MTQZ50 MINMAX | Alldatasheet
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DC/DC CONVERTER 50W, Railway Applications E-mail:sales@minmax.com.tw Tel:886 -6-2923150 2014/12/24 REV:6 Page 1 of 6
FEATURES
►Small 57.9 x 36.8 x12.7 mm Package ►Input Ranges 43-101VDC or 66-160VDC ►Meets Railway Standard EN50155 (IEC60571) and EN45545-2 ►Compliance to Railway EMC Standard EN50121-3-2 ►High Efficiency up to 92% ►No Minimum Load Requirement ►Operating Temp. Range -40°C to +85°C. ►Reinforced Insulation 3000 VACrms ►Under-Voltage Shutdown ►Remote On/Off ►UL/cUL/IEC/EN 60950-1 Safety Approval ►Metal Case with isolated Baseplate ►3 Years Product Warranty PRODUCT OVERVIEW The MINMAX MTQZ50 series is a new generation of high performance, convection-cooled 50W dc-dc converters designed specifically for railway applications.They are available for the popular railway input voltages of either 72(43-101)VDC or 110(66-160)VDC. The converters conform to railway industry transient standard EN50155 and complies also with EMC standard EN50121-3-2. Advanced circuit topology provides a very high efficiency up to 92% which allows operating temperatures range of -40°C to +85°C. For improved heat dissipation the modules can be supplied with a heatsink.Further product features include high, reinforced insulation,remote On/Off control, under-voltage shutdown as well as overload and over-temperature protection. Model Selection Guide Model Number Input Voltage (Range) Output Voltage Output Current Input Current Reflected Ripple Current Over Voltage Protection Max. capacitive Load Efficiency (typ.) Max. @Max. Load @No Load @Max. Load VDC VDC mA mA(typ.) mA(typ.) mA(typ.) VDC μF % MTQZ50-72S05 ( 43 ~ 101 ) 5 10000 771 50 6.2 17000 90 MTQZ50-72S12 12 4170 755 45 15 2950 92 MTQZ50-72S15 15 3330 754 45 18 1900 92 MTQZ50-72S24 24 2080 762 50 30 740 91 MTQZ50-110S05 110 ( 66 ~ 160 ) 5 10000 505 40 6.2 17000 90 MTQZ50-110S12 12 4170 500 35 15 2950 91 MTQZ50-110S15 15 3330 494 35 18 1900 92 MTQZ50-110S24 24 2080 499 40 30 740 91 Input Specifications Parameter Model Min. Typ. Max. Unit General Input Specifications comply to Input Surge Voltage (100ms. max) 72V Input Models -0.7 --- 165 VDC 110V Input Models -0.7 --- 250 Start-up Threshold Voltage 72V Input Models --- --- 43 110V Input Models --- --- 66 Under Voltage Shutdown 72V Input Models --- 40 --- 110V Input Models --- 63 --- Start-up Time All Models --- 0.35 --- S Input Filter Internal Pi Network
DC/DC CONVERTER 50W, Railway Applications E-mail:sales@minmax.com.tw Tel:886 -6-2923150 2014/12/24 REV:6 Page 2 of 6 Output Specifications Parameter Conditions Min. Typ. Max. Unit Output Voltage Setting Accuracy Full Load and Nominal Vin --- --- ±1.0 % Line Regulation Vin=Min. to Max. @ Full Load --- --- ±0.2 % Load Regulation Min. Load to Full Load --- --- ±0.3 % Min.Load No minimum Load Requirement Ripple & Noise(3) 0-20 MHz Bandwidth 24V Output --- --- 150 mV P-P Other Ooutput --- --- 100 mV P-P Transient Recovery Time 25% Load Step Change (2) --- 250 --- μsec Transient Response Deviation --- ±3 ±5 % Temperature Coefficient --- --- ±0.02 %/℃ Over Current Protection Current Limitation at 150% typ. of Iout max., Hiccup Short Circuit Protection Hiccup Mode 0.5Hz typ. General Specifications Parameter Conditions Min. Typ. Max. Unit I/O Isolation Voltage (60 sec.) reinforced insulation 3000 --- --- VACrms Isolation Voltage Input/Output to case 1500 --- --- VDC I/O Isolation Resistance 500 VDC 1000 --- --- MΩ I/O Isolation Capacitance 100KHz, 1V --- --- 3000 pF Switching Frequency --- 320 --- KHz MTBF(calculated) MIL-HDBK-217F@25℃ Full Load, Ground Benign 314,900 --- --- Hours Safety Standards cUL/UL 60950-1, IEC/EN 60950-1, EN50155,IEC60571 Remote On/Off Control Parameter Conditions Min. Typ. Max. Unit Converter On 3.5V ~ 12V or Open Circuit Converter Off 0V ~ 1.2V or Short Circuit Control Input Current (on) Vctrl = 5.0V --- 0.5 --- mA Control Input Current (off) Vctrl = 0V --- -0.5 --- mA Control Common Referenced to Negative Input Standby Input Current Nominal Vin --- 2.5 --- mA Output Voltage Trim Parameter Conditions Min. Typ. Max. Unit Trim Up / Down Range (See Page 5) % of Nominal Output Voltage ±10 --- --- % Environmental Specifications Parameter Conditions/Model Min. Max. Unit without Heatsink with Heatsink Operating Temperature Range Natural Convection (8) Nominal Vin, Load 100% Inom. (for Power Derating see relative Derating Curves) MTQZ50-72S12 -40 72 75 MTQZ50-72S15, MTQZ50-110S15 MTQZ50-72S24 68 71 MTQZ50-110S12, MTQZ50-110S24 MTQZ50-72S05, MTQZ50-110S05 63 67 Thermal Impedance Natural Convection without Heatsink 7.5 --- ℃/W Natural Convection with Heatsink 6.8 --- 100LFM Convection without Heatsink 6.1 --- 100LFM Convection with Heatsink 4.1 --- 200LFM Convection without Heatsink 5.3 --- 200LFM Convection with Heatsink 3.3 --- 400LFM Convection without Heatsink 3.9 --- 400LFM Convection with Heatsink 2.2 --- Base-plate Temperature Range -40 +105 ℃ Over Temperature Protection (Base Plate) --- +110 ℃ Storage Temperature Range -50 +125 ℃ Cooling Test Compliance to IEC/EN60068-2-1 Dry Heat Compliance to IEC/EN60068-2-2 Damp Heat Compliance to IEC/EN60068-2-30 Shock & Vibration Test Compliance to IEC/EN 61373 Fire Protection Test Compliance to EN45545-2 Operating Humidity (non condensing) 5 95 % rel. H Lead Temperature (1.5mm from case for 10Sec.) --- 260 ℃
DC/DC CONVERTER 50W, Railway Applications E-mail:sales@minmax.com.tw Tel:886 -6-2923150 2014/12/24 REV:6 Page 3 of 6 EMC Specifications Parameter Standards & Level Performance General Compliance with EN 50121-3-2 Railway Applications EMI EN55022, EN55011, FCC part 15 Class A (see Page 5) EMS EN55024 ESD EN61000-4-2 air ± 8KV , Contact ± 6KV A Radiated immunity EN61000-4-3 10V/m A Fast transient(7) EN61000-4-4 ±2KV A Surge(7) EN61000-4-5 ±2KV A Conducted immunity EN61000-4-6 10Vrms A Power Derating Curve Ambient Temperature Output Power (%) 100 40 0 20 60 100 1108040 400LFM 200LFM 100LFM Natural Convection 20LFM C Ambient Temperature Output Power (%) 100 -40 0 20 60 100 1108040 400LFM 200LFM 100LFM Natural Convection 20LFM C MTQZ50-72S12,MTQZ50-72S15,MTQZ50-110S15 Derating Curve without Heatsink MTQZ50-72S12,MTQZ50-72S15,MTQZ50-110S15 Derating Curve with Heatsink Ambient Temperature Output Power (%) 100 -40 0 20 60 100 1108040 400LFM 200LFM 100LFM Natural Convection 20LFM C Ambient Temperature Output Power (%) 100 -40 0 20 60 100 1108040 400LFM 200LFM 100LFM Natural Convection 20LFM C MTQZ50-72S24,MTQZ50-110S12,MTQZ50-110S24 Derating Curve without Heatsink MTQZ50-72S24,MTQZ50-110S12,MTQZ50-110S24 Derating Curve with Heatsink Ambient Temperature Output Power (%) 100 -40 0 20 60 100 1108040 400LFM 200LFM 100LFM Natural Convection 20LFM C Ambient Temperature Output Power (%) 100 -40 0 20 60 100 1108040 400LFM 200LFM 100LFM Natural Convection 20LFM C MTQZ50-72S05,MTQZ50-110S05 Derating Curve without Heatsink MTQZ50-72S05,MTQZ50-110S05 Derating Curve with Heatsink Notes 1 Specifications typical at Ta=+25℃, resistive load, nominal input voltage and rated output current unless otherwise noted. 2 Transient recovery time is measured to within 1% error band for a step change in output load of 75% to 100%. 3 Ripple & Noise measurement with a 1μF MLCC and a 10μF Tantalum Capacitor. 4 Other input and output voltage may be available, please contact factory. 5 To order the converter with heatsink, please add a suffix -HS (e.g. MTQZ50-72S05-HS) to order code. 6 Part number for heat sink MT-HS1. 7 To meet EN61000-4-4 & EN61000-4-5 by adding a capacitor across the input pins.Suggested capacitor:CHEMI-CON KXG 470μF/200V. 8 Please parallel a capacitor across the input pins under specification testing.Suggested capacitor: CHEMI-CON KXJ 68μF/200V. 9 That “natural convection” is about 20LFM but is not equal to still air (0 LFM). 10 Specifications are subject to change without notice.
DC/DC CONVERTER 50W, Railway Applications E-mail:sales@minmax.com.tw Tel:886 -6-2923150 2014/12/24 REV:6 Page 4 of 6 Package Specifications Mechanical Dimensions Pin Connections Pin Function 1 +Vin
2 Remote On/Off
5 * -Sense
6 Trim
7 * +Sense 8 +Vout * If remote sense not used the +sense should be connected to +output and –sense should be connected to –output Maximum output deviation is 10% inclusive of trim ►All dimensions in mm (inches) ►Tolerance: X.X±0.5 (X.XX±0.02) X.XX±0.25 ( X.XXX±0.01) ►Pin diameter 1.0 ±0.05 (0.04±0.002) ►Pin diameter 1.5 ±0.05 (0.06±0.002) Physical Characteristics Case Material : Aluminum Frame with Black Anodized Coating Top Side Base Material : Aluminum Plate Bottom Side Base Material : Non-conductive Black Plastic Base Plate Potting Material : Epoxy (UL94-V0) Weight : 61g Heatsink (Option –HS) Physical Characteristics Heatsink Material : Aluminum Finish : Black Anodized Coating Weight : 13g ►The advantages of adding a heatsink are: 1. To improve heat dissipation and increase the stability and reliability of the DC/DC converters at high operating temperatures. 2. To increase operating temperature of the DC/DC converter, please refer to Derating Curve. 50.80 [2.00] 57.9 [2.28] 47.20 [1.86] 15.24 [0.60] 26.20 [1.03] 36.8 [1.45] 15.24 [0.60] 7.62 [0.30] 1.00 [0.04] DIA 6PLACES 1.50 [0.06] DIA 2PLACES Mounting Inserts M3x0.5 Through 4pl. 3 4 BOTTOM VIEW Thermal pad Heat-sink Converter 20.0 [0.78] Max
DC/DC CONVERTER 50W, Railway Applications E-mail:sales@minmax.com.tw Tel:886 -6-2923150 2014/12/24 REV:6 Page 5 of 6 Recommended Filter for EN 55011&55022, class A ; FCC part 15 ,level A Compliance Model Type L1 C1 C3 C4 C5 C6 MTQZ50-72SXX 450μH/450μH CHEMI-CON KXG Series 68μF/200V 2200pF 3KV 2200pF 3KV 2200pF 3KV 2200pF 3KV MTQZ50-110SXX External Output Trimming Output can be externally trimmed by using the method shown below MTQZ50-XXS05 Trim Table Trim down 1 2 3 4 5 6 7 8 9 10 % Trim up 1 2 3 4 5 6 7 8 9 10 % MTQZ50-XXS12 Trim Table Trim down 1 2 3 4 5 6 7 8 9 10 % Trim up 1 2 3 4 5 6 7 8 9 10 % MTQZ50-XXS15 Trim Table Trim down 1 2 3 4 5 6 7 8 9 10 % Trim up 1 2 3 4 5 6 7 8 9 10 % MTQZ50-XXS024 Trim Table Trim down 1 2 3 4 5 6 7 8 9 10 % Trim up 1 2 3 4 5 6 7 8 9 10 % +Input -Input +Output -Output C3 C4 C5 C6 MTQZ50 Module
DC/DC CONVERTER 50W, Railway Applications 18, Sin Sin Road, An-Ping Industrial District, Tainan 702, Taiwan Tel: 886-6-2923150 Fax: 886 -6-2923149 E -mail: sales@minmax.com.tw 2014/12/24 REV:6 Page 6 of 6 Minmax Technology Co., Ltd. Test Setup Input Reflected-Ripple Current Test Setup Input reflected-ripple current is measured with a inductor Lin (4.7μH) and Cin (220μF, ESR < 1.0Ω at 100 KHz) to simulate source impedance. Capacitor Cin, offsets possible battery impedance. Current ripple is measured at the input terminals of the module, measurement bandwidth is 0-500 KHz. +Out -Out +Vin -Vin DC / DC Converter Load Battery + Lin+ Cin To Oscilloscope Current Probe Peak-to-Peak Output Noise Measurement Test Use a 1μF ceramic capacitor and a 10μF tantalum capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20 MHz. Position the load between 50 mm and 75 mm from the DC/DC Converter. +Out -Out +Vin -Vin Single Output DC / DC Converter Resistive LoadScope Copper Strip Cout Copper Strip Technical Notes Remote On/Off Positive logic remote on/off turns the module on during a logic high voltage on the remote on/off pin, and off during a logic low. To turn the power module on and off, the user must supply a switch to control the voltage between the on/off terminal and the -Vin terminal. The switch can be an open collector or equivalent. A logic Overcurrent Protection To provide hiccup mode protection in a fault (output overload) condition, the unit is equipped with internal current limiting circuitry and can endure overload for an unlimited duration. Overvoltage Protection The output overvoltage clamp consists of control circuitry, which is independent of the primary regulation loop, that monitors the voltage on the output terminals. The control loop of the clamp has a higher voltage set point than the primary loop. This provides a redundant voltage control that reduces the risk of output overvoltage. The OVP level can be found in the output data . Output Ripple Reduction A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To reduce output ripple, it is recommended to use 4.7μF capacitors at the output. +Out -Out +Vin -Vin Load DC Power Source Cout Single Output DC / DC Converter Maximum Capacitive Load The MTQZ50 series has limitation of maximum connected capacitance at the output. The power module may be operated in current limiting mode during start-up, affecting the ramp-up and the startup time. The maximum capacitance can be found in the data sheet. Thermal Considerations Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and board spacing. To avoid exceeding the maximum temperature rating of the components inside the power module, the case temperature must be kept below 105℃. The derating curves are determined from measurements obtained in a test setup. DUT Position of air velocity probe and thermocouple 50mm / 2in Air Flow 15mm / 0.6in