MKW5042

MKW5000 MINMAX | Alldatasheet

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A: 2.5V, 3.3V, 5V and 5.1V-output models use the synchronous-rectifier configuration shown as above. 12V and 15V-output models employ a standard, diode-rectification architecture. +Vo PWM Isolation Ref.Amp +Vin -Vin -Vo On/Off Trim OVP LC FilterLC Filter UVLO COMPARATORS A Block Diagram EN55022 EMI I/O Isolation 1500 VDC Wide Range 2:1 More Power High Power Density Remote on/offProtection OVP Minmax's MKW5000-Series power modules are low-profile dc-dc converters that operate over input voltage ranges of 18-36VDC and 36-75VDC which provide precisely regulated output voltages of 2.5V, 3.3V, 5V, 5.1V, 12V and 15VDC, specially addressing data communication equipments, mobile battery driven equipments, distributed power systems, telecommunication equipments, mixed analog/digital subsystems, process/machine control equipments, computer peripheral systems and industrial robot systems. Packing up to 30W of power into a 2x1x0.4inch package, with efficiencies as high as 88%, the MKW5000 includes continuous short circuit protection, overvoltage protection, output trim function, remote on/off, six-sided shielded case and EN55022 Class A conducted noise compliance minimize design-in time, cost and eliminate the need for external filtering. y Output Trim y Over Voltage Protection y Soft Start y Remote On/Off Control y Six-Sided Shielding y Complies with EN55022 Class A y UL1950 Safety Approval y 2:1 Wide Input Range y MTBF > 600,000 Hours y 1500VDC Isolation y Efficiency up to 88% Key Features 25-30W, Wide Input Range, Single Output DC/DC Converters MKW5000 Series REV:0 2005/04MINMAX1

886.850604050005.1MKW5049 881810710133200015MKW5044 881510710166250012MKW5043 886.850604050005MKW5042 863.940480060003.3MKW5041 843 40372060002.5 ( 36 ~ 75 ) MKW5040 886.8701207050005.1MKW5039 8818201420133200015MKW5034 8815201420166250012MKW5033 886.8701185050005MKW5032 863.950959060003.3MKW5031 843 100 50744060002.5 ( 18 ~ 36 ) MKW5030 % (Typ.)VDCmA (Typ.)mA (Typ.)mA (Typ.)mAmAVDCVDC @Max. Load@No Load@Max. LoadMin.Max. EfficiencyOver Voltage Protection Reflected Ripple Current Input CurrentOutput CurrentOutput Voltage Input Voltage Model Number Model Selection Guide EN55022 Class AConducted EMI Six-Sided Shielded, Metal CaseRFI Free-Air ConvectionCooling %95---Humidity ]+125-50Storage Temperature ]+105-40CaseOperating Temperature ]+50-40AmbientOperating Temperature UnitMax.Min.ConditionsParameter Environmental Specifications Exceeding the absolute maximum ratings of the unit could cause damage. These are not continuous operating ratings. mW5500---Internal Power Dissipation ]260---Lead Temperature (1.5mm from case for 10 Sec.) VDC100-0.748VDC Input Models VDC50-0.724VDC Input ModelsInput Surge Voltage ( 1000 mS ) UnitMax.Min.Parameter Notes : 1. Specifications typical at Ta=+25], resistive load, nominal input voltage, rated output current unless otherwise noted. 2. Transient recovery time is measured to within 1% error band for a step change in output load of 75% to 100%. 3. Ripple & Noise measurement bandwidth is 0-20 MHz. 4. These power converters require a minimum output loading to maintain specified regulation. 5. Operation under no-load conditions will not damage these modules; however, they may not meet all specifications listed. 6. All DC/DC converters should be externally fused at the front end for protection. 7. Other input and output voltage may be available, please contact factory. 8. To order the converter with Remote On/Off function, please add a suffix -RC (e.g. MKW5030-RC). 9.To order the converter with EN55022 Class A function, please add a suffix A (e.g. MKW5030A). 10. Specifications subject to change without notice. Absolute Maximum Ratings MKW5000 Series 2MINMAXREV:0 2005/04

KHz400350280Switching Frequency pF15001200---100KHz,1VIsolation Capacitance UnitMax.Typ.Min.ConditionsParameter General Specifications ContinuousOutput Short Circuit %/]{0.02{0.01---Temperature Coefficient %{5{2---Transient Response Deviation uS500200---25% Load Step ChangeTransient Recovery Time %160---110Over Power Protection mV P-P10075---Ripple & Noise (20MHz) %{1.0{0.5---Io=10% to 100%Load Regulation (12/15Vout) %{0.3{0.1---Vin=Min. to Max.Line Regulation %{1.0{0.5---Output Voltage Accuracy UnitMax.Typ.Min.ConditionsParameter Output Specifications Pi FilterInput Filter All Models Reverse Polarity Input Current 84828048V Input Models 44424024V Input ModelsOver Voltage Shutdown 34333248V Input Models 1716.51624V Input ModelsUnder Voltage Shutdown 36353448V Input Models VDC 1817.51724V Input ModelsStart Voltage UnitMax.Typ.Min.ModelParameter Input Specifications Referenced to Negative InputControl Common mA52---Device Standby Input Current VDC1----1Supply Off 2.5 to 100VDC or Open CircuitSupply On UnitMax.Typ.Min.ConditionsParameter Remote On/Off Control MKW5000 Series REV:0 2005/04MINMAX3

uF6806806800680068006800Maximum Capacitive Load Unit15V12V5.1V5V3.3V2.5VModels by Vout Capacitive Load 1500mA Slow - Blow Type3000mA Slow - Blow Type 48V Input Models24V Input Models Input Fuse Selection Guide %{11.0{10.0{9.0% of nominal output voltageTrim Up / Down Range UnitMax.Typ.Min.ConditionsParameter Output Voltage Trim Vin ( VDC ) 10uS 150 140 130 120 110 100 100uS 1mS 10mS 100mS 48VDC Input Models 24VDC Input Models Input Voltage Transient Rating MKW5000 Series 4MINMAXREV:0 2005/04

]Ambient Temperature Output Power (%) 100 -40 50 60 80 100 110 9070 400LFM 200LFM 100LFM Natural convection Efficiency vs Output LoadEfficiency vs Input Voltage 100Efficiency (%) Load Current (%) 10060402010 80 100Efficiency (%) Input Voltage (V) NomLow High MKW5000 Series REV:0 2005/04MINMAX5

Input Reflected-Ripple Current Test Setup Input reflected-ripple current is measured with a inductor Lin (4.7uH) and Cin (220uF, ESR < 1.0[ at 100 KHz) to simulate source impedance. Capacitor Cin, offsets possible battery impedance. Current ripple is measured at the input terminals of the module, measurement bandwidth is 0-500 KHz. Peak-to-Peak Output Noise Measurement Test Use a Cout 1.0uF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20 MHz. Position the load between 50 mm and 75 mm from the DC/DC Converter. Design & Feature Considerations Remote On/Off Positive logic remote on/off turns the module on during a logic high voltage on the remote on/off pin, and off during a logic low. To turn the power module on and off, the user must supply a switch to control the voltage between the on/off terminal and the -Vin terminal. The switch can be an open collector or equivalent. A logic low is -1V to 1.0V. A logic high is 2.5V to 100V. The maximum sink current at the on/off terminal (Pin 3) during a logic low is -100uA. The maximum allowable leakage current of a switch connected to the on/off terminal (Pin 3) at logic high (2.5V to 100V) is 5uA. Output Voltage Trim Output voltage trim allows the user to increase or decrease the output voltage set point of a module. The output voltage can be adjusted by placing an external resistor (Radj) between the Trim and +Vout or -Vout terminals. By adjusting Radj, the output voltage can be change by {10% of the nominal output voltage. A 10K, 1 or 10 Turn trimpot is usually specified for continuous trimming. Trim pin may be safely left floating if it is not used. Connecting the external resistor (Radj-up) between the Trim and -Vout pins increases the output voltage to set the point as defined in the following equation: Vadj - Vout (33*Vout)- (30*Vadj)Radj-up = Connecting the external resistor (Radj-down) between the Trim and +Vout pins decreases the output voltage set point as defined in the following equation: Vout-Vadj (36.667*Vadj) - (33*Vout)Radj-down = VDC/ K[:Units Adjusted Output Voltage:Vadj Nominal Output Voltage:Vout Overcurrent Protection To provide protection in a fault (output overload) condition, the unit is equipped with internal current limiting circuitry and can endure current limiting for an unlimited duration. At the point of current-limit inception, the unit shifts from voltage control to current control. The unit operates normally once the output current is brought back into its specified range. Overvoltage Protection The output overvoltage clamp consists of control circuitry, which is independent of the primary regulation loop, that monitors the voltage on the output terminals. The control loop of the clamp has a higher voltage set point than the primary loop. This provides a redundant voltage control that reduces the risk of output overvoltage. The OVP level can be found in the output data. MKW5000 Series 6MINMAXREV:0 2005/04 +Out -Out +Vin -Vin DC / DC Converter Load Battery + Lin+ Cin To Oscilloscope Current Probe +Out -Out +Vin -Vin Single Output DC / DC Converter Resistive LoadScope Copper Strip Cout +Out -Out +Vin -Vin Trim Up Enable Trim Trim Down 10K Trim Up/Down

The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup. Capacitor mounted close to the power module helps ensure stability of the unit, it is recommended to use a good quality low Equivalent Series Resistance (ESR < 1.0[ at 100 KHz) capacitor of a 33uF for the 12V input devices and a 10uF for the 24V and 48V devices. Output Ripple Reduction A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To reduce output ripple, it is recommended to use 4.7uF capacitors at the output. Maximum Capacitive Load The MKW5000 series has limitation of maximum connected capacitance at the output. The power module may be operated in current limiting mode during start-up, affecting the ramp-up and the startup time. For optimum performance we recommend 680uF maximum capacitive load for 12V & 15V outputs and 6800uF capacitive load for the other outputs. The maximum capacitance can be found in the data sheet. Thermal Considerations Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and board spacing. To avoid exceeding the maximum temperature rating of the components inside the power module, the case temperature must be kept below 105°C. The derating curves are determined from measurements obtained in an experimental apparatus. MKW5000 Series REV:0 2005/04MINMAX7 +Out -Out +Vin -Vin DC / DC Converter LoadDC Power Source Cin +Out -Out +Vin -Vin Load DC Power Source Cout Single Output DC / DC Converter DUT Position of air velocity probe and thermocouple 50mm / 2in Air Flow 15mm / 0.6in

The MKW5000 converter is encapsulated in a low thermal resistance molding compound that has excellent resistance/electrical characteristics over a wide temperature range or in high humidity environments. The encapsulant and unit case are both rated to UL 94V-0 flammability specifications. Leads are tin plated for improved solderability. 32g:Weight Trim6 -Vout5 +Vout4 Aluminum Anodizing Treatment in Black :Case MaterialRemote On/Off3 -Vin2 2.0*1.0*0.4 inches+Vin1 50.8*25.4*10.2 mm:Case SizeFunctionPin Physical CharacteristicsPin Connections {0.002{0.05Pin X.XXX{0.005X.XX{0.13 X.XX{0.01X.X{0.25 InchesMillimetersTolerance 25.4 [1.0] 10.16 [0.4] 15.24 [0.6] 5.08 [0.2] 10.20 [0.4] 10.16 [0.4] 20.32 [0.8] 123 456 1.0[0.04] Connecting Pin Patterns Top View ( 2.54 mm / 0.1 inch grids ) Mechanical Dimensions MKW5000 Series 8MINMAXREV:0 2005/04