MKW1032

MKW1000 MINMAX | Alldatasheet

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+Vo PWM Isolation Ref.Amp LC Filter+Vin -Vin Com. -Vo Single Output PWM Isolation Ref.Amp LC Filter+Vin -Vin -Vo +Vo Block Diagram Wide Range 2:1 EN55022 EMI I/O Isolation 1500 VDC Low Cost Minmax's MKW1000 series of DC/DC converters, comprising 24 different models, is designed for a wide range of applications including data communication equipments, mobile battery driven equipments, distributed power systems, telecommunication equipments, mixed analog/digital subsystems, process/machine control equipments, computer peripheral systems and industrial robot systems. Packing up to 10W of power into a 2x1x0.4 inch package, with efficiencies as high as 83%, the MKW1000 has wide input ranges of 9-18VDC, 18-36VDC and 36-75VDC and is available in output voltages of 3.3V, 5V, 12V, 15V, 24V, {5V, {12V and {15VDC. Other feathers include continuous short circuit protection, six-sided shielded case and EN55022 Class A conducted noise compliance minimize design-in time, cost and eliminate the need for external filtering. y Internal SMD Construction y Industry Standard Pinout y Temperature Performance -40] to +71] y Six-Sided Shielding y Complies with EN55022 Class A y UL1950 Safety Approval y 2:1 Wiide Input Range y MTBF > 700,000 Hours y 1500VDC Isolation y Efficiency up to 83% Key Features 10W, Wide Input Range, Single & Dual Output DC/DC Converters MKW1000 Series REV:0 2005/04MINMAX1

83251{17{333{15MKW1048 83251{21{416{12MKW1047 81257{50{1000{5MKW1046 832512141624MKW1045 832523467015MKW1044 822534283012MKW1043 8026010020005MKW1042 1210 21712024003.3 ( 36 ~ 75 ) MKW1041 82507{17{333{15MKW1038 82507{21{416{12MKW1037 80521{50{1000{5MKW1036 835012141624MKW1035 825113467015MKW1034 825064283012MKW1033 7853410020005MKW1032 2520 43412024003.3 ( 18 ~ 36 ) MKW1031 801041{17{333{15MKW1028 811027{21{416{12MKW1027 781068{50{1000{5MKW1026 8110272141624MKW1025 8010473467015MKW1024 8010384283012MKW1023 77108210020005MKW1022 5030 91712024003.3 ( 9 ~ 18 ) MKW1021 % (Typ.)mA (Typ.)mA (Typ.)mA (Typ.)mAmAVDCVDC @Max. Load@No Load@Max. LoadMin.Max. EfficiencyReflected Ripple Current Input CurrentOutput CurrentOutput Voltage Input Voltage Model Number Model Selection Guide EN55022 Class AConducted EMI Six-Sided Shielded, Metal CaseRFI Free-Air ConvectionCooling %95---Humidity ]+125-40Storage Temperature ]+90-40CaseOperating Temperature ]+71-40AmbientOperating Temperature UnitMax.Min.ConditionsParameter Environmental Specifications Exceeding the absolute maximum ratings of the unit could cause damage. These are not continuous operating ratings. mW5,000---Internal Power Dissipation ]260---Lead Temperature (1.5mm from case for 10 Sec.) VDC100-0.748VDC Input Models VDC50-0.724VDC Input Models VDC25-0.712VDC Input Models Input Surge Voltage ( 1000 mS ) UnitMax.Min.Parameter Notes : 1. Specifications typical at Ta=+25], resistive load, nominal input voltage, rated output current unless otherwise noted. 2. Transient recovery time is measured to within 1% error band for a step change in output load of 75% to 100%. 3. Ripple & Noise measurement bandwidth is 0-20 MHz. 4. These power converters require a minimum output loading to maintain specified regulation. 5. Operation under no-load conditions will not damage these modules; however, they may not meet all specifications listed. 6. All DC/DC converters should be externally fused at the front end for protection. 7. Other input and output voltage may be available, please contact factory. 8. Specifications subject to change without notice. Absolute Maximum Ratings MKW1000 Series 2MINMAXREV:0 2005/04

KHz340300260Switching Frequency pF470150---100KHz,1VIsolation Capacitance UnitMax.Typ.Min.ConditionsParameter General Specifications ContinuousOutput Short Circuit %/]{0.02{0.01---Temperature Coefficient %{4{2---Transient Response Deviation uS300150---25% Load Step ChangeTransient Recovery Time mV P-P7550---Ripple & Noise (20MHz) %{0.5{0.1---Io=10% to 100%Load Regulation %{0.3{0.1---Vin=Min. to Max.Line Regulation %{2.0{0.5---Dual Output, Balanced LoadsOutput Voltage Balance %{1.0{0.5---Output Voltage Accuracy UnitMax.Typ.Min.ConditionsParameter Output Specifications Pi FilterInput Filter mW45003500---Short Circuit Input Power All Models Reverse Polarity Input Current 34292548V Input Models 17151324V Input Models 8.58712V Input ModelsUnder Voltage Shutdown 36333048V Input Models 18171524V Input Models VDC 98.5812V Input ModelsStart Voltage UnitMax.Typ.Min.ModelParameter Input Specifications # For each output uF47047047022002200220022002200Maximum Capacitive Load Unit{15V #{12V #{5V #24V15V12V5V3.3VModels by Vout Capacitive Load MKW1000 Series REV:0 2005/04MINMAX3

750mA Slow - Blow Type1500mA Slow - Blow Type3000mA Slow - Blow Type 48V Input Models24V Input Models12V Input Models Input Fuse Selection Guide Vin ( VDC ) 10uS 150 140 130 120 110 100 100uS 1mS 10mS 100mS 48VDC Input Models 24VDC Input Models 12VDC Input Models Input Voltage Transient Rating MKW1000 Series 4MINMAXREV:0 2005/04

]Ambient Temperature Output Power (%) 100 -40 50 60 80 100 110 9070 400LFM 200LFM 100LFM Natural convection Efficiency vs Output Load ( Dual Output )Efficiency vs Output Load ( Single Output ) Load Current (%) Efficiency (%) 10060402010 8020 Load Current (%) Efficiency (%) 10060402010 80 Efficiency vs Input Voltage ( Dual Output )Efficiency vs Input Voltage ( Single Output ) 100Efficiency (%) Input Voltage (V) NomLow High50 100Efficiency (%) Input Voltage (V) NomLow High MKW1000 Series REV:0 2005/04MINMAX5

Input Reflected-Ripple Current Test Setup Input reflected-ripple current is measured with a inductor Lin (4.7uH) and Cin (220uF, ESR < 1.0[ at 100 KHz) to simulate source impedance. Capacitor Cin, offsets possible battery impedance. Current ripple is measured at the input terminals of the module, measurement bandwidth is 0-500 KHz. Peak-to-Peak Output Noise Measurement Test Use a Cout 0.47uF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20 MHz. Position the load between 50 mm and 75 mm from the DC/DC Converter. Design & Feature Considerations Maximum Capacitive Load The MKW1000 series has limitation of maximum connected capacitance at the output. The power module may be operated in current limiting mode during start-up, affecting the ramp-up and the startup time. For optimum performance we recommend 470uF maximum capacitive load for dual outputs and 2200uF capacitive load for single outputs. The maximum capacitance can be found in the data sheet. Overcurrent Protection To provide protection in a fault (output overload) condition, the unit is equipped with internal current limiting circuitry and can endure current limiting for an unlimited duration. At the point of current-limit inception, the unit shifts from voltage control to current control. The unit operates normally once the output current is brought back into its specified range. Input Source Impedance The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup. Capacitor mounted close to the power module helps ensure stability of the unit, it is recommended to use a good quality low Equivalent Series Resistance (ESR < 1.0[ at 100 KHz) capacitor of a 15uF for the 12V input devices and a 4.7uF for the 24V and 48V devices. Output Ripple Reduction A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To reduce output ripple, it is recommended to use 3.9uF capacitors at the output. MKW1000 Series 6MINMAXREV:0 2005/04 +Out -Out +Vin -Vin DC / DC Converter Load Battery + Lin+ Cin To Oscilloscope Current Probe +Out -Out +Vin -Vin Dual Output DC / DC Converter Resistive Load Scope Copper Strip Cout Com. ScopeCout +Out -Out +Vin -Vin Single Output DC / DC Converter Resistive LoadScope Copper Strip Cout +Out -Out +Vin -Vin DC / DC Converter LoadDC Power Source Cin +Out -Out +Vin -Vin Load DC Power Source CoutCom. Dual Output DC / DC Converter +Out -Out +Vin -Vin Load DC Power Source Cout Single Output DC / DC Converter

Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and board spacing. To avoid exceeding the maximum temperature rating of the components inside the power module, the case temperature must be kept below 90°C. The derating curves are determined from measurements obtained in an experimental apparatus. MKW1000 Series REV:0 2005/04MINMAX7 DUT Position of air velocity probe and thermocouple 50mm / 2in Air Flow 15mm / 0.6in

The MKW1000 converter is encapsulated in a low thermal resistance molding compound that has excellent resistance/electrical characteristics over a wide temperature range or in high humidity environments. The encapsulant and unit case are both rated to UL 94V-0 flammability specifications. Leads are tin plated for improved solderability. UL94V-0:Flammability 32g:Weight -Vout-Vout5 CommonNo Pin4 Metal With Non-Conductive Baseplate:Case Material +Vout+Vout3 -Vin-Vin2 2.0*1.0*0.4 inches+Vin+Vin1 50.8*25.4*10.2 mm:Case Size Dual OutputSingle OutputPin Physical CharacteristicsPin Connections {0.002{0.05Pin X.XXX{0.005X.XX{0.13 X.XX{0.01X.X{0.25 InchesMillimetersTolerance Dual Output Single Output 50.8 [2.00] 15.2 [0.60] 10.2 [0.40] Bottom Side 345 20.30 [0.800] 1.00[ 0.039] 25.4 [1.00] 5.08 [0.200] Connecting Pin Patterns Top View ( 2.54 mm / 0.1 inch grids ) Mechanical Dimensions MKW1000 Series 8MINMAXREV:0 2005/04