MS4800F-E-014-0840

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Cat. No. F04E-EN-02 Safety Light Curtain Type 4 OPERATION MANUAL ORIGINAL INSTRUCTION Cat. No. F04E-EN-02 Note: Speci fi cations subject to change without notice. Authorized Distributor: Printed in Europe Cat. No. F04E-EN-02 MS4800E Safety Light Curtain Type 4 OPERATION MANUAL MS4800E AFBF 0061b

Safety Light Curtain Type 4 Installation and Operating Manual Original Instruction March 2010 Omron Europe B.V. Wegalaan 67-69 NL-2132 JD, Hoofddorp Pays-Bas Tel.: +31 (0) 23 568 13 00 Fax: +31 (0) 23 568 13 88 www.industrial.omron.eu

v Notice: OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual. The following conventions are used to indicate and classify precautions in this manual. Always heed the information provided with them. Failure to heed pre- cautions can result in injury to people or damage to property. !DANGER Indicates an imminently hazard ous situation which, if not av oided, will result in death or serious injury. !WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. !Caution Indicates a potentially hazardous situation whic h, if not avoided, may result in minor or moderate injury, or property damage. OMRON Product References All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to an OMRON product, regardless of whether or not it appears in the proper name of the product. Visual Aids The following headings appear in the left column of the manual to help you locate different types of information. Note Indicates information of particular interest for efficient and convenient opera- tion of the product. © OMRON, 2010 All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, elec tronic, photocopying, recording, or otherwise, without th e prior written permission of OMRON. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is con- stantly striving to improve its high-quality products, the inform ation contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Neve rtheless, OMRON assumes no responsibility for errors or omissions. Neither is any li ability assumed for damages resulting from the use of the information contained in this publication.

x Introduction Thank you for purchasing the MS4800 series Safety Light Curtain. This is the instruction manual describing the use of the MS4800 system. Important notice This manual provides installation and operating information on the following models: Where information is common on all models the term "MS4800 sy stem" will be used. Where informa- tion is given for a specific model the model number will be used. Always heed the following points when using the MS4800 system: 1. Be sure to have MS4800 system handled by a "Responsible Person" who is well aware of and familiar with the machine to be installed. 2. The term "Responsible Person" used in this Instruction manual means the person qualified, authorized and responsible to secure "safety" in each process of the design, installation, oper- ation, maintenance services and disposition of the machine. 3. It is assumed that MS4800 system will be used properly according to th e installation environ- ment, performance and function of the machine. Responsible Person should conduct risk assessment on the machine and determine the suitability of this product before installation. 4. Read this Manual thoroughly to understand and make good use of the descriptions before installing and operating the product. 5. Keep this Manual at the place where the operator can refer to whenever necessary. Basic Advanced Resolution 14 mm, standalone MS4800S-EB-014 MS4800S-EA-014 Resolution 14 mm, cascadable MS4800FS-EB-014 MS4800FS-EA-014 Resolution 30 mm, standalone MS4800S-EB-030 MS4800S-EA-030 Resolution 30 mm, cascadable MS4800FS-EB-030 MS4800FS-EA-030

Read and understand this document Please read and understand this document before using the products. Please consult your OMRON representative if you have any questions or comments. WARRANTY OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY , OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS, ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABL Y MEET THE REQUIREMENTS OR THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIA L, INDIRECT, OR CONSEQUENTIAL DAM- AGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PROD- UCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY , NEGLIGENCE, OR STRICT LIABILITY . In no event shall respon sibility of OMRON for any act exceed the individual price of the product on which liability asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY , REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANAL YSIS CONFIRMS THAT THE PRODUCTS WERE PROPERL Y HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINTAION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR. SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the product. At the customer's request, OMRON will provide applicable third party certification documents identify- ing ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use. The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products: Outdoor use, uses involving potential chemical cont amination or electrical interference, or conditions or uses not described in this document. Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, and instal lations subject to separate industry or govern- ment regulations. Systems, machines, and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCTS FOR AN APPLICAT ION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERL Y RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. PERFORMANCE DATA Performance data given in this docu ment is provided as a guide for the user in dete rmining suitability and does not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.

Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. Howeve r, some specifications of the product may be changed without any notice. When in doubt, special model numbers may be assigned to fix or estab- lish key specifications for your application on your request. Please consult with your OMRON repre- sentative at any time to confirm actual specifications of purchased products. DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown. ERRORS AND OMISSIONS The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions. PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user's programming of a programmable product, or any con- sequence thereof. COPYRIGHT AND COPY PERMISSION This document shall not be copied for sales or promotions without permission. This document is protected by copyright and is intended solely for use in conjunction with the product. Please notify us before copying or reproducing this document in any manner, for any other purpose. If copying or transmitting this document to another, please copy or transmit it in its entirety.

1 Precautions on Safety

In order to use the MS4800 system safely, the precautions listed in this man- ual indicated by alert symbols and descriptions must be followed. Failure to follow all precautions and alerts may result in an unsafe use or operation. The following indications and symbols are used for the application: !WARNING This sign indicates a potentially hazardous situation which, if not avoided, will result in minor or moderate injury, or may result in serious injury or death. Additionally there may be significant property damage.

2 Alert Statements in this manual

!WARNING The MS4800 system must be installed, configured, and incorporated into a machine control system by a sufficiently trained and qualified person. An unqualified person may not be able to perform these operations properly, which may cause a person to go undetected, resulting in serious injury. !WARNING When changes are made to each function using the selector switches, the administrator must manage the detail of the changes and perform the changes. Accidental functional setting change may cause failure of human body detection, resulting in a serious injury. 2-2 For machines !WARNING Do not use this sensor for machines that cannot be stopped by electrical con- trol. For example, do not use it for a pressing machine that uses full-rotation clutch. Otherwise, the machine may not stop before a person reaches the hazardous part, resulting in serious injury. !WARNING Do not use the auxiliary output or extern al indicator output for safety applica- tions. Human body may not be detected when MS4800 system fails, resulting in serious injury. 2-3 For installations !WARNING After unpacking a nd before installing the MS4 800 system please check the mechanical condition of the system ca refully. Do not install a mechanically damaged product. Return this to your OMRON service for inspection or repair. Failure to do so may result in serious injury. !WARNING Do not drop the products. Dropping the products may lead to internal or exter- nal damage. Please return a MS4800 system that was dropped on the floor to your OMRON service for inspection or re pair. Failure to do so may result in serious injury. !WARNING Make sure to test the operation of the MS4800 system after installation to ver- ify that the MS4800 system operates as intended. Make sure to stop the machine until the test is complete. Unintended function settings may cause a person to go undetected, resulting in serious injury.

Alert Statements in this manual 2 !WARNING Make sure to install the MS4800 system at the safe distance from the hazard- ous part of the equipment. Otherwise, the machine may not stop before a per- son reaches the hazardous part, resulting in serous injury. !WARNING Install a protective structure so that the hazardous part of a machine can only be reached by passing through the sensor's detection zone. Install the sen- sors so that part of the person is always present in the detection zone when working in a machine's hazardous areas. If a person is able to step into the hazardous area of a machine and remain behind the MS4800 system's detec- tion zone, configure the system with an interlock function that prevents the machine from being restarted. Failure to do so may result in serious injury. !WARNING Install the interlock reset switch in a location that provides a clear view of the entire hazardous area and where it cann ot be activated from within the haz- ardous area. !WARNING The MS4800 system cannot protect a person from a projectile exiting the haz- ardous zone. Install protective cover(s) or fence(s). !WARNING To prevent personnel approach to dangerous part of the machine through a zone disabled by the fixed blanking function, you must install a protective structure to cover the whole disabled zone. Failure to do so may cause failure of human body detection, resulting in a serious injury. !WARNING Y ou must ensure that a test rod is detected for all detection zones except where fixed or floating blanking function is used. Failure to do so may cause failure of human body detection, resulting in a serious injury. !WARNING Detection capability gets larg er if fixed or floating blanking function is used. Y ou must use the detection capability for fixed and floating blanking functions. Failure to do so may cause failure of machine stop before reaching the machine's dangerous part, resulting in a serious injury. !WARNING The muting and override functions disable the safety functions of the device. Y ou must ensure safety using other method when these functions are operat- ing. !WARNING Install muting sensors so that they can distinguish between the object that is being allowed to pass through the detection zone and a person. If the muting function is activated by the detection of a person, it may result in serious injury. !WARNING Muting lamps (external indicators) that indicate the state of the muting and override functions must be installed where they are clearly visible to workers from all the operating positions. !WARNING Muting related time must be properly configured for its application by a suffi- ciently trained and qualif ied person, and the person must have responsibility for settings, especially when setting the muting time limit to infinite. !WARNING Use independent 2 input devices for muting inputs. !WARNING Y ou must install MS4800 system muting sensor, and physical barrier, and con- figure time settings for muting so that an operator should not enter hazardous zone.

Alert Statements in this manual 2 !WARNING Install the switch that activates the override in a location that provides a clear view of the entire hazardous area and where it cannot be activated from within the hazardous area. Make sure that nobody is in the hazardous area before activating the override function. !WARNING Do not place fluorescent lights within the effective aperture angle of the receiver, as it may influence the MS4800 system under certain circumstances. !WARNING Install the sensor system so that it is not affected by any reflective surfaces. Failure to do so may hinder detection, resulting in serious injury. !WARNING When using more than 1 set of MS4800 system, install them so that mutual interference does not occur, such as by configuring series connections or using physical barriers between adjacent sets. !WARNING Make sure that the MS4800 system is securely mounted and its cables and connectors are properly connected. !WARNING Make sure that foreign objects such as water, oil, or dust do not enter the inside of the MS4800 system while the cover for the selector switches is open and tighten the screws of the cover firmly after changing the settings. !WARNING Do not use the sensor system with mirrors in a retro-reflective configuration. Doing so may hinder detection. It is possible to use mirrors to "bend" the detection zone to a 90° angle. !WARNING Perform an inspection for all MS4800 systems as described in the chapter "Checkout and test procedure". When using series connections, perform inspections for every connected MS4800 system. 2-4 For wiring !WARNING Connect the load between the output and 0V line (PNP output). Connecting the load between t he output and +24 V line will resu lt in a dangerous condi- tion because operation is reversed to "ON when blocked". !WARNING Do not short-circuit the output line to the +24 V line. Otherwise, the output is always ON. Also, the 0 V of the power supply must be grounded so that output does not turn ON due to grounding of the output line. !WARNING Configure the system by using the optimal number of safety outputs that sat- isfy the requirements of the necessary safety category. !WARNING Do not connect each line of MS4800 system to a DC power supply of more than 24 VDC+20%. Also, do not connect to an AC power supply. Failure to do so may result in electric shock.

Alert Statements in this manual 2 !WARNING For the MS4800 system to comply with IEC 61496-1 and UL 508, the DC power supply unit must satisfy all of thefollowing conditions:  Must be within the rated power voltage (24 V DC ± 20%)  Must have tolerance against the total rated current of devices if it is connected to multiple devices  Must comply with EMC directives (industrial environment)  Double or reinforced insulation must be applied between the primary and secondary circuits  Automatic recovery of overcurrent protection characteristics  Output holding time must be 20 ms or longer  Must satisfy output characteristic requirements for class 2 circuit or limited voltage current circuit defined by UL508  Must comply with laws and regulations, regarding EMC and electrical equipment safety, of the country or region where the MS4800 system is used (Ex: In EU, the power supply must comply with the EMC Di- rective and the Low Voltage Directive.) !WARNING Double or reinforced insulation from hazardous voltage must be applied to all input and output lines. Failure to do so may result in electric shock. !WARNING Extension of the cable must be within a specified length. If it isn't, safety func- tion may not work properly, resulting in danger. 2-5 Other !WARNING To use the MS4800 system in PSDI mode (Re-initiation of cyclic operation by the protective equipment), you must configure an appropriate circuit between the MS4800 system and the machine. For details about PSDI, refer to IEC61496-1, and other relevant standards and regulations. !WARNING Do not try to disassemble, repair, or modify this product. Doing so may cause the safety functions to stop working properly. !WARNING Do not use the MS4800 system in environments where flammable or explo- sive gases are present. Doing so may result in explosion. !WARNING Perform daily and 6-month inspections for the MS4800 system. Otherwise, the system may fail to work properly, resulting in serious injury. !WARNING If the MS4800 system is used in an environment where foreign materials such as spatter may adhere to the product use a cover to protect the MS4800 sys- tem or inspect and clean the MS4800 system periodically. !WARNING Do not use the MS4800 system in an athm osphere containing oil mist or cor- rosive gas. Failure to do so may result in damage of the product. !WARNING When scrapping the MS4800 system, please make sure to comply with the waste treatment regulations of the country where the product has been used.

Precautions for Safe Use 3

3 Precautions for Safe Use

Make sure to observe the following precautions that are necessary for ensur- ing safe use of the product.  Thoroughly read this manual and understand the installtion procedures, operation check procedures, and maintenance procedures before using the product.  Loads must satisfy both of the following conditions:  Not short-circuited  Not used with a current that is higher than the rating  Do not drop the product  Dispose of the product in accordance with the relevant rules and regula- tions of the country or are where the product is used.

Precautions for Correct Use 4

4 Precautions for Correct Use

Observe the precautions described below to prevent operation failure, mal- functions, or undesirable effects on product performance. 4-1 Installation environment Do not install the MS4800 system in the following types of environments:  Areas exposed to intense interference light, such as direct sunlight  Areas with high humidity where condensation is likely to occur  Areas where corrosive gases are present  Areas exposed to vibration or shock levels higher than in the specification provisions  Areas where the product may come into contact with water  Areas where the product may get wet with oil that can solve adhesive Do not use radio equipment such as cellular phones, walkie-talkies, or trans- ceivers near the MS4800 system. 4-2 Wiring and installation  Make sure to perform wiring while the power supply is OFF . Otherwise, the MS4800 system may fail to operate due to the diagnosis function.  When replacing the cable connectors with other types of connectors, use connectors that provide a proper grade of protection.  Properly perform the wiring after confirming the signal names of all the terminals.  Do not operate the control system until 2 seconds or more (2,2 seconds or more in case of series connection) after turning ON the power of the MS4800 system.  Be sure to route the MS4800 system cable separate from high-potential power lines or through an exclusive conduit.  When using a commercially available switching regulato r power supply, make sure to ground the FG terminal (frame ground terminal).  Install the emitter and receiver so that their vertical direction should match. 4-3 Cleaning Do not use thinner, benzene, or acetone for cleaning, they affect the product's resin parts and paint on the case. 4-4 Object detection The MS4800 system cannot detect transparent and/or translucent objects.

!WARNING Read and understand this section prior to installing an MS4800 system. An MS4800 system is a general purpose sensing device designed to guard personnel working around moving machinery. Whether a specific machine application and MS4800 system installation com- plies with safety regulations depends on the proper application, installation, maintenance and operation of the MS4800 system. These items are the responsibility of the purchaser, installer and employer. The employer is responsible for the selection and training of personnel to properly install, operate and maintain the machine and its safeguarding sys- tems. An MS4800 system should only be installed verified and maintained by a qualified person. A qualified person is defined as "an individual who under- stands, is trained on, and demonstrates competence with the construction, operation or maintenance of the machinery and the hazards involved." To use the MS4800 system the following requirements must be met:  The national/international rules and regulations apply to the installation, use and periodic technical inspections of the safety light curtain, in partic- ular:  Machine Directive (98/37/EC) and (2006/42/EC)  Equipment Usage Directive (89/655/EC)  The work safety regulations/safety rules  Other relevant health and safety regulations  Observe the instructions in this manual regarding test regulations (e.g. on use, mounting, installation or integration into the existing machine control system) carefully.  The tests must be carried out by specialist personnel or specially qualified and authorized personnel and must be recorded and documented to ensure that the tests can be reconstructed and retraced at any time.  Check the effectiveness of the protective device after every change because a change may degrade the safety function.  The operating instructions must be made available to the operator of the machine where the MS4800 system is installed.  The machine operator is to be instructed in the use of the device by spe- cialist personnel and must be instructed to read the operating instructions.  The guarded machine must not present a hazard from flying parts.  The guarded machine must have a consistent stopping time and ade- quate control mechanisms.  Additional guarding may be required for access to dangerous areas not covered by the MS4800 system. Protection of the environment This product has been designed to minimize environmental impact. For this reason please note that disposal of irreparable/unserviceable devices has to be in compliance with your local/national rules and regulations. Please con- tact your local OMRON sales representative for assistance.

The MS4800 safety light curtain family is available in two versions. These ver- sions are identified as the MS4800-EA and EB versions. Configuration of the safety light curtains can be changed through selector switches located under an access cover. MS4800 series feature comparison Feature MS4800-EB MS4800-EA Flex Bus, Multi segmented Head Configurations X X Scan Code for Cross-Talk-Mitigation X X EDM External Device Monitoring X X Adjustable Mounting Brackets and T -Slots X X Non-shielded Main Cables X X Two PNP safety outputs X X Auxiliary outputs (PNP only) X X Muting through RM6 Muting Module X Floating Blanking X Fixed Blanking X Range Selection X X

System Components and Indicators Chart Chart

1 Receiver 7 Transmitter

2 Individual beam Indicators (one with every beam) -

8 Detection Zone

3 Blanking Active - Amber LED 9 Flip door , Access to configuration switches (on

transmitter and receiver)

4 INTERLOCK or ALARM indicator - Y ellow LED 10

5 MACHINE RUN/STOP indicator - Green/Red LED 11 Status Indicator - Y ellow LED

6 RECEIVER connections M12 (Male) 12 Slide Mounting T -Slot

1 +24 V DC - Brown 13 Transmitter connections M12 (Male) 2 0 V DC - Blue 1 0 V DC - Blue

3 Earth - Green 2 +24 V DC - Brown

4 OSSD 2 - White 3 MTS - White

5 Start or EDM (Mode Select) - Y ellow 4 MTS return - Black

6 EDM - Red 5 Earth - Green

7 Auxiliary Out - Pink

8 OSSD 1 - Black

RECEIVER SWITCHES TRANSMITTER SWITCHES MS4800 - SELECTOR SWITCH ACCESS ON ON ON

The MS4800 system is a microprocessor -controlled, infr ared, transmitted- beam safety light curtain. The system consists of a receiver assembly and a transmitter assembly. The receiver and transmitter assemblies are not physi- cally interconnected. It complies with a Type 4 according to EN/IEC 61496 and category 4 accord- ing to EN954-1. An MS4800 system is used where personnel protection is required. Typical applications include packaging machines, back side protection of presses and textile machinery. 4-1 Operating States The operating condition of an MS4800 system is described in terms of states. The following operating states exist for an MS 4800 system. 4-1-1 Machine Run The two receiver safety outputs are in the ON state, the green MACHINE RUN indicator is lit, and the auxiliary output is in a state consistent with its configu- ration. The protected machine is allowed to operate. Pressing and releasing the start button has no effect. 4-1-2 Machine Stop The two receiver safety outputs are in the OFF state the red MACHINE STOP indicator is lit, and the auxiliary output is in a state consistent with its configu- ration. The protected machine is not allowed to operate. 4-1-3 Interlock The two receiver safety outputs are in the OFF state, the red MACHINE STOP indicator and yellow INTERLOCK indicator are lit . The auxiliary output is in a state consistent with its configuration. The INTERLOCK state does not allow the protected machine to operate until the detection zone is clear of obstruc- tions and the start button is pressed and released. 4-1-4 Alarm The two receiver safety outputs are in the OFF state, the red MACHINE STOP indicator is lit, the yellow INTERLOCK in dicator is flashing and the auxiliary output is in the OFF state. The alarm state does not allow the protected machine to operate. The primary difference between ALARM and INTER- LOCK is that the MS4800 system will remain in the alarm state until the alarm is corrected, and then applying a power cycling or an external start button press and release.

Operating Modes Section 4-2 4-2 Operating Modes System operating modes determine the start-up and operating behavior of an MS4800 system. Operating modes definitions rely on the operating states presented above. Operating mode selection may be performed via the config- uration switches on the MS4800 transmitter and receiver. Note If internal alarms are detected by the system during power-up or operation, it will enter the Alarm state with its safety outputs in the OFF state. 4-2-1 Automatic start The MS4800 will power-up with its safety and auxiliary outputs OFF , and if the detection zone is not obstructed, enters the MACHINE RUN state. In this state, when an object is sensed entering the detection zone, the MS4800 sys- tem will change from MACHINE RUN to MACHINE STOP and remain in this state until the obstruction is removed. Once the detection zone is clear, the MS4800 system will automatically change from MACHINE STOP to MACHINE RUN. 4-2-2 Start/Restart Interlock The MS4800 will power-up with its safe ty outputs off end enter the INTER- LOCK state if the detection zone is clear (or the fixed blanking pattern is satis- fied) and no alarms are detected. To initially enter the MACHINE RUN state the operator must press and release the Start button. Once in the MACHINE RUN state, when an object is sensed entering the detection zone, the system will change to the MACHINE STOP state. When the detection zone is cleared, the system will not automatically chan ge to MACHINE RUN but enter the INTERLOCK state instead. The operator must always press and release the Start button to enter MACHINE RUN. If the detection zone is not clear the Start button will have no effect. Note The definitions above mention a start button. See SECTION 11 Connection to the Machine Control Circuit for wiring of the start button. 4-3 MS4800FS Cascaded Series The MS4800 series safety light curtain is available in a "cascaded" version, referred to as the MS4800FS series. The MS4800FS series allows multiple transmitters/receivers to be "daisy-chained" in series. This type of arrange- ment permits the MS4800FS to guard multiple areas of a machine. 4-3-1 MS4800FS Requirements The MS4800FS is offered in protective heights ranging from 280 mm to 1800 mm for 14 mm resolution and 280 mm to 2120 mm for 30 mm resolu- tion.  An MS4800FS system has a maximum size limitation based on the num- ber of beams. A master (first) segment cannot exceed 180 beams and the total of the combined segments cannot exceed 256 beams.  A cascaded slave segment cannot exceed 128 beams.  An MS4800FS system may have up to four daisy-chained segments. As long as the total number of beams does not exceed 256.  The interconnect cable length limitation between any two segments is in total max.10 meter for transmitter and receiver.

MS4800FS Cascaded Series Section 4-3  It is possible to mix segments with different resolutions within an MS4800FS system. 4-3-2 MS4800FS Segment Redu ction Restart Procedure !WARNING Do not remove cascaded segments from your installation without making sure that the accessible areas are protected by other measures. Failure to do so may result in serious injury. When you reduce the number of cascaded segments you cause a flex bus fault. The MS4800FS will enter a fault c ondition, indicated by error code "95" on the indicators in the bottom part of the device. This fault code indicates that there was a reduction in the number of cascaded segments. If the number of segments is reduced while power is off, the light curtain will power on with fault code "100". There is one possibility to clear this fault and restore operation on the reduced size MS4800FS. The start switch needs to be pressed while the power is applied. The three indicator LEDs (red, yellow, amber) will flash for approxi- mately three seconds. The start switch must be released while the LEDs are flashing to clear fault code "100". Since the MS4800FS has a configurable start input, care must be taken to ensure that the correct contact configuration is used and that it is wired properly. The transmitter will not fault if the num ber of segments is reduced. However, to operate normally the transmitter must always match the receiver in the number of segments and beams. "Cascaded" Segment (Slave) "Cascaded" Segment (Slave) Receiver Segment (Master) Transmitter Segment (Master)

MS4800FS Cascaded Series Section 4-3

!WARNING Use of Fixed Blanking and Floating Blanking will make an MS4800 system less sensitive to objects in the detection zone. Improper use of these features can result in severe injury to personnel. Fixed Blanking may require a hard barrier guard. Fixed Blanking and Floating Blanking may require an increase in the safety distance. Read the following section carefully. 5-1 Fixed Blanking Fixed Blanking allows a system to blan k optical beams and record the exact pattern. A system can record and store a single pattern. The protected zone's object detection is then based on the stored pattern. All obstructed optical beams recorded during the selection must remain blocked and all clear beams recorded during the selection must remain clear for the system to enter or remain in the MACHINE RUN state. A Fixed Blanking pattern may consist of more than one Fixed Blanked area. Individual Fixed Blanked areas must be separated by at least one beam that is always clear. A Fixed Blanking area may not crossover between "flexible" segment boundaries. Each Fixed Blanked area has a size and positional tolerance of ±1 beam to allow for slight position variance and only the two beams on the edges of the blanked area are allowed to vary. Because of this position tolerance, a reduc- tion of the optical resolution takes place on the border area of Fixed Blanking patterns. This reduction comprises two beams. Tolerance effect of Fixed Blanked area on Resolution Note The tolerance does not reduce the resolution of the entire light curtain, only the ends of Fixed Blanked Areas. The user must consider the increased reso- lution of the two beams at the ends of each Fixed Blanked Area. Fixed Blanking Area Obstruction Additional Hard Guarding Light Curtain Light Curtain Detection Zone Standard Resolution Effective Resoluti on at Ends of Fixed Blanked Areas 14 mm 34 mm 30 mm 60 mm

Fixed Blanking Section 5-1 The effect of this tolerance also allows the number of blocked beams to vary ±1. For example, a Fixed Blanked area of 8 blanked beams is allowed to increase to 9 beams or decrease to 7 beams and the light curtain will remain in MACHINE RUN. There is an exception when there is only one clear beam separating Fixed Blanked areas. For only this case, there is no positional tolerance allowed on that side of the clear beam for the object closest to the entry endcap so that clear beam can only be used by the object further away from the entry end- cap. See the following table: The minimum number of beams in a Fixed Blanking area is one. If only one beam is blanked, the number of blocked beams has a size tolerance of +1/-0 meaning the number of blocked beams can increase to two but the area can- not be completely eliminated. The Fixed Blanking pattern must not prevent the light curtain from synchroniz- ing. This means that the size of the blanked object can not exceed certain lim- its as long as synchronization is maintained. Fixed Blanking is allowed during all modes of operation (automatic start, start and start/restart interlock). No Fixed Blanking Fixed Blanking Enabled Fixed Blanking Enabled Fixed Blanking Enabled Fixed Blanking Enabled Fixed Blanking Enabled MACHINE STOP MACHINE RUN MACHINE RUN MACHINE RUN MACHINE STOP MACHINE STOP Clear Optical Channel Blocked Optical Chan- nel Optical Channel Selected by Fixed Blanking Opposite to entry endcap end Fixed blanking enabled Fixed blanki ng enabled Fixed blanking enabled MACHINE RUN MACHINE RUN MACHINE STOP Entry endcap end

Fixed Blanking Section 5-1 5-1-1 Selecting Fixed Blanki ng with selector switches To use Fixed Blanking, the operator enables the option using the selector switches. A new Fixed Blanking pattern is recorded when the MS4800 receiver is in MACHINE STOP , the blanking function is active and the Program function is activated. If the Fixed Blanking feature is disabled, the stored pro- tected zone patterns are cleared. 1. The obstruction is placed within the detection zone and the receiver goes to MACHINE STOP state. An authorized user then sets the selector switches in the receiver endcap to select Fixed Blanking En- able. The MS4800 enters a fault state and power is cycled or the Start switch is activated to clear the fault. When the receiver powers up it will be in Fixed Blanking mode with the red and amber LEDs lit. 2. The authorized user then enables the Program switch by setting both Fixed Blanking switches to the off position and then both to the on position. When the first Fixed Blanking switch is flipped, the red LED begins flash- ing at a rate of 3Hz. When the final Fixed Blanking switch is flipped, both the red and amber LEDs and the IBIs (Individual Beam Indicators) of the blocked beams start flashing to indicate the Pro- gram switch is enabled. The authorized user has 10 minutes to complete the programming of a pattern. 3. To program a pattern, the authorized user must flip (off/on or on/off) the Pro- gram switch once. Once pattern is programmed the yellow LED (INTERLOCK) turns on. During 10 minute period, the user may program as many times as needed, allowing for adjustment in the placement of the obstruction. IBIs of blocked beams are On. Amber LED turns on to indicate in Fixed Blanking mode. 321 546 3215 46 ON ON IBIs of blocked beams flash. Red and amber LEDs and IBIs flash to indicate the Program switch is active. 321 546 3215 46 ON ON 321 546 3215 46 ON ON off off on on SWA SWB IBIs of blocked beams flash. Yellow LED turns on to indicate the pattern has been programmed and the Start button is active. 321 546 3215 46 ON ON on on Flip SWA SWB

Fixed Blanking Section 5-1 4. The user must then press and release the Start but- ton or perform a power cy- cle. The MS4800 receiver then resets. If no faults are detected and the state of the optical beams match- es the recorded Fixed Blanking pattern, the re- ceiver will enter the IN- TERLOCK or MACHINE RUN condition depending upon the selected Start Mode. The amber receiver Blanking Active LED will be on. 5. If the 10 minutes period expires, the amber LED and IBIs (Individual Beam Indicators) quit flashing and the yellow LED (IN- TERLOCK) goes on. The user can start another programming sequence by setting both Fixed Blanking switches off and then on. The user may start normal operation by a press and release of the start button or by per- forming a power cycle. 6. To exit Fixed Blanking the user sets both selector switches to the off posi- tion, then either presses and releases the Start but- ton or performs a power cycle. The receiver will power up with the amber LED off. Note Please refer for further information to the FAQ to section 17-6. IBIs of blocked beams off. Amber LED is on to indicate in Fixed Blanking mode. 321 546 3215 46 ON ON on on SWA SWB IBIs of blocked beams on. Amber LED is off to indicate in Fixed Blanking is disabled. 321 546 3215 46 ON ON on on SWA SWB IBIs of blocked beams on. The amber LED and IBIs quit flashing to indicate program switch is disabled. The yellow LED turns on to indicate the Start button is active. 321 546 3215 46 ON ON off off SWA SWB

Floating Blanking Section 5-2 5-2 Floating Blanking !WARNING Use of Fixed Blanking and Floating Blanking will make the MS4800 system less sensitive to objects in the detection zone. Improper use of these features can result in severe injury to personnel. Fixed Blanking may require a hard barrier. Fixed Blanking and Floating Blanking may require an increase in the safety distance. Read the following section carefully. One channel can be obstructed at any location in the detection zone as long as the optical synchronization is maintained. Please refer to chapter 5-4 Opti- cal Synchronization for further details. This means that an object can freely float from one end of the protective field to the other without the MS4800 system entering the MACHINE STOP state. The obstructed channels are not fixed at a single location but "float" through the detection zone. Note Please refer for further information to the FAQ to section 17-6. 5-2-1 Selecting Floating Blanking with selector switches Using the selector switches an authorized user can activate the Floating Blanking function. This allows the system to operate with one obstructed opti- cal beam anywhere within the protected zone. This obstruction is permitted anywhere within the protected zone and is permitted to move over time. After setting the appropriate selector switches, the receiver enters the Power-On Self Test state and if no faults are detected the receiver shall enter the INTER- LOCK or MACHINE RUN condition depending upon the selected operating mode. !WARNING Two-Beam Floating Blanking is not available on the MS4800 system. Floating Blanking Inactive Channel Floating Blanking Active Channel Floating Blanking Active Channel Floating Blanking Active Channel Floating Blanking Active Channel 1 Channel 2 Channel 3 Channel 4 Channel 5 System Response Exception MACHINE STOP Exceptions Machine Run Exception Machine Run Exceptions MACHINE STOP Exceptions MACHINE STOP Clear Optical Channel Optical Channel is obstructed Floating Blanking Effects on Minimum Object Resolution Standard Minimum Object Resolution (No Floating Blanking) Minimum Object Resolution with

1 Beam Blanking

Fixed Blanking with Floating Blanking Section 5-3 5-3 Fixed Blanking with Floating Blanking !WARNING Use of Fixed Blanking and Floating Blanking will make MS4800 system less sensitive to objects in the detection zone. Improper use of these features can result in severe injury to personnel. Fixed Blanking may require a hard barrier guard. Fixed Blanking and Floating Blanking may require an increase in the safety distance. Read the following section carefully. Possible combinations: When both Fixed Blanking and Floating Blanking are selected, the floating channels are allowed to occur anywhere within the detection zone except the area selected by Fixed Blanking. 5-3-1 The effect of Fixed or Floating Blanking on minimum object resolution When fixed Blanking and/or Floating are active, the safe mounting distance is affected. Fixed and Floating Blanking desensitize the light curtain and increase the size of the minimum detectable object. The increase is equal to the beam spacing distance for each beam that is disabled. If the size of the object detected by the system increases the minimum safe distance must also be increased. Use the minimum object sensitivity given in the following tables to determine the new figure to use when computing the safety distance. MS4800 system - 14 mm resolution MS4800 system - 30mm resolution Function Fixed Blanking Floating Blanking Fixed Blanking N/A Y es Floating Blanking Y es N/A Total number of Beams Disabled by Fixed and/or Floating Blanking Effective Resolution None 14 mm

1 Beam 24 mm

2 Beams 34 mm

3 Beams 44 mm

4 Beams 54 mm

5 Beams 64 mm

64 mm Total number of Beams Disabled by Fixed and/or Floating Blanking Effective Resolution None 30 mm

1 Beam 50 mm

64mm

Optical Synchronization Section 5-4 5-4 Optical Synchronization The synchronization between the MS4800 system transmitter and receiver is optical, so the system does not use one specific beam. To establish synchro- nization the system needs to have a certain number of consecutive clear beams (see following table) within the first master segment. If they are not sat- isfied, the system will enter a MACHINE STOP state and every other Individ- ual Beam Indicator will light. When the beams are cleared, the system will re- synchronize itself and enter a state consistent with its operating mode. Once the synchronization is established, it can be maintained as long as the required number of consecutive clear beams can be satisfied anywhere in the system (including flex segments). Because of these restrictions, when programming a fixed blanking object(s), the size of the fixed or monitored blanking object(s) (8 beams +/- 1 beam tolerance) must comply with the number of consecutive clear beams stated in the previous table within the first master segment. In addition to that, any fixed or monitored blanking programming must be done with at least one (1) clear beam on each flex segment. Example: A MS48000S-EA-014-1320 has 132 beams. In blanking application, 10 consecutive beams have to be free for optical synchronization. The remaining 122 beams can be used for fixed blanking applications (max 8±1 beams). Light Curtain Beam Count Synch ronization Beam Requirement 12 - 16 beams 6 consecutive clear beams 17 - 32 beams 7 consecutive clear beams 33 - 64 beams 8 consecutive clear beams 65 - 128 beams 9 consecutive clear beams 129 - 256 beams 10 consecutive clear beams

Optical Synchronization Section 5-4

Diagnostic and Test Features 6-1 Individual Beam Indicators (IBI) All MS4800 systems have a visible red LED as an Individual Beam Indicator adjacent to each infrared beam. These IBIs are located on the receiver. The IBI will light when the infrared beam fails to meet the conditions necessary for the system to remain in the MACHINE RUN state. When less than 10 consec- utive beams are clear, every other IBI will light indicating that the MS4800 is not synchronized. IBIs are not a safety critical component. An IBI failure will not cause an alarm condition and the system will continue to operate. Additionally, error codes are displayed using the IBIs close to the connector endcap. 6-2 External Device Monitoring (EDM) EDM is an important safety function. It monitors the MS4800 system interface to the guarded machine, checks to ensure that the control elements are responding correctly to the light curtain and detects any inconsistency between the two external control devices. This is necessary to detect a mal- function within the interface which prevents a stop signal from reaching the machine controller. The connection for the EDM is made at the receiver. On power-up, the MS4800 system looks for a closed to 0VDC condition. If this is found, it will enter a state consistent with the selected operating mode. When the MS4800 system enables its safety outputs, it monitors the external devices for a closed to open transition. This transition must occur within 300ms or the MS4800 system will then ent er an alarm state. Additionally, if the EDM connections are incorrectl y wired, the system will enter an alarm state. Note For proper operation of the MS4800 system when EDM is not active, the EDM input must be wired to the MS4800 system 0 VDC line. The EDM function can be activated and deactivated using the selector switches on the receiver unit. 6-3 Machine test signal (MTS) Some applications require that the machine guarding system be tested by the machine controller during a non-hazardous portion of the machine cycle to verify that the guarding system is functioning properly. The MTS option on the transmitter provides this capability. The MTS is provided by placing a nor- mally-closed switch across the MTS and MTS Return lines of the transmitter. When the transmitter recognizes a close-to-open transition on this switch a beam block state will be simulated on the transmitter and the receiver will enter the MACHINE STOP state. MTS is active as long as the switch is held open. 6-4 Range selection The MS4800 offers operating range selection: short range is 3 m and long range is 7 m for the 14 mm models. For the 30mm models the short range is 8m and long range is 20 m. This function is useful when there are many light curtains operating within a small spac e and the possibility of cross-talk is likely.

Start/Restart Input Section 6-5 6-5 Start/Restart Input The characteristic of the Start/Restart Input is shown in the following sche- matic: MS4800 Start N.O. +24 VDC

0 VDC Reset

+24 VDC

Using selector switches to set features !WARNING Make sure that foreign objects such as water, oil, or dust do not enter the inside of the MS4800 system while the cover for the selector switches is open. 7-1 Access to the selector switches The switches are located behind a flip door on both the transmitter and receiver. The flip up doors are opened by loosening two retaining screws (see illustration below). 7-1-1 Transmitter select or switch settings ENDCAP WITH DOOR SELECTOR SWITCH ACCESS RCVR XMTR RECEIVER SELECTOR SWITCHES TRANSMITTER SELECTOR SWITCHES SELECTOR SWITCH ACCESS 321 546 123215 46 ON ON ON Switch Position Function Factory default

1 SCAN CODE SCAN CODE A

Frequency A 1 = Off Frequency B 1 = On MTS Disabled 2 = Off Enabled 2 = On ON MTS Scan Code TRANSMITTER SELECTOR SWITCHES (Shown in factory default positions) 1 2

Operating mode selection Section 7-2 7-1-2 Receiver select or switch settings 7-2 Operating mode selection The operating mode is selected by setting position 1 of switches A and B, located on the receiver. Any mismatch between the settings of switches A and B will result in an alarm condition. The available operat ing modes are auto- matic start and Start/Restart Interlock. 7-3 Selecting and programming Fixed Blanking Refer to section 5-1 Fixed Blanking for details on selecting and programming Fixed Blanking function. 7-4 Selecting and programming Floating Blanking Floating Blanking is activated by setting position 4 of Switches A and B located on the receiver. Note When Floating Blanking is active, th e amber LED will illuminate to indicate that the system is operating in a less sensitive state. 7-5 Selecting External Device Monitoring (EDM) EDM is activated by setting position 2 of Switches A and B located on the receiver. Any mismatch between the settings of Switches A and B will result in an alarm condition. 7-6 Selecting Machine Test Signal (MTS) MTS is activated by setting position 2 located on the transmitter end cap. Switch A Position Function Switch B Position Function Factory Default

1 Auto Start or Start/

Auto Start (OFF)

2 EDM 2 EDM Disabled (OFF)

3 Scan Code 3 Scan Code Scan Code A (OFF)

4 Floating Blanking 1 4 Floating Blanking 1 Disabled (OFF)

5 Fixed Blanking 5 Fixed Blanking Disabled (OFF)

6 Program (Non-safety) 6 Range (Non-safety) Program (toggle)

Short Range (OFF) RECEIVER SELECTOR SWITCHES (Shown in factory default positions) SW A Auto/SRI EDM Fixed BK Scan Code FB1 Program Auto/SRI EDM Fixed BK Scan Code FB1 Range SW B SW A SW BOperating Mode Automatic Start 1 = Off 1 = Off Start/Restart Int 1 = On 1 = On EDM Disabled 2 = Off 2 = Off EDM Enabled 2 = On 2 = On Scan Code A 3 = Off 3 = Off Scan Code B 3 = On 3 = On FB1 Disabled 4 = Off 4 = Off FB1 Enabled 4 = On 4 = On Fixed Blanking Disabled 5 = Off 5 = Off Enabled 5 = On 5 = On Program 6 = Toggle Operating Range Short Range 6 = Off Long Range 6 = On 321 546 3215 46 ON ON

Selecting Scan Codes Section 7-7 7-7 Selecting Scan Codes The MS4800 receiver and transmitter offer scan code selection to minimize cross talk. On the transmitter this is activated by setting position 1. On the receiver this is activated by setting position 3 of switch A and switch B. Note Both receiver and transmitter must be set to the same code. Example: To mitigate interference from other light curtains, the MS4800 system has two possible scan codes, A and B. The transmitter and receiver units must be set to the same scan code for the receiver to enter the MACHINE RUN state. Scan Code A Scan Code B

Selecting Scan Codes Section 7-7

8-1 Safety Outputs (OSSDs) !WARNING This product is designed for use on a 24 VDC, negative ground (protective earth) electrical system only. Never connect the MS4800 system to a positive ground (protective earth) system. With a positive ground (protective earth) wiring scheme, certain simultaneous shorts of both safety outputs may not be detected and the guarded machine may not stop, resulting in severe operator injury. The MS4800 system receiver supplies two independent PNP type safety out- puts to provide run/stop signals to the guarded machine. In the MACHINE RUN state, the safety outputs are electrically conducting and source 625 mA of current at 24 VDC. In the MACHINE STOP state, the outputs are not elec- trically conducting. 8-2 Auxiliary Output !WARNING Do not use the auxiliary output or extern al indicator output for safety applica- tions. Human body may not be detected when MS4800 system fails, resulting in serious injury. This is not a safety output. The MS4800 system supplies one auxiliary output. The configuration of this output is "PNP follow". So the signal on the auxiliary output is similar to the status of the OSSD outputs. It will source up to 100 mA at 24 VDC.

Auxiliary Output Section 8-2

!WARNING Never install an MS4800 system without regard to the safety distance. If the MS4800 system is mounted too close to the point of operation hazard, the machine may not stop in time to prevent an operator injury. An MS4800 system must be mounted far enough from the machine danger zone so the machine will stop before a hand or other body part reaches the hazardous area. This distance is called the safety distance. It is a calculated number based on a formula. The safety distance "S" is the minimum safe distance between the safety light curtain and the point of operation (pinch point). Calculation of the safety distance "S" is based on the European standard EN999 and applies to safety light curtains that are used in industrial environ- ments. 9-1 Safety distance for safeguarding danger points !WARNING Additional countermeasures may be necessary to prevent access to the dan- gerous area from above, below, the sides or the rear of the machine. Light Curtain S S Additional countermeasures Direction of approach

Safety distance for safeguarding danger points Section 9-1 9-1-1 Calculation example for syste ms with a resolution of <40 mm Formula according to EN999: S = (K x T) + C Where S = minimum distance in millim eters from the danger zone to the detection point, line, plane or zone. If the result of the calcula- tion is less than 100 mm, a distance of at least 100 mm must still be maintained. K = Approach speed in mm/s. In the close area of 500 mm, the speed is calculated at 2000 mm/s. If the distance is greater than 500 mm, K can be calculated as 1600 mm/s. In this case, however, a minimum of 500 mm applies for the safety distance. T = the overall system stopping performance in seconds T = t1 + t2 + t3 t1 = response time of the safety light curtain in seconds, given in the table in chapter 16. t2 = response time of the safety interface t si, if any. t3 = maximum stopping time of the machine t m in seconds. Please refer to the technical information of the safety Interface and the machine for the response time and stopping time details. C = 8 x (d-14 mm), but not less than zero. d = minimum object resolution of the MS4800 system in millimeters, therefore: S = (2000 mm/s x T) + 8 x (d-14 mm) This formula applies for all minimum distances of S up to and including 500 mm. The minimum value of S shall not be less than 100 mm. If S is found to be greater than 500 mm using the formula above, then the formula below can be used. In this case the minimum value of S shall not be less than 500 mm. S = (1600 mm/s x T) + 8 x (d-14 mm)

Safety distance for safeguarding danger areas Section 9-2 9-2 Safety distance for safeguarding danger areas !WARNING Additional countermeasures may be necessary to prevent access to the dan- gerous area from above, below, the sides or the rear of the machine. The height of the protective field "H" above the reference plane and the reso- lution "d" of the MS4800 system have the following relationship: Hmin = 15 x (d -50) or d = (H min / 15) + 50 Hmin = Height of the protective field above the reference plane, maximum height = 1000 mm. It is considered that if height is equal or less than 300 mm, adults can not crawl under. d = resolution of the MS4800 system S = (K x T) + C For K and T please refer to the previous chapter C = (1200 mm - 0,4 x H) but not less than 850 mm (arm length) H = Height of protective field above the floor S = (1600 mm x T) + (1200 - 0,4 x H) H S Direction of approach 50 mm - maximum distance to avoid walking behind

Safety distance and beam heights in access guarding Section 9-3 9-3 Safety distance and beam heights in access guarding !WARNING Additional countermeasures may be necessary to prevent access to the dan- gerous area from above, below, the sides or the rear of the machine. According to EN999 and EN294: The height of the protective field "H" above the reference plane and the reso- lution "d" of the MS4800 system have the following relationship: S = (K x T) + C For K and T please refer to the previous chapter C = 8 x (d - 14) d = resolution of the MS4800 system S = (2000 mm x T) + 8 x (d - 14) H S L Direction of approach Resolution Lowest beam above reference plane Highest beam above reference plane Additional amount C (see formula) 14 mm In accordance with EN 294 In accordance with EN 294 0m m 30 mm In accordance with EN 294 In accordance with EN 294 128 mm

!WARNING Install the sensor system so that it is not affected by reflective surfaces. Fail- ure to do so may hinder detection, resulting in serious injury. 10-1 Reflective Surface Interference A reflective surface adjacent to the detection zone can deflect the optical beam and may cause an obstruction in the zone not to be detected. The reflective surface may be part of the machine, mechanical guard or work- piece. Therefore, a minimum distance (d) must exist between the reflective object and the center line of the detection zone. The Test procedure (Appen- dix B) must be used to test for this condition. In this picture, the interruption is clearly detected. The reflective object is out- side of the beam angle. Operating range R: is the effective working distance of the MS4800 system, from the transmitter to the receiver. EAA: is the effective aperture angle of the Safety Sensor. it is ±2,5° for MS4800 system distance d: is the minimum distance to a reflective surface. This distance must be bigger than: dmin MS4800 system = tan(2,5°)×R Be aware that reflective surface interference may also appear above and below the sensing field. Operating range R Transmitter Receiver Interruption Approach direction Reflective surface EAA d = di stance to reflective surface

Cross Talk Mitigation Section 10-2 This example shows the minimum distance from the reflective surface, d, to one side of the beam center line 10-2 Cross Talk Mitigation To mitigate interference from other light curtains, the MS4800 system has two possible scan codes, A and B. The transmitter and receiver units must be set to the same scan code for the receiver to enter the MACHINE RUN state. 0,2 0,4 0,6 0,8 1,2 1,4 1,6 1,8 0,1 0,2 0,5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1 9 20 Range [m] Minimum Distance d [m] Scan Code A Scan Code B

General Mounting Considerations Section 10-3 10-3 General Mounting Considerations 10-3-1 Additional Guarding Areas of access to the point of hazardous operation not guarded by the MS4800 system must be protected by suitable means such as a fixed barrier guard, an interlocked guard or a safety mat system. 10-3-2 Added Mounting Rigidity It is recommended th at when installing a MS4800 larger than 1000 mm in length, you use an additional mounting bracket. This is to be installed using the T -slot on the backside of the transmitter and receiver. Note For light curtain > 1000 mm its recom- mended to buy extra T - slot mounting bracket as Accessory. Supplemental Guarding Supplemental Guarding Hazard Zone Ds LIGHT CURTAIN Supplemental Guarding ExampleMechanical Barrier Supplemental Guarding Supplemental Guarding MS4800 point of operation guarding MS4800FS 3-sided guarding MS4800FS 2-Axis guarding ALTERNATE T-SLOT MOUNTING ALTERNATE T-SLOT MOUNTING

General Mounting Considerations Section 10-3 10-3-3 Installation of Multiple Systems When two or more MS4800 systems with the same scan code are mounted in close proximity and in alignment with each other, precautions should be taken to avoid one system interfering with another. This can be corrected by mount- ing the transmitters and receivers back-to-back or stacked. The scan code feature of the MS4800 system allows for placement of systems in close proximity and in line with each other. The distinctive coding of the beams provide for unique operation of a system while in view of another sys- tem with a different scan code. Two unique codes are available on the MS4800. 10-3-4 Detection Zone The system detection zone is delineated by the inside edge of the transmitter and receiver endcaps. The area outside these marks is not protected. Position the system so that it is only possible to access the danger point through the detection zone. 10-3-5 Alignment Physical alignment of the transmitter and receiver is easiest when the system is in the automatic start operating mo de with Fixed Blanking inactive. The units should be in the same plane and at equal height. The Individual Beam Indicators will light when a pa rt of the Safety Light Cur- tain is out of alignment. 10-3-6 Input Power Requirements The system operates directly from 24 VDC ±20%. Power to the system must come from a power supply which meets the requirements of EN/IEC60204-1 and EN/IEC 61496-1. The power supply must guarantee safe insulation from the mains voltage in accordance with IEC60742 and be able to cover a drop of supply voltage of at least 20 ms. Omron offers suitable power supplies. The power supply must not supply any other parts of the machine with power other than the safety components connected. Transmitters and receivers must be supplied from a shared power supply and must be fused against overcurrent. Transmitter Receiver Transmitter Receiver Machine 1 Machine 2 PREFERRED INSTALLATION Code A Code A Machine 1Transmitter Transmitter Receiver Machine 2 Receiver NOT RECOMMENDED INSTALLATION Code A Code A Machine 1Transmitter Transmitter Receiver Machine 2 Receiver Code A Code B

General Mounting Considerations Section 10-3 10-3-7 Requirements for Perimeter Guarding In perimeter guarding applications the MS4800 system detection zone is placed around the outside perimeter of a guarded machine. This placement leaves space for personnel to stand between the detection zone and the haz- ardous machine. In this case, the guarded machine must only be restarted using a switch located outside and with a full view of the area of hazardous motion. Opera- tion of the MS4800 system In the Start/Restart Interlock operating mode is suitable for perimeter guarding. 10-3-8 Marking Minimum Object Resolution Serial number labels on the transmitter and receiver indicate possible mini- mum object resolutions. During installation, use a permanent marker to obscure the object resolution not set and add information about the effective resolution. This will depend on whether no floating blanking or 1-beam floating blanking is set.

General Mounting Considerations Section 10-3

Connection to the Machine Control Circuit !WARNING This product is designed for use on a 24 VDC, negative ground (protective earth) electrical system only. Never connect the MS4800 system to a positive ground (protective earth) system. With a positive ground (protective earth) wiring scheme, certain simultaneous shorts of both safety outputs may not be detected and the guarded machine may not stop, resulting in severe operator injury. !WARNING Never use only a single safety output to control the machine. Should this sin- gle output fail, the machine may not stop , resulting in seve re operator injury. The machine must be connected using both safety outputs. The table below references Pin Numbers, Wire colors and signal names being used with the MS4800 system for F39-JMR and F39-JMT cables: The primary cables for the MS4800 system are industry standard non- shielded cables with an M12 female connector. The receiver and transmitter incorporate a 0,3 m pigtail with an M12 male connector. We recommend to use the F39-JMR and F39-JMT cables to connect the MS4800 system to the machine control system. Receiver cable Pin No. 1 Input power Brown +24VDC Pin No. 2 Input power Blue GND Pin No. 3 Input power Green Functional Earth Pin No. 4 Output signal White OSSD2 Pin No. 5 Input signal Y ellow Start Pin No. 6 Input signal Red EDM Pin No. 7 Output signal Pink Aux Pin No. 8 Output signal Black OSSD1 Transmitter cable Pin No. 1 Input power Blue GND Pin No. 2 Input power Brown +24VDC Pin No. 3 Input test White MTS Pin No. 4 Input test Black MTS Return Pin No. 5 Input power Green Functional Earth

Interconnect cables for cascaded MS4800FS system Section 11-1 optional F39-TGR-CVL-B-_ cables Note Alternative cables: F39-TGR-CVL-B-_ cables are industry standard shielded cables with a M12 female connector. 11-1 Interconnect cables for cascaded MS4800FS system The segment-to-segment cable has a 4 contact M12 connector on each end. The maximum cable length is 10 meters between segments. The extension cables are available in lengths of 0.3 m, 0.5 m, 1 m, 2 m, 5 m and 10 m. A MS4800FS system does not require an extension cable; it has a 150 mm integrated cable (pigtail). MS4800FS systems are designed with internal circuit protection to protect from damage when they are connected and disconnected (hot-swap) during normal operation. Length Receiver Transmitter 2 m F39-TGR-CVL-B-2-R F39-TGR-CVL-B-2-E 5 m F39-TGR-CVL-B-5-R F39-TGR-CVL-B-5-E 10 m F39-TGR-CVL-B-10-R F39-TGR-CVL-B-10-E Receiver cable Pin No. 1 Test Input white Pin No. 2 Input Power + 24 VDC brown Pin No. 3 Input Power GND blue Pin No. 4 OSSD2 pink Pin No. 5 OSSD1 gray Pin No. 6 Muting B yellow Pin No. 7 Muting A green Pin No. 8 Muting lamp connection LMS red Transmitter cable Pin No. 1 Test Input white Pin No. 2 Input Power + 24 VDC brown Pin No. 3 Input Power GND blue Pin No. 4 Not used black Pin No. 5 Not used green Transmitter Master 10 m -> Slave 1 10 m -> Slave 2 10 m -> Slave 3 Receiver Master 10 m -> Slave 1 10 m -> Slave 2 10 m -> Slave 3 30 m -> RM6

Connection to two forcibly guided relays Section 11-2 11-2 Connection to two forcibly guided relays G7S and G7SA series relays provide forcibly guided relay outputs for machine control. Please refer to the next drawings for details: Note Wire colors shown for F39-JMR and F39-JMT cables Note Wire colors shown for optional F39-TGR-CVL-B - cable 11-3 Connection to a safety relay unit The following example shows a MS4800 system in combination with a G9SB safety relay unit from Omron. The G9SB safety relay unit provides forcibly guided relay contacts for the machine control system. Power supply +24VDC GND Protective Earth Fuse Earth GND +24V DC MTS Ret. MTS Earth GND +24V DC EDM Start Aux. OSSD OSSD *2K1 K2 *2*1 MS4800 Transmitter MS4800 Receiver M MTS requires a NC contact. If MTS is not used, please connect MTS and MTS Ret. Directly. The K1 and K2 coils must be suppressed. Please refer to the documentation of the relays or contactors for further reference. Green Blue Black Brown White Green Brown Blue Red Yellow Black White Power supply +24VDC GND Protective Earth Fuse Earth GND +24V DC MTS Ret. MTS Earth GND +24V DC EDM Start A ux. OSSD1 O SSD2 MS4800 Transmitter MS4800 Receiver M Green Brown Black White Blue Green White Brown Pink Gray Blue Red Yellow 5 1 2 4 3PIN 3 2 165PIN 7 8 4 MTS requires a NC contact. If MTS is not used, please connect MTS and MTS Ret. Directly. The K1 and K2 coils must be suppressed. Please refer to the documentation of the relays or contactors for further reference. Power supply +24VDC GND Protective Earth Fuse Earth GND +24V DC MTS Ret. MTS Earth GND +24V DC EDM Start Aux. OSSD OSSD K1 K2 MS4800 Transmitter MS4800 Receiver M A1A2 T12 T22 T31T322313 14 24 G9SB-200-D MTS requires a NC contact. If MTS is not used, please connect MTS and MTS Ret. Directly. Green Blue Black Brown White Green Brown Blue Red Yellow Black White

Connection to a safety relay unit Section 11-3

!WARNING The muting and override functions disable the safety functions of the device. Y ou must ensure safety using other method when these functions are operat- ing. !WARNING Install muting sensors so that they can distinguish between the object that is being allowed to pass through the detection zone and a person. If the muting function is activated by the detection of a person, it may result in serious injury. !WARNING Muting lamps (external indicators) that indicate the state of the muting and override functions must be installed where they are clearly visible to workers from all the operating positions. !WARNING Muting related time must be properly configured for its application by a suffi- ciently trained and qualif ied person, and the person must have responsibility for settings, especially when setting the muting time limit to infinite. !WARNING Use independent 2 input devices for muting inputs. !WARNING Y ou must install MS4800 system muting sensor, and physical barrier, and con- figure time settings for muting so that an operator should not enter hazardous zone. !WARNING Install the switch that activates the override in a location that provides a clear view of the entire hazardous area and where it cannot be activated from within the hazardous area. Make sure that nobody is in the hazardous area before activating the override function. 12-1 Muting Controller RM-6 Muting with the MS4800 system is available together with the Muting Control- ler RM-6. The MS4800 and an RM-6 offer a limited set of muting functions. The follow- ing list describes the muting functions that can be achieved with the MS4800:  2 Sensor muting  50 ms sensor input filtering  Mute Bypass configurable: Enable/Disable  Mute timeout configurable: 2 minutes/No timeout

Muting Controller RM-6 Section 12-1 The MS4800 system requires a specific sequence to activate the muting func- tion after the RM-6 is connected to the receiver. Once the RM-6 is connected the system will not operate until either th e mute module is removed or the fol- lowing sequence is followed:  The MS4800 will fault "71", (mute module enable a nd configuration required) 1. Turn ON the power supply of the MS4800 system and the RM6, the start button must be pressed for app. 3 seconds until all status LEDs of the re- ceiver SLC are flashing shortly. 2. Release the start button while the status LEDs are flashing 3. The MS4800 system performs a system reboot. When this sequence is properly completed, muting function is enabled. The status LED of the receiver turns to green and the status LED of the RM6 lights permanently. When this sequence is properly completed, the system will enable muting. For further information please check the user manual of the MS4800-RM6.

Checkout and test procedure 13-1 Checkout Procedure Once the MS4800 system has been configured, mounted, aligned and prop- erly connected to the machine control system, the initial Checkout Procedure detailed in Appendix A must be performed by qualified personnel. A copy of the checkout results should be kept with the machine records. 13-2 Test Procedure !WARNING The tests outlined in the Test Procedure in Appendix B must be performed at installation, according to the employer's regular inspection program and after any maintenance, tooling change set up, adjustment or modification to the MS4800 system or the guarded machine. Where a guarded machine is used by multiple operators or shifts, it is suggested that the test procedure be per- formed at each shift or operator change. Testing ensures that the light curtain and the machine control system work properly to stop the machine. Failure to test properly could result in serious injury to personnel. The test procedure must be performed by qualified personnel. To test the MS4800 system with fixed blanking and floating blanking disabled, use the OMRON STI supplied test object. For ap plications where fixed blanking or floating blanking is enabled, see Table in chapter 5-3-1 The effect of Fixed or Floating Blanking on minimum object resolution to determine the proper size of the test object. When using a MS4800 system set for Automatic Start Mode operation, in con- junction with an OMRON safety relay module, it is necessary to verify that the outputs of the safety relay unit can properly change state by causing an inten- tional beam break at least every change of shift or 24 hours of operation. 13-3 Using the test object When using the test object, guide it through the detection zone as shown: 4800 system 4800 system START STOP

Using the test object Section 13-3

Accumulation of oil, dirt and grease on the front window of the MS4800 trans- mitter and receiver can effect the system operation. Clean the window with a mild detergent or glass cleaner. Use a clean, soft, lint-free cloth. Painted MS4800 surfaces may be cleaned with a mild de-greasing cleaner or deter- gent.

Specifications and additional information 15-1 System Specification Performance Protective height 240 mm - 1800 mm (14 mm resolution) 280 mm - 2120 mm (30 mm resolution) Object Resolution 14 mm and 30 mm Operating Range 0.3 m - 7 m (14 mm resolution), DIP SW 6 option 0.3 m - 3 m (14 mm resolution), default 0.3 m - 20 m (30 mm resolution), DIP SW 6 option 0.3 m - 8 m (30 mm resolution), default Effective Aperture Angle ±2,5° maximum, transmitter and receiver according to IEC61496-2 (2006) Safety Output (OSSDs) Two PNP safety outputs, each output sourcing 625 mA @ 24 VDC. Short circuit protection Response Time Maximum: 59 ms See table below for more details Auxiliary Output (non safety) One PNP output sourcing 100 mA @ 24 VDC. This out- put follows the OSSDs. EDM - Monitor Input 50 mA @ 24 VDC Start/Restart Input 10 mA @ 24 VDC, Normally open input Light Source Infrared Emitting LEDs, Wavelength 880 nm Power Dissipation: 180 mW Class 1 per EN60825-1 Transmitter Indicator Lights ACTIVE (Y ellow) Receiver Indicator Lights MACHINE RUN/STOP (Green/Red) INTERLOCK/ALARM (Y ellow) BLANKING (Amber) Mechanical Housing Material Polyurethane powder painted aluminum Front Window Material Acrylic, Red End Cap Material Polycarbonate Mounting Bracket Material Cold rolled Steel Wiring connections M12-connectors; 8-pin receiver and 5-pin transmitter Weight See table for more details

System Specification Section 15-1 Electrical Power Input Transmitter 24 VDC ±20%, maximum current 285 mA MTS Input 24 VDC ±20%, 20 mA typ. Power Input Receiver 24 VDC ±20%, maximum current 1835 mA Receiver 485 mA + AUX 100 mA + OSSD1 625 mA + OSSD2 625 mA Leakage current < 1mA Capacitive Load < 4.7µF for OSSD output Inductive Load Please contact your Omron representative for further information. Test pulse data t1: Test pulse ≤ 600 µs t2: 4 ms ≤ Test interval ≤ 40 ms t3: Repetition ≤ 5m i n Muting Option 24 VDC ±20%, 30 mA max. Muting Duration Approx. 2 min. or No time limit Power Supply Must meet the requirements of EN/IEC 60204-1 and EN/IEC 61496-1, and must guarantee safe insulation from the mains voltage in accordance with IEC 60742 and be able to cover a drop of supply voltage of at least 20 ms. Protection class (IEC 536 or VDE 106) III Environmental Enclosure Rating IP65 Operating Temperature -10°C … +55°C Storage Temperature -25°C … +70°C Relative Humidity 95% maximum, non-condensing Vibration (IEC 60068-2-6) 10 - 55 Hz, 10g, maximum on all 3 axes Shock (IEC 60086-2-29) 10g for 16 ms, 1000 shocks on all 3axes Connections Cable length MS4800 Transmitter Unshielded cables: Max. 50 m, @ 0.32 mm² We recommend to use the F39-JMT cables or as alternative the F39-TGR-CVL-B-_E (shielded) to connect the MS4800 system to the machine control system. Cable length MS4800 Receiver Unshielded cables, length is depending on the maxi- mum current consumption: OSSD 1&2-load 625 mA: 12 m @ 0.5 mm² OSSD 1&2-load 300 mA: 45 m @ 0.5 mm² We recommend to use the F39-JMR cables or as alternative the F39-TGR-CVL-B-_R (shielded) to connect the MS4800 system to the machine control system. Cable length MS4800FS system Shielded cables, M12 connector 4-pin, these cables are available as accessories. Maximum length is 10 m between segments OSSD 1 OSSD 2 t

System Specification Section 15-1 Response time of MS4800 system One segment system Two segment system Minimum number of beams Maximum number of beams Response Time Minimum number of beams Maximum number of beams Response Time 0 16 14 ms 0 65 23 ms 17 71 23 ms 66 120 32 ms 72 126 32 ms 121 174 41 ms 127 180 41 ms 175 229 50 ms 181 235 50 ms 230 256 59 ms 236 256 59 ms Three segment system Four segment system Minimum number of beams Maximum number of beams Response Time Minimum number of beams Maximum number of beams Response Time 0 59 23 ms 0 53 23 ms 60 114 32 ms 54 108 32 ms 115 168 41 ms 109 162 41 ms 169 223 50 ms 163 217 50 ms 224 256 59 ms 218 256 59 ms Conformity AOPD(ESPE) Type 4 acc. to EN/IEC 61496-1 (2004) and EN/IEC 61496-2 (2006) Safety category MS4800E system is suitable for safety control systems up to Category 4 acc. EN954-1 (1996) Safety Integrity Level MS4800E system is suitable for up to SIL 3 per IEC 61508 PFH 3,5 * 10-08 Proof test interval Every 2 years (based on max. number of channels in a 4 segment system including muting system) Mean time to dangerous failure (MTTFd) 51 years Performance level MS4800 system is su itable for safety control systems up to Performance level e acc. EN ISO 13849-1

MS4800 system Dimensional Drawing Section 15-2 15-2 MS4800 system Dimensional Drawing BRACKET ROTATION 62.9 [2.48] 90.0 ° T-SLOT MOUNTING BACK VIEWVIEW RIGHT SIDE VIEW FRONT VIEW LEFT SIDE VIEWS TOP INVE RTED MOUNTING BRACKETS ALTERN ATE (SELECTOR SWITCH) WITH DOOR ENDCAP "A" 39.4 [1.55] 51.0 [2.01] 77.3 [3.04] 58.0 [2.28] 46.4 [1.82] "C" "B" "E" 30.2 [1.19] 59.2 [2.33] 37.3 [1.47] CL 18.5 [.73] 49.1 [1.93] CABLE 195.0 [7.68] TY P. "D" 37.2 [1.47] 52.8 [2.08] 63.8 [2.51] 53.6 [2.11] 40.1 [1.58] BOTTOM VIEW IN-LINE "PIG TAIL" CABLE 69.6 [2.74] 38.1 [1.50]

MS4800 system data with 14 mm resolution Section 15-3 15-3 MS4800 system data with 14 mm resolution 280 mm 320 mm 360 mm 400 mm 440 mm 480 mm A 284,4 324,8 364,5 404,2 443,9 484,3 B 420,4 460,8 500,5 540,2 579,9 620,3 C 381,7 422,1 461,8 501,5 541,2 581,6 D 307,3 347,7 387,4 427,1 466,8 507,2 E 371,3 411,7 451,4 491,1 530,8 571,2 Weight 1,68 kg 1,81 kg 1,95 kg 2,13 kg 2,40 kg 2,49 kg Number of Beams 28 32 36 40 44 48 520 mm 560 mm 600 mm 640 mm 680 mm 720 mm A 523,4 563,7 604,1 643,9 683,6 724,0 B 659,4 699,7 740,1 779,9 819,6 860,0 C 620,7 661,0 701,4 741,2 780,9 821,3 D 546,3 586,6 627,0 666,8 706,5 746,9 E 610,3 650,6 691,0 730,8 770,5 810,9 Weight 2,63 kg 2,81 kg 2,99 kg 3,18 kg 3,36 kg 3,54 kg Number of Beams 52 56 60 64 68 72 760 mm 800 mm 840 mm 880 mm 920 mm 960 mm A 762,0 803,5 843,4 882,8 923,8 963,6 B 898,0 939,5 979,8 1018,8 1059,8 1099,6 C 859,3 900,8 941,1 980,1 1021,1 1060,9 D 784,9 826,4 866,7 905,7 946,7 986,5 E 848,9 890,4 930,7 969,7 1010,7 1050,5 Weight 3,76 kg 3,9 kg 4,08 kg 4,26 kg 4,45 kg 4,63 kg Number of Beams 76 80 84 88 92 96 1000 mm 1040 mm 1080 mm 1120 mm 1160 mm 1200 mm A 1002,6 1042,9 1083,9 1122,3 1162,7 1203,8 B 1138,6 1178,9 1219,9 1258,3 1298,7 1339,8 C 1099,9 1140,2 1181,2 1219,6 1260,0 1301,1 D 1025,5 1065,8 1106,8 1145,2 1185,6 1226,7 E 1089,5 1129,8 1170,8 1209,2 1249,6 1290,7 Weight 4,81 kg 4,99 kg 5,17 kg 5,35 kg 5,53 kg 5,72 kg Number of Beams 100 104 108 112 116 120 1240 mm 1280 mm 1320 mm 1360 mm 1400 mm 1440 mm A 1242,1 1281,8 1323,6 1361,0 1401,7 1443,4 B 1378,1 1417,8 1459,6 1497,0 1537,7 1579,4 C 1339,4 1379,1 1420,9 1458,3 1499,0 1540,7 D 1265,0 1304,7 1346,5 1383,9 1424,6 1466,3 E 1329,0 1368,7 1410,5 1447,9 1488,6 1530,3 Weight 5,94kg 6,08kg 6,26kg 6,44kg 6,62kg 6,80kg Number of Beams 124 128 132 136 140 144

MS4800 system data with 30 mm resolution Section 15-4 15-4 MS4800 system data with 30 mm resolution * This size is not available for Master or Standalone models. 1480 mm 1520 mm 1560 mm 1600 mm 1640 mm 1680 mm A 1481,8 1521,5 1563,3 1600,9 1641,3 1681,3 B 1617,8 1657,5 1699,3 1736,9 1777,3 1817,3 C 1579,1 1618,8 1660,6 1698,2 1738,6 1778,6 D 1504,7 1544,4 1586,2 1623,8 1664,2 1740,2 E 1568,7 1608,4 1650,2 1687,8 1728,2 1768,2 Weight 6,99 kg 7,17 kg 7,35 kg 7,53 kg 7,71 kg 7,89 kg Number of Beams 148 152 156 160 164 168 1720 mm 1760 mm 1800 mm A 1720,8 1760,5 1802,9 B 1856,8 1896,5 1938,9 C 1818,8 1857,8 1900,2 D 1743,7 1783,4 1825,8 E 1807,7 1847,4 1889,8 Weight 8,07kg 8,26kg 8,44kg Number of Beams 172 176 180 240 mm* 280 mm 320 mm 360 mm 400 mm 440 mm A 244,6 284,4 324,8 364,5 404,2 443,9 B 380,6 420,4 460,8 500,5 540,2 579,9 C 341,9 381,7 422,1 461,8 501,5 541,2 D 267,5 307,3 347,7 387,4 427,1 466,8 E 331,5 371,3 411,7 451,4 491,1 530,8 Weight 1,55 kg 1,68 kg 1,81 kg 1,95 kg 2,13 kg 2,40 kg Number of Beams 12 14 16 18 20 22 480 mm 520 mm 560 mm 600 mm 640 mm 680 mm A 484,3 523,4 563,7 604,1 643,9 683,6 B 620,3 659,4 699,7 740,1 779,9 819,6 C 581,6 620,7 661,0 701,4 741,2 780,9 D 507,2 546,3 586,6 627,0 666,8 706,5 E 571,2 610,3 650,6 691,0 730,8 770,5 Weight 2,49 kg 2,63 kg 2,81 kg 2,99 kg 3,18 kg 3,36 kg Number of Beams 24 26 28 30 32 34 720 mm 760 mm 800 mm 840 mm 880 mm 920 mm A 724,0 762,0 803,5 843,4 882,8 923,8 B 860,0 898,0 939,5 979,8 1018,8 1059,8 C 821,3 859,3 900,8 941,1 980,1 1021,1 D 746,9 784,9 826,4 866,7 905,7 946,7 E 810,9 848,9 890,4 930,7 969,7 1010,7 Weight 3,54 kg 3,76 kg 3,90 kg 4,08 kg 4,26 kg 4,45 kg Number of Beams 36 38 40 42 44 46

MS4800 system data with 30 mm resolution Section 15-4 960 mm 1000 mm 1040 mm 1080 mm 1120 mm 1160 mm A 963,6 1002,6 1042,9 1083,9 1122,3 1162,7 B 1099,6 1138,6 1178,9 1219,9 1258,3 1298,7 C 1060,9 1099,9 1140,2 1181,2 1219,6 1260,0 D 986,5 1025,5 1065,8 1106,8 1145,2 1185,6 E 1050,5 1089,5 1129,8 1170,8 1209,2 1249,6 Weight 4,63 kg 4,81 kg 4,99 kg 5,17 kg 5,35 kg 5,53 kg Number of Beams 48 50 52 54 56 58 1200 mm 1240 mm 1280 mm 1320 mm 1360 mm 1400 mm A 1203,8 1242,1 1281,8 1323,6 1361,0 1401,7 B 1339,8 1378,1 1417,8 1459,6 1497,0 1537,7 C 1301,1 1339,4 1379,1 1420,9 1458,3 1499,0 D 1226,7 1265,0 1304,7 1346,5 1383,9 1424,6 E 1290,7 1329,0 1368,7 1410,5 1447,9 1488,6 Weight 5,72 kg 5,94 kg 6,08 kg 6,26 kg 6,44 kg 6,62 kg Number of Beams 60 62 64 66 68 70 1440 mm 1480 mm 1520 mm 1560 mm 1600 mm 1640 mm A 1443,4 1481,8 1521,5 1563,3 1600,9 1641,3 B 1579,4 1617,8 1657,5 1699,3 1736,9 1777,3 C 1540,7 1579,1 1618,8 1660,6 1698,2 1738,6 D 1466,3 1504,7 1544,4 1586,2 1623,8 1664,2 E 1530,3 1568,7 1608,4 1650,2 1687,8 1728,2 Weight 6,80kg 6,99kg 7,17kg 7,35kg 7,53kg 7,71kg Number of Beams 72 74 76 78 80 82 1680 mm 1720 mm 1760 mm 1800 mm 1840 mm 1880 mm A 1681,3 1720,8 1764,5 1802,9 1840,6 1880,3 B 1817,3 1856,8 1896,5 1938,9 1976,6 2016,3 C 1778,6 1818,8 1857,8 1900,2 1937,9 1977,6 D 1740,2 1743,7 1783,4 1825,8 1863,5 1903,2 E 1768,2 1807,7 1847,4 1889,8 1927,5 1967,2 Weight 7,89 kg 8,07 kg 8,26 kg 8,44 kg 8,62 kg 8,80 kg Number of Beams 84 86 88 90 92 94 1920 mm 1960 mm 2000 mm 2040 mm 2080 mm 2120 mm A 1922,8 1960,4 2000,1 2042,6 2079,6 2117,7 B 2058,8 2096,4 2136,1 2178,6 2215,6 2253,7 C 2020,1 2057,7 2097,4 2139,9 2176,9 2215,0 D 1945,7 1983,3 2023,0 2065,5 2102,5 2140,6 E 2009,7 2047,3 2087,0 2129,5 2166,5 2204,6 Weight 8,98 kg 9,16 kg 9,34 kg 9,53 kg 9,71 kg 9,89 kg Number of Beams 96 98 100 102 104 106

MS4800FS system Dimensional Drawing Section 15-5 15-5 MS4800FS system Dimensional Drawing 90.0 °° BRACKET ROTATION BACK VIEWVIEW RIGHT SIDE VIEW FRONT VIEW LEFT SIDE VIEWS TOP MULTIPLE FLEX SEGMENTS ALTERNATE T-SLOT MOUNTING VIEW BTM "A" DETECTION ZONE "A" DETECTION ZONE "C2" CENTER SLOT MOUNTING "B2" 58.8 [2.31] 58.8 [2.31] 27.8 [1.09] 39.4 [1.55] 39.4 [1.55] 77.3 [3.04] 58.0 [2.28] 46.4 [1.82] "C1" CENTER SLOT MOUNTING "B1" "D" FIRST SEGMENT SHOWN "E1" LAST SEGMENT "E2" MID SEGMENTS 27.8 [1.09] 39.4 [1.55] IN-LINE "PIG TAIL" CABLE 50.0 [1.97] 38.0 [1.50] 49.1 [1.93] 62.9 [2.48] 30.1 [1.19] 59.2 [2.33] DIA 6.8 [.27] 23.2 [.91] 18.5 [.73] 37.2 [1.47] 37.3[1.47] CL FLEX CABLE 110.0 (4.33) TY P. CABLE 195.0 [7.68] TY P. 52.8 [2.08] MOUNTING BRACKETS INVERTED 53.6 [2.11] 63.8 [2.51] 40.1 [1.58] 51.0 [2.01] 51.0 [2.01] 51.0 [2.01] 69.6 [2.74] 38.1 [1.50] 51.0 [2.01]

MS4800FS system data with 14 mm resolution Section 15-6 15-6 MS4800FS system data with 14 mm resolution * This size is not available for Master or Standalone models. 240 mm* 280 mm 320 mm 360 mm 400 mm 440 mm A 244,6 284,4 324,8 364,5 404,2 443,9 B1 380,6 420,4 460,8 500,5 540,2 579,9 B2 362,1 401,9 442,3 482,0 521,7 561,4 C1 341,9 381,7 422,1 461,8 501,5 541,2 C2 323,3 363,1 403,5 443,2 482,9 522,6 D 389,8 429,6 470,0 509,7 549,4 589,1 E1 326,0 365,8 401,4 445,9 481,4 525,3 E2 371,3 411,1 451,5 491,2 530,9 570,6 Weight 1,55 kg 1,68 kg 1,81 kg 1,95 kg 2,13 kg 2,40 kg Number of Beams 24 28 32 36 40 44 480 mm 520 mm 560 mm 600 mm 640 mm 680 mm A 484,3 523,4 563,7 604,1 643,9 683,6 B1 620,3 659,4 699,7 740,1 779,9 819,6 B2 601,8 640,9 681,2 721,6 761,4 801,1 C1 581,6 620,7 661,0 701,4 741,2 780,9 C2 563,0 602,1 642,4 682,8 722,6 762,3 D 629,5 668,6 708,9 749,3 789,1 828,8 E1 561,2 604,8 641,4 685,5 725,3 761,2 E2 611,0 650,1 690,4 730,8 770,6 810,3 Weight 2,49 kg 2,63 kg 2,81 kg 2,99 kg 3,18 kg 3,36 kg Number of Beams 48 52 56 60 64 68 720 mm 760 mm 800 mm 840 mm 880 mm 920 mm A 724,0 762,0 803,5 843,4 882,8 923,8 B1 860,0 898,0 939,5 979,8 1018,8 1059,8 B2 841,5 879,5 921,0 961,3 1000,3 1041,3 C1 821,3 859,3 900,8 941,1 980,1 1021,1 C2 802,7 840,7 882,2 922,5 961,5 1002,5 D 869,2 907,1 948,7 989,0 1028,0 1069,0 E1 805,4 841,4 884,9 921,4 964,2 1005,2 E2 850,7 888,7 930,2 970,5 1009,6 1050,5 Weight 3,54kg 3,76kg 3,90kg 4,08kg 4,26kg 4,45kg Number of Beams 72 76 80 84 88 92 960 mm 1000 mm 1040 mm 1080 mm 1120 mm 1160 mm A 963,6 1002,6 1042,9 1083,9 1122,3 1162,7 B1 1099,6 1138,6 1178,9 1219,9 1258,3 1298,7 B2 1081,1 1120,1 1160,4 1201,4 1239,8 1280,2 C1 1060,9 1099,9 1140,2 1 181,2 1219,6 1260,0 C2 1042,3 1081,3 1121,6 1 162,6 1201,0 1241,4 D 1108,8 1147,8 1188,1 1229,1 1267,5 1307,9 E1 1045,0 1084,0 1124,3 1165,3 1203,7 1244,1 E2 1090,3 1129,3 1169,6 1210,6 1249,0 1289,5 Weight 4,63 kg 4,81 kg 4,99 kg 5,17 kg 5,35 kg 5,53 kg Number of Beams 96 100 104 108 112 116

MS4800FS system data with 30 mm resolution Section 15-7 15-7 MS4800FS system data with 30 mm resolution * This size is not available for Master or Standalone models. 1200 mm 1240 mm 1280 mm 1320 mm 1360 mm 1400 mm A 1203,8 1242,1 1281,8 1323,6 1361,0 1401,7 B1 1339,8 1378,1 1417,8 1459,6 1497,0 1537,7 B2 1321,3 1359,6 1399,3 1441,1 1478,5 1519,2 C1 1301,1 1339,4 1379,1 1 420,9 1458,3 1499,0 C2 1282,5 1320,8 1360,5 1 402,3 1439,7 1480,4 D 1349,0 1387,3 1427,0 1468,8 1506,2 1546,9 E1 1285,2 1323,5 1363,2 1405,0 1442,4 1483,1 E2 1330,5 1368,8 1408,5 1450,3 1487,7 1528,4 Weight 5,72 kg 5,94 kg 6,08 kg 6,26 kg 6,44 kg 6,62 kg Number of Beams 120 124 128 132 136 140 1440 mm 1480 mm 1520 mm 1560 mm 1600 mm 1640 mm A 1443,4 1481,8 1521,5 1563,3 1600,9 1641,3 B1 1579,4 1617,8 1657,5 1699,3 1736,9 1777,3 B2 1560,9 1599,3 1639,0 1680,8 1718,4 1758,8 C1 1540,7 1579,1 1618,8 1 660,6 1698,2 1738,6 C2 1522,1 1560,5 1600,2 1 642,0 1679,6 1720,0 D 1588,6 1627,0 1666,7 1708,5 1746,1 1786,5 E1 1524,8 1563,2 1602,9 1644,7 1682,3 1722,7 E2 1570,1 1608,5 1648,2 1690,0 1727,6 1768,0 Weight 6,80 kg 6,99 kg 7,17 kg 7,35 kg 7,53 kg 7,71 kg Number of Beams 144 148 152 156 160 164 1680 mm 1720 mm 1760 mm 1800 mm A 1681,3 1720,8 1764,5 1802,9 B1 1817,3 1856,8 1896,5 1938,9 B2 1789,8 1838,3 1878,0 1920,4 C1 1778,6 1818,8 1857,8 1900,2 C2 1760,0 1799,5 1839,2 1881,6 D 1826,5 1866,0 1905,7 1948,1 E1 1762,7 1802,2 1841,9 1884,3 E2 1808,0 1847,5 1887,2 1929,6 Weight 7,89 kg 8,07 kg 8,26 kg 8,44 kg Number of Beams 168 172 176 180 240 mm* 280 mm 320 mm 360 mm 400 mm 440 mm A 244,6 284,4 324,8 364,5 404,2 443,9 B1 380,6 420,4 460,8 500,5 540,2 579,9 B2 362,1 401,9 442,3 482,0 521,7 561,4 C1 341,9 381,7 422,1 461,8 501,5 541,2 C2 323,3 363,1 403,5 443,2 482,9 522,6 D 389,8 429,6 470,0 509,7 549,4 589,1 E1 326,0 365,8 401,4 445,9 481,4 525,3 E2 371,3 411,1 451,5 491,2 530,9 570,6 Weight 1,55 kg 1,68 kg 1,81 kg 1,95 kg 2,13 kg 2,40 kg Number of Beams 12 14 16 18 20 22

MS4800FS system data with 30 mm resolution Section 15-7 480 mm 520 mm 560 mm 600 mm 640 mm 680 mm A 484,3 523,4 563,7 604,1 643,9 683,6 B1 620,3 659,4 699,7 740,1 779,9 819,6 B2 601,8 640,9 681,2 721,6 761,4 801,1 C1 581,6 620,7 661,0 701,4 741,2 780,9 C2 563,0 602,1 642,4 682,8 722,6 762,3 D 629,5 668,6 708,9 749,3 789,1 828,8 E1 561,2 604,8 641,4 685,5 725,3 761,2 E2 611,0 650,1 690,4 730,8 770,6 810,3 Weight 2,49 kg 2,63 kg 2,81 kg 2,99 kg 3,18 kg 3,36 kg Number of Beams 24 26 28 30 32 34 720 mm 760 mm 800 mm 840 mm 880 mm 920 mm A 724,0 762,0 803,5 843,4 882,8 923,8 B1 860,0 898,0 939,5 979,8 1018,8 1059,8 B2 841,5 879,5 921,0 961,3 1000,3 1041,3 C1 821,3 859,3 900,8 941,1 980,1 1021,1 C2 802,7 840,7 882,2 922,5 961,5 1002,5 D 869,2 907,1 948,7 989,0 1028,0 1069,0 E1 805,4 841,4 884,9 921,4 964,2 1005,2 E2 850,7 888,7 930,2 970,5 1009,6 1050,5 Weight 3,54 kg 3,76 kg 3,90 kg 4,08 kg 4,26 kg 4,45 kg Number of Beams 36 38 40 42 44 46 960 mm 1000 mm 1040 mm 1080 mm 1120 mm 1160 mm A 963,6 1002,6 1042,9 1083,9 1122,3 1162,7 B1 1099,6 1138,6 1178,9 1219,9 1258,3 1298,7 B2 1081,1 1120,1 1160,4 1201,4 1239,8 1280,2 C1 1060,9 1099,9 1140,2 1 181,2 1219,6 1260,0 C2 1042,3 1081,3 1121,6 1 162,6 1201,0 1241,4 D 1108,8 1147,8 1188,1 1229,1 1267,5 1307,9 E1 1045,0 1084,0 1124,3 1165,3 1203,7 1244,1 E2 1090,3 1129,3 1169,6 1210,6 1249,0 1289,5 Weight 4,63 kg 4,81 kg 4,99 kg 5,17 kg 5,35 kg 5,53 kg Number of Beams 48 50 52 54 56 58 1200 mm 1240 mm 1280 mm 1320 mm 1360 mm 1400 mm A 1203,8 1242,1 1281,8 1323,6 1361,0 1401,7 B1 1339,8 1378,1 1417,8 1459,6 1497,0 1537,7 B2 1321,3 1359,6 1399,3 1441,1 1478,5 1519,2 C1 1301,1 1339,4 1379,1 1 420,9 1458,3 1499,0 C2 1282,5 1320,8 1360,5 1 402,3 1439,7 1480,4 D 1349,0 1387,3 1427,0 1468,8 1506,2 1546,9 E1 1285,2 1323,5 1363,2 1405,0 1442,4 1483,1 E2 1330,5 1368,8 1408,5 1450,3 1487,7 1528,4 Weight 5,72 kg 5,94 kg 6,08 kg 6,26 kg 6,44 kg 6,62 kg Number of Beams 60 62 64 66 68 70

MS4800FS system data with 30 mm resolution Section 15-7 1440 mm 1480 mm 1520 mm 1560 mm 1600 mm 1640 mm A 1443,4 1481,8 1521,5 1563,3 1600,9 1641,3 B1 1579,4 1617,8 1657,5 1699,3 1736,9 1777,3 B2 1560,9 1599,3 1639,0 1680,8 1718,4 1758,8 C1 1540,7 1579,1 1618,8 1 660,6 1698,2 1738,6 C2 1522,1 1560,5 1600,2 1 642,0 1679,6 1720,0 D 1588,6 1627,0 1666,7 1708,5 1746,1 1786,5 E1 1524,8 1563,2 1602,9 1644,7 1682,3 1722,7 E2 1570,1 1608,5 1648,2 1690,0 1727,6 1768,0 Weight 6,80 kg 6,99 kg 7,17 kg 7,35 kg 7,53 kg 7,71 kg Number of Beams 72 74 76 78 80 82 1680 mm 1720 mm 1760 mm 1800 mm 1840 mm 1880 mm A 1681,3 1720,8 1764,5 1802,9 1840,6 1880,3 B1 1817,3 1856,8 1896,5 1938,9 1976,6 2016,3 B2 1789,8 1838,3 1878,0 1920,4 1958,1 1997,8 C1 1778,6 1818,8 1857,8 1 900,2 1937,9 1977,6 C2 1760,0 1799,5 1839,2 1 881,6 1919,3 1959,0 D 1826,5 1866,0 1905,7 1948,1 1958,8 2025,5 E1 1762,7 1802,2 1841,9 1884,3 1922,0 1961,7 E2 1808,0 1847,5 1887,2 1929,6 1967,3 2007,0 Weight 7,89 kg 8,07 kg 8,26 kg 8,44 kg 8,62 kg 8,80 kg Number of Beams 84 86 88 90 92 94 1920 mm 1960 mm 2000 mm 2040 mm 2080 mm 2120 mm A 1922,8 1960,4 2000,1 2042,6 2079,6 2117,7 B1 2058,8 2096,4 2136,1 2178,6 2215,6 2253,7 B2 2040,3 2077,9 2117,6 2160,1 2197,1 2235,2 C1 2020,1 2057,7 2097,4 2139,9 2176,9 2215,0 C2 2001,5 2039,1 2078,8 221,3 2158,3 1^96,4 D 2068,0 2105,6 2145,3 2187,8 2224,8 2262,9 E1 2004,2 2041,8 2081,5 2124,0 2161,0 2199,1 E2 2049,5 2087,1 2126,8 2169,3 2206,3 2244,4 Weight 8,98 kg 9,16 kg 9,34 kg 9,53 kg 9,71 kg 9,89 kg Number of Beams 96 98 100 102 104 106

List of models Section 15-8 15-8 List of models Basic version, 14 mm resolution, Standalone units without Flex connection Type Name Version Resolution [mm] Length [mm] Operation MS4800S-EB-014-0280 Basic 14 mm 280 Standalone MS4800S-EB-014-0320 Basic 14 mm 320 Standalone MS4800S-EB-014-0360 Basic 14 mm 360 Standalone MS4800S-EB-014-0400 Basic 14 mm 400 Standalone MS4800S-EB-014-0440 Basic 14 mm 440 Standalone MS4800S-EB-014-0480 Basic 14 mm 480 Standalone MS4800S-EB-014-0520 Basic 14 mm 520 Standalone MS4800S-EB-014-0560 Basic 14 mm 560 Standalone MS4800S-EB-014-0600 Basic 14 mm 600 Standalone MS4800S-EB-014-0640 Basic 14 mm 640 Standalone MS4800S-EB-014-0680 Basic 14 mm 680 Standalone MS4800S-EB-014-0720 Basic 14 mm 720 Standalone MS4800S-EB-014-0760 Basic 14 mm 760 Standalone MS4800S-EB-014-0800 Basic 14 mm 800 Standalone MS4800S-EB-014-0840 Basic 14 mm 840 Standalone MS4800S-EB-014-0880 Basic 14 mm 880 Standalone MS4800S-EB-014-0920 Basic 14 mm 920 Standalone MS4800S-EB-014-0960 Basic 14 mm 960 Standalone MS4800S-EB-014-1000 Basic 14 mm 1000 Standalone MS4800S-EB-014-1040 Basi c 14 mm 1040 Standalone MS4800S-EB-014-1080 Basic 14 mm 1080 Standalone MS4800S-EB-014-1120 Basic 14 mm 1120 Standalone MS4800S-EB-014-1160 Basic 14 mm 1160 Standalone MS4800S-EB-014-1200 Basi c 14 mm 1200 Standalone MS4800S-EB-014-1240 Basic 14 mm 1240 Standalone MS4800S-EB-014-1280 Basic 14 mm 1280 Standalone MS4800S-EB-014-1320 Basi c 14 mm 1320 Standalone MS4800S-EB-014-1360 Basi c 14 mm 1360 Standalone MS4800S-EB-014-1400 Basic 14 mm 1400 Standalone MS4800S-EB-014-1440 Basic 14 mm 1440 Standalone MS4800S-EB-014-1480 Basi c 14 mm 1480 Standalone MS4800S-EB-014-1520 Basi c 14 mm 1520 Standalone MS4800S-EB-014-1560 Basic 14 mm 1560 Standalone MS4800S-EB-014-1600 Basic 14 mm 1600 Standalone MS4800S-EB-014-1640 Basi c 14 mm 1640 Standalone MS4800S-EB-014-1680 Basic 14 mm 1680 Standalone MS4800S-EB-014-1720 Basic 14 mm 1720 Standalone MS4800S-EB-014-1760 Basic 14 mm 1760 Standalone MS4800S-EB-014-1800 Basi c 14 mm 1800 Standalone

List of models Section 15-8 Advanced version, 14 mm resolution, Standalone unit without Flex connection Type Name Version Resolution [mm] Length [mm] Operation MS4800S-EA-014-0280 Advanced 14 mm 280 Standalone MS4800S-EA-014-0320 Advanced 14 mm 320 Standalone MS4800S-EA-014-0360 Advanced 14 mm 360 Standalone MS4800S-EA-014-0400 Advanced 14 mm 400 Standalone MS4800S-EA-014-0440 Advanced 14 mm 440 Standalone MS4800S-EA-014-0480 Advanced 14 mm 480 Standalone MS4800S-EA-014-0520 Advanced 14 mm 520 Standalone MS4800S-EA-014-0560 Advanced 14 mm 560 Standalone MS4800S-EA-014-0600 Advanced 14 mm 600 Standalone MS4800S-EA-014-0640 Advanced 14 mm 640 Standalone MS4800S-EA-014-0680 Advanced 14 mm 680 Standalone MS4800S-EA-014-0720 Advanced 14 mm 720 Standalone MS4800S-EA-014-0760 Advanced 14 mm 760 Standalone MS4800S-EA-014-0800 Advanced 14 mm 800 Standalone MS4800S-EA-014-0840 Advanced 14 mm 840 Standalone MS4800S-EA-014-0880 Advanced 14 mm 880 Standalone MS4800S-EA-014-0920 Advanced 14 mm 920 Standalone MS4800S-EA-014-0960 Advanced 14 mm 960 Standalone MS4800S-EA-014-1000 Advanced 14 mm 1000 Standalone MS4800S-EA-014-1040 Advanc ed 14 mm 1040 Standalone MS4800S-EA-014-1080 Advanced 14 mm 1080 Standalone MS4800S-EA-014-1120 Advanced 14 mm 1120 Standalone MS4800S-EA-014-1160 Advanc ed 14 mm 1160 Standalone MS4800S-EA-014-1200 Advanc ed 14 mm 1200 Standalone MS4800S-EA-014-1240 Advanc ed 14 mm 1240 Standalone MS4800S-EA-014-1280 Advanced 14 mm 1280 Standalone MS4800S-EA-014-1320 Advanc ed 14 mm 1320 Standalone MS4800S-EA-014-1360 Advanc ed 14 mm 1360 Standalone MS4800S-EA-014-1400 Advanc ed 14 mm 1400 Standalone MS4800S-EA-014-1440 Advanced 14 mm 1440 Standalone MS4800S-EA-014-1480 Advanc ed 14 mm 1480 Standalone MS4800S-EA-014-1520 Advanc ed 14 mm 1520 Standalone MS4800S-EA-014-1560 Advanc ed 14 mm 1560 Standalone MS4800S-EA-014-1600 Advanced 14 mm 1600 Standalone MS4800S-EA-014-1640 Advanc ed 14 mm 1640 Standalone MS4800S-EA-014-1680 Advanced 14 mm 1680 Standalone MS4800S-EA-014-1720 Advanc ed 14 mm 1720 Standalone MS4800S-EA-014-1760 Advanced 14 mm 1760 Standalone MS4800S-EA-014-1800 Advanc ed 14 mm 1800 Standalone

List of models Section 15-8 Basic version, 30 mm resolution, Standalone unit without Flex connection Type Name Version Resolution [mm] Length [mm] Operation MS4800S-EB-030-0280 Basic 30 mm 280 Standalone MS4800S-EB-030-0320 Basic 30 mm 320 Standalone MS4800S-EB-030-0360 Basic 30 mm 360 Standalone MS4800S-EB-030-0400 Basic 30 mm 400 Standalone MS4800S-EB-030-0440 Basic 30 mm 440 Standalone MS4800S-EB-030-0480 Basic 30 mm 480 Standalone MS4800S-EB-030-0520 Basic 30 mm 520 Standalone MS4800S-EB-030-0560 Basic 30 mm 560 Standalone MS4800S-EB-030-0600 Basic 30 mm 600 Standalone MS4800S-EB-030-0640 Basic 30 mm 640 Standalone MS4800S-EB-030-0680 Basic 30 mm 680 Standalone MS4800S-EB-030-0720 Basic 30 mm 720 Standalone MS4800S-EB-030-0760 Basic 30 mm 760 Standalone MS4800S-EB-030-0800 Basic 30 mm 800 Standalone MS4800S-EB-030-0840 Basic 30 mm 840 Standalone MS4800S-EB-030-0880 Basic 30 mm 880 Standalone MS4800S-EB-030-0920 Basic 30 mm 920 Standalone MS4800S-EB-030-0960 Basic 30 mm 960 Standalone MS4800S-EB-030-1000 Basic 30 mm 1000 Standalone MS4800S-EB-030-1040 Basi c 30 mm 1040 Standalone MS4800S-EB-030-1080 Basic 30 mm 1080 Standalone MS4800S-EB-030-1120 Basic 30 mm 1120 Standalone MS4800S-EB-030-1160 Basic 30 mm 1160 Standalone MS4800S-EB-030-1200 Basi c 30 mm 1200 Standalone MS4800S-EB-030-1240 Basic 30 mm 1240 Standalone MS4800S-EB-030-1280 Basic 30 mm 1280 Standalone MS4800S-EB-030-1320 Basi c 30 mm 1320 Standalone MS4800S-EB-030-1360 Basi c 30 mm 1360 Standalone MS4800S-EB-030-1400 Basic 30 mm 1400 Standalone MS4800S-EB-030-1440 Basic 30 mm 1440 Standalone MS4800S-EB-030-1480 Basi c 30 mm 1480 Standalone MS4800S-EB-030-1520 Basi c 30 mm 1520 Standalone MS4800S-EB-030-1560 Basic 30 mm 1560 Standalone MS4800S-EB-030-1600 Basic 30 mm 1600 Standalone MS4800S-EB-030-1640 Basi c 30 mm 1640 Standalone MS4800S-EB-030-1680 Basic 30 mm 1680 Standalone MS4800S-EB-030-1720 Basic 30 mm 1720 Standalone MS4800S-EB-030-1760 Basic 30 mm 1760 Standalone MS4800S-EB-030-1800 Basi c 30 mm 1800 Standalone MS4800S-EB-030-1840 Basic 30 mm 1840 Standalone MS4800S-EB-030-1880 Basic 30 mm 1880 Standalone MS4800S-EB-030-1920 Basi c 30 mm 1920 Standalone MS4800S-EB-030-1960 Basi c 30 mm 1960 Standalone MS4800S-EB-030-2000 Basic 30 mm 2000 Standalone MS4800S-EB-030-2040 Basic 30 mm 2040 Standalone MS4800S-EB-030-2080 Basi c 30 mm 2080 Standalone MS4800S-EB-030-2120 Basi c 30 mm 2120 Standalone

List of models Section 15-8 Advanced version, 30 mm resolution, Standalone unit without Flex connection Type Name Version Resolution [mm] Length [mm] Operation MS4800S-EA-030-0280 Advanced 30 mm 280 Standalone MS4800S-EA-030-0320 Advanced 30 mm 320 Standalone MS4800S-EA-030-0360 Advanced 30 mm 360 Standalone MS4800S-EA-030-0400 Advanced 30 mm 400 Standalone MS4800S-EA-030-0440 Advanced 30 mm 440 Standalone MS4800S-EA-030-0480 Advanced 30 mm 480 Standalone MS4800S-EA-030-0520 Advanced 30 mm 520 Standalone MS4800S-EA-030-0560 Advanced 30 mm 560 Standalone MS4800S-EA-030-0600 Advanced 30 mm 600 Standalone MS4800S-EA-030-0640 Advanced 30 mm 640 Standalone MS4800S-EA-030-0680 Advanced 30 mm 680 Standalone MS4800S-EA-030-0720 Advanced 30 mm 720 Standalone MS4800S-EA-030-0760 Advanced 30 mm 760 Standalone MS4800S-EA-030-0800 Advanced 30 mm 800 Standalone MS4800S-EA-030-0840 Advanced 30 mm 840 Standalone MS4800S-EA-030-0880 Advanced 30 mm 880 Standalone MS4800S-EA-030-0920 Advanced 30 mm 920 Standalone MS4800S-EA-030-0960 Advanced 30 mm 960 Standalone MS4800S-EA-030-1000 Advanced 30 mm 1000 Standalone MS4800S-EA-030-1040 Advanc ed 30 mm 1040 Standalone MS4800S-EA-030-1080 Advanced 30 mm 1080 Standalone MS4800S-EA-030-1120 Advanced 30 mm 1120 Standalone MS4800S-EA-030-1160 Advanced 30 mm 1160 Standalone MS4800S-EA-030-1200 Advanc ed 30 mm 1200 Standalone MS4800S-EA-030-1240 Advanc ed 30 mm 1240 Standalone MS4800S-EA-030-1280 Advanced 30 mm 1280 Standalone MS4800S-EA-030-1320 Advanc ed 30 mm 1320 Standalone MS4800S-EA-030-1360 Advanc ed 30 mm 1360 Standalone MS4800S-EA-030-1400 Advanced 30 mm 1400 Standalone MS4800S-EA-030-1440 Advanced 30 mm 1440 Standalone MS4800S-EA-030-1480 Advanc ed 30 mm 1480 Standalone MS4800S-EA-030-1520 Advanc ed 30 mm 1520 Standalone MS4800S-EA-030-1560 Advanced 30 mm 1560 Standalone MS4800S-EA-030-1600 Advanc ed 30 mm 1600 Standalone MS4800S-EA-030-1640 Advanc ed 30 mm 1640 Standalone MS4800S-EA-030-1680 Advanced 30 mm 1680 Standalone MS4800S-EA-030-1720 Advanced 30 mm 1720 Standalone MS4800S-EA-030-1760 Advanc ed 30 mm 1760 Standalone MS4800S-EA-030-1800 Advanc ed 30 mm 1800 Standalone MS4800S-EA-030-1840 Advanced 30 mm 1840 Standalone MS4800S-EA-030-1880 Advanced 30 mm 1880 Standalone MS4800S-EA-030-1920 Advanc ed 30 mm 1920 Standalone MS4800S-EA-030-1960 Advanc ed 30 mm 1960 Standalone MS4800S-EA-030-2000 Advanced 30 mm 2000 Standalone MS4800S-EA-030-2040 Advanced 30 mm 2040 Standalone MS4800S-EA-030-2080 Advanc ed 30 mm 2080 Standalone MS4800S-EA-030-2120 Advanc ed 30 mm 2120 Standalone

List of models Section 15-8 Basic version, 14 mm resolution, Cascadable, Master unit Type Name Version Resolution [mm] Length [mm] Operation MS4800FS-EB-014-0280 Basic 14 mm 280 Master MS4800FS-EB-014-0320 Basic 14 mm 320 Master MS4800FS-EB-014-0360 Basic 14 mm 360 Master MS4800FS-EB-014-0400 Basic 14 mm 400 Master MS4800FS-EB-014-0440 Basic 14 mm 440 Master MS4800FS-EB-014-0480 Basic 14 mm 480 Master MS4800FS-EB-014-0520 Basic 14 mm 520 Master MS4800FS-EB-014-0560 Basic 14 mm 560 Master MS4800FS-EB-014-0600 Basic 14 mm 600 Master MS4800FS-EB-014-0640 Basic 14 mm 640 Master MS4800FS-EB-014-0680 Basic 14 mm 680 Master MS4800FS-EB-014-0720 Basic 14 mm 720 Master MS4800FS-EB-014-0760 Basic 14 mm 760 Master MS4800FS-EB-014-0800 Basic 14 mm 800 Master MS4800FS-EB-014-0840 Basic 14 mm 840 Master MS4800FS-EB-014-0880 Basic 14 mm 880 Master MS4800FS-EB-014-0920 Basic 14 mm 920 Master MS4800FS-EB-014-0960 Basic 14 mm 960 Master MS4800FS-EB-014-1000 Basic 14 mm 1000 Master MS4800FS-EB-014-1040 Basic 14 mm 1040 Master MS4800FS-EB-014-1080 Basic 14 mm 1080 Master MS4800FS-EB-014-1120 Basic 14 mm 1120 Master MS4800FS-EB-014-1160 Basic 14 mm 1160 Master MS4800FS-EB-014-1200 Basic 14 mm 1200 Master MS4800FS-EB-014-1240 Basic 14 mm 1240 Master MS4800FS-EB-014-1280 Basic 14 mm 1280 Master MS4800FS-EB-014-1320 Basic 14 mm 1320 Master MS4800FS-EB-014-1360 Basic 14 mm 1360 Master MS4800FS-EB-014-1400 Basic 14 mm 1400 Master MS4800FS-EB-014-1440 Basic 14 mm 1440 Master MS4800FS-EB-014-1480 Basic 14 mm 1480 Master MS4800FS-EB-014-1520 Basic 14 mm 1520 Master MS4800FS-EB-014-1560 Basic 14 mm 1560 Master MS4800FS-EB-014-1600 Basic 14 mm 1600 Master MS4800FS-EB-014-1640 Basic 14 mm 1640 Master MS4800FS-EB-014-1680 Basic 14 mm 1680 Master MS4800FS-EB-014-1720 Basic 14 mm 1720 Master MS4800FS-EB-014-1760 Basic 14 mm 1760 Master MS4800FS-EB-014-1800 Basic 14 mm 1800 Master

List of models Section 15-8 Advanced version, 14 mm resolution, Cascadable, Master unit Type Name Version Resolution [mm] Length [mm] Operation MS4800FS-EA-014-0280 Advanced 14 mm 280 Master MS4800FS-EA-014-0320 Advanced 14 mm 320 Master MS4800FS-EA-014-0360 Advanced 14 mm 360 Master MS4800FS-EA-014-0400 Advanced 14 mm 400 Master MS4800FS-EA-014-0440 Advanced 14 mm 440 Master MS4800FS-EA-014-0480 Advanced 14 mm 480 Master MS4800FS-EA-014-0520 Advanced 14 mm 520 Master MS4800FS-EA-014-0560 Advanced 14 mm 560 Master MS4800FS-EA-014-0600 Advanced 14 mm 600 Master MS4800FS-EA-014-0640 Advanced 14 mm 640 Master MS4800FS-EA-014-0680 Advanced 14 mm 680 Master MS4800FS-EA-014-0720 Advanced 14 mm 720 Master MS4800FS-EA-014-0760 Advanced 14 mm 760 Master MS4800FS-EA-014-0800 Advanced 14 mm 800 Master MS4800FS-EA-014-0840 Advanced 14 mm 840 Master MS4800FS-EA-014-0880 Advanced 14 mm 880 Master MS4800FS-EA-014-0920 Advanced 14 mm 920 Master MS4800FS-EA-014-0960 Advanced 14 mm 960 Master MS4800FS-EA-014-1000 Advanced 14 mm 1000 Master MS4800FS-EA-014-1040 Advanced 14 mm 1040 Master MS4800FS-EA-014-1080 Advanced 14 mm 1080 Master MS4800FS-EA-014-1120 Advanced 14 mm 1120 Master MS4800FS-EA-014-1160 Advanced 14 mm 1160 Master MS4800FS-EA-014-1200 Advanced 14 mm 1200 Master MS4800FS-EA-014-1240 Advanced 14 mm 1240 Master MS4800FS-EA-014-1280 Advanced 14 mm 1280 Master MS4800FS-EA-014-1320 Advanced 14 mm 1320 Master MS4800FS-EA-014-1360 Advanced 14 mm 1360 Master MS4800FS-EA-014-1400 Advanced 14 mm 1400 Master MS4800FS-EA-014-1440 Advanced 14 mm 1440 Master MS4800FS-EA-014-1480 Advanced 14 mm 1480 Master MS4800FS-EA-014-1520 Advanced 14 mm 1520 Master MS4800FS-EA-014-1560 Advanced 14 mm 1560 Master MS4800FS-EA-014-1600 Advanced 14 mm 1600 Master MS4800FS-EA-014-1640 Advanced 14 mm 1640 Master MS4800FS-EA-014-1680 Advanced 14 mm 1680 Master MS4800FS-EA-014-1720 Advanced 14 mm 1720 Master MS4800FS-EA-014-1760 Advanced 14 mm 1760 Master MS4800FS-EA-014-1800 Advanced 14 mm 1800 Master

List of models Section 15-8 Slave operation model, 14 mm resolution, Cascadable, Slave unit Type Name Version Resolution [mm] Length [mm] Operation MS4800F-E-014-0240 n.a. 14 mm 240 Slave MS4800F-E-014-0280 n.a. 14 mm 280 Slave MS4800F-E-014-0320 n.a. 14 mm 320 Slave MS4800F-E-014-0360 n.a. 14 mm 360 Slave MS4800F-E-014-0400 n.a. 14 mm 400 Slave MS4800F-E-014-0440 n.a. 14 mm 440 Slave MS4800F-E-014-0480 n.a. 14 mm 480 Slave MS4800F-E-014-0520 n.a. 14 mm 520 Slave MS4800F-E-014-0560 n.a. 14 mm 560 Slave MS4800F-E-014-0600 n.a. 14 mm 600 Slave MS4800F-E-014-0640 n.a. 14 mm 640 Slave MS4800F-E-014-0680 n.a. 14 mm 680 Slave MS4800F-E-014-0720 n.a. 14 mm 720 Slave MS4800F-E-014-0760 n.a. 14 mm 760 Slave MS4800F-E-014-0800 n.a. 14 mm 800 Slave MS4800F-E-014-0840 n.a. 14 mm 840 Slave MS4800F-E-014-0880 n.a. 14 mm 880 Slave MS4800F-E-014-0920 n.a. 14 mm 920 Slave MS4800F-E-014-0960 n.a. 14 mm 960 Slave MS4800F-E-014-1000 n.a. 14 mm 1000 Slave MS4800F-E-014-1040 n.a. 14 mm 1040 Slave MS4800F-E-014-1080 n.a. 14 mm 1080 Slave MS4800F-E-014-1120 n.a. 14 mm 1120 Slave MS4800F-E-014-1160 n.a. 14 mm 1160 Slave MS4800F-E-014-1200 n.a. 14 mm 1200 Slave MS4800F-E-014-1240 n.a. 14 mm 1240 Slave MS4800F-E-014-1280 n.a. 14 mm 1280 Slave

List of models Section 15-8 Basic version, 30 mm resolution, Cascadable, Master unit Type Name Version Resolution [mm] Length [mm] Operation MS4800FS-EB-030-0280 Basic 30 mm 280 Master MS4800FS-EB-030-0320 Basic 30 mm 320 Master MS4800FS-EB-030-0360 Basic 30 mm 360 Master MS4800FS-EB-030-0400 Basic 30 mm 400 Master MS4800FS-EB-030-0440 Basic 30 mm 440 Master MS4800FS-EB-030-0480 Basic 30 mm 480 Master MS4800FS-EB-030-0520 Basic 30 mm 520 Master MS4800FS-EB-030-0560 Basic 30 mm 560 Master MS4800FS-EB-030-0600 Basic 30 mm 600 Master MS4800FS-EB-030-0640 Basic 30 mm 640 Master MS4800FS-EB-030-0680 Basic 30 mm 680 Master MS4800FS-EB-030-0720 Basic 30 mm 720 Master MS4800FS-EB-030-0760 Basic 30 mm 760 Master MS4800FS-EB-030-0800 Basic 30 mm 800 Master MS4800FS-EB-030-0840 Basic 30 mm 840 Master MS4800FS-EB-030-0880 Basic 30 mm 880 Master MS4800FS-EB-030-0920 Basic 30 mm 920 Master MS4800FS-EB-030-0960 Basic 30 mm 960 Master MS4800FS-EB-030-1000 Basic 30 mm 1000 Master MS4800FS-EB-030-1040 Basic 30 mm 1040 Master MS4800FS-EB-030-1080 Basic 30 mm 1080 Master MS4800FS-EB-030-1120 Basic 30 mm 1120 Master MS4800FS-EB-030-1160 Basic 30 mm 1160 Master MS4800FS-EB-030-1200 Basic 30 mm 1200 Master MS4800FS-EB-030-1240 Basic 30 mm 1240 Master MS4800FS-EB-030-1280 Basic 30 mm 1280 Master MS4800FS-EB-030-1320 Basic 30 mm 1320 Master MS4800FS-EB-030-1360 Basic 30 mm 1360 Master MS4800FS-EB-030-1400 Basic 30 mm 1400 Master MS4800FS-EB-030-1440 Basic 30 mm 1440 Master MS4800FS-EB-030-1480 Basic 30 mm 1480 Master MS4800FS-EB-030-1520 Basic 30 mm 1520 Master MS4800FS-EB-030-1560 Basic 30 mm 1560 Master MS4800FS-EB-030-1600 Basic 30 mm 1600 Master MS4800FS-EB-030-1640 Basic 30 mm 1640 Master MS4800FS-EB-030-1680 Basic 30 mm 1680 Master MS4800FS-EB-030-1720 Basic 30 mm 1720 Master MS4800FS-EB-030-1760 Basic 30 mm 1760 Master MS4800FS-EB-030-1800 Basic 30 mm 1800 Master MS4800FS-EB-030-1840 Basic 30 mm 1840 Master MS4800FS-EB-030-1880 Basic 30 mm 1880 Master MS4800FS-EB-030-1920 Basic 30 mm 1920 Master MS4800FS-EB-030-1960 Basic 30 mm 1960 Master MS4800FS-EB-030-2000 Basic 30 mm 2000 Master MS4800FS-EB-030-2040 Basic 30 mm 2040 Master MS4800FS-EB-030-2080 Basic 30 mm 2080 Master MS4800FS-EB-030-2120 Basic 30 mm 2120 Master

List of models Section 15-8 Advanced version, 30 mm resolution, Cascadable, Master unit Type Name Version Resolution [mm] Length [mm] Operation MS4800FS-EA-030-0280 Advanced 30 mm 280 Master MS4800FS-EA-030-0320 Advanced 30 mm 320 Master MS4800FS-EA-030-0360 Advanced 30 mm 360 Master MS4800FS-EA-030-0400 Advanced 30 mm 400 Master MS4800FS-EA-030-0440 Advanced 30 mm 440 Master MS4800FS-EA-030-0480 Advanced 30 mm 480 Master MS4800FS-EA-030-0520 Advanced 30 mm 520 Master MS4800FS-EA-030-0560 Advanced 30 mm 560 Master MS4800FS-EA-030-0600 Advanced 30 mm 600 Master MS4800FS-EA-030-0640 Advanced 30 mm 640 Master MS4800FS-EA-030-0680 Advanced 30 mm 680 Master MS4800FS-EA-030-0720 Advanced 30 mm 720 Master MS4800FS-EA-030-0760 Advanced 30 mm 760 Master MS4800FS-EA-030-0800 Advanced 30 mm 800 Master MS4800FS-EA-030-0840 Advanced 30 mm 840 Master MS4800FS-EA-030-0880 Advanced 30 mm 880 Master MS4800FS-EA-030-0920 Advanced 30 mm 920 Master MS4800FS-EA-030-0960 Advanced 30 mm 960 Master MS4800FS-EA-030-1000 Advanced 30 mm 1000 Master MS4800FS-EA-030-1040 Advanced 30 mm 1040 Master MS4800FS-EA-030-1080 Advanced 30 mm 1080 Master MS4800FS-EA-030-1120 Advanced 30 mm 1120 Master MS4800FS-EA-030-1160 Advanced 30 mm 1160 Master MS4800FS-EA-030-1200 Advanced 30 mm 1200 Master MS4800FS-EA-030-1240 Advanced 30 mm 1240 Master MS4800FS-EA-030-1280 Advanced 30 mm 1280 Master MS4800FS-EA-030-1320 Advanced 30 mm 1320 Master MS4800FS-EA-030-1360 Advanced 30 mm 1360 Master MS4800FS-EA-030-1400 Advanced 30 mm 1400 Master MS4800FS-EA-030-1440 Advanced 30 mm 1440 Master MS4800FS-EA-030-1480 Advanced 30 mm 1480 Master MS4800FS-EA-030-1520 Advanced 30 mm 1520 Master MS4800FS-EA-030-1560 Advanced 30 mm 1560 Master MS4800FS-EA-030-1600 Advanced 30 mm 1600 Master MS4800FS-EA-030-1640 Advanced 30 mm 1640 Master MS4800FS-EA-030-1680 Advanced 30 mm 1680 Master MS4800FS-EA-030-1720 Advanced 30 mm 1720 Master MS4800FS-EA-030-1760 Advanced 30 mm 1760 Master MS4800FS-EA-030-1800 Advanced 30 mm 1800 Master MS4800FS-EA-030-1840 Advanced 30 mm 1840 Master MS4800FS-EA-030-1880 Advanced 30 mm 1880 Master MS4800FS-EA-030-1920 Advanced 30 mm 1920 Master MS4800FS-EA-030-1960 Advanced 30 mm 1960 Master MS4800FS-EA-030-2000 Advanced 30 mm 2000 Master MS4800FS-EA-030-2040 Advanced 30 mm 2040 Master MS4800FS-EA-030-2080 Advanced 30 mm 2080 Master MS4800FS-EA-030-2120 Advanced 30 mm 2120 Master

List of models Section 15-8 Slave operation model, 30 mm resolution, Cascadable, Slave unit Type Name Version Resolution [mm] Length [mm] Operation MS4800F-E-030-0280 n.a. 30 mm 280 Slave MS4800F-E-030-0320 n.a. 30 mm 320 Slave MS4800F-E-030-0360 n.a. 30 mm 360 Slave MS4800F-E-030-0400 n.a. 30 mm 400 Slave MS4800F-E-030-0440 n.a. 30 mm 440 Slave MS4800F-E-030-0480 n.a. 30 mm 480 Slave MS4800F-E-030-0520 n.a. 30 mm 520 Slave MS4800F-E-030-0560 n.a. 30 mm 560 Slave MS4800F-E-030-0600 n.a. 30 mm 600 Slave MS4800F-E-030-0640 n.a. 30 mm 640 Slave MS4800F-E-030-0680 n.a. 30 mm 680 Slave MS4800F-E-030-0720 n.a. 30 mm 720 Slave MS4800F-E-030-0760 n.a. 30 mm 760 Slave MS4800F-E-030-0800 n.a. 30 mm 800 Slave MS4800F-E-030-0840 n.a. 30 mm 840 Slave MS4800F-E-030-0880 n.a. 30 mm 880 Slave MS4800F-E-030-0920 n.a. 30 mm 920 Slave MS4800F-E-030-0960 n.a. 30 mm 960 Slave MS4800F-E-030-1000 n.a. 30 mm 1000 Slave MS4800F-E-030-1040 n.a. 30 mm 1040 Slave MS4800F-E-030-1080 n.a. 30 mm 1080 Slave MS4800F-E-030-1120 n.a. 30 mm 1120 Slave MS4800F-E-030-1160 n.a. 30 mm 1160 Slave MS4800F-E-030-1200 n.a. 30 mm 1200 Slave MS4800F-E-030-1240 n.a. 30 mm 1240 Slave MS4800F-E-030-1280 n.a. 30 mm 1280 Slave MS4800F-E-030-1320 n.a. 30 mm 1320 Slave MS4800F-E-030-1360 n.a. 30 mm 1360 Slave MS4800F-E-030-1400 n.a. 30 mm 1400 Slave MS4800F-E-030-1440 n.a. 30 mm 1440 Slave MS4800F-E-030-1480 n.a. 30 mm 1480 Slave MS4800F-E-030-1520 n.a. 30 mm 1520 Slave MS4800F-E-030-1560 n.a. 30 mm 1560 Slave MS4800F-E-030-1600 n.a. 30 mm 1600 Slave MS4800F-E-030-1640 n.a. 30 mm 1640 Slave MS4800F-E-030-1680 n.a. 30 mm 1680 Slave MS4800F-E-030-1720 n.a. 30 mm 1720 Slave MS4800F-E-030-1760 n.a. 30 mm 1760 Slave MS4800F-E-030-1800 n.a. 30 mm 1800 Slave MS4800F-E-030-1840 n.a. 30 mm 1840 Slave MS4800F-E-030-1880 n.a. 30 mm 1880 Slave MS4800F-E-030-1920 n.a. 30 mm 1920 Slave MS4800F-E-030-1960 n.a. 30 mm 1960 Slave MS4800F-E-030-2000 n.a. 30 mm 2000 Slave MS4800F-E-030-2040 n.a. 30 mm 2040 Slave MS4800F-E-030-2080 n.a. 30 mm 2080 Slave MS4800F-E-030-2120 n.a. 30 mm 2120 Slave

15-9-1 Muting controller MS4800-RM6 Note Required cable to connect MS_800FS-EA-_ to MS4800-RM6 module is MS4800-CBLMT_M 15-9-2 Safety Relay Units Family Type Name Configuration G9SB G9SB-200-D DPST -NO G9SB-301-D 3PST -NO G9SA G9SA-301 3PST -NO G9SA-501 5PST -NO G9SA-321-T075 3PST -NO, Time del. 7,5 s G9SA-321-T15 3PST -NO, Time del. 15 s G9SA-321-T30 3PST -NO, Time del. 30 s G9SX G9SX-BC202-RT 2 Safe Outputs G9SX-BC202-RC 2 Safe Outputs G9SX-AD322-T15-RT 3 Safe Ou tputs, Time del. 15 s G9SX-AD322-T15-RC 3 Safe Ou tputs, Time del. 15 s G9SX-AD322-T150-RT 3 Safe Outputs, Time del. 150 s G9SX-AD322-T150-RC 3 Safe Outputs, Time del. 150 s G9SX-ADA222-T15-RT 2 Safe Ou tputs, Time del. 15 s G9SX-ADA222-T15-RC 2 Safe Ou tputs, Time del. 15 s G9SX-ADA222-T150-RT 2 Safe Outputs, Time del. 150 s G9SX-ADA222-T150-RC 2 Safe Outputs, Time del. 150 s DeviceNetSafety NE1A-SCPU01 16 In, 8 Out, Safety Master NE1A-SCPU02 40 In, 8 Out, Safety Master Safety Controller NE1A-SCPU01L 16 In, 8 Out NE1A-SCPU02L 40 In, 8 Out Z1 Z2 S11 S12 B1 B2 X1 X2 13 14 23 24 A1 A2 31 32 Status RM-6 S3 S1 S4 S2 0VDC RET+VDC -RS +RS Lamp PEShield 22.5 0.89 3.90 3.90 114 4.49

15-9-4 Interconnect Cables Note Max length of interconnect cable 10 m Combination Example: Receiver Cables F39-JMR-10M Receiver Cable, 10 m length F39-JMR-15M Receiver Cable, 15 m length F39-JMR-30M Receiver Cable, 30 m length F39-JMR-50M Receiver Cable, 50 m length Transmitter Cables F39-JMT -10M Transmitter Cable, 10 m length F39-JMT -15M Transmitter Cable, 15 m length F39-JMT -30M Transmitter Cable, 30 m length F39-JMT -50M Transmitter Cable, 50 m length Receiver Cables F39-JMCR-03M Receiver Interco nnect Cable, 0,3 m length F39-JMCR-05M Receiver Interco nnect Cable, 0,5 m length F39-JMCR-1M Receiver Interco nnect Cable, 1,0 m length F39-JMCR-2M Receiver Interco nnect Cable, 2,0 m length F39-JMCR-3M Receiver Interco nnect Cable, 3,0 m length F39-JMCR-5M Receiver Interco nnect Cable, 5,0 m length F39-JMCR-10M Receiver Interconnect Cable, 10 m length Transmitter Cables F39-JMCT -03M Transmitter Interconnect Cable, 0,3 m length F39-JMCT -05M Transmitter Interconnect Cable, 0,5 m length F39-JMCT -1M Transmitter Interconnect Cable, 1,0 m length F39-JMCT -2M Transmitter Interconnect Cable, 2,0 m length F39-JMCT -3M Transmitter Interconnect Cable, 3,0 m length F39-JMCT -5M Transmitter Interconnect Cable, 5,0 m length F39-JMCT -10M Transmitter Interconnect Cable, 10 m length Transmitter Master/Slave 10 m -> Slave 1 10 m -> Slave 2 10 m -> Slave 3 Receiver Master/ Slave 10 m -> Slave 1 10 m -> Slave 2 10 m -> Slave 3 30 m -> RM6

15-9-5 Explosion Proof Kit for MS4800 Designed for use in explosive environments, the MS4800-EPKT kit consists of a transmitter and receiver housing. The explosion proof kit for MS4800 is available in 4 sizes: System complies: EN50014 (1997) incl. A1-A2 (1997) EN50018 (2000) incl. A1 (2002) EN50281-1-1 (1998) incl. A1 (2002) UL certificate with US and Canadian directives 15-9-6 IP67-Enclosure fo r MS4800 (standalone) Please use the following coding to order the IP67-enclosures: MS4800-IP67-XXXX where XXXX is the length of the protection field. 15-9-7 Welding protection shie ld (Sputter protection) Please use the following coding to order the welding protection shield (Lexan front window): MS4800-WS-XXXX where XXXX is the length of the protection field. 15-9-8 Shock Mounting Kits These kits are used to isolate light curtain receivers and transmitters from possible source of vibration. They can also be used to shockmount control- lers/power supplies and mirrors. Each kit consists of eight mounting parts. Shock Mounting Kit for: – Weight Class 2 (sensor length from 280-960 mm): 42591 SHMS-18 – Weight Class 3 (sensor length from 1000-1400 mm): 41768 SHP4-18 – Weight Class 4 (sensor length from 1440-2120 mm): 41768 SHP4-18 15-9-8-1 Mounting Kit MS4800-MKT2, Head Mounting Kit for the alignment of the MS_800 light curtain. MS4800-EPKT -0320 Explosion proof housing for MS4800-014-0320 MS4800-030-0320 MS4800-EPKT -0640 Explosion proof housing for MS4800-030-0640 MS4800-EPKT -0960 Explosion proof housing for MS4800-030-0960 MS 4800-EPKT -1240 Explosion proof housing for MS4800-030-1240

Automatic Start Upon completi on of power-up, the ESPE will enter the MACHINE RUN state as soon as the detection zone is clear of opaque objects of the specified size. Detection Zone The IR light se nsing area of the ESPE. When a specified test piece enters this area then the ESPE must detect its presence and set it s safety outputs to the OFF-state. Electro-Sensitive Protective Equipment (ESPE) An assembly of devices and/or components working together for protective tripping or presence sensing purposes and comprising as a minimum:  a sensing device  controlling/monitoring devices  output signal switching devices LOCKOUT condition When the ESPE detects a fault, it transitions to this state. The OSSD will be held to the OFF-state and the ESPE will not attempt to leave this state with- out performing a comprehensive power up self-test. A power-up self test will be initiated by either cycling the ESPE power or by a Start signal transition. MACHINE RUN When the ESPE is in this state, th e two OSSD are both active. In this state the Green MACHINE RUN LED is on, the red MACHINE STOP LED is off and the Y ellow INTERLOCK LED is off. MACHINE STOP When the ESPE is in this state, the two OSSD are both inactive. In this state the Green MACHINE RUN LED is off, the Red MACHINE STOP LED is on. OFF-STATE The state in which the output circuit is interrupted and does not permit the flow of current. ON-STATE The state in which the output circuit is completed and permits the flow of cur- rent. Output Signal Switching Device (OSSD) The safety output of th e ESPE that is used to enable and disable the guarded machine. Response Time The maximum amo unt of time required for the ESPE to set its OSSD outputs to the OFF-state once the detection zone is blocked by an opaque object of the specified size. Start INTERLOCK Upon completion of power-up, the ESPE must go to the "INTERLOCK" state. A Start signal transition must occur before going to MACHINE RUN for the first time. Once the first Start condition has been met, the ESPE will operate in the Automatic Start mode. Start/Restart INTERLOCK The ESPE will go into th e INTERLOCK state upon completion of power-up and during zone violations which causes a transition to the MACHINE STOP state. A Start signal transition must occur before returning to MACHINE RUN following any transition to MACHINE STOP .

Diagnostics and Troubleshooting 17-1 Transmitter Diagnostic information and troubleshooting The transmitter has one Y ellow LED to show the operational status. If the yellow LED is off: 1. Verify the cable is connected. 2. Verify the power supply is within limits (+24 V ±20%) 3. If this does not solve the problem, please contact your local Omron distrib- utor or the European Repair Center. If the yellow LED is blinking: 1. Verify the power supply is within limits (+24 V ±20%) 2. If this does not solve the problem, please contact your local Omron distrib- utor or the European Repair Center. 17-2 Receiver Diagnostic Information The receiver first segment has a set of LEDs to indicate diagnostic codes. The LEDs will only indicate error codes, if it is in an error condition. In this state the yellow INTERLOCK LED will be flashing and a row of 10 LEDs will display the fault code. 17-3 Receiver Endcap Indicator Lights Next group of 4 LED are on. 4th LED is off First 3 LED are on. Front View of Receiver showing the first 8 IBIs. IBI LEDs are turned on to indicate fault code 34, which means OSSD 1 shorted to ground. Interlock LED flashing on receiver endcap LED Color Information shown GREEN The MS4800 is in the MACHINE RUN state. RED The MS4800 is in the MACHINE STOP state. YELLOW INTERLOCK The light curtain is waiting for the start button to be pushed. If the LED is blinking, the light curtain is in an alarm condition. AMBER The light curtain is operating in a Floating Blanking or Fixed Blanking mode.

Receiver Troubleshooting Section 17-4 17-4 Receiver Troubleshooting If the yellow INTERLOCK LED is blinking: 1. Check the configuration for External Device Monitoring. If EDM is inactive (via receiver dip switch), the input (red wire) must be connected to system ground. If EDM is active, the input must be connected to the normally closed contacts of the control relays of the guarded machine or the monitor terminal of the safety relay unit. Please refer to SECTION 11 Connection to the Machine Control Circuit for an example. 2. Make sure both selector switches in the receiver endcap have been set properly and identically. Please refer to chapter 7-2 Operating mode selec- tion for further information. 3. Verify the power supply is within the specified limits (+24V ±20%). 4. Verify the light curtain is properly connected to the control relays of the guarded machine. If the light curtain is not intended to be connected to control relays, see SECTION 12 Muting for further information. 5. Verify the control relays are within operating limits of the safety outputs. 6. Verify the cable lengths from the light curtain to the control relays are within specified limits. 7. If this does not solve the problem, please contact your local Omron distrib- utor or the European Repair Center. 17-5 Receiver Error Codes Code Group Error Code Description of Error Code Corrective Action Needed Configuration Switch Faults

21 Invalid mode selection setting Verify switch setting, see user manual

22 Configuration switch settings changed dur-

Verify switch setting, see user manual

23 Configuration switch settings do not match Verify switch setting, see user manual

24 Corrupted EEPROM configuration Reset the system configuration to factory

26 Invalid scan code setting Verify switch setting, see user manual

(OSSD) Faults

31 Safety outputs 1&2 are short ed together Check and correct wiring of safety outputs 1

32 Safety output 1 is shorted to power Check and correct wiring of safety outputs 1

33 Safety output 2 is shorted to power Check and correct wiring of safety outputs 2

34 Safety output 1 is shorted to ground Chec k and correct wiring of safety outputs 1

35 Safety output 2 is shorted to ground Chec k and correct wiring of safety outputs 2

EDM Faults 41 EDM circuit did not open before transition to MACHINE RUN state Check and correct EDM wiring

42 EDM circuit did not open after transition to

Check and correct EDM wiring

43 EDM circuit was in wrong state during

Check and correct EDM wiring

44 EDM fault at power-up Check start input wire or EDM function

Controller Fault 50 Control logic fault Please contact your local Omron distributor or the European Repair Center Setup Error 60 Possible crosstalk Check and correct scan code setting Muting Faults 70 General muting fault Check wiring of unused mute sensors

71 Mute module enable and configuration

required: Check mounting of mute sensors for correct sequence

74 Mute lamp burned out or not connected Check status of mute lamp

Receiver Error Codes Section 17-5 Cascaded Sys- tem Fault

80 Configuration Error Please contact your local Omron distributor

or the European Repair Center 81 Second segment or mute module error Che ck all cable connections. Please contact your local Omron distributor or the Euro- pean Repair Center 82 Third segment or mute module error Che ck all cable connections. Please contact your local Omron distributor or the Euro- pean Repair Center 83 Fourth segment or mute module error Check all cable connections. Please contact your local Omron distributor or the Euro- pean Repair Center

84 Mute module error Check all cable connections to mute mod-

ule. Please contact your local Omron dis- tributor or the European Repair Center

85 Configuration error Please contact your local Omron distributor

or the European Repair Center

86 Second segment or mute module firmware

not compatible with first segment Replace with compatible component or return system to Omron distributor or Euro- pean Repair Center

87 Third segment or mute module firmware not

compatible with first segment Replace with compatible component or return system to Omron distributor or Euro- pean Repair Center

88 Fourth segment or mute module firmware

not compatible with first segment Replace with compatible component or return system to Omron distributor or Euro- pean Repair Center

89 Mute module firmware not compatible with

Replace with compatible component or return system to Omron distributor or Euro- pean Repair Center

90 Incorrect segment type in position two,

Confirm that all segments are of the same type; either all transmitters or receivers

91 Segment 2 type does not match segment 1

Confirm that segment 2 is the same type (transmitter or receiver) as segment 1

92 Segment 3 type does not match segment 1

Confirm that segment 3 is the same type (transmitter or receiver) as segment 1

93 Segment 4 type does not match segment 1

Confirm that segment 4 is the same type (transmitter or receiver) as segment 1

95 Error in flex segment or muting module dur-

Check all flex connections, segments and muting modules 96 Error in segment 2 during operation Check connections to segment 2. Replace segment 2 with known good segment 2. Please contact your local Omron distributor or the European Repair Center 97 Error in segment 3 during operation Check connections to segment 3. Replace segment 3 with known good segment 3. Please contact your local Omron distributor or the European Repair Center 98 Error in segment 4 during operation Check connections to segment 4. Replace segment 4 with known good segment 4. Please contact your local Omron distributor or the European Repair Center

100 Number of segments in system has been

reduced (changed) Segment count is less than original configu- ration. Add required segment(s) or program system for current configuration

101 Too many flex nodes or muting modules in

Make sure of total of 4 segments with only one muting module. Code Group Error Code Description of Error Code Corrective Action Needed

17-6-1 How do you initiate Fixe d Blanking with the MS4800? Fixed Blanking:  Selecting Fixed Blanking with selector switches 1. Please place the obstruction in your wished detection zone and the receiv- er goes into the Machine Stop state. 2. Please activate Fixed Blanking (bot h nr. 5 switches to on) and the system enters a fault state. 3. The Power Supply must be deactivated and immediately activated. The MS4800 will be now in the Fixed Blanking mode and the red as well as the amber LEDs will lit. 4. Please deactivate Fixed Blanking (both nr. 5 switches to off). 5. Please activate Fixed Blanking (both nr. 5 switches to on) and the Program switch is activated (red and amber LED will flash). 6. In order to program a pattern you have to flip the Program switch once (Se- lector SW A nr. 6 from on/off or off/on). 7. The Power Supply must be deactivated and immediately activated. 8. If all settings are correct now the system enters the Interlock or Machine Run state. 9. For deleting this mode please switch both nr. 5 selectors to the off mode and deactivate the Power Supply. Note During programming a pattern you have a 10min time limit before you have to repeat your settings. 17-6-2 How do you initiate Floati ng Blanking with the MS4800? Floating Blanking:  Selecting Floating Blanking with selector switches 1. Please activate Floating Blanking (both nr. 4 switches to on). 2. The Power Supply must be deactivated and immediately activated. 3. Floating is now activated and one object can freely float from one end of the protective field to the other without entering the Machine Stop state Note Two-Beam Floating Blanking or more is not available on the MS4800 Series 17-6-3 How do you remo ve cascaded segments? Segment Reduction Restart Procedure: 1. Turn ON the power supply of the SLC, the start button must be pressed for app. 3 seconds until all status LEDs of the receiver MS4800 system are flashing shortly. 2. While the status LEDs are flashing, release the start button. 3. The MS4800 system performs a system reboot. When this sequence is properly completed, the error code "100" is cleared and the MS4800 sys- tem is ready to operate in normal state.

The following checkout procedure must be performed by qualified personnel during initial MS4800 system installation and at least every three months or more frequently depending on machine usage and company guidelines. Item Condition Comments Verify that the guarded machine is compatible with the type of machine which may be used with the MS4800 system. See the chapter - "Precautions on Safety" for further information. @ Pass @ Fail Verify that the mounting distance of the MS4800 sys- tem is equal to or greater than the minimum safe dis- tance from the danger point. See the chapter "Safe mounting distance" for further information. @ Pass @ Fail Determine that all access to the danger point not pro- tected by the MS4800 system is guarded by other means, such as gates, fencing or other approved methods. Verify that all additional guarding devices are installed and operating properly. @ Pass @ Fail Make sure the operator is not able to stand between the MS4800 system detection zone and the machine danger point. Verify that the light curtain can only be reset from a position outside and within view of the hazardous machine area. @ Pass @ Fail Inspect the electrical connections between the guarded machine's control system and the MS4800 system. Verify that they are properly connected to the machine such that a stop signal from the MS4800 system results in an immediate halt of the machine's cycle. See the chapter "Connecting to the machine control circuit" for further information. @ Pass @ Fail If the EDM monitoring feature is not used, proceed to the next step. To test the EDM feature, verify that the feature has been enabled. Turn the machine power on. Cycle the machine. Place a temporary jumper wire between the EDM connections. The MS4800 should enter an alarm condition. Remove the tempo- rary jumper. Press and release the start button. @ Pass @ Fail Record the test results in the machine log, then per- form the test procedure. @ Pass @ Fail

The following test procedure must be performed by qualified personnel during initial MS4800 system installation, according to the employer's regular inspec- tion program and after any maintenance, adjustment or modification to the MS4800 system or the guarded machine. Testing ensures that the light cur- tain, safety system, and machine cont rol system work together to properly stop the machine. Failure to test properly could result in serious injury to per- sonnel. To test the MS4800 system, use the correct size test object. Item Condition Comments Disable the guarded machine. Apply power to the MS4800 system. @ Pass @ Fail Visually inspect the machine to ensure that access to the danger point is only through the MS4800 detec- tion zone. If not, additional guarding, including mechanical barriers ma be required. Verify that all additional guarding devices and barriers are installed and operating properly. @ Pass @ Fail Verify that the mounting distance of the MS4800 sys- tem is equal to or greater than the calculated mini- mum safety distance from the danger point. See the chapter "Safe mounting distance" for further informa- tion. Ensure that the operator is not able to stand between the MS4800 detection zone and the danger point. @ Pass @ Fail Check for signs of external damage to the MS4800 system, the machine and the electrical cables and wiring. If damage is found, lock the machine off and report to the supervisor. @ Pass @ Fail Interrupt the MS4800 system detection zone with the proper size test object. Move the test object inside the perimeter (along the top, sides and bottom) of the detection zone and up and down through the center. At least one individual beam indicator must be lit while the test object is anywhere in the detection zone. If in automatic start mode, verify that the red MACHINE STOP light is lit. If in start/restart INTER- LOCK mode, verify that the red MACHINE STOP and yellow INTERLOCK lights are on. Press and release start button before proceeding to next step. @ Pass @ Fail Start the machine. While the machine is in motion, interrupt the detection zone with the test object. The machine should stop immediately. Never insert the test object into the dangerous parts of the machine. With the machine at rest, interrupt the detection zone with the test object. Verify that the machine will not start with the test object in the detection zone. @ Pass @ Fail Verify that the braking system is working properly. If the machine does not stop fast enough, adjust the braking system or increase the distance from the detection zone to the danger point. @ Pass @ Fail If the safety devices or the machine fails any of these tests, do not fun the machine. Immediately tag or LOCKOUT the machine to prevent its use and notify the supervisor. @ Pass @ Fail

EC Declaration of Conformity Section 18-3 18-3 EC Declaration of Conformity

Revision History

A manual revision code appears as a suffix to the catalog number on the front cover of the manual. The following table outlines the changes made to the manual during each revision. Page numbers refer to the previous version. Revision code Date Revised content

01 January 2008 Original production

02 March 2010 Revision

Cat. No. F04E-EN-02 Revision code