LT8311 - Synchronous RectifierController with Opto-Coupler Driver for Forward Converters

Document overview

  • Manufacturer or author: Linear Technology Corporation
  • PDF pages: 48

Technical content

8311fFor more information www.linear .com/L T8311 TYPICAL APPLICATION FEATURES DESCRIPTION Synchronous Rectifier Controller with Opto-Coupler Driver for Forward Converters The LT®8311 is used on the secondary side of a forward converter to provide synchronous MOSFET control and output voltage feedback through an opto-coupler. The LT8311’s unique preactive mode allows control of the secondary-side MOSFETs without requiring a traditional pulse transformer for primary- to secondary-side com - munication. In preactive mode, the output inductor current operates in discontinuous conduction mode (DCM) at light load. If forced continuous mode (FCM) operation is desired at light load, the LT8311 can, alternatively, be used in SYNC mode, where a pulse transformer is required to send synchronous control signals from the primary-side IC to the LT8311. The LT8311 offers a full featured opto-coupler controller, incorporating a 1.5% reference, a transconductance error amplifier and a 10mA opto-driver. Power good monitoring and output soft-start/overshoot control are also included. The LT8311 is available in a 16-lead FE package with pins removed for high voltage spacing requirements. 18V to 72V, 12V/8A Active Clamp Isolated Forward Converter

APPLICATIONS

n Wide Input Supply Range: 3.7V to 30V n Preactive Mode: n No Pulse Transformer Required n DCM Operation at Light Load n SYNC Mode: n FCM or DCM Operation at Light Load n Achieves Highest Efficiency n 1.5% Feedback Voltage Reference n 10mA Opto-Coupler Driver n Output Power Good Indicator n Integrated Soft-Start Function n Offline and HV Car Battery Isolated Power Supplies n 48V Isolated Power Supplies n Industrial, Automotive and Military Systems L, LT, LT C, LT M, Linear Technology and the Linear logo are registered trademarks of Linear Technology Corporation. All other trademarks are the property of their respective owners.

8311 TA01

UVLO_VSEC OVLO IVSEC RT TOS TBLNK TAO TAS GND SS1 SS2 INTVCC AOUT FB SYNC SOUT 71.5k 1µF 0.47µF 4.7µF × 3 VIN 18V to 72V VIN100k 5.9k 1.82k 31.6k 240kHz 34k COMP ISENSEN OC OUT ISENSEP 49.9k 2.2µF 100V

  • • 100nF 4.7µF 6m/uni03A9 100/uni03A9 1µF 100k 100k 124k L T8311 FSW CSW CSP CG CSN OPTO GND COMP SYNC PMODE SS FB VIN INTVCC PGOOD TIMER VOUT 12V VOUT 6.8µH 1.78k 1.5k FG 100k 20k 11.3k 22µF × 2 1.78k 470µF 68pF 15nF 2.94k 1µF 4.7µF 2.2µF 2.2nF 10k 100nF 4:4 100k 2.2nF 10pF

8311f For more information www.linear .com/L T8311 TABLE OF CONTENTS T

Description

T Operation OP ... 21 L T8311 OP L T T

8311fFor more information www.linear .com/L T8311 PIN CONFIGURATIONABSOLUTE MAXIMUM RATINGS to 12V 0.3V to 2.5V 0.3V to 1.5V 0.3V to 0.4V OPTO, TIMER Short-Circuit Operating Junction Temperature Range LT83 40°C to 125°C LT83 40°C to 150°C LT83 55°C to 150°C 65°C to 150°C (Note 1) FE PACKAGE 20-LEAD PLASTIC TSSOP TOP VIEW CSW FSW FG INTV CC VIN PMODE OPTO COMP CSP CSN CG SYNC SS PGOOD TIMER FB GND θJA = 38°C/W, θJC = 10°C/W EXPOSED PAD (PIN 21) IS GND, MUST BE SOLDERED TO PCB ORDER INFORMATION LEAD FREE FINISH TAPE AND REEL PART MARKING* PACKAGE DESCRIPTION TEMPERATURE RANGE LT8311EFE#PBF LT8311EFE#TRPBF LT8311FE 20-Lead Plastic TSSOP –40°C to 125°C LT8311IFE#PBF LT8311IFE#TRPBF LT8311FE 20-Lead Plastic TSSOP –40°C to 125°C LT8311HFE#PBF LT8311HFE#TRPBF LT8311FE 20-Lead Plastic TSSOP –40°C to 150°C LT8311MPFE#PBF LT8311MPFE#TRPBF LT8311FE 20-Lead Plastic TSSOP –55°C to 150°C Consult LT C Marketing for parts specified with wider operating temperature ranges. *The temperature grade is identified by a label on the shipping container. For more information on lead free part marking, go to: http://www.linear.com/leadfree/ For more information on tape and reel specifications, go to: http://www.linear.com/tapeandreel/

8311f For more information www.linear .com/L T8311

ELECTRICAL CHARACTERISTICS

PARAMETER CONDITIONS MIN TYP MAX UNITS Supply VIN Operating Range l 3.7 30 V VIN UVLO VIN Rising Hysteresis l 3.6 100 3.7 150 V mV Quiescent Current Not Switching 4.5 5.5 mA Error Amplifier Feedback Reference Voltage V IN = 12V l 1.209 1.227 1.245 V Feedback Voltage Line Regulation 3.7V ≤ V IN ≤ 30V, % of FB Ref Voltage 0.015 0.1 % Feedback Voltage Load Regulation 1.3V ≤ COMP ≤ 1.8V, % of FB Ref Voltage 0.05 0.1 % Feedback Pin Bias Current Current Out of FB pin 120 200 nA Error Amplifier Transconductance 1.3V ≤ COMP ≤ 1.8V 370 µmhos Error Amplifier Voltage Gain 1.3V ≤ COMP ≤ 1.8V 65 dB Error Amplifier Output Swing High FB = 1V 1.9 2.3 2.8 V Error Amplifier Output Swing Low FB = 1.5V 0.75 1 1.25 V Power Good Power NOT Good (Outside This Window) % Relative to FB Ref Voltage ±4 ±10 ±16 % Power Good (Inside This Window) % Relative to FB Ref Voltage ±7 % Power Good Indicator Wait Time Minimum Time That FB Must Stay within Power Good Window Before PGOOD Pin Goes Low 175 µs Power Good Leakage PGOOD = 30V ±1 µA Power Good Output Low Voltage Current into PGOOD Pin = 1mA l 0.2 0.3 V Soft-Start (SS) SS Wake-Up Slew Current Current Exists Upon Part Wake Up, Shuts Off After SS Wake Up Offset Voltage Is Satisfied (Note 6) 1 mA SS Wake-Up Offset Voltage V FB – VSS, Upon Part Wake Up SS Is Slewed Up to an Offset Voltage Below FB by SS Wake-Up Slew Current 16 mV SS Charge Current SS = 0V, FB = 0.6V (Note 9) l 9 10 11 µA SS Pull-Down Amplifier Offset Voltage V SS – VFB, Pull-Down Amplifier Prevents SS from Rising Beyond This Offset Voltage Above FB When the FB Pin Voltage Is Below 50% of the FB Reference Voltage 100 mV SS Pull-Down Amplifier Maximum Sink Current SS = 1.5V, FB = 0.6V (Note 7) 13 mA SS High Clamp Voltage 1.8 2 V Opto Driver COMP Buffer Input Offset Voltage 1.3V ≤ COMP (Note 5) 0.9 V Opto-Driver Reference Voltage (Note 5) 1 V Opto-Driver DC Gain (Note 5) –7 V/ V The l denotes the specifications which apply over the full operating temperature range, otherwise specifications are at TA = 25°C, VIN = 12V, VINTVCC = 8V, PMODE = 5V, CCG = CFG = 100pF, unless otherwise noted. (Note 2)

8311fFor more information www.linear .com/L T8311 ELECTRICAL CHARACTERISTICS The l denotes the specifications which apply over the full operating temperature range, otherwise specifications are at TA = 25°C, VIN = 12V, VINTVCC = 8V, PMODE = 5V, CCG = CFG = 100pF, unless otherwise noted. (Note 2) PARAMETER CONDITIONS MIN TYP MAX UNITS Inverting DC Gain From COMP Pin to OPTO Pin (∆VOPTO/∆VCOMP), 1.290V ≤ COMP ≤ 1.310V –5 V/ V (∆VOPTO/∆VCOMP), 1.490V ≤ COMP ≤ 1.510V –5.9 V/ V (∆VOPTO/∆VCOMP), 1.890V ≤ COMP ≤ 1.910V –6.2 V/ V Opto-Driver –3dB Bandwidth No Load (Note 5) 400 kHz Opto-Driver Output Swing Low FB = 1V, COMP = SS = OPTO = Open l 0.5 0.85 V Opto-Driver Output Swing High V IN = 3.7V, FB = 1.5V, COMP = SS = Open, IOPTO = 10mA l VIN – 1.7 V IN – 1.4 V VIN = 30V, FB = 1.5V, COMP = SS = Open, IOPTO = 10mA l 5.2 6.5 V Opto-Driver Output Short-Circuit Current V IN = 30V, FB = 1.5V, COMP = SS = Open, OPTO = 0V (Note 6) l 10.5 15 18 mA Opto-Driver Output Sink Current FB = 1V, OPTO = 1.2V (Note 7) l 200 300 420 µA Internal Linear Regulator INTVCC Regulation Voltage No Load l 6.5 7 7.5 V INTVCC Load Regulation (∆VINTVCC/∆IINTVCC), 0A ≤ IINTVCC ≤ 20mA 1.8 3 mV/mA INTVCC UVLO Rising l 4.6 4.8 V INTVCC UVLO Falling l 4.1 4.3 V INTVCC OVLO Rising l 16.5 17.5 V INTVCC OVLO Falling l 14 15 V INTVCC Current Limit INTVCC > IINTVCC_UVLO_RISING (= 4.6V) l 38 48 58 mA INTVCC < IINTVCC_UVLO_FALLING (= 4.3V) 20 mA INTVCC Dropout Voltage VIN = 6V, IINTVCC = 10mA, Not Switching 400 mV CG and FG Gate Drivers Driver Output Rise Time C CG = CFG = 3.3nF, INTVCC = 8V (Note 4) 25 ns Driver Output Fall Time CCG = CFG = 3.3nF, INTVCC = 8V (Note 4) 25 ns Driver Output High Voltage l VINTVCC – 0.2 V Driver Output Low Voltage l 0.7 V PMODE Selection PMODE Trip Voltage PMODE Ramp Up Hysteresis l 1 1.2 1.4 V mV PMODE Input Current PMODE = 18V l 60 90 µA Preactive Mode (Tie PMODE to 0V) Preactive Mode Operating Frequency Range l 100 300 kHz CSW High Trip Voltage CSW Ramp Up l 1 1.2 1.4 V CSW High Input Current CSW = 150V (Note 7) l 250 500 µA CSW Low Trip Voltage CSW Ramp Down l –250 –150 –50 mV FSW Trip Voltage l 1 1.2 1.4 V FSW High Input Current FSW = 150V (Note 7) l 250 500 µA CG Falling Edge to CSW Rising Edge Prediction Delay CSW = 150kHz (Note 10), FSW = 0V, CSP = –500mV l 5 100 300 ns CG Falling Edge Delay to FG Rising Edge CSW = 150kHz (Note 10), FSW = 0V, CSP = –500mV l 10 50 80 ns

8311f For more information www.linear .com/L T8311 ELECTRICAL CHARACTERISTICS The l denotes the specifications which apply over the full operating temperature range, otherwise specifications are at TA = 25°C, VIN = 12V, VINTVCC = 8V, PMODE = 5V, CCG = CFG = 100pF, unless otherwise noted. (Note 2) PARAMETER CONDITIONS MIN TYP MAX UNITS SYNC Mode (Tie PMODE to INTVCC) SYNC High Trip Voltage SYNC Ramp Up Hysteresis l 0.9 1.2 –2.4 1.5 V V SYNC Low Trip Voltage SYNC Ramp Down Hysteresis l –1.5 –1.2 2.4 –0.9 V V SYNC Minimum Pulse Width SYNC = 0V to ±2V Pulse SYNC = 0V to ±6V Pulse (Note 5) l 40 100 ns ns SYNC Input Current –3.5V < SYNC < 3.5V SYNC = ±10V (Note 6, 7) l 300 400 µA µA SYNC Propagation Delay To CG/FG Outputs SYNC Rising Edge (0V to 2V) to CG Rising Edge (Note 8) SYNC Rising Edge (0V to 6V) to CG Rising Edge (Notes 5, 8) SYNC Falling Edge (0V to 2V) to FG Rising Edge (Note 8) SYNC Falling Edge (0V to 6V) to FG Rising Edge (Notes 5, 8), C CG = CFG = 3.3nF l l 100 100 150 150 ns ns ns ns TIMER Timeout Frequency R TIMER = 41.2k RTIMER = 71.5k RTIMER = 221k l l l 425 255 505 300 100 585 345 120 kHz kHz kHz TIMER Short-Circuit Current TIMER = 0V l 40 60 µA Current Comparator Current Comparator Trip Threshold CSP Ramp Up, R CSP = RCSN = 0Ω l 48 62 72 mV CSP Ramp Up, RCSP = RCSN = 1.62kΩ (Note 5) 0 mV Current Comparator Blank Time in Preactive Mode From Rising CG Edge Until Blanking Ends (Note 5) 250 ns Current Comparator Blank Time in SYNC Mode From Rising CG Edge Until Blanking Ends 400 ns CSP Current at Low CSP Voltage CSP = 0V (Note 6) l 30 38 50 µA CSP Current at High CSP Voltage CSP = 150V (Note 7) l 200 500 µA CSN Current CSN = 0V (Note 6) l 0.1 1 µA Note 1: Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. Exposure to any Absolute Maximum Rating condition for extended periods may affect device reliability and lifetime. Note 2: The LT8311 is tested under pulsed load conditions such that T J ~ TA. The LT8311E is guaranteed to meet specifications from 0°C to 125°C junction temperature. Specifications over the –40°C to 125°C operating junction temperature are assured by design, characterization and correlation with statistical process controls. The LT8311I is guaranteed over the –40°C to 125°C operating junction temperature range. The LT8311H is guaranteed over the –40°C to 150°C operating junction temperature range, and the LT8311MP is guaranteed over the –55°C to 150°C operating junction temperature range. High junction temperatures degrade operating lifetimes; operating lifetime is derated for junction temperatures greater than 125°C. Note 3: The LT8311 includes overtemperature protection that is intended to protect the device during momentar y overload conditions. Junction temperature will exceed the maximum operating junction temperature when overtemperature is active. Continuous operating above the specified maximum operating junction temperature may impair device reliability. Note 4: Rise and fall times of are measured between 10% and 90% points of a signal edge. Note 5: Guaranteed by design and/or correlation to static test. Note 6: Current flows out of pin. Note 7: Current flows into pin. Note 8: Propagation delay is measured between 50% point of the two signal edges of interest. Note 9: SS charge current refers to current flowing out of SS pin after certain conditions satisfied upon LT8311 wake-up (see the flowchart for Opto-Control Operation at Start-Up in Figure 9). Note 10: CSW is a square waveform (duty cycle = 50%) with V HIGH = 7V and VLOW = –0.7V.

8311fFor more information www.linear .com/L T8311 TYPICAL PERFORMANCE CHARACTERISTICS Preactive Scheme Waveforms (Active Clamp Reset, CCM) Preactive Scheme Waveforms (Active Clamp Reset, Light DCM) Preactive Scheme Waveforms (Active Clamp Reset, Deep DCM) Maximum CSW Duty Cycle Derating Curve vs CSW Switching Frequency and Junction Temperature Feedback Reference Voltage Feedback Reference Voltage vs V IN Delay from CG Turn-Off to CSW Rising Edge vs CSW Switching Frequency and Junction Temp Jitter in CG Turn-Off Delay to CSW Rising Edge vs CSW Switching Frequency and Junction Temp Delay from CG Turn-Off to FG Turn-On T A = 25°C, unless otherwise noted. IL 5A/DIV CSW 5A/DIV CG 10V/DIV FG 10V/DIV

8311 G042µs/DIV

8311 G052µs/DIV

8311 G062µs/DIV

TEMPERATURE (°C) DELAY CG FALLING TO CSW RISING (ns) 150 175 125 100 200

8311 G01

PMODE = 0V INTVCC = 8V –75 –25 25 75–50 0 125 15050 100 300kHz 150kHz TEMPERATURE (°C) JITTER (ns)

8311 G02

PMODE = 0V INTVCC = 8V 300kHz 150kHz –75 –25 25 75–50 0 125 15050 100 TEMPERATURE (°C) DELAY CG FALLING TO FG RISING (ns)

8311 G03

PMODE = 0V INTVCC = 8V –75 –25 25 75–50 0 125 15050 100 TEMPERATURE (°C) MAXIMUM CSW DUTY CYCLE (%)

8311 G07

100kHz, 200kHz PMODE = 0V –75 –25 25 75–50 0 125 15050 100 300kHz 400kHz TEMPERATURE (°C) FB VOL TAGE (V) 1.2290 1.2325 1.2255 1.2220 1.2150 1.2185 1.2360

8311 G08

–75 –25 25 75–50 0 125 15050 100 VIN (V) FB VOL TAGE (V) 1.2290 1.2325 1.2255 1.2220 1.2150 1.2185 1.2360

8311 G09

8311f For more information www.linear .com/L T8311 TYPICAL PERFORMANCE CHARACTERISTICS SS Charge Current SS Pull-Down Amplifier Offset Voltage Opto-Driver Output Swing Low Opto-Driver Output Swing High Opto-Driver Output Swing High vs Line Voltage Feedback Input Bias Current V IN Quiescent Current, No Switching Power Good Window TA = 25°C, unless otherwise noted. TEMPERATURE (°C) FB INPUT BIAS CURRENT (nA) 133 115 150

8311 G10

–75 –25 25 75–50 0 125 15050 100 TEMPERATURE (°C) VIN QUIESCENT CURRENT (mA) 5.0 4.5 3.5 4.0 5.5

8311 G11

–75 –25 25 75–50 0 125 15050 100 FB VOL TAGE (V) PGOOD VOL TAGE (V)

8311 G12

PGOOD = 100k/uni03A9 to 12V TEMPERATURE (°C) SS CHARGE CURRENT (µA) 10.5 10.0 9.0 9.5 11.0

8311 G13

–75 –25 25 75–50 0 125 15050 100 TEMPERATURE (°C) SS PULL-DOWN AMP OFFSET VOL TAGE (mV) 125 100 150

8311 G14

–75 –25 25 75–50 0 125 15050 100 TEMPERATURE (°C) OPTO LOW VOL TAGE (mV) 750 500 250 1000

8311 G15

–75 –25 25 75–50 0 125 15050 100 TEMPERATURE (°C) OPTO HIGH VOL TAGE (V) 6.5 6.0 5.0 5.5 7.0

8311 G16

–75 –25 25 75–50 0 125 15050 100 VIN (V) OPTO HIGH VOL TAGE (V)

8311 G17

8311fFor more information www.linear .com/L T8311 Opto-Driver Short-Circuit Current TYPICAL PERFORMANCE CHARACTERISTICS INTVCC OVLO INTVCC Current Limit and Short-Circuit Current CG/FG Rise/Fall Time CG/FG Rise/Fall Time vs INTVCC Voltage CSW/FSW Maximum Input Current Opto-Driver Sink Current INTV CC Regulation Voltage INTVCC UVLO TA = 25°C, unless otherwise noted. TEMPERATURE (°C) OPTO CURRENT (mA)

8311 G18

–75 –25 25 75–50 0 125 15050 100 TEMPERATURE (°C) OPTO CURRENT (µA) 350 300 250 200 400

8311 G19

–75 –25 25 75–50 0 125 15050 100 TEMPERATURE (°C) INTVCC VOL TAGE (V)

8311 G20

–75 –25 25 75–50 0 125 15050 100 TEMPERATURE (°C) INTVCC VOL TAGE (V) 4.6 4.8 4.4 4.2 4.0

8311 G21

UVLO– –75 –25 25 75–50 0 125 15050 100 TEMPERATURE (°C) INTVCC VOL TAGE (V) 16.0 16.5 15.5 15.0 14.5

8311 G22

OVLO– –75 –25 25 75–50 0 125 15050 100 TEMPERATURE (°C) INTVCC CURRENT (mA)

8311 G23

INTVCC SHORT-CIRCUIT CURRENT –75 –25 25 75–50 0 125 15050 100 TEMPERATURE (°C) RISE/FALL TIME (ns)

8311 G24

–75 –25 25 75–50 0 125 15050 100 INTVCC ≈ 7V (NOT OVERDRIVEN) INTVCC (V) RISE/FALL TIME (ns) 25.0 22.5 20.0 15.0 17.5

8311 G25

TEMPERATURE (°C) CSW/FSW MAXIMUM INPUT CURRENT (µA) 250 240 220 230 260

8311 G26

VCSW = VFSW = 150V –75 –25 25 75–50 0 125 15050 100

8311f For more information www.linear .com/L T8311 TA = 25°C, unless otherwise noted.TYPICAL PERFORMANCE CHARACTERISTICS CSP T rip Voltage vs Series CSP Resistor (RCSP) SYNC High/Low T rip Voltage Prop Delay from SYNC Input to CG/FG Outputs TIMER Frequency CSP Maximum Input Current TEMPERATURE (°C) CSW/FSW MAXIMUM INPUT CURRENT (µA) 190 180 160 170 200

8311 G27

VCSP = 150V –75 –25 25 75–50 0 125 15050 100 TEMPERATURE (°C) SYNC VOL TAGE (V) 1.0 1.5 0.5 –1.5 –2.0 –0.5 2.0 –1.0

8311 G28

–75 –25 25 75–50 0 125 15050 100 SYNC LOW TEMPERATURE (°C) PROPAGATION DELAY (ns) 140 160 120 100 180 130 150 110 170

8311 G29

–75 –25 25 75–50 0 125 15050 100 CG Rise/FG Fall, SYNC = ±2V CG Rise/FG Fall, SYNC = ±6V CG Rise/FG Fall, SYNC = ±10V FG Rise/CG Fall, SYNC = ±2V FG Rise/CG Fall, SYNC = ±6V FG Rise/CG Fall, SYNC = ±10V TEMPERATURE (°C) FREQUENCY (kHz) 400 500 300 200 100 600

8311 G30

RTIMER = 41.2k/uni03A9 RTIMER = 221k/uni03A9 RTIMER = 71.5k/uni03A9 –75 –25 25 75–50 0 125 15050 100 RCSP (k/uni03A9) CSP TRIP VOL TAGE (mV) –20

8311 G31

8311fFor more information www.linear .com/L T8311 PIN FUNCTIONS CSW (Pin 1): Catch MOSFET Drain Sense Pin. Connect this pin to the external N-channel catch MOSFET’s drain through a 2k resistor (typical) in preactive mode. Mini- mize parasitic capacitance on the pin. Connect to GND in SYNC mode. FSW (Pin 3): Forward MOSFET Drain Sense Pin. Con- nect this pin to the external N-channel forward MOSFET’s drain through 2k resistor (typical) in preactive mode. Minimize parasitic capacitance on the pin. Connect to GND in SYNC mode. FG (Pin 5): Forward MOSFET Gate Driver Pin. This pin drives the gate of the external N-channel forward MOSFET. Minimize trace length between this pin and the forward MOSFET gate. INTV CC (Pin 6): Internal Linear Regulator’s Output Pin. INTVCC powers the gate drivers on the LT8311. The volt- age on this pin is internally regulated to 7V. Alternatively, the pin can be overdriven externally. A minimum of 4.7µF (ceramic capacitor) must be placed from this pin to GND. VIN (Pin 7): Input Supply Pin. This pin must be locally bypassed. PMODE (Pin 8): Preactive Mode Select Pin. Tying PMODE to GND enables preactive mode. Tying PMODE to INTV CC enables SYNC mode. OPTO (Pin 9): Opto Driver Output Pin. Ti e this pin, through a series resistor, to the input of the opto-coupler. This pin can source up to 10mA, sink 300μA typically, and is short-circuit protected. COMP (Pin 10): Error Amplifier Output Pin. Tie an ex - ternal compensation network to this pin when using the LT8311’s transconductance error amplifier as part of a voltage feedback loop. FB (Pin 11): Feedback Pin. This is the inverting input of the LT8311’s internal error amplifier. The FB pin voltage tracks the lower of the internal 1.227V reference and the SS pin voltage. 75nA (bias current) typically flows out of the pin. Tie this pin to a resistor divider network from the output to set the desired output voltage. TIMER (Pin 12): Switching Period Timeout Pin. A resistor from this pin to ground sets an upper limit on the sum of the forward and catch MOSFET on times (including dead time between the two MOSFETs on period), every cycle. If the sum of the on times of the catch and forward MOSFET, per cycle (including the dead time), exceeds the timeout period programmed by the TIMER resistor, then all synchronous conduction will be shut down. Synchro- nous conduction resumes when the timeout period is reset again. See the Applications Information section for more details on programming the TIMER resistor. Keep the ground return trace of this pin short, and away from paths with switching noise. PGOOD (Pin 13): Output Power Good Pin. The open-drain output will be pulled to ground when the FB pin voltage stays within ±7% of the internal 1.227V reference for a period of 175µs. The internal PGOOD comparator has a hysteresis of ±3%. Therefore, when FB exists outside ±10% of the 1.227V reference, the PGOOD pin will be pulled high by an external pull-up resistor or current source. SS (Pin 14): Soft-Start Pin. A capacitor from the SS pin to GND will be charged up by SS’s internally trimmed 10µA current source. Since FB tracks the lower of the SS pin voltage and the internal reference of 1.227V, the charge rate of the SS pin can be used to set the slew rate at which the FB pin charges up to its regulation voltage of 1.227V. The SS pin typically charges up to 2V. When using the LT8311 as part of voltage feedback loop, place a ceramic capacitor of at least 1nF on this pin to GND. For details on SS start-up and overshoot control functions, please refer to the Applications Information section. SYNC (Pin 15): Synchronization Pin. The SYNC pin, used only in SYNC mode, serves as an edge-sensitive input to receive timing information for synchronous switching. It is typically driven with PWM synchronization signals from the primary-side IC through a pulse transformer. A nega- tive voltage slew on the SYNC pin (–1.2V threshold) turns on the forward MOSFET and turns off the catch MOSFET. Equivalently, a positive voltage slew (1.2V threshold) turns on the catch MOSFET and turns off the forward MOSFET. Tie the SYNC pin to GND in preactive mode. CG (Pin 16): Catch MOSFET Gate Driver Pin. This pin drives the gate of the external N-channel catch MOSFET. Minimize trace length between this pin and the catch MOSFET gate. CSN, CSP (Pin 18, Pin 20): Current Sense Differential Inputs. CSP and CSN are the positive and negative inputs, respectively, of the LT8311’s internal current sense com- parator. The pins are typically connected across the catch

8311f For more information www.linear .com/L T8311 BLOCK DIAGRAM MOSFET to perform VDS current sensing. Alternatively, if a more precise current sensing mechanism is desired, the pins may be connected across a sense resistor at the catch MOSFET’s source. The current comparator trips at 62mV typical. The CSP pin sources 38µA current, allowing trip voltages less than 62mV to be set by placing a resistor in series with the CSP pin. It is recommended to place an identical resistor in series with the CSN pin to match any voltage offsets created by the input bias current (100nA) of the current comparator. In preactive mode, the CSP and CSN pins must be configured to trip at zero or positive values of source to drain current in the catch MOSFET (current in catch MOSFET cannot be allowed to flow from drain to source in preactive mode). GND (Exposed Pad Pin 21): Ground. Exposed pad must be soldered directly to local ground plane. PIN FUNCTIONS 8311 BD INTVCC INTVCC VIN VIN UVLO CRST COMP 1.227V VIN 10µA 1.2V OPTO 1.227V RCSW SSDOWNAMP SYNCHRONOUS CONTROLLER 0.9V

  • • RE NSNP TO PRIMARY- SIDE CIRCUITS MFG VIN(SYS) PRIMARY SIDE SECONDARY SIDE PRIMARY IC MCG 1.2V 1.2V 1.31V 1.14V –++ SWITCHING TIMEOUT OSCILLATOR UVLO + 1.227 REFERENCE UVLO/ OVLO SS CSS 140k RD 100mV 62mV 38µA 300k RCSN RCSP RFSWM1 PMODE8 CSN18 CG16 CSP20 FG5 FSW3 CSW1 20k INTVCC CINTVCC VIN 12TIMER 15SYNC 11FB 13PGOOD 21GND RTIMER RPGOOD RFB1 CVIN COUT VOUT CPL VIN 5.7V 5.7V RFB2 CC RC CF 20k LOUT SYNCHRONOUS MODE SELECT 600mV +

coupler on the secondary side of a forward converter. requirements to support a certain level of output power. range which may be useful in many industrial applications. -on and output short-circuit recovery. continuous conduction mode (CCM) is shown in Figure 2. The timing diagram is broken into six regions of operation. tion of each region of operation. ILOUT, ramps up at a rate of (VCSW – VOUT)/ LOUT. becomes high impedance, and stops conducting I LOUT. Figure 1. Forward Converter with Active Clamp Reset (in Red) or Resonant Reset (in Blue)

8311 F01

  • • NSNP PRIMARY IC OUT VOUT COUT LOUT ILOUT CSW SECONDARY ICFSWSWP ILMAGLMAG MFGM1 RLOAD MCG VCL CCL AOUT M2 CAOUT CRST FG CG ACTIVE CLAMP RESET (RED) RESONANT RESET (BLUE)

Figure 2. Active Clamp Forward Converter Timing Diagram in CCM. Resonant Reset Waveforms in Blue

8311 F02

  • VIN •D 1− D VIN •D • tPER LMAG VOUT • tPER 2 • LMAG • CRST di dt = VCSW −VOUT LOUT di dt = –VOUT LOUT VOUT RLOAD VOUT •(1− D)• tPER LOUT ∼ VIN • NS NP VOUT 1− D VIN 1− D 2 31 4 LMAG • CRSTtRES = π VIN (1+ D • tPER )

2 L MAG•CRST

Figure 3. With FG On, ILMAG Is Conducted Through MFG to Ground Figure 4. Detail of Region 3 from the Timing Diagram in Figure 2. When MFG Turns Off body diode sources ILOUT and ILMAG. much larger than the resonant reset capacitor.

8311 F04

8311 F03

8311f For more information www.linear .com/L T8311 The ultimate goal of both reset mechanisms is to raise the SWP node to a voltage higher than V IN, imposing appropriate volt seconds on L MAG, and allowing the magnetizing current to reset. Resetting the magnetic core every cycle prevents magnetic flux buildup within the core, and thereby prevents transformer saturation. FSW tracks the SWP node during transformer reset. CG going high, allows ILOUT to switch over from being conducted by MCG’s body diode to MCG itself. Region 4 (Figure 2) 1. Active Clamp Reset Case (red waveform): AOUT going low causes the gate of M2 to be driven below ground by the decoupling capacitor, C AOUT. This causes M2, the active clamp PMOS, to turn on. M2 must be turned on before ILMAG becomes negative, to allow I LMAG to sustain conduction through the active clamp capacitor and get fully reset. Active clamp reset completes by the end of region 4, and ILMAG is reset to a negative value. 2. Resonant Reset Case (blue waveform): Resonant reset ultimately completes when SWP’s quasi-sinusoidal waveform returns to VIN, by which point ILMAG is reset to a negative value. FSW is eventually clamped by MFG’s body diode, and conducts ILMAG, through the second- ary windings, towards the output inductor (similar to Figure 3, but with ILMAG direction reversed on primary and secondary sides). With a diode voltage imposed across the secondary windings, transformer action causes the primary winding to have a similar voltage (scaled by turns ratio), resulting in SWP’s voltage getting clamped to V IN. M CG continues conducting ILOUT – ILMAG. Region 5 (Figure 2) Active Clamp Reset Case: AOUT goes high, turning off M2. ILMAG, being negative, causes the voltage on SWP (M1’s drain) to get pulled towards V IN, resulting in the transformer’s primary winding voltage becoming smaller. By transformer action, the secondary winding voltage also becomes smaller. With MCG on (holding CSW at 0V), and the transformer secondary winding voltage becoming smaller, FSW collapses towards 0V. Region 6 (Figure 2) Eventually, in similar fashion to the resonant reset case, FSW is clamped to a diode voltage below GND by MFG’s body diode, which now conducts ILMAG through the secondary windings, towards the output inductor. With MFG’s body diode on, and MCG on, the secondary winding voltage gets clamped to about a diode voltage. Through transformer action, SWP gets clamped to approximately VIN. CG goes low, turning off MCG before M1 can turn on. ILOUT – ILMAG is conducted through M CG’s body diode. FG goes high, turning on MFG. Eventually, when M1 turns on, ILOUT will be conducted through the transformer’s secondary winding, and will flow from the source to drain of MFG. OPERATION

8311fFor more information www.linear .com/L T8311 LT8311 SYNCHRONOUS CONTROL SCHEMES The LT8311 offers two modes of synchronous control: Preactive Mode: No pulse transformer needed; DCM operation at light load. Enabled by tying the PMODE pin to 0V. Use a Schottky diode across MCG (Figure 20). 2. SYNC Mode: Pulse T ransformer needed; FCM or DCM operation at light load. Enabled by tying the PMODE pin to INTVCC. PREACTIVE MODE SYNCHRONOUS CONTROL MCG Turn-On/Off Timings in Preactive Mode "Preactive" is short for "predictive" + "reactive". In preactive mode, the LT8311 controls the secondary synchronous MOSFETs without any communication from the primary- side IC. In preactive mode, the catch MOSFET, M CG, is turned on (CG rising edge in Figure 5) when the voltage on its drain, CSW, is detected to be below –150mV, and the forward MOSFET, M FG, is detected to be off. M CG is turned off when the first of two events after M CG’s turn- on occurs:

  • Predictive MCG Turn-Off (Figure 5): In predictive turn- off, the LT8311 predicts when M1 will turn on in the next cycle, and turns off MCG 100ns prior to this event. Predictive turn-off of MCG prevents cross conduction between MCG and M1. M1’s turn-on timings are pre- dicted by phase locking to the rising edge of present and past CSW cycles. Predictive turn-off relies on the periodicity of M1’s turn-on edge, an inherent aspect of fixed-frequency operation. Furthermore, the predictive turn-off is designed to be independent of the duty cycle of the system, which allows MCG to be correctly turned off, even during load/line transients. Predictive turn-off will typically be the dominant turn-off mechanism for MCG in CCM.
  • Reactive MCG Turn-Off (Figure 6): Reactive turn-off forces the forward converter to operate in DCM at light load. In reactive turn-off, the LT8311 turns off M CG when the current in M CG (I MCG) trips the LT8311’s internal current comparator. The inputs to this current comparator are the CSP and CSN pins. Typically, the CSP and CSN pins will be configured to trip at almost zero current in MCG, which should correspond to nearly zero current in the output inductor. Reactive turn-off will typically be the dominant turn-off mechanism for MCG in DCM. The LT8311’s seamless transition between predictive and reactive portions of preactive mode allows the catch MOSFET to be turned off at the correct time to avoid cross conduction or avalanching. MFG Turn-On/Off in Preactive Mode In preactive mode, MFG is turned on after MCG’s turn-off edge is detected, and the voltage on the drain of the forward MOSFET, FSW, is detected to be below 1.2V. Waiting for FSW to fall below 1.2V ensures that transformer reset is close to completion. MFG is turned off when the voltage on CSW is detected to be below –150mV. Since preactive mode requires each MOSFET to be turned on only after the other MOSFET’s turn-off edge is detected, the system requires a start point where one of the two MOSFETs begins switching. Preactive mode’s start point happens by turning on MCG first to commence switching. Preactive Mode Shutdown and Start-Up Preactive mode is designed with many features to facilitate smooth start-up of synchronous control and shut down of the scheme when necessary. Prior to starting switching activity, the LT8311 evaluates conditions on the forward converter’s secondary side to determine if switching can commence. The evaluation period ends when four specific conditions, are satisfied for a period of three continuous CSW switching cycles (rising edge to rising edge). If any of the conditions are violated, the evaluation period is reset, and switching activity is kept shut off. During this evaluation period, the secondary side current will flow through the body diodes of MCG and MFG. The four conditions are: 1. VIN must be greater than its UVLO voltage 2. INTVCC must be within its UVLO/OVLO limits 3. The TIMER pin should not have timed out. This feature exists to ensure that the LT8311 ceases switching in the event that the primary side stops switching. OPERATION

Figure 5. During the Predictive Portion of Preactive Mode, the LT8311 Phase Locks Figure 6. During the Reactive Portion of Preactive Mode, the LT8311 Turns Off MCG When the Current in MCG, IMCG,

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8311fFor more information www.linear .com/L T8311 4. The CSP and CSN pins must not trip the internal current comparator within a 150ns period of time called "current sample window." This function helps the LT8311 detect very light load conditions, dur - ing which time it will keep synchronous conduc- tion shut off, thereby improving system efficiency. How the current sample window works: The current sample window exists regardless of whether MCG is turned on or not, in any given cycle. When CSW is detected to fall below –150mV, the LT8311 starts a blank time of 200ns. Upon completion of this blank time, the LT8311 starts a 150ns current sample window. If the CSP/CSN pin inputs cause the internal current compara- tor to trip during this 150ns window, the LT8311 will interpret this as a condition of very light load, at which point it will stop synchronous conduction and start the evaluation period again. Please see "Configuring CSP/ CSN Inputs of Current Sense Comparator in Preactive Mode” in the Applications Information section. When all four conditions are valid for three continuous CSW cycles, the evaluation period ends and the LT8311 gets ready to start switching. Switching commences with the LT8311 turning on MCG for its minimum on-time. If any of the four conditions listed are violated at any point during switching activity, the LT8311 will shut down all synchronous conduction and restart the evaluation period. During preactive mode start-up, the LT8311 internally soft- starts the on-time of M CG, allowing the forward converter to gradually transition from full cycles of nonsynchronous MCG conduction (secondary-side current flowing through body diode of M CG) to full cycles of synchronous M CG conduction. SYNC MODE SYNCHRONOUS CONTROL SYNC mode allows the LT8311 to operate in forced con- tinuous mode ( FCM) at light loads. In SYNC mode, a pulse transformer (see T2 in Figure 7) is required to allow the LT8311 to receive synchronization control signals from the primary-side IC. These control signals are interpreted digitally (high or low) by the LT8311 to turn on/off the catch and forward MOSFETs. FCM operation allows the forward converter to avoid operation in discontinuous conduction mode (DCM) at light loads, by letting the inductor current go negative. Hence, even at zero load, the inductor current remains continuous and the converter runs at a fixed frequency. M CG Turn-On/Off Timings in SYNC Mode In SYNC mode, MCG turns on when the signal on the SYNC pin is higher than 1.2V. MCG turns off when the signal on the SYNC pin is lower than –1.2V. M FG Turn-On/Off Timings in SYNC Mode In SYNC mode, MFG turns on when the signal on the SYNC pin is lower than –1.2V. MFG turns off when the signal on the SYNC pin is higher than 1.2V. The RSYNC and CSYNC time constant must be appropriately chosen to generate a sufficient pulse width at a particular overdrive voltage (see "Picking Pulse Transformer and High Pass Filter" in the Applications Information section). Typical values for CSYNC and RSYNC are 220pF and 560Ω, respectively. OPERATION

Figure 7. In SYNC Mode, the Primary Side IC Sends SOUT Signals Through a Pulse T ransformer to the LT8311’s SYNC Pin.

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  • • IMCG NSNP RSYNC CSYNC TURN-ON EDGE TURN-ON EDGE MFG TURN-ON EDGE MFG TURN-ON EDGE M CG TURN-ON EDGE MCG TURN-ON EDGE MCG M1 MFG SYNC Mode Shutdown In SYNC mode, the LT8311 will shut off both secondary- side MOSFETs, M CG and M FG, if any of the following conditions are true: 1. VIN is less than its UVLO voltage 2. INTVCC outside its UVLO/OVLO limits 3. The TIMER pin has timed out (see the Applications Information section for details on programming the TIMER pin resistor). 4. The CSP and CSN pins have tripped the LT8311’s in - ternal current comparator during MCG’s on-time. The current in M CG, IMCG, is sensed after a 400ns blank time has expired. This blank time starts at the turn-on edge of MCG. See the Applications Information section for details on configuring the CSP and CSN pins in SYNC mode. OPERATION

control scheme can be obtained by referring to Figure 8.

  • An internal voltage reference of 1.227V
  • Soft-start (SS) pin At start-up, the SS pin capacitor, CSS, is charged up by the LT8311’s internally trimmed 10µA current source. Since FB tracks the lower of the SS pin and the 1.227V refer - ence, the FB pin (and by extension the output voltage) is for ced to soft-start at the slew rate set by the capacitor, CSS, connected to the SS pin. NOTE: To ensure that the soft-start time of the converter is controlled by the LT8311’s SS capacitor, C SS, it is important to program the primary IC’s soft-start faster, to get out of the way. If this is not done, the converter’s soft-start time will be dominated by the primary IC’s soft start, and the LT8311 will simply adjust its SS pin voltage and slew rate to match the slower soft start time set by the primary-side IC. When the SS pin voltage gets higher than the 1.227V refer- ence, the FB pin starts to track the 1.227V reference. The output, therefore, regulates at a voltage set by the R FB1/ RFB2 divider network, and the FB pin’s regulation voltage of 1.227V. The SS pin capacitor continues to get charged up by the 10µA current source until it reaches its internal clamp voltage of 2V. OPERATION

Figure 8. The LT8311 Provides Voltage Feedback, as Part of a Peak Current Mode Control System, in a Forward Converter

  • • LOUT NSNP VC IS ALSO REFERRED TO AS COMP IN SOME PRIMARY-SIDE ICs VREFVC + R1A3 L T8311 OPTO CONTROL 1V+ 140k 20kA2 COMP 1.227V 10µA 1.227V ++– 0.9V FB SS RFB1 CPL RFB2 CC RC RLOAD CF CSS RSNS RD GAIN OPTO

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to be lower than 1.227V, A1 drives the COMP pin high. less current through RD into the opto-coupler. Figure 9. Flowchart for LT8311 Opto Control Operation at Start-Up

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  1. ERROR AMP DISABLED: COMP PIN VOL TAGE CHARGED UP TO COMP HI CLAMP = 2.2V; tRISE ∼ 1.1 • 10kΩ • CC
  2. SS PULL-DOWN AMPLIFIER DISABLED
  3. SS PULL-UP AMPLIFIER ACTIVATED. THIS AMPLIFIER ONL Y HAS SOURCING CAPABILITY (1mA SLEW CURRENT), AND
  4. SS 10µA CHARGE CURRENT ACTIVATED
  5. OPTO-DRIVER DISABLED: OPTO PIN VOL TAGE HELD AT 0V
  6. SS PULL-UP AMPLIFIER DISABLED
  7. SS PULL-DOWN AMPLIFIER ENABLED: THIS AMPLIFIER ONL Y ACTIVATED WHEN FB PIN VOL TAGE IS LESS THAN 50%
  8. ERROR AMP ENABLED: ERROR AMP CAN NOW DRIVE COMP BASED ON COMPARING FB VOL TAGE WITH SS VOL TAGE
  9. OPTO-DRIVER ENABLED: OPTO-DRIVER CAN NOW DRIVE OPTO PIN AS A FUNCTION OF COMP PIN VOL TAGE

the primary-side MOSFET upon the LT8311’s turn-on. terminates switching of the primary-side MOSFET. Figure 10. Opto Control Operation at Start-Up Figure 11. Power Good Activates (PGOOD = Low) When the the loop is eventually enabled. until FB finally gets to its regulation target of 1.227V. pin from indicating false positives during transient events.

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on the state of the output voltage. a short-circuit condition or after a heavy load transient. Figure 12. Output Overshoot Control at Start-Up

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8311fFor more information www.linear .com/L T8311 APPLICATIONS INFORMATION VIN BIAS SUPPL Y The LT8311’s V IN pin can be powered in various ways. Place at least a 2.2µF ceramic bypass capacitor close to the pin. Picking an appropriate bias supply to power up the LT8311 requires consideration of the following criteria: The VIN pin, in certain configurations, may be the only supply to the LT8311’s INTV CC pin, which provides gate drive to the catch and forward MOSFETs. In such situations, VIN’s bias supply must be high enough to provide adequate gate-drive voltage (typically 5V to 7V) for both synchronous MOSFETs. 2. VIN’s bias supply must be able to source: a. LT8311’s VIN current (4.5mA typical) b. INTVCC gate-drive current when using V IN to sup- ply the INTVCC pin (typically 10mA to 30mA) c. Opto-driver sour ce current (typically 1mA to 5mA) 3. VIN start-up and short-circuit conditions: a. VIN must come up in reasonable time to allow the LT8311 to begin synchronous and opto-coupler control. While synchronous control is shut off, the secondary-side current will flow through the body diodes of the secondary synchronous MOSFETs. While opto-control is off, the forward converter will operate open-loop, using a volt-second clamp to control VOUT if operating with LT3752, LT3752-1 or LT3753 on the primary side. b. VIN may be shorted to GND during transient events. For instance, VIN powered from the output voltage, will be driven to 0V during an output short-circuit. The forward converter must be able to ride through the momentary loss of power to the LT8311, which is often easily accomplished by appropriately configuring soft-start control on the primary-side ICs. Refer to the LT3752/LT8310 data sheets for details on configuring soft-start control on the primary-side IC. With the previous criteria in mind, there are three meth- ods (1-3), listed below, for powering up the LT8311. For preactive mode, use method 1, 2 or 3. For SYNC mode FCM, use method 1 or 3; for DCM, use method 1, 2 or 3. Power from the LT3752’s housekeeping supply (see Figure 21 in the Typical Application section). Being a flyback converter rather than a LDO, the LT3752’s housekeeping supply is an efficient supply source. It can be connected through an external winding to the LT8311’s VIN and INTV CC pins, and can be set high enough to provide adequate gate drive for the catch and forward MOSFETs, but low enough to minimize efficiency and thermal losses. The housekeeping supply comes up as soon as the LT3752 receives input power, so power is delivered to the LT8311 without delay. 2. Power directly from V OUT. At output voltages lower than 10V, careful consideration must be given to the output voltage start-up time, ensuring that the LT8311 can turn on and provide synchronous/opto control well before the output voltage approaches regulation. It is also important to ensure, at these lower output voltages, that sufficient gate drive voltage can be provided to the external MOSFETs. At higher VOUT voltages, efficiency and thermal considerations related to the IC’s internal power dissipation can become important criteria. In addition, at higher V OUT voltages, it is important to ensure that voltage transients on the V IN pin do not exceed the pin’s abs max rating of 30V. 3. Use a buck circuit from an auxiliary transformer wind- ing, as shown in Figure 13. This circuit has the benefit of being highly efficient, and is fairly simple to design. It is particularly useful for low output voltage applica- tions (3.3V or 5 V) that do not have an external house- keeping supply, and where powering directly from the output voltage is inadequate. In this configuration, the buck circuit’s output voltage derives its energy from secondary-side switching pulses that also source energy to the forward converter’s main output voltage, V OUT. Careful consideration must be given to ensure that the buck output voltage comes up well in time, and turns on the LT8311 to provide synchronous and opto control before the forward converter’s actual output voltage gets close to regulation. If there is a need to speed up

soft-start capacitor on the primary-side IC. regulates the INTVCC pin voltage from the VIN supply. Figure 13. Buck Circuit Generates VAUX Supply, Which Figure 14. VIN and INTVCC Pin Configurations

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  • • NSNP VOUT VAUX L T8311 NAUX VIN INTVCC VAUX = VOUT • NAUX NS MCG M1 MFG 40mA. Ensure that the total gate charge (Q g) current required by both secondary MOSFETs, MCG and MFG, is less than 40mA: IMOSFET_TOTAL = fSW • (Qg_MCG + Qg_MFG) < 40mA where fSW is the converter’s switching frequency, Qg_MCG is the gate charge (Qg) rating of MCG and Qg_MFG is the gate charge (Qg) rating of MFG. This configuration, utilizing the LT8311’s internal LDO, will suffice for most applications, limited only by thermal considerations related to the LDO’s power dissipation. Keeping the power dissipation to a minimum will help lower the operating junction temperature of the LT8311, potentially allowing the system to operate over a wider ambient temperature range: LDO Power Dissipation = (VIN – INTVCC) • IMOSFET_TOTAL LT8311 Operating Junction Temperature ≈ θ JA • (VIN • 4.5mA + LDO Power Dissipation + VIN • IOPTO) + TA where θJA is LT8311’s junction-to-ambient thermal resistance and is typically 38°C/W; IOPTO is the current

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TA is the ambient temperature. applicable when using the LT3752 as a primary-side IC. ceramic capacitor to ground for all three configurations. sible return path to the LT8311’s ground (exposed pad). output voltage with a resistor divider feedback network. Figure 15. Setting Output Voltage of Forward Converter

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Figure 16. Forward Converter Voltage Feedback Loop with LT8311 on Secondary Side and LT3752 (or) LT8310 on Primary Side

  • • LOUT COUT2 IOUT NSNP RE VX COMP/VC VOL TAGE TO COMMAND 0 RSNS CURRENT ∼ 1.25V, 0.7V COMP/VC VOL TAGE TO COMMAND MAX RSNS CURRENT ∼ 2V, 1.2V TRUE VOL TAGE AMP TRANSCONDUCTANCE AMP ISENSEP (SENSE) FB (FBX) OUT (GATE) VREF = 1.25V, 1.60V MAX COMP/VC SRC CURRENT ~ 11mA, 13µA MAX COMP/VC SINK CURRENT ∼ 11mA, 12.5µA R2 (TYPICAL) ∼ 33k, 150k VREF COMP L T8311 1V+ 140k 20k COMP 1.227V+ 0.9V FB RFB1 CPL RFB2 CC RC RLOAD CF RSNS RD RIN(OPTO) = 1/gm(OPTO) L T3752 OR L T8310 OPTO

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verter loop shown is a peak current mode control system. CF capacitor usually ranges in value from 10pF to 100pF.

the secondary side to the primary side (see Figure 17). Figure 17. Typical Opto-Coupler Configuration in a Voltage Feedback Loop

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(IF), operating temperature and operating lifetime. Vishay, to procure further information on opto-couplers. California Eastern Laboratories (CEL).

8311f For more information www.linear .com/L T8311 APPLICATIONS INFORMATION Opto-Coupler Design Guidance An opto-coupler’s CTR degradation affects a forward converter’s voltage feedback loop in two ways: 1. Large Signal Effect: A drop in CTR means that to sus- tain the same output current from the opto-coupler, the input current of the opto-coupler will have to increase. The input current of the opto-coupler is sourced by the LT8311’s OPTO pin. The opto-feedback loop should be designed such that, at the lowest CTR possible, the LT8311’s OPTO pin is not current limited. The maxi - mum current that the LT8311’s internal opto-driver can source out of the OPTO pin is 10mA. Design the system so that, nominally, the OPTO pin is sourcing 2mA to 3mA maximum current into the opto-coupler’s input. 2. Small Signal Effect: A reduction in CTR by 2x will cause the DC gain and crossover frequency of the for- ward converter’s voltage feedback loop to drop by 2x, assuming all other parameters are constant. Likewise, an increase in CTR by 2x, assuming no change in other parameters, will cause the DC gain and the crossover frequency of the voltage feedback loop to increase by 2x. The voltage feedback loop must be designed ensuring that at CTR(MAX) (maximum CTR of the opto- coupler), the crossover frequency of the feedback loop stays well within the Nyquist frequency of the system (= switching frequency/2). A good rule of thumb is to design the voltage feedback loop’s crossover at about 1/10 of the switching frequency for an opto-coupler at the nominal value of CTR. As explained earlier, improvements in opto-coupler technology have allowed CTR changes over the operating lifetime of an opto-coupler to become significantly smaller and well controlled. However, the more challenging design aspect of an opto-coupler is the absolute variation in its CTR over a large sample size and operating temperature range. It is this spread in CTR that must be accounted for when designing an opto-coupler based voltage feedback loop. Picking an opto-coupler whose CTR variation is no more than 2x its nominal value, is typically a good starting point (see Table 1 for a list of opto-couplers with small CTR spreads at room temperature). The following guidelines help calculate initial values for the input and output resistors of the opto-coupler (RD and RE, respectively) for a generic application. The final values for RD and RE should be determined after bread-boarding a system. Use Figure 16 as a reference when reading the following guidelines: Step 1: Pick resistors, R1 and R2, that set the inverting gain of the primary-side IC’s error amplifier. A typical starting value for R1 would be 22k on the LT3752, and 100k on the LT8310. A typical starting value for R2 would be 33k on the LT3752, and 150k on the LT8310. Step 2: Calculate the maximum voltage required at the emitter of the opto-coupler's output transistor (VX_MAX) to drive the primary-side IC’s COMP or VC pin to the voltage needed to command zero inductor current (referred to as VC_LOW in the following equation): VX _MAX = VREF 1+ R1 VC_LOW is approximately 0.7V for the LT8310, and 1.25V for the LT3752. V REF is 1.6V for the LT8310 and 1.25V for the LT3752. Step 3: Pick a maximum opto-coupler output current (IOPTO_OUT_HIGH) in the range of 1mA to 10mA. A typical choice for IOPTO_OUT_HIGH might be 2.5mA. Now calculate RE to be: RE = VX−MAX IOPTO _ OUT _HIGH Step 4: Estimate the maximum input current (I F_HIGH) needed to be sourced into opto- coupler by the LT8311’s OPTO pin, at the opto-coupler’s minimum CTR (CTRMIN): IF _HIGH = IOPTO _ OUT _HIGH CTRMIN Ensure that IF_HIGH is well within the 10mA limit that the LT8311’s OPTO pin can source. Step 5: Estimate the RD value needed for the OPTO pin to source the IF_HIGH current at the maximum OPTO pin

8311fFor more information www.linear .com/L T8311 APPLICATIONS INFORMATION voltage (VOPTO(MAX)). The opto-coupler’s input LED has a turn-on voltage of 1.2V: RD = VOPTO(MAX) − 1.2V − 0.5V IF _HIGH The extra 0.5V in the equation is margin to account for the OPTO pin's linear range. The maximum OPTO pin voltage is 6V (minimum guaranteed), when the LT8311’s VIN pin is at 8V or higher. At lower V IN pin voltages, VOPTO_MAX is VIN – 1.7V. The previous equations show how R D and R E ought to be calculated for large signal characteristics of an opto- coupler-based voltage feedback loop. The final values chosen for RD and RE may need to be tweaked from the values calculated here to achieve a satisfactory compromise between the large and small signal characteristics of the voltage feedback loop. Picking Soft-Start Capacitor (CSS) for Output Soft-Start The Operation section explained how the LT8311’s SS pin helps with output soft-start at start-up, with output overshoot control during short-circuit recovery, and to prebias the voltage feedback loop during start-up of the LT8311’s opto-control scheme. The soft-start capacitor, CSS, is charged by the LT8311’s internally trimmed 10µA current source at start-up. Since the FB pin voltage tracks the SS pin voltage when the voltage on SS is below 1.227V, setting the SS pin’s slew rate will set the FB pin’s slew rate, setting the time taken by the output to come up to its regulation voltage. It is important to recognize that the tracking between the SS pin’s slew rate and the FB’s pin slew rate is only valid as long as the LT8311’s soft-start of output voltage is slower than the primary-side IC’s soft-start of output voltage, as explained in the Operation section. By observing this criteria, the following equation applies: ∂VOUT ∂t = ∂VFB ∂t = 10µA CSS where CSS is the capacitor from the LT8311’s SS pin to GND, VOUT is the output voltage of the forward converter, and VFB is the LT8311’s FB pin voltage. In steady state, the SS pin voltage is clamped to a maxi- mum of 2V by an internal clamp. LT8311 SYNCHRONOUS CONTROL FUNDAMENT ALS Catch and Forward MOSFET Selection When selecting the secondary-side synchronous MOSFETs, it is important to choose the following parameters care - fully to ensure robust operation of the system: maximum drain-sour ce voltage, maximum drain-source current and maximum gate-source voltage. Furthermore, to maximize system efficiency, it is important to lower power dissipation in the MOSFETs by minimizing their on-resistance (RDS(ON)) and gate charge (Qg). Please use the following guidelines to choose appropriate catch and forward MOSFETs for a specific application: 1. Maximum VDS Rating The maximum voltage seen on the drain of the catch MOS- FET is a function of the maximum input voltage (VIN(MAX)) of the system, and the transformer turns ratio (NS/NP). Catch MOSFET VDS(MAX) = VIN(MAX) • NS NP

  • Margin where Margin is a number from 1 to 3 (typically 1.5 to 2), allowing a certain safety margin in the catch MOSFET’s VDS(MAX) equation. This will account for voltage spikes as- sociated with the leakage inductance of the transformer’s secondary winding. Using a snubber on the drain of the catch MOSFET will minimize leakage inductance spikes and allow Margin to approach the lower end of its range. The maximum voltage seen on the drain of the forward MOSFET is a function of the reset mechanism used on the primary side of the forward converter to reset the transformer’s magnetic flux. When using active clamp reset: Forward MOSFET VDS(MAX) ≈ VOUT 1− VOUT VIN(MIN) • NS NP where VIN(MIN) is the minimum input voltage of the system, and VOUT is the forward converter’s output voltage. Note that this equation for the forward MOSFET’s V DS(MAX) assumes that the primary side’s active clamp capacitor (CCL) is large enough to be treated as a voltage source.

8311f For more information www.linear .com/L T8311 APPLICATIONS INFORMATION In reality, the drain voltage of the forward MOSFET will have some “bowing” over and above the voltage calculated here, associated with the energy shuttled between L MAG and CCL during the reset process. For most applications, this bowing can be accounted for by adding a 20% safety margin on the forward MOSFET’s VDS(MAX) equation. When using resonant reset: Forward MOSFET VDS(MAX) ≈ VOUT fSW • 2 • L MAG • CRST where fSW is the forward converter’s switching frequency, LMAG is the magnetizing inductance of the transformer’s primary winding, and CRST is the resonant reset capacitor used on the primary side. Unlike the catch MOSFET, the V DS(MAX) equation of the forward MOSFET typically does not need to account for leakage inductance voltage spikes. This is because the turn- on and turn-off events of the forward MOSFET, typically, do not involve the forward MOSFET’s drain having to dis- sipate large amounts of stored leakage inductance energy. 2. Maximum IDS Rating Most power MOSFET data sheets have a rating for continuous- drain current, and pulse- drain current. Continuous-drain current is the RMS drain current of the catch and forward MOSFET, which is a function of the inductor current, and the duty cycle at which the forward converter is operating. Pulse- drain current is the instantaneous maximum drain current seen by the MOSFETs, and is typically the peak of the inductor current waveform. Prior to calculating the maximum continuous-drain cur- rent, it is useful to calculate the minimum, maximum and average duty cycles of the for ward converter: DMIN = VOUT VIN(MAX) • NS NP DMAX = VOUT VIN(MIN) • NS NP DAVG = DMAX + DMIN where VIN(MAX) and VIN(MIN) are the maximum and mini- mum input voltages of the forward converter. The catch MOSFET’s maximum continuous drain current, ICAT_RMS, can be calculated as: ICAT _RMS = 1− DMIN( ) • I LOAD(MAX) 2 + IRIPP(P −P) where DMIN is the minimum duty cycle of the forward converter, ILOAD(MAX) is the maximum output load current of the forward converter, and I RIPP(P-P) is the peak-to- peak ripple current in the output inductor. I RIPP(P-P) is calculated as follows: IRIPP(P −P) = VOUT • 1− DAVG fSW •LOUT where DAVG is the average duty cycle of the forward con- verter, fSW is the converter’s switching frequency, and LOUT is the output inductance value. The forward MOSFET’s maximum continuous-drain current (IFWD_RMS) is: IFWD _RMS = DMAX • I LOAD(MAX) 2 + IRIPP(P −P) Both, the forward and catch MOSFET should have a peak pulse current rating that is higher than the highest pos- sible peak of the inductor current. This highest possible peak occurs at the maximum load current, and is equal to: ILOAD(MAX) + IRIPP(P −P) 3. Maximum VGS Rating As explained earlier in the INTV CC Bias Supply section, INTVCC is regulated internally to 7V by the LT8311. By extension, the catch and forward MOSFET gates can be driven as high as 7V when using the LT8311’s internal LDO to regulate INTVCC. For applications using the LT8311’s internal LDO, picking a maximum V GS greater than 10V should suffice.

8311fFor more information www.linear .com/L T8311 APPLICATIONS INFORMATION Alternatively, the INTVCC pin can be overdriven externally up to 16V. For such applications, picking MOSFETs with a maximum VGS of ±20V should suffice. 4. Calculating MOSFET Losses Due to RDS(ON) The conduction/ohmic loss associated with the catch and forward MOSFET is a function of the MOSFET’s RMS cur- rent and its on-resistance. For the vast majority of forward converter applications, which typically have high maximum load currents on the output (5A or higher), minimizing losses associated with the MOSFET’s RDS(ON) will be far more critical than minimizing losses associated with the MOSFET’s gate charge. Catch MOSFET Ohmic Loss = (ICAT_RMS)2 • RCAT where RCAT is the on-resistance (R DS(ON)) of the catch MOSFET. Forward MOSFET Ohmic Loss = (IFWD_RMS)2 • RFWD where RFWD is the on-resistance (RDS(ON)) of the forward MOSFET. 5. Calculating Qg Based Loss There are two aspects to the gate charge (Qg) based loss associated with the secondary synchronous MOSFETs: A. Qg Based MOSFET Switching Loss: The catch MOSFET’s turn-on and turn-off timings, regardless of preactive or SYNC mode, are ZVS (zero voltage switching) events. The catch MOSFET turns on after the inductor current is already flowing through its body diode. Similarly, when the catch MOSFET turns off, the inductor current subsequently flows through its body diode. As a result, the voltage across the drain- source terminals of the catch MOSFET is small during switching events, resulting in the catch MOSFET having insignificant switching loss. The forward MOSFET’s turn-on and turn-off timings, regardless of preactive or SYNC mode, are ZVS (zero voltage switching) and ZCS (zero current switching) events, respectively. The forward MOSFET turns on after transformer reset is complete. T ransformer reset completion is marked by the transformer’s magnetizing current flowing through the forward MOSFET’s body diode, which allows the forward MOSFET to turn on with a small drain-to-source voltage across it. Similarly, the forward MOSFET typically turns off after the primary- side MOSFET has turned off. When the primary-side MOSFET turns off, the only current flowing through the forward MOSFET is the transformer magnetizing current, which for all intents and purposes, can be as- sumed to be zero. Consequently, the forward MOSFET has insignificant switching losses. B. Qg Based Converter Power Loss: As explained earlier in the INTVCC Bias Supply section, there is a power loss incurred in turning on/off the catch and forward MOSFETs, associated with supplying gate charge (Qg) to the gates of these MOSFETs. This charge is supplied either by the supply voltage connected to the LT8311’s VIN pin, when using the internal LDO to regulate INTVCC, or by the supply voltage connected to the LT8311’s INTVCC pin, when driving the INTV CC pin externally. In either case, the total loss associated with supplying the gate charge is: Power Loss = VSUPP • (QgCAT + QgFWD) • fSW where VSUPP is the supply voltage connected to the LT8311’s VIN pin when INTVCC is internally regulated. Alternatively V SUPP is the supply voltage connected to the LT8311’s INTVCC pin when INTVCC is externally driven. QgCAT and QgFWD is the gate charge (Qg) of the catch and forward MOSFETs, respectively. f SW is the forward converter’s switching frequency.

8311f For more information www.linear .com/L T8311 APPLICATIONS INFORMATION Setting RTIMER in Preactive Mode In preactive mode, the TIMER pin resistor, R TIMER, pro- grams the maximum period that can elapse between two CSW rising edges before a timeout period is triggered. Timeout allows the LT8311 to stop all synchronous activ- ity in the event that the primary-side IC stops switching. Since CSW rising edges represent primary-side switching activity, timeout of CSW rising edges is interpreted as stoppage of switching—at which point the LT8311 ceases all secondary-side synchronous switching, and starts its evaluation period. Refer to the Operation section for de - tails on the evaluation period. Secondary-side switching resumes when all conditions within the evaluation period are satisfied. Timeout also ensures that switching activity within preactive mode occurs at a frequency that is within preactive mode’s operating frequency range. As shown in Figure 18, every time the CSW pin voltage is detected to rise past 1.2V from a voltage level below –150mV, the LT8311 resets its internal timeout signal. The gate of the catch MOSFET, CG turns on (after some propagation delay) when CSW is detected to fall below –150mV. Upon CG going high, the catch MOSFET turns on and pulls its drain voltage (CSW) close to its source voltage, which is tied to GND. CG turns off predictively in CCM before an anticipated CSW rising edge. If a CSW rising edge (rising from below –150mV to above 1.2V) does not come along in time to reset the timeout signal, the signal eventually charges up to voltage V REF_TIMEOUT and triggers an internal timeout condition. Consequently, the LT8311 shuts down all synchronous conduction and starts the evaluation period. The evaluation period ends only when the four conditions listed in the Operation section, including the timely reset of the internal timeout signal, are satisfied for three consecutive CSW rising edges. Upon completion of the evaluation period, the LT8311 restarts synchronous control. Figure 18. If Timeout Is T riggered in Preactive Mode, LT8311 Shuts Down All Synchronous Conduction and Starts the Evaluation Period (Note: CSW's ringing waveform is caused by the inductor current getting to 0A.)

8311 F18

CSW RISES PAST 1.2V , PRECEDED BY FALLING BELOW –150mV TIMEOUT CSW (PREACTIVE MODE) CG TIME –150mV 1.2V CG TURNS ON WHEN CSW < –150mV EVALUATION PERIOD VREF_TIMEOUT

where fSW is converter switching frequency in Hz. where Timeout has units of seconds. Table 1. RTIMER 1% Resistor Values for Different Forward synchronous conduction in preactive mode, at 80kHz. events at light output load currents. than the longest switching period of the primary-side IC.

8311f For more information www.linear .com/L T8311 APPLICATIONS INFORMATION placing 1%, 1.65k resistors in series with CSP and CSN should allow the LT8311 to trip with approximately zero volts across the catch MOSFET. Note that the current comparator has a propagation delay of 100ns nominally, so the time taken from the current comparator getting tripped to the catch MOSFET turning off is about 100ns. During this 100ns, the current in the output inductor can reverse and flow from the drain-to-source of the catch MOSFET. If negative current flow in M CG is not desired, the CSP pin series resistor can be chosen to trip at a positive value of source-to-drain catch MOSFET current. The fol- lowing equation allows calculation of the resistor (RCSP) to be placed in series with the CSP pin for a desired value of catch MOSFET trip current (ITRIP): RCSP = 66mV − ITRIP • RSNS 40µA where RSNS is the RDS(ON) of the catch MOSFET when the CSP and CSN pins are connected directly across the drain- source terminals of the catch MOSFET. Alternatively, RSNS is the sense resistor in the source of the catch MOSFET if the CSP/CSN pins are connected directly across the sense resistor. Once the resistor in series with the CSP pin (RCSP) is decided, place an identical resistor in series with the CSN pin. Configuring CSP/CSN Inputs of the Current Sense Comparator in SYNC Mode The LT8311 is typically operated in SYNC mode when the forward converter needs to be operated in FCM (forced continuous mode). In SYNC mode, the LT8311 receives synchronous control signals on its SYNC pin, through a pulse transformer, from the primary-side IC’s S OUT pin. Connecting the LT8311’s CSP/CSN pins across the catch MOSFET’s drain and source, in SYNC mode, is done to protect the catch MOSFET from conducting too large a reverse inductor current at light load. The following guidelines offered (Steps 1 to 5) may be used to determine an appropriate catch MOSFET reverse current trip point (V TRIP): Step 1 : Determine the worst-case negative inductor current value during regular FCM operation, which will likely happen at the smallest frequency foldback frequency, highest VIN, and at 0A load. An easy way to determine this is to run the forward converter with the LT8311 working in SYNC mode and keeping the CSP/CSN pins shorted to GND. Observing the inductor current waveform on an oscilloscope at start-up, with V IN at its maximum value, and the load at 0A, can quickly give the user an idea of the worst-case negative inductor current value (I CATCH_FET) during regular start-up operation. This will set a lower bound on the CSP/CSN trip point (VTRIP minimum): VTRIP Minimum = |ICATCH_FET| • RDS(ON) where RDS(ON) is the on-resistance of the catch MOSFET, and ICATCH_FET is the worst-case magnitude of negative inductor current (current flowing from drain to source of catch MOSFET) during FCM operation at startup. Step 2: Pick a trip point (VTRIP) that allows some margin from the value calculated in Step 1. Typical margin might be 20%, thereby setting a trip point of: VTRIP = 1.2 • VTRIP Minimum Step 3: Determine the selected catch MOSFET’s single pulse avalanche energy rating (EAS in mJ) from the MOS- FET’s data sheet and its drain-source break down voltage (VBR(DSS) in V). Step 4: Make sure that the chosen CSP/CSN trip voltage does not allow so much negative current in the catch MOSFET, such that when the catch MOSFET turns off, its avalanche energy rating (based on the following equation) is violated: VTRIP (in Volts)< RDS(ON) • 2 •EAS • (1.3 • VBR(DSS) − VOUT ) (1.3 • VBR(DSS) • LOUT ) where, EAS (Joules) = Catch MOSFET’s single-pulse avalanche energy rating. V BR(DSS) (V) = Catch MOSFET’s drain-source break down voltage rating.

8311fFor more information www.linear .com/L T8311 APPLICATIONS INFORMATION RDS(ON) (Ω) = Catch MOSFET’s on-resistance rating from the MOSFET’s data sheet. VOUT (V) = Forward converter’s output voltage in steady- state. L OUT (H) = Output inductor. If the VTRIP voltage is too large, causing the catch MOS- FET’s avalanche energy rating to be violated, then go back to Steps 1 and 2, or pick a different MOSFET, until the avalanche energy experienced by the MOSFET in the application is within its data sheet specified SOA. Step 5: Upon selecting the appropriate trip point, the series resistors, RCSP and RCSN, may be determined based on the following equation: RCSP = RCSN = 66mV − VTRIP 40µA Connect RCSP between the CSP pin and the catch MOS- FET’s drain, and RCSN between the CSN pin and the catch MOSFET’s source. PREACTIVE MODE SYNCHRONOUS CONTROL Preactive Mode General Guidelines The following guidelines are meant to summarize the connections and operating conditions typically needed to set up the LT8311’s synchronous control in preactive mode. While these guidelines are meant to serve as a starting point, they are not a substitute for bench evalua- tion. Ultimately, each application that uses the LT8311’s preactive mode scheme must be evaluated for its specific requirements, and the IC must be configured accordingly. 1. Bias up VIN and INTVCC as per data sheet recommenda- tions. 2. Place a minimum of 2.2µF ceramic capacitor from the VIN pin to GND. 3. Place a minimum of 4.7µF ceramic capacitor from the INTVCC pin to GND. 4. Tie the PMODE and SYNC pins to 0V. 5. Configure RTIMER to set a timeout period that is 20% higher than the steady-state switching period of the forward converter. 6. Connect the CSW and FSW pins, through 2k ceramic resistors, to the drains of the catch and forward MOS- FET, respectively. Keep the connection as short in length as possible. 7. Connect the CSP and CSN pins, each through a 1.65k resistor, directly across the drain-source terminals of the catch MOSFET for VDS sensing. A small 10pF filter capacitor may be required across the CSP and CSN pins to filter out external noise that couples in. 8. Connect CG and FG to the gates of the catch and for- ward MOSFET, respectively, with connections that are as short as possible. Once synchronous control is up and running: 9. Ensure that the voltage at the CSW and FSW pins does not exceed the abs max rating of 150V. If the CSW or FSW pin voltage exceeds 150V, you may need to use a RC snubber on the drain of the catch and/or the forward MOSFET. 10.If the catch MOSFET current trip point is causing the inductor current to reverse (flowing from output back to the drain of the catch MOSFET) at light loads, re- configure the CSP/CSN trip point to trip at a slightly positive value of source-to-drain current in the catch MOSFET. This typically involves increasing the CSP and CSN series resistors to a value greater than 1.65k. 11.If the catch MOSFET’s current trip point does not seem consistent, and the catch MOSFET’s turn-off edge seems to show jitter at the trip current, the filter capacitor across the CSP and CSN pins may need to be adjusted. Note that typically, the FB pin will be connected through a resistor divider network to the output voltage, when using the LT8311 as part of a voltage feedback loop.

  1. Positive and negative signals of equal magnitudes and

magnetizing current build-up.

  1. RSYNC must be small enough to ensure that the

of the pulse transformer’s primary winding. to increase the damping of the SYNC signal. Figure 19. Positive and Negative SYNC Edges Are Generated on the Rising and Falling Edges of SOUT, Respectively. Overdrive) to T rigger the Internal SYNC Detect Comparators.

8311 F19

8311fFor more information www.linear .com/L T8311 APPLICATIONS INFORMATION 3. RSYNC must be large enough to limit the amount of source/sink current required each time a positive or negative SYNC pin voltage signal is generated. The SOUT pin’s gate drivers offer limited source current capability; R SYNC must be large enough to ensure that this constraint in current-drive is not violated. For instance, the LT3752’s SOUT drivers are rated for a maximum current of about 100mA. This results in: RSYNC ≥ VMAX 100mA VMAX is the S OUT gate driver high voltage, which is typically about 8V to 12V for the LT3752. The following steps can be used as guidelines to calculate RSYNC and CSYNC values: Step 1: Choose Pulse T ransformer. A typically recom- mended choice is the PE-68386NL from Pulse Electronics. Step 2: Determine the primary-side IC’s maximum SOUT signal magnitude, VMAX (see Figure 19). This sets the maxi- mum magnitude of the signal on the LT8311’s SYNC pin. Step 3: Guess a capacitance value for C SYNC. A good starting value might be between 220pF and 1nF. Step 4: Pick R SYNC based on constraint shown in the following equation: 2 • Lm CSYNC  ≥ RSYNC ≥ MAX 50ns , VMAX IMAX where IMAX is the maximum current source/sink capability of the primary-side IC’s S OUT pin (LT3752’s maximum capability is about 100mA and LT8310’s maximum current capability is about 300mA). It is recommended to design for an IMAX that is lower than the maximum recommended source current specified, to allow for design margin over process and temperature. If the RSYNC calculation in Step 4 yields an unreasonable resistance value, go back to steps 1 to 3, and change either Lm, VMAX, or CSYNC. Recalculate RSYNC in Step 4 until all criteria are satisfied. Design Example In a LT3752-LT8311 forward converter design, pulse transformer PE-68386NL is chosen for communication of LT3752 SOUT signals, through a highpass filter, to the LT8311’s SYNC pin. Step 1: This transformer has a magnetizing inductance of Lm = 785µH. Step 2: LT3752’s VMAX = 12V. Step 3: Choose CSYNC = 220pF Step 4: Designing for IMAX = 70mA, Lm = 785µH, CSYNC = 220pF, VMAX = 12V, results in the following calculation for RSYNC: 944Ω ≥ RSYNC ≥ Max {127Ω, 171Ω} Conclusion In this example, R SYNC = 560Ω is chosen along with CSYNC = 220pF as the highpass filter to be used along with pulse transformer, PE-68386NL to communicate the LT3752’s SOUT signals to the LT8311’s SYNC pin.

8311f For more information www.linear .com/L T8311 TYPICAL APPLICATIONS 18V to 72V, 12V/8A Active Clamp Isolated Forward Converter

8311 TA02

UVLO_VSEC OVLO IVSEC RT TOS TBLNK TAO TAS GND SS1 SS2 INTVCC AOUT FB SYNC SOUT 71.5k 1µF 0.47µF VIN 18V to 72V VIN 5.9k 1.82kR5 31.6k 240kHz 34k COMP ISENSEN OC OUT ISENSEP 49.9k C10 2.2µF 100V

  • • 100nF 4.7µF R13, 2k R12 6m/uni03A9 R11 100/uni03A9 1µF 100k 100k R22 154k L T8311 FSW CSW CSP CG CSN OPTO GND COMP SYNC PMODE SS FB VIN INTVCC PGOOD TIMER VOUT 12V/8A VOUT 6.8µH R19, 1.78k R20, 1.5k FG R16, 2k R25 100k R24 20k R26 11.3k C19 22µF × 2 R17, 2k R18, 1.78k C20 470µF C18 68pF C12 15nF R21 2.94k C14 1µF C15 4.7µF C16 2.2µF C17 2.2nF R14 10k C11 100nF 4:4 R23 100k 2.2nF PS2801-1 10pF 4.7µF × 3 R1 100k T1: CHAMPS B45R2-0404.04 T2: CEL PS2801 L1: CHAMPS PQR2050-08 M1: INFINEON BSC077N12NS3 M2: IR IRF6217PBF M3: FAIRCHILD SEMI. FDMS86101DC M4: INFINEON BSC077N12NS3 D2: CENTRAL SEMI. CMMR1U-02 D3: DIODES INC. SBRIU150 Efficiency and Power Loss at VIN = 48V LOAD CURRENT (A) EFFICIENCY (%) 53 7 9 POWER LOSS (W)

8311 TA02b

VIN = 48V

8311fFor more information www.linear .com/L T8311 TYPICAL APPLICATIONS 18V to 72V, 12V/12.5A, 150W Active Clamp Isolated Forward Converter 49.9k 22.6k 1.82k 7.32k 34k 71.5k 31.6k R23 100k R24 100k R10 2.8k R11 10k T1: CHAMPS G45R2_0404.04D T2: BH ELECTRONICS L00-3250 T3: PULSE PE-68386NL L1: CHAMPS G45AH2-0404-D4 D1, D2, D3: BAS516 D4: CENTRAL SEMI CMMR1U-02 R13 560/uni03A9 R28 3.16k R27 100k VAUX VAUX SYNC VIN GND FBL T8311PGOOD R14 2k R15 0.006/uni03A9 R16 10k R18 0.15/uni03A9 R17 499/uni03A9 C10 2.2µF 2.2µF INTV CC VAUX ZVN4525E6 Si2325DS BSC077N12NS3 M2 M3 FDMS86101 BSC077N12NS3 R25 100/uni03A9 R12 1.1k R26 1k 2.2nF 0.33µF 22nF PS2801-1 22nF 4.7µF C11 2.2µF C13 22µF 16V C24 2.2nF 250V V OUT 12V 12.5A C14 470µF 16V C12 4.7µF C17 220nF

8311 TA03a

4.7nF C6 220pF C16 1µF TAO TAS TOS TBLNK IVSEC RT SS1 SS2 HCOMP FB COMP OPTO INTVCC TIMER SS COMP CSP PMODE INTVCC INTVCC SOUT ISENSEN ISENSEP OUTVIN AOUTHISENSEHOUT OC 5.9k 100k UVLO_VSEC L T3752 SYNC 100nF 15nF 4:4 R20 499k R29 13.7k 6.8µH R30 100k R31 11.3k CSN FG FSW CG CSW R21 100/uni03A9 R22 100/uni03A9 R38 20k

  • ••
  • C1 4.7µF 100V VIN 18V TO 72V GND OVLO HFB C28 68pF LOAD CURRENT (A) EFFICIENCY (%) 6 3

8311 TA03b

Efficiency vs Load Current

8311f For more information www.linear .com/L T8311 TYPICAL APPLICATIONS 18V to 72V, 12V/12.5A, 150W No-Opto, Active Clamp Isolated Forward Converter 49.9k 22.6k 1.82k 7.32k 34k 60.4k 31.6k R10 2.8k R11 10k T1: CHAMPS G45R2_0404.04D T2: BH ELECTRONICS L00-3250 T3: PULSE PE-68386NL L1: CHAMPS G45AH2-0404-D4 D1, D2, D3: BAS516 D4: CENTRAL SEMI CMMR1U-02 R13 560/uni03A9 V AUX VAUX SYNC VIN GND FBL T8311PGOOD R14 2k R15 0.006/uni03A9 R16 10k R18 0.15/uni03A9 R17 499/uni03A9 C10 2.2µF 2.2µF INTV CC VAUX M5 ZVN4525E6 BSC077N12NS3 FDMS86101 R12 1.1k 2.2nF 0.33µF 22nF 22nF 4.7µF C11 2.2µF C13 22µF 16V V OUT 12V 12.5A C14 470µF 16V C12 4.7µF

8311 TA04a

5.9k 100k UVLO_VSEC L T3752 SYNC 100nF 15nF 4:4 R20 499k 6.8µHCSN FG FSW CG CSW R21 100/uni03A9 R22 100/uni03A9

  • •• 4.7µF 100V VIN 18V TO 72V GND OVLO HFB Si2325DS BSC077N12NS3 C24 2.2nF 250V R38 20k LOAD CURRENT (A) VOUT (V) 14.0 13.5 13.0 12.5 12.0 11.0 10.5 11.5 10.0 4 2

8311 TA04b

VIN = 70V VIN = 60V VIN = 48V VIN = 36V VIN = 20V LOAD CURRENT (A) EFFICIENCY (%) 6 3

8311 TA04c

VOUT vs Load Current (No-Opto) Efficiency vs Load Current

8311fFor more information www.linear .com/L T8311 TYPICAL APPLICATIONS 150V to 400V, 12V/16.7A, 200W Active Clamp Isolated Forward Converter 95.3k 40.2k 2.94k 13k 100k 124k 78.7k R23 22k R24 22k R10 22k R11 10k T1: CHAMPS L T80R2-12AC-3124005 T2: WÜRTH 750817020 T3: PULSE PE-68386NL L1: COILCRAFT AGP2923-153 D1: CENTRAL SEMI CMR1U-10 D2, D3, D5: BAS516 D4: CENTRAL SEMI CMMR1U-02 R13 560/uni03A9 R28 3.16k R27 100k VAUX SYNC VIN GND FBL T8311PGOOD R14 2k R15 0.022/uni03A9 R18 0.15/uni03A9 R17 499/uni03A9 R35 374k R36 374k C10 4.7µFC9 10µF INTV CC VAUX INTVCC BSP300 IPD65R25OC6 IPD60R1K4C6 R25 100/uni03A9 R12 806/uni03A9 R26 1.2k 2.2nF 0.47µF 0.22µF PS2801-1 3.3nF 4.7µF C11 2.2µF C13 33µF 16V C24 10nF 250V V OUT 12V 16.7A C14 330µF 16V C12 4.7µF C17 1µF

8311 TA05a

1µF TAO TAS TOS TBLNK IVSEC RT SS1 SS2 HCOMP FB COMP OPTO INTVCC VAUX TIMER SS COMP CSP PMODE INTVCC INTVCC SOUT ISENSEN ISENSEP OUTVIN AOUTHISENSEHOUT OC 5.76k 499k R34 499k UVLO_VSEC L T3752-1 SYNC RJK0653DPB 31:5 C20 10µF FDMS86200 R20 432k R29 5.11k 15µH R30 100k R31 11.3k CSN FG FSW CG CSW R21 100/uni03A9 R22 100/uni03A9 R38 10k R38 0.002/uni03A9 C27 120pF

  • • R16 4.2/uni03A9 2.2µF 630V VIN 150V TO 400V GND OVLO HFB CATHODE ANODE ACPL-W346 VEE VOUT VCC C21 0.22µF 47nF 630V C15 10nF 630V R19 402/uni03A9 C28 68pF LOAD CURRENT (A) EFFICIENCY (%) 5 2.5

8311 TA05b

17.510 12.5 157.5 VIN = 150V VIN = 250V VIN = 350V VIN = 400V Efficiency vs Load Current

8311f For more information www.linear .com/L T8311 TYPICAL APPLICATIONS 150V to 400V, 12V/16.7A, 200W No-Opto, Active Clamp Isolated Forward Converter 95.3k 40.2k 2.94k 13k 100k 107k 78.7k R10 22k R11 10k T1: CHAMPS L T80R2-12AC-3124005 T2: WÜRTH 750817020 T3: PULSE PE-68386NL L1: COILCRAFT AGP2923-153 D1: CENTRAL SEMI CMR1U-10 D2, D3, D5: BAS516 D4: CENTRAL SEMI CMMR1U-02 R13 560/uni03A9 V AUX SYNC VIN GND FBL T8311PGOOD R14 2k R15 0.022/uni03A9 R18 0.15/uni03A9 R17 499/uni03A9 R35 374k R36 374k C10 4.7µFC9 10µF INTV CC VAUX INTVCC BSP300 IPD65R25OC6 IPD60R1K4C6 R12 806/uni03A9 2.2nF 0.47µF 0.22µF 3.3nF 4.7µF C11 2.2µF C13 33µF 16V V OUT 12V 16.7A C14 330µF 16V C12 4.7µF V AUX

8311 TA06a

5.76k 499k R34 499k UVLO_VSEC L T3752-1 SYNC RJK0653DPB 31:5 C20 10µF FDMS86200 R20 432k 15µHCSN FG FSW CG CSW

  • • ACPL-W346 R16 4.2/uni03A9 2.2µF 630V VIN 150V TO 400V GND OVLO HFB CATHODE ANODE VEE VOUT VCC C21 0.22µF 47nF 630V C15 10nF 630V R19 402/uni03A9 R38 0.002/uni03A9 R21 100/uni03A9 R22 100/uni03A9 C27 120pF C24 10nF 250V D4 R38 10k LOAD CURRENT (A) VOUT (V) 14.0 13.5 13.0 12.5 12.0 11.5 10.0 11.0 10.5 4 2

8311 TA06b

VIN = 150V VIN = 250V VIN = 350V VIN = 400V LOAD CURRENT (A) EFFICIENCY (%) 5 2.5

8311 TA06c

17.510 12.5 157.5 VIN = 150V VIN = 250V VIN = 350V VIN = 400V VOUT vs Load Current (No-Opto) Efficiency vs Load Current

8311fFor more information www.linear .com/L T8311 TYPICAL APPLICATIONS 95.3k 40.2k 2.94k 13k 100k 124k 78.7k R23 22k R24 22k R10 22k R11 10k T1: CHAMPS L T80R2-12AC-3124005 T2: WÜRTH 750817020 T3: PULSE PE-68386NL T4: ICE GT05-111-100 L1: COILCRAFT AGP2923-153 D1: CENTRAL SEMI CMR1U-10 D2, D3, D5: BAS516 D4: CENTRAL SEMI CMMR1U-02 R13 560/uni03A9 R28 3.16k R27 100k VAUX SYNC VIN GND FBL T8311PGOOD R14 2k R15 0.022/uni03A9 R18 0.15/uni03A9 R16 10k C23 3.3nFR17 499/uni03A9 R35 374k C22 220nF R37 100/uni03A9 R36 374k C10 4.7µFC9 10µF INTV CC VAUX C21 470pF BSP300 D3T2 IPD65R25OC6 IPD60R1K4C6 R25 100/uni03A9 R12 806k R26 1.2k 2.2nF 0.47µF 0.22µF PS2801-1 3.3nF 4.7µF C11 2.2µF C13 33µF 16V V OUT 12V 16.7A C14 330µF 16V C12 4.7µF V AUX C17 1µF

8311 TA07

1µF TAO TAS TOS TBLNK IVSEC RT SS1 SS2 HCOMP FB COMP OPTO INTVCC TIMER SS COMP CSP PMODE INTVCC INTVCC SOUT ISENSEN ISENSEP OUTVIN AOUTHISENSEHOUT OC 5.76k 499k R34 499k UVLO_VSEC L T3752-1 SYNC RJK0653DPB 31:5 C20 10µF FDMS86200 R20 432k R29 5.11k 15µH R30 100k R31 11.3k CSN FG FSW CG CSW

  • • 2.2µF 630V VIN 150V TO 400V GND OVLO HFB 47nF 630V C15 10nF 630V R19 402/uni03A9
  • • R21 100/uni03A9 R22 100/uni03A9 R38 0.002/uni03A9 C27 120pF C24 10nF 250V D4 R38 10k C28 68pF LOAD CURRENT (A) EFFICIENCY (%) 5 2.5

8311 TA07b

17.510 12.5 157.5 VIN = 150V VIN = 250V VIN = 350V VIN = 400V 150V to 400V, 12V/16.7A, 200W, Active Clamp Isolated Forward Converter (Using Gate Drive T ransformer for High Side Active Clamp) Efficiency vs Load Current

8311f For more information www.linear .com/L T8311 TYPICAL APPLICATIONS 75V to 150V, 24V/14A 340W Active Clamp Isolated Forward Converter (Using Gate Drive T ransformer for High Side Active Clamp) 93.1k 53k 5.76k 10k 80.1k 82.5k 52.3k R23 22k R24 22k R10 22k R11 10k T1: CHAMPS L T80R2-12AC-1006 T2: WÜRTH 750817020 T3: PULSE PE-68386NL T4: ICE GT05-111-100 L1: COILCRAFT AGP2923-153 D1: CENTRAL SEMI CMR1U-10 D2, D3, D5: BAS516 D4: CENTRAL SEMI CMMR1U-02 R13 560/uni03A9 R28 3.16k R27 100k VAUX SYNC VIN GND FBL T8311PGOOD R14 2k R15 0.0075/uni03A9 R18 0.15/uni03A9 R16 10k C23 3.3nFR17 499/uni03A9 R35 102k C22 220nF R37 100/uni03A9 R36 102k C10 4.7µFC9 10µF INTV CC VAUX C21 470pF BSP300 D3T2 IPB200N25N3 IRFL214 R25 100/uni03A9 R12 806/uni03A9 R26 1.2k 2.2nF 0.47µF 0.22µF PS2801-1 3.3nF 4.7µF C11 2.2µF C13 22µF 25V V OUT 24V 14A C14 470µF 25V C12 4.7µF C17 0.33µF VAUX

8311 TA08a

1µF TAO TAS TOS TBLNK IVSEC RT SS1 SS2 HCOMP FB COMP OPTO INTVCC TIMER SS COMP CSP PMODE INTVCC INTVCC SOUT ISENSEN ISENSEP OUTVIN AOUTHISENSEHOUT OC 6.04k 6.98k R34 698k UVLO_VSEC L T3752-1 SYNC BSC047N08NS3 10:6 C20 10µF 1PB072N15N3G R20 365k R29 5.11k 15µF R30 100k R31 5.36k CSN FG FSW CG CSW

  • C1 2.2µF 250V VIN 75V TO 150V GND OVLO HFB 15nF 250V C15 4.7nF 250V R19
  • • R21 100/uni03A9 R22 100/uni03A9 R38 0.003/uni03A9 C27 120pF C24 10nF 250V D4 R38 10k C28 68pF LOAD CURRENT (A) EFFICIENCY (%) 2.5

8311 TA08b

157.5 10 12.55 VIN = 75V VIN = 100V VIN = 125V VIN = 150V Efficiency vs Load Current

8311fFor more information www.linear .com/L T8311 PACKAGE DESCRIPTION Please refer to http://www.linear.com/designtools/packaging/ for the most recent package drawings. FE20(16) (CB) TSSOP REV 0 0512 0.09 – 0.20 (.0035 – .0079) 0° – 8° 0.25 REF RECOMMENDED SOLDER PAD LAYOUT 0.50 – 0.75 (.020 – .030) 4.30 – 4.50* (.169 – .177) 1 3 5 6 7 8 9 10 11 12 14 13 6.40 – 6.60* (.252 – .260) 3.86 (.152) 2.74 (.108) 20 18 16 15 1.20 (.047) MAX 0.05 – 0.15 (.002 – .006) 0.65 (.0256) BSC 0.195 – 0.30 (.0077 – .0118) TYP 2.74 (.108) 0.45 ±0.05

0.65 BSC

4.50 ±0.10 6.60 ±0.10 1.05 ±0.10 3.86 (.152) MILLIMETERS (INCHES) *DIMENSIONS DO NOT INCLUDE MOLD FLASH. MOLD FLASH SHALL NOT EXCEED 0.150mm (.006") PER SIDE NOTE: 1. CONTROLLING DIMENSION: MILLIMETERS 2. DIMENSIONS ARE IN 3. DRAWING NOT TO SCALE SEE NOTE 4 4. RECOMMENDED MINIMUM PCB METAL SIZE FOR EXPOSED PAD ATTACHMENT 6.40 (.252) BSC Variation: FE20(16) 20-Lead Plastic TSSOP (4.4mm) (Reference LTC DWG # 05-08-1924 Rev Ø) Exposed Pad Variation CB

8311f For more information www.linear .com/L T8311  LINEAR TECHNOLOGY CORPORATION 2014 LT 0314 • PRINTED IN USA Linear Technology Corporation 1630 McCarthy Blvd., Milpitas, CA 95035-7417 (408) 432-1900 ● FAX: (408) 434-0507 ● www.linear .com/L T8311 RELATED PARTS TYPICAL APPLICATION PART NUMBER DESCRIPTION COMMENTS LT3752/LT3752-1 Active Clamp Synchronous Forward Controllers with Internal Housekeeping Controller Ideal for Medium Power 24V, 48V and Up to 400V Input Applications LT3753 100V Input, Active Clamp Synchronous Forward Controller Ideal for Medium Power 24V and 48V Input Applications LTC3765/LTC3766 Isolated Synchronous No-Opto Forward Controller Chip Set Direct Flux Limit, Multiphase Capable Ideal for Medium Power 24V and 48V Input Applications LTC3722-1/ LTC3722-2 Synchronous Phase Modulated Full Bridge Controllers Ideal for High Power 24V and 48V Input Applications LT3748 Isolated Flyback Controller 5V ≤ V IN ≤ 100V, No-Opto Required MSOP-16 (12) LT8300 100V Micropower Isolated Flyback Converter Monolithic No-Opto with Integrated 260mA Switch, TSOT-23 LT3511/LT3512 100V Isolated Flyback Converters Monolithic No-Opto with Integrated 240mA/420mA Switch, MSOP-16(12) 75V to 150V, 24V/14A 340W No-Opto, Active Clamp Isolated Forward Converter 93.1k 53k 5.76k 10k 80.1k 75k 52.3k R10 22k R11 10k T1: CHAMPS L T80R2-12AC-1006 T2: WÜRTH 750817020 T3: PULSE PE-68386NL T4: ICE GT05-111-100 L1: COILCRAFT AGP2923-153 D1: CENTRAL SEMI CMR1U-10 D2, D3, D5: BAS516 D4: CENTRAL SEMI CMMR1U-02 R13 560/uni03A9 V AUX SYNC VIN GND FBL T8311PGOOD R14 2k R15 0.0075/uni03A9 R18 0.15/uni03A9 R16 10k C23 3.3nFR17 499/uni03A9 R35 C22 220nF R37 100/uni03A9 R36 C10 4.7µFC9 10µF INTV CC VAUX C21 470pF BSP300 D3T2 1PB200N25N3 IRFL214 R12 806/uni03A9 2.2nF 0.47µF 0.1µF 3.3nF 4.7µF C11 2.2µF C13 22µF 25V V OUT 24V 14A C14 470µF 25V C12 4.7µF 6.04k 6.98k R34 698k UVLO_VSEC L T3752-1 SYNC BSC047N08NS3 10:6 C20 10µF 1PB072N15N3G R20 432k L1, 15µH CSN FG FSW CG CSW

  • • 2.2µF 250V VIN 75V TO 150V GND OVLO HFB 15nF 250V C15 4.7nF 250V R19
  • • R21 100/uni03A9 R38 0.003/uni03A9 R22 100/uni03A9 C27 120pF C24 10nF 250V D4 R38 10k LOAD CURRENT (A) VOUT (V)

VIN = 75V VIN = 100V VIN = 125V VIN = 150V LOAD CURRENT (A) EFFICIENCY (%) 2.5

8311 TA08c

157.5 10 12.55 VIN = 75V VIN = 100V VIN = 125V VIN = 150V VOUT vs Load Current (No-Opto) Efficiency vs Load Current