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Motor Condition Monitoring Device K6CM-CI Quantifying the status of a three-phase induction motor.

  • The “comprehensive current diagnosis” can monitor not only for motor problems, but also abnormal load-side conditions.
  • Simply install a CT on the control panel enables monitoring.
  • The software tool (set-up and simple monitoring tool) is also provided.
  • K6CM-CI2M is suitable for use in an excessive noise environment such as using an inverter. Supports Modbus TCP in addition to EtherNet/IP. System Configuration Basic Configuration *1. In an environment where the motor is driven by an inverter, if the degradation level 1 is used as the measurement value, it may not be possible to monitor the motor or load abnormalities. Therefore, it is recommended to use the degradation level 2. Refer to the User's manual (N219) for details. *2. Since the frequency band of the harmonics of the drive frequency and the frequency band in which errors such as load imbalance and misalignment appear are the same frequency band for a 2-pole meter, sensitivity may be reduced with degradation level 2. *3. The CT cable cannot be extended. For the most recent information on models that have been certified for safety standards, refer to your OMRON website. Dedicated tool LAN EtherNet/IP Modbus TCP Object monitored Single-phase power supply Measurement trigger signal K6CM-CI K6CM-CIC (CT) Any type of single-phase measurement Three-phase power supply Note : 1. Even without a computer, the alarm bar of the main unit notifies you of changes of motor state. 2. The degradation level may appear differently depending on the failure condition of the motor or load, or depending on the installation condition. By keeping a computer or PLC continuously connected, you can monitor the state of a motor. 1.5 kW to 300 kW (400 V) 0.75 kW to 150 kW (200 V) Built-in EtherNet/IP port 2.9 m Output signal (transistor output) (pre-wired cable) *3 Comprehensive current diagnosis type (K6CM-CI)

Ordering Information

CT (Order separately) Note: 1. One sensor is combined with one main unit. A cable for connection is provided with the CT. Select a CT that sets the current of the applicable motor within the measurement range. To calculate the current, refer to Comprehensive Current Diagnosis Type Technical Data (Reference) on page 10. 2. The sensor applicable for CSA certification is K6CM-CICB@@@-C. EtherNet/IP communications cable recommended parts Use a Category 5 or higher STP cable (shielded twisted pair cable). Cable with Connectors Cables with rugged RJ45 plugs are available in the following lengths: 0.3 m, 0.5 m, 1 m, 2 m, 3 m, 5 m, 10 m, 15 m. For details, refer to the Industrial Ethernet Connectors Catalog (Cat. No. G019). *2. The lineup features Low Smoke Zero Halogen cables for in-cabinet use and PUR cables for out-of-cabinet use. *3. Cable colors are available in yellow, green, and blue. The last character of the model changes to "-G" or "-B". Cable/Connector * It is recommended to use the cable and connector in combination described above. Industrial switching hub (recommended parts) Monitoring type Power supply voltage Model Comprehensive current diagnosis type 100 to 240 VAC K6CM-CI2MA-EIP

24 VAC/VDC K6CM-CI2MD-EIP

Rated primary-side current Applicable Relay Model 5 A K6CM-CI K6CM-CICB005

25 A K6CM-CICB025

100 A K6CM-CICB100

200 A K6CM-CICB200

400 A K6CM-CICB400

600 A K6CM-CICB600

manufacturer Cable length (m) Model Wire Gauge and Number of Pairs: AWG26, 4-pair Cable Cable Sheath material: LSZH *2 Cable with Connectors on Both Ends (RJ45/RJ45) Standard RJ45 plug type *1 Cable color: Yellow *3 OMRON

0.3 XS6W-6LSZH8SS30CM-Y

0.5 XS6W-6LSZH8SS50CM-Y

1 XS6W-6LSZH8SS100CM-Y

2 XS6W-6LSZH8SS200CM-Y

3 XS6W-6LSZH8SS300CM-Y

5 XS6W-6LSZH8SS500CM-Y

Wire Gauge and Number of Pairs: AWG22, 2-pair Cable Cable with Connectors on Both Ends (RJ45/RJ45) Rugged RJ45 plug type *1 Cable color: Light blue OMRON

0.3 XS5W-T421-AMD-K

0.5 XS5W-T421-BMD-K

1 XS5W-T421-CMD-K

2 XS5W-T421-DMD-K

5 XS5W-T421-GMD-K

10 XS5W-T421-JMD-K

Part name Manufacturer Model Cable Hitachi Metals, Ltd. NETSTAR-C5E SA 0.5 × 4P * RJ45 connector Panduit Corporation MPS588-C * Product name Appearance Specifications Model Function No. of ports Failure detection function Industrial switching hub Priority control (QoS): EtherNet/IP control data priority Failure detection: Broadcast storm / LSI failure detection 10/100BASE-TX, Auto-Negotiation 3N o W4S1-03B 5N o W4S1-05B 5Y es W4S1-05C

Ratings and Specifications List of Models Ratings *1. Motors other than three-phase induction motors (synchronous motors, single phase motors, servo motors, and stepping motors) are excluded. The rated voltage of the motor applicable for UL certification is 480 VAC. Power Supply Power supply voltage K6CM-@@MA: 100 to 240 VAC, 50/60 Hz K6CM-@@MD: 24 VAC, 50/60 Hz, 24 VDC Allowable operating voltage range 85% to 110% of power supply voltage Power supply frequency range 45 to 65 Hz Power consumption 24 VAC/24 VDC: 3.2 VA/1.7 W max. 100 to 240 VAC: 6.1 VA max. Input Current, comprehensive current diagnosis (CT) Rated input current 5 A, 25 A, 100 A, 200 A, 400 A, 600 A Applicable motor type Three-phase induction motor (Rated voltage 600 VAC max) *1 Outputs Output form Transistor output Output capacity 3-point Output rating Rated voltage: 24 VDC Max. current: 50 mA, DC Ambient operating temperature -10 to +55°C (with no condensation or icing) Storage temperature -20 to +65°C (with no condensation or icing) Ambient operating humidity 25% to 85% RH (with no condensation) Storage humidity 25% to 85% RH (with no condensation) Case color Black Case material Polycarbonate UL94-V0 Altitude 2,000 m max. Applicable wires Stranded wires, solid wires, or ferrules Applicable wire size 0.25 to 1.5 mm2 (AWG24 to 16) Wire insertion force 8 N max. (AWG20) Screwdriver insertion force 15 N max. Wire stripping length 8 mm Recommended flat-blade screwdriver XW4Z-00B (Omron) Current capacity 10 A (per pole) Number of insertions 50 times Weight Approx. 200 g Mounting Mounts to DIN Track screw mounting Dimensions 45 (W) × 90 (H) × 90 (D) mm Setting method Communications settings from a dedicated tool via EtherNet/IP Other functions Display value selection, self-diagnosis error output, setting value initialization, operation integration Accessories Operation manual, CD-ROM (Motor condition monitoring Tool)

*1. When used at a frequency higher than 80 Hz, the tendency toward motor degradation is less noticeable. *2. For the frequency characteristics of the CT, refer to the technical data on page 10. *3. MS: Product status display, NS: Network status display. *4. A tag data link timeout may occur with products manufactured on or before April 30, 2019, over a network system including nodes set for multicast communications. Use the multicast blocking function of the switching hub to prevent multicast packets from reaching the K6CM. *5. The rated voltage of the motor applicable for UL certification is 480 VAC. Measurement range Current Rating 5 A: 1.00 to 5.00 A Rating 25 A: 5.0 to 25.0 A Rating 100 A: 20.0 to 100.0 A Rating 200 A: 40.0 to 200.0 A Rating 400 A: 80.0 to 400.0 A Rating 600 A: 120.0 to 600.0 A Rated frequency: 20 to 80 Hz Degradation level 1, degradation level 2: 0 to 999 Recommended frequency: 20 to 80 Hz *1 Measurement absolute accuracy Current ±1.0% FS±1 digit (at 10 to 30°C, CT variation is not included) *2 Sampling cycle Degradation level 1, degradation level 2, current: 5 s Moving average frequency 1, 2, 4, 8, 16, 32 times External trigger External contact input specification Short-circuit: Residual voltage 1.5 V max. Open: Leakage current 0.1 mA max. Current during short- circuiting Approx. 7 mA Transistor output Contact configuration: NPN open collector Rated voltage: 24 VDC (maximum voltage: 26.4 VDC) Max. current: 50 mA, DC Alarm Parameters that can be output Degradation level 1, degradation level 2, current Expression method Transistor output, alarm bar Setting value Current Rating 5 A: 00.00 to 99.99 A Rating 25 A/100 A/ 200 A/400 A/600 A: 0.0 to 999.9 A Degradation level 1, degradation level 2: 0 to 9999 Hysteresis 10% width of setting value Reset method Manual reset/automatic reset (switchable) * Manual return method: Press the ALMRST button LCD display 7-Segment digital display and single-shot display Font height 14 mm Applicable standards Conforming standards EN61010-2-030 Installation environment: Pollution degree 2, overvoltage category II, measurement category II EMC EN61326-1(EMI: Class A EMS: Industrial Location) Current ± 10% F.S. Safety standards UL61010-2-030 (listing) *5 / CSA 22.2 No.14 Overvoltage category II Korean Radio Waves Act (Act 10564) RCM EAC Insulation resistance 20 MΩ min. Between all external terminals and the case Between all power supply terminals and all other terminals Between all sensor connection terminals and trigger input terminal + output terminal + all EtherNet/IP ports Dielectric strength 2,000 VAC for 1 minute Between all external terminals and the case Between all power supply terminals and all other terminals Between all sensor connection terminals and trigger input terminal + output terminal + all EtherNet/IP ports Vibration resistance Vibration frequency 10 to 55 Hz, slice amplitude 0.35 mm in each of X, Y, Z directions 5 minute × 10 Shock resistance 100 m/s2, 3 times each in 6 directions along 3 axes Degree of protection IP20 LED display Alarm bar Red/Yellow/Green MS, NS *3 Red/Green Ethernet communications Number of ports 1 Physical layer Ethernet: Connector RJ45 Type 100BASE-TX Transmission distance (Maximum cable length) 100 m (Between hub and node) Topology Star type Protocol EtherNet/IP Modbus TCP

Ratings and Specifications *1. Select a CT that brings the current of the applicable motor into the measurement range. To calculate the current, refer to the technical data on page 10. *2. When using a flat wire, be sure to refer to the external dimensions drawing of the CT before selection on page 8. *3. The sensor applicable for CSA certification is K6CM-CICB@@@-C. *4. The rated voltage of the motor applicable for UL certification is 480 VAC. Motor condition monitoring Tool (Software included with main unit) Operating Environment Functions/Specifications (For more details, refer to the catalog of each product.) *1. One vibration and temperature type, one insulation resistance type, and one current comprehensive diagnosis type can be set for one motor. *2. In the software tool version 1.2.0.0 and earlier, the graph display period can be set by selecting the tabs (1 hour, 1 day, 3 months, 6 months, 1 year, 2 years, 5 years, 10 years, 20 years). In the software tool version 1.2.0.0 and later, you can move the graph in the time axis direction using the graph time axis movement. Model *3 Item K6CM-CICB005 K6CM-CICB025 K6CM-CICB100 K6CM-CICB200 K6CM-CICB400 K6CM-CICB600 Construction Indoor split type Primary-side rated current 5 A 25 A 100 A 200 A 400 A 600 A Measurement range *1 1 to 5 A 5 to 25 A 20 to 100 A 40 to 200 A 80 to 400 A 120 to 600 A Rated voltage 600 VAC *4 Secondary-side rated current Dedicated current Secondary winding 3000 turns 6000 turns 9000 turns Insulation resistance Between output terminal and case: 50 MΩ min. Dielectric strength Between output terminal and case: 2,000 VAC, 1 minute Protective element 7.5 V clamp element Permissible attachment/removal frequency 100 times Operating temperature / humidity range -20 to +60°C, 25 to 85% (with no condensation or icing) Storage temperature / humidity range -30 to +65°C, 25 to 85% (with no condensation or icing) Supplied cable length 2.9 m (pre-wired cable) Supplied cable terminal Main unit side Ferrule terminal CT side Round terminal Degree of protection IP20 Element Specification Supported OS Windows 7, Windows 8.1, Windows 10 (32 bit/64 bit) (Japanese/English) .NET .NET Framework 4 and .NET Framework 3.5 CPU 1 GHz or more, 32 bit or 64 bit processor Memory 1 GB or more, or 2 GB or more (for 64 bit) HDD Available space of 16 GB or more, or 20 GB or more (for 64 bit) Others Since this software is provided on a CD-ROM, a CD-ROM reading device must be available. If data is to be collected, a LAN I/F must be available. Item Specification Project Number of files that can be created No limit Log file CSV data format Monitoring cycle 5 second to 366 days Number that can be registered in one project Number of motors (device groups) 10 Number of devices per motor (device group) 3 *1 Graphic display Type of graph Line graph Display period *2 1 hour, 1 day, 1 month, 1 year

Terminal Diagram (Main Unit) 12 7 34 9 13 14 15 16 17 18 (1) Power voltage A: 100 to 240 V AC D: 24 V AC/DC 1 2 1 2 (No polarity) External trigger input Do not use Sensor input 7 8 CT input K6CM-CIC (CT) Output function Transistor output 13 14 Interior 15 16 Interior 17 18 Interior White 3 4 0 V 5 V 680 Ω Comparator +/g16 Black K6CM- CI M A -EIP (1)

Note: Warning: Indicates that it is time for maintenance. Critical: Indicates that it is time for replacement. *1. Trigger modes other than external trigger Always: Trigger is not used. Measurement/m onitoring are performed continuously after the power of the K6CM unit is turned on. Internal trigger: Measurement/monitoring starts based on the rela tion between the measured value and set value (trigger level). You can use "Trigger Type" to specify whether measurement/monitoring start and continue for a set time when the measured value is over, or under, the set value (trigger level), or are executed while the measured value exceeds the set value (trigger level). Also, the external trigger function can be used only when the insulation resistance type is EIP CPU version 1.1 or higher. Name Meaning Alarm bar A bar on which the color of the emitted light changes according to the alarm status. It is indicated in the following colors during measurement/monitoring. Green: Alarm status (normal) Yellow: Alarm status (Warning) Red: Alarm status (Critical) The alarm bar is lit out in each of the following states: When the power is OFF, when measurement is not being performed, and when a self- diagnosis error has occurred, etc. Measurement type Indicates the type of the measured value being displayed. The type can be switched each time the [DISP] key is pressed on the front operation part. “Ci1 ”: Degradation level 1, “Ci2”: Degradation level2, “A”: Current Front operation part [ALM RST] key Releases the latched alarm state. The main use of this key is to release the latched and fixed alarm state after returning from the fault state to the normal state. [DISP] key Switches the type of the measured value being displayed. You can switch between display-fixed mode and display auto switching mode by long-pressing for 3 seconds. Others If two keys are simultaneously pressed and held for 5 seconds or longer, all settings of the main unit are reset to facto ry defaults. Main unit status display The status of the main unit is indicated by lighting of the LCD characters. “MON”: Measurement / monitoring is being performed “ERR”: A self-diagnosis error has occurred “AGE”: Running Time notification (it is recommended to replace the product main unit) Transistor output 13-14 Output of the alarm status (Warning). Can be set to Normally Closed or Normally Open. When measurement/monitoring is in progress, and the output method is Normally Closed ON = Comprehensive alarm: Normal / OFF = Comprehensive alarm: Warning or Critical and the output method is Normally Open OFF = Comprehensive alarm: Normal / ON = Comprehensive alarm: Warning or Critical 15-16 Output of the alarm status (Critical). Can be set to Normally Closed or Normally Open. When measurement/monitoring is in progress, and the output method is Normally Closed ON = Comprehensive alarm: Warning or Normal / OFF = Comprehensive alarm: Critical and the output method is Normally Open OFF = Comprehensive alarm: Warning or Normal / ON = Comprehensive alarm: Critical 17-18 Self-diagnosis error output. OFF: A self-diagnosis error has occurred ON: Other than the above External trigger input 3-4 Input of the external contact signal to control measurement timing. You can use "Trigger Type" to specify whether measurement/monitoring continue for a set time after starting by the rise or fall of the external contact, or are executed while the external contact is ON. You can also specify settings to enable selection of a trigger mode other than external trigger. *1

  • Unit power supply
  • External trigger input Push-in Plus terminal 2D code
  • Sensor input Push-in Plus terminal
  • Transistor output Push-in Plus terminal [ALM RST] key [DISP] key Current value, minimum value, and maximum measurement value type Measurement value units (measurement type) Alarm bar Main unit status display Front operation part EtherNet/IP port Product status display Network status display LCD display for measured values and other values Hook

Dimensions (Unit: mm) List of Models CT 86 (4) (1.9) K6CM-CI 33 39 41.3 325.3 5.57 CT Through-hole Dimensions 7.9 7.4 K6CM-CICB005 22.9 28.9 325.5 40.5 CT Through-hole Dimensions 7.5 9.5 8.5 R7.5 K6CM-CICB025 330.5 53.7 29.4 37.4 CT Through-hole Dimensions R816 14.511 14.2 R9 K6CM-CICB100 44.9 55.9 35.5 75.7 52.5 CT Through-hole Dimensions R10 K6CM-CICB200

62.5 73.5 92.5 35.5 CT Through-hole Dimensions 35.5 R13 R18.5 K6CM-CICB400 K6CM-CICB600 Cable supplied with CT Product side CT side The cable supplied with the CT is shipped in the connected state. Contraction tube 2.9 m

Comprehensive Current Diagnosis Type Technical Data (Reference) Use one CT per motor to detect current flowing into the motor. Select a CT that matches the motor capacity. Note: At no load, the motor current is at approximately half rated load. Select a CT that can cover the range of 50% to 100% of rated current. Use the following expression when calculating the current value from the motor capacitance. (Example) When a 5.5-kW motor is used at 200 V Therefore, the CT K6CM-CICB025 in which 22 A is within the measurement range is selected. The measurement range is within 20 and 100 A even in the case of K6CM-CICB100, which means that 22 A is within the range and this model can also be used. However, during selection, priority must be given to a CT having a small rated current value in order to realize more accurate measurement. Note: In the expression shown above, general values must be used for the power factor and efficiency, and the load factor must be 100%. However, depending on the actual operating environment, the actual current value and measured value may be different. If the CT is used at a current value that is below the lower-limit value of the measurement range of the CT, the measurement error of the degradation level will increase. Therefore, if possible, measure the current during a steady-state operation with a clamp meter, etc., and select a CT corresponding to the current value. CT type Measurement range Maximum measurement range Applicable motor (200 VAC) Applicable motor (400 VAC) K6CM-CICB100 20 A to 100 A 20 A to 105 A 7.5 kW to 22 kW 15 kW to 45 kW K6CM-CICB200 40 A to 200 A 40 A to 210 A 30 kW to 45 kW 55 kW to 90 kW K6CM-CICB400 80 A to 400 A 80 A to 420 A 55 kW to 90 kW 110 kW to 200 kW K6CM-CICB600 120 A to 600 A 120 A to 630 A 110 kW to 150 kW 250 kW to 300 kW Current value of motor (A) = Motor capacitance (kW) × 1000 Motor voltage (V) × √3 × Power factor (0.9) × Efficiency (0.8) Current value of motor = 5.5 × 1000

*1. The external trigger function can be used only when the insulation resistance type is EIP CPU version 1.1 or higher. *2. Can be used only with EIP CPU version 1.1 or higher. Parameter Content Degradation level alarm threshold value (Critical and Warning) 0 to 9999 Current alarm threshold value (Critical and Warning) CT rating 5 A: 00.00 to 99.99 A CT rating 25 A/100 A/200 A/400 A/600 A: 0.0 to 999.9 A Main unit IP address Sets the IP address of the main unit. The default value is “192.168.250.10” (common to all models) Software reset Restarts the K6CM. Used to enable the settings after changing the setting values. 0 → 1: Execute MAX/MIN reset Initializes the MAX/MIN value. 0 → 1: Execute Display value type Sets which measurement value to display in the 7-segment display at the front of the main unit. 0: PV (Present Value), 1: MIN, 2: MAX Trigger mode *1 Sets the trigger mode. 0: At all times, 1: External trigger, 2: Internal trigger Trigger type Sets Rise, Fall, or Level in the case of an internal trigger or external trigger. 0: Rise, 1: Fall, 2: Level Trigger level Sets the trigger level when “Internal trigger” and the trigger type “Level” have been selected. Monitoring time Sets the time for continuing measurement or monitoring in the case of an internal trigger or external trigger, when the trigger type is either Rise or Fall. Setting value: 0.1 to 600.0 s Alarm latch Sets whether to enable or disable the alarm latch function. 0: Disable (no latch), 1: Enable (latched) Use Running Time Sets whether or not to use the main unit residual amount function. 0: OFF (Do not use), 1: ON (Use) Moving average times Performs the averaging process for the past n-times of data including the sampling data of that time, each time sampling of the measurement value is performed. 0: OFF, 1: 2 times, 2: 4 times, 3: 8 times, 4: 16 times, 5: 32 times Current range Selects the connected CT. 0: 5 A, 1: 25 A, 2: 100 A, 3: 200 A, 4: 400 A, 5: 600 A Transistor output method *2 0: Normally Closed/1: Normally Open Monitoring delay time Set the delay time from the trigger input to the start of measurement. Setting value: 0.0 to 600.0 seconds.

Measured values / Status data Parameter Content Degradation level (Present value, MIN, MAX) Degradation level of the motor calculated by measuring the current including the high-frequency component. 0 to 999 Current (Present value, MIN, MAX) 10 to 100% of the rated value Degradation level status Bit 00: Present value measurement status Bit 01: Present value input error Bit 04: MAX value measurement status Bit 05: MAX value input error Bit 08: MIN value measurement status Bit 09: MIN value input error Bit 12: Individual alarm threshold value (Warning) setting Bit 13: Individual alarm threshold value (Critical) setting Current value status Measurement CPU version Measurement unit version Main CPU version Main unit version EIP CPU version EtherNet/IP unit version Measurement status 1: Measurement/monitoring in progress, 0: Measurement/monitoring stopped Running time status The product of the operation time and internal temperature is integrated, and ON is set if it reaches the design life. 1: Reached (Operation integration has reached 100%) 0: Not reached (Operation integration has not reached 100%) Trigger input Status of external trigger input. 1: ON, 0: OFF TR1 (Transistor 1 output status) Status of transistor 1. 1: ON, 0: OFF TR2 (Transistor 2 output status) Status of transistor 2. 1: ON, 0: OFF TR3 (Transistor 3 output status) Status of transistor 3. 1: ON, 0: OFF Running time Coefficient showing the extent of life of the main unit based on the product of the operation time and internal temperature. Incremented in units of 10% starting from 0%. 0000 hex to 0064 hex (0 to 100) Trigger frequency Total integrated number of external triggers and internal triggers. Incremented by 1 after every 100 times. 0 to 65535 Threshold value setting of integrated alarm (Warning) State when the measurement value is “Warning”. Threshold value setting of integrated alarm (Critical) State when the measurement value is “Critical”. Degradation level alarm (Critical and Warning) ON, OFF Current alarm (Critical and Warning) ON, OFF

Motor Condition Monitoring Device K6CM-VB Quantifying the status of a three-phase induction motor.

  • Bearing failures can be detected quickly.
  • Using manual allows you to set the default values for the alarm threshold.
  • An integrated sensor can measure vibration and temperature simultaneously.
  • The software tool (set-up and simple monitoring tool) is also provided.
  • Supports Modbus TCP in addition to EtherNet/IP. System Configuration Basic Configuration *1. When you use an inverter to drive the motor, you may not be able to check the degradation tendency of the motor. In the conditions below, acceleration fluctuations tend to occur more frequently.
  • The frequency is stable at an inverter drive frequency of 50 Hz or higher.
  • The inverter carrier frequency is stable at 12.5 KHz or higher. Test in the actual installation environment before use. *2. For extension cable, use shielded twisted pair cable with wire gauges of AWG24 to 16. *3. When using adhesive attachment, sensor head can be attached with adhesive attachment. *4. Can be used only with EIP CPU version 1.2 or higher. For the most recent information on models that have been certified for safety standards, refer to your OMRON website. Dedicated tool EtherNet/IP Modbus TCP *4 Object monitored K6CM-VBS1 (pre-amplifier) K6CM-VB 2.6 m Single-phase power supply Output signal (transistor output) Measurement trigger signal Built-in EtherNet/IP port LAN Note: Even without a computer, the alarm bar of the main unit notifies you of changes of motor state. By keeping a computer or PLC continuously connected, you can monitor the state of a motor. K6CM-VBS1 (Sensor head) Connector Tighten screw perpendicularly directly above rotation shaft (load side) 0.3 m Three-phase power supply (pre-wired cable) Inverter *1 1 m (extendable to 100 m) *2 (pre-wired cable) (Measurement is also possible without an inverter) Vibration & temperature type (K6CM-VB)

Vibration & temperature sensor (Order separately) Note: One sensor is combined with one main unit. The vibration and temperature sensor consists of a sensor head and a pre-amplifier. A magnet is provided for the easy attachment of the vibration and temperature sensor. Use to determine the position to be measured. Note that measurement accuracy is not guaranteed in the case of magnet mounting. Vibration and temperature sensor Adhesive attachment (option) Monitoring type Power supply voltage Model Vibration & temperature type 100 to 240 VAC K6CM-VBMA-EIP

24 VAC/VDC K6CM-VBMD-EIP

(pre-amplifier) Appearance (sensor head) Attachment part Applicable Relay Model M6 screw K6CM-VB K6CM-VBS1 Appearance Model K6CM-VBSAT1

EtherNet/IP communications cable recommended parts Use a Category 5 or higher STP cable (shielded twisted pair cable). Cable with Connectors Cables with rugged RJ45 plugs are available in the following lengths: 0.3 m, 0.5 m, 1 m, 2 m, 3 m, 5 m, 10 m, 15 m. For details, refer to the Industrial Ethernet Connectors Catalog (Cat. No. G019). *2. The lineup features Low Smoke Zero Halogen cables for in-cabinet use and PUR cables for out-of-cabinet use. *3. Cable colors are available in yellow, green, and blue. The last character of the model changes to "-G" or "-B". Cable/Connector * It is recommended to use the cable and connector in combination described above. Industrial switching hub (recommended parts) Item Recommended manufacturer Cable length (m) Model Wire Gauge and Number of Pairs: AWG26, 4-pair Cable Cable Sheath material: LSZH *2 Cable with Connectors on Both Ends (RJ45/RJ45) Standard RJ45 plug type *1 Cable color: Yellow *3 OMRON Wire Gauge and Number of Pairs: AWG22, 2-pair Cable Cable with Connectors on Both Ends (RJ45/RJ45) Rugged RJ45 plug type *1 Cable color: Light blue OMRON Part name Manufacturer Model Cable Hitachi Metals, Ltd. NETSTAR-C5E SA 0.5 × 4P * RJ45 connector Panduit Corporation MPS588-C * Product name Appearance Specifications ModelFunction No. of ports Failure detection function Industrial switching hub Priority control (QoS): EtherNet/IP control data priority Failure detection: Broadcast storm / LSI failure detection 10/100BASE-TX, Auto-Negotiation 3N o W4S1-03B 5N o W4S1-05B 5Y es W4S1-05C

Ratings and Specifications List of Models Ratings * Motors other than three-phase induction motors (synchronous motors, single phase motors, servo motors, and stepping motors) are excluded. Power Supply Power supply voltage K6CM-@@MA: 100 to 240 VAC, 50/60 Hz K6CM-@@MD: 24 VAC, 50/60 Hz, 24 VDC Allowable operating voltage range 85% to 110% of power supply voltage Power supply frequency range 45 to 65 Hz Power consumption 24 VAC/24 VDC: 3.8 VA/2.1 W max. 100 to 240 VAC: 7.1 VA max. Input Vibrations (vibration sensor) Detection frequency 10 Hz to 10 kHz Max. operating acceleration 10 G Applicable motor type Three-phase induction motor (Rated voltage 600 V or less) * Outputs Output form Transistor output Output capacity 3-point Output rating Rated voltage: 24 VDC Max. current: 50 mA, DC Ambient operating temperature -10 to +55°C (with no condensation or icing) Storage temperature -20 to +65°C (with no condensation or icing) Ambient operating humidity 25% to 85% RH (with no condensation) Storage humidity 25% to 85% RH (with no condensation) Case color Black Case material Polycarbonate UL94-V0 Altitude 2,000 m max. Applicable wires Stranded wires, solid wires, or ferrules Applicable wire size 0.25 to 1.5 mm2 (AWG24 to 16) Wire insertion force 8 N max. (AWG20) Screwdriver insertion force 15 N max. Wire stripping length 8 mm Recommended flat-blade screwdriver XW4Z-00B (Omron) Current capacity 10 A (per pole) Number of insertions 50 times Weight Approx. 200 g Mounting Mounts to DIN Track screw mounting Dimensions 45 (W) × 90 (H) × 90 (D) mm Setting method Communications settings from a dedicated tool via EtherNet/IP Other functions Display value selection, self-diagnosis error output, setting value initialization, operation integration Accessories Operation manual, CD-ROM (Motor condition monitoring Tool)

*1. Except when an adhesive attachment is used. *2. MS: Product status display, NS: Network status display. *3. A tag data link timeout may occur with products manufactured on or before April 30, 2019, over a network system including nodes set for multicast communications. Use the multicast blocking function of the switching hub to prevent multicast packets from reaching the K6CM. *4. Can be used only with EIP CPU version 1.2 or higher. Measurement range Acceleration: 0.05 to 9.99 G, Velocity: 0.90 to 45.00 mm/s, Motor temperature: 0 to 80°C, Differential temperature: 0 to 80°C Measurement absolute accuracy Acceleration ±3 dB±2 digit (at 25°C) Temperature Motor temperature: ±3°C±2 digit (±6°F±2 digit) *1 Temperature Gap: ±6°C±2 digit (±12°F±2 digit) *1 Sampling cycle Acceleration: 50 ms, Velocity: 0.5 s, Temperature: 0.5 s Moving average frequency 1, 2, 4, 8, 16, 32 times External trigger External contact input specification Short-circuit: Residual voltage 1.5 V max. Open: Leakage current 0.1 mA max. Current during short- circuiting Approx. 7 mA Transistor output Contact configuration: NPN open collector Rated voltage: 24 VDC (maximum voltage: 26.4 VDC) Max. current: 50 mA, DC Alarm Parameters that can be output Degradation level, current Expression method Transistor output, alarm bar Setting value Acceleration: 0.00 to 99.99 G, Velocity: 0.00 to 99.99 mm/s, Motor temperature: 0 to 9999 deg., Differential temperature: 0 to 9999 deg. Hysteresis 10% width of setting value Reset method Manual reset/automatic reset (switchable) * Manual return method: Press the ALMRST button LCD display 7-Segment digital display and single-shot display Font height 14 mm Applicable standards Conforming standards EN61010-2-030 Installation environment: Pollution degree 2, overvoltage category II, measurement category II EMC EN61326-1(EMI: Class A EMS: Industrial Location) Acceleration ± 0.1G, Velocity ±2.25mm/s, Temperature ± 6°C Safety standards UL61010-2-030 (listing) Korean Radio Waves Act (Act 10564) RCM EAC Insulation resistance 20 MΩ min. Between all external terminals and the case Between all power supply terminals and all other terminals Between all sensor connection terminals and trigger input terminal + output terminal + all EtherNet/IP ports Dielectric strength 2,000 VAC for 1 minute Between all external terminals and the case Between all power supply terminals and all other terminals Between all sensor connection terminals and trigger input terminal + output terminal + all EtherNet/IP ports Vibration resistance Vibration frequency 10 to 55 Hz, slice amplitude 0.35 mm in each of X, Y, Z directions 5 minute × 10 Shock resistance 100 m/s2, 3 times each in 6 directions along 3 axes Degree of protection IP20 LED display Alarm bar Red/Yellow/Green MS, NS *2 Red/Green Ethernet communications Number of ports 1 Physical layer Ethernet: Connector RJ45 Type 100BASE-TX Transmission distance (Maximum cable length) 100 m (Between hub and node) Topology Star type Protocol EtherNet/IP Modbus TCP *4

Vibration & temperature sensor Ratings * When extending the cable on the pre-amplifier side, use shielded twisted pair cable with wire gauges of AWG24 to 16. Characteristics Item Model K6CM-VBS1 Power supply voltage Supplied from K6CM-VB Sensor head Max. acceleration 10 G Ambient operating temperature Pre-amplifier: -10 to +55°C (with no condensation or icing) Sensor head: -10 to +80°C (with no condensation or icing) Storage temperature Pre-amplifier: -20 to +65°C (with no condensation or icing) Sensor head: -20 to +90°C (with no condensation or icing) Ambient operating humidity 25% to 85% RH (with no condensation) Storage humidity 25% to 85% RH (with no condensation) Altitude 2,000 m max. Case color Pre-amplifier: Black Sensor head: Silver Case material Pre-amplifier: Polycarbonate UL94-V0 Sensor head: Aluminum alloy (ADC12) / Zinc die casting (ZDC2) (the threaded part is Steel (S45C)) Weight Pre-amplifier: Approx. 210 g (including cables) Sensor head: Approx. 40 g (including cables) Mounting Pre-amplifier: DIN rail mounting, screw mounting Sensor head: Screw mounting Between pre-amplifier and sensor head: Connector connection (smart click connector) Wire length Between pre-amplifier and sensor head: 2.6 m+0.3 m (cannot be extended) Between pre-amplifier and main unit: 1 m Can be extended up to a maximum length of 100 m *Item Model K6CM-VBS1 Measurement range Specified in main unit “Characteristics” Applicable standards Conforming standards EN 61010-2-030 Installation environment: Pollution degree 2, overvoltage category II, measurement category II EMC EN 61326-1 (EMI: Class A EMS: Industrial Location) Safety standards UL 61010-2-030 (listing) RCM EAC Insulation resistance 20 MΩ min. Dielectric strength 500 VAC for one minute Vibration resistance Pre-amplifier Vibration frequency 10 to 55 Hz, slice amplitude 0.35 mm in each of X, Y, Z directions 5 minute × 10 Sensor head Vibration frequency 10 to 55 Hz, slice amplitude 0.35 mm in each of X, Y, Z directions 5 minute × 10 Shock resistance Pre-amplifier 100 m/s2, 3 times each in 6 directions along 3 axes Sensor head 100 m/s2, 3 times each in 6 directions along 3 axes Degree of protection Pre-amplifier IP20 (excluding the sensor-side cable) Sensor head Conforming to IP67G (JIS C 0920 : 2003, Appendix 1) LED display Pre-amplifier PWR: Green, ERR: Red, COM: Orange

Motor condition monitoring Tool (Software included with main unit) Operating Environment Functions/Specifications (For more details, refer to the catalog of each product.) *1. One vibration and temperature type, one insulation resistance type, and one current comprehensive diagnosis type can be set for one motor. *2. In the software tool version 1.2.0.0 and earlier, the graph display period can be set by selecting the tabs (1 hour, 1 day, 3 months, 6 months, 1 year, 2 years, 5 years, 10 years, 20 years). In the software tool version 1.2.0.0 and later, you can move the graph in the time axis direction using the graph time axis movement. Element Specification Supported OS Windows 7, Windows 8.1, Windows 10 (32 bit/64 bit) (Japanese/English) .NET .NET Framework 4 and .NET Framework 3.5 CPU 1 GHz or more, 32 bit or 64 bit processor Memory 1 GB or more, or 2 GB or more (for 64 bit) HDD Available space of 16 GB or more, or 20 GB or more (for 64 bit) Others Since this software is provided on a CD-ROM, a CD-ROM reading device must be available. If data is to be collected, a LAN I/F must be available. Item Specification Project Number of files that can be created No limit Log file CSV data format Monitoring cycle 5 second to 366 days Number that can be registered in one project Number of motors (device groups) 10 Number of devices per motor (device group) 3 *1 Graphic display Type of graph Line graph Display period *2 1 hour, 1 day, 1 month, 1 year

Terminal Diagram (Main Unit) 12 7 34 9 13 14 15 16 17 18 (2) Power voltage A: 100 to 240 V AC D: 24 V AC/DC 1 2 1 2 (No polarity) External trigger input Do not use 7 8 9 10 (1) Sensor input VB: Vibration and temperature sensor input K6CM-VBS (pre-amplifier) Output function Transistor output 13 14 Interior 15 16 Interior 17 18 Interior Red/ white Black /white Black Red 3 4 0 V 5 V 680 Ω Comparator K6CM- VB M A -EIP (1) (2)

Note: Warning: Indicates that it is time for maintenance. Critical: Indicates that it is time for replacement. *1. Can be used only with EIP CPU version 1.2 or higher. *2. Trigger modes other than external trigger Always: Trigger is not used. Measurement/m onitoring are performed continuously after the power of the K6CM unit is turned on. Internal trigger: Measurement/monitoring st arts based on the relation between the measured value and set value (trigger level). You can use "Trigger Type" to specify whether measurement/monitoring start and continue for a set time when the measured value is over, or under, the set value (trigger level), or are executed while the measured value exceeds the set value (trigger level). Also, the external trigger function can be used only when the insulation resistance type is EIP CPU version 1.1 or higher. Name Meaning Alarm bar A bar on which the color of the emitted light changes according to the alarm status. It is indicated in the following colors during measurement/monitoring. Green: Alarm status (normal) Yellow: Alarm status (Warning) Red: Alarm status (Critical) The alarm bar is lit out in each of the following states: When the power is OFF, when measurement is not being performed, and when a self- diagnosis error has occurred, etc. Measurement type Indicates the type of the measured value being displayed. The type can be switched each time the [DISP] key is pressed on the front operation part. “G”: Acceleration, “mm/s”: Velocity, “T”; Motor temperature, “ T”: Temperature Gap (difference between motor temperature and room temperature) Front operation part [ALM RST] key Releases the latched alarm state. The main use of this key is to release the latched and fixed alarm state after returning from the fault state to the normal state. [DISP] key Switches the type of the measured value being displayed. You can switch between display-fixed mode and display auto switching mode by long-pressing for 3 seconds. *1 Others If two keys are simultaneously pressed and held for 5 seconds or longer, all settings of the main unit are reset to facto ry defaults. Main unit status display The status of the main unit is indicated by lighting of the LCD characters. “MON”: Measurement / monitoring is being performed “ERR”: A self-diagnosis error has occurred “AGE”: Running Time notification (it is recommended to replace the product main unit) Transistor output 13-14 Output of the alarm status (Warning). Can be set to Normally Closed or Normally Open. When measurement/monitoring is in progress, and the output method is Normally Closed ON = Comprehensive alarm: Normal / OFF = Comprehensive alarm: Warning or Critical and the output method is Normally Open OFF = Comprehensive alarm: Normal / ON = Comprehensive alarm: Warning or Critical 15-16 Output of the alarm status (Critical). Can be set to Normally Closed or Normally Open. When measurement/monitoring is in progress, and the output method is Normally Closed ON = Comprehensive alarm: Warning or Normal / OFF = Comprehensive alarm: Critical and the output method is Normally Open OFF = Comprehensive alarm: Warning or Normal / ON = Comprehensive alarm: Critical 17-18 Self-diagnosis error output. OFF: A self-diagnosis error has occurred ON: Other than the above External trigger input 3-4 Input of the external contact signal to control measurement timing. You can use "Trigger Type" to specify whether measurement/monitoring continue for a set time after starting by the rise or fall of the external contact, or are executed while the external contact is ON. You can also specify settings to enable selection of a trigger mode other than external trigger. *2

  • Unit power supply
  • External trigger input Push-in Plus terminal 2D code
  • Sensor input Push-in Plus terminal
  • Transistor output Push-in Plus terminal [ALM RST] key [DISP] key Current value, minimum value, and maximum measurement value type Measurement value units (measurement type) Alarm bar Main unit status display Front operation part EtherNet/IP port Product status display Network status display LCD display for measured values and other values Hook

Dimensions (Unit: mm) List of Models Vibration & temperature sensor K6CM-VBSAT1 Adhesive attachment Use the adhesive attachment if the motor cannot be tapped. 86 (4) (1.9) K6CM-VB 90 (40.7)2,400 (4) M12 (smart click connector) M12 (smart click connector) (44.7)318 30017 M12 (smart click connector) 9 mm or more M6 screw Surface finish 20 mm dia. or more Mounting hole dimensions A-A´ cross section A K6CM-VBS1 Pre-amplifier Sensor head How to Attach the Sensor Head Tap the outer casing (*) of the motor perpendicularly for an M6 screw, and screw the vibration sensor head into the tap. * The position above the bearing on the load side is recommended. M6 screw 24 dia. How to Attach the Sensor Head Prepare a flat surface with a radius of at least 25 mm on the motor outer casing (*). Attach the attachment to the flat surface you prepared with an adhesive. Screw the vibration sensor head into the attachment. * The position above the bearing on the load side is recommended. Sensor head C0.5C0.5 Material: Stainless steel

Vibration & Temperature Type: Technical Data Pairing of sensor head and pre-amplifier The sensor head and the pre-amplifier are calibrated and inspected as a set at the factory shipment. Be sure to use them with the combination shipped. The sensor head cannot be replaced. To verify the combination, check the serial numbers on the label of the sensor head and the label of the pre-amplifier. The same serial number means the correct combination. If you change the combination of factory shipping conditions and then use them, the value of acceleration and the value of velocity will be inconsistent, so measurement cannot be correctly monitored. (01)04549734178730 (21)1342177281 MES:Ver.1.0 (21)1342177281 MES:Ver.1.0 (01)04549734178730 OMRON Corporation MADE IN JAPAN The number following (21) in the second line is the serial number. Make sure that this number on the sensor head's label matches the number on the pre-amplifier's label.

*1. The external trigger function can be used only when the insulation resistance type is EIP CPU version 1.1 or higher. *2. Can be used only with EIP CPU version 1.1 or higher. *3. Can be used only with EIP CPU version 1.2 or higher. Parameter Content Acceleration alarm threshold value (Critical and Warning) 0.00 to 99.99 G Velocity alarm threshold value (Critical and Warning) 0.00 to 99.99 mm/s Motor temperature alarm threshold value (Critical and Warning) 0 to 9999 deg. Temperature gap alarm threshold value (Critical and Warning) 0 to 9999 deg. Main unit IP address Sets the IP address of the main unit. The default value is “192.168.250.10” (common to all models) Software reset Restarts the K6CM. Used to enable the settings after changing the setting values. 0 → 1: Execute MAX/MIN reset Initializes the MAX/MIN value. 0 → 1: Execute Display value type Sets which measurement value to display in the 7-segment display at the front of the main unit. 0: PV (Present Value), 1: MIN, 2: MAX Trigger mode *1 Sets the trigger mode. 0: At all times, 1: External trigger, 2: Internal trigger Trigger type Sets Rise, Fall, or Level in the case of an internal trigger or external trigger. 0: Rise, 1: Fall, 2: Level Trigger level Sets the trigger level when “Internal trigger” and the trigger type “Level” have been selected. Monitoring time Sets the time for continuing measurement or monitoring in the case of an internal trigger or external trigger, when the trigger type is either Rise or Fall. Setting value: 0.1 to 600.0 s Alarm latch Sets whether to enable or disable the alarm latch function. 0: Disable (no latch), 1: Enable (latched) Use Running Time Sets whether or not to use the main unit residual amount function. 0: OFF (Do not use), 1: ON (Use) Moving average times Performs the averaging process for the past n-times of data including the sampling data of that time, each time sampling of the measurement value is performed. 0: OFF, 1: 2 times, 2: 4 times, 3: 8 times, 4: 16 times, 5: 32 times Temperature unit Sets the temperature unit. 0: °C, 1: °F Transistor output method *2 0: Normally Closed/1: Normally Open Monitoring delay time *3 Set the delay time from the trigger input to the start of measurement. Set value: 0.0 to 600.0 seconds.

Measured values / Status data Parameter Content Acceleration (Present value, MIN, MAX) 0.00 to 9.99 G Velocity (Present value, MIN, MAX) 0.00 to 45.00 mm/s Motor temperature 0 to 80°C (32 to 176°F) Temperature gap (Difference between motor temperature and room temperature) 0 to 80°C (32 to 176°F) Acceleration status Bit 00: Present value measurement status Bit 01: Present value input error Bit 04: MAX value measurement status Bit 05: MAX value input error Bit 08: MIN value measurement status Bit 09: MIN value input error Bit 12: Individual alarm threshold value (Warning) setting Bit 13: Individual alarm threshold value (Critical) setting Velocity status Motor temperature status Temperature gap status Measurement CPU version Measurement unit version Main CPU version Main unit version EIP CPU version EtherNet/IP unit version Measurement status 1: Measurement/monitoring in progress, 0: Measurement/monitoring stopped Running time status The product of the operation time and internal temperature is integrated, and ON is set if it reaches the design life. 1: Reached (Operation integration has reached 100%) 0: Not reached (Operation integration has not reached 100%) Trigger input Status of external trigger input. 1: ON, 0: OFF TR1 (Transistor 1 output status) Status of transistor 1. 1: ON, 0: OFF TR2 (Transistor 2 output status) Status of transistor 2. 1: ON, 0: OFF TR3 (Transistor 3 output status) Status of transistor 3. 1: ON, 0: OFF Running time Coefficient showing the extent of life of the main unit based on the product of the operation time and internal temperature. Incremented in units of 10% starting from 0%. 0000 hex to 0064 hex (0 to 100) Trigger frequency Total integrated number of external triggers and internal triggers. Incremented by 1 after every 100 times. 0 to 65535 Threshold value setting of integrated alarm (Warning) State when the measurement value is “Warning”. Threshold value setting of integrated alarm (Critical) State when the measurement value is “Critical”. Acceleration alarm (Critical and Warning) ON, OFF Velocity alarm (Critical and Warning) ON, OFF Motor temperature alarm (Critical and Warning) ON, OFF Temperature gap alarm (Critical and Warning) ON, OFF

Motor Condition Monitoring Device K6CM-IS Quantifying the status of a three-phase induction motor.

  • The “insulation resistance” can be always monitored in live wire states.
  • Simply attaching the ZCT to the control panel enables monitoring.
  • The insulation resistance can be measured even when an inverter is used.
  • The software tool (set-up and simple monitoring tool) is also provided.
  • Supports Modbus TCP in addition to EtherNet/IP. For the most recent information on models that have been certified for safety standards, refer to your OMRON website. * ZCT (IRT) is compatible with UL Recognition

*1. Measurement may not be possible depending on the drive frequency of the inverter. See the User's Manual (N219) for more information. *2. For details, refer to the technical data on page 36. *3. For extension cable, use shielded twisted pair cable with wire gauges of AWG24 to 16. *4. Can be used only with EIP CPU version 1.2 or higher. *1. For details, refer to the technical data on page 36. *2. For extension cable, use shielded twisted pair cable with wire gauges of AWG24 to 16. *3. Can be used only with EIP CPU version 1.2 or higher. Dedicated tool LAN EtherNet/IP Modbus TCP *4 Built-in EtherNet/IP port Object monitored Inverter secondary-side voltage K6CM-IS 1 m (extendable to 100 m) *3 Single-phase power supply Output signal (transistor output) Inverter *1 Three-phase power supply 40 m max. (From ZCT to motor. Extendable in some conditions) *2 Note: Even without a computer, the alarm bar of the main unit notifies you of changes of motor state. By keeping a computer or PLC continuously connected, you can monitor the state of a motor. 7.5 kW or less (Measurement error increases when this value is exceeded.) R S T (pre-wired cable) (pre-wired cable) 1 m K6CM-ISZBI52 (Measurement is also possible without an inverter) Measurement trigger signal Insulation resistance type (K6CM-IS) Three-phase, three-conductor, S-phase ground Dedicated tool LAN EtherNet/IP Modbus TCP *3 Built-in EtherNet/IP port Object monitored K6CM-IS 1 m (extendable to 100 m) *2 Single-phase power supply Output signal (transistor output) 40 m max. (From ZCT to motor. Extendable in some conditions) *1 Note: Even without a computer, the alarm bar of the main unit notifies you of changes of motor state. By keeping a computer or PLC continuously connected, you can monitor the state of a motor. S T R N 7.5 kW or less (Measurement error increases when this value is exceeded.) When an inverter is used with three-phase, four-conductor, N-phase ground, correct measurement is not possible Note: K6CM-ISZBI52 Measurement trigger signal (pre-wired cable) 1 m (pre-wired cable) Three-phase, four-conductor, N-phase ground

ZCT (IRT) (Order separately) Note: One sensor is combined with one main unit. ZCT (IRT) is the abbreviation for Zero Current Transfer (Insulation Resistance Transfer). A cable for connection is provided with the ZCT (IRT). EtherNet/IP communications cable recommended parts Use a Category 5 or higher STP cable (shielded twisted pair cable). Cable with Connectors Cables with rugged RJ45 plugs are available in the following lengths: 0.3 m, 0.5 m, 1 m, 2 m, 3 m, 5 m, 10 m, 15 m. For details, refer to the Industrial Ethernet Connectors Catalog (Cat. No. G019). *2. The lineup features Low Smoke Zero Halogen cables for in-cabinet use and PUR cables for out-of-cabinet use. *3. Cable colors are available in yellow, green, and blue. The last character of the model changes to "-G" or "-B". Cable/Connector * It is recommended to use the cable and connector in combination described above. Industrial switching hub (recommended parts) Monitoring type Power supply voltage Model Insulation resistance type 100 to 240 VAC K6CM-ISMA-EIP

24 VAC/VDC K6CM-ISMD-EIP

Rated voltage Through hole dia. (mm) Applicable Relay Model 200 to 480 VAC 52 dia. K6CM-IS K6CM-ISZBI52 Item Recommended manufacturer Cable length (m) Model Wire Gauge and Number of Pairs: AWG26, 4-pair Cable Cable Sheath material: LSZH *2 Cable with Connectors on Both Ends (RJ45/RJ45) Standard RJ45 plug type *1 Cable color: Yellow *3 OMRON Wire Gauge and Number of Pairs: AWG22, 2-pair Cable Cable with Connectors on Both Ends (RJ45/RJ45) Rugged RJ45 plug type *1 Cable color: Light blue OMRON Part name Manufacturer Model Cable Hitachi Metals, Ltd. NETSTAR-C5E SA 0.5 × 4P * RJ45 connector Panduit Corporation MPS588-C * Product name Appearance Specifications ModelFunction No. of ports Failure detection function Industrial switching hub Priority control (QoS): EtherNet/IP control data priority Failure detection: Broadcast storm / LSI failure detection 10/100BASE-TX, Auto-Negotiation 3N o W4S1-03B 5N o W4S1-05B 5Y es W4S1-05C

Ratings and Specifications List of Models Ratings * Motors other than three-phase induction motors (synchronous motors, single phase motors, servo motors, and stepping motors) are excluded. Power Supply Power supply voltage K6CM-@@MA: 100 to 240 VAC, 50/60 Hz K6CM-@@MD: 24 VAC, 50/60 Hz, 24 VDC Allowable operating voltage range 85% to 110% of power supply voltage Power supply frequency range 45 to 65 Hz Power consumption 24 VAC/24 VDC: 3.7 VA/2.0 W max. 100 to 240 VAC: 6.2 VA max. Input Insulation resistance (ZCT (IRT)) Rated input voltage (Line voltage) 200 to 480 VAC, 50 Hz/60 Hz Rated path current 300 AAC Applicable motor type Three-phase induction motor (Rated voltage 480 V or less) * Outputs Output form Transistor output Output capacity 3-point Output rating Rated voltage: 24 VDC Max. current: 50 mA, DC Ambient operating temperature -10 to +55°C (with no condensation or icing) Storage temperature -20 to +65°C (with no condensation or icing) Ambient operating humidity 25% to 85% RH (with no condensation) Storage humidity 25% to 85% RH (with no condensation) Case color Black Case material Polycarbonate UL94-V0 Altitude 2,000 m max. Applicable wires Stranded wires, solid wires, or ferrules Applicable wire size 0.25 to 1.5 mm2 (AWG24 to 16) Wire insertion force 8 N max. (AWG20) Screwdriver insertion force 15 N max. Wire stripping length 8 mm Recommended flat-blade screwdriver XW4Z-00B (Omron) Current capacity 10 A (per pole) Number of insertions 50 times Weight Approx. 200 g Mounting Mounts to DIN Track screw mounting Dimensions 45 (W) × 90 (H) × 90 (D) mm Setting method Communications settings from a dedicated tool via EtherNet/IP Other functions Display value selection, self-diagnosis error output, setting value initialization, operation integration Accessories Operation manual, CD-ROM (Motor condition monitoring Tool)

*1. For details, refer to the technical data on page 36. *2. The external trigger function can be used only when the insulation resistance type is EIP CPU version 1.1 or higher. *3. MS: Product status display, NS: Network status display. *4. A tag data link timeout may occur with products manufactured on or before April 30, 2019, over a network system including nodes set for multicast communications. Use the multicast blocking function of the switching hub to prevent multicast packets from reaching the K6CM. *5. Can be used only with EIP CPU version 1.2 or higher. Measurement range Insulation resistance: 0.000 M to 1.000 MΩ, Leakage current: 0.0 mA to 200.0 mA Measurement absolute accuracy Insulation resistance ±35% rdg±2 digit (when the insulation resistance is 0.2 MΩ max.), when a 200-V/7.5-kW max. motor is used *1 ±35% rdg±2 digit (when the insulation resistance is 0.4 MΩ max.), when a 400-V/7.5-kW max. motor is used *1 Sampling cycle Normal mode: 10 s, Inverter special measurement mode: 60 s Moving average frequency 1, 2, 4, 8, 16, 32 times External trigger External contact input specification Short-circuit: Residual voltage 1.5 V max. Open: Leakage current 0.1 mA max. Current during short- circuiting Approx. 7 mA Transistor output Contact configuration: NPN open collector Rated voltage: 24 VDC (maximum voltage: 26.4 VDC) Max. current: 50 mA, DC Alarm Parameters that can be output Degradation level, current Expression method Transistor output, alarm bar Setting value Insulation resistance: 0.000 M to 9.999 MΩ Hysteresis 10% width of setting value Reset method Manual reset/automatic reset (switchable) * Manual return method: Press the ALMRST button LCD display 7-Segment digital display and single-shot display Font height 14 mm Applicable standards Conforming standards EN61010-2-030 Installation environment: Pollution degree 2, overvoltage category II, measurement category II EMC EN61326-1(EMI: Class A EMS: Industrial Location) Acceleration ± 0.1G, Velocity ±2.25mm/s, Temperature ± 6°C, insulation resistance ± 35% rdg Safety standards UL61010-2-030 (listing) Korean Radio Waves Act (Act 10564) RCM EAC Insulation resistance 20 MΩ min. Between all external terminals and the case Between all power supply terminals and all other terminals Between all sensor connection terminals and trigger input terminal + output terminal + all EtherNet/IP ports Dielectric strength 2,000 VAC for 1 minute Between all external terminals and the case Between all power supply terminals and all other terminals Between all sensor connection terminals and trigger input terminal + output terminal + all EtherNet/IP ports Vibration resistance Vibration frequency 10 to 55 Hz, slice amplitude 0.35 mm in each of X, Y, Z directions 5 minute × 10 Shock resistance 100 m/s2, 3 times each in 6 directions along 3 axes Degree of protection IP20 LED display Alarm bar Red/Yellow/Green MS, NS *3 Red/Green Ethernet communications Number of ports 1 Physical layer Ethernet: Connector RJ45 Type 100BASE-TX Transmission distance (Maximum cable length) 100 m (Between hub and node) Topology Star type Protocol EtherNet/IP Modbus TCP *5

ZCT (IRT) Ratings and Specifications * When extending the cable on the pre-amplifier side, use shielded twisted pair cable with wire gauges of AWG24 to 16. Motor condition monitoring Tool (Software included with main unit) Operating Environment Functions/Specifications (For more details, refer to the catalog of each product.) *1. One vibration and temperature type, one insulation resistance type, and one current comprehensive diagnosis type can be set for one motor. *2. In the software tool version 1.2.0.0 and earlier, the graph display period can be set by selecting the tabs (1 hour, 1 day, 3 months, 6 months, 1 year, 2 years, 5 years, 10 years, 20 years). In the software tool version 1.2.0.0 and later, you can move the graph in the time axis direction using the graph time axis movement. Item Model K6CM-ISZBI52 Construction Indoor split type Rated path current 300 A Through hole dia. 52 mm dia. Rated voltage 200 to 480 VAC, 50 Hz/60 Hz three phase Measurement range Specified in main unit “Characteristics” Measurement accuracy Specified in main unit “Characteristics” Voltage input terminal 3-terminal lead wire, Length: 1m (pre-wired cable) Output terminal 4-terminal lead wire, Length: 1m (pre-wired cable) Available wire length 100 m max. * Applicable standards Conforming standards EN 61010-2-030 Installation environment: Pollution degree 2, overvoltage category II, measurement category II EMC EN 61326-1 (EMI: Class A EMS: Industrial Location) Safety standards UL 61010-2-030 (Recognition) + CSA C22.2 No. 61010-2-030 RCM EAC Insulation resistance Between Mounting bracket - Secondary winding: 100 MΩ min. Dielectric strength Between Mounting bracket - Secondary winding: 2000 VAC, 1 minute Ambient operating temperature -10 to +55°C (with no condensation or icing) Ambient operating humidity 25 to 85% (with no condensation) Weight Approx. 2.3 kg (including cables) Degree of protection IP20 Element Specification Supported OS Windows 7, Windows 8.1, Window s 10 (32 bit/64 bit) (Japanese/English) .NET .NET Framework 4 and .NET Framework 3.5 CPU 1 GHz or more, 32 bit or 64 bit processor Memory 1 GB or more, or 2 GB or more (for 64 bit) HDD Available space of 16 GB or more, or 20 GB or more (for 64 bit) Others Since this software is provided on a CD-ROM, a CD-ROM reading device must be available. If data is to be collected, a LAN I/F must be available. Item Specification Project Number of files that can be created No limit Log file CSV data format Monitoring cycle 5 second to 366 days Number that can be registered in one project Number of motors (device groups) 10 Number of devices per motor (device group) 3 *1 Graphic display Type of graph Line graph Display period *2 1 hour, 1 day, 1 month, 1 year

Terminal Diagram (Main Unit) 12 7 34 9 13 14 15 16 17 18 (2) Power voltage A: 100 to 240 V AC D: 24 V AC/DC 1 2 1 2 (No polarity) External trigger input Do not use (1) Sensor input IS: ZCT (IRT) input 7 8 9 10 K6CM-ISZ (ZCT(IRT)) Output function Transistor output 13 14 Interior 15 16 Interior 17 18 Interior Red/ white Black /white Black Red 3 4 0 V 5 V 680 Ω Comparator K6CM- IS M A -EIP (1) (2)

Note: Warning: Indicates that it is time for maintenance. Critical: Indicates that it is time for replacement. *1. Can be used only with EIP CPU version 1.2 or higher. *2. Trigger modes other than external trigger Always: Trigger is not used. Measurement/monitoring are perform ed continuously after the power of the K6CM unit is turned on. Internal trigger: Measurement/monitoring st arts based on the relation between the measured value and set value (trigger level). You can use "Trigger Type" to specify whether measurement/monitoring start and continue for a set time when the measured value is over, or under, the set value (trigger level), or are executed while the measured value exceeds the set value (trigger level). Also, the external trigger function can be used only when the insulation resistance type is EIP CPU version 1.1 or higher. Name Meaning Alarm bar A bar on which the color of the emitted light changes according to the alarm status. It is indicated in the following colors during measurement/monitoring. Green: Alarm status (normal) Yellow: Alarm status (Warning) Red: Alarm status (Critical) The alarm bar is lit out in each of the following states: When the power is OFF, when measurement is not being performed, and when a self- diagnosis error has occurred, etc. Measurement type Indicates the type of the measured value being displayed. The type can be switched each time the [DISP] key is pressed on the front operation part. “MΩ”: Insulation resistance, “mA”: Leakage current Front operation part [ALM RST] key Releases the latched alarm state. The main use of this key is to release the latched and fixed alarm state after returning from the fault state to the normal state. [DISP] key Switches the type of the measured value being displayed. You can switch between display-fixed mode and display auto switching mode by long-pressing for 3 seconds. *1 Others If two keys are simultaneously pressed and held for 5 seconds or longer, all settings of the main unit are reset to factory defaults. Main unit status display The status of the main unit is indicated by lighting of the LCD characters. “MON”: Measurement / monitoring is being performed “ERR”: A self-diagnosis error has occurred “AGE”: Running Time notification (it is recommended to replace the product main unit) Transistor output 13-14 Output of the alarm status (Warning). Can be set to Normally Closed or Normally Open. When measurement/monitoring is in progress, and the output method is Normally Closed ON = Comprehensive alarm: Normal / OFF = Comprehensive alarm: Warning or Critical and the output method is Normally Open OFF = Comprehensive alarm: Normal / ON = Comprehensive alarm: Warning or Critical 15-16 Output of the alarm status (Critical). Can be set to Normally Closed or Normally Open. When measurement/monitoring is in progress, and the output method is Normally Closed ON = Comprehensive alarm: Warning or Normal / OFF = Comprehensive alarm: Critical and the output method is Normally Open OFF = Comprehensive alarm: Warning or Normal / ON = Comprehensive alarm: Critical 17-18 Self-diagnosis error output. OFF: A self-diagnosis error has occurred ON: Other than the above External trigger input 3-4 Input of the external contact signal to control measurement timing. You can use "Trigger Type" to specify whether measurement/monitoring continue for a set time after starting by the rise or fall of the external contact, or are executed while the external contact is ON. You can also specify settings to enable selection of a trigger mode other than external trigger. *2

  • Unit power supply
  • External trigger input Push-in Plus terminal 2D code
  • Sensor input Push-in Plus terminal
  • Transistor output Push-in Plus terminal [ALM RST] key [DISP] key Current value, minimum value, and maximum measurement value type Measurement value units (measurement type) Alarm bar Main unit status display Front operation part EtherNet/IP port Product status display Network status display LCD display for measured values and other values Hook

Dimensions (Unit: mm) List of Models ZCT (IRT) 86 (4) (1.9) K6CM-IS (152.5) 200 170 (150) (159) 170 110 36.4 5353 27.1 Four, M4 Four, M6 Two, M5 52 dia. Mounting hole dimensions Indoor split type K6CM-ISZBI52

Insulation Resistance Type Technical Data (Reference) Method of measuring the value on the insulation resistance meter Leakage current includes two types, namely capacitive leakage current (Ioc) that flows through the earth capacity, and resistive leakage current (Ior) that flows due to the degradation of wiring and devices, and is the cause of electric shock and fire. The leakage current is determined by detecting the value of the zero-phase current Io, which is the combined component of Ioc and Ior. (See the figure below) About changes in the measurement accuracy If there is almost no insulation deterioration in the motor, almost the entire constituent of Io becomes Ioc, and the measurement accuracy of Ior declines. Further, if the Ioc based on the motor-specific electrical capacitance is larger than Ior, then the measurement accuracy will similarly decline. Particularly, if the electrical capacitance increases in proportion to the capacitance of the motor, the measurement accuracy changes depending on the motor capacitance. The following items are the possible parameters affecting the measurement accuracy. and the length of wire between ZCT (IRT) and the motor [Effect of residual current] Another noise component is the residual current* (hereinafter, specified as Ir). Ir increases in proportion to the through-current. * Residual current Residual current refers to the error that occurs as a result of an imbalance in the magnetic flux of each phase inside the core due to the arrangement of the through-wire of ZCT. Errors also occur as a result of the imbalance in the magnetic circuit of ZCT. Ir combines with Io, and is output to the secondary side of ZCT. Ir is the same frequency component as Ior, and the amount of current or the phase difference with respect to Ior changes depending on the through-position of the power line passing through ZCT. Therefore, isolation from Ior, which must essentially be detected, becomes difficult. If the position of ZCT and the through-wire is fixed once, the phase of Ir does not change. Moreover, by fixing the through-wire in the center of ZCT, Ir can be reduced. Fix and install the through-wire in the center as much as possible. Use the following holder to fix the through-wire in the center of ZCT. Part name Manufacturer Model Rubber holder Midori Anzen Co. Ltd. HZ-25 R S T Io ZCT Ioc Ioc Ior Ior Ioc U V W Motor Io Ior Ioc Capacitance Low No. of poles Less Wire length Short High Many Long

*1. The external trigger function can be used only when the insulation resistance type is EIP CPU version 1.1 or higher. *2. Can be used only with EIP CPU version 1.1 or higher. *3. Can be used only with EIP CPU version 1.2 or higher. Parameter Content Insulation resistance alarm threshold value (Critical and Warning) 0.000 to 9.999 MΩ Main unit IP address Sets the IP address of the main unit. The default value is “192.168.250.10” (common to all models) Software reset Restarts the K6CM. Used to enable the settings after changing the setting values. 0 → 1: Execute MAX/MIN reset Initializes the MAX/MIN value. 0 → 1: Execute Display value type Sets which measurement value to display in the 7-segment display at the front of the main unit. 0: PV (Present Value), 1: MIN, 2: MAX Trigger mode *1 Sets the trigger mode. 0: At all times, 1: External trigger, 2: Internal trigger Trigger type Sets Rise, Fall, or Level in the case of an internal trigger or external trigger. 0: Rise, 1: Fall, 2: Level Trigger level Sets the trigger level when “Internal trigger” and the trigger type “Level” have been selected. Monitoring time Sets the time for continuing measurement or monitoring in the case of an internal trigger or external trigger, when the trigger type is either Rise or Fall. Setting value: 0.1 to 600.0 s Alarm latch Sets whether to enable or disable the alarm latch function. 0: Disable (no latch), 1: Enable (latched) Use Running Time Sets whether or not to use the main unit residual amount function. 0: OFF (Do not use), 1: ON (Use) Moving average times Performs the averaging process for the past n-times of data including the sampling data of that time, each time sampling of the measurement value is performed. 0: OFF, 1: 2 times, 2: 4 times, 3: 8 times, 4: 16 times, 5: 32 times Circuit topology Sets the Circuit topology. 0: Three-phase, three-conductor, S-phase ground 1: Three-phase, four-conductor, N-phase ground, load-side connection Using inverter Sets the Using inverter. 0: OFF (without inverter), 1: ON (with inverter) Inverter special measurement Sets the inverter special measurement. 0: OFF, 1: ON (Refers to the special calculation performed when the inverter frequency and commercial frequency are close.) Transistor output method *2 0: Normally Closed/1: Normally Open Monitoring delay time *3 Set the delay time from the trigger input to the start of measurement. Set value: 0.0 to 600.0 seconds.

Measured values / Status data Parameter Content Insulation resistance (Present value, MIN, MAX) 0.000 to 1.000 MΩ Leakage current Ior (Present value, MIN, MAX) 0.0 to 200.0 mA Leakage current Ioc (Present value) 0.0 to 200.0 mA Ior status Bit 00: Present value measurement status Bit 01: Present value input error Bit 04: MAX value measurement status Bit 05: MAX value input error Bit 08: MIN value measurement status Bit 09: MIN value input error Bit 12: Individual alarm threshold value (Warning) setting Bit 13: Individual alarm threshold value (Critical) setting Ioc status Measurement CPU version Measurement unit version Main CPU version Main unit version EIP CPU version EtherNet/IP unit version Measurement status 1: Measurement/monitoring in progress, 0: Measurement/monitoring stopped Running time status The product of the operation time and internal temperature is integrated, and ON is set if it reaches the design life. 1: Reached (Operation integration has reached 100%) 0: Not reached (Operation integration has not reached 100%) Trigger input Status of external trigger input. 1: ON, 0: OFF TR1 (Transistor 1 output status) Status of transistor 1. 1: ON, 0: OFF TR2 (Transistor 2 output status) Status of transistor 2. 1: ON, 0: OFF TR3 (Transistor 3 output status) Status of transistor 3. 1: ON, 0: OFF Running time Coefficient showing the extent of life of the main unit based on the product of the operation time and internal temperature. Incremented in units of 10% starting from 0%. 0000 hex to 0064 hex (0 to 100) Trigger frequency Total integrated number of external triggers and internal triggers. Incremented by 1 after every 100 times. 0 to 65535 Threshold value setting of integrated alarm (Warning) State when the measurement value is “Warning”. Threshold value setting of integrated alarm (Critical) State when the measurement value is “Critical”. Insulation resistance alarm (Critical and Warning) ON, OFF

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PuDong New Area, Shanghai, 200120, China Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200 Windows is either a registered trademark or trademark of Microsoft Corporation in the United States and/or other countries. EtherNet/IPTM is a trademark of ODVA. Modbus is a registered trademark or trademark of Schneider Electric USA, Inc. in Japan, the United States or other countries. TPM trademarks and logos are registered trademarks or trademarks of the Japan Institute of Plant Maintenance in Japan and other countries. Other company names and product names in this document are the trademarks or registered trademarks of their respective companies. Some images are used under license from Shutterstock.com. CSM_3_2