MP103 MPS | Alldatasheet
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Offline Inductor-Less Regulator For Low Power Applications MP103 Rev. 1.01 www.MonolithicPower.com 1 1/23/2014 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2014 MPS. All Rights Reserved. The Future of Analog IC Technology
DESCRIPTION
The MP103 provides an easy and low cost ACDC solution for less than 1W applications. It is an off-line linear regulator that delivers good efficiency while generating little EMI noise. It provides an easy solution to step down the AC line voltage to a regulated DC voltage. This off- line linear regulator replaces the conventional switching regulator, not needing a transformer or an inductor. Due to its simplicity, it offers an overall low BOM cost. MP103 delivers nearly two times the output power than the MP100 or MP100L by charging its VB capacitor with an external bipolar transistor. MP103 maximizes efficiency by minimizing the voltage drop between VB and VOUT, while only charging VB when VIN is less than approximately 32V. The MP103 enables the overall system to meet standby power requirements. MP103 offers rich protections, such as Thermal Shutdown (TSD), Over Temperature Protection (OTP), VB Over Voltage Protection (OVP), VB Short to GND Protection, Over Load Protection (OLP), Short Circuit Protection (SCP), MP103 is available in the SOIC8E package.
FEATURES
- Universal AC Input (85Vac-305Vac)
- Inductor-less
- Less than 100mW standby power
- Excellent EMI Performance
- Lower BOM Cost
- Smart Control to Maximizes Efficiency
- Adjustable Output Voltage from 1.5V to 15V
- Good Line and Load Regulation
- Drives External BJT
- Short Circuit Protection
- External Programmable Over Temperature Protection (OTP)
APPLICATIONS
- Wall switches and dimmers
- AC/DC Power Supply for Wireless System, like ZigBee, Z-Wave
- Standby Power for General Off-Line
All MPS parts are lead-free and adhere to the RoHS directive. For MPS green status, please visit MPS website under Products, Quality Assurance page. “MPS” and “The Future of Analog IC Technology” are registered trademarks of Monolithic Power Systems, Inc. TYPICAL APPLICATION 200 400 600 800 1000 1200 1400 85 115 145 175 205 235 265 295
MP103 EASYPOWERTM –HIGHER POWER OFFLINE INDUCTOR- LESS REGULATOR MP103 Rev. 1.01 www.MonolithicPower.com 2 1/23/2014 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2014 MPS. All Rights Reserved.
ORDERING INFORMATION
Part Number* Package Top Marking MP103GN SOIC8E MP103 * For Tape & Reel, add suffix –Z (e.g. MP103GN–Z); PACKAGE REFERENCE TOP VIEW DR EXPOSED PAD ON BACK SIDE VBVOUT GND FB RT 1
8 VIN
ABSOLUTE MAXIMUM RATINGS (1) Continuous Power Dissipation (TA = +25°C) (2) ESD Capability Human Body Mode ………2kV Recommended Operating Conditions (3) Operating Junction Temp TJ ....-40°C to +150°C Thermal Resistance (4) θJA θJC Notes: 1) Exceeding these ratings may damage the device. 2) The maximum allowable power dissipation is a function of the maximum junction temperature T J (MAX), the junction-to- ambient thermal resistance θJA, and the ambient temperature TA. The maximum allowable continuous power dissipation a t any ambient temperature is calculated by P D (MAX) = (T J (MAX)-TA)/θJA. Exceeding the maximum allowable powe r dissipation will cause excessive die temperature, and the regulator will go into thermal shutdown. Internal thermal shutdown circuitry protects the device from permanen t damage. 3) The device is not guaranteed to function outside of its operating conditions. 4) Measured on JESD51-7, 4-layer PCB.
MP103 EASYPOWERTM –HIGHER POWER OFFLINE INDUCTOR- LESS REGULATOR MP103 Rev. 1.01 www.MonolithicPower.com 3 1/23/2014 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2014 MPS. All Rights Reserved.
ELECTRICAL CHARACTERISTICS
TA = -40°C to +125 °C, CFB=100pF, COUT=2.2μF, CVB=4.7μF, unless otherwise noted. Parameter Symbol Condition Min Typ Max Units VIN Section Input Voltage VIN 650 V Input Supply Current (Quiescent) IIN QC VIN= 90V & VB=0V, No load 48 85 μA Input Voltage Slow Threshold VIN THS VIN Rising 30.5 32.75 36 V Input Voltage Slow Threshold Hysteresis VINTHS_HYS 3.2 V Input Voltage Fast Threshold VIN THF VIN Rising 66 71 83 V Input Voltage Fast Threshold Hysteresis VINTHF_HYS 5.7 V VB Section VOUT=5V 13.0 13.75 14.5 V VB Peak Voltage Limit VB PKLMT VOUT=12V 19.8 21.0 22.2 V VOUT=5V 700 mV VB Peak Voltage Hysteresis VB PKLMT_HYS VOUT=12V 830 mV VB Under Voltage Lock Out VB UVLO 6.6 7.6 8.6 V VB Output Enable Threshold VB THOUT 13.5 15.25 17 V VB Supply Current (Quiescent) VB QC VB=30V 0.74 1.65 mA VOUT=5V 11.0 12.25 13.5 V Active Bleeder ON VB BLDON VOUT=12V 18.0 19.25 20.5 V VOUT=5V 600 mV Active Bleeder ON Hysteresis VB BLDON_HYS VOUT=12V 700 mV TA= -40oC to 25 oC 350 470 μA TA= 25oC to 85 oC 530 μA Active Bleeder Current IB BLD TA= 85 oC to 125 oC 683 850 μA DR Section Driver Current IDR VB> VB THOUT 165 200 235 mA Startup Driver Current IDR STARTUP VB< VBTHOUT 14.8 19 28 mA Base Current Rise Rate IDR RISERATE (5) 2.7 mA/ μs Base Current Fall Rate IDR FALLRATE (5) 2.15 mA/ μs VOUT Section VOUT Regulated Voltage VOUT 11.7 12.1 12.5 V Output Current Capability(6) IOUT VAC=300rms, β=10,IDR=200mA 50 mA Output Current Limit IOUT LMT VB=15V 170 230 mA Line Regulation(7) VB=13V to 30V, IOUT=100 μA 0.04 % Load Regulation(8) VB=30V, IOUT=100 μA to 40mA 0.14 %
MP103 EASYPOWERTM –HIGHER POWER OFFLINE INDUCTOR- LESS REGULATOR MP103 Rev. 1.01 www.MonolithicPower.com 4 1/23/2014 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2014 MPS. All Rights Reserved. ELECTRICAL CHARACTERISTICS (5) (continued) TA = -40°C to +125°C, CFB=100pF, COUT=2.2μF, CVB=4.7μF, unless otherwise noted. Parameter Symbol Condi tion Min Typ Max Units Dropout Voltage(9) V DROP VB=20V,IOUT=40mA 0.55 V Ground Pin Current I G VB=20V,IOUT=40mA 1.31 mA PSRR(10) PSRR 10~60kHz,CIN=1 μF,COUT=4.7μF <60 dB FB Section Reference Voltage VFBREF 1.204 1.235 1.266 V RT Section Output Current of RT Pin IRT RI=100kΩ(11) 64 77 90 μA RT Low Threshold Voltage VRT THL 0.75 0.85 V RT Threshold Voltage Hysteresis VRTTH_HYS 60 mV RT Pin Open Voltage VRT OPEN 5.3 5.8 6.3 V Thermal Shutdown Thermal Shutdown Threshold TSD 160 ºC Thermal Shutdown Threshold Hysteresis TSD_HYS 20 ºC Notes: 5) Took the linear region (Current) measure Time1 at 20% and Time2 at 80% to calculate the base current rise and fall rate. 6) Evaluate on EVB. 7) Line Regulation = (VOUT @ VB=30V, 100uA load - VOUT @ VB=13V, 100uA load) / 12V * 100. 8) Load Regulation = (VOUT @ VB=30V, 40mA load - VOUT @ VB=30V,100uA load) / 12V * 100. 9) The dropout voltage is defined as VB -VOUT. 10) Guarantee by design. 11) Or force 5V and 0.5V on RT, then measure RT current.
MP103 EASYPOWERTM –HIGHER POWER OFFLINE INDUCTOR- LESS REGULATOR MP103 Rev. 1.01 www.MonolithicPower.com 5 1/23/2014 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2014 MPS. All Rights Reserved. TYPICAL CHARACTERISTICS 700 730 760 790 820 850 180 184 188 192 196 200 185 189 193 197 201 205 1.220 1.224 1.228 1.232 1.236 1.240 11.9 12.0 12.1 12.2 12.3 12.4 -50 -25 0 25 50 75 100 125 150 -50 -25 0 25 50 75 100 125 150 - 5 0 - 2 50 2 55 07 5 1 0 0 1 2 5 1 5 0 -50 -25 0 25 50 75 100 125 150 -50 -25 0 25 50 75 100 125 150 -50 -25 0 25 50 75 100 125 150 -50 -25 0 25 50 75 100 125 150 -50 -25 0 25 50 75 100 125 150 -50 -25 0 25 50 75 100 125 150
MP103 EASYPOWERTM –HIGHER POWER OFFLINE INDUCTOR- LESS REGULATOR MP103 Rev. 1.01 www.MonolithicPower.com 6 1/23/2014 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2014 MPS. All Rights Reserved. TYPICAL CHARACTERISTICS (continued) 1.1 1.2 1.3 1.4 1.5 0 1 02 03 04 05 06 0 LOAD CURRENT (mA) 70.000 72.000 74.000 76.000 78.000 80.000 -50 -25 0 25 50 75 100 125 150 0.78 0.8 0.82 0.84 0.86 0.88 -50 -25 0 25 50 75 100 125 150 -100 -80 -60 -40 -20 10 20 50 60k200 1k 5k 20k T 100 1000 0 1 02 03 04 05 0
MP103 EASYPOWERTM –HIGHER POWER OFFLINE INDUCTOR- LESS REGULATOR MP103 Rev. 1.01 www.MonolithicPower.com 7 1/23/2014 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2014 MPS. All Rights Reserved. TYPICAL PERFORMANCE CHARACTERISTICS Performance waveforms are tested on the evaluation board of the Design Example section. VIN=230VAC, VOUT=5V, IOUT=60mA, CVB=470μF/25V, TA=+25oC, unless otherwise noted.
MP103 EASYPOWERTM –HIGHER POWER OFFLINE INDUCTOR- LESS REGULATOR MP103 Rev. 1.01 www.MonolithicPower.com 8 1/23/2014 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2014 MPS. All Rights Reserved. TYPICAL PERFORMANCE CHARACTERISTICS (continued) Performance waveforms are tested on the evaluation board of the Design Example section. VIN=230VAC, VOUT=5V, IOUT=60mA, CVB=470μF/25V, TA=+25oC, unless otherwise noted.
MP103 EASYPOWERTM –HIGHER POWER OFFLINE INDUCTOR- LESS REGULATOR MP103 Rev. 1.01 www.MonolithicPower.com 9 1/23/2014 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2014 MPS. All Rights Reserved. PIN FUNCTIONS Pin # Name Description 1 RT Temperature sensing input pin. Connected through a NTC resistor to GND. Once the voltage of the RT pin drops below a fixed limit of 0.8V, DR output and LDO will be disabled. Let this pin float if external temperature sensing function is not used. 2 GND Ground. 3 FB Output voltage feedback. Connect to a capacitor to VOUT to improve low dropout stability. Internally voltage divider set the output to be 12V. Connect to the tap of a resistor divider to adjust the output voltage. 4 VOUT Output Voltage. 5 VB Connect a cap from this pin to GND to store the energy for the low drop-out stage. 6 DR BJT driver pin.The driver is capable of providing 0.2A source current to drive external BJT. 7 NC Not connected. 8 VIN Voltage input supply. Providing energy when the voltage falls within the charging window. Exposed Pad Connect to a large copper surface connected to GND to enhance thermal dissipation.
MP103 EASYPOWERTM –HIGHER POWER OFFLINE INDUCTOR- LESS REGULATOR MP103 Rev. 1.01 www.MonolithicPower.com 10 1/23/2014 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2014 MPS. All Rights Reserved. BLOCK DIAGRAM Voltage Regulator GND FB VOUT VB DR NC VINRT Active Bleeder OTP Fault Adaptive Charging Window Control VOUT VB BJT Driver Mode Select Startup/Steady State VOUT VB Figure 1: Functional Block Diagram
MP103 EASYPOWERTM –HIGHER POWER OFFLINE INDUCTOR- LESS REGULATOR MP103 Rev. 1.01 www.MonolithicPower.com 13 1/23/2014 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2014 MPS. All Rights Reserved. ambient temperature sensing and protection. The value of the NTC resistor becomes lower when the ambient temperature rises. With the fixed internal current 80uA flowing through the resistors, the voltage of RT pin becomes lower at high temperature. When VRT is lower than VRTTHL (typically 0.8V ), then internal OTP circuit will be triggered and the BJT driver and LDO will be shut down immediately. When VRT is higher than VRTTHL plus VRTTH_HYS, then MP103 will restart. Thermal Shutdown Protection Accurate temperature protection prevents the chip from operating at exceedingly high temperatures. When the silicon die temperature exceeds 160 oC, the whole chip shuts down. When the temperature falls below its lower threshold of 140 oC, the chip is enabled again.
MP103 EASYPOWERTM –HIGHER POWER OFFLINE INDUCTOR- LESS REGULATOR MP103 Rev. 1.01 www.MonolithicPower.com 15 1/23/2014 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2014 MPS. All Rights Reserved. EMI To meet the relevant conducted emissions standard, slowly rise and fall the driver current is adopted to turn on and turn off the external BJT. Using this control method, a smaller X cap connected between the input ports will pass EMI with enough margins. Besides, a capacitor connected between DR and VB will further slow down the switching process of external BJT for better EMI performance. The larger value this capacitor used, the slower switching process and better EMI performance will be got, however, the more power losses will be introduced by this capacitor and the longer startup process will be, so it is a compromise to select the value of the capacitor connected. Generally, with a 100nF X cap connected to pass EMI, a 2.2uF ceramic capacitor for 12V output and 4.7uF ceramic capacitor for 5V output is a good candidate to get good compromise. Surge From its working principle, MP103 is working just when VIN falls into its charging window, so when surges happen at this moment, then a lot of energy will be absorbed by BJT and MP103 due to the slow turn off process. To protect them from damage, a fast turn off threshold (typically it is 71V) of VIN is set specially to shut down driver current quickly. Since there is no bulk capacitor to absorb AC line transients, MOV should be used to protect the IC to survive the surge test. Besides the value of fuse resistor will also affect the surge result, the larger value used, the better to facilitate to pass the surge test, but the more power consumption will be caused, in the meanwhile, the larger value of fuse resistor used, the easier to trigger its fast turn off threshold, so 10~20 Ω fuse resistor is recommended in real application. To pass 1kV surge test, 750V external BJT is recommended considering some margin, MP103 can pass 1kV surge test with an appropriate MOV such as TVR10431 connected between the line input ports. Besides, the thermal pad must be connected to the GND for better surge performance. PCB Layout Guide PCB layout is very important to achieve good regulation, ripple rejection, transient response and thermal performance. It is highly recommended to duplicate EVB layout for optimum performance. If change is necessary, please follow these guidelines and take figure 6 for reference. 1) Keep the trace from positive output rectifier to VIN as short and wide as possible. 2) Minimize the loop area formed by positive output of rectifier, emitter of external BJT and GND. 3) Minimize the loop area formed by VIN, collector of BJT, emitter of BJT. 4) Ensure all feedback connections are short and direct. Place the feedback resistors and compensation components as close to the chip as possible. 5) Place the NTC resistor as close to external BJT as possible for temperature detection and effective protection. 6) Output capacitor should be put close to the output terminal. 7) Connect the exposed pad with GND to a large copper area to improve thermal performance and long-term reliability. RV BD1 R4 RF L N VOUT GND RT1C5 CX C2R2 C3 R5 VB5 NC7 FB 3DR6 RT 1VIN8 GND 2 VOUT 4 MP103 GND GND
MP103 EASYPOWERTM –HIGHER POWER OFFLINE INDUCTOR- LESS REGULATOR MP103 Rev. 1.01 www.MonolithicPower.com 17 1/23/2014 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2014 MPS. All Rights Reserved. TYPICAL APPLICATION CIRCUITS 85~265VAC TVR10431 RV BD1 MB6S 10.2k 4.7uF 10/1WRF L N VOUT GND 275VAC 3DD4802A 10.2kR3 1206 10k RT1 5V/60mA 750V/1.5A 20pF 100nF CX1 4.7uF C22k 1nF 30.9k 470uF 10V 10R1 VB5 NC7 FB 3DR6 RT 1VIN8 GND 2 VOUT 4 MP103 GND GND 16V 16V 25V 10V Figure 7: Typical Application
MP103 EASYPOWERTM –HIGHER POWER OFFLINE INDUCTOR- LESS REGULATOR MP103 Rev. 1.01 www.MonolithicPower.com 18 1/23/2014 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2014 MPS. All Rights Reserved. FLOW CHART (12) Start VIN<29.55V Turn On Driver, IDRSTARTUP=19mA N Y UVLO, OTP, Vo SCP, OLP Protection are auto restart VIN>32.75VVIN>71V Slowly Turn Off Driver of BJT Fast Turn Off Driver of BJT VB>15.25V VB<7.6V Turn On LDO IDR=200mA Turn Off LDO Turn On Active Bleeder Turn Off Active Bleeder Slowly Turn On (13) Driver, IB=200mA Slowly Turn Off Driver, IB=200mA Monitor Output Current IOUTLMT=170mA Monitor VRT VRT<0.8V Thermal Monitor TSD=Logic High Y YYY Y Y Y Y YY N N NN NNN NNN Y Y VB<VOUT+7.25V VB>VOUT+7.95V Monitor VB and VOUT VB>VOUT+9V VB<VOUT+8.1V Notes: 12) The parameters in the flow chart refer to the 12V output voltage. 13) The ‘slowly turn on’ only happens when VIN is from high voltage to low voltage through VIN slow turn on threshold while VB is lower than its turn on threshold.
MP103 EASYPOWERTM –HIGHER POWER OFFLINE INDUCTOR- LESS REGULATOR MP103 Rev. 1.01 www.MonolithicPower.com 19 1/23/2014 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2014 MPS. All Rights Reserved. EVOLUTION OF THE SIGNALS IN THE PRESENCE OF FAULTS IDR Fault/ Events Start Up OLP Occurs Normal Operation OTP or TSD Fault Occurs Unplug from Main Input Normal operation On Off Active Bleeder VBBLDON VBpeak Regulation OVP VBTHOUT VBUVLO 19mA 200mA VBPKLMT OLP Occurs OTP Occurs VOUT t t t t t VB
MP103 EASYPOWERTM –HIGHER POWER OFFLINE INDUCTOR- LESS REGULATOR NOTICE: The information in this document is subject to change without notice. Users should warrant and guarantee that third party Intellectual Property rights are not infringed upon w hen integrating MPS products into any application. MPS will not assume any legal responsibility for any said applications. MP103 Rev. 1.01 www.MonolithicPower.com 20 1/23/2014 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2014 MPS. All Rights Reserved.