MKW2534

MKW2500 TOTAL-POWER | Alldatasheet

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+Vo PWM Isolation Ref.Amp LC Filter +Vin -Vin Com. -Vo Single Output PWM Isolation Ref.Amp LC Filter +Vin -Vin -Vo +Vo Block Diagram Remote on/off EN55022 EMI I/O Isolation 1500 VDC More Power High Power Density Wide Range 2:1 Minmax's MKW2500 series, comprising 18 different models, has been conceived as an applications specific range of DC/DC converters, specially addressing data communication equipments, mobile battery driven equipments, distributed power systems, telecommunication equipments, mixed analog/digital subsystems, process/machine control equipments, computer peripheral systems and industrial robot systems. Packing up to 15W of power into a 2 x 1 x 0.4 inch package, with efficiency as high as 86%, the MKW2500 has wide input ranges of 9-18VDC, 18-36VDC and 36-75VDC, and is available in output voltages of 3.3V, 5.1V, 12V, 15V, {12V and {15V. Other feathers include continuous short circuit protection, remote on/off,six-side shieled case and EN55022 level A conducted noise compliance minimize design-in time,cost and eliminate the need for external components. y MTBF > 700,000 Hours y Remote on/off Control (Optional) (Only For MKW2500A Series) y EMI Complies With EN55002 Class A y Six-Side Shielded Case y Industry Standard Pinout y Short Circuit Protected y I / O Isolation 1500VDC y 2:1 Input Range y High Efficiency up to 86% Key Features Single and Dual Outputs

15 Watts 2 :1 Wide Input Range DC/DC Converters

2004/REV:4 MINMAX

{50 {500 {15 MKW2547 363 {62.5 {625 {12 MKW2546 363 100 1000 MKW2544 363 125 1250 MKW2543 382 295 2950 5.1 MKW2542 264 300 3000 3.3 ( 36 ~ 75 ) MKW2541 726 {50 {500 {15 MKW2537 726 {62.5 {625 {12 MKW2536 726 100 1000 MKW2534 726 125 1250 MKW2533 764 295 2950 5.1 MKW2532 528 300 3000 3.3 ( 18 ~ 36 ) MKW2531 1452 {50 {500 {15 MKW2527 1452 {62.5 {625 {12 MKW2526 1452 100 1000 MKW2524 1452 125 1250 MKW2523 1529 295 2950 5.1 MKW2522 1056 300 3000 3.3 ( 9 ~ 18 ) MKW2521 % (Typ.) mA (Typ.) mA (Typ.) mA mA VDC VDC @Max. Load @No Load @Max. Load Min. Max. Efficiency Input Current Output Current Output Voltage Input Voltage Model Number Model Selection Guide Six-Side Shielded Metal Case RFI Free-Air Convection Cooling --- Humidity +125 -50 Storage Temperature +100 -40 Case Operating Temperature +60 -40 Ambient Operating Temperature Unit Max. Min. Conditions Parameter Environmental Specifications Exceeding these values can damage the module.These are not continuous operating ratings. mW 5,000 --- Internal Power Dissipation 260 --- Lead Temperature (1.5mm from case for 10 Sec.) VDC 100 -0.7 48VDC Input Models VDC -0.7 24VDC Input Models VDC -0.7 12VDC Input Models Input Surge Voltage ( 1000 mS ) Unit Max. Min. Parameter Note : 1. Specifications typical at Ta=+25], resistive load, nominal input voltage, rated output current unless otherwise noted. 2. Transient recovery time is measured to within 1% error band for a step change in output load of 75% to 100%. 3. Ripple & Noise measurement bandwidth is 0-20 MHz. 4. These power converters require a minimum output loading to maintain specified regulation. 5. Operation under no-load conditions will not damage these devices; however they may not meet all listed specifications. 6. All DC/DC converters should be externally fused at the front end for protection. 7. Other input and output voltage may be available, please contact factory. 8.To order the converter with Remote on/off function ,please add suffix - RC ( EX : MK2521-RC ) 9. An optional internal filter is available. When the filter is added, the MKW2500 will meet EN55022-A. Add the suffix “ A” to the model number, e.g. MKW2521A. 10. Specifications subject to change without notice. Absolute Maximum Ratings MKW2500 / MKW2500A Series MINMAX 2004/REV:4

--- --- Short Circuit Input Power A --- --- All Models Reverse Polarity Input Current 48V Input Models 24V Input Models 8.5 12V Input Models Under Voltage Shortdown 48V Input Models 24V Input Models VDC 8.5 12V Input Models Start Voltage Unit Max. Typ. Min. Model Parameter Input Specifications Continuous Output Short Circuit %/] {0.02 {0.01 --- Temperature Coefficient --- Transient Response Deviation uS 500 300 --- 25% Load Step Change Transient Recovery Time --- --- 120 Over Power Protection mV rms. --- --- Ripple & Noise (20MHz) mV P-P 100 --- --- Over Line,Load & Temp Ripple & Noise (20MHz) mV P-P --- Ripple & Noise (20MHz) {1.0 {0.5 --- Io=10% to 100% Load Regulation {0.5 {0.1 --- Vin=Min. to Max. Line Regulation {2.0 {0.5 --- Dual Output Balance Load Output Voltage Balance {2.0 {1.0 --- Output Voltage Accuracy Unit Max. Typ. Min. Conditions Parameter Output Specifications K Hours --- --- 700 MIL-HDBK-217F @ 25], Ground Benign MTBF KHz 400 330 290 Switching Frequency pF 1500 1200 --- 100KHz,1V Isolation Capacitance --- --- 1000 500VDC Isolation Resistance VDC --- --- 1650 Flash Tested for 1 Second Isolation Test Voltage VDC --- --- 1500

60 Seconds

Max. Typ. Min. Conditions Parameter General Specifications Referenced to Negative Input Control Common mA --- --- Control Input Current ( off ) uA --- --- Control Input Current ( on ) mA --- --- Standby Input Current VDC 0.8 --- -0.7 Supply Off 2.5 to 5.5VDC or Open Circuit Supply On Unit Max. Typ. Min. Conditions Parameter Remote On/Off Control MKW2500 / MKW2500A Series 2004/REV:4 MINMAX

Note: # For each output . uF 220 220 470 470 470 470 Maximum Capacitive Load Unit {15V # {12V # 15V 12V 5.1V 3.3V Models by Vout Capacitive Load 750mA Slow - Blow Type 1500mA Slow - Blow Type 3000mA Slow - Blow Type 48V Input Models 24V Input Models 12V Input Models Input Fuse Selection Guide Vin ( VDC ) 10uS 150 140 130 120 110 100 100uS 1mS 10mS 100mS 48VDC Input Models 24VDC Input Models 12VDC Input Models Input Voltage Transient Rating MKW2500 / MKW2500A Series MINMAX 2004/REV:4

Output Power (%) 100 -40 100 110 400LFM 200LFM 100LFM Natural convection Efficiency vs Output Load ( Dual Output ) Efficiency vs Output Load ( Single Output ) 100 Load Current (%) Efficiency (%) 100 Load Current (%) Efficiency (%) 100 Efficiency vs Input Voltage ( Dual Output ) Efficiency vs Input Voltage ( Single Output ) 100 Input Voltage (V) Efficiency (%) Nom Low High 100 Input Voltage (V) Efficiency (%) Nom Low High MKW2500 / MKW2500A Series 2004/REV:4 MINMAX

Input Reflected-Ripple Current Test Setup Input reflected-ripple current is measured with a inductor Lin (4.7uH) and Cin (220uF, ESR < 1.0[ at 100 KHz) to simulate source impedance. Capacitor Cin, offsets possible battery impedance . Current ripple is measured at the input terminals of the module, measurement bandwidth is 0-500 KHz. Peak-to-Peak Output Noise Measurement Test Use a Cout 0.47uF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20 MHz. Position the load between 50 mm and 75 mm from the DC/DC Converter. Design & Feature Considerations Remote On/Off Positive logic remote on/off turns the module on during a logic high voltage on the remote on/off pin, and off during a logic low. Negative logic remote on/off turns the module off during a logic low and on during a logic high. To turn the power module on and off, the user must supply a switch to control the voltage between the on/off terminal and the -Vin terminal. The switch can be an open collector or equivalent. A logic low is -0.7V to 0.8V. A logic high is 2.5V to 5.5V. The maximum sink current at on/off terminal during a logic low is 1 mA. The maximum allowable leakage current of the switch at on/off terminal = 2.5 to 5.5V is 50uA. Overcurrent Protection To provide protection in a fault (output overload) condition, the unit is equipped with internal current limiting circuitry and can endure current limiting for an unlimited duration. At the point of current-limit inception, the unit shifts from voltage control to current control. The unit operates normally once the output current is brought back into its specified range. Input Source Impedance The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup. Capacitor mounted close to the power module helps ensure stability of the unit, it is recommended to use a good quality low Equivalent Series Resistance (ESR < 1.0[ at 100 KHz) capacitor of a 22uF for the 12V input devices and a 6.8uF for the 24V and 48V devices. MKW2500 / MKW2500A Series MINMAX 2004/REV:4 +Out -Out +Vin -Vin DC / DC Converter Load Battery Lin Cin To Oscilloscope Current Probe +Out -Out +Vin -Vin Dual Output DC / DC Converter Resistive Load Scope Copper Strip Cout Com. Scope Cout +Out -Out +Vin -Vin Single Output DC / DC Converter Resistive Load Scope Copper Strip Cout +Out -Out +Vin -Vin DC / DC Converter Load DC Power Source Cin

A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To reduce output ripple, it is recommended to use 4.7uF capacitors at the output. Maximum Capacitive Load The MKW2500 series has limitation of maximum connected capacitance at the output. The power module may be operated in current limiting mode during start-up, affecting the ramp-up and the startup time. For optimum performance we recommend 220uF maximum capacitive load for dual outputs and 470uF capacitive load for single outputs. The maximum capacitance can be found in the data. Thermal Considerations Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and board spacing. To avoid exceeding the maximum temperature rating of the components inside the power module, the case temperature must be kept below 100°C. The derating curves are determined from measurements obtained in an experimental apparatus. MKW2500 / MKW2500A Series 2004/REV:4 MINMAX +Out -Out +Vin -Vin Load DC Power Source Cout Com. Dual Output DC / DC Converter +Out -Out +Vin -Vin Load DC Power Source Cout Single Output DC / DC Converter DUT Position of air velocity probe and thermocouple 50mm / 2in Air Flow 15mm / 0.6in

Units are encapsulated in a low thermal resistance molding compound which has excellent chemical resistance and electrical properties in high humidity environment and over a wide operating temperature range. The encapsulant and outer shell of the unit have UL94V-0 ratings. The leads are golden plated for better soldering. UL94V-0 Flammability Remote on/off (Optional) 32g Weight -Vout -Vout With Non-Conductive Baseplate Common No Pin Nickl-Coated Copper Case Material +Vout +Vout -Vin -Vin 2.0*1.0*0.4 inches +Vin +Vin 50.8*25.4*10.2 mm Case Size Dual Output Single Output Pin Physical Characteristics Pin Connections {0.002 {0.05 Pin .XXX{0.01 .XX{0.25 .XX{0.01 .X{0.25 Inches Millimeters Tolerance Dual Output Single Output 25.4 [1.00] 10.2 [0.40] 6.0 [0.24] 50.8 [2.00] 15.2 [0.60] 10.2 [0.40] Bottom Side 10.20 [0.402] 10.20 [0.402] 2.5 [0.1] 5.08 [0.200] 20.30 [0.800] 1.00[ 0.039] Connecting Pin Patterns Top View ( 2.54 mm / 0.1 inch grids ) Mechanical Data MKW2500 Series MINMAX 2004/REV:4