MIL-DTL-38999 AAO | Alldatasheet
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20 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Amphenol MIL-DTL-38999, Series III, TV TABLE OF CONTENTS Combined MIL-DTL-38999 Series I, II, III MIL-DTL-38999, Series III TV Shell Styles:
- Crimp Wall Mounting Receptacle TVP00R (D389999/20) /CTVP00R (D38999/20) 29
- Crimp CLUTCH-LOK™ Straight Plug for High Vibration TV26/MTV26 . . . . 32
- Crimp Jam Nut Receptacle TV07R (D38999/24) / CTV07R (D38999/24) . . . 33
- Hermetic Solder Mounting Receptacle TVSIY (D38999/25),
- Breakaway Fail-Safe Lanyard Release Plug MIL-DTL-38999 Series III Typical Markets:
- Military & Commercial Aviation
- Military Vehicles
- Missiles & Ordnance
- C4ISR
- Space Applications AmphenolAerospace New Featured Other New 38999 DualokTM see page 55 HD38999 see page 46
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Dualok III SJT 38999 PCB HD I II Aquacon Accessories Herm/Seal Fiber Optics Contacts Connectors Cables HIgH SPEED 26482 Matrix 2
83723 III
Matrix|Pyle AmphenolAerospace MIL-DTL-
27599 Hermetics Contact Size
JT II LJT I TV III III JT/LJT Solder Crimp Class H Class Y TV* Service Rating Total Contacts HD 22D 22M 22 20 16 12 12 (Coax) (Power) (Coax) 8†† (Twinax) 7-D2 M 2 2 7-D3 M 3 3 7-D4 M 4 4 8-2n P M 2 2 8-3n X NA P P M 3 39-3n X 9-5★n Grounded 1 1 8-6 X X P P M 6 69-6 X X P P 9-7n X M 7 7 9-9n N 9 9 9-22n X I 2 2 8-35 X P P M 6 69-35 9-35 A35 X P P P 8-44 X P P M 4 49-44 X 9-94n ✦ M 2 2 8-97n X M 4 2 2 8-98 S X P P I 3 39-98 9-98 A98 X X P P P 11-2★ 11-2★ B2 X P I 2 2 10-4 3 I 4 411-4 11-4 X S/2 10-5 X X P P I 5 511-5 11-5 B5 X X P 11-6n S I 6 6 10-13 X X P/S P/S M 13 1311-13 X X P/S P/S 11-19n N 19 19 10-35 X P/S P/S M 13 1311-35 11-35 B35 X P/S P/S P 11-54n X ✦ II 4 4 10-98 X X P/S P/S I 6 611-98 11-98 B98 X X P/S P/S P 10-99 X P P I 7 711-99 11-99 B99 P X P 12-3 X X ✦ P P II 3 313-3n P 12-4 X X P P I 4 413-4★ 13-4★ C4 X X P P P 12-8 X X P P I 8 813-8 13-8 C8 X X P P P 13-13n I, Fiber Optic 4 2 2 12-22 X P/S P/S M 22 2213-22 X X P/S P/S 13-26n 2 M 8 2 6 13-32n N 32 32 12-35 X P/S P/S M 22 2213-35 13-35 C35 X P/S P/S P 13-63n ✦ l 4 2 2 12-98 X X P/S P/S I 10 1013-98 13-98 C98 X X P/S P/S P 14-4n 2 I 4 415-4n 15-4n 2 ✦ 14-5 X X P P II 5 515-5★ 15-5★ D5 X X P P P MIL-DTL-38999, Series I LJT, II JT, III TV, HD Insert Availability and Identification Chart Series Series Series Military X Completely tooled.
- Majority of tooling is completed (contact Amphenol Aerospace for availability). ✦ Not tooled for 02-R. P Available with Pin contacts only S Available with Socket contacts only P/S Available with Pin contacts or Socket contacts ★ Ground plane proprietary option available. Arrg. 9-5 is exclusively ground plane type. n Not Mil-Qualified. ✧ 21-75 is Mil-Qualified with twinax contacts only. Note: MS connector 21-75 is supplied with size 8 twinax. Commercial connector 21-75 is supplied with size 8 coax. HD designates High Density 38999 Series III insert patterns which use size 23 contacts only. Not rated over 175°C. * Hermetic inserts - solder termination standard. (Contact Amphenol Aerospace for optional PCB or eyelet termination). Two size 16 contacts dedicated to fiber optics. See the Fiber Optic section for more information. * For use in MIL-STD-1760 applications (see pages 43 & 44). † For RG 180/U and RG 195/U cables only. †† Size 8 Coax and Twinax are interchangeable. (2) Not Tooled for RP or 02RE (3) Pin inserts only, not tooled for RP or 02RE (Consult Amphenol Aerospace for avail.) (5) MS Connector 21-79 has provision for two size 8 coax contacts. Coax contacts are not supplied unless specified by customer.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com II Dualok III SJT 38999 I HD Fiber Optics Contacts Connectors Cables HIgH S PEED 26482 Matrix 2 Matrix|Pyle 5015 Crimp Rear Release Matrix 26500 Pyle 22992 Class L Back- Shells Options Others EMI Filter Transient PCB Accessories Aquacon Herm/Seal AmphenolAerospace MIL-DTL-38999, Series I LJT, II JT, III TV, HD Insert Availability and Identification Chart MIL-DTL- JT II LJT I TV III III JT/LJT Solder Crimp Class H Class Y TV* Service Rating Total Contacts HD 22D 22M 22 20 16 12 12 (Coax) (Power) (Coax) 8†† (Twinax) 14-15 X X P P I 15 14 1 15-15 15-15 D15 X X P/S P/S P I 15 14 1 14-18 X X P/S P/S I 18 1815-18 15-18 D18 X X P/S P/S P 14-19n X X I 19 1915-19 15-19 D19 X P P P 14-35 X P P M 37 3715-35 15-35 D35 X P/S P/S P 14-37 X X P P M 37 3715-37 X X P P 15-55n N 55 55 14-68n 2 P P 1 8 815-68n X 3 14-97n X P P I 12 8 415-97 15-97 D97 X X P P P 17-2 17-2 E2 X ✦ M 39 38 1 16-6 X P P I 6 617-6 17-6 E6 X P P P 16-8 X X P P II 8 817-8★ 17-8★ E8 X X P/S P/S P 16-13n 2 I 13 1317-13n 2 17-22n 17-22★n ✦ Coax 4 2 2 17-25n 2 M 24 22 2 16-26 X X P/S P/S I 26 2617-26 17-26 E26 X X P/S P/S P 16-35 X P P M 55 5517-35 17-35 E35 X X P P P 16-42 X M 42 4217-42n P 17-52n X ✦ M 2 2 16-55 X X P/S P/S M 55 5517-55 X X P/S P/S 17-60n X I/Coax 10 8 2 17-73n N 73 73 16-99 X X P P I 23 21 217-99 17-99 E99 X X P P 19-ADn X ✦ Inst. 17 16 1 18-11 X X P P II 11 1119-11★ 19-11★ F11 X X P P P 19-18 19-18 F18 2 2 M 18 14 4 18-28 X X I 28 26 219-28n 19-28 F28 X P X 18-30 X X I 30 29 119-30n X P 19-31n X M 15 12 1 2 18-32 X X P/S P/S I 32 3219-32 19-32 F32 X X P/S P/S P 18-35 X P P M 66 6619-35 19-35 F35 X P P P 18-53 X X M 53 5319-53n P 18-66 X X P P M 66 6619-66 X P P 19-67n X 3 S S M 67 67 18-68n 2 I 18 1819-68n 19-68 3 S 18-96n 2 I 9 9 19-88n N 88 88 20-1 X P P M 79 7921-1 X P/S P/S Series Series Series Military
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Dualok III SJT 38999 PCB HD I II Aquacon Accessories Herm/Seal Fiber Optics Contacts Connectors Cables HIgH SPEED 26482 Matrix 2 Matrix|Pyle AmphenolAerospace MIL-DTL- JT II LJT I TV III III JT/LJT Solder Crimp H Y TV* Service Rating Total Contacts HD 22D 22M 22 20 16 12 12 (Coax) (Power) (Coax) 8†† (Twinax) 20-2 X M 65 6521-2n X 20-11n 3 I 11 1121-11★ 21-11★ G11 X 20-16 X X P/S P/S II 16 1621-16★ 21-16★ G16 X X P P P 21-25n I 25 25 21-27n X I 27 27 21-29n X I 27 19 4 4 20-35 X P P M 79 7921-35 21-35 G35 X P/S P/S P 20-39 X X P P I 39 37 221-39 21-39 G39 X X P P P 20-41 X X P P I 41 4121-41 21-41 G41 X X P/S P/S P 21-75★ 21-75★✧ G75 2 X N M 4 4 (4) 21-79n 21-79n 2 X II 19 17 2 (5) 21-121n N 121 121 22-1 X P/S P/S M 100 10023-1 X P P 22-2 X X P P M 85 8523-2 X X P P 23-6★n 23-6★n P M 6 6 22-14n 2 ✦ I 14 1423-14n 23-14n 2 ✦ 22-21 X X P P II 21 2123-21★ 23-21★ H21 X X P P P 22-32 X X P P I 32 3223-32n X P 23-34n X I 34 34 22-35 X P/S P/S M 100 10023-35 23-35 H35 X P P P 22-53n P I 53 5323-53 23-53 H53 X X P/S P/S P 23-54 n X M 53 40 9 4 22-55 X X P P I 55 5523-55 23-55 H55 X P 23-97n X II 16 16 23-99n X II 11 11 23-151 n N 151 151 24-1 X P P M 128 12825-1 X P P 24-2 X M 100 10025-2 X 24-4 X P P I 56 48 825-4 25-4 J4 X P 25-7n 25-7 J7 X M Twinax 99 97 2 25-8★ J8 ✦ Twinax 8 8 25-11* J11 2 ✦ N 11 2 9 25-17n ✦ M 42 36 6 24-19n X P P I 19 1925-19★ 25-19★ J19 X P 25-20n 25-20* J20 2 ✦ N 30 10 13 4 3 MIL-DTL-38999, Series I LJT, II JT, III TV, HD Insert Availability and Identification Chart X Completely tooled.
- Majority of tooling is completed (contact Amphenol Aerospace for availability). ✦ Not tooled for 02-R. P Available with Pin contacts only S Available with Socket contacts only P/S Available with Pin contacts or Socket contacts ★ Ground plane proprietary option available. Arrg. 9-5, 26-62 is exclusively ground plane type. n Not Mil-Qualified. ✧ 21-75 is Mil-Qualified with twinax contacts only. * Hermetic inserts - solder termination standard. (Contact Amphenol Aerospace for optional PCB or eyelet termination). HD designates High Density 38999 Series III insert patterns which use size 23 contacts only. Not rated over 175°C. Two size 16 contacts dedicated to fiber optics. See the Fiber Optic Section for more information. * For use in MIL-STD-1760 applications (see pages 43 & 44). † For RG 180/U and RG 195/U cables only. †† Size 8 Coax and Twinax are interchangeable. (2) Not Tooled for RP or 02RE (3) Pin inserts only, not tooled for RP or 02RE (Consult Amphenol for avail.) (4) MS connector 21-75 is supplied with size 8 twinax. Commercial connector 21-75 is supplied with size 8 coax. (5) MS Connector 21-79 has provision for two size 8 coax contacts. Coax contacts are not supplied unless specified by customer. Series Series Series Military
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com II Dualok III SJT 38999 I HD Fiber Optics Contacts Connectors Cables HIgH SPEED 26482 Matrix 2 Matrix|Pyle 5015 Crimp Rear Release Matrix 26500 Pyle 22992 Class L Back- Shells Options Others EMI Filter Transient PCB Accessories Aquacon Herm/Seal AmphenolAerospace (Insert arrangements requiring non-standard shells or larger contacts) X Completely tooled.
- Majority of tooling is completed (contact Amphenol Aerospace for availability). ✦ Not tooled for 02-R. P Pin inserts only (contact Amphenol Aerospace for socket availability). ★ Ground plane proprietary option available. Arrangement 9-5, 25-62 is exclusively ground plane type. n Not Mil-Qualified. * Hermetic inserts - solder termination standard. (Contact Amphenol Aerospace for optional PCB or eyelet termination). Two size 16 contacts dedicated to fiber optics. See the Fiber Optic section for more information. * For use in MIL-STD-1760 applications (pgs. 43 & 44). † For RG 180/U and RG 195/U cables only. †† Size 8 Coax and Twinax are interchangeable. Note: 25L-3 and 25L-7 require longer shells. Select Non-Standard Shell Size Contact Size Shell Size- Insert Arrg. Crimp Hermetics* Service Rating Total Contacts Comments 22D 20 16 12 9-2 X I 2 Formerly Pyle 2 15-4 X II 4 Formerly Pyle 4 15-25 X M 25 Formerly Pyle 22 3 17-20 X M 20 Formerly Pyle 16 4 21-12 X I 12 Formerly Pyle 3 9 21-21 X M/Inst. 41 Improved sealing 32 9 21-99 X M 16 Formerly Pyle 5 11 25-92 X M 101 Formerly Pyle 92 9 25-97 X M 42 Formerly Pyle 26 3 13 Contact Size Shell Size- Insert Arrg. Crimp Hermetics* Service Rating Total Contacts 22D 20 8 4 0 25-16 X M 8 6 2 25L-3 X II 3 1 2 25L-7 X II 7 7 33-3 X II 3 1 2 33-5 X II 5 5 33-6 X II 6 2 4 37-5 X II 4 4 Select Shell Size - Special Insert Arrangement (Not Mil-Spec Qualified) MIL-DTL-
27599 Hermetics
JT II LJT I TV III III JT/LJT Solder Crimp H Y TV* Service Rating Total Contacts HD 22D 22M 22 20 16 12 12 (Coax) (Power) (Coax) 8†† (Twinax Quadrax 24-24 X P P I 24 12 1225-24★ 25-24★ J24 X P P 25-26n★ ✦ I 25 16 5 4 24-29 X I 29 2925-29★ 25-29★ J29 X X 24-35 X P P New 128 12825-35 25-35 J35 X P P P M 24-37 X I 37 3725-37★ 25-37★ J37 X 24-43n 3 I 43 23 2025-43 25-43 J43 X 2 ✦ 25-46 25-46 J46 2 ✦ I 46 40 4 2 24-61 X X P P I 61 6125-61 25-61 J61 X X P P P 25-62n★ X ✦ I 12 8 4 25-90 ✦ I 46 40 4 2 25-187n N 187 187 25-F4n X M/I 66 49 13 4 TV Series III MIL-DTL-38999, Series I LJT, II JT, III TV, HD Insert Availability and Identification Chart HD designates High Density 38999 Series III insert patterns which use size 23 contacts only. Not rated over 175 °C X Completely tooled. ✦ Not tooled for 02-R. P Pin inserts only (contact Amphenol Aerospace for socket availability). ★ Ground plane proprietary option available. Arrg. 9-5, 25-62 is exclusively ground plane type. n Not Mil-Qualified. Series Series Series Military - Special Insert Arrangement
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Dualok III SJT 38999 PCB HD I II Aquacon Accessories Herm/Seal Fiber Optics Contacts Connectors Cables HIgH SPEED 26482 Matrix 2 Matrix|Pyle AmphenolAerospace Front face of pin inserts illustrated A B C D E F A B C DE F G H A D C B MIL-DTL-38999, Series I LJT, II JT, III TV, HD Insert Arrangements A B C 1 5 6 7 A B 5 1 4 A B CD C A B AB A BC D A B CD E F 1 1213 1213 A B CD EF A B CD E F G A B C A B C D A B C D E F G H 22 A B C D E F G H JK A B CD EA BC D A B C D E F G H J K L M N P R A B C D EFG H J K L MN P RS TU A B C D EFGH J K L M N P R ST U V 2131 A B C D EF G H J K L M 2131 A B C DE F G H CONTACT LEGEND 8 10 12 16 20 22 22M 22D 23 A BCD E Shell Size & Insert Arrg. for: Series II JT 8-2 8-3 8-6 8-35 8-44 8-97 8-98 Series I LJT 9-3 9-6 9-7 9-22 9-35 9-44 9-98 Series III TV 7-D2 7-D3 7-D4 9-5 9-9 HD 9-35 9-94 9-98 Service Rating M M M M M Grounded M M N I M M M M I Number of Contacts 2 3 4 2 3 1 6 7 9 2 6 4 2 2 2 3 Contact Size 22D 22D 22D 20 20 8 Twinax 22M 22M 23 20 22D 22 20 22M 20 20 AB Shell Size & Insert Arrg. for: Series II JT 10-4 10-5 10-13 10-35 10-98 10-99 12-3 Series I LJT 11-2 11-4 11-5 11-6 11-13 11-35 11-98 11-99 13-3 Series III TV 11-2 11-4 11-5 11-19 HD 11-35 11-54 11-98 11-99 Service Rating I I I I M N M II I I II Number of Contacts 2 4 5 6 13 19 13 4 6 7 3 Contact Size 16 20 20 20 22M 23 22D 22D 20 20 16 Shell Size & Insert Arrg. for: Series II JT 12-4 12-8 12-22 12-35 12-98 14-4 14-5 Series I LJT 13-4 13-8 13-22 13-35 13-98 15-4 15-5 Series III TV 13-4 13-8 13-26 13-32 HD 13-35 13-63 13-98 15-4 15-5 Service Rating I I M M N M I I I II Number of Contacts 4 8 22 6 2 32 22 2 2 10 4 5 Contact Size 16 20 22M 22D 12 23 22D 16 12 20 12 16Shell Size & Insert Arrg. for: Series II JT 14-15 14-18 14-19 14-35 14-37 14-68 14-97 Series I LJT 15-15 15-18 15-19 15-35 15-37 15-68 15-97 Series III TV 15-15 15-18 15-19 15-35 15-55 HD 15-97 Service Rating I I I M M N I I Number of Contacts 14 1 18 19 37 37 55 8 8 4 Contact Size 20 16 20 20 22D 22M 23 16 20 16Shell Size & Insert Arrg. for: Series II JT 16-6 16-8 16-13 Series I LJT 17-2 17-6 17-8 17-13 17-22 17-25 Series III TV 17-2 17-6 17-8 17-22 Service Rating M I II I Coax M Number of Contacts 38 1 6 8 13 2 2 22 2 Contact Size 22D 8 Twinax 12 16 16 12 Coax 8 Coax 22D 8 Coax A B D C A B C D EF G H J K L N M 1 2 5678 11 12 13 14 15 16 BA AB C D 8 21 5 4 1 2 567 10 17 1918 1413 3 9 2417 3125 3932 5247 5553 HD: High Density HD38999 (use size 23 contacts only) A CDE F B BA B C A A BC D
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com II Dualok III SJT 38999 I HD Fiber Optics Contacts Connectors Cables HIgH S PEED 26482 Matrix 2 Matrix|Pyle 5015 Crimp Rear Release Matrix 26500 Pyle 22992 Class L Back- Shells Options Others EMI Filter Transient PCB Accessories Aquacon Herm/Seal AmphenolAerospace A B C D E FG HJ KL M N P R S T U V W XY Z a b c Front face of pin inserts illustrated A B C D E FG HJ KL M N P R S T U VW X Y Z MIL-DTL-38999, Series I LJT, II JT, III TV, HD Insert Arrangements Shell Size & Insert Arrg. for: Series II JT 16-26 16-35 16-42 16-55 Series I LJT 17-26 17-35 17-42 17-55 Series III TV 17-26 17-35 17-52 17-60 17-73 HD Service Rating I M M M M I/Coax N Number of Contacts 26 55 42 2 55 8 2 73 Contact Size 20 22D 22 8 Twinax 22M 22D 8 Coax 23 Shell Size & Insert Arrg. for: Series II JT 16-99 18-11 18-28 18-30 Series I LJT 17-99 19-11 19-18 19-28 19-30 Series III TV 17-99 19-11 19-18 18-28 Service Rating I II M M I Number of Contacts 21 2 11 14 4 26 2 29 1 Contact Size 20 16 16 22D 8 Twinax 20 16 20 16 Shell Size & Insert Arrg. for: Series II JT 18-32 18-35 18-53 18-66 Series I LJT 19-32 19-35 19-53 19-66 19-67 Series III TV 19-31 19-32 19-35 Service Rating M 1 M M M M Number of Contacts 2 1 12 32 66 53 66 67 Contact Size 8 Coax 12 22D 20 22D 22 22M 22M Shell Size & Insert Arrg. for: Series II JT 18-68 18-96 20-1 20-2 Series I LJT 19-68 21-1 21-2 Series III TV 19-88 HD 19-AD Service Rating I N I Inst. M II Number of Contacts 18 88 9 16 1 79 65 Contact Size 16 23 12 20 8 Twinax 22M 22 A B C D E F G H J K L A B C D E F G H R J K L M N P S T U V W X Y Z a b c d e A B C EK M N R S U V W gh f A B C D E F G H J K L M N P R S T U V W X Y Za bc d e f g h j A B C D E F G H J K L M N P R S T U A B C D E F GHJK L M N P R S T U V W XY Za b c d e g f A BL CK DJ EH F GR U M TN SP A BH C D F E G J 5253 17 25 24 31 A B 6 4 215 314 11 8 710 8 9 A CONTACT LEGEND 8 10 12 16 20 22 22M 22D 23 8 15 2416 72 73 HD: High Density HD38999 (use size 23 contacts only)
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Dualok III SJT 38999 PCB HD I II Aquacon Accessories Herm/Seal Fiber Optics Contacts Connectors Cables HIgH SPEED 26482 Matrix 2 Matrix|Pyle AmphenolAerospace 1 2 91011 2627 61 71 Front face of pin inserts illustrated A B C D E F G H JKL M N P R S T U V W X Y Z a b c d e f g h i j k m n p q r A B C D E F G H J KLM N P R S T U V W X Y Z a b c def g h i j k m n pq r s t A BC D A B C D E F G H J K L M N P R S T U V A B CD E F A BK CJ LP MN DH EG F MIL-DTL-38999, Series I LJT, II JT, III TV, HD Insert Arrangements Shell Size & Insert Arrg. for: Series II JT 20-11 20-16 Series I LJT 21-11 21-16 21-25 21-27 Series III TV 21-11 21-16 21-29 Service Rating I II I I I Number of Contacts 11 16 25 27 19 4 4 Contact Size 12 16 20 20 20 16 12 A B C D E F G HJK L M N P R S T UV W X Y Z a b A B C D E F G HJ K L M N P R S T U VW X Y Z a b cd Shell Size & Insert Arrg. for: Series II JT 20-35 20-39 20-41 Series I LJT 21-35 21-39 21-41 21-75 21-79 Series III TV 21-35 21-39 21-41 21-75 21-79 Service Rating M 1 I N II Number of Contacts 79 37 2 41 4 17 (See Note) Contact Size 22D 20 16 20 (See Note) 22D 100 HD: High Density HD38999 (use size 23 contacts only) Note: MS connector 21-75 is supplied with four size 8 twinax contacts. Commercial connector 21-75 is supplied with four size 8 coax contacts. MS connector 21-79 has provision for two size 8 coax contacts. Coax contacts are not supplied unless specified by customers. CONTACT LEGEND 8 10 12 16 20 22 22M 22D 23 A B C D E F G H J K L A B C D E F G H J K L M N PR S Shell Size & Insert Arrg. for: Series II JT 22-1 22-2 22-14 Series I LJT 23-1 23-2 23-6 23-14 Series III TV 21-121 HD 23-6 Service Rating N M M M I Number of Contacts 121 100 85 6 14 Contact Size 23 22M 22 8 Twinax 12 6 13 2214 33 43 44 55 56 66 67 78 79 89 90 99 100 108 109 116 117 121
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com II Dualok III SJT 38999 I HD Fiber Optics Contacts Connectors Cables HIgH SPEED 26482 Matrix 2 Matrix|Pyle 5015 Crimp Rear Release Matrix 26500 Pyle 22992 Class L Back- Shells Options Others EMI Filter Transient PCB Accessories Aquacon Herm/Seal AmphenolAerospace A B C D E F G H J K L M P R S N TU V W X A B C D E FGH J K L M N P R S T U VWX Y Z a b c d ef g h j Shell Size & Insert Arrg. for: Series II JT 22-21 22-32 22-35 Series I LJT 23-21 23-32 23-34 23-35 Series III TV 23-21 23-35 Service Rating II I I M Number of Contacts 21 32 34 100 Contact Size 16 20 20 22D Front face of pin inserts illustrated Shell Size & Insert Arrg. for: Series II JT 22-53 22-55 Series I LJT 23-53 23-55 23-97 Series III TV 23-53 23-54 23-55 Service Rating I M I II Number of Contacts 53 40 9 4 55 16 Contact Size 20 22D 16 12 20 16 Shell Size & Insert Arrg. for: Series II JT 24-1 24-2 Series I LJT 23-99 25-1 25-2 Series III TV 23-151 HD Service Rating II N M M Number of Contacts 11 151 128 100 Contact Size 16 23 22M 22 A B C D E F G HJ K L M N P R S T U V W X Y Za b c d e f g h k m n p q r s t A B u v w x y z A B CC DD EE FF GG HH 1 2 3 11121314 1516 2223 24 25 2627 3334 363738 45 46 484950 A B C D E F G H JKL M N P R S T U V W X Y Z a b c d ef g h i j k m n p q r s t vw x y z AA BB CC u DDEE FF GG HH A B C D E F G H JK L M N P R S T U V W X Y Z a b c d e f g h j k l 9596 100 A B C D E F G H J K L M N P R S A B C D E F G H J K L 104 105 114 115 121 125 MIL-DTL-38999, Series I LJT, II JT, III TV, HD Insert Arrangements CONTACT LEGEND 8 10 12 16 20 22 22M 22D 23 40 51 100 1 4 51 1 2112 33 44 45 57 58 69 70 82 83 94 130 108 140 120 147 131 107 119 141 151148 HD: High Density HD38999 (use size 23 contacts only)
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Dualok III SJT 38999 PCB HD I II Aquacon Accessories Herm/Seal Fiber Optics Contacts Connectors Cables HIgH SPEED 26482 Matrix 2 Matrix|Pyle AmphenolAerospace A B C D E F G H J KL AB C D E F G H JKL M N P R S T U V W XY Z a b c d e f g h k m n p q r s t uv w AB C D E FGH J K L M NP R ST UV A B C D E F G H J K L M N P R S T U VWX Y Z A B C D E F G HJ K L M N P R S T U VW X Y Z a 18 19 20 2223 Front face of pin inserts illustrated A B C D E F G HJ K L M N P R S T U V W XY Z a b c d e f 104 105 114 115 121 125 128 Shell Size & Insert Arrg. for: Series II JT 24-19 24-24 Series I LJT 25-19 25-20 25-24 Series III TV 25-17 25-19 25-20* 25-24 Service Rating M I N I Number of Contacts 36 6 19 10 13 3 4 12 12 Contact Size 22D 8 Twinax 12 20 16 8 Twinax 12 Coax 16 12 Shell Size & Insert Arrg. for: Series II JT 24-29 24-35 24-37 Series I LJT 25-29 25-35 25-37 Series III TV 25-26 25-29 25-35 25-37 Service Rating I I M I Number of Contacts 16 5 4 29 128 37 Contact Size 20 12 8 Coax 16 22D 16 (With Matched Impedance) A B C D E F G H J K L M N P R S T U V W X Y Z ab c d e f g h k m np q r MIL-DTL-38999, Series I LJT, II JT, III TV Insert Arrangements CONTACT LEGEND 8 10 12 16 20 22 22M 22D 23 * For use in MIL-STD-1760 applications (see pages 43 and 44). A B C D E F G H J K LM N P R S T U V W X Y Z a b c d e f g h k m np q r t u v w x y zs JJ KK LL AA BBCC DD EE FF GG HH 25 75 A B C D E F G H Shell Size & Insert Arrg. for: Series II JT 24-4 Series I LJT 25-4 25-7 25-11 Series III TV 25-4 25-7 25-8 25-11*** Service Rating I M Twinax N Number of Contacts 48 8 97 2 8 2 9 Contact Size 20 16 22D 8 Twinax 8 Twinax 20 10
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com II Dualok III SJT 38999 I HD Fiber Optics Contacts Connectors Cables HIgH SPEED 26482 Matrix 2 Matrix|Pyle 5015 Crimp Rear Release Matrix 26500 Pyle 22992 Class L Back- Shells Options Others EMI Filter Transient PCB Accessories Aquacon Herm/Seal AmphenolAerospace † Coax contacts for RG180/U or RG195/U cable. A B C D E F G H JKLM N P R S T U V W X Y Z a b c d e fgh k m n p q r s t u v w xy z AA Shell Size & Insert Arrg. for: Series II JT 25-43 Series I LJT 25-43 25-46 Series III TV 25-41 25-43 25-46 Service Rating N/Inst. I I Number of Contacts 22 3 11 2 3 23 20 40 4 2 Contact Size 22D 20 16 12 Coax 8 Twinax 20 16 20 16 8 Coax † A B C D E F G H J K LMN P R S T U V W X Y Z a b c d e f g h k m n p q r stu v w x Front face of pin inserts illustrated Shell Size & Insert Arrg. for: Series II JT 24-61 Series I LJT 25-61 Series III TV 25-61 25-62 25-90 Service Rating I I I Number of Contacts 61 8 4 40 4 2 Contact Size 20 16 8 20 16 8 Twinax Ground Plane Only A B C D E F G H JKLM N a P R S T U V W X Y Z b c d e fgh AA k q m n p r s t u v w xy z 60 66 64 37 50 51 41 42 43 38 39 40 29 2726 54636261 325352 MIL-DTL-38999, Series I LJT, II JT, III TV, HD Insert Arrangements DA CB A B C D E F G H J K LMNP R S T U V W X Y Z a b c d e f g h i jkmn p q r s t u v w x y z BB CC DD EE FF GG HH JJ KK LL MM NN AA PP BP CN DM EL F G H J K A RY X S W Z T UV d e n p q g ac b j k h m s t r i CONTACT LEGEND 8 10 12 16 20 22 22M 22D 23 Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV 25-F4 25-187 HD Service Rating Size 22D=M, Balance =I N Number of Contacts 49 13 4 187 Contact Size 22D 16 12 23 4 11 2012 33 45 46 59 60 72 73 86 87 101 102 142 116 155 129 167 143 115 128 177 176 185 184 187 156 168 HD: High Density HD38999 (use size 23 contacts only)
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 26482 Matrix 2 Dualok III SJT 38999
83723 III5015 26500
I II Crimp Rear Release Matrix Matrix|Pyle Accessories Herm/Seal Aquacon Fiber Optics Contacts Connectors Cables HigH Speed AmphenolAerospace BA D C B A 910 1920 A D C B 15 14 11 10 9 8 3 2 J H G F E K D L C B A M 9 10 A B C DE F G H J 11 12 1718 23 24 25 26 2728 3031 A J H G F E D C B M L K S RP N 100 101 4624 35 45 56 66 78 89 97 MA LB N KC JD HE GF YW XaU Z V r m p n ksb c d e P R S T jw hgf u vt Shell Size & Insert Arrg. for: Series III TV 9-2 15-4* 15-25 17-20 21-12 21-21 Service Rating I II M M I M/Inst. Number of Contacts 2 4 22 3 16 4 3 9 32 9 Contact Size 20 16 22D 16 22D 12 20 12 22D 12 Shell Size & Insert Arrg. for: Series III TV 21-99 25-92 25-97 Service Rating M M M Number of Contacts 5 11 92 9 26 3 13 Contact Size 22D 12 22D 16 22D 16 12 Front face of pin inserts illustrated MIL-DTL-38999, Series I LJT, II JT, III TV Special Insert Arrangements NOTE: Some specials shown here were formerly known as Pyle arrangements. Consult Amphenol for how to order information for connectors with these inserts. For further information on special arrangements consult Amphenol Aerospace, Sidney NY. * Pyle 15-4 does not mate with Amphenol Tri-Start 15-4 insert. CONTACT LEGEND 8 10 12 16 20 22 22M 22D 23*
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 26482 Matrix 2 II Dualok III SJT 38999 I Matrix|Pyle 5015 Crimp Rear Release Matrix 26500 Pyle 22992 Class L PCB Back- Shells Options Others Accessories Aquacon HD EMI Filter Transient Herm/Seal Fiber Optics Contacts Connectors Cables HIgH SPEED AmphenolAerospace Front face of pin inserts illustrated CONTACT LEGEND NOTE: Some specials shown here were formerly known as Pyle arrangements. Consult Amphenol for how to order information for connectors with these inserts. Consult Amphenol Aerospace for longer shell drawings. A B C D E FG H A B C A B CD E F G B CA A B CD E A B C D E F A B C D 840 22D MIL-DTL-38999, Series III TV Special Insert Arrangements Non-Standard Shells or Large Contacts Shell Size & Insert Arrg. for: Series III TV 25-16 25L-3 25L-7 Service Rating M II II Number of Contacts 6 2 1 2 7 Contact Size 20 4 8 4 8 Shell Size & Insert Arrg. for: Series III TV 33-3 33-5 33-6 Service Rating II II II Number of Contacts 1 2 5 2 4 Contact Size 4 0 4 8 4 Shell Size & Insert Arrg. for: Series III TV 37-5 Service Rating II Number of Contacts 4 Contact Size 0
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Dualok III SJT 38999 PCB HD I II Aquacon Accessories Herm/Seal Fiber Optics Contacts Connectors Cables HIgH SPEED 26482 Matrix 2 Matrix|Pyle AmphenolAerospace MIL-DTL-38999, Series I LJT, II JT, III TV, HD Contact Ratings/ Contact Part Numbers CONTACT RATING FOR TV III, HD, JT II, LJT I, SJT *When tested using silver plated wire. SERVICE RATING Please note that the establishment of electrical safety factors is left entirely in the designer’s hands, since he is in the best position to know what peak voltage, switching surges, transients, etc. can be expected in a particular circuit. Service Rating Suggested Oper. Voltage (Sea Level) Test Voltage (Sea Level) Test Voltage 50,000 Ft. Test Voltage 70,000 Ft Test Voltage 110,000 Ft. AC (RMS) DC M 400 500 1300 VRMS 550 VRMS 350 VRMS 200 VRMS N 300 450 1000 VRMS 400 VRMS 260 VRMS 200 VRMS I 600 850 1800 VRMS 600 VRMS 400 VRMS 200 VRMS II 900 1250 2300 VRMS 800 VRMS 500 VRMS 200 VRMS Contact Size Test Current (Amps) Maximum Millivolt Drop Crimp* Maximum Millivolt Drop Crimp Hermetic Solder* Hermetic* 23 5 3 73 20 85 22M 3 2 45 20 60 22D 5 3 73 85 22 5 3 73 20 85 20 7.5 5 55 20 60 16 13 10 49 20 85 12 23 17 42 20 85 10 (Power) 33 NA 33 NA NA 8 (Power) 46 NA 26 NA NA 4 80 NA 23 NA NA 0 150 NA 21 NA NA Contact Size Crimp Well Data Solder Well Data Well Diameter Normal Well Depth Well Diameter Nominal Well Depth – .000 -.000 .094 -.000 .094 -.004 .125 -.004 .141 -.002 .141 10 (Power) .137 ± .002 .355 NA NA 8 .181 ± .002 .490 NA NA 4 .281 ± .002 .490 NA NA 0 .453 ± .002 .585 NA NA MIL-DTL-38999 Series II JT/ Series I LJT/SJT Series CRIMP CONTACTS Contact Size JT/LJT/SJT Pins MS No. JT Socket MS No. LJT/SJT Sockets MS No. 8 (Coax)* M39029/60-367 NA M39029/59-366 8 (Twinax) M39029/90-529** NA M39029/91-530 10 (Power) M39029/58-528 NA M39029/56-527
12 M39029/58-365 M39029/57-359 M39029/56-353
16 M39029/58-364 M39029/57-358 M39029/56-352
MIL-DTL-38999 Series III STANDARD 500 CYCLE CONTACTS FOR TV AND CTV, P & S MIL-DTL-38999 Series III 1500 CYCLE CONTACTS FOR CTV, CLASSES H & J Above part numbers include standard 500 cycle finish designation - gold plating over suitable underplate in accordance with SAE AS39029. For other finish variations, consult Amphenol Aerospace. *For use with RG180B/U and RG195A/U cable. For other size 8 coax or optional sizes 12 and 16 coax contacts available for use in Tri-Start connectors, see High Speed Contact section in this catalog or consult Amphenol Aerospace. ** For use with M17/M176-00002 cable. † Optional design - see slash sheet MS39029. For other contact options available for use in Tri-Start connectors (wire wrap, thermocouple, fiber optic), consult Amphenol. Contact Size CTV Pins CTV Sockets Commercial No. Military No. Supersedes Commercial No. Military No. Supersedes 12 10-597072-2X M39029/107-623 – 10-597073-2X M39029/106-617 – 16 10-597068-2X M39029/107-622 – 10-597069-2X M39029/106-616 – 20 10-597064-2X M39029/107-621 – 10-597065-2X M39029/106-615 – 22D 10-597058-3X M39029/107-620 – 10-597061-2X M39029/106-614 – Contact Size TV/CTV Pins TV/CTV Sockets Military No. Supersedes Military No. Supersedes 8 (Coax)* M39029/60-367 MS27536 M39029/59-366 MS27535 8 (Power) Contact Factory “ “ “ 8 (Twinax) M39029/90-529** N/A M39029/91-530 N/A 10 (Power) M39029/58-528 N/A M39029/56-527 N/A
12 M39029/58-365 MS27493-12 M39029/56-353 MS27490-12
16 M39029/58-364 MS27493-16 M39029/56-352 MS27490-16
20 M39029/58-363 MS27493-20 M39029/56-351 MS27490-20
22D M39029/58-360 MS27493-22D M39029/56-348 MS27490-22D
4 N/A N/A N/A N/A
0 N/A N/A N/A N/A
MS No. JT Socket MS No. LJT/SJT Sockets MS No.
20 M39029/58-363 M39029/57-357 M39029/56-351
22 M39029/58-362 M39029/57-356 M39029/56-350
22M M39029/58-361 M39029/57-355 M39029/56-349 22D M39029/58-360 M39029/57-354 M39029/56-348 MIL-DTL-38999 Series III SEALING PLUGS Contact Size Commercial No. Military No. 8 (Coax) 10-482099-8 N/A 8 (Twinax) T3-4008-59P N/A 8 (Power) 10-405996-83 MS27488-8-3 10 (Power) T3-4010-59P M85049/81-10 12 10-405996-122 MS27488-12-2 16 10-405996-162 MS27488-16-2 20 10-405996-202 MS27488-20-2 22D 10-405996-222 MS27488-22-2 4 10-405996-43 MS27488-4-3 0 10-405996-03 MS27488-0-3
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com II Dualok III SJT 38999 I HD Fiber Optics Contacts Connectors Cables HIGH SPEED 26482 Matrix 2 Matrix|Pyle 5015 Crimp Rear Release Matrix 26500 Pyle 22992 Class L Back- Shells Options Others EMI Filter Transient PCB Accessories Aquacon Herm/Seal AmphenolAerospace FINISH DATA MIL-DTL-38999, Series I LJT, II JT Aluminum Shell Components Non-Hermetic Finish Suffix Indicated Finish Standard for JT Types Listed Below Indicated Finish Standard for LJT Types Listed Below Military Commercial Finish Plus “SR” Suffix Cadmium Plated Nickel Base MS (A) – (SR) JT/JTG/JTL/JTP LJT/LJTP Anodic Coating (Alumilite) MS (C) (005) (300) JTS/JTPS/JTLS LJTPS/LJTS Chromate Treated (Iridite 14-2) (011) (344) JTN/JTPN/JTLN LJTN/LJTPN Olive Drab Cadmium Plate Nickel Base MS (B) (014) (386) Electroless Nickel MS (F) (023) (424) Nickel-PTFE Durmalon (038) Hermetic Connectors Finish Suffix Indicated Finish Standard for JT Types Listed Below Indicated Finish Standard for LJT Types Listed Below Military Commercial Carbon Steel Shell Tin Plated Shell and Contacts JT( )H / JT( )Y JTL( )H / JTL( )Y LJT( )Y LJT( )H Carbon Steel Shell Tin Plated Shell and Gold Plated Contacts MS (D) Stainless Steel Shell Gold Plated Contacts MS (E) (162) JTS( )Y JTLS( )Y LJTS( )Y MIL-DTL-38999, Series I LJT, II JT, III TV Thermocouple Contacts/Sealing Plugs/Finishing Data FINISH DATA MIL-DTL-38999, Tri-Start Series III TV Aluminum Shell Components Non-Hermetic* Finish Service Class Military Commercial Anodic Coating (Non-Conductive) C* RX** Electroless Nickel F (Metal)* RFM (Composite) Olive Drab Cadmium Plate Nickel Base W (Metal)* RWJ (Composite) Stainless Steel with Nickel Plate (non-firewall) L Stainless Steel with Nickel Plate (firewall) S RS Stainless Steel K RK Durmalon plated T* DT Zinc-Nickel Plated Z* DZ Hermetic Shell Components Material/Finish Service Class Military Commercial Stainless Steel Y Y Stainless Steel with Nickel Plate N YN **Add Suffix (005) to part number. SEALING PLUGS Series II JT/ I LJT Contact Size Commercial No. Military No. 8 (Coax) 10-482099-8 MS27488-8 8 (Twinax) T3-4008-59P N/A 10 (Power) 10-576225 N/A 12 10-405996-122 MS27488-12-2 16 10-405996-162 MS27488-16-2 20 10-405996-202 MS27488-20-2 22 10-405996-222 MS27488-22-2 22M 10-405996-222 MS27488-22-2 22D 10-405996-222 MS27488-22-2 Contact Size Material JT/LJT Pins JT Sockets LJT Sockets Chromel 10-407862-310 10-407863-310 10-407236-310 Alumel 10-407862-320 10-407863-320 10-407865-320 Iron 10-407862-335 10-407863-335 10-407865-335 Constantan 10-407862-342 10-407863-342 10-407865-342 THERMOCOUPLE CONTACTS Series II JT/ I LJT Partial Listing. If you do not see the contact for your application, consult Amphenol Aerospace. Contact Size Pins (II JT/I LJT) Sockets (LJT) Material Spec Number Pyle Number Spec Number Pyle Number 22D M39029/87-472 T3-4022-10P M39029/88-484 T3-4122-10P CHROMEL 22D M39029/87-471 T3-4022-10R M39029/88-483 T3-4122-10R ALUMEL
20 M39029/87-476 T3-4020-10P M39029/88-488 TS-4120-10P CHROMEL
20 M39029/87-475 T3-4020-10R M39029/88-487 T3-4120-10R ALUMEL
16 M39029/87-480 T3-4016-10P M39029/88-492 T3-4116-10P CHROMEL
16 M39029/87-479 T3-4016-10R M39029/88-491 T3-4116-10R ALUMEL
THERMOCOUPLE CONTACTS PYLE VERSION Series II JT/ I LJT Above part numbers include standard finish designation - gold plating over suitable underplate in accordance with MIL-DTL-39029. For other finishes, consult Amphenol Aerospace. Note: 22M and 22D contacts are interchangeable. *For use with RG180B/U and RG195A/U cable. For other size 8 coax or optional sizes 12 and 18 coax contacts available for use in JT/LJT connectors, see High Speed Contacts section of this catalog.** F or use with 17/M176-00002 cable. Contact Size Commercial No. 8 (Coax) 10-482099-8 8 (Twinax) 10-482099-8 10 (Power) NA 12 10-405996-012 Y ellow 16 10-405996-016 Blue 20 10-405996-020 Red 22 10-405996-022 Black 22M 10-405996-022 Black 22D 10-405996-022 Black SEALING PLUGS SJT
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 26482 Matrix 2 II Dualok III SJT 38999 I Matrix|Pyle 5015 Crimp Rear Release Matrix 26500 Pyle 22992 Class L PCB Back- Shells Options Others Accessories Aquacon HD EMI Filter Transient Herm/Seal Fiber Optics Contacts Connectors Cables HIgH SPEED AmphenolAerospace MIL-DTL-38999, Series III TV Performance Tri-StartTM MIL-DTL-38999 Series III with Metal Shells - Aluminum, Stainless Steel, Class K Firewall Composite Tri-Start, Qualified to MIL-DTL-38999, Rev. J Amphenol ® Tri-Start MIL-DTL-38999* Series III Connec tors offer the highest performance capabilities for both general duty and severe environment applications. Meeting or exceeding MIL-DTL-38999 Series III require ments, the Tri-Start connector with standard metal shells (aluminum or stainless steel with several finish options) offers these features:
- EMI Shielding - solid metal-to-metal coupling, grounding fingers, electroless nickel plating, and thicker wall sec tions provide superior EMI shielding capability of 65dB minimum at 10 GHz
- Contact Protection - recessed pins in this 100% scoop-proof connector minimize potential contact damage
- Moisture Resistance - improved interfacial seal design helps prevent electrolytic erosion of contacts
- Corrosion Resistance - shells of stainless steel or cad mium over nickel plating withstand a 500 hour salt spray exposure
- Vibration/Shock - operates under severe high tempera ture vibration, through 200°C
- Firewall Capability - available in a stainless steel shell, class RK, RS
- Lockwiring Eliminated - unique, self-locking, quick cou pling connector eliminates lockwiring
- Quick Coupling - completely mates and self-locks in a 360° turn of the coupling nut
- Inventory Support Commonality - uses standard MIL-DTL-38999 contacts, application tools, insert arrangements
- Electrostatic Discharge Protection (ESD) - protection for sensitive circuitry without diodes, varistors, etc., with the use of the Faraday Cage principle which shunts high voltage, high current discharge events (see page 331)
- Hermetic- air leakage limited to 1 X 10 -7 cm3 per second optional
- Qualified Specifications - Stainless Steel qualified to BACC63DB and BACC63DC specifications MIL-Qualified to MIL-DTL-38999, Rev. K, the Amphenol Composite Tri-Start Connector offers a lightweight, cor rosion resistant connector with the same high perfor mance features as its metal counterpart. The Composite Tri-Start Connector also includes the following features:
- Lightweight - 17% – 70% weight savings (17–40% weight savings vs. Aluminum) (60–70% weight savings vs. Stainless steel) See Composite weight comparison chart on page 23.
- Corrosion Resistance - available in standard MIL-DTL-38999 olive drab cadmium (-65°C to 175°C) and electroless nickel plating (-65°C to 200°C), both with- standing 2000 hours of salt spray exposure. The base mate- rial is able to withstand an indefinite exposure to salt spray.
- Durability - 1500 couplings minimum (in reference to connector couplings, not contacts)
- Extended Life Contact - Mil-approved plating process which provides 1500 couplings minimum
- Qualified to BACC63CT and BACC63CU specifications The Tri-Start option CLUTCH-LOK offers all advantages of stainless steel/Class K firewall for MIL-DTL-38999 Series III connectors, plus a unique clutch design that actually tightens itself under vibration. Features include:
- High degree of differential torque
- No settling back to the next ratchet tooth
- Completely intermateable with all existing MIL-DTL-38999 Series III connectors
- Offers advantage in inaccessible, hard to reach areas where mating torque is difficult to apply and complete coupling is not verifiable by inspection See page 32 for description, 25 – 27 for ordering. CLUTCH-LOKTM MIL-DTL-38999 Series III High Vibration Connector * MIL-DTL-38999 Series III supersedes MIL-C-38999 Series III. Applicable Patents: Tri-StartTM Connector Patent 4,109,990. Composite Connector Patents: Clutch-Lok ® Patent 6,152,753. Optional Shell Geometries Amphenol offers a number of different shell configurations to fit your needs.
- Deep Reach Shells - For increased panel thickness
- Stand-off Flange Shells - For attachments to Printed Circuit Boards.
- Connector with Integral Strain Reliefs Series III
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 26482 Matrix 2 Dualok III SJT 38999 I II Crimp Rear Release Matrix Matrix|Pyle Accessories Herm/Seal Aquacon Fiber Optics Contacts Connectors Cables HIgH SPEED AmphenolAerospace Performance Designed for Performance Numerous advantages in performance capability are designed into the Amphenol Tri-Start Connector. A positive metal to metal coupling design, grounding fingers, and elec troless nickel plating provide superior EMI shielding capabil ity of 65 dB minimum at 10 GHz. Acme threads provide coupling durability. Thicker wall sec tions and a greater coupling surface area improve strength and shock resistance. Blunting of the thread on both the coupling nut and receptacle eliminates cross coupling. The connector quickly mates and self locks in a 360° turn of the coupling nut. Elongated mounting holes permit the Tri-Start Connector to inter- mount with various existing MIL-Spec box or wall mount recep- tacles, giving it a design replacement advantage. Shells of stainless steel or cadmium over nickel plating pre vent severe corrosion. Resistance is tested through expo sure to a 500 hour salt spray. Composite versions provide protection from salt spray exposure for 2000 hours. Other finish options are available; see how to order Tri-Start metal and Tri-Start Composite. Recessed pins minimize potential contact damage in this 100% scoop-proof connector. In a blind mating application, mating shells cannot “scoop” the pins and cause a shorting or bending of contacts. The design of the Amphenol Tri-Start interfacial seal meets the MIL-DTL-38999 Series III requirements for electrolytic erosion resistance. A rigid dielectric insert with excellent electrical characteris- tics provides durable protection to the contacts. The socket contacts are probe proof, and all contacts are rear remov- able. They are plated in the standard 50 micro inches minimum gold, with 100 micro inches as an option, and are available in standard Tri-Start insert arrangements and special Pyle® insert arrangements in sizes 10 power, 12, 16, 20 and 22D con tacts. Special insert patterns are also available with larger contacts in sizes 4 and 0. Series III, TV Tri-Start Connectors, offer more versatility & options than any other interconnection family! High reliability and increased versatility best describe Amphenol MIL-DTL-38999, Series III circular connectors. Originally designed for the harshest of environments and most demanding of applications, Amphenol MIL- DTL-38999 Series III, Tri-Start connectors continue to evolve in pace with the needs of an ever-changing market. Amphenol Tri-Start connectors can be configured with a number of application specific technologies like High Density HD38999, Dualok, Filters, Hermetics, PC Tails, Fiber Optics, Flex, CLUTCH-LOK, Fail Safe, and contacts. Flexibility aids in design optimization through the combination of different technologies within a common, time-tested, harsh environment connector body. For more information about options, please call 800-678-0141 or visit www.amphenol- aerospace.com. MIL-DTL-38999, Series III TV Options
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 26482 Matrix 2 II Dualok III SJT 38999 I Matrix|Pyle 5015 Crimp Rear Release Matrix 26500 Pyle 22992 Class L PCB Back- Shells Options Others Accessories Aquacon HD EMI Filter Transient Herm/Seal Fiber Optics Contacts Connectors Cables HIgH SPEED AmphenolAerospace MIL-DTL-38999, Series III TV Weight Comparisons (Composite vs. Metal) Tri-Start Weight in Ounces (includes contacts) Depending on the shell style, shell size and contact count, weight savings can range from 17% to 40% compared to standard aluminum product. All weight measurements are for reference only. Weight Wall Mount Receptacle (00 • Military D38999/20 Jam Nut Receptacle (07) • Military D38999/24 Plug (06) • Military D38999/26 Stainless Steel Aluminum Composite Stainless Aluminum Composite Stainless Steel Aluminum Composite Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 26482 Matrix 2 Dualok III SJT 38999 I II Crimp Rear Release Matrix Matrix|Pyle Accessories Herm/Seal Aquacon Fiber Optics Contacts Connectors Cables HIgH SPEED AmphenolAerospace TRI-START, SERIES III TYPICAL SHIELDING EFFECTIVENESS TEST DATA EMI/EMP SHIELDING EFFECTIVENESS dB TESTING BY TRIAXIAL METHOD TRI-START, SERIES III TYPICAL SHIELDING EFFECTIVENESS TEST DATA EMI/EMP SHIELDING EFFECTIVENESS dB TESTING BY MODE STIRRING METHOD Test data beyond 2GHz is subject to equipment variation. * Dependant on shell finish NOTE: For test data information on the new Clutch-Lok Tri-Start, high vibration connectors, consult Amphenol Aerospace. Amphenol® Tri-Start connectors provide EMI/EMP shielding capability which exceeds MIL-DTL-38999 Series III requirements. The TV and CTV Series III connector with standard solid metal-to-metal coupling, EMI grounding fin gers and conductive finishes have proven to be the ultimate in EMI/EMP shielding effectiveness. The charts illustrate shielding effectiveness data which is typical of Tri-Start connectors tested with the nickel finish (Class F-metal, Class M-composite) over a wide frequency range. The vibration capability of the Tri-Start Series is shown in the chart below. This illustrates the most severe vibration envelope of any qualified connec tor available today. These capabilities along with a +200°C, -65°C temperature rating and superior moisture sealing protection pro vide the user with a connector that can withstand the most rigorous application. TRI-START VIBRATION CRITERIA 140 120 100 100 200 300 400 500 600 7008 00 NICKEL CLASS F, CLASS M TYPICAL SHIELD EFFECTIVENESS DATA FREQUENCY MEGAHERTZ NICKEL CLASS F, CLASS M MIL-DTL-38999 REQUIREMENTS LEAKAGE dB 140 120 100 1 2 34 5 NICKEL CLASS F, CLASS M MIL-DTL-38999 REQUIREMENTS NICKEL CLASS F, CLASS M TYPICAL SHIELD EFFECTIVENESS DATA 6 7 8 9 10 FREQUENCY GIGAHERTZ LEAKAGE dB 5 50 500 5000 .0001 .001 .01 10. 10in/sec .06 in DA. 3 axes @ – 55 C ambient + 200 C*
60 G's
(Fail Safe: 3 axes @ ambient
30 G's)
2 axes @
200 C *
(Fail Safe: 2 axes @ ambient) 2 axes @ ambient 6dB/octave HERTZ DOUBLE AMPLITUDE (IN) SINE VIBRATION POWER SPECTRAL DENSITY (G2/HZ) RANDOM VIBRATION POWER SPECTRAL DENSITY G2/HZ MIL-DTL-38999, Series III TV, HD Test Data
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 26482 Matrix 2 II Dualok III SJT 38999 I Matrix|Pyle 5015 Crimp Rear Release Matrix 26500 Pyle 22992 Class L PCB Back- Shells Options Others Accessories Aquacon HD EMI Filter Transient Herm/Seal Fiber Optics Contacts Connectors Cables HIgH SPEED AmphenolAerospace MIL-DTL-38999, Series III TV How to Order (Military and Commercial) Step 1. Select a Connector Type Commercial Shell Style Service Class Shell Size– Insert Arrangement Contact Type Alternate Keying Position Special Variations TVPS 00 RF 9-35 P B (XXX) Military Shell Style Service Class Shell Size– Insert Arrangement Contact Type Alternate Keying Position D38999/ 20 J G35 P N Aluminum 175°C TV Tri-Start 175°C TVP Panel mounted receptacle175°C Easy Steps to build a part number... Tri-Start Series III TV Step 2. Select a Shell Style Wall Mount Receptacle (00, 20) Line Receptacle (01) Box Mount Receptacle (02, 21) Straight Plug (06) Lanyard Release Plug (29, 30, 31) Jam Nut Receptacle (07, 24) Flange Mounting Plug (09) Deep Reach Receptacle Consult Amphenol Aerospace Solder Mount Hermetic Receptacle (I, 25) COMMERCIAL MILITARY Designates TVP, TVPS, CTVP, CTVPS TV, CTV TVS CTVS CLUTCH- LOK D38999 Military D38999 Military Composite MTV, D38999 CLUTCH- LOK 00 20 20 Wall Mount Receptacle
02 Box Mount
21 Box Mount
06 06 06 26 26 Straight Plug 07 07 07 24 24 Jam Nut Receptacle 09 09 Flange Mounted Plug
23 Jam Nut Receptacle
Receptacle, (Hermetic) Only 56 56 56 Straight plug with Dualok 26 26 CLUTCH-LOK high vibration straight plug (Class RK only)
29 Lanyard release plug
30 Lanyard release plug
31 Lanyard release plug
32 Plug protection cap
33 Receptacle
Aluminum, Aluminum Bronze & Steel 200°C TVS 200°C rated TVPS Panel mounted, 200°C rated receptacle Composite 175°C CTV Composite 175°C CTVP Panel mounted composite receptacle 175°C Composite 200°C CTVS 200°C rated, composite CTVPS Composite Panel mounted, 200° rated receptacle Steel 200°C MTV CLUTCH-LOK connector with “MS” stamping (Note: remove dashes in how to order part number when ordering CLUTCH-LOK) Military-MIS-Spec Market D38999 Military MIL-DTL-38999 Series III Connector If you don’t need Mil-Spec Marked Connector select from the choices below. Next question to help you decide. What Shell Material & Temperature rating do you need? Do you need a Mil-Spec marked connector?
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 26482 Matrix 2 Dualok III SJT 38999 I II Crimp Rear Release Matrix Matrix|Pyle Accessories Herm/Seal Aquacon Fiber Optics Contacts Connectors Cables HIgH SPEED AmphenolAerospace MIL-DTL-38999, Series III TV How to Order (Military and Commercial) Step 3. Select a Service Class Connector Type Shell Style Service Class Shell Size- Insert Arrg. Contact Type Alternate Position Special Variations RX Step 4. Select a Shell Size & Insert Arrangement see pages 6-9 Connector Type Shell Style Service Class Shell Size- Insert Arrg. Contact Type Alternate Position Special Variations 23-2 P Shell Size & Insert Arrangement are on pages 6-9. First number represents Shell Size, second number is the Insert Arrangement. Quadrax or Differential Twinax: The incorporation of Quadrax or Differential Twinax contacts requires a modified connector to accommodate keyed contacts. * D38999/26KJ20PN, is a series III stainless steel plug with twin axial and coaxial contacts that may not meet the firewall requirement of the specification. D38999/26KJ61HN, is a series III stainless steel plug with high durability contacts. However, the connector will be limited to 500 cycles of durability. Insert arrangements using multi-axial (i.e. coax, twinax, triax shielded) contacts should not be used in firewall applications. * Consult Amphenol Aerospace for availability. **Coaxial arrangements are not available in these classes. TV TVP CTV CTVP CTVS, CTVPS TVS TVPS CLUTCH- LOK Military Finish Description RB RB Aluminum Bronze TBD Corrosion resistant aluminum bronze for marine & other high corrosion applications, 200°C. C Anodic Coating n Non-conductive, anodic coated aluminum, 500 hour salt spray, 200°C. RX RX RX RX TBD Consult Amphenol Aerospace for details, options and availability of non-cadmium or ROHS Compliant Finishes. RF Composite RF- Metal RF- Metal F-Metal M-Composite Electroless Nickel n Electroless nickel plated aluminum (composite) optimum EMI shielding effectiveness –65dB @ 10GHz specification min., 48 hour salt spray, 200°C (Composite-2000 hours dynamic salt spray). RGF Composite RGF- Metal RGF- Metal Electroless Nickel n Electroless nickel plated ground plane aluminum (composite), 200°C G Electroless Nickel n Space grade, electroless nickel, 48 hour salt spray, 200°C RGW- Metal RGW- Metal RGW- Composite RGW- Composite Olive Drab Cadmium Olive drab cadmium plated ground plane aluminum (composite), 175°C Stainless Steel n Corrosion resistant stainless steel, fire- wall capability, plus 500 hour salt spray resistance, EMI –45 dB @ 10 GHz specification min., 200°C RKN RKN Passivated Stainless Stee n Corrosion resistant stainless steel, non-firewall capability, plus 500 hour salt spray resistance, EMI –45 dB @ 10 GHz specification min., 200°C RL RL L Stainless Steel w/ Nickel Plate n Corrosion resistant steel, electro deposited nickel, 500 hour salt spray, 200°C, non firewall, EMI shielding –65dB @ 10GHz specification min. RW- Metal RW- Metal RW- Composite RW- Composite W-Metal J-Composite Olive Drab Cadmium Corrosion resistant olive drab cadmium plate aluminum (composite), 500 hour salt spray, EMI Shielding –50 dB@10 GHz specification min., 175°C (Compos- ite - 2000 hours dynamic salt spray). Y Y Y Stainless Steel n Hermetic seal, passivated stainless steel, 200°C RS* RS* RS* S Stainless Steel w/ Nickel Plate n (Non-hermetic connectors), Nickel plated, corrosion resistant steel, firewall capabil- ity, 500 hour salt spray, 200°, EMI shield- ing –65dB @ 10GHz specification min. YN YN N Stainless Steel w/ Nickel Plate n (Hermetic connectors), Nickel plated corrosion resistant steel, 200°C DT DT T Durmalon plated n Nickel-PTFE alternative to Cadmium. Corrosion resistant, 500 hour salt spray, EMI -50dB at 10GHz specification min., 175°C DZ DZ Z Zinc-Nickel Plated TBD Zinc-Nickel Alternative to Cadmium, corrosion resistant, 500 hour salt spray, Conductive, –65°C to +175°C, EMI Shielding –50 dB @ 10 GHz specification min. Double Start Threads Triple Start Threads A B C D E F G H J Mil Shell Size 7 7H 9 11 13 15 17 19 21 23 25 Amphenol Shell size RoHS Amphenol EU / 2002 / 95 / EC * Size 7 and 7H are Double Start Threads only
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 26482 Matrix 2 II Dualok III SJT 38999 I Matrix|Pyle 5015 Crimp Rear Release Matrix 26500 Pyle 22992 Class L PCB Back- Shells Options Others Accessories Aquacon HD EMI Filter Transient Herm/Seal Fiber Optics Contacts Connectors Cables HIgH SPEED AmphenolAerospace Step 6. Select an Alternate Keying Position Key/Keyway Position A plug with a given rotation letter will mate with a receptacle with the same rotation letter. The angles for a given connec- tor are the same whether it contains pins or sockets. Master key stays fixed, minor keys rotate. Inserts are not rotated in conjunction with the master key/keyway. PLUG (front face shown) RECEPTACLE (front face shown) MAIN KEYWAY AP BSC BP BSC DP BSCCP BSC DR BSC˚ CR BSC BR BSC AR BSC MAIN KEYWAY MIL-DTL-38999, Series III TV How to Order (Military and Commercial) Connector Type Shell Style Service Class Shell Size- Insert Arrg. Contact Type Alternate Position Special Variations P B Step 7. Special Variations Consult Amphenol Aerospace for variations. Connector Type Shell Style Service Class Shell Size- Insert Arrg. Contact Type Alternate Position Special Variations P (xxx) * An “N” designation is used on D38999 military part number but not on the commercial versions Designates P Pin Contacts S Socket Contacts H 1500 Cycle Pin Contacts J 1500 Cycle Socket Contacts A Same as “P” except supplied less pin Contacts B Same as “S” except supplied less socket contacts ( A & B designate nonstandard contact applications) X Eyelet contacts, hermetics only Step 5. Select a Contact Type AR° BR° AP° BP° RECEPTACLE (FRONT FACE SHOWN) PLUG (FRONT FACE SHOWN) Size 7 and 7H Dualok Plug and Receptacle Shell Size Key & Keyway Arrangement Identification Letter AR° or AP° BSC BR° or BP° BSC CR° or CP° BSC DR° or DP° BSC A B C D E 120 132 140 155 131 240 248 230 275 234 197 NA NA A B C D E 105 102 140 132 118 140 155 131 215 248 230 205 234 197 265 320 312 275 304 240 11, 13, and A B C D E 113 119 141 156 145 156 146 141 208 182 195 220 176 184 236 292 252 255 298 242 and A B C D E 135 142 170 169 140 145 153 196 200 200 200 180 197 293 310 244 257 280 272 21, 23, and A B C D E 135 142 170 169 140 145 153 196 200 200 200 180 197 293 310 244 257 280 272 25L, 33, and A B C D E 135 142 170 169 140 145 153 188 188 188 188 188 188 293 310 244 257 280 272
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 26482 Matrix 2 Dualok III SJT 38999 I II Crimp Rear Release Matrix Matrix|Pyle Accessories Herm/Seal Aquacon Fiber Optics Contacts Connectors Cables HIgH SPEED AmphenolAerospace Boeing Basic Number Style Shell Size Shell Finish & Contact Insert Arrangement Contact Type Alternate Keying Position Ordering Option BACC63 CT 15 — 19 P N H Easy Steps to build a part number... Boeing BACC63 CT & CU Step 1. Boeing Number BACC63 Step 2. Select a Style Designates CT Composite Plug CU Composite Receptacle Step 3. Shell Size 15 Step 4. Select a Shell Finish & Contact Designates C CT Style Only. Cadmium Plated, Grounded D Cadmium Plated, ungrounded G Nickel Plated, Grounded — Nickel Plated, Ungrounded Step 6. Select a Contact Type Designates P Pin S Socket Step 7. Select an Alternate Keying Position Boeing Basic Number Style Shell Size Separator Insert Arrangement Contact Type Alternate Keying Position Ordering Option BACC63 DB 15 — 19 P N H BACC63 DC 17 — 8 P N H Easy Steps to build a part number... Boeing BACC63 DB & DC Step 1. Boeing Number BACC63 Step 2. Select a Style Designates DB Stainless Steel Plug DC Stainless Steel Receptacle Step 3. Select a Shell Size Step 4. Separator Designates 9-25 Shell Size Step 5. Insert Arrangements- Consult Amphenol Aerospace for insert arrangements available. Step 6. Select a Contact Type Designates P Pin S Socket Step 7. Select an Alternate Keying Position Step 8. Ordering Option Designates H Without Contacts & Seal Plugs Blank With Contacts & Seal Plugs Step 8. Ordering Option Designates H Without Contacts & Seal Plugs Blank With Contacts & Seal Plugs Designates N Normal A-E Alternates Designates
15 One Shell Size
— Separator Boeing BACC63 How to Order Composite Stainless Steel Step 5. Insert Arrangements- Consult Amphenol Aerospace for insert arrangements available.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 26482 Matrix 2 II Dualok III SJT 38999 I Matrix|Pyle 5015 Crimp Rear Release Matrix 26500 Pyle 22992 Class L PCB Back- Shells Options Others Accessories Aquacon HD EMI Filter Transient Herm/Seal Fiber Optics Contacts Connectors Cables HIgH SPEED AmphenolAerospace M M .005 .13 T
4 PLACES
S
2 PLACES
LL (TV) LL (CTV) M (TV) M (CTV)
1 L (TV)
L (CTV)
1.240 MAX
31.50 MAX
BAND† BLUE BAND†† –A– Z (TV) Z (CTV)1 .861 MAX
21.87 MAX
(TV) .909 MAX
23.09 MAX
(CTV)1.037 MAX
26.34 MAX
(TV)
1.084 MAX
27.53 MAX
(CTV) D VIEW D FOR SIZE 8 TWINAX ONLY, RELATIVE TO VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO –A– –A– † Red band indicates fully mated †† Blue band indicates rear release contact retention system Millimeters Inches All dimensions for reference only Designates true position dimensioning BACK PANEL MOUNTING FRONT PANEL MOUNTING PANEL HOLE DIMENSIONS TVP00R (D38999/20) - Crimp, Metal CTVP00R (D38999/20) - Crimp, Composite Wall Mounting Receptacle Shell Size MS Shell Size Code B Thread Class 2A 0.1P=0.3L- TS (Plated) L Max. (TV) Max. (CTV) M +.000 –.005 (TV) +.000 –.005 (CTV) R1 R2 S Max. T ±.008 Max. (TV) Max. (CTV) Back Panel Mount Front Panel Mount AA Max. Panel Thick- ness LL +.006 –.000 (TV) LL1 ±.005 (CTV) TT ±.008 Shell Size MS Shell Size Code L Max. (TV) Max. (CTV) M +.00 –.13 (TV) +.00 –.13 (CTV) R1 R2 S Max. T ±.20 V Thread Metric Max. (TV) Z1 Max. (CTV) Back Panel Mount Front Panel Mount AA Max. LL +.15 –.00 (TV) LL1 ±.13 (CTV) TT ±.20 METAL TVP 00 RW 9-35 P B (453) TVPS 00 RK X-X X X (XXX) TVPS 00 RF X-X X X (XXX) TVPS 00 RS X-X X X (XXX) CTVP 00 RW X-X X X (XXX) CTVPS 00 RF X-X X X (XXX) D38999/ 20 X X-X X X NA Connector Type Shell Style Service Class Shell Size & Insert Arrg Contact Type Alternate Position Special Variations To complete, see how to order pages 25-27. PART #
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 26482 Matrix 2 Dualok III SJT 38999 I II Crimp Rear Release Matrix Matrix|Pyle Accessories Herm/Seal Aquacon Fiber Optics Contacts Connectors Cables HIgH SPEED AmphenolAerospace † Red band indicates fully mated †† Blue band indicates rear release contact retention system Consult Amphenol Aerospace for availability of composite box mount receptacles. Millimeters Inches M (TV) M (CTV) LL (TV) LL (CTV) AA B THREAD BLUE BAND†† RED BAND L (TV) L (CTV)1 Z (TV) Z (CTV) M M .005 .13 T S All dimensions for reference only Designates true position dimensioning BACK PANEL MOUNTING FRONT PANEL MOUNTING PANEL HOLE DIMENSIONS TVP02R – Crimp, Metal CTVP02R – Crimp, Composite Box Mounting Receptacle Shell Size MS Shell Size Code B Thread Class 2A 0.1P=0.3L- TS (Plated) L Max. (TV) Max. (CTV) M +.000 –.005 (TV) +.000 –.005 (CTV) R1 R2 S Max. T ±.008 Max. (TV) Max. (CTV) Back Panel Mount Front Panel Mount AA Max. Panel Thick- ness LL +.006 –.000 (TV) LL1 ±.005 (CTV) TT ±.008 Shell Size MS Shell Size Code L Max. (TV) L Max. (CTV) M +.00 –.13 (TV) M +.00 –.13 (CTV) R 1 R2 S Max. T ±.20 Max. (TV) Z Max. (CTV) A
1 Back
A Front Panel Mount AA Max. LL +.15 –.00 (TV) LL1 ±.13 (CTV) TT ±.20 METAL TVP 02 RW 9-35 P B (453) TVPS 02 RK X-X X X (XXX) TVPS 02 RF X-X X X (XXX) TVPS 02 RS X-X X X (XXX) CTVP 02 RW X-X X X (XXX) CTVPS 02 RF X-X X X (XXX) Connector Type Shell Style Service Class Shell Size & Insert Arrg Contact Type Alternate Position Special Variations To complete, see how to order pages 25-27. PART #
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 26482 Matrix 2 II Dualok III SJT 38999 I Matrix|Pyle 5015 Crimp Rear Release Matrix 26500 Pyle 22992 Class L PCB Back- Shells Options Others Accessories Aquacon HD EMI Filter Transient Herm/Seal Fiber Optics Contacts Connectors Cables HIgH SPEED AmphenolAerospace
1.234 MAX
31.34 MAX
1.220 MAX
31.00 MAX B THREAD
D V THREAD .359 MAX
9.12 MAX
.359 MAX .591 +.003 –.000 15.01 +.08 –.00 BLUE BAND Q
1.656 MAX
42.06 MAX
1.797 MAX
45.64 MAX
FOR SIZE 8 TWINAX ONLY, RELATIVE TO VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO –A– –A– –A– V THREAD .591 +.003 –.000 15.01 +.08 –.00 –A– Q B THREAD D BLUE BAND† † Blue band indicates rear release contact retention system All dimensions for reference only. Inches Millimeters COMPOSITE TV06R (D38999/26) – Crimp, Metal CTV06R (D38999/26) – Crimp, Composite Straight Plug Shell Size MS Shell Size Code B Thread 0.1P-0.3L-TS-2B (Plated) Q Dia. Max. 9 A .6250 .858 11 B .7500 .984 13 C .8750 1.157 15 D 1.0000 1.280 17 E 1.1875 1.406 19 F 1.2500 1.516 21 G 1.3750 1.642 23 H 1.5000 1.768 25 J 1.6250 1.890 Shell Size MS Shell Size Code Q Max. V Thread Metric 9 A 21.8 M12X1-6g 11 B 25.0 M15X1-6g 13 C 29.4 M18X1-6g 15 D 32.5 M22X1-6g 17 E 35.7 M25X1-6g 19 F 38.5 M28X1-6g 21 G 41.7 M31X1-6g 23 H 44.9 M34X1-6g 25 J 48.0 M37X1-6g METAL METAL TV 06 RW 9-35 P B (453) TVS 06 RK X-X X X (XXX) TVS 06 RF X-X X X (XXX) TVS 06 RS X-X X X (XXX) CTV 06 RW X-X X X (XXX) CTVS 06 RF X-X X X (XXX) D38999/ 26 X X-X X X NA Connector Type Shell Style Service Class Shell Size & Insert Arrg Contact Type Alternate Position Special Variations To complete, see how to order pages 25-27. PART #
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 26482 Matrix 2 Dualok III SJT 38999 I II Crimp Rear Release Matrix Matrix|Pyle Accessories Herm/Seal Aquacon Fiber Optics Contacts Connectors Cables HIgH SPEED AmphenolAerospace Designed for high vibration and harsh environments such as aircraft gas turbine engines, the CLUTCH-LOK is also an ideal choice for demanding applications such as aircraft, space and military ground vehicles. The unique clutch design of the Amphenol CLUTCH-LOK means that you don’t have to compromise the need for quick, smooth mating of plugs and receptacles in order to get increased uncoupling torque. The CLUTCH-LOK has proven to not only remain mated and pass all the Series III specification requirements, it also has proven to actually tighten itself under vibration. This is a powerful advantage over the traditionally high vibration application connectors. The CLUTCH-LOK is also a tremendous advantage in inaccessible, hard to reach areas where mating torque is difficult to apply and complete coupling is not verifiable by inspection. CLUTCH-LOK features and benefits:
- High degree of differential torque
- Infinite free coupling and positive metal-to-metal bottoming with each mating
- No settling back to the next ratchet tooth
- Available with stainless steel shells and Class K firewall inserts
- All the advantages of MIL-DTL-38999 Series III including EMI/RFI shielding, electrolytic erosion resistance and contact protection with recessed pins
- Enhanced connector performance at affordable prices
- Completely intermateable with all existing MIL-DTL-38999 Series III connectors
- Fully QPL ’d † Blue band indicates rear release contact retention system All dimensions for reference only. Inches Millimeters
D V THREAD .359 MAX 9.12 MAX .591 +.003 –.000 15.01 +.08 –.00 BLUE BAND Q FOR SIZE 8 COAXIAL ONLY, RELATIVE TO –A– –A– TV26/MTV26 – Crimp, Metal CLUTCH-LOK™ Plug For High Vibration Applications Shell Size MS Shell Size Code B Thread 0.1P-0.3L-TS-2B (Plated) Q Dia. Max. 9 A .6250 .858 11 B .7500 .984 13 C .8750 1.157 15 D 1.0000 1.280 17 E 1.1875 1.406 19 F 1.2500 1.516 21 G 1.3750 1.642 23 H 1.5000 1.768 25 J 1.6250 1.890 Shell Size MS Shell Size Code Q Max. V Thread Metric 9 A 21.8 M12X1-6g 11 B 25.0 M15X1-6g 13 C 29.4 M18X1-6g 15 D 32.5 M22X1-6g 17 E 35.7 M25X1-6g 19 F 38.5 M28X1-6g 21 G 41.7 M31X1-6g 23 H 44.9 M34X1-6g 25 J 48.0 M37X1-6g TV 26 RK 9-35 P N (453) TV 26 RS X-X X N (XXX) MTV 26 RK X-X X N (XXX) MTV 26 RS X-X X N (XXX) Connector Type Shell Style Service Class Shell Size & Insert Arrg Contact Type Alternate Position Special Variations To complete, see how to order pages 25-27. PART # For parts with MS Stamping use MTV26( ) part number as shown above.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 26482 Matrix 2 II Dualok III SJT 38999 I Matrix|Pyle 5015 Crimp Rear Release Matrix 26500 Pyle 22992 Class L PCB Back- Shells Options Others Accessories Aquacon HD EMI Filter Transient Herm/Seal Fiber Optics Contacts Connectors Cables HIgH SPEED AmphenolAerospace C H S .062 MIN .125 MAX 1.57 MIN 3.18 MAX BLUE BAND†† .378 MAX
9.60 MAX
1.280 MAX
32.51 MAX
SHELL SIZES 9/11 – .871 22.12 SHELL SIZES 13/25 – .878 22.30 .091 MAX
2.31 MAX
D RED BAND –A– .794 MAX
20.17 MAX
.940 MAX
23.88 MAX
FOR SIZE 8 TWINAX ONLY, RELATIVE TO VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO –A– –A– † Red band indicates fully mated †† Blue band indicates rear release contact retention system ★ .059 dia min. 1.5 dia min., 3 lockwire holes Formed lockwire hole design (6 holes) is optional Millimeters All dimensions for reference only NOTE: Deep reach receptacles are available for panel thicknesses up to .750 max. PANEL HOLE DIMENSIONS JAM NUT D-HOLE MOUNTING Inches TV07R (D38999/24) – Crimp, Metal CTV07R (D38999/24) – Crimp, Composite Shell Size MS Shell Size Code B Thread Class 2A 0.1P- 0.3L-TS (Plated) C Max. +.010 –.000 +.000 –.010 H Hex +.017 –.016 S ±.010 Shell Size MS Shell Size Code C Max. +.25 –.00 +.00 –.25 H Hex +.43 –.41 S ±.25 V Thread Metric Jam Nut Receptacle TV 07 RW 9-35 P B (453) TVS 07 RK X-X X X (XXX) TVS 07 RF X-X X X (XXX) TVS 07 RS X-X X X (XXX) CTV 07 RW X-X X X (XXX) CTVS 07 RF X-X X X (XXX) D38999/ 24 X X-X X X NA Connector Type Shell Style Service Class Shell Size & Insert Arrg Contact Type Alternate Position Special Variations To complete, see how to order pages 25-27. PART #
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 26482 Matrix 2 Dualok III SJT 38999 I II Crimp Rear Release Matrix Matrix|Pyle Accessories Herm/Seal Aquacon Fiber Optics Contacts Connectors Cables HIgH SPEED AmphenolAerospace GG (TV) GG (CTV)1 S (TV) S (CTV) B THREAD LL (TV) LL (CTV) M (TV) M (CTV) .280 MIN FULL THD
7.11 MIN FULL THD
L (TV) L (CTV) Z (TV) Z (CTV) 1.240MAX D –A– RED BAND† BLUE BAND†† .861 MAX (TV) .909 MAX (CTV)1.037 MAX (TV) (CTV) VIEW D FOR SIZE 8 TWINAX ONLY, RELATIVE TO VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO –A– –A– † Red band indicates fully mated †† Blue band indicates rear release contact retention system Millimeters All dimensions for reference only Inches TV01R – Crimp, Metal CTV01R – Crimp, Composite Shell Size MS Shell Size Code B Thread 0.1P-0.3L- TS-2A (Plated) M +.000 –.005 (TV) +.000 –.005 (CTV) L Max. (TV) Max. (CTV) S ±.010 (TV) S1 ±.010 (CTV) Z Max (TV) Z1 Max (CTV) GG ±.010 (TV) GG1 ±.010 (CTV) LL +.006 –.000 (TV) LL1 ±.005 (CTV) Shell Size MS Shell Size Code M +.00–.013 (TV) +.00 –.13 (CTV) L Max. (TV) Max. (CTV) S ±.25 (TV) ±.010 (CTV) V Thread Metric Z Max (TV) Z1 Max (CTV) GG ±.25 (TV) GG1 ±.25 (CTV) LL +.15 –.00 (TV) LL1 ±.13 (CTV) TV 01 RW 9-35 P B (453) TVS 01 RF X-X X X (XXX) CTV 01 RW X-X X X (XXX) CTVS 01 RF X-X X X (XXX) Connector Type Shell Style Service Class Shell Size & Insert Arrg Contact Type Alternate Position Special Variations To complete, see how to order pages 25-27. PART # Line Receptacle
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 26482 Matrix 2 II Dualok III SJT 38999 I Matrix|Pyle 5015 Crimp Rear Release Matrix 26500 Pyle 22992 Class L PCB Back- Shells Options Others Accessories Aquacon HD EMI Filter Transient Herm/Seal Fiber Optics Contacts Connectors Cables HIgH SPEED AmphenolAerospace BLUE BAND† G.190 +.010 –.000 4.82 +.26 –.00 B THREAD Q .591 +.003 –.000 15.01+.08 –.00
3.59 MAX
M.005 M.13 .138-32UNC-2B HELICAL COIL –A– R R FOR SIZE 8 TWINAX ONLY, RELATIVE TO VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO –A– –A– D † Blue band indicates rear release contact retention system Millimeters All dimensions for reference only Designates true position dimensioning Partially tooled. Consult Amphenol Aerospace for availability Inches Shell Size MS Shell Size Coded B Thread 0.1P-0.3L-TS-2A (Plated) G ±.060 Q Dia. Max R GG Dia ±.005 Shell Size MS Shell Size Coded G ±.1.52 Q Dia. Max R GG Dia ±.13 9 A 28.09 21.82 26.37 46.69 11 B 28.09 24.62 28.32 49.48 13** C 28.09 28.98 31.50 53.95 15 D 28.09 32.16 33.71 57.10 17 E 28.09 35.33 35.99 60.33 19 F 34.44 38.10 39.55 63.37 21 G 34.44 41.28 41.25 65.23 23 H 34.44 44.45 43.51 69.16 25 J 34.44 47.63 45.75 72.34 TV09R – Crimp, Metal Flange Mounting Plug TV 09 RW 9-35 P B (453) TVS 09 RF X-X X X (XXX) Connector Type Shell Style Service Class Shell Size & Insert Arrg Contact Type Alternate Position Special Variations To complete, see how to order pages 25-27. PART #
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 26482 Matrix 2 Dualok III SJT 38999 I II Crimp Rear Release Matrix Matrix|Pyle Accessories Herm/Seal Aquacon Fiber Optics Contacts Connectors Cables HIgH SPEED AmphenolAerospace † Red band indicates fully mated NOTE: Consult Amphenol Aerospace for availability of non-glass-sealed versions with printed circuit tail contacts. Millimeters All dimensions for reference only Designates true position dimensioning Inches S R 4 PLACES .005 .13 M M T BAND† .250 MAX
6.35 MAX
.913 +.011 –.000 23.19 +.28 –.00 .093 +.006 –.000 2.36 +.15 –.00 TVPS02Y (D38999/21) – Hermetic Stainless Steel Shell Size MS Shell Size Coded B Thread 0.1P-0.3L-TS (Plated) R1 R2 S ±.010 T ±.008 TT ±.008 Shell Size MS Shell Size Coded R1 R2 S ±.25 T ±.20 TT ±.20 TVPS 02 Y 9-35 P B (453) TVPS 02 YN X-X X X (XXX) D38999/ 21 X X-X X X NA Connector Type Shell Style Service Class Shell Size & Insert Arrg Contact Type Alternate Position Special Variations To complete, see how to order pages 25-27. PART # Box Mounting Receptacle
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 26482 Matrix 2 II Dualok III SJT 38999 I Matrix|Pyle 5015 Crimp Rear Release Matrix 26500 Pyle 22992 Class L PCB Back- Shells Options Others Accessories Aquacon HD EMI Filter Transient Herm/Seal Fiber Optics Contacts Connectors Cables HIgH SPEED AmphenolAerospace † Red band indicates fully mated ★ . 059 dia min. 1.5 dia min. Formed lockwire hole design (6 holes) is optional. 3 lockwire holes Millimeters Inches All dimensions for reference only C H S .200 MAX
5.08 MAX
BAND†B THREAD L PANEL THICKNESS .062 MIN .125 MAX 1.57 MIN 3.18 MAX SHELL SIZES 9/11 – .871 22.12 SHELL SIZES 13/25 – .878 22.30 PANEL HOLE DIMENSIONS JAM NUT D-HOLE MOUNTING TVS07Y (D38999/23) – Hermetic Stainless Steel Jam Nut Receptacle Shell Size MS Shell Size code B Thread Class 2A 0.1P- 0.3L-TS (Plated) C Max D1 +.010 –.000 D2 +.000 –.010 H Hex +.017 –.016 L Max S ±.010 KK +.011 –.000 Shell Size MS Shell Size code C Max D1 +.25 –.00 D2 +.00 –.25 H Hex +.43 –.41 L Max S ±.25 KK +.28 –.00 TVS 07 Y 9-35 P B (453) TVS 07 YN X-X X X (XXX) D38999/ 23 X X-X X X NA Connector Type Shell Style Service Class Shell Size & Insert Arrg Contact Type Alternate Position Special Variations To complete, see how to order pages 25-27. PART #
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 26482 Matrix 2 Dualok III SJT 38999 I II Crimp Rear Release Matrix Matrix|Pyle Accessories Herm/Seal Aquacon Fiber Optics Contacts Connectors Cables HIgH SPEED AmphenolAerospace MillimetersInches All dimensions for reference only † Red band indicates fully mated GG B THREAD RED BAND † .375 MAX
9.53 MAX
M L .031+.006 –.005 .79 +.15 –.13 GG B THREAD RED BAND † L M .375 MAX MillimetersInches† Red band indicates fully mated TVSIY (D38999/25) – Hermetic Stainless Steel Solder Mounting Receptacle TVSHIY (D38999/27) – Hermetic, Stainless Steel Weld Mounting Receptacle Shell Size MS Shell Size Code B Thread Class 2A 0.1P-0.3L-TS (Plated) L +.011 –.005 M +.006 –.005 GG Dia. +.011 –.010 KK Dia +.011 –.005 Shell Size MS Shell Size Code L +.28 –.00 M +.15 –.13 GG Dia. +.28 –.25 KK Dia +.03 –.13 9 A 20.47 3.18 19.05 17.07 11 B 20.47 3.18 21.44 19.84 13 C 20.47 3.18 24.61 23.01 15 D 20.47 3.18 27.79 26.19 17 E 20.47 3.18 30.94 29.36 19 F 20.47 3.18 33.32 31.75 21 G 20.47 3.18 36.53 34.93 23 H 21.29 3.96 39.70 38.10 25 J 21.29 3.96 42.88 41.28 Shell Size MS Shell Size Code B Thread Class 2A 0.1P-0.3L-TS (Plated) L +.011 –.000 M +.006 –.005 GG Dia. +.011 –.010 9 A .6250 .806 .125 .973 11 B .7500 .806 .125 1.095 13 C .8750 .806 .125 1.221 15 D 1.0000 .806 .125 1.347 17 E 1.1875 .806 .125 1.434 19 F 1.2500 .806 .125 1.579 21 G 1.3750 .806 .125 1.721 23 H 1.5000 .838 .156 1.886 25 J 1.6250 .838 .156 1.973 Shell Size MS Shell Size Code L +.28 –.00 M +.15 –.13 GG Dia. +.25 –.00 9 A 20.47 3.18 24.71 11 B 20.47 3.18 27.81 13 C 20.47 3.18 31.01 15 D 20.47 3.18 34.21 17 E 20.47 3.18 36.42 19 F 20.47 3.18 40.11 21 G 20.47 3.18 43.71 23 H 21.29 3.96 47.90 25 J 21.29 3.96 50.11 TVS HI Y 9-35 P B (453) TVS HI YN X-X X X (XXX) D38999/ 27 X X-X X X NA Connector Type Shell Style Service Class Shell Size & Insert Arrg Contact Type Alternate Position Special Variations To complete, see how to order pages 25-27. PART # TVS I Y 9-35 P B (453) TVS I YN X-X X X (XXX) D38999/ 25 X X-X X X NA Connector Type Shell Style Service Class Shell Size & Insert Arrg Contact Type Alternate Position Special Variations To complete, see how to order pages 25-27. PART #
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 26482 Matrix 2 II Dualok III SJT 38999 I Matrix|Pyle 5015 Crimp Rear Release Matrix 26500 Pyle 22992 Class L PCB Back- Shells Options Others Accessories Aquacon HD EMI Filter Transient Herm/Seal Fiber Optics Contacts Connectors Cables HIgH SPEED AmphenolAerospace Breakaway with Coax Contacts Amphenol offers a variety of lanyard plug styles including MIL-STD-1760 types 1, 2 and 6 for Stores Management applications. Series III, TV Breakaway Fail Safe Connectors Quick-Disconnect with an Axial Pull of Lanyard TYPE 2 TYPE 6 TYPE 1 Amphenol® Tri-Start Breakaway Fail Safe Connectors provide unequaled performance in environments requiring instant disengagement. Designed to provide quick disconnect of a connector plug and receptacle with an axial pull on the lanyard. The “Breakaway” Fail Safe connector family offers a wide range of electrical and mechanical features:
- Instant decoupling and damage free separation
- Completely intermateable with standard receptacles (D38999/20 and /24)
- Inventory support commonality through the use of standard insert arrangements and contacts Breakaway unmating is initiated by applying a pull force to the lanyard which causes the operating sleeve on the plug to move away from the receptacle. Coupling segments on the plug then move away from the mating receptacle while expanding, thus releasing the receptacle. After completion of the unmating sequence, spring compression returns the sleeve and segments to their original positions. Unmating of the plug may also be accomplished by normal rotation of the coupling ring without affecting the breakaway capability. The Tri-Start Breakaway Fail Safe connector exceeds the MIL-Spec Series III requirements for EMI/EMP shielding and features include:
- Solid metal-to-metal coupling
- EMI grounding fingers
- Conductive finishes Amphenol Breakaway Fail Safe connectors are qualified to MIL-DTL-38999/29, /30 and /31 (for MIL-STD-1760 Stores Management applications). In fact, Amphenol offers more qualified Breakaway shell size and insert combinations than any other QPL supplier. In addition to standard Breakaway connectors, Amphenol also manufactures custom breakaway connectors including those with:
- Highly durable non-metallic operating sleeves in a variety of lengths and diameters
- Increased pull-force capability
- Low-profile designs
- Custom lanyard lengths and backshells
- Low force separation capabilities
- Low insertion/separation force contacts
- Non-cadmium finishes Whether you need a standard Breakaway, one of our custom Breakaways or a unique Breakaway design, please contact your local Amphenol representative. Contact Amphenol Aerospace for more information on breakaway, quick-disconnect connectors. Other Amphenol circular families (MIL-DTL-26482, MIL-DTL-83723) also offer breakaway quick-disconnect connectors. See accessories for breakaway connectors on page 111. Special configuration Fail Safe used on space telescope application. Lanyard is replaced by a swivel ring for remote disconnect and “wing arms” have been added for manual actuation accessibility by gloved astronauts.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 26482 Matrix 2 Dualok III SJT 38999 I II Crimp Rear Release Matrix Matrix|Pyle Accessories Herm/Seal Aquacon Fiber Optics Contacts Connectors Cables HIgH SPEED AmphenolAerospace D .374 MAX
9.50 MAX
DURING UNMATING THREAD RELEASE LANYARD PULLED TAUT AGAINST A .500 ±.031 12.70 ±.79 DIA MANDREL V THREAD METRIC
1.781 MAX
45.24 MAX
2.375 MAX
60.33 MAX
BLUE BAND † B .359 MAX (See Lanyard Length Table) † Blue band indicates rear release contact retention system Millimeters All dimensions for reference only Inches D38999/29 & D38999/30 – Series III TV Breakaway Fail Safe-Crimp, Metal Shell Size MS Shell Size Code B Max D Max Accessory Dia. 11 B 1.846 1.109 13 C 1.972 1.250 15 D 2.079 1.375 17 E 2.205 1.500 19 F 2.301 1.625 21 G 2.472 1.750 23 H 2.594 1.875 25 J 2.705 2.000 Shell Size MS Shell Size Code B Max D Max Accessory Dia. V Thread Metric 11 B 46.89 28.17 M15X1.0-6g 13 C 50.09 31.75 M18X1.0-6g 15 D 52.81 34.93 M22X1.0-6g 17 E 56.01 38.10 M25X1.0-6g 19 F 58.45 41.28 M28X1.0-6g 21 G 62.79 44.45 M31X1.0-6g 23 H 65.89 47.63 M34X1.0-6g 25 J 68.71 50.08 M37X1.0-6g METAL Lanyard Release Plug D38999 29 29 E P D38999 30 X-X X X 88 5565 X-X X X 91 5565 X-X X X Connector Type Shell Style Shell Size & Insert Arrg Lanyard Length Code Contact Type/ Alternate Insert Rotation To complete, see how to order pages 41-42. PART # (Pins Only) (Sockets Only)
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 26482 Matrix 2 II Dualok III SJT 38999 I Matrix|Pyle 5015 Crimp Rear Release Matrix 26500 Pyle 22992 Class L PCB Back- Shells Options Others Accessories Aquacon HD EMI Filter Transient Herm/Seal Fiber Optics Contacts Connectors Cables HigH Speed AmphenolAerospace TV D38999/29 & D38999/30 – Series III Breakaway Fail Safe Lanyard Release Plug Commercial Basic Part# Shell & Insert Arrg. Code Shell Size- Insert Arrangement Military Shell Size- Insert Arrangement Service Rating Total Contacts Contact Size 22D 20 16 12 12 Coax Coax Twinax 88/91-556508 11-2 N/A I 2 2 06 11-35 N/A M 13 13 07 11-98 N/A I 6 6 10 13-4 N/A I 4 4 11 13-8 N/A I 8 8 14 13-35 N/A M 22 22 13 13-98 N/A I 10 10 18 15-5 N/A II 5 5 23 15-15 N/A I 15 14 1 22 15-18 N/A I 18 18 19 15-19 N/A I 19 19 20 15-35 N/A M 37 37 21 15-97 N/A I 12 8 4 27 17-6 E-6 I 6 6 28 17-8 E-8 II 8 8 29 17-26 E-26 I 26 26 30 17-35 E-35 M 55 55 31 17-99 E-99 I 23 21 2 37 19-11 F-11 II 11 11 39 19-32 F-32 I 32 32 40 19-35 F-35 M 66 66 47 21-11 G-11 I 11 11 48 21-16 G-16 II 16 16 49 21-35 G-35 M 79 79 51 21-39 G-39 I 39 37 2 50 21-41 G-41 I 41 41 57 23-21 H-21 II 21 21 58 23-35 H-35 M 100 100 59 23-53 H-53 I 53 53 61 23-54 H-54 M 53 40 9 4 60 23-55 H-55 I 55 55 71 25-4 J-4 I 56 48 8 66 25-19 J-19 I 19 19 74 25-20 J-20 N 30 10 13 4 3 72 25-24 J-24 I 24 12 12 67 25-29 J-29 I 29 29 68 25-35 J-35 M 128 128 69 25-43 J-43 I 43 23 20 73 25-46 J-46 I 46 40 4 2* 70 25-61 J-61 I 61 61 Step 2. Select a Specification Sheet Number DOD Number Prefix Spec Sheet Number Service Class Shell Size Insert Arrangement Lanyard Length Code Alternate Keying Position D38999/ 29 F E 35 P N Easy Steps to build a part number... Military Step 3. Select a Service Class Step 4. & 5 Insert Availability Step 1. DOD Number Prefix D38999/ designates MIL-DTL-38999, Series III, Tri-Start Connector
29 Designates Lanyard Release Plug with pin contacts
30 Designates Lanyard Release Plug with socket contacts
F Designates electroless nickel plated aluminum, optimum EMI shielding effectiveness –65dB@10 GHz specification min., 48 hour salt spray, 200°C W Designates corrosion resistant olive drab cadmium plate aluminum, 500 hour extended salt spray, EMI –50dB@10 GHz specification min., 175°C
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 26482 Matrix 2 Dualok III SJT 38999 I II Crimp Rear Release Matrix Matrix|Pyle Accessories Herm/Seal Aquacon Fiber Optics Contacts Connectors Cables HIgH SPEED AmphenolAerospace FAIL SAFE 88-5565( ) & 91-5565( ) Ordering procedure for example part number 88-556529-EP is shown below: D38999/29 & D38999/30 – Series III TV Breakaway Fail Safe Lanyard Release Plug Lanyard Length (in.) ± .236 Lanyard Length (mm) ± 6.0 Lanyard Length Code For Part Number 4.016 102 A 4.528 115 B 5.000 127 C 5.512 140 D 6.024 153 E 6.535 166 F 7.008 178 G 7.520 191 H 7.992 203 I 8.503 216 J 9.016 229 K 9.528 242 L 10.000 254 M 10.512 267 N 11.024 280 P 11.535 293 R 12.008 305 S 12.520 318 T 13.031 331 U 14.016 356 V 15.000 381 W 16.024 407 X 17.008 432 Y 18.031 458 Z Service Class Connector Type Identification Shell Size & Insert Arrg. Code Required Field Lanyard Length Code Contact Type/Alter- nate Keying Position 88 5565 29 0 E P Easy Steps to build a part number... Commercial These are standard finishes. Consult Amphenol Aerospace for other variations. Step 1. Select a Service Class Step 2. Select a Connector Type Identification Step 3. Select a Commercial Shell Size & Insert Arrangement Code MIL-DTL-38999, see insert availability chart on page 41. P designates pin, S designates socket for normal positioning of contacts. When an alternate position of the connector is required to prevent cross-mating, a different letter (other than P or S) is used. See alternate positioning on page 27, then convert to Amphenol Commercial coding by the following chart. Step 6. Select a Contact Type/Alternate Keying Position Step 6. Military/ Commercial Lanyard Length Code Pin Contacts Socket Contacts MS Letter Amphenol letter MS Letter Amphenol Letter PN P (normal) SN S (normal) PA G SA H PB I SB J PC K SC L PD M SD N PE R SE T Step 5. Select a Lanyard Length Code See Table II (to the left) for lanyard length code number. For alternate positions of connector (to prevent cross-mating) see alternate positioning on page 27. (N indicates normal) Step 7. Military Alternate Keying Position Table II Step 4. Required Field
88 Designates corrosion resistant olive drab cadmium plate over nickel, 500
hour extended salt spray, EMI –50dB @ 10 GHz specification min., 175°C
91 Designates electroless nickel plated aluminum, optimum EMI shielding ef-
fectiveness –65dB @ 10 GHz specification min., 48 hour salt spray, 200°C
5565 Designates MIL-DTL-38999, Series III Tri-Start Lanyard Release Plug
0 The required field is always a 0
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 26482 Matrix 2 II Dualok III SJT 38999 I Matrix|Pyle 5015 Crimp Rear Release Matrix 26500 Pyle 22992 Class L PCB Back- Shells Options Others Accessories Aquacon HD EMI Filter Transient Herm/Seal Fiber Optics Contacts Connectors Cables HIgH SPEED AmphenolAerospace Service Class Connector Type Identification Shell Size & Insert Arrg. Code Required Field Lanyard Length Code Contact Type/Alter- nate Keying Position 88 5565 29 0 E P
2.008 MAX
51.00 MAX
BAND †
1.687 MAX
42.85 MAX
2.030 MAX
51.56 MAX
.100 MAX
2.54 MAX
2.000 MAX
50.80 MAX
ACCESS. DIA LANYARD LENGTH (See Lanyard Length Table) METRIC THREAD M37X 1.0-6g0.100R ACCESS. DIA .374 MAX .359 MAX
2.705 MAX
68.71 MAX
BAND † (See Lanyard Length Table) METRIC THREAD M37X 1.0-6g 0.100R .359 MAX † Blue band indicates rear release contact retention system ** Lanyard pulled taut against a .500 ± .13 dia. Mandrel All dimensions for reference only PIN CONTACTS ONL Y , SHELL SIZE 25 ONL Y BLUE BAND † ACCESS. DIA .359 MAX 1.0-6g0.100R .280 MIN
7.11 MIN
(See Lanyard Length Table)
2.499 MAX
63.47 MAX
(LONGER SHELL) Pin Contact Data for MIL-STD-1760 A B C D E F G H J K L M N P R S T U VWX Y Z A B C D E F G H J KL INSERT AVAILABILITY FAIL SAFE D38999/31 FOR MIL-STD-1760 25-20 Primary Interface Signal Set Contact Legend 8 (twinax) 10 (power) 12 (coax) 16 20 25-11 Auxiliary Power Signal Set *Part number reference. To complete, see how to order page 41. D38999/31 88-555875/76 91-555875/76 88-558518/19 91-558518/19 T3W-16B25-XXXX Type 6 Type 2 Type 1 D38999/31 for MIL-STD-1760 – Series III TV Breakaway Fail Safe – Crimp, Metal Lanyard Release Plug Tri-Start Lanyard Separation Forces Shell Size Straight Plug (lbs. max.)
15 Degree Pull
(lbs. max.) 25 90 100 Insert Arrangement Service Rating Total Contacts Contact 20 16 12 (Coax) 8 (Twinax) 25-20 N 30 10 13 4 3 Contacts for 25-20 Pattern Shell Size Arrg. Number Number of Contacts Size Contacts Service Rating Contact Location Standard Contacts Pin Socket 25 -20 3 8 Twinax A, H, K M39029/90-529 M39029/91-530 4 12 Coax 2,3 M39029/28-211 M39029/75-416 W, 5 M39029/102-558 M39029/103-559 13 16 N C, D, E, F , J, M, N, P , R, T, U, Y , Z M39029/58-364 M39029/56-352 10 20 N B, G, L, S, V, X, 1, 4, 6, 7 M39029/58-363 M39029/56-351 Insert Arrangement Service Rating Total Contacts Contact Size 20 10 (power) 25-11 N 11 2 9 *To order by Commercial Part numbers consult Amphenol.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 26482 Matrix 2 Dualok III SJT 38999 I II Crimp Rear Release Matrix Matrix|Pyle Accessories Herm/Seal Aquacon Fiber Optics Contacts Connectors Cables HIgH SPEED AmphenolAerospace HOW TO ORDER - BY MILITARY PART NUMBER FAIL SAFE D38999/31 Ordering procedure for example part number D38999/31WE20PN1 is shown below: DOD Number Prefix Spec Sheet Number Service Class Lanyard Length Code Insert Arrangement Contact Style Alternate Keying Position Type Number D38999/ 31 W E 20 P N 1 Easy Steps to build a part number... Military 1. Select a DOD Number Prefix 2. Specification Sheet Number Lanyard Length (in.) ±.236 Lanyard Length (mm.) ± 6.0 Lanyard Length Code for Part Number 6.024 153.0 E 6.535 166.0 F 7.008 178.0 G 7.520 191.0 H 7.992 203.0 I 8.504 216.0 J 9.016 229.0 K 9.528 242.0 L 7. Alternate Keying Position D38999/31 for MIL-STD-1760 – Series III TV Breakaway Fail Safe for Stores Management Applications- Lanyard Release Plug Designates F Electroless nickel plated aluminum, optimum EMI shielding effectiveness –65dB @ 10 GHz specification min., 48 hour salt spray, 200°C W Corrosion resistant olive drab cadmium plate aluminum, 500 hour extended salt spray, EMI –50dB @ 10 GHz specification min., 175°C Designates D38999/ MIL-DTL-38999, Series III Tri-Start Connectors Designates
31 Designates Lanyard Release Plug for
MIL-STD-1760 with pin contacts Designates P Replaces the “no designation” option in the PIN on revision C and earlier revision of the Mil-Spec. A Designates supplied less contacts. 6. Contact Style – P & A are Valid Options Designates N Is required for normal position. 3. Select a Service Class 4. Select a Lanyard Length Code 8. Type Number Type 1, 2 or 6. See drawings on page 43. For accessories for lanyard release plugs see Accessories section. 5. Select an Insert Arrangement Only 11 or 20 are available contact arrangement numbers. See page 43.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 26482 Matrix 2 II Dualok III SJT 38999 I Matrix|Pyle 5015 Crimp Rear Release Matrix 26500 Pyle 22992 Class L PCB Back- Shells Options Others Accessories Aquacon HD EMI Filter Transient Herm/Seal Fiber Optics Contacts Connectors Cables HIgH SPEED AmphenolAerospace D38999 Type Hybrid Breakaway – Series III Lower Profile Lanyard Release Plug, Crimp, Metal shells with Composite Operating Sleeve New Hybrid Lanyard Breakaway Fail Safe connector with a composite thermoplastic outer operating sleeve for greater durability. This new hybrid breakaway is the breakaway of choice for the Navy F-18 Program. Amphenol’s hybrid lanyard design offers greater durability over D38999 aluminum and composite designs because of its ability to handle abuse taken after weapons release. Other advantages include:
- Lower profile compared to full metal breakaway Fail Safe connectors
- Less weight This Hybrid Breakaway meets the applicable requirements of MIL- DTL-38999/31 including random & sine vibration, ice resistance, fluid immersion and hydrolytic stability tests. (Test reports are available upon request). Currently the hybrid breakaway is available in shell sizes 25 and 17. It uses standard inserts available for breakaway plugs sizes 25 and 17, and is also available with inserts 25-20 and 25-11 for MIL-STD-1760. Consult Amphenol Aerospace for ordering of the new hybrid breakaway connectors. These hybrid connectors will accommodate the standard backshells for breakaway connectors shown on Accessories section or the backshell section. New Hybrid Lanyard Release Plugs (Metal inside shells and Composite, lower profile outer sleeves) Stores Management Type II, Rail Launch Plugs and Receptacles that meet MIL-STD-1760 Amphenol provides a Breakaway Rail Launch connector that is designed for use on aircraft that carry rail launch mis- siles such as AMRAAM. These connectors are designed for blindmating of stores on rail launch applications. They consist of a buffer plug and a missile receptacle that meet the specifications of MIL-STD-1760 Stores Management. Other features and benefits include:
- Designed to MIL-C-83538 specifications
- Bayonet and push pull coupling
- Use standard MIL-DTL-38999 crimp termination with power, coax and twinax contacts also available
- Buffer provides flame barrier
- Buffers are replaceable Consult Amphenol Aerospace for more information and ordering. Stores Management Type II Rail Launch Connectors Condition/Test Description Reference Durability 400 complete mating/unmating cycles MIL-DTL-38999/31D High Impact Shock Nine hammer blows from 1,3 and 5 feet, three each in three axes on mounting panel. MIL-S- 901D Vibration 10 to 2000Hz in three perpendicular axes, 4 hours in each axis for a total of 12 hours with no fracturing or breaking of parts. MIL-STD-202F , Method 204 Ice Resistance Pull tested after conditioned with Ice water at -18C for 35 minutes. MIL-DTL-38999/31D Fail Safe Disengagement Rotationaly unmated 180° from full mate position and pull tested in both a straight direction and at 15°. MIL-DTL-38999/31D High Speed Pull Separation 100 cycles at 30 feet per second. MIL-DTL-38999/31D