M81969 AMPHENOL | Alldatasheet
Document overview
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Technical content
Standard Cylindrical Connector MIL-5015 Style Connectors widely used for:
- Factory Automation, Robotics Machine Tool, Instrumentation Welding Equipment Medical Equipment Amphenol ® 97 Series Connectors are UL recognized and CSA recognized. Amphenol 12-022-15
Amphenol® 97 Series Connectors with Solder Contacts Amphenol® 97 Series Connectors with Rear Release Crimp Contacts Special Purpose Connectors
97 Series Accessories
Amphenol Aerospace operates Quality Systems that are Certified to ISO-9001 and AS-9100 by third party Registrars.
The Amphenol® 97 Series design features and benefits: Low cost, general duty non-environmental Environmental capability with the 417 suffix plus 9767 cable clamp (see page 34) Solder or crimp termination UL Recognized, CSA Recognized Wide selection of shell styles and insert patterns Wide selection of connector finishes - cadmium or non-cadmium (environmentally friendly zinc alloy) Threaded coupling, hard dielectric inserts Solid or split shell construction Accessories for both individual wire seal and jacketed cable RoHS COMPLIANT PRODUCT AVAILABLE – Consult Amphenol Industrial Operations. For additional information on Amphenol ® 97 Series connectors, or for special application requirements, contact your local Amphenol sales office, authorized distributor, or - Amphenol Corporation Amphenol Industrial Operations 40-60 Delaware Avenue Sidney, New York 13838-1395 Telephone: 607-563-5011 Fax: 607-563-5157 Web site: www.amphenol-industrial.com RoHS Amphenol EU /2002 /95 /EC Amphenol offers the 97 Series Connector Family - A general duty standard cylindrical connector, MIL-5015 style. The 97 Series is a widely used connector series for the auto- motive, robotics, machine tool and welding industries, as well as numerous other commercial applications from heavy equip- ment to ECG monitoring cables. Shell components are fabricated from high grade aluminum alloy to provide strength and environmental protection. This family of connectors offers a wide variety of shell styles, con- tact patterns and accessory options. Amphenol 97 Series Connectors provide the interconnection solution for low cost, general duty applications
Guide to Selecting a Connector In selecting a connector, it first must be determined if a non-environmental 97 A or B Series 5015 type is required or if an environmental MS-5015 Class E, F, or R type* is required. If determined that the general duty, non-environmental 97 series is the choice - then this catalog is appropriate to your needs The following 8 steps apply to for- mulation of a part number.** How many wires are you going to connect? What gauge? These two questions are important, because they indicate which insert you need. There are literally hundreds to choose from. The insert arrangements for solder contact connectors are illustrated on pages 6-11. The inserts most often used are highlighted on these pages. Here’s an example of how to choose an insert arrangement. Say you want to connect eight 16-ga. wires, - first find the section of arrangements contain- ing 8 contacts. Insert number 20-7 is the one you want because it contains eight 16-ga. contacts and it is one of the most often used. The one you choose might depend on your space or voltage requirements. The voltage capacity of each insert is listed under its diagram. If you have more than one wire size to connect, the method is essentially the same. Actually, the insert configu- rations for multiple-size wires are a lot more flexible than they appear. That’s because you can always solder a smaller wire to a larger contact. How- ever, soldering a large wire to a small contact isn’t recommended because of size and current requirements. What if several identical connectors have different functions? Here’s a situation to watch out for. You have four identical receptacles on a panel. One carries high current loads. The others have low current functions. A plug mated with the wrong receptacle (cross-mating) could ruin your valu- able equipment. To avoid cross-mating, you can order identical inserts positioned in both the plugs and receptacles at vari- ous angles from standard. These varia- tions from standard position are called alternate insert positions, and are described on page 12. What kind of receptacle do you need? For Wall Mounting Use a wall recep- tacle, type 3100. The elongated back of this receptacle extends through thick wall material. It is threaded to accept standard hardware fittings. For Unmounted Applications Use the cable receptacle, type 3101. For Box or Panel Mounting Use the box receptacle, type 3102. This recep- tacle’s back is short to conserve space. It is not threaded on the back end and is used when no accessories such as clamps are needed. What kind of plug do you need? For ordinary situationsThe straight plug, type 3106 meets most connector requirements. However . . . when space is criticalyou may want to consider using an angle plug, type 3108. This type plug lets the cable enter your equipment at a right angle. Do you need a plug with a Solid or Split back shell? You can get both straight and angle plugs in solid or split back shell designs. With the solid shell you have greater strength and you save space. On the other hand, the split shell design lets you quickly inspect the sol- der terminals when you need to. This feature could be important if you’ll be subjecting the connector to rough han- dling and heavy use. The designation to use for solid shell construction is the letter A. This designation letter goes immediately after the main shell type number: for example, 3106A or 3108A. The designation for split shell construc- tion is the letter B; for example, 3106B or 3108B. Because of application, receptacles are made in solid backshell construc- tion only. Their designation is 3100A, 3101A. (See how to order for solder contact connectors, page 19. Which connector gets the socket? - the receptacle or the plug? You’re at the point where you desig- nate which inserts are used with which shells. Either pin or socket inserts can be used with plugs or receptacles. Here’s a good rule of thumb. Order the sockets for the connector at the “hot” side of the circuit. By having sock- ets at the power source, there’s little chance that a wayward finger or screw- driver will short the circuit or cause per- sonal injury. The designation for sockets is sim- ply S in a part number, following the insert code number. For pins, the des- ignation is P. Therefore, the 20-7P insert would have pin contacts, while the 20-7S insert would have socket contacts. What type of plating is pre- ferred? If you prefer the standard olive cad- mium, non-reflective, electrically con- ductive finish, then no suffix number is required. Other plating variations are available, including environmentally friendly zinc alloy. See how to order instructions for the various plating fin- ishes offered for 97 Series solder con- nectors on page 19. Do you need any accessories? Accessories - cable clamps, protection caps and chains, conduit adapters, and panel gaskets are shown on pages 33- 39. * If an environmental type MIL-5015 E, F or R Class is required, then the catalog that should be consulted is 12-020, MS/Standard MIL-5015 Cylindrical Connectors. See www.amphenol-industrial.com for on-line catalogs or contact Amphenol, Sidney, NY. ** These steps are for solder type connectors which are described in detail on pages 3-19. If a crimp type connector is needed, the same steps apply, however, you should consult pages 20-29 for details on 97 Series connectors with crimp contacts.
Medium to heavy weight cylindrical Durable, field-proven design Single key/keyway polarization Threaded coupling, hard dielectric inserts Non-rotating contacts Operating temperatures from –55°C to +125°C Cost effective Intermateable and intermountable with existing
97 Series and MIL-5015 connectors
Underwriters Laboratories approved recogni- tion File E115497 Canadian Standards Association Certification File LR69183 CUSTOMER OPTIONS Solid or split shell construction Six shell styles 128 contact arrangements, from 1 to 52 circuits Alternate insert positioning High temperature and potting constructions Special plating finishes including black and green zinc alloy Optional gold plating on MS contacts Thermocouple arrangements available Connector components are fabricated from high grade aluminum alloy, with a conductive cadmium plate finish and an olive drab chromate after-treatment. Some cable clamps are a zinc alloy with an olive drab/green chromate finish. See how to order page 19 for other finish varia- tions. Contacts are silver plated with pre-tinned solder cups. Optional gold over silver plating is also available. Inserts for solder style contacts are diallyl-phthalate. Users should be aware that classes “A” and “B” of MIL- 5015 have been cancelled, and these products are no longer qualified. Amphenol 97 Series Connectors with solder contacts MS3100A MS3101A MS3102A MS3106A MS3106B MS3107A MS3107B MS3108A MS3108B
8S-1✦ 1 1/16 1.57 INST. 1 10SL-3 3 1/16 1.57 A 3 10SL-4 2 1/16 1.57 A 2 12SL-844 ✦* 4 1/16 1.57 A 4 12S-3 2 1/16 1.57 A 2 12-5 ✦ 1 1/8 3.18 D 1 6JGTOQ EQWRNG 14S-1† 3 1/16 1.57 A 3 14S-2 4 INST. 4 14S-4 ✦†1 1 / 8 3 . 1 8 D 1 14S-5 5 INST 5 14S-6 6 INST. 6 14S-7 3 1/16 1.57 A 3 14S-9† 2 1/16 1.57 A 2 16S-1 7 1/16 1.57 A 7 16S-4 ✦ 2 1/8 3.18 D 2 16S-5 3 1/16 1.57 A 3 16S-6 ✦† 3 1/16 1.57 A 3 16-7 3 1/16 1.57 A 1 2 16S-8 5 1/16 1.57 A 5 16-9 4 1/16 1.57 A 2 2 16-10 3 1/16 1.57 A 3 16-11 ✦† 2 1/16 1.57 A 2 16-12 1 1/16 1.57 A 1 16-13 2 1/16 1.57 A 6JGTOQ EQWRNG 18-1 10 1/16 1.57 INST. 6 18-3† 2 1/8 3.18 D 2 18-4 4 1/8 3.18 D 4 18-5 ✦ 3 1/8 3.18 D 2 1 18-8 8 1/16 1.57 A 1 7 18-9✦ 7I N S T . 2 5 18-10† 4 1/16 1.57 A 4 18-11 5 1/16 1.57 A 5 18-12† 6 1.16 1.57 A 6 18-13 4 1/16 1.57 A 1 3 18-16 1 5/16 7.92 C 1 18-19† 10 1/16 1.57 A 10 18-20 5 1/16 1.57 A 5 18-22† 3 1/8 3.18 D 3 18-29 ✦† 5 1/16 1.57 A 5 18-420* 1 *K8QNV CIG 20-3† 3 1/8 3.18 D 3 20-4 4 1/8 3.18 D 4 20-6† 3 1/8 3.18 D 3 20-7 8 1/8 3.18 D 4 1/16 1.57 A 4 20-8 6 INST. 2 4 20-11† 13 INST. 13 20-14 5 1/16 1.57 A 2 3 20-15 7 1/16 1.57 A 7 20-16 9 1/16 1.57 A 2 7 20-17 6 1/16 1.57 A 5 1 20-18 9 1/16 1.57 A 3 6 20-19† 3 1/16 1.57 A 3 20-21 9 1/16 1.57 A 1 8 20-23 2 1/16 1.57 A 2 20-24 4 1/16 1.57 A 2 2 20-27 14 1/16 1.57 A 14 20-29 17 1/16 1.57 A 17 20-33 11 1/16 1.57 A 11 22-1† 2 1/8 3.18 D 2 22-2 3 1/8 3.18 D 3 22-4† 4 1/16 1.57 A 2 2 22-5 6 1/8 3.18 D 2 4 22-8† 2 3/16 4.75 E 2 22-9 3 3/16 4.75 E 3 22-10 4 3/16 4.75 E 4 22-11 2 1/4 6.35 B 2 22-12 5 1/8 3.18 D 2 3 22-13† 5 1/8 3.18 D 1 1/16 1.57 A 4 22-14 19 1/16 1.57 A 19 22-15 6 3/16 4.75 E 1 1/16 1.57 A 5 22-16† 9 1/16 1.57 A 3 6 22-18 8 1/8 3.18 D 5 1/16 1.57 A 3 22-19 14 1/16 1.57 A 14 22-20† 9 1/16 1.57 A 9 22-22 4 1/16 1.57 A 4 22-23 8 1/8 3.18 D 1 1/16 1.57 A 7 Insert Number Total Contacts Mechanical Spacing Service Rating Contact Size Inches mm 0 4 8 12 16 Not all insert arrangements are currently available for environmental individual wire seal. Consult Amphenol, Sidney, NY for availability. † Inactive for new military design, but available for replacement or for non-mili- tary purposes. * “MS” number not assigned. Use “97” prefix in place of “MS” in completing cata- log number. See how to order, page 19. ** Hi-Voltage = 17KVAC/24KVDC ✦ Molded-in pin (MIP) insert requires (910) deviation. See how to order, pg. 19.
insert availability, cont. Insert Number Total Contacts Mechanical Spacing Service Rating Contact Size Inches mm 0 4 8 12 16 22-26* 7 1/8 3.18 2 5 22-27 9 1/8 3.18 D 1 1/16 1.57 A 8 22-28† 7 1/16 1.57 A 7 22-34 5 1/8 3.18 D 3 2 24-2 7 1/8 3.18 D 7 24-5† 16 1/16 1.57 A 16 24-6 8 1/8 3.18 D 3 1/16 1.57 A 5 24-7 16 1/16 1.57 A 2 14 24-9† 2 1/16 1.57 A 2 24-10 7 1/16 1.57 A 7 24-11 9 1/16 1.57 A 3 6 24-12 5 1/16 1.57 A 2 3 24-16 7 1/8 3.18 D 1 3 1/16 1.57 A 3 24-19† 12 1/16 1.57 12 24-20 ✦ 11 1/8 3.18 D 2 9 24-21 10 1/8 3.18 D 1 9 24-22 ✦ 41 / 8 3 . 1 8 D 4 24-27 7 3/16 4.75 E 7 24-28 24 1/16 1.57 INST. 24 28-1 9 1/8 3.18 D 1 2 1/16 1.57 A 2 4 28-2 14 1/8 3.18 D 2 12 28-3 3 3/16 4.75 E 3 28-6† 3 1/8 3.18 D 3 28-8 12 1/16 1.57 A 9 1/8 3.18 D 1 3/16 4.75 E 2 28-9 12 1/8 3.18 D 6 6 28-10 7 1/8 3.18 D 1 1/16 1.57 A 2 2 2 28-11 22 1/16 1.57 A 4 18 28-12 26 1/16 1.57 A 26 28-15† 35 1/16 1.57 A 35 28-16† 20 1/16 1.57 A 20 28-17 15 1/4 6.35 B 1 1/8 3.18 D 3 1/16 1.57 A 11 28-18 12 5/16 7.92 C 1 1/8 3.18 D 5 1/16 1.57 A 2 INST. 4 28-19 10 1/4 6.35 B 2 1/8 3.18 D 2 1/16 1.57 A 4 2 28-20 14 1/16 1.57 A 10 4 28-21 37 1/16 1.57 A 37 32-5† 2 1/8 3.18 D 2 32-6 23 1/16 1.57 A 2 3 2 16 32-7 35 1/16 1.57 A 7 24 INST. 4 32-8† 30 1/16 1.57 A 6 24 32-13 23 1/8 3.18 D 5 18 32-17 4 1/8 3.18 D 4 32-414 52 1/16 1.57 A 52 36-1† 22 1/8 3.18 D 4 18 36-5 4 1/16 1.57 A 4 36-6 6 1/16 1.57 A 2 4 36-7 47 1/16 1.57 A 7 40 36-8 47 1/16 1.57 A 1 46 36-9 31 1/16 1.57 A 1 2 14 14 36-10 48 1/16 1.57 A 48 36-15 35 1/16 1.57 A 34 1/8 3.18 D 1 36-403* 52 1/16 1.57 A 52 Insert Number Total Contacts Mechanical Spacing Service Rating Contact Size Inches mm 0 4 8 12 16 Not all insert arrangements are currently available for environmental individual wire seal. Consult Amphenol, Sidney, NY for availability. † Inactive for new military design, but available for replacement or for non-mili- tary purposes. * “MS” number not assigned. Use “97” prefix in place of “MS” in completing cata- log number. See how to order, page 19. ✦ Molded-in pin (MIP) insert requires (910) deviation. See how to order, pg. 19.
Front view of pin insert or rear of socket insert illustrated. Items highlighted are most popular and most readily available.
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insert arrangements, cont. Front view of pin insert or rear of socket insert illustrated. Items highlighted are most popular and most readily available.
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insert arrangements, cont. Front view of pin insert or rear of socket insert illustrated. Items highlighted are most popular and most readily available.
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insert arrangements, cont. Front view of pin insert or rear of socket insert illustrated. Items highlighted are most popular and most readily available.
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alternate insert positioning Insert Arrangement Degrees W XYZ 12S-3 70 145 215 290 14S-2 14S-5 14S-7 14S-9 120 110 180 145 240 270 215 290 16S-1 16S-4 16S-5 16S-6 16-7 16S-8 16-9 16-10 16-11 16-13 110 145 180 110 170 110 180 110 110 250 215 270 250 265 250 270 250 250 280 325 290 280 325 325 325 18-1 18-3 18-4 18-5 18-8 18-9 18-10 18-11 18-12 18-13 18-19 18-20 18-22 18-29 145 110 110 110 110 120 170 110 120 180 145 180 215 250 250 250 250 240 265 250 240 270 215 270 290 325 325 280 290 280 280 280 290 20-3 20-4 20-6 20-7 20-8 20-14 20-15 20-16 20-17 20-18 20-19 20-21 20-23 20-24 20-27 20-29 145 110 145 110 110 110 110 180 110 180 110 110 110 110 215 250 215 250 250 250 250 270 250 270 250 250 250 250 290 290 280 280 280 280 280 325 325 325 325 325 280 *Rotates opposite above illustration. 22-1 22-2 22-4 22-5 22-8 22-9 22-10 22-11 22-12 22-13 22-14 22-15 22-16 22-18 22-19 22-20 22-22 22-23 22-27 22-28 22-34 110 145 110 110 110 145 110 110 110 110 110 110 110 110 110 110 110 110 250 215 250 250 250 215 250 250 250 250 250 250 250 250 250 250 250 250 250 250 325 290 325 325 325 290 325 325 280 325 280 280 280 280 280 325 280 280 280 24-2 24-5 24-6 24-7 24-9 24-10 24-11 24-12 24-16 24-20 24-21 24-22 24-27 24-28 110 110 110 110 110 110 110 110 110 110 110 250 250 250 250 250 250 250 250 250 250 250 280 280 280 280 325 280 325 280 280 280 280 280 280 28-1 28-2 28-3 28-6 28-8 28-9 28-10 28-11 28-12 28-15 28-16 28-17 28-18 28-19 28-20 28-21 110 110 145 145 110 110 110 110 180 110 110 110 145 110 110 110 250 250 215 215 250 250 250 250 270 250 250 250 215 250 250 250 280 325 290 290 280 280 280 280 280 280 280 290 280 280 280 32-5 32-6 32-7 32-8 32-13 32-17 32-414* 80* 110 110 125 125 110 110 110* 250 250 235 235 250 250 250* 325 280 280 280 280 280* 36-1 36-5 36-6 36-7 36-8 36-9 36-10 36-15 110 120 110 110 110 125 125 125 250 240 250 250 250 235 235 245 280 325 280 280 280 280 305 Insert Arrangement Degrees W XYZ WZ XY normal FRONT FACE OF PIN INSERT CL
MS3100A wall mount receptacle Solid shell construction is strong and con- serves space. Includes integral polarizing key in front. Back shell is threaded for stan- dard MS/AN fittings. MS3101A cable receptacle Solid shell construction is strong and con- serves space. Includes integral polarizing key in front shell. Machined back shell is threaded for standard MS/AN fittings. Can be unscrewed for inspection or soldering. MS3102A box receptacle Solid shell designed for open wiring. Mounts directly on chassis, equipment or panel. Includes internal polarized key in front shell. MS3100A and MS3101A Connector Size A Coupling Thread Fitting ThreadsInch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm MS3102A Connector Size A Coupling Thread Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm L K M A N L AV N L M AV N S S R R K Mounting Holes S S R R O Panel Opening .173 (4.394) DIA. FOR SIZE 32 AND 36 .147 (3.734) DIA. FOR SIZES 24 AND 28 .120 (3.048) DIA. FOR ALL OTHER SIZES Mounting Holes
Sturdy, simple to assemble. Coupling ring machined from solid aluminum bar stock for high tensile strength. Mates with all types of MS receptacles. Front shell includes polariz- ing keyway. Back shell is threaded for stan- dard MS/AN fittings. MS3107A quick-disconnect plug For fast connect/disconnect applications. Front shell has polarizing keyway. Mates with all types of MS receptacles. Back shell is threaded for standard MS/AN fittings MS3108A angle plug For use where space in front of panel or wall is at a premium. Swivel ring and plate com- bination allow cable take off at any angle rel- ative to front shell polarizing key. Back shell is threaded for standard MS/AN fittings. MS3106A Connector Size L Max. N Ref. Q Max. V Fitting ThreadsInch mm Inch mm Inch mm 8S 1-1/4 31.75 17/32 13.49 3/4 19.05 1/2-28 10S 1-5/16 33.32 5/8 15.88 7/8 22.23 1/2-28 10SL 1-3/8 34.93 3/4 19.05 7/8 22.23 5/8-24 12S 1-7/16 36.50 25/32 19.84 1 25.40 5/8-24 12 1-7/8 47.63 25/32 19.84 1 25.40 5/8-24 12SL 1-31/64 37.69 7/8 22.23 1 25.40 3/4-20 14S 1-15/32 37.13 7/8 22.23 1-1/8 28.58 3/4-20 14 1-7/8 47.47 7/8 22.23 1-1/8 28.58 3/4-20 16S 1-15/32 37.13 1 25.40 1-1/4 31.75 7/8-20 16 1-7/8 47.47 1 25.40 1-1/4 31.75 7/8-20 18 1-31/32 49.88 1-1/8 28.57 1-11/32 34.11 1 -20 20 1-7/8 47.50 1-1/4 31.75 1-15/32 37.29 1-3/16-18 22 1-31/32 49.88 1-3/8 34.93 1-19/32 40.46 1-3/16-18 24 2-1/4 57.15 1-1/2 38.10 1-23/32 43.64 1-7/16-18 28 2-1/4 57.15 1-3/4 44.45 1-31/32 49.99 1-7/16-18 32 2-3/8 60.33 2-1/32 51.59 2-7/32 56.34 1-3/4-18 36 2-3/8 60.33 2-1/4 57.15 2-15/32 62.69 2 -18 MS3107A Connector Size L Max. N Ref. Q Max. V Fitting ThreadsInch mm Inch mm Inch mm 10S 1-5/16 33.32 5/8 15.88 7/8 22.23 1/2-28 10SL 1-3/8 34.92 3/4 19.05 7/8 22.23 5/8-24 12S 1-7/16 36.50 25/32 19.84 1 25.40 5/8-24 12 1-7/8 47.63 25/32 19.84 1 25.40 5/8-24 14S 1-15/32 37.13 7/8 22.23 1-1/8 38.58 3/4-20 14 1-7/8 47.47 7/8 22.23 1-1/8 28.58 3/4-20 16S 1-15/32 37.13 1 25.40 1-1/4 31.75 7/8-20 16 1-7/8 47.47 1 25.40 1-1/4 31.75 7/8-20 18 1-31/32 49.88 1-1/8 28.58 1-11/32 34.11 1 -20 20 1-7/8 47.50 1-1/4 31.75 1-15/32 37.29 1-3/16-18 22 1-31/32 49.88 1-3/8 34.93 1-19/32 40.46 1-3/16-18 24 2-1/4 57.15 1-1/2 38.10 1-23/32 43.64 1-7/16-18 28 2-1/4 57.15 1-3/4 44.45 1-31/32 49.99 1-7/16-18 MS3108A Connector Size L Ref. Q Max. U Ref. V Fitting Threads Y Ref. Inch mm Inch mm Inch mm Inch mm 10S 1-1/4 31.75 7/8 22.23 7/8 22.23 1/2-28 25/32 19.84 10SL 1-5/16 33.32 7/8 22.23 1 25.40 5/8-24 1-1/16 26.97 12S 1-3/8 34.93 1 25.40 1 25.40 5/8-24 1-1/16 26.97 12SL 1-3/8 34.93 1 25.40 1 25.40 3/4-20 1-1/16 26.97 12 1-13/64 30.56 1 25.40 1 25.40 5/8-24 1-1/16 26.97 14S 1-3/8 34.93 1-1/8 28.58 1 25.40 3/4-20 1-1/16 26.97 14 1-13/16 46.02 1-1/8 28.58 1 25.40 3/4-20 1-1/16 26.97 16S 1-1/2 38.10 1-1/4 31.75 1-1/8 28.58 7/8-20 1-5/16 33.32 16 1-15/16 49.20 1-1/4 31.75 1-1/8 28.58 7/8-20 1-5/16 33.32 18 1-15/16 49.20 1-11/32 34.11 1-1/8 28.58 1 -20 1-5/16 33.32 20 2-1/16 52.37 1-15/32 37.29 1-5/16 33.32 1-3/16-18 1-5/8 42.28 22 2-1/16 52.37 1-19/32 40.46 1-5/16 33.32 1-3/16-18 1-5/8 42.28 24 2-15/32 62.69 1-23/32 43.64 1-1/2 38.10 1-7/16-18 2 50.80 28 2-15/32 62.69 1-31/32 49.99 1-1/2 38.10 1-7/16-18 2 50.80 Q N L V YL V U Q Y Q N L V
Used for unusual conduit applications where soldering and inspection is the prime require- ment. Back shell is threaded for all standard MS/AN fittings. MS3107B quick-disconnect plug For fast connect/disconnect applications. Front shell has polarizing keyway. Mates with all types of MS receptacles. Back shell is threaded for standard MS/AN fittings MS3108B angle plug Lightweight, roomy cavity, split longitudinally for convenient solder or inspection. Front shell is keyed to allow the 90° angle housing to be rotated and locked at any 45° increment. Sizes 10S thru 14 MS3106B Connector Size L Max. Q Max. V Fitting Threads Y Ref. Inch mm Inch mm Inch mm 14S 1-11/16 42.85 1-1/8 28.58 3/4-20 1-5/32 29.36 16S 1-11/16 42.85 1-1/4 31.75 7/8-20 1-1/4 31.75 18 2-1/16 52.37 1-11/32 34.11 1 -20 1-41/64 41.66 20 2-1/8 53.98 1-15/32 37.29 1-3/16-18 1-13/16 46.02 22 2-1/8 53.98 1-19/32 40.46 1-3/16-18 1-15/16 49.20 24 2-9/32 57.94 1-23/32 43.64 1-7/16-18 2-1/16 52.37 28 2-9/32 57.94 1-31/32 49.99 1-7/16-18 2-5/16 58.72 32 2-5/16 58.72 2-7/32 56.34 1-3/4-18 2-19/32 65.86 36 2-11/32 59.51 2-15/32 62.69 2 -18 2-27/32 72.21 MS3107B Connector Size L Max. Q Max. V Fitting Threads Y Ref. Inch mm Inch mm Inch mm 14S 1-11/16 42.85 1-1/8 28.58 3/4-20 1-5/32 29.36 16S 1-11/16 42.85 1-1/4 31.75 7/8-20 1-1/4 31.75 18 2-1/16 52.37 1-11/32 34.11 1 -20 1-41/64 41.66 20 2-1/8 53.99 1-15/32 37.29 1-3/16-18 1-13/16 46.02 22 2-1/8 53.99 1-19/32 40.46 1-3/16-18 1-15/16 49.20 24 2-9/32 57.94 1-23/32 43.64 1-7/16-18 2-1/16 52.37 28 2-9/32 57.94 1-31/32 49.99 1-7/16-18 2-5/16 58.72 MS3108B Connector Size L Ref. Q Max. U Ref. V Fitting Threads X Ref. Inch mm Inch mm Inch mm Inch mm 10S 1-3/8 34.93 7/8 22.23 7/8 22.23 1/2-28 10SL 1-1/2 38.10 7/8 22.23 1 25.40 5/8-24 12S 1-9/16 39.67 1 25.40 1 25.40 5/8-24 1/2 12.70 12 1-7/8 47.63 1 25.40 1 25.40 5/8-24 1/2 12.70 14S 1-23/32 43.64 1-1/8 28.58 1-1/16 26.97 3/4-20 21/32 16.66 14 1-15/16 49.20 1-1/8 28.58 1-1/16 26.97 3/4-20 21/32 16.66 16S 1-3/4 44.45 1-1/4 31.75 1-1/8 28.58 7/8-20 1-1/2 38.10 16 2-1/8 53.98 1-1/4 31.75 1-1/8 28.58 7/8-20 1-1/2 38.10 18 2-5/32 54.75 1-11/32 34.11 1-3/16 30.15 1 -20 1-41/64 41.66 20 2-3/8 60.33 1-15/32 37.29 1-5/16 33.32 1-3/16-18 1-13/16 46.02 22 2-13/32 61.11 1-19/32 40.46 1-5/16 33.32 1-3/16-18 1-15/16 49.20 24 2-5/8 66.68 1-23/32 43.64 1-7/16 36.50 1-7/16-18 2-1/16 52.37 28 2-5/8 66.68 1-31/32 49.99 1-7/16 36.50 1-7/16-18 2-5/16 58.72 32 2-13/16 71.42 2-7/32 56.34 1-3/4 44.45 1-3/4-18 2-19/32 65.86 36 2-27/32 72.21 2-15/32 62.69 1-15/16 49.20 2 -18 2-27/32 72.21 YQ V L YQ V L L X U Q V L U QY V Sizes 16S thru 40
availability and weight reference Insert Number Wall Receptacles MS3100 Cable Receptacles MS3101 Box Receptacles MS3102 Straight Plugs MS3106 Quick Disconnect Plugs MS3107 Angle Plugs MS3108 Total ContactsSolid Shell Solid Shell Solid Shell Solid Shell Split Shell Solid Shell Split Shell Solid Shell Split Shell AAAABABAB 8S-1 .02 .01 .01 .02 1 10SL-3P .03 .03 .02 3 10SL-3S .03 .03 .06 .05 3 10SL-4P† .02 .02 .02 2 10SL-4S† .03 .03 .06 .05 2 12SL-844P* .03 4 12SL-844S* .05 .06 .08 4 Where no weight is shown, insert is not available in that shell type. † Inactive for new military design, but available for replacement or for non- military purposes. * “MS” number not assigned. Use “97” prefix in place of “MS” in complet- ing catalog number. Weights are for connectors with socket contacts. Connectors with pin contacts weigh slightly less. If a weight appears in the column, the shell is available. Weight is shown in lbs.
availability and weight reference, cont. Insert Number Wall Receptacles MS3100 Cable Receptacles MS3101 Box Receptacles MS3102 Straight Plugs MS3106 Quick Disconnect Plugs MS3107 Angle Plugs MS3108 Total ContactsSolid Shell Solid Shell Solid Shell Solid Shell Split Shell Solid Shell Split Shell Solid Shell Split Shell AAAABABAB 22-26† .15 .14 .11 .19 7 Where no weight is shown, insert is not available in that shell type. † Inactive for new military design, but available for replacement or for non- military purposes. * “MS” number not assigned. Use “97” prefix in place of “MS” in completing catalog number. Weights are for connectors with socket contacts. Connectors with pin contacts weigh slightly less. If a weight appears in the column, the shell is available. Weight is shown in lbs.
availability and weight reference, cont. Insert Number Wall Receptacles MS3100 Cable Receptacles MS3101 Box Receptacles MS3102 Straight Plugs MS3106 Quick Disconnect Plugs MS3107 Angle Plugs MS3108 Total ContactsSolid Shell Solid Shell Solid Shell Solid Shell Split Shell Solid Shell Split Shell Solid Shell Split Shell AAAABABAB Where no weight is shown, insert is not available in that shell type. † Inactive for new military design, but available for replacement or for non- military purposes. * “MS” number not assigned. Use “97” prefix in place of “MS” in completing catalog number. Weights are for connectors with socket contacts. Connectors with pin contacts weigh slightly less. If a weight appears in the column, the shell is available. Weight is shown in lbs.
97 – 3101 A – 28 – 21 S Y (847) (639) Series Number 97 - Like MS but Amphenol® Shell Type
3100 Wall Receptacle
3101 Cable Receptacle
3102 Box Receptacle
3106 Straight Plug
3107 Quick Disconnect Plug
3108 Angle Plug
8S, 10SL, 12S, 14S, 14, 16S, 16 18, 20, 22, 24, 28, 32, 36 Insert Configuration Number See insert availability listing - pages 4 & 5, and see insert arrangement illustrations - pages 6-11. Shell Finish Suffix Omit for standard O.D. cadmium finish (604) Gray anodized (608) Black anodized (621) Black zinc alloy (624) Green zinc alloy (639) Clear cadmium (640) Conductive black zinc alloy (689) Electroless nickel OR RoHS Compliant Suffix (946) Black zinc alloy plating plus solder contact less pre-filled cup Deviation from standard A&B construction Omit this suffix if standard construction is desired (115) Small flange receptacle (426) Gold over silver plating on contacts (438) Construction for potting (see page 30 for additional deviations) (936) Connector plug with safety wire holes in coupling nut Consult Amphenol, Sidney, NY for other deviations. Alternate Insert Positions Omit for standard position W, X, Y or Z for alternate positions, depend- ing on insert (see page 12 for positions available) Contact Type P = Pin S = Socket Note: Accessories for 97 Series Connectors should be ordered with matching connec- tor plating. See accessory pages 33-39. Example of part number for solder type connectors is given below. RoHS Amphenol EU /2002 /95 /EC
Rugged metal shell Conductive finish Stamped & formed crimp contacts Closed entry socket contacts Plastic retention Utilizes standard 97 Series hardware Intermateable and intermountable with existing Underwriters Laboratories approved recogni- tion File E115497 Canadian Standards Association Certification File LR69183 CUSTOMER OPTIONS Positive self-centering of contacts; pins bent up to 20° will pick up Reduced user cost due to high speed termination Less equipment down-time due to fatigue fail- ure at wire contact junction or handling damage Greater contact to contact insulation, lighter weight, higher reliability No costly re-design or rework necessary on existing equipment Complete flexibility through multi-source prod- uct availability The Amphenol 97-410X connector design incorporates Poke Home ® Rear Release contacts. The 97 Series Rear Release line is intermateable and intermountable with existing 97 Series and MIL-5015 type shell styles in both plugs and receptacles. The connectors utilize 97 Series bright cadmium plated shells and standard insert configu- rations. The connector is designed to be used with stamped and formed type crimp contacts. Contact design (size 16 only) incorporates insulation crimp support for greater strength at wire termination end. Contacts are available on reel assemblies for use with the high speed Amphenol strip- per crimper capable of crimping 1500 contacts per hour. Hand crimp tools and bulk packaged contacts are also available. Standard hardware available for the 97 Series connector can be used with the 97 Series crimp contact rear release line. Accessories should be ordered with the appropriate deviation number to match the bright cadmium connector finish. See how to order, page 27, for 97 Series connec- tors with crimp contacts. Amphenol 97 Series Connectors with rear release crimp contacts 97-4100A 97-4102A 97-4106A 97-4106B 97-4107A 97-4107B 97-4108A 97-4108B 97-4101A
specifications, insert availability, alternate insert positioning Specifications Standard shell finish - clear chromate over cadmium plate (optional plating available, see how to order page 27). Inserts - molded of a 94V-O Underwriters Laboratory rated material. Contacts - copper alloy formed, silver plated (gold plating is also available, see how to order page 28). Wire sizes - 12 AWG through 30 AWG. All constructions perform satisfactorily from –55°C to Insert Availability Insert Number Total Contacts Mechanical Spacing Service Rating Contact Size Inches mm 12 16 10SL-3 3 1/16 1.57 A 3 10SL-4 2 1/16 1.57 A 2 12S-3 2 1/16 1.57 A 2 14S-1 3 1/16 1.57 A 3 14S-2 4 INST. 4 14S-5 5 INST. 5 14S-7 3 1/16 1.57 A 3 16S-1 7 1/16 1.57 A 7 16S-8 5 1/16 1.57 A 5 18-1 10 1/16 1.57 A 4 INST. 6 18-4 4 1/8 3.18 D 4 18-11 5 1/16 1.57 A 5 18-12 6 1/16 1.57 A 6 18-19 10 1/16 1.57 A 10 18-20 5 1/16 1.57 A 5 20-4 4 1/8 3.18 D 4 20-7 8 1/8 3.18 D 4 1/16 1.57 A 4 20-27 14 1/16 1.57 A 14 20-29 17 1/16 1.57 A 17 22-14 19 1/16 1.57 A 19 24-2 7 1/8 3.18 D 7 28-11 22 1/16 1.57 A 4 18 28-12 26 1/16 1.57 A 26 28-20 14 1/16 1.57 A 10 4 28-21 37 1/16 1.57 A 37 32-414 52 1/16 1.57 A 52 36-10 48 1/16 1.57 A 48 * Rotates opposite above illustration. Alternate Insert Positioning Insert Arrangement Degrees WX Y Z 12S-3 70 145 215 290 14S-2 14S-5 14S-7 120 110 180 240 270 16S-1 16S-8 170 265 280 18-1 18-4 18-11 18-12 18-19 18-20 145 110 170 120 180 215 250 265 240 270 290 325 280 20-4 20-7 20-27 20-29 110 110 110 250 250 250 280 325 280 22-14 80 – – 280 24-2 80 – – 280 28-9 28-11 28-12 28-20 28-21 110 110 180 110 110 250 250 270 250 250 280 280 280 280 32-8 32-414* 80* 125 110* 235 250* 280 280* 36-10 80 125 235 280 WZ XY normal FRONT FACE OF PIN INSERT CL
Front view of pin insert or rear of socket insert illustrated.
2 Contacts 3 Contacts
+PUGTV#TTCPIGOGPV 5. 5 5. 5 5 %QPVCEVU
4 Contacts 5 Contacts
+PUGTV#TTCPIGOGPV 5 5 5 %QPVCEVU 5GTXKEG4CVKPI +056 & & +056 # # #
6 Contacts 7 Contacts 8 Contacts
+PUGTV#TTCPIGOGPV 5 %QPVCEVU %&'(#
10 Contacts 14 Contacts 17 Contacts
+PUGTV#TTCPIGOGPV %QPVCEVU 5GTXKEG4CVKPI $%()# # # # # CNNQVJGTU+056 AB BA ACB B CA B CA DA BC AD BC AD BC A B CD E A E BC D A B C D E A B C DE F AB C D E A B CD E F G A B CD E F G A B C DE F H G A BC DE F G H J I AB CD EF GH JK A B C DEF G H I J K LM N A B C DE F G H J KN M LP A B C D E FGH J K L M N PT S R
insert arrangements, cont. Front view of pin insert or rear of socket insert illustrated.
19 Contacts 22 Contacts 26 Contacts
+PUGTV#TTCPIGOGPV %QPVCEVU 5GTXKEG4CVKPI # # #
37 Contacts 48 Contacts 52 Contacts
+PUGTV#TTCPIGOGPV %QPVCEVU 5GTXKEG4CVKPI # # # CONTACT LEGEND 16 12 NOTE: Design specifications subject to change. Consult Amphenol, Sidney, NY for the latest specifications and UL and CSA recognition. * The values listed represent operating values which include a generous safety factor. Current Ratings Wire Size 12 14 16 18 20 22 26 28 30 Amperes 23 17 13 10 7.5 5 2 1.5 1.0 Service Rating Service Rating Recommended Operating Voltage* at Sea Level DC AC (RMS) INST. 250 200 A 700 500 D 1250 900 A B C D E F G H J K L M N P RS T V U A B C D E F G H I J K L MT S R P N U V W X A B C D E FJ H G K L M N P R S T UZ V WX Y a b d AB CD EJ KR FGH LMNP SZ TUV W X a bcde f hgm jk n pr s AB CG DF E HN JKLM PQRSTOU WXY Z abVc kd jhfe g ms n pq r t u v w x yz AD BC HGFJE PN LPMQK WV T USXR ZabcdefY mhng lkj vp u t sr 2 zyx w 36 54
97-4100A wall mount receptacle Solid shell construction is strong and con- serves space. Includes integral polarizing key in front. Back shell is threaded for stan- dard MS/AN fittings. 97-4101A cable receptacle Solid shell construction is strong and con- serves space. Includes integral polarizing key in front shell. Machined back shell is threaded for standard MS/AN fittings. Can be unscrewed for inspection or soldering 97-4102A box receptacle Solid shell designed for open wiring. Mounts directly on chassis, equipment or panel. Includes internal polarized key in front shell. 97-4100A and 97-4101A Connector Size A Coupling Thread Fitting ThreadsInch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm 97-4102A Connector Size A Coupling Thread Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm L K M A N L AV N L M AV N S S R R K Mounting Holes S S R R O Panel Opening .173 (4.394) DIA. FOR SIZE 32 AND 36 .147 (3.734) DIA. FOR SIZES 24 AND 28 .120 (3.048) DIA. FOR ALL OTHER SIZES Mounting Holes
Sturdy, simple to assemble. Coupling ring machined from solid aluminum bar stock for high tensile strength. Mates with all types of MS receptacles. Front shell includes polariz- ing keyway. Back shell is threaded for stan- dard MS/AN fittings. 97-4107A quick-disconnect plug For fast connect/disconnect applications. Front shell has polarizing keyway. Mates with all types of MS receptacles. Back shell is threaded for standard MS/AN fittings 97-4108A angle plug For use where space in front of panel or wall is at a premium. Swivel ring and plate com- bination allow cable take off at any angle rel- ative to front shell polarizing key. Back shell is threaded for standard MS/AN fittings. 97-4106A Connector Size L Max. N Ref. Q Max. V Fitting ThreadsInch mm Inch mm Inch mm 10SL 1-3/8 34.93 3/4 19.05 7/8 22.23 5/8-24 12S 1-7/16 36.50 25/32 19.84 1 25.40 5/8-24 14S 1-15/32 37.13 7/8 22.23 1-1/8 28.58 3/4-20 16S 1-15/32 37.13 1 25.40 1-1/4 31.75 7/8-20 18 1-31/32 49.88 1-1/8 28.57 1-11/32 34.11 1 -20 20 1-7/8 47.50 1-1/4 31.75 1-15/32 37.29 1-3/16-18 22 1-31/32 49.88 1-3/8 34.93 1-19/32 40.46 1-3/16-18 24 2-1/4 57.15 1-1/2 38.10 1-23/32 43.64 1-7/16-18 28 2-1/4 57.15 1-3/4 44.45 1-31/32 49.99 1-7/16-18 32 2-3/8 60.33 2-1/32 51.59 2-7/32 56.34 1-3/4-18 36 2-3/8 60.33 2-1/4 57.15 2-15/32 62.69 2 -18 97-4107A Connector Size L Max. N Ref. Q Max. V Fitting ThreadsInch mm Inch mm Inch mm 10SL 1-3/8 34.92 3/4 19.05 7/8 22.23 5/8-24 12S 1-7/16 36.50 25/32 19.84 1 25.40 5/8-24 14S 1-15/32 37.13 7/8 22.23 1-1/8 38.58 3/4-20 16S 1-15/32 37.13 1 25.40 1-1/4 31.75 7/8-20 16 1-7/8 47.47 1 25.40 1-1/4 31.75 7/8-20 18 1-31/32 49.88 1-1/8 28.58 1-11/32 34.11 1 -20 20 1-7/8 47.50 1-1/4 31.75 1-15/32 37.29 1-3/16-18 22 1-31/32 49.88 1-3/8 34.93 1-19/32 40.46 1-3/16-18 24 2-1/4 57.15 1-1/2 38.10 1-23/32 43.64 1-7/16-18 28 2-1/4 57.15 1-3/4 44.45 1-31/32 49.99 1-7/16-18 97-4108A Connector Size L Ref. Q Max. U Ref. V Fitting Threads Y Ref. Inch mm Inch mm Inch mm Inch mm 10SL 1-5/16 33.32 7/8 22.23 1 25.40 5/8-24 1-1/16 26.97 12S 1-3/8 34.93 1 25.40 1 25.40 5/8-24 1-1/16 26.97 14S 1-3/8 34.93 1-1/8 28.58 1 25.40 3/4-20 1-1/16 26.97 16S 1-1/2 38.10 1-1/4 31.75 1-1/8 28.58 7/8-20 1-5/16 33.32 18 1-15/16 49.20 1-11/32 34.11 1-1/8 28.58 1 -20 1-5/16 33.32 20 2-1/16 52.37 1-15/32 37.29 1-5/16 33.32 1-3/16-18 1-5/8 42.28 22 2-1/16 52.37 1-19/32 40.46 1-5/16 33.32 1-3/16-18 1-5/8 42.28 24 2-15/32 62.69 1-23/32 43.64 1-1/2 38.10 1-7/16-18 2 50.80 28 2-15/32 62.69 1-31/32 49.99 1-1/2 38.10 1-7/16-18 2 50.80 Q N L V YL V U Q Y Q N L V
L X U Q V L U QY V 97 series crimp type plugs with split shells 97-4106B straight plug Used for unusual conduit applications where soldering and inspection is the prime require- ment. Back shell is threaded for all standard MS/AN fittings. 97-4107B quick-disconnect plug For fast connect/disconnect applications. Front shell has polarizing keyway. Mates with all types of MS receptacles. Back shell is threaded for standard MS/AN fittings 97-4108B angle plug Lightweight, roomy cavity, split longitudinally for convenient inspection. Front shell is keyed to allow the 90° angle housing to be rotated and locked at any 45° increment. 97-4106B Connector Size L Max. Q Max. V Fitting Threads Y Ref. Inch mm Inch mm Inch mm 14S 1-11/16 42.85 1-1/8 28.58 3/4-20 1-5/32 29.36 16S 1-11/16 42.85 1-1/4 31.75 7/8-20 1-1/4 31.75 18 2-1/16 52.37 1-11/32 34.11 1 -20 1-41/64 41.66 20 2-1/8 53.98 1-15/32 37.29 1-3/16-18 1-13/16 46.02 22 2-1/8 53.98 1-19/32 40.46 1-3/16-18 1-15/16 49.20 24 2-9/32 57.94 1-23/32 43.64 1-7/16-18 2-1/16 52.37 28 2-9/32 57.94 1-31/32 49.99 1-7/16-18 2-5/16 58.72 32 2-5/16 58.72 2-7/32 56.34 1-3/4-18 2-19/32 65.86 36 2-11/32 59.51 2-15/32 62.69 2 -18 2-27/32 72.21 97-4107B Connector Size L Max. Q Max. V Fitting Threads Y Ref. Inch mm Inch mm Inch mm 14S 1-11/16 42.85 1-1/8 28.58 3/4-20 1-5/32 29.36 16S 1-11/16 42.85 1-1/4 31.75 7/8-20 1-1/4 31.75 18 2-1/16 52.37 1-11/32 34.11 1 -20 1-41/64 41.66 20 2-1/8 53.99 1-15/32 37.29 1-3/16-18 1-13/16 46.02 22 2-1/8 53.99 1-19/32 40.46 1-3/16-18 1-15/16 49.20 24 2-9/32 57.94 1-23/32 43.64 1-7/16-18 2-1/16 52.37 28 2-9/32 57.94 1-31/32 49.99 1-7/16-18 2-5/16 58.72 97-4108B Connector Size L Ref. Q Max. U Ref. V Fitting Threads X Ref. Inch mm Inch mm Inch mm Inch mm 10SL 1-1/2 38.10 7/8 22.23 1 25.40 5/8-24 12S 1-9/16 39.67 1 25.40 1 25.40 5/8-24 1/2 12.70 14S 1-23/32 43.64 1-1/8 28.58 1-1/16 26.97 3/4-20 21/32 16.66 16S 1-3/4 44.45 1-1/4 31.75 1-1/8 28.58 7/8-20 1-1/2 38.10 18 2-5/32 54.75 1-11/32 34.11 1-3/16 30.15 1 -20 1-41/64 41.66 20 2-3/8 60.33 1-15/32 37.29 1-5/16 33.32 1-3/16-18 1-13/16 46.02 22 2-13/32 61.11 1-19/32 40.46 1-5/16 33.32 1-3/16-18 1-15/16 49.20 24 2-5/8 66.68 1-23/32 43.64 1-7/16 36.50 1-7/16-18 2-1/16 52.37 28 2-5/8 66.68 1-31/32 49.99 1-7/16 36.50 1-7/16-18 2-5/16 58.72 32 2-13/16 71.42 2-7/32 56.34 1-3/4 44.45 1-3/4-18 2-19/32 65.86 36 2-27/32 72.21 2-15/32 62.69 1-15/16 49.20 2 -18 2-27/32 72.21 YQ V L YQ V L Sizes 10SL thru 14S Sizes 16S thru 36
Alternate Insert Positions Omit for standard position W, X, Y or Z for alternate positions, depending on insert (see page 21 for positions available) Contact Type* P = Pin S = Socket 97 series crimp type how to order 97 - 4101 A – 28 – 21 S Y (621) Series Number 97 - designates AMPHENOL 97 Series Shell Type
4100 Wall Receptacle
4101 Cable Receptacle
4102 Box Receptacle
4106 Straight Plug
4107 Quick Disconnect Plug
4108 Angle Plug
Note: “4” in part number designates crimp contact rear release connector Shell Construction A - Solid Backshell B - Split Backshell Shell Size 10SL, 12S, 14S, 16S, 18, 20, 22, 24, 28, 32, 36 Insert Configuration Number See insert availability listing - page 21, and see insert arrangement illustrations - pages 22 and 23. Shell Finish Suffix Omit for standard O.D. cadmium finish (604) Gray anodized (608) Black anodized (624) Green zinc alloy (640) Conductive black zinc alloy (662) Olive drab cadmium (689) Electroless nickel OR RoHS Compliant Suffix (621) Black zinc alloy plating * Contacts are not supplied with connectors, and must be ordered separately. See following pages for contact information. Note: Accessories for 97 Series Connectors should be ordered with matching connector plating. See accessory pages 33-39. Example of part number for crimp type connectors is given below. RoHS Amphenol EU / 2002 / 95 / EC
Crimp contacts can be ordered for 97 Series connectors in reel assemblies or in bulk packaging. Order by part numbers given below: Reel Assembly - For use with semi-automatic crimping equipment; order number of reels required. Reel Assemblies Available Part Number Size For Connector Sizes 9738-1216P-X250 12 18 thru 36 9738-1216S-X250 12 18 thru 36 9745-1418P-X400 16 10SL thru 36 9745-1418S-X400 16 18 thru 36 9755-1418S-X400 16 10SL thru 16S only 9745-1622P-X400 16 10SL thru 36 9755-1622S-X400 16 10SL, 12S, 14S, 16S only 9745-1622S-X400 16 18 thru 36 9745-2026P-X400 16 10SL thru 36 9755-2026S-X400 16 10SL, 12S, 14S, 16S only 9745-2026S-X400 16 18 thru 36 9745-2630P-X400 16 10SL thru 36 9755-2630S-X400 16 10SL, 12S, 14S, 16S only 9745-2630S-X400 16 18 thru 36 Bulk Packaged Contacts Available Part Number Size For Connector Sizes 9738-1216P-X(920) 12 18 thru 36 9738-1216S-X(920) 12 18 thru 36 9745-1418P-X(920) 16 10SL thru 36 9745-1418S-X(920) 16 18 thru 36 9755-1418S-X(920) 16 10SL thru 16S only 9745-1622P-X(920) 16 10SL thru 36 9755-1622S-X(920) 16 10SL, 12S, 14S, 16S only 9745-1622S-X(920) 16 18 thru 36 9745-2026P-X(920) 16 10SL thru 36 9755-2026S-X(920) 16 10SL, 12S, 14S, 16S only 9745-2026S-X(920) 16 18 thru 36 9745-2630P-X(920) 16 10SL thru 36 9755-2630S-X(920) 16 10SL, 12S, 14S, 16S only 9745-2630S-X(920) 16 18 thru 36 Example of part number: 97 38 1216 P 4 400 Series Contact Size (38 = 12 size, 45, 55 = 16 size)* Wire Size Accommodated Example: 1216 will accommodate size 12 through 16 AWG wire. Mating End P = Pin; S = Socket Quantity per Reel (250 = 2500) (400 = 4000) Contact Plating 4 - Silver plate .0002 min. over copper .00005 min. 5 - Gold plate .00003 min. over nickel .00005 min Example of part number: 97 38 1216 P 4 (920) Series Contact Size (38 = 12 size, 45, 55 = 16 size)* Wire Size Accommodated Example: 1216 will accommodate size 12 through 16 AWG wire. Mating End P = Pin; S = Socket Bulk Packaged 100 pcs. per package standard Contact Plating 4 - Silver plate .0002 min. over copper .00005 min. 5 - Gold plate .00003 min. over nickel .00005 min * NOTE: The 10SL, 12S, 14S, 16S connectors with socket contacts require short con- tact denoted by 9755-XXXX-XX part number. See table on next page.
97 Series Contact Code Table†
Wire Range** Contact Code Pin Contact Code Socket Contact Code Socket
1622 A 97-45-1622P-X(XXX) B 97-55-1622S-X(XXX) C 97-45-1622S-X(XXX)
1418 D 97-45-1418P-X(XXX) E 97-55-1418S-X(XXX) F 97-45-1418S-X(XXX)
2026 G 97-45-2026P-X(XXX) H 97-55-2026S-X(XXX) I 97-45-2026S-X(XXX)
2630 J 97-45-2630P-X(XXX) K 97-55-2630S-X(XXX) L 97-45-2030S-X(XXX)
1216 M 97-38-1216P-X(XXX) O 97-38-1216S-X(XXX)
Codes in bold letters are most common † See order information for bulk and reel contact deviation numbers. ** Wire range is size of wires contact will accommodate. For example: wire range 1622 will accommodate size 16 through 22
contact information and tools Insert / Contact Where Used Tables Insert Arrangement Contact Quantity Contact Size Use Contacts with Code* Pin Socket 10SL-3 3 16 A, D, G, J B, E, H, K 10SL-4 2 16 A, D, G, J B, E, H, K 12S-3 2 16 A, D, G, J B, E, H, K 14S-1 3 16 A, D, G, J B, E, H, K 14S-2 4 16 A, D, G, J B, E, H, K 14S-5 5 16 A, D, G, J B, E, H, K 14S-7 3 16 A, D, G, J B, E, H, K 16S-1 7 16 A, D, G, J B, E, H, K 16S-8 5 16 A, D, G, J B, E, H, K 18-1 10 16 A, D, G, J C, F, I, L 18-4 4 16 A, D, G, J C, F, I, L 18-11 5 12 MO 18-12 6 16 A, D, G, J C, F, I, L 18-19 10 16 A, D, G, J C, F, I, L * Codes in bold letters are most common. See Code Table on page 28. Insert Arrangement Contact Quantity Contact Size Use Contacts with Code* Pin Socket 18-20 5 16 A, D, G, J C, F, I, L 20-4 4 12 MO 20-7 8 16 A, D, G, J C, F, I, L 20-27 14 16 A, D, G, J C, F, I, L 20-29 17 16 A, D, G, J C, F, I, L 22-14 19 16 A, D, G, J C, F, I, L 24-2 7 12 MO 28-11 4 12 MO 18 16 A, D, G, J C, F, I, L 28-12 26 16 A, D, G, J C, F, I, L 28-20 10 12 MO 41 6 A, D, G, J C, F, I, L 28-21 37 16 A, D, G, J C, F, I, L 32-414 52 16 A, D, G, J C, F, I, L 36-10 48 16 A, D, G, J C, F, I, L Contact Termination Tools Strip-Crimp Machines For large production quantities consult Amphenol, Sidney, NY for information on semi-automatic crimping equipment. Insertion / Extraction Tools Contact Size 16 12 2CTV0WODGT M81969/14-03 M81969/14-04 Crimping Tools (Full Cycle Type) Crimping Tool Part Number Contact Part Number 357-578 9738-1216X-X thru 9755-1622X-X 357-579 9745-2026X-X 9745-2630X-X 9755-2026X-X 9755-2630X-X Wire Preparation Strip wire to length shown in chart below. Do not cut or nick wire strands. Twist wire strands back to their original lay. Note: XX = 45 or 55 (38 = 12 size; 45, 55 = 16 size) Contact Size Contact Part Number Insulation O.D. Stripping Length “A” 12 9738-1216X-X .097 / .160 .200 – .240 16 97XX-1418X-X .079 / .100 .170 – .190 16 97XX-1622X-X .079 / .100 .140 – .160 16 97XX-2026X-X .039 / .090 .140 – .160 16 97XX-2630X-X .030 / .054 .140 – .160 For further information on contact insertion/removal/ crimping for 97 Series Connectors, ask for L-1268 assembly instructions A
special purpose connectors Potting (438 Construction) Potting constructions actually exceed the Type “E” requirements of military specifications for moisture-proof connectors. These con- structions replace the back shell completely with a lightweight threaded retainer ring permanently staked to the shell. To seal the back of the connector, potting compound is injected into an expendable polyethylene potting form and allowed to cure or set. When the form is removed, the resilient hemispherical shaped insulation extends well into the connector. It forms a chemical bond to the inner and outer walls of the plug, to the back of the insert, around the soldered connections and well out along the leads. Not only is the back shell eliminated, but also the cable clamp. The solder joints are completely and individually protected by the resil- ient mass which surrounds them and resists transmittal of vibration to the soldered connections. The completed assembly is not only moisture-proof, but also pressurized and resistant to salt water, air- craft lubricating oil and jet fuels. Expendable Potting Forms For companies not using their own potting molds, expendable poly- ethylene forms can be provided. These expendable forms need no treatment before use. Though designed to be discarded, they can be left on assemblies after potting. Nylon potting forms to be left permanently on the assembly are also available. These forms are supplied with construction (824) and (871). How to Order To order connectors in constructions for potting, use the standard MS nomenclature (MS3100A, MS3101A, and MS3106A construc- tions are available), but substitute “97” for “MS”, drop the “A” suffix for type of back shell, and add the application deviation (XXX) as shown on the chart. Example: 97-3106-28-16S (438). Deviation Explanation Shell Styles 438 Modified “MS”, for potting where back shell is replaced by threaded retainer ring. A type “W” washer is included under 3106 coupling ring. (Boot is not included). 3100 3101 3106 3107 541 Consists of (438) construction with 9755-255-XX expendable poly potting form, and type “W” washer. Connectors are marked “97-310X-XX-XX(541).” 3100 3101 3106 3107
824 Consists of (438) construction plus nylon potting form
and type “W” washer; bagged, marked MS25183. 3106
826 Consists of (517) construction plus nylon potting form
and type “W” washer; marked MS25183A. 3106 871 Consists of (438) construction with 9755-271-XX nylon potting form, and type “W” washer; bagged. Connectors are marked “97-310X-XX-XX(871).” 3100 3101 3106 3107
special purpose connectors Box Type Plugs (97-5105 construction) Mounts directly on box or housing. For direct connection of two pieces of equipment with- out interconnecting wires. Available in all sizes; male or female inserts. To order, com- plete part number (97-5105) by adding proper insert number. Example: 97-5105-28-20S. To prevent con- nector from rotating: Order deviation 205 (single stake, with swivel ring pinned) or 206 (double staking, with both swivel plate and swivel ring pinned). Example: 97-5105-28-20S (205) or 97-5105- 28-20S (206). Small Flange Receptacle Small flange, (115) construction, receptacles are available in sizes 12S and 14S with pin or socket inserts and in size 10SL with pin contacts only. To order, complete part number (97-3102) by adding proper insert and construction numbers; 97-3102A12S-4S (115). Connector Size A Coupling Threads Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Connector Size KL Q R S Z Mounting ThreadsInch mm Inch mm Inch mm Inch mm Inch mm S R S R Z Mounting Holes Q L K S R R .120 DIA N AK M LS
special purpose connectors ECG Connectors Special purpose connectors used for pro- cess control and medical instrumentation applications. 7-8905 97-3102A14S-6S (639) with insert rotated 30° off normal position between contacts “A” and “F”. 7-8906 97-3106A14S-6P (639) with insert rotated 30° off normal position between contacts “A” and “F”. Convenience Outlets Rated for duty at 15 amps. Provide 1000 VRMS dielectric withstanding voltage and 100 megohms insulation resistance. Will withstand 1000 cycles of use. 7-8649 Convenience plug 7-8648 Convenience outlet 7-8648-5 Convenience outlet with metal cap and chain 1.594 REF 3.125 REF 1.250 SQ. REF 1.625 SQ. REF .719 REF 1.187 SQ. REF .906 SQ. REF
30 REF
.750 .073 .563 .937 REF .811 REF.906 REF 3/4-20 UNEF-2A Thread
cable clamps, bushing Cable Clamp MS3057A Type For jacketed cable or wires protected by tub- ing. Both clamping halves float for maximum strain relief. For unjacketed cable or wires, use corresponding MS3420 bushing. To order clamp with bushing, add -1 to the 97-number. Two telescoping bushings are furnished with shells sizes 24 and larger. This cable clamp is die-cast zinc alloy and lim- ited to the following plating variations: Std - olive drab/green chromate (621) - black zinc alloy (676) - bright nickel (624) - green zinc alloy (689) - electroless nickel Bushing MS3420 Rubber bushing specifically designed for MS3057A type cable clamp. Can also be used as a reducing bushing. Cable Clamp AN3057 Type For jacketed cable or wires protected by tubing. Cable or wires should be centered in jaws of clamp for maximum grip. A vinyl or rubber bushing or sleeve may be used for centering. One resil- ient washer and two fiber washers are included with each clamp. This cable clamp is die-cast zinc alloy and limited to the following plating variations: Std - olive drab/green chromate (621) - black zinc alloy (676) - bright nickel (624) - green zinc alloy (689) - electroless nickel Amphenol Part Number Shell Size Max. O.D. Cable A B C Threads Inch mm Inch mm Inch mm Inch mm B u s h i n g P a r t N u m b e r ABCDEF MS Amphenol Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm AN Number Fits Shell Size Fits AN Fitting Size Max O.D. Cable A B E F Threads Weight Lbs. per 100Inch mm Inch mm Inch mm Inch mm Inch mm B A C B C E F D A 1/32 Radius 45° F B E A
cable clamps, cont. Step-Down Clamp 97-3057 Similar to AN3057 clamp, except step-down feature accommodates smaller cable. This cable clamp is die-cast zinc alloy and limited to the following plating variations: Std - olive drab/green chromate (621) - black zinc alloy (676) - bright nickel Amphenol Part Number Fits Shell Size Fits AN Fitting Size Max O.D. Cable A B E F Threads Weight Lbs. per 100Inch mm Inch mm Inch mm Inch mm Inch mm
9767 Water Resistant Cable Clamp
The 9767 assembly includes AN3057 clamp, a rubber bushing, a washer and the AN3055 adapter. To assure best results, the plug must be ordered with deviation (417), which supplies a W washer on the shoulder of the plug shell. Max. O.D. Cable Amphenol Part Number Connector Size AB Threads Weight Lbs. per 100Inch mm Inch mm Inch mm 7/32 5.55 9767-12-4 9767-14-4 9767-16-4 10SL, 12S, 12 12SL, 14S, 14 16S, 16 1-1/16 19.84 23.01 26.97 1-17/32 1-17/32 1-17/32 38.89 38.89 38.89 5/8-24 3/4-20 7/8-20 3.82 3.87 4.00 11/32 8.73 9767-14-6 9767-16-6 9767-18-6 12SL, 14S, 14 16S, 16 1-1/16 1-3/16 23.01 26.97 30.15 1-19/32 1-19/32 1-19/32 40.46 40.46 40.46 3/4-20 7/8-20 1- 2 0 5.54 5.84 5.94 7/16 11.12 9767-16-8 9767-18-8 9767-22-8 16S, 16 20, 22 1-1/16 1-3/16 1-3/8 26.97 30.15 34.93 1-19/32 1-19/32 1-19/32 40.46 40.46 40.46 7/8-20 1- 2 0 1-3/16-18 6.92 7.10 7.27 9/16 14.29 9767-18-10 9767-22-10 9767-28-10 20, 22 24, 28 1-3/16 1-3/8 1-5/8 30.15 34.93 41.28 1-19/32 1-19/32 1-17/32 40.46 40.46 38.89 1- 2 0 1-3/16-18 1-7/16-18 8.79 8.97 9.12 11/16 17.46 9767-22-12 9767-28-12 20, 22 24, 28 1-3/8 1-5/8 34.93 41.28 1-21/32 1-21/32 42.06 42.06 1-3/16-18 1-7/16-18 12.65 12.86 27/32 21.43 9767-28-16 9767-36-16 24, 28 1-5/8 2-3/16 41.28 55.56 1-25/32 1-31/32 45.24 50.00 1-7/16-18 2- 1 8 14.95 16.36 1-1/32 26.19 9767-32-20 32 1-15/16 49.20 1-31/32 50.00 1-3/4-18 22.27 Cable Clamp for AN fittings In selecting a cable clamp for a connection with AN fittings, the 9767 clamp with the adapter may be used. Max. Cable O.D. Amphenol Part Number Fitting Size AB Threads Weight Lbs. per 100Inch mm Inch mm Inch mm 7/32 5.54 9767-4 4 25/32 19.84 1 25.40 5/8-24 2.45 11/32 8.71 9767-6 6 29/32 23.01 1-5/64 27.38 3/4-20 3.94 7/16 11.10 9767-8 8 1-1/16 26.97 1-1/8 28.58 7/8-20 4.57 9/16 14.27 9767-10 10 1-3/16 30.15 1-1/8 28.58 1 -20 5.97 11/16 17.45 9767-12 12 1-3/8 34.93 1-3/16 30.15 1-3/16-18 7.85 27/32 21.41 9767-16 16 1-5/8 41.28 1-5/16 33.32 1-7/16-18 9.53 F B E A BA 1/2 MIN. Rubber Bushing BA 1/2 MIN. Rubber Bushing
9760 Caps and Chain Assemblies
Fit MS and 97 type receptacles and plugs; provide protection against live circuits and keep out dirt and dust when connector is not in use. Two styles are available: one with a stainless steel link chain, and one with a beaded chain. Both use the same caps and both have a cadmium olive drab finish. Caps for receptacles have internal threads and are used on MS3102, MS3101, and MS3100 receptacles. A soft rubber disc seats on the connector shell, forming a water-tight joint. Caps for plugs have external threads for use on all plugs where a coupling nut is provided (MS3106 and MS3108). For Receptacles† For Plugs† For Connector Size A Threads B* C D* E Link Chain Bead Chain Link Chain Bead Chain Inch mm Inch mm Inch mm Inch mm 9760-908 9760-8 9760-808 9760-8P 8S 1/2-28 5/8 15.88 1/2 12.70 7/16 11.10 21/32 16.66 9760-910 9760-10 9760-810 9760-10P 10S, 10SL 5/8-24 13/16 20.62 5/8 15.88 7/16 11.10 21/32 16.66 9760-912 9760-12 9760-812 9760-12P 12, 12S, 12SL 3/4-20 15/16 23.80 3/4 19.05 7/16 11.10 27/32 21.41 9760-914 9760-14 9760-814 9760-14P 14, 14S 7/8-20 1-1/16 26.97 7/8 22.23 7/16 11.10 27/32 21.41 9760-916 9760-16 9760-816 9760-16P 16, 16S 1 -20 1-1/8 28.58 1 25.40 7/16 11.10 27/32 21.41 9760-918 9760-18 9760-818 9760-18P 18 1-1/8-18 1-5/16 33.32 1-1/8 28.58 7/16 11.10 27/32 21.41 9760-920 9760-20 9760-820 9760-20P 20 1-1/4-18 1-7/16 36.50 1-1/4 31.75 7/16 11.10 27/32 21.41 9760-922 9760-22 9760-822 9760-22P 22 1-3/8-18 1-9/16 39.67 1-3/8 34.93 7/16 11.10 27/32 21.41 9760-924 9760-24 9760-824 9760-24P 24 1-1/2-18 1-11/16 42.85 1-1/2 38.10 7/16 11.10 27/32 21.41 9760-928 9760-28 9760-828 9760-28P 28 1-3/4-18 1-59/64 48.79 1-3/4 44.45 1/2 12.70 27/32 21.41 9760-932 9760-32 9760-832 9760-32P 32 2 -18 2-3/16 55.55 2 50.80 1/2 12.70 27/32 21.41 9760-936 9760-36 9760-836 9760-36P 36 2-1/4-16 2-7/16 61.90 2-1/4 57.15 1/2 12.70 27/32 21.41 For Connector Size FG H ± 1 Link IJ K L Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm * B dimension 1/16 inch less, and D dimension 1/64 inch less for screw machine parts, sizes 8 thru 22. † Caps less chains are available. To order, add G to the part number; for example: 9760 8G H J DIA. A Thread D G F DIA. H L I DIA. E C A Thread B * K DIA.
polyethylene protection caps
97121 Polyethylene Protective Dust Caps
Expendable polyethylene dust caps provide added protection for connectors during storage and handling, in assembling with other equipment, and after com- plete assembly into a finished apparatus. Protective caps cover threaded sections of plugs and recepta- cles, assure against damage to threads from any cause; permit low-cost, attractive coverings which pro- tect contacts and the insulation from dust, dirt and handling damage. To order connectors complete with caps: When ordering new connectors, it is best to arrange to have the connectors arrive at your plant with caps assembled. This will assure you of protection against thread damage, dust and foreign matter in transit, in your stock and on your assembly line until the connectors are finally mated. To order connectors complete with protective caps assembled to both ends, specify (258) after the connector number; for example: MS3106A20-20P(258), or MS3102A20-20S(258). To order caps separately: Type 97121-4XXY - For engagement with internal threads of coupling rings. Example of complete part number: 97121-408Y Type 97121-4XXR - For engagement with external threads for coupling and fitting threads. Example of complete part number: 97121-408R For Type MS3100 For Type MS3101 For Type MS3102 For Type MS3106 For Type MS3108 Connector Size Mating End Termination End Mating End Termination End Mating End Termination End Mating End Termination End Mating End Termination End 8S –408R –408R –408R –408R –408R –408Y –408R –408Y –408R 10S –410R –408R –410R –408R –410R –408R –410Y –408R –410Y –408R 10SL –410R –410R –410R –410R –410R –410R –410Y –410R –410Y –410R 12S-12 –412R –410R –412R –410R –412R –412Y –410R –412Y –410R 14S-14 –414R –412R –414R –412R –414R –412R –414Y –412R –414Y –412R 16S-16 –416R –414R –416R –414R –416R –414R –416Y –414R –416Y –414R 18 –418R –416R –418R –416R –418R –416R –418Y –416R –418Y –416R 20 –420R –420Y –420R –420Y –420R –418R –420Y –420Y –420Y –420Y 22 –422R –420Y –422R –420Y –422R –420R –422Y –420Y –422Y –420Y 24 –424R –424Y –424R –424Y –424R –422R –424Y –424Y –424Y –424Y 28 –428R –424Y –428R –424Y –428R –428Y –424Y –428Y –424Y 32 –432R –428R –432R –428R –432R –432Y –428R –432Y –428R 36 –436R –432R –436R –432R –436R –436Y –432R –436Y –432R 40 –440R –436R –440R –436R –440R –440Y –436R –440Y –436R
Used as reducing or extending bushing. Note: 97-3055 supersedes part number AN-3055. Conduit Size AN Number Used on Connector Size AB C Threads M Threads Weight Lbs. per 100Inch mm Inch mm Inch mm 1/4 6.35 97-3055-12-4 97-3055-14-4 12S, 12 14S, 14 18.24 23.01 22.23 22.23 5/8-24 3/4-24 5/8-24 5/8-24 1.37 1.42 3/8 9.53 97-3055-14-6 97-3055-16-6 97-3055-18-6 14S, 14 16S, 16 1-1/16 1-3/16 23.01 26.97 30.15 22.23 22.23 22.23 3/4-20 7/8-20 1- 2 0 3/4-20 3/4-20 3/4-20 1.60 1.90 2.00 1/2 12.70 97-3055-16-8 97-3055-18-8 97-3055-22-8 16S, 16 20, 22 1-1/16 1-3/16 1-3/8 26.97 30.15 34.93 22.23 22.23 22.23 7/8-20 1- 2 0 1-3/16-18 7/8-20 7/8-20 7/8-20 2.35 2.53 2.70 5/8 17.88 97-3055-18-10 97-3055-22-10 97-3055-28-10 20, 22 24, 28 1-3/16 1-3/8 1-5/8 30.15 34.93 41.28 22.23 22.23 22.23 1- 2 0 1-3/16-18 1-7/16-18 1- 2 0 1- 2 0 1- 2 0 2.82 3.00 3.15 3/4 19.05 97-3055-22-12 97-3055-28-12 20, 22 24, 28 1-3/8 1-5/8 34.93 41.28 22.23 22.23 1-3/16-18 1-7/16-18 1-3/16-18 1-3/16-18 4.80 5.01 1 25.40 97-3055-28-16 97-3055-32-16 97-3055-36-16 24, 28 1-5/8 1-15/16 2-3/16 41.28 49.20 55.55 1-1/16 22.23 23.80 26.97 1-7/16-18 1-3/4-18 2- 1 8 1-7/16-18 1-7/16-18 1-7/16-18 5.42 5.60 5.73 97-3055-120 Adapter, Type II 97-3055-121 Adapter, Type I Used to terminate pipe threads. M Thread Size Type Part Number Shell Sizes A Ref. B Max. C Thread Inch mm Inch mm 1/2 NPT II 97-3055-120-18002 97-3055-120-22002 97-3055-120-28002 18, 20, 22 24, 28 1-3/16 1-3/8 1-5/8 30.15 34.93 41.28 1-1/8 1-1/8 1-1/8 22.23 22.23 22.23 1- 2 0 1-3/16-18 1-7/16-18 I 97-3055-121-18002 97-3055-121-22002 97-3055-121-28002 18, 20, 22 24, 28 1-3/16 1-3/8 1-5/8 30.15 34.93 41.28 1-1/8 1-1/8 1-1/8 22.23 22.23 22.23 1- 2 0 1-3/16-18 1-7/16-18 3/4 NPT II 97-3055-120-28003 24-28 1-15/16 49.20 1-3/16 28.30 1-7/16-18 I 97-3055-121-28003 24-28 1-15/16 49.20 1-3/16 28.30 1-7/16-18 3/4 NPT II 97-3055-120-32003 32 1-15/16 49.20 1-3/16 23.80 1-3/4-18 I 97-3055-121-32003 32 1-15/16 49.20 1-3/16 23.80 1-3/4-18 Type I Type II Note: Knurl design is manufacturer’s A B C Thread M Thread A B C Thread M Thread Note: Knurl design is manufacturer’s option. A B C Thread M Thread
conduit box connectors, conduit coupling nuts 97-3064 Conduit Box Connector Used with AN3066 locknut to form termination at con- duit boxes or panel. May be used with AN3057 clamp to relieve strain on wiring cable terminals. Note: 97-3064 supersedes AN3064. Max. Conduit Size Part Number Use Conduit Coupling Lock Nut Size Use Conduit Coupling Nut Size A Thread BFP Weight Lbs. per 100Inch mm Inch mm Inch mm Inch mm 97-3054 Conduit Coupling Nut Note: 97-3054 supersedes AN3054. Max. Conduit Size Part Number MS Connector Size AN Conduit Fitting Size A Thread BCD Weight Lbs. per 100Inch mm Inch mm Inch mm Inch mm 97-3066 Conduit Coupling Lock Nut Note: 97-3066 supersedes AN3066. Conduit Size Part Number A Thread FPQ Weight Lbs. per 100Inch mm Inch mm Inch mm Inch mm B F P A Thread D CB A Thread FA Thread Q P
The Amphenol® plain flat gasket of synthetic rubber material is provided to take complete advantage of waterproof and pressure sealing features. It is for use with the flange mounted receptacle. This flat gasket is provided to give the maximum in connector performance. Its special feature is in providing the maximum radio shielding under difficult conditions of high receiver sen- sitivity and low signal strength while retaining the sealing char- acteristics of the plain gasket. This gasket is for use with the flange mounting receptacle. This gasket is provided for appli- cations where the major require- ment is resistance to the injurious effects of extremely low temperature. Even at tempera- tures as low as –67°F this gas- ket retains its resiliency and will seal a pressure differential of 30 psi. All dimensions for reference only. Installation Dimensions Order Data Shell Size A ±.010 B +.016 –.000 C +.016 –.000 D ±.010 Plain Shielding Low Temperature 8S .594 .500 .875 .172 10-40450-8 10-40450-8S 10-36675-8 10S .719 .625 1.000 .172 10-40450-10 10-40450-10S 10-36675-10 10SL .719 .625 1.000 .172 10-40450-10 10-40450-10S 10-36675-10 12S .813 .750 1.094 .172 10-40450-12 10-40450-12S 10-36675-12 12 .813 .750 1.094 .172 10-40450-12 10-40450-12S 10-36675-12 14S .906 .875 1.188 .172 10-40450-14 10-40450-14S 10-36675-14 14 .906 .875 1.188 .172 10-40450-14 10-40450-14S 10-36675-14 16S .969 1.000 1.281 .172 10-40450-16 10-40450-16S 10-36675-16 16 .969 1.000 1.281 .172 10-40450-16 10-40450-16S 10-36675-16 18 1.063 1.125 1.375 .203 10-40450-18 10-40450-18S 10-36675-18 20 1.156 1.250 1.500 .203 10-40450-20 10-40450-20S 10-36675-20 22 1.250 1.375 1.625 .203 10-40450-22 10-40450-22S 10-36675-22 24 1.375 1.500 1.750 .203 10-40450-24 10-40450-24S 10-36675-24 28 1.563 1.750 2.000 .203 10-40450-28 10-40450-28S 10-36675-28 32 1.750 2.000 2.250 .219 10-40450-32 10-40450-32S 10-36675-32 36 1.938 2.188 2.500 .219 10-40450-36 10-40450-36S 10-36675-36 40 2.188 2.438 2.750 .219 10-40450-40 10-40450-40S 10-36675-40 .031 ± .010 PLAIN .020 ± .004 SHIELDING .031 ± .010 LOW TEMPERATURE D
4 HOLES
C A B AC
97-181 Dummy Receptacle Shells Same as MS receptacle less insert and contacts. Used to anchor MS plugs when not in use. For Connector Size Amphenol Part Number ABCD E D i a . F Thread G Mounting Flange Thickness Weight Lbs. per 100 Max. Min. Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm A G B F Thread D D C C E Dia.
other MIL-5015 type connectors from Amphenol Amphenol ® MS/Standard MIL-5015 Connectors MS/Standard MIL-5015 Type Connectors Amphenol has long been the accepted leader in providing MS/Standard MIL-5015 type connectors. When a Mil-Spec 5015 connector is required, these connectors provide well-proven electrical capability. They are tested to strict adherence to military specifications, and they are offered in a very broad range of product styles and options. Features include: medium to heavy weight cylindrical with resilient inserts environmental resistant threaded couplings, single key/keyway shell polarization operating voltage to 3000 VAC (RMS) at sea level 5 shell styles, 19 shell sizes, 280 contact arrangements solder or crimp contacts (non-rear-release type), sizes 16–0 accepting 22–0 AWG coaxial or thermocouple contact options alternate insert positioning hermetic configurations available zinc alloy plating (cadmium-free) available Within the MS/Standard family there are five mil-spec classes to meet different requirements: A – Solid Shell – for general, non-environmental applications. C – Pressurized – for use on pressurized bulkheads or pressure barri- ers; limits air leakage regardless of type and class of plug mated with them. E/F – Environmental Resisting with Strain Relief – designed for applications where the connector will be exposed to moisture, vibration, and rapid changes in pressure and temperature. R – Lightweight Environmental Resisting – shorter in length, lighter in weight than the E & F classes, the MS-R offers a high degree of reliability under adverse conditions: recommended for new design applications. See online (www.amphenol-industrial.com) or ask for Amphenol catalog 12-020 which gives detailed information on this family of connectors. Amphenol ® Pre-Earth FMLB Connectors Amphenol® Pre-Earth/First Mate Last Break Connectors are designed for applications where a protective circuit from the ground contact to the shell is a safety requirement. These connectors provide a path for any stray voltage to be shunted to a safe ground avoiding harm to the operator and the voltage sensitive equipment. Features of Pre-Earth FMLB (DL Series) Connectors: MIL-5015 dimensions and performance where applicable. Conformity with European safety standards (DIN VDE 0627 and certi- fied through TUV Product Service GMBH) in the approved insert arrangement. Offered in shell styles: 3102A box mount, 3106A straight plug, 3108A 90 degree plug. Intermateable with MS 5015 and 97 Series styles. Class IP67 protection in the mated condition. Main joint gasket between plug and receptacle shells provides superior moisture sealing. Pre-earth (ground contact) design. First mate, last break capability. Standard plating is black zinc alloy. Green zinc plating is an option. See online (www.amphenol-industrial.com) or ask for Amphenol Product Data sheet #187 for detailed information on Pre-Earth FMLB Connectors. Amphenol ® Pre-Earth FMLB Connectors Pre-Earth (ground) contact mates first and provides safety from voltage outputs - protects operators and sensi- tive circuits.
other MIL-5015 type connectors from Amphenol, cont. ACA-B Reverse Bayonet Connectors with MIL-5015 Inserts The ACA-B is designed for commercial and Industrial environments requiring a rugged bayonet style connector for heavy duty power and signal applications. A comprehensive selection of insert arrangements and accessory hardware configurations are featured to accommodate heavy-duty, commercial wire and cable. ACA-B is manufacture in accordance with MIL-5015 and VG95234. Common applications include automation, machines toll, robotics, instrumentation, process control, material handling, and test & measurements. Features of the Amphenol® ACA-B reverse bayonet coupling connectors with MIL- 5015 insert patterns: Quick positive coupling; Audible and tactile indication of full coupling Waterproof No lockwiring required High shock and vibration capabilities Inserts available in Neoprene material (alternate insert materials available upon request) Operating temperature range with Neoprene inserts: -55°C to +125°C Available in both crimp and solder terminations Contacts available in gold and silver plating Numerous finishes available, Zinc alloy plating (cadmium free) available Rugged construction aluminum or stainless steel components Intermateable with existing VG95234 connectors 500 coupling minimum See online (www.amphenol-industrial.com) or ask for Amphenol catalog 12-027, ACA-B Reverse Bayonet Connectors. Amphe-Power TM 5015 Connectors Amphenol offers the MIL-5015 connector family that can be enhanced with high amperage RADSOK® contacts. They use the AC threaded shells which are a MIL-5015 type. Design characteristics of the Amphe-Power 5015 connectors are: The RADSOK contact handles up to 150% higher amperages than standard contacts The RADSOK contact has a twisted hyperbolic, stamped grid configuration within the socket. This design ensures a large, coaxial, face-to-face surface area engagement. As male pin is inserted, axial members in the female half deflect, imparting high current flow across the connection with minimal voltage loss. Contact arrangements have RADSOK sockets in sizes 0, 4 and 8 with standard contacts in sizes 16 and 12. The contacts available in RADSOK and the amperages are as follows: Size 8 AWG can handle currents up to 69 amps. Size 4 AWG can handle currents up to 120 amps. Size 0 AWG can handle currents up to 250 amps. For availability of size 12 RADSOK that handles currents up to 35 amps, consult Amphenol.) The RADSOK design - socket cylinder within female contact has twisted hyperbolic grid. Provides higher amperage capa- bilities with low insertion force and low temperature rise. AC threaded 5015 styles include: solid shell for general, non- environmental applications; pressurized style for use on pressurized bulkheads or pressure barriers; environmental resisting style with strain relief; lighter weight and shorter environmental resisting style See online (www.amphenol-industrial.com) or ask for Amphe- nol brochure SL-391, Amphe-Power Connectors with RAD- SOK ® technology.