
% (1) ffff 100 100 75 75 75 Type GV2 P01 to P06 P 0 7P 0 8P 1 0P 1 4P 1 6P 2 0 P21 & P25 P32 Rating A 0.1 to 1.6 2.5 4 6.3 10 14 18 21 & 23 32 Breaking capacity conforms to IEC 60947-2 230/240 V Icu kA fffffffff Ics % (1) fffffffff 400/415 V Icu kA fffffffff Ics % (1) fffffffff
440 V Icu kA fffff 100 100 100 100
% (1) fffff 50 50 50 50
500 V Icu kA ffff 100 100 100 100 100
% (1) ffff 50 50 50 50 50Type GV2 ME01 to ME06 ME07 ME08 ME10 ME14 ME16 ME20 ME21 ME22 Rating A 0.1 to 1.6 2.5 4 6.3 10 14 18 23 25 Cable protection against thermal stress in the event of short circuit (PVC insulated copper cables) Minimum cross sectional area 0.04 in (c.s.a.) protected to 40 °C at 0.06 in2 Isc max 0.10-0.24 in
Manual Motor Starters, Controllers, and Protectors Specifications © 2001-2002 Schneider Electric All Rights Reserved GV3 SPECIFICATIONS Environment Conforming to standards IEC, NF C, BS, IEC, VDE Approvals ASE, CSA, UL, LROS, ÖVE UL File Number File E164864, CCN NLRV CSA File Number File LR 81630, Class 3211 05 Protective treatment “TC” Degree of protection / Conforming to IEC 60529 GV3ME open-mounted: IP 20 GV3ME in enclosure GV3CE01 : IP 55 Shock resistance / Conforming to IEC 68-2-27 22 g for 20 ms duration Vibration resistance / Conforming to IEC 68-2-6 2.5 g (0-25 Hz) Ambient air temperature Storage -40 to +176 °F (-40 to + 80 °C) Operation Open Enclosed Temperature compensation Conforming to IEC 60157-1 Open Enclosed Flame resistance Conforming to IEC 60695-2-1 Conforms for 1760 °F (960 °C) Maximum operating altitude Without derating 9843 ft. (3000 m) Operating position Type GV3ME06 through ME20 GV3ME25 through ME63 Wiring Number of conductors and cross sectional area (c.s.a.) Solid cable M i nM a x M i nM a x 1-#16 to #8 AWG (1-6 mm 2) 2-#16 to #8 AWG (1-6 mm 2) 1-#12 to #1 AWG (2.5-35 mm 2) Flexible cable without cable end 1-#16 to #8 AWG (1-6 mm 2) 2-#16 to #8 AWG (1-6 mm 2) 1-#12 to #2 AWG (2.5-25 mm 2) 2-#12 to #4 AWG (2.5-16 mm2) Flexible cable with cable end 1-#16 to #10 AWG (1-4 mm 2) 2-#16 to #10 AWG (1-4 mm 2) 1-#12 to #2 AWG (2.5-25 mm 2) 2-#12 to #4 AWG (2.5-16 mm2) Tightening Torque 15 lb-in (1.7 Nm) 44 lb-in (5 Nm) Technical Characteristics Type GV3ME06 through ME25 GV3ME40 through ME63 Rated insulation voltage (UI) Conforming to IEC 60158-1 V 690 Conforming to CSA C 22.2 No. 14 and UL 508 V 600 (B600) Maximum conventional rated thermal current (lth) Conforming to IEC 60157-1 A 63 Mechanical life ops 100 000 50 000 Electrical life ops: Closing-opening AC-3 duty ops 100 000 50 000 Maximum operating rate ops/h 25 Sensitivity to phase failure Conforms to IEC 60947-4-1 Sec 7-2-1-5-2 °90 °90 °90
Manual Motor Starters, Controllers, and Protectors Specifications 10/02 © 2001-2002 Schneider Electric All Rights Reserved GV3 SPECIFICATIONS (CONTINUED) Voltage Trip Characteristics Rated insulation voltage (Ui) Conforming to IEC 60158-1 V 690 Conforming to CSA C22.2 No. 14 and UL 508 V 600 (B600) Pick-up voltage 0.8-1.1 Un Drop-out voltage 0.7-0.35 Un Inrush consumption 12 VA (7 W) Sealed consumption 7 VA (2.5 W) Operating time (1) ms GV3B : 10. GV3D : 15 On-load factor 100% Wiring Number of conductors and cross sectional (c.s.a.) Solid cable Min Max 1-#16 to #12 AWG (1-2.5 mm2) 2-#16 to #12 AWG (1-2.5 mm 2) Flexible cable without cable end 1-#18 to #12 AWG (0.75-2.5 mm 2) 2-#18 to #12 AWG (0.75-2.5 mm 2) Flexible cable with cable end 1-#18 to #12 AWG (0.75-2.5 mm 2) 2-#18 to #14 AWG (0.75-1.5 mm 2) (1) From the disappearance of Ue at the trip terminals to opening of the GV3.
Manual Motor Starters, Controllers, and Protectors Specifications © 2001-2002 Schneider Electric All Rights Reserved GV3 AUXILIARY CONTACT SPECIFICATIONS Auxiliary and Fault Signalling Contact Characteristics Type Instantaneous Auxiliary Contacts GV3A01 to A07 Fault Signalling Contacts GV3A08 and A09 Rated insulation voltage (Ui) conforming to IEC 60158-1 V6 9 0 6 9 0 conforming to CSA C22.2 No. 14 and UL 508 V 600 (B600) 600 (B600) Conventional rated thermal current (Ith) conforming to IEC 60337-1 A6 6 conforming to CSA C22.2 No.14 and UL 508 A 5 (B600) 5 (B600) Mechanical life ops 100 000 1000 Operational power and current conforms to V4 8 110 127 220 240 380 415 440 500 690 48 110 127 220 240 380 415 440 500 690 IEC 60337-1 a.c operation AC-11/100 000 ops (Closing-opening) AC-11/1000 ops (Closing-opening) Operational power VA 350 500 800 850 700 700 400 240 460 800 850 450 450 200 Occasional breaking and making capacities VA 4000 12 000 20 000 20 000 15 000 15 000 10 000 2400 8000 12 000 15 000 12 000 12 000 8000 Operational power and current conforming to IEC 60337-1 d.c. operation V 24 48 60 110 220 24 48 60 110 220 DC-11/100 000 ops (Closing-opening) DC-11/1000 ops (Closing-opening) Operational power W 180 240 180 140 120 120 120 90 70 60 Occasional breaking and making capacities W 240 360 240 210 180 180 180 135 105 90 Short circuit protection conforming to IEC 60337-1 By GB2CB08 circuit breaker for control circuits or g l fuse, 6 A max (or equivalent) By GB2CB08 circuit breaker for control circuits or g l fuse, 6 A max (or equivalent) Contact operation O = N.C. F = N.O. Power poles: GV3AC1, A07 GV3A02 GV3A03 GV3A05 GV3A06 GV3A08 and A09 change state following an overload or short circuit fault Type Instantaneous Auxiliary Contacts GV3A01 to A07 Fault Signalling Contacts GV3A08 and A09 Wiring Number of conductors and cross sectional area (c.s.a.) - solid cable Min Max Min Max 1-#16 to #12 AWG (1-2.5 mm2) 2-#16 to #12 AWG (1-2.5 mm 2) 1-#16 to #12 AWG (1-2.5 mm 2) 2-#16 to #12 AWG (1-2.5 mm 2) P O F F F F O F F F F F Contact: Open Closed F
Manual Motor Starters, Controllers, and Protectors Specifications 10/02 © 2001-2002 Schneider Electric All Rights Reserved GV3 OPERATING CURVES Thermal-Magnetic Tripping Curves for GV3ME Average operating time at 68° F (20 °C) according to multiples of the setting current. Time (s) X setting current (Ir) 1 3 poles from cold state, rating 1.6 - 10 A 2 3 poles from hot state, rating 1.6 - 10 A 3 3 poles from cold state, rating 16 - 63 A 4 3 poles from hot state, rating 16 - 63 A 0,001 0,1 100 0,01 1 10 100 1000 10 000
Manual Motor Starters, Controllers, and Protectors Specifications © 2001-2002 Schneider Electric All Rights Reserved GV3 OPERATING CURVES (CONTINUED) Current Limitation on Short Circuit for GV3ME 3-phase 400/415 V Dynamic stress I peak = f (prospective Isc) at 1.05 Ue = 435 V Maximum peak current (kA) Prospective Iso (kA)
1 I peak max 6 6-10 A
3 25-40 A 8 2.5-4 A 4 16-25 A 9 1.6-2.5 A 5 10-16 A 10 1-1.6 A 100 0,1 0,1 1 10 100 cos ϕ = 0.95 = 0.9 = 0.8 = 0.7 = 0.5 = 0.3 = 0.25
Manual Motor Starters, Controllers, and Protectors Specifications 10/02 © 2001-2002 Schneider Electric All Rights Reserved GV3 OPERATING CURVES (CONTINUED) Thermal Limit on Short Circuit for GV3ME Thermal limit in kA2s in the magnetic operating zone Sum of I2dt = f (prospective Isc) at 1.05 Ue = 435 V Sum of I2dt (kA2s) Prospective Isc (kA) 1 40-63 A 5 6-10 A 2 25-40 A 6 4-6 A 3 16-25 A 7 2.5-4 A 4 10-16 A 8 1.6-2.5 A 100 0,1 0,1 1 10 100 15
Manual Motor Starters, Controllers, and Protectors Specifications © 2001-2002 Schneider Electric All Rights Reserved GV3 BREAKING CAPACITY FOR EUROPEAN APPLICATIONS Type GV3 ME06 and ME07 ME08 ME10 ME14 ME20 ME25 ME40 ME63 Breaking capacity (Icn) conforms to IEC 60157-1 (P1)
230 V kA 100 100 100 100 100 100 100 100
400/415 V kA 100 100 100 100 100 100 35 35
440 V kA 100 100 100 25 25 25 25 25
500 V kA 100 100 100 8 8 8 8 8
Associated fuses (if required) if Isc > breaking capacity Icn
230 V aM A ffffffff
400/415 V aM A ffffff 250 315 gl A ffffff 315 400
440 V aM A fff 125 160 200 250 315
gl A fff 160 200 250 315 400
500 V aM A fff 80 100 125 160 200
gl A fff 100 125 160 200 250
690 V aM A f 40 50 80 100 125 160 200
gl A f 50 63 100 125 160 200 250 f Fuse not required: breaking capacity Icn > Isc.
Manual Motor Starters, Controllers, and Protectors Specifications 10/02 © 2001-2002 Schneider Electric All Rights Reserved GV7 SPECIFICATIONS Environment Conforming to Standards IEC 60947-1, 60947-2, 60947-4-1, EN 60947-1, 60947-2, 60947-4-1, NF C 63-650, 63-120, 79-130, VDE 0113, UL 508, CSA C22.2 No.14 Approvals UL File E 164864 CCN NLRV CSA File LR 81630 Class 3211 05 Protective Treatment “TC” Degree of Protection conforming to IEC 60529 IP 405 with terminal shields Ambient Air Temperature Storage -55 °C to +95 °C (-68 °F to +203 °F) Operation -25 °C to +70 °C (-13 °F to +158 °F) Temperature Compensation -25 °C to +55 °C (-13 °F to +130 °F) For use up to 70 °C (+158 °F), please consult your Regional Sales Office Maximum Operating Altitude 2000 m (6562 ft.) Operating Position Suitability for Isolation Conforming to IEC 60947-1 7-1-6 Y es Vibration Resistance 2.5 g n at 25 Hz Phase Loss Sensitivity Y es, conforming to IEC 60947-4-1, 7-2-1-5-2 Cabling Characteristics Connection to Bars, and Cables with Lugs or Bare Cables Type GV7R ● 40 – GV7R ● 100 GV7R ● 150 GV7R ● 220 Pitch without spreaders 35 mm (1.4 in) 35 mm (1.4 in) 35 mm (1.4 in) with spreaders 45 mm (1.8 in) 45 mm (1.8 in) 45 mm (1.8 in) Bars or Cables with Lugs L ≤25 (1 in) ≤25 mm (1 in) ≤25 mm (1 in) d ≤10 (0.39 in) ≤10 mm (0.39 in) ≤10 mm (0.39 in) Screws size M6 M8 M8 Bare Cables (Copper or Aluminum) with Connectors height 20 mm (0.78 in) 20 mm (0.78 in) 20 mm (0.78 in) cross-sectional area 1.5 mm 2 (#16 AWG) 1.5–95 mm2 (#16-#3/0 AWG) 1.5–185 mm2 (#16-350 mcm AWG) 90 90 90 90 e d L d L h
Manual Motor Starters, Controllers, and Protectors Specifications © 2001-2002 Schneider Electric All Rights Reserved
- Nominal system voltage. Technical Characteristics Type GV7 RE20–RE100 RS40–RS100 RE150 RS150 RE220 RS220 Utilization Category Conforming to IEC 60947-2 A A A Conforming to IEC 60947-4-1 AC-3 AC-3 AC-3 Rated Operational Voltage (Ue) Conforming to IEC 60947-2 690 V 690 V 690 V Rated Insulation Voltage (Ui) Conforming to IEC 60947-2 750 V 750 V 750 V Rated Operational Frequency ▲ Conforming to IEC 60947-2 50/60 Hz 50/60 Hz 50/60 Hz Rated Impulse Withstand Voltage (U imp) Conforming to IEC 60947-2 8 kV 8 kV 8 kV Total Power Dissipated Per Pole 5 W 8.7 W 14.5 W Electrical Durability Rated Duty Conforming to IEC 60947-4-1 Continuous duty Continuous duty Continuous duty Type GV7 RE40–RE100 RS40–RS100 RE150 RS150 RE220 RS220 Rating 25–40 A to 60–100 A 90–150 A 90–150 A 132–220 A 132–220 A Breaking Capacity Conforming to IEC 60947-2 230/240 V Icu ◆ 85 kA 100 kA 85 kA 100 kA 85 kA 100 kA Ics% ■ 100% 100% 100% 100% 100% 100% 400/415 V Icu ◆ 25 kA 70 kA 35 kA 70 kA 35 kA 70 kA Ics% ■ 100% 100% 100% 100% 100% 100% 440 V Icu ◆ 25 kA 65 kA 35 kA 65 kA 35 kA 65 kA Ics% ■ 100% 100% 100% 100% 100% 100% 500 V Icu ◆ 18 kA 50 kA 30 kA 50 kA 30 kA 50 kA Ics% ■ 100% 100% 100% 100% 100% 100% 690 V Icu ◆ 8 kA 10 kA 8 kA 10 kA 8 kA 10 kA Ics% ■ 100% 100% 100% 100% 100% 100% ▲ GV7R motor controllers and protectors are not recommended for use with variable speed controllers or soft start units for applications under 40 Hz. ◆ Icu - interrupting capacity at full voltage. ■ Ics - short-circuit interrupting capacity as a percentage of Icu. UL Maximum RMS Short-Circuit Current (ka) Type Range 240 V ● 480 V ● 600 V ● GV7 - RE40 25 to 40 A 25 25 10 GV7 - RE50 30 to 50 A 25 25 10 GV7 - RE80 48 to 80 A 25 25 10 GV7 - RE100 60 to 100 A 25 25 10 GV7 - RE150 90 to 150 A 25 25 10 GV7 - RE220 132 to 220 A 25 25 10 GV7 - RS40 25 to 40 A 65 65 10 GV7 - RS50 30 to 50 A 65 65 10 GV7 - RS80 48 to 80 A 65 65 10 GV7 - RS100 60 to 100 A 65 65 10 GV7 - RS150 90 to 150 A 65 65 10 GV7 - RS220 132 to 220 A 65 65 10 Group Installation: Maximum NTD fuse size: 1200 A / Maximum circuit breaker rating: 1200 A. Suitable for use on a circuit with an available short circuit current level no greater than the short circuit current rating of the manual motor controller, or circuit breaker, whichever is less.
Manual Motor Starters, Controllers, and Protectors Specifications 10/02 © 2001-2002 Schneider Electric All Rights Reserved GV7 AUXILIARY CONTACT SPECIFICATIONS Auxiliary Contact Characteristics Type GV7AE11 GV7AB11 Rated Insulation Voltage (Ui) (associated insulation co-ordination) 690 690 Conforming to IEC 60947-1 from CSA C22.2 No. 14 & UL 508 600 300 Conventional Thermal Current (Ith) 6 A 6 A Conforming to IEC 60947-5-1 from CSA C22.2 No. 14 & UL 508 5 A 1 A Mechanical Durability Operational Current Conforming to IEC 60947-5-1 AC Operation AC-12 or AC-15, 50,000 C.O. AC-12 or AC-15, 50,000 C.O. Rated Operational Voltage (Ue) V 24 48 110 230/240 380/415 440 690 24 48 110 230/240 380/415 440 690 Rated Operational Current (le) A C - 1 2 A 6666 6 6 65555 5 5 5 A C - 1 5A 6654 3 3 0 . 1 5543 2 . 52 . 5 0 . 1 Operational Current Conforming to IEC 60947-5-1 DC Operation DC-12 or DC-14, 50,000 C.O. DC-12 or DC-14, 50,000 C.O. Rated Operational Voltage (Ue) V 24 48 110 250 24 48 110 250 Rated Operational Current (le) Minimum operating conditions 17 V 12 V DC Operation 5 mA 5 mA Short-circuit Protection By GB2CB
- ● circuit breaker (rated according to operational current for Ue ≤ 415 V) or by gl fuse, 10 A max. Cabling Solid Cable 1 x 1.5 mm2 (1 x #16 AWG) 1 x 1.5 mm 2 (1 x #16 AWG) Flexible Cable without Cable End 1 x 1.5 mm 2 (1 x #16 AWG) 1 x 1.5 mm 2 (1 x #16 AWG) Flexible Cable with Cable End 1 x 1.5 mm 2 (1 x #16 AWG) 1 x 1.5 mm 2 (1 x #16 AWG) Characteristics of Electric Releases Type GV7AU GV7AS Rated Insulation Voltage (Ui) Conforming to IEC 60947-1 690 V 690 V Operational Voltage Conforming to IEC 60947-1 0.85–1.1 Ue (V) 0.7–1.1 Ue (V) Drop-Out Voltage 0.35–0.7 Ue (V) 0.2–0.75 Ue (V) Inrush Consumption <10 VA <10 VA <5 W <5 W Sealed Consumption <5 VA <5 VA <5 W <5 W Operating Time Conforming to IEC 60947-1 <50 ms <50 ms On-load Factor 100% 100% Cabling Solid or Flexible Cable 2 x 1.5 mm2 (max.) (2 x #16 AWG) 2 x 1.5 mm 2 (max.) (2 x #16 AWG)
Manual Motor Starters, Controllers, and Protectors Specifications © 2001-2002 Schneider Electric All Rights Reserved GV7 OPERATING CURVES The current limiting capacity of the motor starter and protector is expressed by two curves which give, as a function of the prospective short-circuit current (the current which would flow if no protection devices were installed): The actual peak current (limited), The thermal stress (in A2s), i.e. the energy dissipated by the short-circuit in a conductor with a resistance of 1 Ω . Example: The real value of a 70 kA prospective short-circuit current limited by a GV7RS220 is 20kA peak, see page 46. PRC = Cross-linked polyethylene Example 1: For a GV7RS220 , the peak value is limited to 20 kA for a prospective Isc of 40 kA. Example 2: For a GV7RS220 , and with a prospective Isc of 40 kA, an I2t of 7.5 x 105 A2s is obtained, which requires the use of a PVC insulated copper cable with a cross-sectional area of 10 mm 2 (# 8 AWG). Permissible Thermal Stresses for Cables (A2s) S (mm 2) 1 . 52 . 54 6 1 01 62 53 55 0 PVC Insulation PRC
Manual Motor Starters, Controllers, and Protectors Specifications 10/02 © 2001-2002 Schneider Electric All Rights Reserved Thermal-Magnetic Tripping Curves for GV7R Average operating time at 20 °C according to multiples of the setting current Time (s) x setting current (Ir)
1 Curve from cold state
2 Curve from hot state
In the event of total phase failure, tripping occurs after 4 s ± 20% 0.001 0.002 0.1 0.01 0.005 0.05 0.5 0.02 0.2 100 200 500 1000 2000 5000 10 000 102 3 4 7 100 20 30 4055 0 7 01 1.12
Manual Motor Starters, Controllers, and Protectors Specifications © 2001-2002 Schneider Electric All Rights Reserved Current Limitation on Short-Circuit for GV7R 3-phase 400/415 V Dynamic stress 1 peak = f (Prospective Isc) For GV7RE only Limited peak current (kA) 1GV7RE220 2GV7RE150 3GV7RE100 Prospective short-circuit current, Isc (kA) For GV7RS only Limited peak current (kA) 1G V 7 R S 2 2 0 2G V 7 R S 1 5 0 3G V 7 R S 1 0 0 Prospective short-circuit current, Isc (kA) 102 100 3 4 6 100 20 30 40 60 55 0 102 100 34 6 10020 30 40 60 55 0
Manual Motor Starters, Controllers, and Protectors Specifications 10/02 © 2001-2002 Schneider Electric All Rights Reserved Thermal Limit on Short-Circuit for GV7R 3-phase 400/415 V Thermal limit I2dt = f (Prospective Isc) For GV7RE only Sum of i2dt (A2s) 1GV7RE220 2GV7RE150 3GV7RE100 Prospective short-circuit current, Isc (kA) For GV7RS only Sum of i2dt (A2s) 1GV7RS220 2GV7RS150 3GV7RS100 Prospective short-circuit current, Isc (kA) 2x104 102 3x104 5x104 2x106 2x105 105 10 6 107 5x106 3x105 3 4 6 100 20 30 40 60 5x105 3x106 55 0 70 2x104 102 3x104 5x104 2x106 2x105 10 5 10 6 10 7 5x106 3x105 3 4 6 100 20 30 40 60 5x105 3x106 55 0 70
Manual Motor Starters, Controllers, and Protectors Specifications © 2001-2002 Schneider Electric All Rights Reserved Current Limitation on Short-Circuit for GV7R 3-phase 690 V Dynamic stress 1 peak = f (Prospective Isc) For GV7RE only Limited peak current (kA) 1GV7RE220 2GV7RE150 and GV7RE100 Prospective short-circuit current, Isc (kA) For GV7RS only Limited peak current (kA) 1GV7RS220 2GV7RS150 and GV7RS100 Prospective short-circuit current, Isc (kA) 102 34 6 2 0 5 102 34 6 2 0 5
Manual Motor Starters, Controllers, and Protectors Specifications 10/02 © 2001-2002 Schneider Electric All Rights Reserved Thermal Limit on Short-Circuit for GV7R 3-phase 690 V Thermal limit I2dt = f (Prospective Isc) For GV7RE only Sum of I2dt (A2s) 1G V 7 R E 2 2 0
2 GV7RE150 and GV7RE100
Prospective short-circuit current, Isc (kA) For GV7RS only Sum of I2dt (A2s) 1G V 7 R E 2 2 0 Prospective short-circuit current, Isc (kA) 1023 4 6 2 0 5 2x106 2x105 105 106 3x105 5x105 3x10 1023 4 6 2 0 5 2x106 2x105 10 5 106 3x105 5x105 3x106
Manual Motor Starters, Controllers, and Protectors Dimensions © 2001-2002 Schneider Electric All Rights Reserved GV2 MOUNTING DIMENSIONS GV2ME GV2AD, AM AN, AU, AS, AX GV2AE LS1D30 GV2P GV2AD, AM, AN, AU, AS GV2AK00 X2 = 1.8" (40 mm) Mounting of GV2M On Panel with Adaptor Plate GV2AF02 On 1.4" (35 mm) rail C = 78.5 on AM1DP200 (35 x 7.5) C = 86 on AM1DE200, ED200 (35 x 15) On Pre-slotted Mounting Plate AM1PA On Mounting Rail DZ5MB201 Mounting of GV2P On Panel On 1.4" (35 mm) rail C = 98.5 on AM1DP200 (35 x 7.5) C = 106 on AM1DE200, ED200 (35 x 15) On Pre-slotted Mounting Plate AM1PA Adaptor Plate GK2AF01 GV2AF01 GV2M + K contactor combination GV2M + GV1L3 (current limiter) GV1F03 7.5 mm height compensation plate X1 = 0.40" / 10 mm for Ue = 230 V or 1.2 " / 30 mm for 230 V < Ue ≤ 690 V 4416 X111 .43.63 1.7 2.6 3.5 101 3.92 GV2ME ··3: 45 == 44.5 1.8 1.8 Block GV2AD, AM, AN Block GV2AU, AS 9.3 81(1) 3.2 .71.37 9.3 .37 .59 .39 67.2 4616 3.5 101 3.92 LS1D7323: 45 == 44.5 1.8 1.8··· 5026 X215 1.11.0 3.2.59 3.5 1.8 2.4 44.5 1.8 Block GV2AD, AM, AN Block GV2AU, AS 9.3 81(1) 3.2 .71.37 9.3 .37 9814 .55 3.9 44.5 1.8 1.3 c 44.5 1.8 44.5 1.8 3.1 4.2 1.1/2.4 1.4
1.7 AF1EA4
1.4 1.1/2.4 DZ5MB201 GV2AF02 DZ5ME8 2.4 1.1 1.4 .59 c 44.5 1.8 44.5 1.8 3.3 13.5 .53 AF1EA4 13.5 .53 3.3 135 9.5 .94 .37 5545 2.21.8 5.3 45 1.8 2.1 105 5 4.1 .20 1.41.4 È5.5 .225 .20 3.1 1.8 152 6.0 3.5 3.0 X1X1 40 1.6 1.8 129 5.1 44.5 1.8 1.5 1.4 .51 Dual Dimensions inches mm
Manual Motor Starters, Controllers, and Protectors Dimensions 10/02 © 2001-2002 Schneider Electric All Rights Reserved GV2 MOUNTING DIMENSIONS (CONTINUED) GV2-AF4 + LAD-31 Combination GV2-ME + D range contactor Combination GV2-P + D range contactor GV2-ME + LC2-D09 to D18 LC2-D25 and D32 G V2-P + LC2-D09 to D18 LC2-D25 and D32 Mounting of External Operator GV2AP01 or GV2AP02 Door Cut-out (1) 135 mm min., 284 mm max. with operating rod uncut, 88 with operating rod cut. Surface Mounting Enclosure GV2MC0• Front Plate GV2CP21 (1) 4 knock-outs for 0.63 " / 16 mm plastic cable glands or n ° 16 conduit Flush Mounting Enclosure GV2MP0• (bracket cut-out dimensions) GV2MP0 • GV2MP01, MP02 GV2MP03 GV2 a a1 MP01, MP02 2.8 " (71 mm) − MP03, MP04 2.8 " (71 mm) 3.4 " (86 mm) c d b b c 1.5-5 53 (1) 2.6 2.1 .06-20 .24 .28 5.2 .20 2.1 = = = = 2.1 4x3.5 4x0.14 1.7 147 (1) 2x5.3x6.3 2x0.21x0.25 93 = 130 == =3.3 3.7 5.8 5.1 1-4 7.5 118 133 62 11.5 2x3.3 2x0.13 0.70 .47 .04-16 .45.832.4 4.6 5.2 3.0 0 .30 3.7 1-6 .04-.24 a112 a .47 140 5.5 =127 == 93.5 3.7 = 106.5 4.2 2.8 3.7 6.5 .26 117 4.6 133 5.2 9.5 .37 Dual Dimensions inches mm
Manual Motor Starters, Controllers, and Protectors Dimensions © 2001-2002 Schneider Electric All Rights Reserved GV2 MOUNTING DIMENSIONS (CONTINUED) Sets of Busbars GV2G445, GV2G454, GV2G472 with Terminal Block GV2G05 lp GV2G454 (0.16 x 2.1 in/4 x 54 mm) 8.1 in (206 mm) 2.1 in (54 mm) GV2G445 (0.16 x 1.8 in/4 x 45 mm) 7.0 in (179 mm) 1.8 in (45 mm) GV2G472 (0.16 x 2.8 in/4 x 72 mm) 10.2 in (260 mm) 2.8 in (72 mm) a No. of Taps 5 6 7 8 GV2G454 10.2 in (260 mm) 12.4 in (314 mm) 14.5 in (368 mm) 16.6 in (422 mm) GV2G445 8.8 in (224 mm) 10.6 in (269 mm) 12.4 in (314 mm) 14.1 in (359 mm) GV2G472 13.1 in (332 mm) 15.9 in (404 mm) 18.7 in (476 mm) 21.6 in (548 mm) Sets of Busbars with Terminal Block GV1G09 Sets of Busbars GV2G245, GV2G254, GV2G272 I GV2G254 (0.08 x 2.1 in/2 x 54 mm) 3.9 in (98 mm) GV2G245 (0.08 x 1.8 in/2 x 45 mm) 3.5 in (89 mm) GV2G272 (0.08 x 2.8 in/2 x 72 mm) 4.6 in (116 mm) Set of Busbars GV2G554 Set of Busbars GV2G354 2.5 .12 a .71 p 1.8 1.2 l 260 10.2 152 6.0 Dual Dimensions inches mm
Manual Motor Starters, Controllers, and Protectors Dimensions 10/02 © 2001-2002 Schneider Electric All Rights Reserved GV3 MOUNTING DIMENSIONS GV3M Mounting on Rail AM1DE200 or AM1ED201 X1 = Electrical clearance (breaking at Isc max.) 1.6 " / 40 mm for Ue < 500 V 2.0 " / 50 mm for Ue = 690 V (1) Auxiliary contact blocks GV1A01 to A07 Mounting on Panel Mounting on Pre-slotted Mounting Plate AM1PA Surface Mounting Enclosure GV3CE01 17.3 .87 3.0 113 4.4 100º110 120 4.7 5.5 .22 X1 X1 1.8 2.4 61.2 21.2 .83 .79 2x4 2x0.16 4.5 .18 .68 2.8 70.4 2.8 (1) 122.5 4.8 113 4.4 100º110== 61.2 61,2 21.2 .83 2x 4 .79 .79 2x0.16 .79 100º110 113 4.4 AF1EA4 150 5.9 154.4 6.1 312 12.2 312 12.2 195 7.7 = = 181 7.1 105 4.1 4x 7.7 4x0.30 (2) (1) Dual Dimensions inches mm
Manual Motor Starters, Controllers, and Protectors Dimensions © 2001-2002 Schneider Electric All Rights Reserved GV7 DIMENSIONS The following table lists the maximum horsepower ratings for the GV7 manual controllers depending on the supply voltage. FLC = Full load current. The values listed are for three-phase AC induction motors. Maximum Horsepower Ratings 220-240 Vac 440-480 Vac 550-600 Vac Maximum horsepower rating 75 Hp (FLC=192 A) 150 Hp (FLC=180 A) 200 Hp (FLC=192 A) Motor Controllers GV7R Motor Controllers with Terminal Shields and Phase Barriers GV7R + GV7AC01 + GV7AC04 (1) 126 for GV7R• 220 (2) Phase barriers – GV7AC04 (3) Terminal shields – GV7AC01 Safety Clearance x1 x2 Inches (mm) Inches (mm) Painted or insulated metal plate, insulation or insulated bar 0 (0) 1.18 (30) Bare metal plate U ≤ 440 V 0.20 (5) 1.38 (35) 440 V < U < 600 V 0.39 (10) 1.38 (35) U Š 600 V 0.79 (20) 1.38 (35) Minimum distance between 2 circuit breakers mounted side by side = 0. Combination of GV7 and LC1F with Kit GV7AC0 a b c Inch (mm) GV7R + LC1F115 or F150 + GV7AC06 4.69 (119) 13.15 (334) 7.13 (181) GV7R + LC1F185 + GV7AC06 4.69 (119) 13.31 (338) 7.40 (188) GV7R + LC1F225 + GV7AC07 5.16 (131) 14.09 (358) 7.40 (188) GV7R + LC1F265 + GV7AC07 5.12 (130) 14.33 (364) 8.46 (215) LC1D hardware available soon. 3.19 81 3.39 864.37 111 (1) 6.34 161 4.92 125 4.13 105 1.38 12.64 321 3.19 == == == 6.34 161 14.06 357 (2) (3) x1x1 x2x2 ac b Dual Dimensions inches mm
Manual Motor Starters, Controllers, and Protectors Dimensions 10/02 © 2001-2002 Schneider Electric All Rights Reserved GV7 DIMENSIONS (CONTINUED) On Panel On Two DZ5-MB201 Mounting Rails Flush Mounting 1 Starter n Controllers GV7R GV7R Side by Side Combination of GV7R and LC1F with Kit GV7AC0 EGH Inch (mm) GV7R + LC1F115 + GV7AC06 1.73 (44) 3.35 (85) 4.72 (120) GV7R + LC1F150 + GV7AC06 1.81 (46) 3.35 (85) 4.72 (120) GV7R + LC1F165 + GV7AC06 1.89 (48) 3.35 (85) 4.72 (120) GV7R + LC1F225 + GV7AC07 2.24 (57) 3.35 (85) 4.72 (120) GV7R + LC1F265 + GV7AC07 2.36 (60) 3.35 (85) 4.72 (120) LC1D hardware available soon. 1.38 1.38 1.38 =4.92 125 2xØ0.24 2xØ6 5.31 135 1.38 4.92 125 DZ5-ME5 0.59 = = 1.14 1.14 1.85 473.0 3.46 3.27 = = 4.25 108 4.25 108 = = 4.25 108 = = G EH Ø0.28x0.39 Ø7x10 Dual Dimensions inches mm
Manual Motor Starters, Controllers, and Protectors Dimensions © 2001-2002 Schneider Electric All Rights Reserved GV7 DIMENSIONS (CONTINUED) Spreaders GV7AC03 Cabling Smooth Terminals Connectors a (in/mm) GV7R • 0.77/19.5 GV7R • 220 0.85/21.5 Direct Rotary Handle GV7AP03, GV7A04 Flush Mounting Direct Rotary Handle GV7AP03 or GV7AP04 GV7AP05 Front Fuse Center Enclosure Viewed from Top Door cutouts require a minimum distance between the center of the circuit breaker and the door hinge point d ≥ 3.94 in (100 mm) + (h x 5) Extended Rotary Handle GV7AP01, GV7AP02 l: 7.28 in (185 mm) minimum, 23.62 in (600 mm) maximum. The shaft of the extended rotary handle GV7AP01 or GV7AP02 must be cut to length: l - 4.96 in (126 mm) 1.77 1.77 1.18 4.49 114 1.61 Z X X 2.76 0.41 10.5 Za 2.76 Z X 0.75 6.10 155 4.76 121 2.87 1.77 I DD 2.17 553.58 1.42 1.10 3.5 = = 3.82 1.14 29 1.85 473.0 4.92 125 e 2.72 2.0 514.72 120 4.72 120 0.36 9.25 0.35 = = 3.94 100 2.32 593.94 100 1.61 h d 2.95 I 2.95 l 0.36 9.25 0.35 Dual Dimensions inches mm
Manual Motor Starters, Controllers, and Protectors Wiring Diagrams 10/02 © 2001-2002 Schneider Electric All Rights Reserved GV2 WIRING DIAGRAMS GV2ME GV2P Current Limiter GV1L3 Front Mounting Add-on Contact Blocks Instantaneous Auxiliary Contacts GVAE1 GVAE11 GVAE20 Side Mounting Add-on Contact Blocks Instantaneous Auxiliary Contact and Fault Signalling Contacts GVAD0110 GVAD0101 GVAD1010 GVAD1001 Instantaneous Auxiliary Contacts GVAN11 GVAN20 GVAM11 Voltage Trips GVAU GVAS GVAX ••• Use of Fault Signalling Contact and Short-circuit Signalling Contact 2/T1 4/T2 6/T3 1/L1 3/L2 5/L3 2/T1 4/T2 6/T3 1/L1 3/L2 5/L3 1/L1 3/L2 5/L3 1314 12 11 or 1314 22 21 1314 2324 5354 96 95 52 51 96 95 9798 5354 9798 5152 (62) (61) (73) (74) (64) (63) (73) (74) 05 06 D1D2 C1C2 Trip signalling Short-circuit signalling GVAM1 GVAD10 N/C or N/O Start-Stop Contact
Manual Motor Starters, Controllers, and Protectors Wiring Diagrams © 2001-2002 Schneider Electric All Rights Reserved GV3 WIRING DIAGRAMS GV7 WIRING DIAGRAMS Motor Circuit Breakers GV3M Auxiliary Contact Blocks GV3A01 GV3A02 GV3A03 GV3A05 GV3A06 GV3A07 Fault Signalling Contacts GV3A08 GV3A09 Voltage Trips GV3B •• GV3D •• Motor controllers GV7R Add-on auxiliary Contacts GV7AE11, GV7AB11 A self-adhesive label, supplied with the contact, can be affixed to the front face of the starter to allow personalized marking according to the function of the contact or contacts. Electric Trips GV7AU••• GV7AS ••• GV7AD111, AD112 2/T1 1/L1 4/T2 3/L2 6/T3 5/L3 1314 22 21 1314 2324 1314 2324 32 31 1314 2324 3334 1314 2324 3334 2324 32 31 1314 96 95 9798 D1D2 U C1C2 2/T1 4/T2 6/T3 1/L1 3/L2 5/L3 21 24 11 14 91 94 81 84 D1D4 C1C2 98 97 50 ms 98 97 50 ms – KA1 2324 1314 – KA1 98 97 50 ms – KM1– KA1 A1A2 A1A2 – KA1 2122
Manual Motor Starters, Controllers, and Protectors Indexed Catalog Numbers 10/02 © 2001-2002 Schneider Electric All Rights Reserved
Manual Motor Starters, Controllers, and Protectors © 2001-2002 Schneider Electric All Rights Reserved
Manual Motor Starters, Controllers, and Protectors 10/02 © 2001-2002 Schneider Electric All Rights Reserved
Manual Motor Starters, Controllers, and Protectors © 2001-2002 Schneider Electric All Rights Reserved
Manual Motor Starters, Controllers, and Protectors 10/02 © 2001-2002 Schneider Electric All Rights Reserved
Catalog No. 2520CT0001R9/02 October 2002© 2001–2002 Schneider Electric All Rights Reserved Replaces 2520CT0001 dated 05/01. Square D Company
8001 Highway 64 East
Knightdale, NC 27545 1-888-SquareD (1-888-778-2733) www.SquareD.com Schneider Canada Inc.
19 Waterman Avenue,
Toronto, Ontario 1-800-565-6699 www.schneider-electric.ca