MPQ2451-AEC1 MPS | Alldatasheet
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Industrial/Automotive-Grade 36V, 2MHz, 0.6A Step-Down Converter AEC-Q100 Qualified MPQ2451 Rev 1.03 www.MonolithicPower.com 1 5/25/2016 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved.
DESCRIPTION
The MPQ2451 is a high frequency, step-down, switching regulator with an integrated high - voltage high-side power MOSFET. It efficiently provides up to a 0.6A output with current-mode control for fast loop response. The wide 3.3V-to-36V input range accommodates a variety of automotive step-down applications, and the 3μA shutdown-mode quiescent current allows use in battery-powered applications. The MPQ2451 achieves high power-conversion efficiency over a wide load range by scaling down the switching frequency under light-load condition to reduce the switching and gate driving losses. Frequency fold-back prevents inductor current runaway during start -up. Thermal shutdown provides reliable, fault-tolerant operation. The MPQ2451 is available in a cost-effective SOT23-6L and QFN-6L packages.
FEATURES
Guaranteed Industrial/Automotive Temp. Range Limits 130μA Operating Quiescent Current Wide 3.3V-to-36V Operating Input Range 500mΩ Internal Power MOSFET 2MHz Fixed Switching Frequency Internally Compensated Stable with Ceramic Output Capacitors Internal Soft-Start Precision Current Limit Without Current Sensing Resistor >90% Efficiency Output Adjustable from 0.8V to 0.9∙VIN 6-Lead SOT23 and QFN Packages Available in AEC-Q100 Grade 1
APPLICATIONS
High-Voltage Power Conversion Automotive Systems Industrial Power Systems Distributed Power Systems Battery-Powered Systems All MPS parts are lead-free and adhere to the RoHS directive. For MPS green status, please visit MPS website under Quality Assurance. “MPS” and “The Future of Analog IC Technology” are Registered Trademarks of Monolithic Power Systems, Inc. TYPICAL APPLICATION
MPQ2451―INDUSTRIAL-GRADE 36V, 2MHz, 0.6A, STEP-DOWN CONVERTER, AEC-Q100 QUALIFIED MPQ2451 Rev 1.03 www.MonolithicPower.com 2 5/25/2016 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved.
ORDERING INFORMATION
Part Number Package Top Marking Junction Temperature (TJ) MPQ2451DT* SOT23-6L V7 -40°C to +125°C MPQ2451DT-AEC1 SOT23-6L V7 -40°C to +125°C MPQ2451DG** QFN-6L V7 -40°C to +125°C MPQ2451DG-AEC1 QFN-6L V7 -40°C to +125°C * For Tape & Reel, add suffix –Z (e.g. MPQ2451DT–Z). For RoHS Compliant packaging, add suffix –LF (e.g. MPQ2451DT–LF–Z) ** For Tape & Reel, add suffix -Z (e.g. MPQ2451DG-Z) For RoHS Compliant packaging, add suffix -LF (e.g. MPQ2451DG-LF-Z) PACKAGE REFERENCE SOT23-6L QFN-6L ABSOLUTE MAXIMUM RATINGS (1) Continuous Power Dissipation (TA = 25°C) (2) Recommended Operating Conditions (3) Thermal Resistance (4) θJA θJC Notes: 1) Exceeding these ratings may damage the device. 2) The maximum allowable power dissipation is a function of the maximum junction temperature T J (MAX), the junction -to- ambient thermal resistance θ JA, and the ambient temperature TA. The maximum allowable continuous power dissipation at any ambient temperature is calculated by P D (MAX) = (T J (MAX)-TA)/θJA. Exceeding the maximum allowable power dissipation will cause excessive die temperature, and the regulator will go into thermal shutdown. Internal thermal shutdown circuitry protects the device from permanent damage. 3) The device is not guaranteed to function outside of its operating conditions. 4) Measured on JESD51-7, 4-layer PCB.
MPQ2451―INDUSTRIAL-GRADE 36V, 2MHz, 0.6A, STEP-DOWN CONVERTER, AEC-Q100 QUALIFIED MPQ2451 Rev 1.03 www.MonolithicPower.com 3 5/25/2016 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved.
ELECTRICAL CHARACTERISTICS
VIN = 12V, VEN = 2V, TJ= -40°C to +125°C, unless otherwise noted. Typical values are at TJ = 25°C. Parameter Symbol Condition Min Typ Max Units Feedback Bias Current 0.05 1.0 μA Upper Switch On Resistance RDS(ON) VBST-VSW=5V TJ= 25°C 500 mΩ Upper Switch Leakage VEN = 0V, VSW = 0V 0.5 2 μA Current Limit ILIM 0.65 1 A COMP to Current Sense Transconductance GCS 3 A/V VIN UVLO Up Threshold 2.7 3.29 V VIN UVLO Hysteresis 0.4 V Soft-Start Time FB from 0 to 0.794V 0.5 1 ms Oscillator Frequency fSW 1.4 2 2.6 MHz Minimum Switch On Time tON 100 ns Shutdown Supply Current IS VEN < 0.3V 3 30 μA Quiescent Supply Current IQ No load, VFB=0.9, no switching 130 200 µA Thermal Shutdown 150 °C Enable High Threshold VIH Low-to-High 1.35 1.5 1.8 V Enable Threshold Hysteresis 400 mV
MPQ2451―INDUSTRIAL-GRADE 36V, 2MHz, 0.6A, STEP-DOWN CONVERTER, AEC-Q100 QUALIFIED MPQ2451 Rev 1.03 www.MonolithicPower.com 4 5/25/2016 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. PIN FUNCTIONS SOT23-6L Pin # QFN-6L Pin # Name Description 1 6 BST Bootstrap. Positive power supply for the internal floating high -side MOSFET driver. Connect a bypass capacitor between this pin and SW pin. 2 5 GND Ground. Connect the output capacitor as close to this pin as possible. Avoid routing near high-current switch paths. 3 4 FB Feedback. Input to the error amplifier. Connected to an external resistive divider between output and GND; compared against the internal 0.8V reference to set the regulation voltage. 4 3 EN Enable Input. Pull this pin below the specified threshold to shut the ch ip down. Pull it above the specified threshold to enable the chip. Float this pin to disable the chip. 5 2 VIN Input Supply. Supplies power to all internal control circuitry; both BS regulators and the high side switch. Requires a decoupling capacitor to ground close to this pin to reduce switching spikes. 6 1 SW Switch Node. Output of the high -side switch. Requires a low V F Schottky diode to ground close to this pin to reduce switching spikes.
MPQ2451―INDUSTRIAL-GRADE 36V, 2MHz, 0.6A, STEP-DOWN CONVERTER, AEC-Q100 QUALIFIED MPQ2451 Rev 1.03 www.MonolithicPower.com 5 5/25/2016 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. TYPICAL CHARACTERISTICS
MPQ2451―INDUSTRIAL-GRADE 36V, 2MHz, 0.6A, STEP-DOWN CONVERTER, AEC-Q100 QUALIFIED MPQ2451 Rev 1.03 www.MonolithicPower.com 6 5/25/2016 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. TYPICAL PERFORMANCE CHARACTERISTICS VIN = 12V, C1 = 4.7µF, C2 = 10µF, L = 3.3µH and TA= 25°C, unless otherwise noted.
MPQ2451―INDUSTRIAL-GRADE 36V, 2MHz, 0.6A, STEP-DOWN CONVERTER, AEC-Q100 QUALIFIED MPQ2451 Rev 1.03 www.MonolithicPower.com 7 5/25/2016 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. TYPICAL PERFORMANCE CHARACTERISTICS (continued) VIN = 12V, C1 = 4.7µF, C2 = 10µF, L = 3.3µH and TA = 25°C, unless otherwise noted.
MPQ2451―INDUSTRIAL-GRADE 36V, 2MHz, 0.6A, STEP-DOWN CONVERTER, AEC-Q100 QUALIFIED MPQ2451 Rev 1.03 www.MonolithicPower.com 8 5/25/2016 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. FUNCTIONAL BLOCK DIAGRAM Figure 1: Functional Block Diagram
MPQ2451―INDUSTRIAL-GRADE 36V, 2MHz, 0.6A, STEP-DOWN CONVERTER, AEC-Q100 QUALIFIED MPQ2451 Rev 1.03 www.MonolithicPower.com 9 5/25/2016 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. OPERATION The MPQ2451 is a 2MHz, non -synchronous, step-down switching regulator with an integrated high-side high voltage power MOSFET. It provides an internally-compensated, highly- efficient output of up to 0.6A with current mode control. It also features wide input voltage range, internal soft-start control, and a precision current limit. Its very low operational quiescent current makes it suitable for battery-powered applications. PWM Control At mod erate-to-high output current, the MPQ2451 operates in a fixed -frequency peak - current–control mode to regulate the output voltage. A PWM cycle —initiated by the internal clock—turns the power MOSFET on , and the MOSFET remains on until its current reaches the value set by COMP voltage. When the PWM signal goes low, the power switch turns off and remains off for at least 100ns before the next cycle starts. If the current in the power MOSFET does not reach COMP set current value within one PWM cycle, the power M OSFET remains on to avoid a turn-off operation. Pulse-Skipping Mode Under light-load condition s, the MPQ2451 goes into pulse -skipping mode to improve efficiency. Pulse-skipping triggers when the COMP voltage drops below the internal sleep threshold, which generates a PAUSE command to block the turn - on clock pulse so the power MOSFET does not turn ON; this procedure reduces gate driving and switching losses. This PAUSE command causes the whole chip to enter sleep mode, reducing the quiescent current to further improve the light load efficiency. When the COMP voltage exceeds the sleep threshold, the PAUSE signal reset s and the chip resumes normal PWM operation. Whenever the PAUSE changes state from low to high, the PWM signal immediately goes HIGH and turns on the power MOSFET. Error Amplifier The error amplifier is composed of an internal op- amp with an RC feedback network connected between its output node (internal COMP node) and its negative input node (FB). When the FB voltage drops below the internal refe rence voltage ( VREF), the op-amp drives the COMP output high, causing a higher switch peak current output and delivering more energy to the output. Conversely, when the FB voltage rises above VREF, the switch peak current output drops. When using the FB pin, connect to the t ap of a voltage divider that is connected between V OUT and GND composed of R1 and R2; R1 also serves to control the gain of the error amplifier in addition to the internal compensation RC network. Internal Regulator The 2.6V internal reg ulator powers most of the internal circuitry . This regulator takes the VIN input and operates in the full VIN range. When VIN is greater than 3.0V, the output of the regulator is in full regulation. When V IN drops below 3.0V, the output degrades. Enable Control The MPQ2451 has a dedicated enable control pin, EN. When VIN rises above threshold , the EN pin can enable or disable the chip for HIGH effective logic. Its falling threshold is 1.2V, and its rising threshold is about 1.6V. When floated, the EN pin is internally pulled down to GND to disable the. When the EN voltage is pulled to 0V, the chip enters the lowest shutdown current mode. When the EN voltage rises above 0V but lower than rising threshold, the chip remains in shutdown mode with a slightly higher shutdown current. Under Voltage Lockout (UVLO) VIN under-voltage lockout (UVLO) protect s the chip from operating at an insufficient supply voltage. The UVLO rising threshold is approximately 2.9V while its falling threshold is 2.6V.
MPQ2451―INDUSTRIAL-GRADE 36V, 2MHz, 0.6A, STEP-DOWN CONVERTER, AEC-Q100 QUALIFIED MPQ2451 Rev 1.03 www.MonolithicPower.com 10 5/25/2016 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. Internal Soft-start A reference -type soft-start (SS) prevents the converter-output voltage from overshooting during startup. When the chip starts, the internal circuitry generates a soft-start voltage (VSS) that ramps up from 0V over the SS time. When VSS is less than VREF, VSS overrides VREF as the error amplifier reference. The maximum V SS is approximately the same as VFB; i.e. if VFB falls, the maximum of VSS falls. This accommodates short-circuit recovery ; when the short-circuit is removed, VSS ramps up to prevent output voltage overshoot. Thermal Shutdown Thermal shutdown prevent s thermal runaway. When the silicon die temperature exceeds its upper threshold, the entire chip shuts down. When the temperature drops below its lower threshold, the chip is enabled again. Floating Driver and Bootstrap Charging The floating power MOSFET driver is powered by an external bootstrap capacitor. This floating driver has its own UVLO protection with a rising threshold of about 2.4V and a falling threshold of about 300mV. During this UV LO, VSS resets to zero. When the UVLO is removed, the controller enters soft-start. The bootstrap capacitor is charged and regulated to about 5V by the dedicated internal bootstrap regulator. When the voltage between the BST and SW nodes falls below its regulation, a PMOS pass transistor connected from V IN to BST turns on. The charging current path goes from VIN, BST and then to SW. The external circuit must provide enough voltage headroom to facilitate the charging. If VIN is sufficiently higher than VSW, the bootstrap capacitor will charge. When the power MOSFET is ON, V IN is equal to VSW so the bootstrap capacitor does not charge. Optimal charging occurs when the difference between V IN and VSW reaches its apex when the external freewheeling diode is on. W hen there is no current in the inductor, SW equals V OUT so the difference between VIN and VOUT can charge the bootstrap capacitor. At a higher duty cycle, the bootstrap capacitor may not be charged sufficiently because of a shorter charging period . If ther e is in sufficient voltage and time to charge the bootstrap capacitor, add an extra external circuit to ensure the bootstrap voltage in normal operation region. The floating driver’s UVLO is not communicated to the controller. Make sure the bleed-through current at SW node is at least higher than the floating driver’s DC quiescent current of about 20µA. Current Comparator and Current Limit A current -sense MOSFET senses the power MOSFET current. This value is input to the high- speed current comparator for cu rrent-mode control. When the power MOSFET turn s on, the comparator is first blanked to limit noise, and then compares the power switch current against the COMP voltage. When the sensed value exceeds the COMP voltage, the comparator output goes low to turn off the power MOSFET. The maximum current of the internal power MOSFET is internally limited cycle-by-cycle. Startup and Shutdown If both V IN and VEN exceed their respective thresholds, the chip starts . The reference block first starts to generate a stable reference voltage and current, and then the internal regulator starts to provide a stable supply for the rest circuit. While the internal supply rail is up, an internal timer turns the power MOSFET off for about 50µs to blank startup noise. When the inte rnal soft- start block is enabled, it first holds its SS output low to ensure the rest of the circuit is ready before ramping up. Three events shut down the chip: EN low, VIN low, thermal shutdown. In shutdown procedure, the signaling path is blocked first to avoid any fault triggering. The COMP voltage and the internal supply rail are then pulled low. The floating driver is not subject to this shutdown command but its charging path is disabled.
MPQ2451―INDUSTRIAL-GRADE 36V, 2MHz, 0.6A, STEP-DOWN CONVERTER, AEC-Q100 QUALIFIED MPQ2451 Rev 1.03 www.MonolithicPower.com 11 5/25/2016 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved.
APPLICATION INFORMATION
Setting the Output Voltage The output voltage is set using a resistive voltage divider from the output voltage to the FB pin. The voltage divider sets VOUT and V FB using the following equation: 2R1R 2RVV OUTFB Thus the output voltage is: )2R1R(VV FBOUT The feedback resistor R1 also sets the feedback loop bandwidth with the internal compensation capacitor. Choose R1 around 124kΩ for optimal transient response. R2 is then given by: OUT R1R2 V 10.8V Table 1: Resistor Selection vs. Output Voltage Setting VOUT R1 R2 0.8V 124kΩ (1%) NS Inductor The inductor suppl ies constant current to the output load while being driven by the switched input voltage. A larger -value inductor will result in less ripple current and lower output ripple voltage. However, the larger -value inductor is typically physically larger , has a higher series resistance, or has a lower saturation current. To determine the inductance, allow the peak-to- peak ripple current in the inductor to be approximately 30% of the maximum load current. Also, chose a peak inductor current below the maximum switch current limit. The inductance value can be calculated by: IN OUT LS OUT V V1ΔIf V1L Where VOUT is the output voltage, VIN is the input voltage, fS is the switching frequency, and ΔI L is the peak-to-peak inductor ripple current. Choose an inductor that will not saturate under the maximum inductor peak current. The peak inductor current can be calculated by: IN OUT S OUT LOADLP V V11Lf2 VII Where ILOAD is the load current. Table 2 lists a number of suitable inductors from various manufacturers. The choice of which style inductor to use mainly depends on the price vs. size requirements and any EMI requirement.
MPQ2451―INDUSTRIAL-GRADE 36V, 2MHz, 0.6A, STEP-DOWN CONVERTER, AEC-Q100 QUALIFIED MPQ2451 Rev 1.03 www.MonolithicPower.com 12 5/25/2016 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. Table 2: Inductor Selection Guide Part Number Inductance (µH) Max DCR (Ω) Current Rating (A) Dimensions L x W x H (mm3) Wurth Electronics TOKO TDK COOPER BUSSMANN The input capacitor (C1) can be electrolytic, tantalum or ceramic. When using electrolytic or tantalum capacitors, add a small, high quality ceramic capacitor —for example, a 0.1μF—as close to the IC as possible. When using ceramic capacitors, make sure that they have enough capacitance to provide sufficient charge to prevent excessive voltage ripple at input. The input voltage ripple caused by capacitance can be estimated by: IN OUT IN OUT S LOAD IN V V1V V 1Cf IV Output Capacitor The output capacitor (C2) is required to maintain the DC output voltage. Ceramic, tantalum, or low ESR electrolytic capacitors are recommended. Low ESR capacitors are preferred to keep the output voltage ripple low. T he output voltage ripple can be estimated by: 1RV V1Lf VV S ESR IN OUT S OUT OUT Where L is the inductor value and R ESR is the equivalent series resistance (ESR) value of the output capacitor. In the case of ceramic capacitors, the impedance at the switching frequ ency is dominated by the capacitance. The output voltage ripple is mainly caused by the capacitance. For simplification, the output voltage ripple can be estimated by: IN OUT S OUT OUT V 2CLf8 VΔV In the case of tantalum or electrolytic capacitors, the ESR domi nates the impedance at the switching frequency. For simplification, the output ripple can be approximated to: ESRIN OUT S OUT OUT RV V1Lf VΔV The characteristics of the output capacitor also affect the stability of the regulation system.
MPQ2451―INDUSTRIAL-GRADE 36V, 2MHz, 0.6A, STEP-DOWN CONVERTER, AEC-Q100 QUALIFIED MPQ2451 Rev 1.03 www.MonolithicPower.com 13 5/25/2016 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. Compensation Components The goal of compensation design is to shape the converter transfer function to get a desired loop gain. Lower crossover frequencies result in slower line and load transient responses, while higher crossover frequencies can cause system instability. Generally, set the crossover frequency to equal approximately one-tenth of the switching frequency. If using an electrolytic capacitor, select a loop bandwidth is no higher than 1/4 of the ESR zero frequency (f ESR), where fESR is given by: ESR ESR R2C2 1f The Table 3 lists the typical values of compensation components of some standard output voltages with various output capacitors (ceramic) and inductors. The values of the compensation components have been optimized for fast transient responses and good st ability under the given conditions. Table 3: Compensation Values for Typical VOUT (V) L (µH) C2 (µF) R2 (kΩ) C3 (pF) 1.2 2.2 10 249 22 2.5 2.2 10 57.6 22 3.3 2.2 10 40.2 33 5 3.3 10 23.7 33 12 6.2 10 8.87 47 Note: With the compensation, the control loop has the bandwidth at about 1/10 switching frequency and the phase margin higher than 45 degree. External Bootstrap Diode An external bootstrap diode may enhance the efficiency of the regulator. Connect an external BST diode from 5V to the BST pin if: There is a 5V rail available to the system; VIN ≤ 5V; 3.3V < VOUT < 5V; This diode is also recommende d for high -duty– cycle (VOUT/VIN > 65%) applications. A low -cost bootstrap diode , such as IN4148 or BAT54, is suitable for such applications. Figure 2: External Bootstrap Diode At no load or light load, the converter may operate i n pulse -skipping mode in order to regulate the output voltage and leave less time to refresh the BS T voltage. To ensure sufficient gate voltage, select (VIN - VOUT) > 3V. For example, if V OUT is 3.3V, V IN needs to be higher than 3.3V+3V=6.3V at no load or light load. To meet this requirement, the EN pin can be used to program the input UVLO voltage to VOUT+3V.
MPQ2451―INDUSTRIAL-GRADE 36V, 2MHz, 0.6A, STEP-DOWN CONVERTER, AEC-Q100 QUALIFIED MPQ2451 Rev 1.03 www.MonolithicPower.com 15 5/25/2016 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved.
PACKAGE INFORMATION
MPQ2451―INDUSTRIAL-GRADE 36V, 2MHz, 0.6A, STEP-DOWN CONVERTER, AEC-Q100 QUALIFIED NOTICE: The information in this document is subj ect to change without notice. Users should warrant and guarantee that third party Intellectual Property rights are not infringed upon when integrating MPS products into any application. MPS will not assume any legal responsibility for any said applications. MPQ2451 Rev 1.03 www.MonolithicPower.com 16 5/25/2016 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. QFN6 (2mmx2mm) SIDE VIEW TOP VIEW 4 3 BOTTOM VIEW 1.90 2.10 0.65 0.85 1.90 2.10 1.25 1.45 0.65 BSC 0.20 0.30 0.80 1.00 0.00 0.05
0.20 REF
0.70 0.65 0.25 RECOMMENDED LAND PATTERN 1.90 PIN 1 ID SEE DETAIL A 1.40 0.70 PIN 1 ID OPTION A 0.30x45º TYP. PIN 1 ID OPTION B R0.20 TYP. DETAIL A 0.30 0.40 PIN 1 ID INDEX AREA