MR12 WALSIN | Alldatasheet
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Page 1 of 9 ASC_MR_V08 DEC 2017 MR12, MR10, MR08, MR06, MR04 1%, 5% Thick film General Purpose Chip Resistors Size 1206, 1210, 0805, 0603, 0402 Automotive & Military Compliant *Contents in this sheet are subject to change without prior notice.
Page 2 of 9 ASC_MR_V08 DEC 2017 FEATURE 1. High reliability and stability ±1% 2. Sulfuration resistant ASTM B-809 60’C 500 hrs 3. Automotive AEC Q-200 & Military MIL-STD Compliant 4. 100% CCD inspection 5. RoHS 2 compliant and Halogen free products APPLICATION Automotive application Consumer electrical equipment EDP, Computer application Telecom application
DESCRIPTION
The resistors are constructed in a high grade ceramic body (aluminum oxide). Internal metal electrodes are added at each end and connected by a resistive paste that is applied to the top surfa ce of the substrate. The composition of the paste is adjusted to give the approximate resistance required and the value is trimmed to within tolerance by laser cutting of this resistive layer. The resistive layer is covered with a protective coat. Finally, the two external end terminations are added. For ease of soldering the outer layer of these end terminations is a Tin (lead free) alloy. Fig 1. Construction of a Chip-R
Page 3 of 9 ASC_MR_V08 DEC 2017 QUICK REFERENCE DATA Item General Specification Series No. MR10 MR12 MR08 MR06 MR04 Size code 1210(3225) 1206(3216) 0805(2012) 0603(1608) 0402(1005) Resistance Range 1~10M (5% tolerance), Jumper 1~10M (1% tolerance) Resistance Tolerance 1% E96/E24 5% E24 1% E96/E24 5% E24 1% E96/E24 5% E24 1% E96/E24 5% E24 1% E96/E24 5% E24 TCR (ppm/C) R > 1M 10 < R ≦ 1M R ≦ 10 200 100 -200~+400 200 100 -200~+400 200 100 -200~+400 200 100 -200~+400 200 100 -200~+400 Max. dissipation @ Tamb=70C 1/2 W 1/4 W 1/4 W 1/8 W 1/10 W Max. Operation Voltage (DC or RMS) 200V 200V 150V 75V 50V Max. Overload Voltage (DC or RMS) 400V 400V 300V 150V 100V Climatic category (IEC 60068) 55/155/56 Note : 1. This is the maximum voltage that may be continuously supplied to the resistor e lement, see “IE C publication 60115-8” 2. Max. Operation Voltage : So called RCWV (Rated Continuous Working Voltage) is determined by ValueResistancePower RatedRCWV or Max. RCWV listed above, whichever is lower. 3. The resistance of Jumper is defined <0.05 . DIMENSIONS (unit : mm) MR10 MR12 MR08 MR06 MR04
Page 4 of 9 ASC_MR_V08 DEC 2017 MARKING Size \\ Nr. Of digit of code\\tolerance 5% 1% 1210/1206/0805 3-digits marking 4-digits marking 0603 (1608) 3-digits marking 3-digits marking 0402(1005) N0 MARKING 3-digits marking（5% : 1206, 1210, 0805 & 0603 ） Each resistor is marked with a three digits code on the protective coating to designate the nominal resistance value. 3-digits marking（1% : 0603） Nominal resistance Description 1.E-24 series As 0603 WR06X 5%. 2.E-96 series The 1st two digit codes are referring to the CODE on the table, the 3rd code is the index of resistance value : EX : 17.8Ω=25X，178Ω=25A，1K78 =25B 17K8=25C， 178K=25D， 1M78=25E 3. Remark There is no marking for the items are not under E-24 and E-96 series CODE R_value CODE R_value CODE R_Value CODE R_value CODE R_value CODE R_value CODE R_value CODE R_value 01 100 13 133 25 178 37 237 49 316 61 422 73 562 85 750 02 102 14 137 26 182 38 243 50 324 62 432 74 576 86 768 03 105 15 140 27 187 39 249 51 332 63 442 75 590 87 787 04 107 16 143 28 191 40 255 52 340 64 453 76 604 88 806 05 110 17 147 29 196 41 261 53 348 65 464 77 619 89 825 06 113 18 150 30 200 42 267 54 357 66 475 78 634 90 845 07 115 19 154 31 205 43 274 55 365 67 487 79 649 91 866 08 118 20 158 32 210 44 280 56 374 68 499 80 665 92 887 09 121 21 162 33 215 45 287 57 383 69 511 81 681 93 909 10 124 22 165 34 221 46 294 58 392 70 523 82 698 94 931 11 127 23 169 35 226 47 301 59 402 71 536 83 715 95 953 12 130 24 174 36 232 48 309 60 412 72 549 84 732 96 976 4-digits marking（1% : 1210/1206/0805） Each resistor is marked with a four digits code on the protective coating to designate the nominal resistance value. Example RESISTANCE 10 12 100 6800 47000 3-digits marking（1210, 1206, 0805, 0603 5% ） 100 120 101 682 473 4-digits marking 10R0 12R0 1000 6801 4702
Page 5 of 9 ASC_MR_V08 DEC 2017 FUNCTIONAL DESCRIPTION Product characterization Standard values of nominal resistance are taken from the E24 series for resistors with a tolerance of 5%, and E24+E96 series for resistors with a tolerance of 1%. The values of the E24/E96 series are in accordance with “IEC publication 60063”. Derating The power that the resistor can dissipate depends on the operating temperature; see Fig.2.1 Figure 2.1 Maximum dissipation in percentage of rated power as a function of the ambient temperature MOUNTING Due to their rectangular shapes and small tolerances, Surface Mountable Resistors are suitable for handling by automatic placement systems. Chip placement can be on ceramic substrates and printed-circuit boards (PCBs). Electrical connection to the circuit is by individual soldering condition. The end terminations guarantee a reliable contact.
Page 6 of 9 ASC_MR_V08 DEC 2017 SOLDERING CONDITION The robust construction of chip resistors allows them to be completely immersed in a solder bath of 260C for 10 seconds. Therefore, it is possible to mount Surface Mount Resistors on one side of a PCB and other discrete components on the reverse (mixed PCBs). Surface Mount Resistors are tested for solderability at 235C during 2 seconds. The test condition for no leaching is 260C for 30 seconds. Typical examples of soldering processes that provide reliable joints without any damage are given in Fig 3. Fig 3. Infrared soldering profile for Chip Resistors CATALOGUE NUMBERS The resistors have a catalogue number starting with . MR12 X 472_ J T L Automotive code MR10 : 1210 MR12 : 1206 MR08 : 0805 MR06 : 0603 MR04: 0402 Type code X : Jumper 5%, 1 ~ 10M 1%, 10 ~ 1M W : Resistance code 5%, E24: 2 significant digits followed by no. of zeros and a blank 220 = 221_ 4K7 = 472_ 10 = 100_ 1 =1R0_ ( “_” means a blank ) Resistance code 1%, E24+E96: 3 significant digits followed by no. of zeros E96: 37.4K = 3742 E24: 220 = 2200 4K7 = 4701 10 = 10R0 1 =1R00 Tolerance F : 1% J : 5% P : Jumper Packaging code T : 7” Reeled taping D : 7” Reel 20K/RL 0402 size Q : 10” Reeled taping G : 13” Reeled taping B : Bulk Termination code L = Sn base (lead free) * Anti-Sulfuration test conditions: ASTM B-809-95 60’C 500hrs, criteria: +/-1% ! MR10, MR12,MR08,MR06: 1. Reeled tape packaging : 8mm width paper taping 5000pcs per 7” reel, 10kpcs per 10” reel, 20kpcs per 13” reel. 2. Bulk packaging : 5000pcs per poly-bag MR04: 1. Reeled tape packaging : 8mm width paper taping 10,000pcs per reel, 2. Bulk packaging : 10,000pcs per poly-bag
Page 7 of 9 ASC_MR_V08 DEC 2017 TEST AND REQUIREMENTS Essentially all tests are carried out according to the schedule of IEC publication 115 -8, category LCT/UCT/56(rated temperature range : Lower Category Temperature, Upper Category Temperature; damp heat, long term, 56 days). The testing also meets the requirements specified by EIA, EIAJ and JIS. The tests are carried out in accordance with IEC publication 68, "Recommended basic climatic and mechanical robustness testing procedure for elect ronic components" and under standard atmospheric conditions according to IEC 60068-1, sub-clause 5.3. Unless otherwise specified, the following value supplied : Temperature: 15°C to 35°C. Relative humidity: 45% to 75%. Air pressure: 86kPa to 106 kPa (860 mbar to 1060 mbar). All soldering tests are performed with midly activated flux. TEST PROCEDURE / TEST METHOD REQUIREMENTS Resistance 0
Electrical Characteristics
JISC5201-1: 1998 Clause 4.8 - DC resistance values measurement - Temperature Coefficient of Resistance (T.C.R) Natural resistance change per change in degree centigrade. 121 12 10 ttR RR (ppm/C) t1 : 20°C+5°C-1°C R1 : Resistance at reference temperature R2 : Resistance at test temperature Within the specified tolerance Refer to “QUICK REFERENCE DATA” Resistance to soldering heat (R.S.H) MIL-STD-202 method 210 Un-mounted chips completely immersed for 10±1second in a SAC solder bath at 270℃±5ºC No visible damage <50m Solderability J-STD-002 a) Bake the sample for 155℃ dwell time 4hrs/ solder dipping 235℃/ 5sec. b) Steam the sample dwell time 1 hour/ solder dipping 260℃/ 7sec. 95% coverage min., good tinning and no visible damage Temperature cycling JESD22 method JA-104 1000 cycles, -55℃ ~ +155℃, dwell time 5~10min No visible damage <50m Moisture Resistance MIL-STD-202 method 106 652C, 80~100% RH, 10 cycles, 24 hours/ cycle R/R max. (0.5%+0.05) No visible damage <50m Bias Humidity MIL-STD-202 method 103 1000+48/-0 hours; 85C, 85% RH, 10% of operation power No visible damage <50m Operational Life MIL-STD-202 method 108 1000+48/-0 hours; 35% of operation power, 1252C No visible damage <50m
Page 8 of 9 ASC_MR_V08 DEC 2017 TEST PROCEDURE / TEST METHOD REQUIREMENTS Resistance 5%, 1% 0 High Temperature Exposure MIL-STD-202 method 108 1000+48/-0 hours; without load in a temperature chamber controlled 1553C No visible damage <50m Mechanical Shock MIL-STD-202 method 213 1/2 Sine Pulse / 1500g Peak / Velocity 15.4ft/sec Within the specified tolerance No visible damage <50m Board Flex AEC-Q200-005 Resistors mounted on a 90mm glass epoxy resin PCB(FR4), bending once 2mm for 10sec No visible damage <50m Terminal strength AEC-Q200-006 Pressurizing force: 1Kg, Test time: 60±1sec. No remarkable damage or removal of the terminations Vibration MIL-STD-202 method 204 Test 5g’s for 20min., 12 cycles each of 3 orientations R/R max. (1.0%+0.05) No visible damage <50m Thermal shock MIL-STD-202 method 107 Test –55 to 155℃/ dwell time 15min/ Max transfer time 20sec 300cycles No visible damage <50m ESD AEC-Q200-002 Test contact 1.0KV ( 0.5KV for 0402 only) R/R max. (1%+0.05) No visible damage <50m TEST CONDITION FOR JUMPER (0 ) Item MR10 MR12 MR08 MR06 MR04 Power Rating At 70C 1/2W 1/4W 1/4W 1/8W 1/10W Resistance MAX.50m Rated Current 3A 2A 2A 1.5A 1A Peak Current 7.5A 5A 5A 3.5A 3A Operating Temperature -55 ~ +155C
Page 9 of 9 ASC_MR_V08 DEC 2017 PACKAGING Paper Tape specifications (unit :mm) Series No. A B W F E MR10 3.60±0.20 3.00±0.20 MR12 3.60±0.20 2.00±0.20 MR08 2.40±0.20 1.65±0.20 MR06 1.90±0.20 1.10±0.20 MR04 1.20±0.10 0.70±0.10 Series No. P1 P0 D T MR10/12/08 4.00±0.10 4.00±0.10 1.0 0.050.1 Max. 1.0 MR06 0.65±0.05 MR04 2.00±0.10 0.40±0.05 7” Reel dimensions Symbol A B C D