LM62440-Q1_V02 TI | Alldatasheet
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Technical content
LM62440-Q1 Automotive 3-V to 36-V, 4-A, Low EMI Synchronous Step-Down Converter
1 Features
- AEC-Q100 qualified for automotive applications – Temperature grade 1: –40°C to +150°C, TJ
- Functional Safety-Capable – Documentation available to aid functional safety system design
- Optimized for ultra low EMI requirements – HotRod™ package and parallel input path minimize switch node ringing – Spread spectrum reduces peak emissions – 2.1-MHz and 400-kHz factory options – Adjustable SW node rise time – Pin selectable FPWM mode for constant frequency at light loads
- Designed for automotive applications – Supports 42-V automotive load dump – ±1% total output regulation accuracy – VOUT adjustable from 1 V to 95% of VIN, with factory options for 5-V and 3.3-V fixed output voltages
- High efficiency power conversion at all loads – 7-µA no load current at 13.5 VIN, 3.3 VOUT – 83% PFM efficiency at 1 mA, 13.5 VIN, 5 VOUT – External bias option for improved efficiency
- Suitable for scalable power supplies – Pin compatible with:
- LM61440-Q1 (36 V, 4 A, adjustable fSW)
- LM61460-Q1 (36 V, 6 A, adjustable fSW)
- LMQ62440-Q1 (36 V, 4 A, internal capacitors)
2 Applications
- Automotive infotainment and cluster: head unit, media hub, USB charge, display
- Automotive ADAS and body electronics
3 Description
The LM62440-Q1 is an automotive-focused, high-performance, DC-DC synchronous step-down converter. With integrated high-side and low-side MOSFETs, up to 4 A of output current is delivered over a wide input range of 3.0 V to 36 V; 42-V tolerance supports load dump for durations of 400 ms. The LM62440-Q1 implements soft recovery from dropout, eliminating overshoot on the output. The LM62440-Q1 is specifically designed for minimal EMI. The device incorporates pseudorandom spread spectrum, adjustable SW node rise time, a low-EMI VQFN-HR package featuring low switch node ringing, and an optimized pinout for ease of use. The switching frequency can be synchronized between 200 kHz and 2.2 MHz to avoid noise sensitive frequency bands. In addition, either 2.1-MHz or 400- kHz frequency factory options can be selected for improved efficiency at low operating frequency or smaller solution size at high operating frequency. Auto mode enables frequency foldback when operating at light loads, allowing an unloaded current consumption of only 7 µA (typical) and high light load efficiency. Seamless transition between PWM and PFM modes, along with very low MOSFET ON resistances and an external bias input, provides exceptional efficiency across the entire load range. Device Information PART NUMBER PACKAGE(1) BODY SIZE (NOM) LM62440-Q1 VQFN-HR (14) 4.00 mm × 3.50 mm (1) For all available packages, see the orderable addendum at the end of the data sheet. YELLOW: PEAK BLUE: AVERAGE Conducted EMI: VOUT = 5 V, fSW = 2100 kHz Load Current (A) Efficiency (%) 100 SNVS VIN = 8 V VIN = 13.5 V VIN = 24 V Efficiency VOUT = 5 V, FSW = 2200 kHz LM62440-Q1 SNVSAW8E – MARCH 2020 – REVISED APRIL 2022 An IMPORTANT NOTICE at the end of this data sheet addresses availability, warranty, changes, use in safety-critical applications, intellectual property matters and other important disclaimers. PRODUCTION DATA.
13.2 Receiving Notification of Documentation Updates..48
14 Mechanical, Packaging, and Orderable
4 Revision History
NOTE: Page numbers for previous revisions may differ from page numbers in the current version. Changes from Revision D (June 2021) to Revision E (April 2022) Page Changes from Revision C (April 2021) to Revision D (June 2021) Page LM62440-Q1 SNVSAW8E – MARCH 2020 – REVISED APRIL 2022 www.ti.com
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5 Description (continued)
The LM62440-Q1 is qualified to automotive AEC-Q100 grade 1 and is available in a 14-pin VQFN-HR package with wettable flanks. Electrical characteristics are specified over a junction temperature range of –40°C to +150°C. Find additional resources in the Related Documentation.
6 Device Comparison Table
Device Orderable Part Number Reference Part Number Light Load Mode Spread Spectrum Output Voltage Switching Frequency LM62440-Q1 LM62440APPQRJRRQ1 LM62440APP-Q1 Pin Selectable Pin Selectable Adjustable 2.1 MHz LM62440BPPQRJRRQ1 LM62440BPP-Q1 Pin Selectable Pin Selectable 3.3 V 2.1 MHz LM62440CPPQRJRRQ1 LM62440CPP-Q1 Pin Selectable Pin Selectable 5 V 2.1 MHz LM62440ALPQRJRRQ1 LM62440ALP-Q1 Pin Selectable Pin Selectable Adjustable 400 kHz LM62440BLPQRJRRQ1 LM62440BLP-Q1 Pin Selectable Pin Selectable 3.3 V 400 kHz LM62440CLPQRJRRQ1 LM62440CLP-Q1 Pin Selectable Pin Selectable 5 V 400 kHz www.ti.com LM62440-Q1 SNVSAW8E – MARCH 2020 – REVISED APRIL 2022 Copyright © 2022 Texas Instruments Incorporated Submit Document Feedback 3 Product Folder Links: LM62440-Q1
7 Pin Configuration and Functions
Figure 7-1. 14-Pin VQFN-HR RJR Package (Top View) Table 7-1. Pin Functions PIN I/O DESCRIPTION NAME NO. BIAS 1 P Input to internal LDO. Connect to the output voltage point to improve efficiency. Connect an optional high quality 0.1-µF to 1-µF capacitor from this pin to ground for improved noise immunity. If output voltage is above 12 V, connect this pin to ground. VCC 2 O Internal LDO output. Used as a supply to internal control circuits. Do not connect to any external loads. Connect a high-quality 1-µF capacitor from this pin to AGND. AGND 3 G Analog ground for internal circuitry. Feedback and VCC are measured with respect to this pin. Must connect AGND to both PGND1 and PGND2 on PCB. FB 4 I Output voltage feedback input to the internal control loop. Connect to the output voltage sense point for fixed 3.3-V or 5-V output voltage factory options. Connect to the feedback divider tap point for adjustable output voltage. Do not float or connect to ground. PGOOD 5 O Open-drain power-good status output. Pull this pin up to a suitable voltage supply through a current limiting resistor. High = power OK, low = fault. PGOOD output goes low when EN = low, VIN > 1 V. MODE/SYNC 6 I This pin controls the mode of operation of the LM62440-Q1. Modes include auto mode (automatic PFM and PWM operation), FPWM, and synchronization to an external clock. When synchronized, the clock triggers on the rising edge of an external clock. Also, spread spectrum operation is EN 7 I Precision enable input. High = on, Low = off. Can be connected to VIN. Precision enable allows the pin to be used as an adjustable UVLO. See Section 10. VIN1 8 P Input supply to the converter. Connect a high-quality bypass capacitor or capacitors from this pin to PGND1. Low impedance connection must be provided to VIN2. PGND1 9 G Power ground to the internal low-side MOSFET. Connect to system ground. Low impedance connection must be provided to PGND2. Connect a high-quality bypass capacitor or capacitors from this pin to VIN1. SW 10 O Switch node of the converter. Connect to the output inductor. PGND2 11 G Power ground to the internal low-side MOSFET. Connect to system ground. Low impedance connection must be provided to PGND1. Connect a high-quality bypass capacitor or capacitors from this pin to VIN2. VIN2 12 P Input supply to the converter. Connect a high-quality bypass capacitor or capacitors from this pin to PGND2. Low impedance connection must be provided to VIN1. RBOOT 13 I/O Connect to CBOOT through a resistor. This resistance must be between 0 Ω and open. This resistance determines SW node rise time. CBOOT 14 I/O High-side driver upper supply rail. Connect a 100-nF capacitor between SW and CBOOT. An internal diode connects to VCC and allows CBOOT to charge while SW node is low. LM62440-Q1 SNVSAW8E – MARCH 2020 – REVISED APRIL 2022 www.ti.com
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8 Specifications
8.1 Absolute Maximum Ratings
Over the recommended operating junction temperature range of –40℃ to +150℃ (unless otherwise noted)(1) PARAMETER MIN MAX UNIT Input Voltage VIN1, VIN2 to AGND, PGND –0.3 42 V RBOOT to SW –0.3 5.5 V CBOOT to SW –0.3 5.5 V BIAS to AGND, PGND –0.3 16 V EN to AGND, PGND –0.3 42 V SYNC/MODE to AGND, PGND –0.3 lower of 42 & VIN+5 V FB to AGND, PGND –0.3 16 V PGOOD to AGND, PGND 0 20 V PGND to AGND(3) –1 2 V Output Voltage SW to AGND, PGND(2) –0.3 VIN+0.3 V VCC to AGND, PGND –0.3 5.5 V Current PGOOD sink current(4) 10 mA TJ Junction temperature –40 150 °C Tstg Storage temperature –40 150 °C (1) Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. These are stress ratings only, which do not imply functional operation of the device at these or any other conditions beyond those indicated under Recommended Operating Conditions. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. (2) A voltage of 2 V below GND and 2 V above VIN can appear on this pin for ≤ 200 ns with a duty cycle of ≤ 0.01%. (4) Do not exceed the voltage rating of the pin.
8.2 ESD Ratings
V(ESD) Electrostatic discharge Human body model (HBM), per AEC Q100-002(1) Device HBM Classification Level 2 ±2000 V Charged device model (CDM), per AEC Q100-011 Device CDM Classification Level C5 ±750 (1) AEC Q100-002 indicates that HBM stressing shall be in accordance with the ANSI/ESDA/JEDEC JS-001 specification.
8.3 Recommended Operating Conditions
Over the recommended operating junction temperature range of –40°C to 150°C (unless otherwise noted) (1) MIN NOM MAX UNIT Input voltage Input voltage range after start-up 3 36 V Output voltage Output voltage range for adjustable version (2) 1 0.95 × VIN V Frequency Free running frequency 2.1-MHz option 2.1 MHz Frequency Free running frequency 400-kHz option 400 kHz Sync frequency Synchronization frequency range 200 2200 kHz Load current Output DC current range (3) 0 4 A Temperature Operating junction temperature TJ range –40 150 °C (1) Recommended operating conditions indicate conditions for which the device is intended to be functional, but do not ensure specific performance limits. For compliant specifications, see the Electrical Characteristics table. (2) Under no conditions should the output voltage be allowed to fall below 0 V. (3) Maximum continuous DC current may be derated when operating with high switching frequency, high ambient temperature, or both. See Section 10 for details. www.ti.com LM62440-Q1 SNVSAW8E – MARCH 2020 – REVISED APRIL 2022 Copyright © 2022 Texas Instruments Incorporated Submit Document Feedback 5 Product Folder Links: LM62440-Q1
8.4 Thermal Information
The value of RθJA given in this table is only valid for comparison with other packages and cannot be used for design purposes. These values were calculated in accordance with JESD 51-7, and simulated on a 4-layer JEDEC board. They do not represent the performance obtained in an actual application. For example, with a 4-layer PCB, a RΘJA = 25℃/W can be achieved. For design information see Maximum Ambient Temperature versus Output Current. THERMAL METRIC (1) LM62440-Q1 UNITRJR (QFN)
14 PINS
RθJA Junction-to-ambient thermal resistance (LM61460-Q1 EVM) 25 °C/W RθJA Junction-to-ambient thermal resistance (JESD 51-7) 58.7 °C/W RθJC(top) Junction-to-case (top) thermal resistance 26.1 °C/W RθJB Junction-to-board thermal resistance 19.2 °C/W ΨJT Junction-to-top characterization parameter 1.4 °C/W ΨJB Junction-to-board characterization parameter 19 °C/W RθJC(bot) Junction-to-case (bottom) thermal resistance — °C/W (1) For more information about traditional and new thermal metrics, see the Semiconductor and IC Package Thermal Metrics application report.
8.5 Electrical Characteristics
Limits apply over the recommended operating junction temperature range of -40°C to +150°C, unless otherwise stated. Minimum and Maximum limits are specified through test, design or statistical correlation. Typical values represent the most likely parametric norm at TJ = 25°C, and are provided for reference purposes only. Unless otherwise stated the following conditions apply: VIN = 13.5 V. VIN1 shorted to VIN2 = VIN. VOUT is converter output voltage. PARAMETER TEST CONDITIONS MIN TYP MAX UNIT SUPPLY VOLTAGE AND CURRENT VIN_OPERATE Input operating voltage(2) Needed to start up 3.95 V Once operating 3.0 VIN_OPERATE_H Hysteresis(2) 1 V IQ_VIN Operating quiescent current (not switching) VFB = +5%, VBIAS = 5 V 9 18 µA ISD Shutdown quiescent current; measured at the VIN pin EN = 0 V, TJ = 25℃ 0.6 6 µA ENABLE VEN Enable input threshold voltage – rising 1.263 V VEN-ACC Enable input threshold voltage – rising deviation from typical –5% 5% VEN-HYST Enable threshold hysteresis as percentage of VEN (typical) 24% 28% 32% VEN-WAKE Enable wake-up threshold 0.4 V IEN Enable pin input current VIN = EN = 13.5 V 2.3 nA LDO - VCC VCC Internal VCC voltage VBIAS > 3.4 V, CCM operation(2) 3.3 V VBIAS = 3.1 V, non-switching 3.1 VCC_UVLO Internal VCC input undervoltage lockout VCC rising undervoltage threshold 3.6 V VCC_UVLO_HYST Internal VCC input undervoltage lockout Hysteresis below VCC_UVLO 1.1 V FEEDBACK LM62440-Q1 SNVSAW8E – MARCH 2020 – REVISED APRIL 2022 www.ti.com
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Limits apply over the recommended operating junction temperature range of -40°C to +150°C, unless otherwise stated. Minimum and Maximum limits are specified through test, design or statistical correlation. Typical values represent the most likely parametric norm at TJ = 25°C, and are provided for reference purposes only. Unless otherwise stated the following conditions apply: VIN = 13.5 V. VIN1 shorted to VIN2 = VIN. VOUT is converter output voltage. PARAMETER TEST CONDITIONS MIN TYP MAX UNIT VFB_acc Initial reference voltage accuracy VIN = 3.3 V to 36 V, FPWM mode –1% 1% VOUT_acc Reference voltage accuracy for fixed 3.3-V VOUT trim option VIN = 13.5 V, FPWM mode 3.2587 3.3 3.3413 V VOUT_acc Reference voltage accuracy for fixed 5-V VOUT trim option VIN = 13.5 V, FPWM mode 4.9375 5 5.0625 V RFB Resistance from FB to AGND 5-V option 1.85 MΩ 3.3-V option 2.1 IFB Input current from FB to AGND Adjustable versions only, FB =
1 V 10 nA
Minimum adjustable frequency by SYNC 0.18 0.2 0.22 MHz Adjustable frequency by SYNC 0.36 0.4 0.44 MHz Maximum adjustable frequency by SYNC 1.98 2.2 2.42 MHz fSW Switching frequency VIN = 13.5 V, center frequency with or without spread spectrum, PWM operation, 2.1-MHz option 1.9 2.1 2.3 MHz fSW4 Switching frequency VIN = 13.5 V, center frequency with or without spread spectrum, PWM operation, 400-kHz option 360 400 440 kHz fS SS Frequency span of spread spectrum operation – largest deviation from center frequency Spread spectrum active 2% fPSS Spread spectrum pattern frequency(2) Spread spectrum active, fSW = 2.1 MHz 1.5 Hz MODE/SYNC PIN IMODE/SYNC MODE/SYNC pin leakage current after start-up VIN = 13.5 V, VSYNC/MODE =
3.3 V 1
VIN = 13.5 V, VSYNC/MODE =
5.5 V 1
VMODE_L MODE/SYNC input voltage low 0.4 V VMODE_H MODE/SYNC input voltage high 1.6 V VSYNCD_HYST MODE/SYNC input voltage hysteresis 0.155 1 V VMODE_H2 Spread spectrum on if MODE/ SYNC voltage is below this voltage and above VMODE_H Level-dependent operation 2.5 V VMODE_H3 Spread spectrum off if MODE/ SYNC is above this voltage Level-dependent operation 4.9 V RMODE_H MODE/SYNC attached resistance indicating spread spectrum off Level-dependent operation 30 kΩ www.ti.com LM62440-Q1 SNVSAW8E – MARCH 2020 – REVISED APRIL 2022 Copyright © 2022 Texas Instruments Incorporated Submit Document Feedback 7 Product Folder Links: LM62440-Q1
Limits apply over the recommended operating junction temperature range of -40°C to +150°C, unless otherwise stated. Minimum and Maximum limits are specified through test, design or statistical correlation. Typical values represent the most likely parametric norm at TJ = 25°C, and are provided for reference purposes only. Unless otherwise stated the following conditions apply: VIN = 13.5 V. VIN1 shorted to VIN2 = VIN. VOUT is converter output voltage. PARAMETER TEST CONDITIONS MIN TYP MAX UNIT RMODE_L MODE/SYNC attached resistance indicating spread spectrum on Level-dependent operation 6 kΩ MOSFETS RDS(ON)_HS Power switch on-resistance High-side MOSFET RDS(ON) 41 82 mΩ RDS(ON)_LS Power switch on-resistance Low-side MOSFET RDS(ON) 21 45 mΩ VBOOT_UVLO Voltage on CBOOT pin compared to SW which will turn off high-side switch 2.1 V CURRENT LIMITS IL-HS High-side switch current limit(1) Duty cycle approaches 0% 6 7 8.1 A IL-LS Low-side switch current limit 4 4.8 5.4 A IL-ZC Zero-cross current limit. Positive current direction is out of the SW pin Auto mode, static measurement 0.25 A IL-NEG Negative current limit FPWM and SYNC Modes. Positive current direction is out of the SW pin. FPWM operation –2 A IPK_MIN_0 Minimum peak command in auto mode and device current rating Pulse duration < 100 ns 25% IPK_MIN_100 Minimum peak command in auto mode and device current rating Pulse duration > 1 µs 12.5% VHICCUP Ratio of FB voltage to in- regulation FB voltage Not during soft start 40% POWER GOOD PGDOV PGOOD upper threshold – rising % of VOUT setting 105% 107% 110% PGDU V PGOOD lower threshold – falling % of VOUT setting 92% 94% 96.5% PGDHYST PGOOD upper threshold (rising and falling) % of VOUT setting 1.3% VIN(PGD_VALID) Input voltage for proper PGOOD function 1.0 V VPGD(LOW) Low level PGOOD function output voltage 46-µA pullup to the PGOOD pin, VIN = 1.0 V, EN = 0 V 0.4 V1-mA pullup to the PGOOD pin, VIN = 13.5 V, EN = 0 V 0.4 2-mA pullup to the PGOOD pin, VIN = 13.5 V, EN = 3.3 V 0.4 RPGD RDS(ON) of PGOOD output 1-mA pullup to PGOOD pin, EN = 0 V 17 40 Ω 1-mA pullup to PGOOD pin, EN = 3.3 V 40 90 Ω IOV Pulldown current at the SW node under overvoltage condition 0.5 mA THERMAL SHUTDOWN LM62440-Q1 SNVSAW8E – MARCH 2020 – REVISED APRIL 2022 www.ti.com
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Limits apply over the recommended operating junction temperature range of -40°C to +150°C, unless otherwise stated. Minimum and Maximum limits are specified through test, design or statistical correlation. Typical values represent the most likely parametric norm at TJ = 25°C, and are provided for reference purposes only. Unless otherwise stated the following conditions apply: VIN = 13.5 V. VIN1 shorted to VIN2 = VIN. VOUT is converter output voltage. PARAMETER TEST CONDITIONS MIN TYP MAX UNIT TSD_R Thermal shutdown rising threshold(2) 158 168 180 ℃ TSD_HYST Thermal shutdown hysteresis(2) 10 ℃ (1) High-side current limit is function of duty factor. High-side current limit is highest at small duty factor and less at higher duty factors. (2) Parameter specified by design, statistical analysis and production testing of correlated parameters.
8.6 Timing Characteristics
Limits apply over the recommended operating junction temperature range of –40°C to +150°C, unless otherwise stated. Minimum and Maximum limits are specified through test, design or statistical correlation. Typical values represent the most likely parametric norm at TJ = 25°C, and are provided for reference purposes only. Unless otherwise stated the following conditions apply: VIN = 13.5 V. Parameter Test Condition MIN TYP MAX UNIT SWITCH NODE tON_MIN Minimum HS switch on time VIN = 20 V, IOUT = 2 A, RBOOT short to CBOOT 55 70 ns tON_MAX Maximum HS switch on time 9 μs tOFF_MIN Minimum LS switch on time VIN = 4.0 V, IOUT = 1 A, RBOOT short to CBOOT 65 85 ns tSS Time from first SW pulse to Vref at 90%, of set point. VIN ≥ 4.2 V 2 3 4 ms tSS2 Time from first SW pulse to release of FPWM lockout if output not in regulation VIN ≥ 4.2 V 4.5 6.5 8.5 ms tW Short circuit wait time ("Hiccup" time) 40 ms ENABLE tEN Turn-on delay(1) CVCC = 1 µF, time from EN high to first SW pulse if output starts at 0 V 0.7 ms tB Blanking of EN after rising or falling edges Low level is 0.6 V. 4 9 µs SYNC tPULSE_H High duration needed to be recognized as a pulse 100 ns tPULSE_L Low duration needed to be recognized as a pulse 100 ns tMODE Time at one level needed to indicate FPWM or auto mode 16.5 µs tSYNC High or low signal duration in a valid synchronization signal 8 µs CLOCK Time needed for clock to lock to a valid synchronization signal in sync cycles(1) 2048 cycle tMEAS SYNC/MODE pin duration of resistance test upon entering Auto Mode level dependent SYNC/MODE pin operation 25 µs POWER GOOD tPGDFLT(rise) Delay time to PGOOD high signal 1.5 2 2.5 ms www.ti.com LM62440-Q1 SNVSAW8E – MARCH 2020 – REVISED APRIL 2022 Copyright © 2022 Texas Instruments Incorporated Submit Document Feedback 9 Product Folder Links: LM62440-Q1
Limits apply over the recommended operating junction temperature range of –40°C to +150°C, unless otherwise stated. Minimum and Maximum limits are specified through test, design or statistical correlation. Typical values represent the most likely parametric norm at TJ = 25°C, and are provided for reference purposes only. Unless otherwise stated the following conditions apply: VIN = 13.5 V. Parameter Test Condition MIN TYP MAX UNIT tPGDFLT(fall) Glitch filter time constant for PGOOD function 24 µs (1) Parameter specified using design, statistical analysis and production testing of correlated parameters; not tested in production.
8.7 Systems Characteristics
The following values are specified by design provided that the component values in the typical application circuit are used. Limits apply over the junction temperature range of -40°C to +150°C, unless otherwise noted. Minimum and Maximum limits are derived using test, design or statistical correlation. Typical values represent the most likely parametric norm at TJ = 25°C, and are provided for reference purposes only. Unless otherwise stated the following conditions apply: VIN = 13.5 V. VIN1 shorted to VIN2 = VIN. VOUT is output setting. These parameters are not tested in production. PARAMETER TEST CONDITIONS MIN TYP MAX UNIT EFFICIENCY ƞ5V_2p1MHz Typical 2.1-MHz efficiency VOUT = 5 V, IOUT = 4 A, RBOOT = 0 Ω 93% VOUT = 5 V, IOUT = 100 µA, RBOOT = 0 Ω, RFBT = 1 MΩ 73% ƞ3p3V_2p1MHz Typical 2.1-MHz efficiency VOUT = 3.3 V, IOUT = 4 A, RBOOT = 0 Ω 91% VOUT = 3.3 V, IOUT = 100 µA, RBOOT = 0 Ω, RFBT = 1 MΩ 71% ƞ5V_400kHz Typical 400-kHz efficiency VOUT = 5 V, IOUT = 4 A, RBOOT = 0 Ω 95% VOUT = 5 V, IOUT = 100 µA, RBOOT = 0 Ω, RFBT = 1 MΩ 76% RANGE OF OPERATION VVIN_MIN1 VIN for full functionality at reduced load, after start-up. VOUT set to 3.3 V 3.0 V VVIN_MIN2 VIN for full functionality at 100% of maximum rated load, after start-up. VOUT set to 3.3 V 3.95 V IQ-VIN Operating quiescent current(1) VOUT = 3.3 V, IOUT = 0 A, auto mode, RFBT= 1 MΩ 7 µA VOUT = 5 V, IOUT = 0 A, auto mode, RFBT= 1 MΩ 10 VOUT5 Output voltage for 5-V factory option VIN = 5.8 V to 36 V, IOUT = 4 A 4.9 5 5.1 VAuto mode, VIN = 5.5 V to 36 V, IOUT = 100 µA to 100 mA 4.9 5.05 5.125 VOUT3 Output voltage for 3.3-V factory option VIN = 3.9 V to 36 V, IOUT = 4 A 3.24 3.3 3.35 VVIN = 3.9 V to 36 V, IOUT = 100 µA to 100 mA 3.24 3.33 3.38 VDROP1 Input to output voltage differential to maintain regulation accuracy without inductor DCR drop VOUT = 3.3 V, IOUT = 4 A, –3% output accuracy at 25℃ 0.4 V VOUT = 3.3 V, IOUT = 4 A, –3% output accuracy at 125℃ 0.55 VDROP2 Input to output voltage differential to maintain fSW ≥ 1.85 MHz, without DCR drop VOUT = 3.3 V, IOUT = 4 A, –3% regulation accuracy at 25℃ 0.8 V VOUT = 3.3 V, IOUT = 4 A, –3% regulation accuracy at 125℃ 1.2 DMAX Maximum switch duty cycle fSW = 1.85 MHz 87% While in frequency foldback 98% RBOOT LM62440-Q1 SNVSAW8E – MARCH 2020 – REVISED APRIL 2022 www.ti.com
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The following values are specified by design provided that the component values in the typical application circuit are used. Limits apply over the junction temperature range of -40°C to +150°C, unless otherwise noted. Minimum and Maximum limits are derived using test, design or statistical correlation. Typical values represent the most likely parametric norm at TJ = 25°C, and are provided for reference purposes only. Unless otherwise stated the following conditions apply: VIN = 13.5 V. VIN1 shorted to VIN2 = VIN. VOUT is output setting. These parameters are not tested in production. PARAMETER TEST CONDITIONS MIN TYP MAX UNIT tRISE SW node rise time RBOOT = 0 Ω, IOUT = 2 A (10% to 80%) 2.15 ns RBOOT = 100 Ω, IOUT = 2 A (10% to 80%) 2.7 ns (1) See detailed description for the meaning of this specification and how it can be calculated. www.ti.com LM62440-Q1 SNVSAW8E – MARCH 2020 – REVISED APRIL 2022 Copyright © 2022 Texas Instruments Incorporated Submit Document Feedback 11 Product Folder Links: LM62440-Q1
8.8 Typical Characteristics
Unless otherwise specified, VIN = 13.5 V and fSW = 2100 kHz. Temperature (°C) Quiescent Current (µA) -50 -25 0 25 50 75 100 125 150 SNVS VBIAS = 5 V Figure 8-1. Non-Switching Input Supply Current Input Voltage (V) Shutdown Current (nA) 0 5 10 15 20 25 30 35 40 500 1000 1500 2000 2500 3000 3500 4000 SNVS -40C 25C 150C VEN = 0 V Figure 8-2. Shutdown Supply Current Temperature (°C) Voltage (V) -50 -25 0 25 50 75 100 125 150 0.99 0.994 0.998 1.002 1.006 1.01 snvs Figure 8-3. Feedback Voltage Temperature (°C) Current (A) -50 -25 0 25 50 75 100 125 150 SNVS HS LS Figure 8-4. LM62440-Q1 High-Side and Low-Side Current Limits Temperature (°C) Frequency (kHz) -50 -25 0 25 50 75 100 125 150 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000 3250 3500 SNVS FREQ = 200 kHz FREQ = 400 kHz FREQ = 2.2 MHz Figure 8-5. Switching Frequency Set by SYNC Temperature (°C) RDS-ON (m-Ohm) -50 -25 0 25 50 75 100 125 150 SNVS HS Switch LS Switch Figure 8-6. High-Side and Low-Side Switches RDS_ON LM62440-Q1 SNVSAW8E – MARCH 2020 – REVISED APRIL 2022 www.ti.com
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Temperature (°C) Enable Threshold (V) -50 -25 0 25 50 75 100 125 150 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.1 1.2 1.3 1.4 snvs VEN Rising VEN Falling VEN_WAKE Rising VEN_WAKE Falling Figure 8-7. Enable Thresholds Temperature (°C) PGOOD Threshold (%) -50 -25 0 25 50 75 100 125 150 100 105 110 115 SNVS OV Tripping OV Recovery UV Recovery UV Tripping Figure 8-8. PGOOD Thresholds www.ti.com LM62440-Q1 SNVSAW8E – MARCH 2020 – REVISED APRIL 2022 Copyright © 2022 Texas Instruments Incorporated Submit Document Feedback 13 Product Folder Links: LM62440-Q1
9 Detailed Description
9.1 Overview
The LM62440-Q1 is a wide input, synchronous peak-current mode buck regulator designed for a wide variety of automotive applications. The regulator can operate over a wide range of switching frequencies including sub-AM band at 400 kHz and above the AM band at 2.1 MHz. This device operates over a wide range of conversion ratios. If minimum on time or minimum off time does not support the desired conversion ratio, the frequency is reduced automatically, allowing output voltage regulation to be maintained during input voltage transients with a high operating-frequency setting. The LM62440-Q1 has been designed for low EMI and is optimized for both above and below AM band operation:
- Meets CISPR25 class 5 standard
- HotRod package minimizes switch node ringing
- Parallel input path minimizes parasitic inductance
- Spread spectrum reduces peak emissions
- Adjustable SW node rise time These features together can eliminate shielding and other expensive EMI mitigation measures. This device is designed to minimize end-product cost and size while operating in demanding automotive environments. The LM62440-Q1 operates at a default frequency of either 2.1 MHz or 400 kHz but can be synchronized across the 200-kHz through 2.2-MHz range. Operation at 2.1 MHz allows for the use of small passive components. In addition, this device has low unloaded current consumption, which is desirable for off-battery, always-on applications. The low shutdown current and high maximum operating voltage also allow for the elimination of an external load switch and input transient protection. To further reduce system cost, an advanced PGOOD output is provided, which can often eliminate the use of an external reset or supervisory device. The LM62440-Q1 devices are AEC-Q100-qualified and have electrical characteristics compliant up to a maximum junction temperature of 150°C. LM62440-Q1 SNVSAW8E – MARCH 2020 – REVISED APRIL 2022 www.ti.com
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9.2 Functional Block Diagram
/SYNC MODE/ SYNC Detect EN Drivers and logic Enable PGND2 PGND1 SW VIN2 VIN1 CBOOT RBOOT LDO High and low limiting circuit Error amplifier + HS Current sense Slope compensation Voltage Reference BIAS VCC VCC HS Current Limit Clock Frequency Foldback LS Current Min Over Temperature detect System enable OTP Clock Comp Node Soft start circuit and bandgap System enable Hiccup active System enable OTP Output low VCC UVLO VCC UVLO AGND Sync VIN VIN LS Current Limit LS Current sense Vout UV/OV FPWM/Auto FPWM/Auto www.ti.com LM62440-Q1 SNVSAW8E – MARCH 2020 – REVISED APRIL 2022 Copyright © 2022 Texas Instruments Incorporated Submit Document Feedback 15 Product Folder Links: LM62440-Q1
9.3 Feature Description
9.3.1 EN Uses for Enable and VIN UVLO
Start-up and shutdown are controlled by the EN input and V IN UVLO. For the device to remain in shutdown mode, apply a voltage below V EN_WAKE (0.4 V) to the EN pin. In shutdown mode, the quiescent current drops to 0.6 µA (typical). At a voltage above V EN_WAKE and below VEN, VCC is active and the SW node is inactive. Once the EN voltage is above VEN, the chip begins to switch normally, provided the input voltage is above 3 V. The EN pin cannot be left floating. The simplest way to enable the operation is to connect the EN pin to V IN, allowing self-start-up of the LM62440-Q1 when V IN drives the internal VCC above its UVLO level. However, many applications benefit from the employment of an enable divider network as shown in Figure 9-1 , which establishes a precision input undervoltage lockout (UVLO). This can be used for sequencing, preventing re- triggering of the device when used with long input cables, or reducing the occurrence of deep discharge of a battery power source. Note that the precision enable threshold, V EN, has a 5% tolerance. Hysteresis must be enough to prevent re-triggering. External logic output of another IC can also be used to drive the EN pin, allowing system power sequencing. RENT RENB EN AGND VIN Figure 9-1. VIN UVLO Using the EN pin RENB = VON Å9EN VEN RENT Â (1) where
- VON is the desired typical start-up input voltage for the circuit being designed.
9.3.2 MODE/SYNC Pin Operation
The LM62440-Q1 features selectable operating modes through the MODE/SYNC input pin. The LM624 40-Q1 can operate in one of three selectable modes:
- Auto mode: Pulse frequency modulation (PFM) operation is enabled during light load and diode emulation
- FPWM mode: In FPWM mode, diode emulation is disabled, allowing current to flow backwards through the details.
- SYNC mode: The LM62440-Q1 clock locks to an external signal applied to the MODE/SYNC pin. As long as output voltage can be regulated at full frequency and is not limited by minimum off time or minimum on time, clock frequency is matched to the frequency of the signal applied to the MODE/SYNC pin. While the LM62440-Q1 is in SYNC mode, the device operates as though in FPWM mode: diode emulation is disabled allowing the frequency applied to the MODE/SYNC pin to be matched without a load. LM62440-Q1 SNVSAW8E – MARCH 2020 – REVISED APRIL 2022 www.ti.com
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In addition, the MODE/SYNC pin can be used to activate or deactivate the spread spectrum feature of the LM62435 40-Q1. The MODE/SYNC pin can be configured in two ways: level dependent MODE/SYNC control
9.3.2.1 Level-Dependent MODE/SYNC Pin Control
If only a single mode is used, the part can be configured using level-dependent control. Note that the LM62440- Q1 cannot be synchronized to an external clock signal in level-dependent mode. Table 9-1 shows a summary of level-dependent mode selection settings. The level-dependent mode selection setting registers after t MODE. The level-dependent mode summary is also depicted in Figure 9-2. Table 9-1. Level-Dependent Mode Selection Settings MODE/SYNC Input Mode GND Auto mode with spread spectrum VCC OR > VMODE_H AND < VMODE_H2 FPWM mode with spread spectrum VIN OR > VMODE_H3 FPWM mode without spread spectrum VMODE_L GND Below VMODE_L, Auto Mode operation VMODE_H VMODE_H2 VMODE_H3 Above VMODE_H, FPWM Mode operation VMODE_L/VMODE_H controlled transitions have VSYNCD_HYST hysteresis Between VMODE_H and VMODE_H2, operational mode is FPWM with spread spectrum Above VMODE_H3, operational mode is FPWM with no spread spectrum Figure 9-2. Level-Dependent Mode Selection Settings Note that during dropout operation, the input voltage is close to VCC. Since this condition is typically seen while operating in dropout, frequency is typically folded back and spread spectrum is deactivated. When VIN increases and the device is no longer in frequency foldback, spread spectrum is reactivated. When the input voltage is between 3 V to 3.7 V and the LM62440-Q1 is not in dropout operation, the spread spectrum operation is not guaranteed. One purpose of level-dependent MODE/SYNC pin control is to dynamically change between FPWM and auto mode. To make sure the resistance from MODE/SYNC to ground is < RSYNC_L, it is recommended to use 6 kΩ to ground. The MODE/SYNC pin can then be toggled between FPWM and auto mode as shown in Table 9-1. If auto mode without spread spectrum operation is desired, tie the MODE/SYNC pin to ground through a 100-k Ω resistor. Auto mode without spread spectrum is a fixed option, and the mode cannot be changed dynamically.
9.3.2.2 Pulse-Dependent MODE/SYNC Pin Control
Most systems that require more than a single mode of operation from the LM62440-Q1 are controlled by digital circuitry such as a microprocessor. These systems can generate dynamic signals easily but have difficulty generating multi-level signals. Pulse-Dependent MODE/SYNC pin control is useful with these systems. To initiate Pulse-Dependent MODE/SYNC pin control, a valid sync signal must be applied. Upon completion of the fourth pulse in a valid synchronization pulse train, the SYNC mode pin operates in Pulse-Dependent MODE/SYNC control mode, shown in Figure 9-3 and Figure 9-4. The only way to return to Level-Dependent MODE/SYNC control is to restart the LM62440-Q1. www.ti.com LM62440-Q1 SNVSAW8E – MARCH 2020 – REVISED APRIL 2022 Copyright © 2022 Texas Instruments Incorporated Submit Document Feedback 17 Product Folder Links: LM62440-Q1
Dependent mode, Spread spectrum turns on, and part will synchronize clock if pulse train continues to pulse number 2048. Pulse 1 Pulse 2 Pulse 3 Pulse 4 VMODE_H VMODE_L < tSYNC > tPULSE_L < tSYNC > tPULSE_H < tSYNC > tPULSE_L < tSYNC > tPULSE_H < tSYNC > tPULSE_L < tSYNC > tPULSE_H < tSYNC > tPULSE_L < tSYNC > tPULSE_H > tPULSE_L Figure 9-3. Transition from FPWM Mode to Pulse-Dependent Control Auto Mode Pulse 1 Pulse 2 Pulse 3 Pulse 4 SYNC/MODE enters Pulse Dependent mode, Spread spectrum turns on, and part will synchronize clock if pulse train continues to pulse number 2048. VMODE_H VMODE_L < tSYNC > tPULSE_H < tSYNC > tPULSE_H < tSYNC > tPULSE_H < tSYNC > tPULSE_H < tSYNC > tPULSE_L < tSYNC > tPULSE_L < tSYNC > tPULSE_L > tPULSE_L Figure 9-4. Transition from Auto Mode to Pulse-Dependent Control Once Pulse-Dependent MODE/SYNC control has been initiated, Table 9-2 shows a summary of the pulse dependent mode selection settings. Table 9-2. Pulse-Dependent Mode Selection Settings MODE/SYNC Input Mode > VMODE_H FPWM with spread spectrum < VMODE_L Auto mode with spread spectrum Synchronization Clock SYNC mode without spread spectrum > VMODE_H AND Double Pulse (Figure 9-6) FPWM without spread spectrum < VMODE_L AND Double Pulse (Figure 9-7) Auto mode without spread spectrum Figure 9-5 shows the transition between auto mode and FPWM mode while in Pulse-Dependent MODE/SYNC control. The LM62440-Q1 transitions to a new mode of operation after the time, tMODE. Transition to new mode of operation starts, spread spectrum turns on FPWM Mode Auto Mode > tMODE VMODE_H VMODE_L Figure 9-5. Transition from Auto Mode and FPWM Mode Two positive going pulses can be used to turn off spread spectrum in auto and FPWM modes. The two positive pulses must be consistent with the characteristics of a valid sync signal. Figure 9-6 through Figure 9-9 show the only waveforms that result in spread spectrum being turned off. Refer to the Electrical Characteristics for more information about the timing specifications. FPWM Mode Spread spectrum turns off Now FPWM Mode, Spread Spectrum off tMODE Pulse 1 Pulse 2 VMODE_H VMODE_L < tSYNC < tMODE > tSYNC < tMODE > tSYNC < tSYNC > tPULSE_H > tPULSE_L < tSYNC > tPULSE_L < tSYNC > tPULSE_H < tSYNC > tPULSE_L Figure 9-6. Spread Spectrum Disabled in FPWM Mode Auto Mode Spread spectrum turns off Now Auto Mode, Spread Spectrum off tMODE Pulse 1 Pulse 2 VMODE_H VMODE_L < tMODE < tSYNC < tSYNC > tPULSE_H > tPULSE_L < tSYNC > tPULSE_H Figure 9-7. Spread Spectrum Disabled in Auto Mode LM62440-Q1 SNVSAW8E – MARCH 2020 – REVISED APRIL 2022 www.ti.com
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FPWM Mode Spread spectrum turns off, Mode changes to Auto Now Auto Mode, Spread Spectrum off tMODE Pulse 1 Pulse 2 VMODE_H VMODE_L < tSYNC > tPULSE_L < tMODE < tSYNC < tSYNC > tSYNC < tSYNC > tPULSE_L > tPULSE_H > tPULSE_H Figure 9-8. Spread Spectrum Disabled in Transition from FPWM Mode to Auto Mode Auto Mode Spread spectrum turns off, now in FPWM mode Now FPWM Mode, Spread Spectrum off tMODE Pulse 1 Pulse 2 VMODE_H VMODE_L < tSYNC > tPULSE_H < tSYNC > tPULSE_H > tPULSE_L < tSYNC < tSYNC > tPULSE_L Figure 9-9. Spread Spectrum Disabled in Transition from Auto Mode to FPWM Mode To enter the SYNC mode, the valid synchronization signal must be present for 2048 cycles. If MODE/SYNC voltage becomes constant longer than t MODE, the LM62440-Q1 enters either auto mode or FPWM mode. At this time, spread spectrum is turned on and MODE/SYNC operates in Pulse-Dependent mode. Now Auto Mode, Spread Spectrum on tMODE VMODE_H VMODE_L > tPULSE_L < tSYNC > tPULSE_H Figure 9-10. Transition from SYNC Mode to Auto Mode Now FPWM Mode, Spread Spectrum on tMODE VMODE_H VMODE_L > tPULSE_L < tSYNC > tPULSE_H < tSYNC > tPULSE_L Figure 9-11. Transition from SYNC Mode to FPWM Mode
9.3.2.3 Clock Locking
Once a valid synchronization signal is detected, a clock locking procedure is initiated. The LM62440-Q1 receives this signal over the MODE/SYNC pin. After approximately 2048 pulses, the clock frequency completes a smooth transition to the frequency of the synchronization signal without output variation. Note that while the frequency is adjusted suddenly, phase is maintained so the clock cycle that lies between operation at the default frequency and at the synchronization frequency is of intermediate length. This eliminates very long or very short pulses. Once frequency is adjusted, phase is adjusted over a few tens of cycles so that rising synchronization edges correspond to rising SW node pulses. See Figure 9-12. VSYNCDH VSYNCDL Pulse 1 Pulse 2 Pulse 3 Pulse 4 Phase lock achieved, Rising edges align to within approximately 45 ns, no spread spectrum VIN GND Pulse ~2048 Pulse ~2049 Pulse ~2050 Pulse ~2051 SW Node Synchronization signal Spread Spectrum is on between pulse 1 and approximately pulse 2048, there is no change to operating frequency On approximately pulse 2048, spread spectrum turns off Also clock frequency matches the synchronization signal and phase locking begins Pulses four and synchronization signal is detected. After the pulse, approximately 2048 ready to synchronize and frequency is adjusted using a glitch free technique. Later, phase is locked. Figure 9-12. Synchronization Process www.ti.com LM62440-Q1 SNVSAW8E – MARCH 2020 – REVISED APRIL 2022 Copyright © 2022 Texas Instruments Incorporated Submit Document Feedback 19 Product Folder Links: LM62440-Q1
Also note that the LM624 40-Q1 turns on spread spectrum after the first edge in the synchronization pulse. See the MODE/SYNC pin description in Section 7. Upon adjustment of frequency on the approximate 2048th pulse, spread spectrum is turned off. Finally, if the device runs at reduced frequency due to low or high input voltage or during current limit, frequency lock does not occur until the condition causing low frequency operation has been removed.
9.3.3 PGOOD Output Operation
The PGOOD function is implemented to replace a discrete reset device, reducing BOM count and cost. The PGOOD pin voltage goes low when the feedback voltage is outside of the specified PGOOD thresholds (see Figure 8-8). This can occur in current limit and thermal shutdown, as well as while disabled and during normal start-up. A glitch filter prevents false flag operation for short excursions of the output voltage, such as during line and load transients. Output voltage excursions that are shorter than t PGDFLT_FALL do not trip the power-good flag. Power-good operation can be best understood by referring to Figure 9-13. The power-good output consists of an open-drain NMOS, requiring an external pullup resistor to a suitable logic supply or VOUT. When EN is pulled low, the flag output is also forced low. With EN low, power good remains valid as long as the input voltage is ≥ 1 V (typical). Input Voltage Input Voltage Output Voltage VPGD_UV (falling) VPGD_HYST VIN_OPERATE (rising) VIN(PGD_VALID) GND < 18 V VIN_OPERATE (falling) PGOOD PGOOD may not be valid if input is below VIN(PGD_VALID) Startup delay PGOOD may not be valid if input is below VIN(PGD_VALID) Small glitches do not reset tPGDFLT(rise) timer Small glitches do not cause PGOOD to signal a fault tPGDFLT(rise) tPGDFLT(fall) tPGDFLT(fall) tPGDFLT(rise) tPGDFLT(fall) tPGDFLT(fall) Figure 9-13. PGOOD Timing Diagram (Excludes OV Events) Table 9-3. Conditions That Cause PGOOD to Signal a Fault (Pull Low) Fault Condition Initiated Fault Condition Ends (After Which tPGDFLT(rise) Must Pass Before PGOOD Output Is Released)(1) VOUT < VOUT-target × PGDUV AND t > tPGDFLT(fall) Output voltage in regulation: VOUT-target × (PGDUV + PGDHYST) < VOUT < VOUT-target × (PGDOV - PGDHYST) (See Figure 8-8) VOUT > VOUT-target × PGDOV AND t > tPGDFLT(fall) Output voltage in regulation TJ > TSD_R TJ < TSD_F AND output voltage in regulation EN < VEN Falling EN > VEN Rising AND output voltage in regulation VCC < VCC_UVLO - VCC_UVLO_HYST VCC > VCC_UVLO AND output voltage in regulation (1) As an additional operational check, PGOOD remains low during soft start, defined as until the lesser of either full output voltage reached or tSS2 has passed since initiation.
9.3.4 Internal LDO, VCC UVLO, and BIAS Input
The VCC pin is the output of the internal LDO used to supply the control circuits of the LM62440-Q1. The nominal output is 3 V to 3.3 V. The BIAS pin is the input to the internal LDO. This input can be connected to VOUT to provide the lowest possible input supply current. If the BIAS voltage is less than 3.1 V, VIN1 and VIN2 directly powers the internal LDO. LM62440-Q1 SNVSAW8E – MARCH 2020 – REVISED APRIL 2022 www.ti.com
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To prevent unsafe operation, VCC has a UVLO that prevents switching if the internal voltage is too low. See VCC_UVLO and VCC_UVLO_HYST in the Electrical Characteristics. Note that these UVLO values and the dropout of the LDO are used to derive minimum VIN_OPERATE and VIN_OPERATE_H values.
9.3.5 Bootstrap Voltage and VCBOOT-UVLO (CBOOT Pin)
The driver of the high-side (HS) switch requires bias higher than VIN. The capacitor, CBOOT, connected between CBOOT and SW, works as a charge pump to boost voltage on the CBOOT pin to SW + VCC. A boot diode is integrated on the LM62440-Q1 die to minimize external component count. It is recommended that a 100-nF capacitor rated for 10 V or higher is used. The V BOOT_UVLO threshold (2.1 V typical) is designed to maintain proper HS switch operation. If the CBOOT capacitor voltage drops below V BOOT_UVLO, then the device initiates a charging sequence, turning on the low-side switch before attempting to turn on the HS switch.
9.3.6 Adjustable SW Node Slew Rate
To allow optimization of EMI with respect to efficiency, the LM62440-Q1 is designed to allow a resistor to select the strength of the driver of the high-side FET during turn on. See Figure 9-14. The current drawn through the RBOOT pin (the dotted loop) is magnified and drawn through from CBOOT (the dashed line). This current is used to turn on the high-side power MOSEFT. CBOOT SW RBOOT VCC VIN HS FET LS FET HS Driver Figure 9-14. Simplified Circuit Showing How RBOOT Functions With RBOOT short circuited to CBOOT, rise time is very fast. As a result, SW node harmonics do not "roll off" until above 150 MHz. A boot resistor of 100 Ω corresponds to approximately 2.7-ns SW node rise, and this 100-Ω boot resistor virtually eliminates SW node overshoot. The slower rise time allows energy in SW node harmonics to roll off near 100 MHz under most conditions. Rolling off harmonics eliminates the need for shielding and common mode chokes in many applications. Note that rise time increases with increasing input voltage. Noise due to stored charge is also greatly reduced with higher RBOOT resistance. Switching with slower slew rate also decreases the efficiency.
9.3.7 Spread Spectrum
Spread spectrum is pin-controlled. The purpose of spread spectrum is to eliminate peak emissions at specific frequencies by spreading these emissions across a wider range of frequencies rather than apart with fixed frequency operation. In most systems containing the LM62440-Q1, low frequency-conducted emissions from the first few harmonics of the switching frequency can be easily filtered. A more difficult design criterion is reduction of emissions at higher harmonics that fall in the FM band. These harmonics often couple to the environment through electric fields around the switch node and inductor. The LM62440-Q1 uses a ±2% spread of frequencies which can spread energy smoothly across the FM and TV bands but is small enough to limit subharmonic emissions below the device switching frequency. Peak emissions at the switching frequency of the part are only reduced slightly, by less than 1 dB, while peaks in the FM band are typically reduced by more than 6 dB. www.ti.com LM62440-Q1 SNVSAW8E – MARCH 2020 – REVISED APRIL 2022 Copyright © 2022 Texas Instruments Incorporated Submit Document Feedback 21 Product Folder Links: LM62440-Q1
The LM62440-Q1 uses a cycle-to-cycle frequency hopping method based on a linear feedback shift register (LFSR). This intelligent pseudo-random generator limits cycle-to-cycle frequency changes to limit output ripple. The pseudo-random pattern repeats at less than 1.5 Hz, which is below the audio band. The spread spectrum is only available while the clock of the LM62440-Q1 devices are free running at their natural frequency. Any of the following conditions overrides spread spectrum, turning it off:
- The clock is slowed during dropout.
- The clock is slowed at light load in auto mode. In FPWM mode, spread spectrum is active even if there is no load.
- At a high input voltage/low output voltage ratio when the device operates at minimum on-time, the internal clock is slowed, disabling spread spectrum. See the Timing Characteristics.
- The clock is synchronized with an external clock.
9.3.8 Soft Start and Recovery From Dropout
The LM62440-Q1 uses a reference-based soft start that prevents output voltage overshoots and large inrush currents during start-up. Soft start is triggered by any of the following conditions:
- Power is applied to the VIN pin of the IC, releasing UVLO.
- EN is used to turn on the device.
- Recovery from a hiccup waiting period
- Recovery from shutdown due to overtemperature protection Once soft start is triggered, the IC takes the following actions:
- The reference used by the IC to regulate output voltage is slowly ramped. The net result is that output voltage takes tSS to reach 90% of its desired value.
- Operating mode is set to auto, activating diode emulation. This allows start-up without pulling output low if there is a voltage already present on output. These actions together provide start-up with limited inrush currents and also allow the use of larger output capacitors and higher loading conditions that cause current to border on current limit during start-up without triggering hiccup. See Figure 9-15. VEN VOUT Set Point EN and Output Voltages Time t VOUT V 90% of VOUT Set Point 0 V tSS2 tSS Triggering event If selected, FPWM is enabled after regulation but no later than tSS2tEN VEN VOUT Set Point EN and Output Voltages Time t VOUT V 90% of VOUT Set Point 0 V tSS2 tSS Triggering event If selected, FPWM is enabled after regulation but no later than tSS2tEN Soft start works with both output voltages starting from 0 V on the left curves, or if there is already voltage on the output, as shown on right. In either case, output voltage must reach within 10% of the desired value tSS after soft start is initiated. During soft start, FPWM and hiccup are disabled. Both hiccup and FPWM are enabled once output reaches regulation or tSS2, whichever happens first. Figure 9-15. Soft-Start Operation Any time the output voltage falls more than a few percent, the output voltage ramps up slowly. This condition is called recovery from dropout and differs from soft start in three important ways:
- The reference voltage is set to approximately 1% above what is needed to achieve the existing output voltage. LM62440-Q1 SNVSAW8E – MARCH 2020 – REVISED APRIL 2022 www.ti.com
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- Hiccup is allowed if output voltage is less than 0.4 times its set point. Note that during dropout regulation itself, hiccup is inhibited.
- FPWM mode is allowed during recovery from dropout. If the output voltage were to suddenly be pulled up by an external supply, the LM62440-Q1 can pull down on the output. Despite being called recovery from dropout, this feature is active whenever output voltage drops to a few percent lower than the set point. This primarily occurs under the following conditions:
- Dropout: When there is insufficient input voltage for the desired output voltage to be generated
- Overcurrent: When there is an overcurrent event that is not severe enough to trigger hiccup VIN VOUT Set Point Input and Output Voltage Slope the same as during soft start Time t VOUT V Whether output voltage falls due to high load or low input voltage, once the condition that causes output to fall below its set point is removed, the output climbs at the same speed as during start-up. Even though hiccup does not trigger due to dropout, it can, in principle, be triggered during recovery if output voltage is below 0.4 times the output set point for more than 128 clock cycles. Figure 9-16. Recovery From Dropout
9.3.9 Output Voltage Setting
If the LM62440-Q1 has fixed 5-V or fixed 3.3-V output, simply connect FB to output. See Section 10 for layout information. For versions of the LM62440-Q1 with adjustable output voltage, a feedback resistor divider network between the output voltage and the FB pin is used to set output voltage level. See Figure 9-17. RFBT RFBB FB AGND VOUT Figure 9-17. Setting Output Voltage of Adjustable Versions Adjustable versions of the LM62440-Q1 use a 1-V reference voltage for the feedback (FB) pin. The FB pin voltage is regulated by the internal controller to be the same as the reference voltage. The output voltage level is then set by the ratio of the resistor divider. Equation 2 can be used to determine R FBB for a desired output voltage and a given R FBT. Usually R FBT is between 10 k Ω and 1 M Ω. 100 k Ω is recommended for R FBT for improved noise immunity compared to 1 M Ω and reduced current consumption compared to lower resistance values. www.ti.com LM62440-Q1 SNVSAW8E – MARCH 2020 – REVISED APRIL 2022 Copyright © 2022 Texas Instruments Incorporated Submit Document Feedback 23 Product Folder Links: LM62440-Q1
RFBB = VOUT Å1 RFBT (2) In addition, a feedforward capacitor, C FF, connected in parallel with R FBT can be required to optimize the transient response.
9.3.10 Overcurrent and Short Circuit Protection
The LM62440-Q1 is protected from overcurrent conditions with cycle-by-cycle current limiting on both the high- side and the low-side MOSFETs. High-side MOSFET overcurrent protection is implemented by the nature of the peak-current mode control. The HS switch current is sensed when the HS is turned on after a short blanking time. Every switching cycle, the HS switch current is compared to either the minimum of a fixed current set point or the output of the voltage regulation loop minus slope compensation. Because the voltage loop has a maximum value and slope compensation increases with duty cycle, HS current limit decreases with increased duty cycle when duty cycle is above 35%. When the LS switch is turned on, the switch current is also sensed and monitored. Like the high-side device, the low-side device turns off as commanded by the voltage control loop and low-side current limit. If the LS switch current is higher than ILS_Limit at the end of a switching cycle, the switching cycle is extended until the LS current reduces below the limit. The LS switch is turned off once the LS current falls below its limit, and the HS switch is turned on again as long as at least one clock period has passed since the last time the HS device has turned on. iL VSW IL-LS Inductor Current t t SW Voltage VIN Typically, tSW > Clock setting tON < tON_MAX IL-HS IOUT Figure 9-18. Current Limit Waveforms Since the current waveform assumes values between I L-HS and IL-LS, the maximum output current is very close to the average of these two values. Hysteretic control is used and current does not increase as output voltage approaches zero. The LM62440-Q1 employs hiccup overcurrent protection if there is an extreme overload, and the following conditions are met for 128 consecutive switching cycles:
- Output voltage is below approximately 0.4 times the output voltage set point.
- Greater than tSS2 has passed since soft start has started; see Section 9.3.8.
- The part is not operating in dropout, which is defined as having minimum off time controlled duty cycle. In hiccup mode, the device shuts itself down and attempts to soft start after t W. Hiccup mode helps reduce the device power dissipation under severe overcurrent conditions and short circuits. See Figure 9-19. LM62440-Q1 SNVSAW8E – MARCH 2020 – REVISED APRIL 2022 www.ti.com
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Once the overload is removed, the device recovers as though in soft start; see Figure 9-20. VOUT Time (10 ms/DIV) (5 V/DIV) IL (2 A/DIV) VSW (5 V/DIV) Figure 9-19. Inductor Current Bursts During Hiccup VOUT Time (1.6 ms/DIV) (5 V/DIV) IL (2 A/DIV) VSW (5 V/DIV) Figure 9-20. Short Circuit Recovery
9.3.11 Thermal Shutdown
Thermal shutdown prevents the device from extreme junction temperatures by turning off the internal switches when the IC junction temperature exceeds 165°C (typical). Thermal shutdown does not trigger below 158°C. After thermal shutdown occurs, hysteresis prevents the device from switching until the junction temperature drops to approximately 155°C. When the junction temperature falls below 155°C (typical), the LM62440-Q1 attempts to soft start. While the LM62440-Q1 is shut down due to high junction temperature, power continues to be provided to VCC. To prevent overheating due to a short circuit applied to VCC, the LDO that provides power for VCC has reduced current limit while the part is disabled due to high junction temperature. The VCC current limit is reduced to a few milliamperes during thermal shutdown.
9.3.12 Input Supply Current
The LM62440-Q1 is designed to have very low input supply current when regulating light loads. This is achieved by powering much of the internal circuitry from the output. The BIAS pin is the input to the LDO that powers the majority of the control circuits. By connecting the BIAS input pin to the output of the regulator, a small amount of current is drawn from the output. This current is reduced at the input by the ratio of VOUT / VIN. Q _ VIN EN Q _ VIN divSW eff eff
1 Output VoltageI I I I Input Voltage
(3) where
- IQ_VIN is the current consumed by the operating (switching) buck converter while unloaded.
- IQ is the current drawn from the VIN terminal. See IQ in Section 8.5.
- IEN is current drawn by the EN terminal. Include this current if EN is connected to VIN. See IEN in Section 8.5. Note that this current drops to a very low value if connected to a voltage less than 5 V.
- Idiv is the current drawn by the feedback voltage divider used to set output voltage.
- ηeff is the light-load efficiency of the buck converter with IQ_VIN removed from the input current of the buck converter. ηeff = 0.8 is a conservative value that can be used under normal operating conditions.
9.4 Device Functional Modes
9.4.1 Shutdown Mode
The EN pin provides electrical ON and OFF control of the device. When the EN pin voltage is below 0.4 V, both the converter and the internal LDO have no output voltage and the device is in shutdown mode. In shutdown mode, the quiescent current drops to typically 0.6 µA. www.ti.com LM62440-Q1 SNVSAW8E – MARCH 2020 – REVISED APRIL 2022 Copyright © 2022 Texas Instruments Incorporated Submit Document Feedback 25 Product Folder Links: LM62440-Q1
9.4.2 Standby Mode
The internal LDO has a lower EN threshold than the output of the converter. When the EN pin voltage is above 1.1 V (maximum) and below the precision enable threshold for the output voltage, the internal LDO regulates the VCC voltage at 3.3 V typical. The precision enable circuitry is ON once VCC is above its UVLO. The internal power MOSFETs of the SW node remain off unless the voltage on EN pin goes above its precision enable threshold. The LM62440-Q1 also employs UVLO protection. If the VCC voltage is below its UVLO level, the output of the converter is turned off.
9.4.3 Active Mode
The LM62440-Q1 is in active mode whenever the EN pin is above V EN, V IN is high enough to satisfy VIN_OPERATE, and no other fault conditions are present. The simplest way to enable the operation is to connect the EN pin to VIN, which allows self start-up when the applied input voltage exceeds the minimum VIN_OPERATE. In active mode, depending on the load current, input voltage, and output voltage, the LM62440-Q1 is in one of five modes:
- Continuous conduction mode (CCM) with fixed switching frequency when load current is above half of the inductor current ripple.
- Auto mode – Light-Load Operation: PFM when switching frequency is decreased at very light load.
- FPWM mode – Light-Load Operation: Discontinuous conduction mode (DCM) when the load current is lower than half of the inductor current ripple.
- Minimum on time: At high input voltage and low output voltages, the switching frequency is reduced to maintain regulation.
- Dropout mode: When switching frequency is reduced to minimize voltage dropout.
9.4.3.1 CCM Mode
The following operating description of the LM62440-Q1 refers to Section 9.2 and to the waveforms in Figure 9-21. In CCM, the LM62440-Q1 supplies a regulated output voltage by turning on the internal high-side (HS) and low-side (LS) NMOS switches with varying duty cycle (D). During the HS switch on-time, the SW pin voltage, VSW, swings up to approximately V IN, and the inductor current, i L, increases with a linear slope. The HS switch is turned off by the control logic. During the HS switch off time, t OFF, the LS switch is turned on. Inductor current discharges through the LS switch, which forces the V SW to swing below ground by the voltage drop across the LS switch. The converter loop adjusts the duty cycle to maintain a constant output voltage. D is defined by the on-time of the HS switch over the switching period: D = TON / TSW (4) In an ideal buck converter where losses are ignored, D is proportional to the output voltage and inversely proportional to the input voltage: D = VOUT / VIN (5) LM62440-Q1 SNVSAW8E – MARCH 2020 – REVISED APRIL 2022 www.ti.com
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- IOUTÂ5DSLS D = t t SW Voltage tON tSWVIN tSW tON tOFF VOUT VIN Figure 9-21. SW Voltage and Inductor Current Waveforms in Continuous Conduction Mode (CCM)
9.4.3.2 Auto Mode – Light-Load Operation
The LM62440-Q1 can have two behaviors while lightly loaded. One behavior, called auto mode operation, allows for seamless transition between normal current mode operation while heavily loaded and highly efficient light load operation. The other behavior, called FPWM mode, maintains full frequency even when unloaded. Which mode the LM62440-Q1 operates in depends on the configuration of the MODE/SYNC pin. See Table 9-1. When using the LM62440-Q1, light load behavior is selected using the MODE/SYNC pin. Note that all parts operate in FPWM mode when synchronizing frequency to an external signal. In auto mode, light load operation is employed in the LM62440-Q1. Light load operation employs two techniques to improve efficiency:
- Diode emulation, which allows DCM operation
- Frequency reduction Note that while these two features operate together to create excellent light load behavior, they operate independently of each other.
9.4.3.2.1 Diode Emulation
Diode emulation prevents reverse current through the inductor, which requires a lower frequency needed to regulate given a fixed peak inductor current. Diode emulation also limits ripple current as frequency is reduced. With a fixed peak current, as output current is reduced to zero, frequency must be reduced to near zero to maintain regulation. www.ti.com LM62440-Q1 SNVSAW8E – MARCH 2020 – REVISED APRIL 2022 Copyright © 2022 Texas Instruments Incorporated Submit Document Feedback 27 Product Folder Links: LM62440-Q1
D = t t SW Voltage tON tSW VIN tSW tON tOFF tHIGHZ VOUT VIN In auto mode, the low-side device is turned off once SW node current is near zero. As a result, once output current is less than half of what inductor ripple would be in CCM, the part operates in DCM which is equivalent to the statement that diode emulation is active. Figure 9-22. PFM Operation The device has a minimum peak inductor current setting while in auto mode. Once current is reduced to a low value with fixed input voltage, on time is constant. Regulation is then achieved by adjusting frequency. This mode of operation is called PFM mode regulation.
9.4.3.2.2 Frequency Reduction
The LM62440-Q1 reduces frequency whenever output voltage is high. This function is enabled whenever Comp, an internal signal, is low and there is an offset between the regulation set point of FB and the voltage applied to FB. The net effect is that there is larger output impedance while lightly loaded in auto mode than in normal operation. Output voltage must be approximately 1% high when the part is completely unloaded. 1% Above Set point VOUT Set Point Output Voltage Current Limit VOUT Output Current IOUT0 In auto mode, once output current drops below approximately 1/10th the rated current of the part, output resistance increases so that output voltage is 1% high while the buck is completely unloaded. Figure 9-23. Steady State Output Voltage Versus Output Current in Auto Mode In PFM operation, a small DC positive offset is required on the output voltage to activate the PFM detector. The lower the frequency in PFM, the more DC offset is needed on VOUT. If the DC offset on VOUT is not acceptable, a dummy load at VOUT or FPWM Mode can be used to reduce or eliminate this offset. LM62440-Q1 SNVSAW8E – MARCH 2020 – REVISED APRIL 2022 www.ti.com
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9.4.3.3 FPWM Mode – Light-Load Operation
Like auto mode operation, FPWM operation is selected using the MODE/SYNC pin, see Section 9. In FPWM mode, frequency is maintained while lightly loaded. To maintain frequency, a limited reverse current is allowed to flow through the inductor. Reverse current is limited by reverse current limit circuitry, see Section 8.5 for reverse current limit values. iL VSW ILPK IOUT Iripple Inductor Current D = t t SW Voltage tON tSW VIN tSW tON tOFF VOUT VIN In FPWM mode, continuous conduction (CCM) is possible even if IOUT is less than half of Iripple. Figure 9-24. FPWM Mode Operation Transitions between auto mode and FPWM mode can be commanded during operation when using the LM62440-Q1. These transitions are gradual, taking tens of clock cycles, allowing minimal disruption of output voltage during transitions. If the load is heavy enough to operate in CCM, since operation is identical in FPWM and auto mode, no change in behavior is visible until the next time the circuit is lightly loaded. For all devices, in FPWM mode, frequency reduction is still available if output voltage is high enough to command minimum on time even while lightly loaded, allowing good behavior during faults which involve output being pulled up.
9.4.3.4 Minimum On-Time (High Input Voltage) Operation
The LM62440-Q1 continues to regulate output voltage even if the input-to-output voltage ratio requires an on time less than the minimum on time of the chip with a given clock setting. This is accomplished using valley current control. At all times, the compensation circuit dictates both a maximum peak inductor current and a maximum valley inductor current. If for any reason, valley current is exceeded, the clock cycle is extended until valley current falls below that determined by the compensation circuit. If the converter is not operating in current limit, the maximum valley current is set above the peak inductor current, preventing valley control from being used unless there is a failure to regulate using peak current only. If the input-to-output voltage ratio is too high, even though current exceeds the peak value dictated by compensation, the high-side device cannot be turned off quickly enough to regulate output voltage. As a result, the compensation circuit reduces both peak and valley current. Once a low enough current is selected by the compensation circuit, valley current matches that being commanded by the compensation circuit. Under these conditions, the low-side device is kept on and the next clock cycle is prevented from starting until inductor current drops below the desired valley current. Since on-time is fixed at its minimum value, this type of operation resembles that of a device using a Constant On-Time (COT) control scheme; see Figure 9-25. www.ti.com LM62440-Q1 SNVSAW8E – MARCH 2020 – REVISED APRIL 2022 Copyright © 2022 Texas Instruments Incorporated Submit Document Feedback 29 Product Folder Links: LM62440-Q1
- IOUTÂ5DSLS D = t t SW Voltage tON tSWVIN tSW > Clock setting tON = tON_MIN tOFF VOUT VIN In valley control mode, minimum inductor current is regulated, not peak inductor current. Figure 9-25. Valley Current Mode Operation
9.4.3.5 Dropout
Dropout operation is defined as any input-to-output voltage ratio that requires frequency to drop to achieve the required duty cycle. At a given clock frequency, duty cycle is limited by minimum off time. Once this limit is reached, if clock frequency were maintained, output voltage would fall. Instead of allowing the output voltage to drop, the LM62440-Q1 extends on time past the end of the clock cycle until the required peak inductor current is achieved. The clock is allowed to start a new cycle once peak inductor current is achieved or once a pre-determined maximum on time, t ON_MAX, of approximately 9 µs passes. As a result, once the needed duty cycle cannot be achieved at the selected clock frequency due to the existence of a minimum off time, frequency drops to maintain regulation. If input voltage is low enough so that output voltage cannot be regulated even with an on time of tON_MAX, output voltage drops to slightly below the input voltage, VDROP1. For additional information on recovery from dropout, reference Figure 9-16. iL Output Setting Output Voltage VIN0 Input Voltage iL IOUT Switching Frequency VIN0 Frequency Setting Input Voltage Input Voltage ~100kHz VDROP1 Output Voltage VDROP2 if frequency =
1.85 MHz
Output voltage and frequency versus input voltage: If there is little difference between input voltage and output voltage setting, the IC reduces frequency to maintain regulation. If input voltage is too low to provide the desired output voltage at approximately 110 kHz, input voltage tracks output voltage. Figure 9-26. Frequency and Output Voltage in Dropout LM62440-Q1 SNVSAW8E – MARCH 2020 – REVISED APRIL 2022 www.ti.com
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- IOUTÂ5DSLS D = t t SW Voltage tON tSWVIN tSW > Clock setting tOFF = tOFF_MIN tON < tON_MAX VOUT VIN ILPK Switching waveforms while in dropout. Inductor current takes longer than a normal clock to reach the desired peak value. As a result, frequency drops. This frequency drop is limited by tON_MAX. Figure 9-27. Dropout Waveforms www.ti.com LM62440-Q1 SNVSAW8E – MARCH 2020 – REVISED APRIL 2022 Copyright © 2022 Texas Instruments Incorporated Submit Document Feedback 31 Product Folder Links: LM62440-Q1
Information in the following applications sections is not part of the TI component specification, and TI does not warrant its accuracy or completeness. TI’s customers are responsible for determining suitability of components for their purposes, as well as validating and testing their design implementation to confirm system functionality.
10.1 Application Information
The LM62440-Q1 step-down DC-to-DC converter is typically used to convert a higher DC voltage to a lower DC voltage with a maximum output current of 4 A. The following design procedure can be used to select components for the LM62440-Q1.
10.2 Typical Application
Figure 10-1 shows a typical application circuit for the LM62440-Q1. This device is designed to function with a wide range of external components and system parameters. However, the internal compensation is optimized for a certain range of external inductance and output capacitance. As a quick start guide, Table 10-2 provides typical component values for some of the common configurations. PGOODEN MODE/SYNC PGND1 AGND VCC CBOOT SW FB BIAS RBOOT
5 V to 36 V input
CIN_HF1 CIN_HF2 CIN-BLK RPG CBT COUT RFBT RFBB CFF RFF L1 Output Figure 10-1. Example Application Circuit
10.2.1 Design Requirements
Table 10-1 provides the parameters for the detailed design procedure example: Table 10-1. Detailed Design Parameters Design Parameter Example Value Input voltage 13.5 V (5 V to 36 V) Input voltage for constant fSW 8 V to 18 V Output voltage 5 V Maximum output current 0 A to 4 A Switching frequency 2.1 MHz LM62440-Q1 SNVSAW8E – MARCH 2020 – REVISED APRIL 2022 www.ti.com
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Table 10-2. Typical External Component Values fSW (kHz) VOUT (V) L1 (µH) COUT (RATED) RFBT (kΩ) RFBB (kΩ) CBOOT (µF) RBOOT (Ω) CVCC (µF) CFF (pF) RFF (kΩ) 2100 3.3 1.5 3 × 22 µF ceramic 100 43.2 0.1 0 1 10 1 2100 5 1.5 2 × 22 µF ceramic 100 24.9 0.1 0 1 22 1 400 5 8.2 3 × 22 µF ceramic 100 24.9 0.1 0 1 22 1
10.2.2 Detailed Design Procedure
The following design procedure applies to Figure 10-1 and Table 10-1.
10.2.2.1 Choosing the Switching Frequency
The choice of switching frequency is a compromise between conversion efficiency and overall solution size. Lower switching frequency implies reduced switching losses and usually results in higher system efficiency. However, higher switching frequency allows for the use of smaller inductors and output capacitors, hence, a more compact design. When choosing operating frequency, the most important consideration is thermal limitations. This constraint typically dominates frequency selection. See Figure 10-2 for circuits running at 400 kHz and Figure 10-3 for circuits running at 2.1 MHz. These curves show how much output current can be supported at a given ambient temperature given these switching frequencies. Note that power dissipation is layout-dependent so while these curves are a good starting point, thermal resistance in any design will be different from the estimates used to generate Figure 10-2 and Figure 10-3. The maximum temperature ratings are based on a 100-mm × 80-mm, 4-layer EVM PCB design, LM61460EVM. Output Current (A) Ambient Temperature (°C) 3 3.2 3.4 3.6 3.8 4 100 105 110 115 120 125 130 snvs VIN = 13.5 V VIN = 16 V VIN = 24 V fSW = 400 kHz PCB RθJA = 25°C/W VOUT = 5 V Figure 10-2. Maximum Ambient Temperature Versus Output Current Output Current (A) Ambient Temperature (°C) 2 2.5 3 3.5 4 105 115 125 135 snvs VIN = 13.5 V VIN = 16 V VIN = 24 V fSW = 2100 kHz PCB RθJA = 25°C/W VOUT = 5 V Figure 10-3. Maximum Ambient Temperature Versus Output Current Two other considerations are what maximum and minimum input voltage the part must maintain its frequency setting. Since the LM62440-Q1 adjusts its frequency under conditions in which regulation would normally be prevented by minimum on time or minimum off time, these constraints are only important for input voltages requiring constant frequency operation. If foldback is undesirable at high input voltage, then use Equation 6: fSW G VIN(MAX2) ÂWON_MIN(MAX) VOUT (6) If foldback at low input voltage is a concern, use Equation 7: www.ti.com LM62440-Q1 SNVSAW8E – MARCH 2020 – REVISED APRIL 2022 Copyright © 2022 Texas Instruments Incorporated Submit Document Feedback 33 Product Folder Links: LM62440-Q1
fSW VINeff(MIN2) ÂWOFF_MIN(MAX) VINeff(MIN2) ± VOUT (7) where: VINeff(MIN2) = VIN(MIN2) ± IOUT(MAX) Â(RDS(ON)_HS(MAX) + DCR(MAX))
- DCR(MAX) is the maximum DCR of the inductor.
- See the Electrical Characteristics for tOFF_MIN(MAX).
- See the Electrical Characteristics for RDS(ON)_HS(MAX). The fourth constraint is the rated frequency range of the IC. See f ADJ in Electrical Characteristics. All previously stated constraints (thermal, V IN(MAX2), VIN(MIN2), and device-specified frequency range) must be considered when selecting frequency. Many applications require that the AM band can be avoided. These applications tend to operate at either 400 kHz below the AM band or 2.1 MHz above the AM band. In this example, 400 kHz is chosen.
10.2.2.2 Setting the Output Voltage
The adjustable output voltage device variant of LM62440-Q1 is externally adjustable using a resistor divider network. The range of recommended output voltage is found in Section 8.3. The divider network is comprised of RFBT and RFBB, and closes the loop between the output voltage and the converter. The converter regulates the output voltage by holding the voltage on the FB pin equal to the internal reference voltage, V REF. The resistance of the divider is a compromise between excessive noise pickup and excessive loading of the output. Smaller values of resistance reduce noise sensitivity but also reduce the light load efficiency. The recommended value for RFBT is 100 k Ω with a maximum value of 1 M Ω. If 1 M Ω is selected for R FBT, then a feedforward capacitor must be used across this resistor to provide adequate loop phase margin (see Section 10.2.2.10). Once R FBT is selected, Equation 2 is used to select R FBB. VREF is nominally 1 V. For this 5-V example, R FBT = 100 k Ω and RFBB = 24.9 kΩ are chosen. For the fixed output voltage versions, FB is connected directly to the output voltage node, preferably, near the top of the output capacitor. If the feedback point is located further away from the output capacitors (that is, remote sensing), then a small 100-nF capacitor can be needed at the sensing point.
10.2.2.3 Inductor Selection
The parameters for selecting the inductor are the inductance and saturation current. The inductance is based on the desired peak-to-peak ripple current and is normally chosen to be in the range of 20% to 40% of the maximum output current. Experience shows that the best value for inductor ripple current is 30% of the maximum load current for systems with a fixed input voltage and 25% for systems with a variable input voltage such as the 12 volt battery in a car. Note that when selecting the ripple current for applications with much smaller maximum load than the maximum available from the device, the maximum device current must still be used. Equation 8 can be used to determine the value of inductance. The constant K is the percentage of inductor current ripple. For this example, K = 0.25 was chosen and an inductance of approximately 2 µH was found. The next standard value of 1.5 μH was selected. L= fSW Â.Â,OUT(MAX) VIN Å9OUT ÂVOUT VIN (8) The saturation current rating of the inductor must be at least as large as the high-side switch current limit, I L-HS (see Section 8.5). This ensures that the inductor does not saturate even during a short circuit on the output. When the inductor core material saturates, the inductance falls to a very low value, causing the inductor current to rise very rapidly. Although the valley current limit, I L-LS, is designed to reduce the risk of current run-away, a saturated inductor can cause the current to rise to high values very rapidly. This can lead to component damage; do not allow the inductor to saturate. Inductors with a ferrite core material have very hard saturation LM62440-Q1 SNVSAW8E – MARCH 2020 – REVISED APRIL 2022 www.ti.com
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characteristics, but usually have lower core losses than powdered iron cores. Powdered iron cores exhibit a soft saturation, allowing some relaxation in the current rating of the inductor. However, they have more core losses at frequencies typically above 1 MHz. In any case, the inductor saturation current must not be less than the device high-side current limit, I L-HS (see Section 8.5). To avoid subharmonic oscillation, the inductance value must not be less than that given in Equation 9. The maximum inductance is limited by the minimum current ripple required for the current mode control to perform correctly. As a rule-of-thumb, the minimum inductor ripple current must be no less than about 10% of the device maximum rated current under nominal conditions. /0.5 Â VOUT fSW (9) Equation 9 assumes that this design must operate with input voltage near or in dropout. If minimum operating voltage for this design is high enough to limit duty factor to below 40%, Equation 8 can be used in place of Equation 9. Note that choosing an inductor that is larger than the minimum inductance calculated using Equation 8 and Equation 9 results in less output capacitance being needed to limit output ripple but more output capacitance
10.2.2.4 Output Capacitor Selection
The value of the output capacitor and its ESR determine the output voltage ripple and load transient performance. The output capacitor is usually determined by the load transient requirements rather than the output voltage ripple. Table 10-3 can be used to find the output capacitor and C FF selection for a few common applications. Note that a 1-k Ω RFF can be used in series with C FF to further improve noise performance. In this example, improved transient performance is desired giving 2 × 47-µF ceramic as the output capacitor and 22 pF as CFF. Table 10-3. Recommended Output Ceramic Capacitors and CFF Values Frequency Transient Performance 3.3-V Output 5-V Output Ceramic Output Capacitance CFF Ceramic Output Capacitance CFF
2.1 MHz Minimum 3 × 22 µF 10 pF 2 × 22 µF 22 pF
2.1 MHz Better Transient 2 × 47 µF 33 pF 3 × 22 µF 33 pF
400 kHz Minimum 4 × 22 µF 4.7 pF 3 × 22 µF 10 pF 400 kHz Better Transient 5 × 22 µF 33 pF 4 × 22 µF 33 pF To minimize ceramic capacitance, a low-ESR electrolytic capacitor can be used in parallel with minimal ceramic capacitance. As a starting point for designing with an output electrolytic capacitor, Table 10-4 shows the recommended output ceramic capacitance CFF values when using an electrolytic capacitor. Table 10-4. Recommended Electrolytic and Ceramic Capacitor and CFF Values Frequency Transient Performance 3.3-V Output 5-V Output COUT CFF COUT CFF 400 kHz Minimum 2 × 22 µF ceramic + 1 × 470 µF, 100-mΩ electrolytic 10 pF 2 × 22 µF ceramic + 1 × 470 µF, 100-mΩ electrolytic 10 pF 400 kHz Better Transient 4 × 22 µF ceramic + 2 × 280 µF,100-mΩ electrolytic 33 pF 3 × 22 µF ceramic + 1 × 560 µF, 100-mΩ electrolytic 22 pF Most ceramic capacitors deliver far less capacitance than the rating of the capacitor indicates. Be sure to check any capacitor selected for initial accuracy, temperature derating, and voltage derating. Table 10-3 and Table 10-4 have been generated assuming typical derating for 16-V, X7R, automotive grade capacitors. If lower voltage, non-automotive grade, or lower temperature rated capacitors are used, more capacitors than listed are likely to be needed.
10.2.2.5 Input Capacitor Selection
The ceramic input capacitors provide a low impedance source to the converter in addition to supplying the ripple current and isolating switching noise from other circuits. A minimum of 10 μF of ceramic capacitance is required on the input of the device. This must be rated for at least the maximum input voltage that the application www.ti.com LM62440-Q1 SNVSAW8E – MARCH 2020 – REVISED APRIL 2022 Copyright © 2022 Texas Instruments Incorporated Submit Document Feedback 35 Product Folder Links: LM62440-Q1
requires; preferably twice the maximum input voltage. This capacitance can be increased to help reduce input voltage ripple and maintain the input voltage during load transients. In addition, a small case size 100-nF ceramic capacitor must be used at each input/ground pin pair, VIN1/PGND1 and VIN2/PGND2, immediately adjacent to the converter. This provides a high-frequency bypass for the control circuits internal to the device. These capacitors also suppress SW node ringing, which reduces the maximum voltage present on the SW node and EMI. The two 100 nF must also be rated at 50 V with an X7R or better dielectric. The VQFN-HR (RJR) package provides two input voltage pins and two power ground pins on opposite sides of the package. This allows the input capacitors to be split, and placed optimally with respect to the internal power MOSFETs, thus improving the effectiveness of the input bypassing. In this example, two 4.7- μF and two 100-nF ceramic capacitors are used, one at each VIN/PGND location. A single 10- μF capacitor can also be used on one side of the package. Many times, it is desirable and necessary to use an electrolytic capacitor on the input in parallel with the ceramics. This is especially true if long leads or traces are used to connect the input supply to the converter. The moderate ESR of this capacitor can help damp any ringing on the input supply caused by the long power leads. The use of this additional capacitor also helps with momentary voltage dips caused by input supplies with unusually high impedance. Most of the input switching current passes through the ceramic input capacitors. The approximate worst case RMS value of this current can be calculated from Equation 10 and must be checked against the manufacturers' maximum ratings. IRMS §IOUT (10)
10.2.2.6 BOOT Capacitor
The LM62440-Q1 requires a bootstrap capacitor connected between the CBOOT pin and the SW pin. This capacitor stores energy that is used to supply the gate drivers for the high-side power MOSFET. A high-quality (X7R) ceramic capacitor of 100 nF and at least 10 V is required.
10.2.2.7 BOOT Resistor
A BOOT resistor can be connected between the CBOOT and RBOOT pins. Unless EMI for the application being designed is critical, these two pins can be shorted. A 100- Ω resistor between these pins eliminates overshoot. Even with 0 Ω, overshoot and ringing are minimal, less than 2 V if input capacitors are placed correctly. A boot resistor of 100 Ω, which corresponds to approximately 2.7-ns SW node rise time and decreases efficiency by approximately 0.5% at 2 MHz. To maximize efficiency, 0 Ω is chosen for this example. Under most circumstances, selecting an RBOOT resistor value above 100 Ω is undesirable since the resulting small improvement in EMI is not enough to justify further decreased efficiency.
10.2.2.8 VCC
The VCC pin is the output of the internal LDO used to supply the control circuits of the converter. This output requires a 1- μF, 16-V ceramic capacitor connected from VCC to AGND for proper operation. In general, avoid loading this output with any external circuitry. However, this output can be used to supply the pullup for the power-good function (see Section 9.3.3). A pullup resistor with a value of 100 k Ω is a good choice in this case. Note, VCC remains high when V EN_WAKE< EN < VEN. The nominal output voltage on VCC is 3.3 V. Do not short this output to ground or any other external voltage.
10.2.2.9 BIAS
Because VOUT = 5 V in this design, the BIAS pin is tied to V OUT to reduce LDO power loss. The output voltage is supplying the LDO current instead of the input voltage. The power saving is I LDO × (V IN – V OUT). The power saving is more significant when V IN >> V OUT and with higher frequency operation. To prevent V OUT noise and transients from coupling to BIAS, a series resistor, 1 Ω to 10 Ω, can be added between V OUT and BIAS. A bypass capacitor with a value of 1 μF or higher can be added close to the BIAS pin to filter noise. Note the maximum allowed voltage on the BIAS pin is 16 V. LM62440-Q1 SNVSAW8E – MARCH 2020 – REVISED APRIL 2022 www.ti.com
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10.2.2.10 CFF and RFF Selection
A feedforward capacitor, C FF, is used to improve phase margin and transient response of circuits, which have output capacitors with low ESR. Since this capacitor can conduct noise from the output of the circuit directly to the FB node of the IC, a 1-k Ω resistor, R FF, can be placed in series with C FF. If the ESR zero of the output capacitor is below 200 kHz, no CFF must be used. If output voltage is less than 2.5 V, CFF has little effect, so it can be omitted. If output voltage is greater than 14 V, CFF must not be used since it introduces too much gain at higher frequencies.
10.2.2.11 External UVLO
In some cases, an input UVLO level different than that provided internal to the device is needed. This can be accomplished by using the circuit shown in Figure 10-4. The input voltage at which the device turns on is designated VON while the turnoff voltage is V OFF. First, a value for R ENB is chosen in the range of 10 k Ω to 100 kΩ, then Equation 12 is used to calculate R ENT and VOFF. RENB is typically set based on how much current this voltage divider must consume. RENB can be calculated using Equation 11. RENB = IDIVIDER Â9ON VEN Â9IN (11) RENT RENB EN AGND VIN Figure 10-4. UVLO Using EN RENT = VON VEN VOFF = (1 Å9EN-HYST) Å1 Â5ENB VON Â (12) where
- VON is the VIN turn-on voltage.
- VOFF is the VIN turn-off voltage.
- IDIVIDER is the voltage divider current. www.ti.com LM62440-Q1 SNVSAW8E – MARCH 2020 – REVISED APRIL 2022 Copyright © 2022 Texas Instruments Incorporated Submit Document Feedback 37 Product Folder Links: LM62440-Q1
10.2.3 Application Curves
Unless otherwise specified, the following conditions apply: V IN = 13.5 V, TA = 25°C. The circuit is shown in Figure 10-1, with the appropriate BOM from Table 10-5. Output Current (A) Efficiency (%) 100 LM61 VIN = 8 V VIN = 12 V VIN = 13.5 V VIN = 24 V VOUT = 3.3 V FSW = 2100 kHz Auto mode Figure 10-5. LM62440-Q1 Efficiency Output Current (A) Efficiency (%) 0 1 2 3 4 100 LM61 VIN = 8 V VIN = 12 V VIN = 13.5 V VIN = 24 V VOUT = 3.3 V FSW = 2100 kHz FPWM mode Figure 10-6. LM62440-Q1 Efficiency Output Current (A) Efficiency (%) 100 LM61 VIN = 8 V VIN = 12 V VIN = 13.5 V VIN = 24 V VOUT = 5 V FSW = 2100 kHz Auto mode Figure 10-7. LM62440-Q1 Efficiency Output Current (A) Efficiency (%) 0 1 2 3 4 100 VIN = 8V VIN = 12V VIN = 13.5V VIN = 24V VOUT = 5 V FSW = 2100 kHz FPWM mode Figure 10-8. LM62440-Q1 Efficiency Output Current (A) Output Voltage (V) 0 1 2 3 4 3.29 3.31 3.33 3.35 3.37 LM61 VIN = 8 V VIN = 12 V VIN = 13.5 V VIN = 24 V VOUT = 3.3 V FSW = 2100 kHz Auto Mode Figure 10-9. LM62440-Q1 Load and Line Regulation Output Current (A) Output Voltage (V) 0 1 2 3 4 3.29 3.31 3.33 3.35 3.37 LM61 VIN = 8 V VIN = 12 V VIN = 13.5 V VIN = 24 V VOUT = 3.3 V FSW = 2100 kHz FPWM mode Figure 10-10. LM62440-Q1 Load and Line Regulation LM62440-Q1 SNVSAW8E – MARCH 2020 – REVISED APRIL 2022 www.ti.com
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10.2.3 Application Curves (continued)
Output Current (A) Output Voltage (V) 0 1 2 3 4 4.95 4.97 4.99 5.01 5.03 5.05 5.07 5.09 5.11 LM61 VIN = 8 V VIN = 12 V VIN = 13.5 V VIN = 24 V VOUT = 5V FSW = 2100 kHz Auto Mode Figure 10-11. LM62440-Q1 Load and Line Regulation Output Current (A) Output Voltage (V) 0 1 2 3 4 4.95 4.97 4.99 5.01 5.03 5.05 5.07 5.09 5.11 LM61 VIN = 8 V VIN = 12 V VIN = 13.5 V VIN = 24 V VOUT = 5V FSW = 2100 kHz FPWM mode Figure 10-12. LM62440-Q1 Load and Line Regulation Input Voltage (V) Output Voltage (V) 2.5 2.75 3.25 3.5 SNVS IOUT = 0.01 A IOUT = 3 A VOUT = 3.3 V FSW = 2100 kHz Auto mode Figure 10-13. LM62440-Q1 Dropout Curve Input Voltage (V) Ouput Voltage (V) 3.5 4.5 5.5 SNVS IOUT = 0.01 A IOUT = 3 A VOUT = 5 V FSW = 2100 kHz Auto mode Figure 10-14. LM62440-Q1 Dropout Curve Input Voltage (V) Switching Frequency (Hz) 3 3.5 4 4.5 5 2.5E+5 5E+5 7.5E+5 1E+6 1.25E+6 1.5E+6 1.75E+6 2E+6 2.25E+6 2.5E+6 SNVS IOUT = 3 A VOUT = 3.3 V FSW = 2100 kHz Auto mode Figure 10-15. LM62440-Q1 Frequency Dropout Curve Input Voltage (V) Switching Frequency (Hz) 5 5.5 6 6.5 7 2.5E+5 5E+5 7.5E+5 1E+6 1.25E+6 1.5E+6 1.75E+6 2E+6 2.25E+6 2.5E+6 SNVS IOUT = 3 A VOUT = 5 V FSW = 2100 kHz Auto mode Figure 10-16. LM62440-Q1 Frequency Dropout Curve www.ti.com LM62440-Q1 SNVSAW8E – MARCH 2020 – REVISED APRIL 2022 Copyright © 2022 Texas Instruments Incorporated Submit Document Feedback 39 Product Folder Links: LM62440-Q1
VOUT = 5 V FSW = 2100 kHz Auto mode IOUT = 100 mA VIN = 13.5 V Figure 10-17. LM62440-Q1 Switching Waveform and VOUT Ripple Time (400ns/DIV) VOUT = 5 V FSW = 2100 kHz Auto mode IOUT = 4 A VIN = 13.5 V Figure 10-18. LM62440-Q1 Switching Waveform and VOUT Ripple VOUT VPG (1 A/DIV) Time (1 ms/DIV) IINDUCTOR (2 V/DIV) (5 V/DIV) VEN (5 V/DIV) VOUT = 3.3 V FSW = 2100 kHz FPWM mode IOUT = 3.25 A VIN = 13.5 V Figure 10-19. LM62440-Q1 Start-up with 3.25-A VOUT = 5 V FSW = 2100 kHz FPWM mode IOUT = 2.5 A to Short Circuit VIN = 13.5 V Figure 10-20. LM62440-Q1 Short Circuit Protection Time (1.6 ms/DIV) VOUT = 5 V FSW = 2100 kHz FPWM mode IOUT = Short Circuit to 2.5 A VIN = 13.5 V Figure 10-21. LM62440-Q1 Short Circuit Recovery Time (10 ms/DIV) VOUT = 5 V FSW = 2100 kHz FPWM mode IOUT = Short Circuit VIN = 13.5 V Figure 10-22. LM62440-Q1 Short Circuit Performance LM62440-Q1 SNVSAW8E – MARCH 2020 – REVISED APRIL 2022 www.ti.com
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VOUT = 3.3 V FSW = 400 kHz Auto mode IOUT = 2 A to 4 A to 2 A VIN = 13.5 V TR = TF = 2µs Figure 10-23. LM62440-Q1 Load Transient VOUT = 3.3 V FSW = 2100 kHz Auto mode IOUT = 2 A to 4 A to 2 A VIN = 13.5 V TR = TF = 2µs Figure 10-24. LM62440-Q1 Load Transient VOUT = 5 V FSW = 2100 kHz Auto mode IOUT = 2 A to 4 A to 2 A VIN = 13.5 V TR = TF = 2µs Figure 10-25. LM62440-Q1 Load Transient VOUT = 5 V FSW = 400 kHz IOUT = 5 A* Frequency Tested: 150 kHz to 30 MHz *Tested on 6 A Variant Figure 10-26. Conducted EMI versus CISPR25 Limits (Yellow: Peak Signal, Blue: Average Signal), LM61460EVM VOUT = 5 V FSW = 400 kHz IOUT = 5 A Frequency Tested: 30 MHz to 108 MHz Figure 10-27. Conducted EMI versus CISPR25 Limits (Yellow: Peak Signal, Blue: Average Signal), LM61460EVM VOUT = 5 V FSW = 400 kHz IOUT = 5 A Frequency Tested: 150 kHz to 30 MHz Figure 10-28. Radiated EMI Rod versus CISPR25 Limits, LM61460EVM www.ti.com LM62440-Q1 SNVSAW8E – MARCH 2020 – REVISED APRIL 2022 Copyright © 2022 Texas Instruments Incorporated Submit Document Feedback 41 Product Folder Links: LM62440-Q1
VOUT = 5 V FSW = 400 kHz IOUT = 5 A Frequency Tested: 30 MHz to 300 MHz Figure 10-29. Radiated EMI Bicon Vertical versus CISPR25 Limits, LM61460EVM VOUT = 5 V FSW = 400 kHz IOUT = 5 A Frequency Tested: 30 MHz to 300 MHz Figure 10-30. Radiated EMI Bicon Horizontal versus CISPR25 Limits, LM61460EVM VOUT = 5 V FSW = 400 kHz IOUT = 5 A Frequency Tested: 300 MHz to 1 GHz Figure 10-31. Radiated EMI Log Vertical versus CISPR25 Limits, LM61460EVM VOUT = 5 V FSW = 400 kHz IOUT = 5 A Frequency Tested: 300 MHz to 1 GHz Figure 10-32. Radiated EMI Log Horizontal versus CISPR25 Limits, LM61460EVM IN+ IN- CF3=2.2uF CF4= 2.2uF 744316220 L=2.2µH VIN GND CF5=2.2uF CF6=2.2uF CF1=470nF CF2=470nF FSW = 400 kHz Note: Measurements taken with LM61460EVM with 6 A variant Figure 10-33. Recommended Input EMI Filter FSW = 2100 kHz VOUT = 5 V IOUT = 5 A* Frequency Tested: 150 kHz to 30 MHz *Tested on 6 A Variant Figure 10-34. Conducted EMI versus CISPR25 Limits (Yellow: Peak Signal, Blue: Average Signal), LM61460EVM LM62440-Q1 SNVSAW8E – MARCH 2020 – REVISED APRIL 2022 www.ti.com
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FSW = 2100 kHz VOUT = 5 V IOUT = 5 A Frequency Tested: 30 MHz to 108 MHz Figure 10-35. Conducted EMI versus CISPR25 Limits (Yellow: Peak Signal, Blue: Average Signal), LM61460EVM IN+ IN- CF3=2.2uF CF4= 2.2uF 74438356010 L=1µH VIN GND CF5=2.2uF CF6=2.2uF CF1=470nF CF2=470nF Note: All EMI measurements taken with 6-A Variant FSW = 2100 kHz Figure 10-36. Recommended Input EMI Filter, LM61460EVM Table 10-5. BOM for Typical Application Curves VOUT Frequency RFBB RT COUT CIN + CHF L CFF 5 V 2100 kHz 24.9 kΩ 6.04 kΩ 2 × 22 µF 2 × 4.7 µF + 2 × 100 nF 1.5 µH (MAPI 4020HT) 22 pF www.ti.com LM62440-Q1 SNVSAW8E – MARCH 2020 – REVISED APRIL 2022 Copyright © 2022 Texas Instruments Incorporated Submit Document Feedback 43 Product Folder Links: LM62440-Q1
11 Power Supply Recommendations
The characteristics of the input supply must be compatible with Absolute Maximum Ratings and Recommended Operating Conditions in this data sheet. In addition, the input supply must be capable of delivering the required input current to the loaded converter. The average input current can be estimated with Equation 13. IIN = VIN Â VOUT Â,OUT (13) where
- η is the efficiency. If the converter is connected to the input supply through long wires or PCB traces, special care is required to achieve good performance. The parasitic inductance and resistance of the input cables can have an adverse effect on the operation of the converter. The parasitic inductance, in combination with the low-ESR, ceramic input capacitors, can form an under-damped resonant circuit, resulting in overvoltage transients at the input to the converter or tripping UVLO. The parasitic resistance can cause the voltage at the VIN pin to dip whenever a load transient is applied to the output. If the application is operating close to the minimum input voltage, this dip can cause the converter to momentarily shutdown and reset. The best way to solve these kind of issues is to reduce the distance from the input supply to the converter and use an aluminum input capacitor in parallel with the ceramics. The moderate ESR of this type of capacitor helps damp the input resonant circuit and reduce any overshoot or undershoot at the input. A value in the range of 20 µF to 100 µF is usually sufficient to provide input damping and help hold the input voltage steady during large load transients. In some cases, a transient voltage suppressor (TVS) is used on the input of converters. One class of this device has a snap-back characteristic (thyristor type). The use of a device with this type of characteristic is not recommended. When the TVS fires, the clamping voltage falls to a very low value. If this voltage is less than the output voltage of the converter, the output capacitors discharge through the device back to the input. This uncontrolled current flow can damage the TVS and cause large input transients. The input voltage must not be allowed to fall below the output voltage. In this scenario, such as a shorted input test, the output capacitors discharge through the internal parasitic diode found between the VIN and SW pins of the device. During this condition, the current can become uncontrolled, possibly causing damage to the device. If this scenario is considered likely, then a Schottky diode between the input supply and the output must be used. LM62440-Q1 SNVSAW8E – MARCH 2020 – REVISED APRIL 2022 www.ti.com
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12 Layout
12.1 Layout Guidelines
The PCB layout of any DC-DC converter is critical to the optimal performance of the design. Bad PCB layout can disrupt the operation of an otherwise good schematic design. Even if the converter regulates correctly, bad PCB layout can mean the difference between a robust design and one that cannot be mass produced. Furthermore, the EMI performance of the converter is dependent on the PCB layout, to a great extent. In a buck converter, the most critical PCB feature is the loop formed by the input capacitor or capacitors and power ground, as shown in Figure 12-1. This loop carries large transient currents that can cause large transient voltages when reacting with the trace inductance. These unwanted transient voltages disrupt the proper operation of the converter. Because of this, the traces in this loop must be wide and short, and the loop area as small as possible to reduce the parasitic inductance. Figure 12-2 shows a recommended layout for the critical components for the circuit of the device.
- Place the input capacitor or capacitors as close as possible input pin pairs: VIN1 to PGND1 and VIN2 to PGND2. Each pair of pins are adjacent, simplifying the input capacitor placement. With the VQFN-HR package, there are two VIN/PGND pairs on either side of the package. This provides for a symmetrical layout and helps minimize switching noise and EMI generation. Use a wide VIN plane on a lower layer to connect both of the VIN pairs together to the input supply.
- Place bypass capacitor for VCC close to the VCC pin and AGND pins: This capacitor must routed with short, wide traces to the VCC and AGND pins.
- Use wide traces for the CBOOT capacitor: Place the CBOOT capacitor as close to the device with short, wide traces to the CBOOT and SW pins. It is important to route the SW connection under the device through the gap between VIN2 and RBOOT pins, reducing exposed SW node area. If an RBOOT resistor is used, place as close as possible to CBOOT and RBOOT pins. If high efficiency is desired, RBOOT and CBOOT pins can be shorted. This short must be placed as close as possible to RBOOT and CBOOT pins as possible.
- Place the feedback divider as close as possible to the FB pin of the device: Place RFBB, RFBT, and CFF, if used, physically close to the device. The connections to FB and AGND through RFBB must be short and close to those pins on the device. The connection to VOUT can be somewhat longer. However, this latter trace must not be routed near any noise source (such as the SW node) that can capacitively couple into the feedback path of the converter. For fixed output variants, the FB pin must be directly routed to the output of the device.
- Layer of the PCB beneath the top layer with the IC must be a ground plane: This plane acts as a noise shield and a heat dissipation path. Using the layer directly next to the IC reduces the inclosed area in the input circulating current in the input loop, reducing inductance.
- Provide wide paths for VIN, VOUT, and GND: These paths must be wide and direct as possible to reduce any voltage drops on the input or output paths of the converter and maximizes efficiency.
- Provide enough PCB area for proper heat sinking: Enough copper area must be used to ensure a low RθJA, commensurate with the maximum load current and ambient temperature. Make the top and bottom PCB layers with two-ounce copper and no less than one ounce. If the PCB design uses multiple copper layers (recommended), thermal vias can also be connected to the inner layer heat-spreading ground planes. Note that the package of this device dissipates heat through all pins. Wide traces must be used for all pins except where noise considerations dictate minimization of area.
- Keep switch area small: Keep the copper area connecting the SW pin to the inductor as short and wide as possible. At the same time, the total area of this node must be minimized to help reduce radiated EMI. www.ti.com LM62440-Q1 SNVSAW8E – MARCH 2020 – REVISED APRIL 2022 Copyright © 2022 Texas Instruments Incorporated Submit Document Feedback 45 Product Folder Links: LM62440-Q1
CIN_HF2 CIN_HF1 HS FET LS FET SW VIN1 VIN2 PGND1 PGND2 Figure 12-1. Input Current Loop
12.1.1 Ground and Thermal Considerations
As mentioned above, TI recommends using one of the middle layers as a solid ground plane. A ground plane provides shielding for sensitive circuits and traces. It also provides a quiet reference potential for the control circuitry. The AGND and PGND pins must be connected to the ground planes using vias next to the bypass capacitors. PGND pins are connected directly to the source of the low-side MOSFET switch, and also connected directly to the grounds of the input and output capacitors. The PGND net contains noise at the switching frequency and can bounce due to load variations. The PGND trace, as well as the VIN and SW traces, must be constrained to one side of the ground planes. The other side of the ground plane contains much less noise and must be used for sensitive routes. TI recommends providing adequate device heat sinking by using vias near ground and V IN to connect to the system ground plane or V IN strap, both of which dissipate heat. Use as much copper as possible, for system ground plane, on the top and bottom layers for the best heat dissipation. Use a four-layer board with the copper thickness for the four layers, starting from the top as: 2 oz / 1 oz / 1 oz / 2 oz. A four-layer board with enough copper thickness and proper layout, provides low current conduction impedance, proper shielding, and lower thermal resistance. LM62440-Q1 SNVSAW8E – MARCH 2020 – REVISED APRIL 2022 www.ti.com
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12.2 Layout Example
CIN_HF1 RFBB RFBT RFF RMODE REN COUT2 CVCC CFF INNER GND PLANE ± LAYER 2 GND POUR Inner GDN Plane VIN VIN GND POUR GND POUR GND POUR VOUT GND POUR VIA to Signal Layer INDUCTOR IC VIA to GND VOUT VOUT CIN_HF2 VIA to Feedback divider VIAS to BIAS COUT1 RBOOT CBOOT CVCC Inductor Figure 12-2. Layout Example www.ti.com LM62440-Q1 SNVSAW8E – MARCH 2020 – REVISED APRIL 2022 Copyright © 2022 Texas Instruments Incorporated Submit Document Feedback 47 Product Folder Links: LM62440-Q1
13 Device and Documentation Support
13.1 Documentation Support
13.1.1 Related Documentation
For related documentation see the following:
- Texas Instruments, Designing High Performance, Low-EMI, Automotive Power Supplies Application Report
- Texas Instruments, LM61460-Q1 EVM User's Guide
- Texas Instruments, 30 W Power for Automotive Dual USB Type-C Charge Port Reference Design
- Texas Instruments, EMI Filter Components and Their Nonidealities for Automotive DC/DC Regulators Technical Brief
- Texas Instruments, AN-2020 Thermal Design by Insight, Not Hindsight Application Report
- Texas InstrumentsOptimizing the Layout for the TPS54424/TPS54824 HotRod QFN Package for Thermal Performance Application Report
- Texas Instruments, AN-2162 Simple Success With Conducted EMI From DC-DC Converters Application Report
- Texas Instruments, Practical Thermal Design With DC/DC Power Modules Application Report
13.2 Receiving Notification of Documentation Updates
To receive notification of documentation updates, navigate to the device product folder on ti.com. Click on Subscribe to updates to register and receive a weekly digest of any product information that has changed. For change details, review the revision history included in any revised document.
13.3 Support Resources
TI E2E™ support forums are an engineer's go-to source for fast, verified answers and design help — straight from the experts. Search existing answers or ask your own question to get the quick design help you need. Linked content is provided "AS IS" by the respective contributors. They do not constitute TI specifications and do not necessarily reflect TI's views; see TI's Terms of Use.
13.4 Trademarks
HotRod™ and TI E2E™ are trademarks of Texas Instruments. All trademarks are the property of their respective owners.
13.5 Electrostatic Discharge Caution
This integrated circuit can be damaged by ESD. Texas Instruments recommends that all integrated circuits be handled with appropriate precautions. Failure to observe proper handling and installation procedures can cause damage. ESD damage can range from subtle performance degradation to complete device failure. Precision integrated circuits may be more susceptible to damage because very small parametric changes could cause the device not to meet its published specifications.
13.6 Glossary
TI Glossary This glossary lists and explains terms, acronyms, and definitions.
14 Mechanical, Packaging, and Orderable Information
The following pages include mechanical, packaging, and orderable information. This information is the most current data available for the designated devices. This data is subject to change without notice and revision of this document. For browser-based versions of this data sheet, refer to the left-hand navigation. LM62440-Q1 SNVSAW8E – MARCH 2020 – REVISED APRIL 2022 www.ti.com
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www.ti.com 20-May-2022 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Drawing Pins Package Qty Eco Plan (2) Lead finish/ Ball material (6) MSL Peak Temp (3) Op Temp (°C) Device Marking (4/5) Samples LM62440ALPQRJRRQ1 ACTIVE VQFN-HR RJR 14 3000 RoHS & Green SN Level-2-260C-1 YEAR -40 to 150 6244Q1 ALP Samples LM62440APPQRJRRQ1 ACTIVE VQFN-HR RJR 14 3000 RoHS & Green SN Level-2-260C-1 YEAR -40 to 150 6244Q1 APP Samples LM62440BLPQRJRRQ1 ACTIVE VQFN-HR RJR 14 3000 RoHS & Green SN Level-2-260C-1 YEAR -40 to 150 6244Q1 BLP Samples LM62440BPPQRJRRQ1 ACTIVE VQFN-HR RJR 14 3000 RoHS & Green SN Level-2-260C-1 YEAR -40 to 150 6244Q1 BPP Samples LM62440CLPQRJRRQ1 ACTIVE VQFN-HR RJR 14 3000 RoHS & Green SN Level-2-260C-1 YEAR -40 to 150 6244Q1 CLP Samples LM62440CPPQRJRRQ1 ACTIVE VQFN-HR RJR 14 3000 RoHS & Green SN Level-2-260C-1 YEAR -40 to 150 6244Q1 CPP Samples (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) RoHS: TI defines "RoHS" to mean semiconductor products that are compliant with the current EU RoHS requirements for all 10 RoHS substances, including the requirement that RoHS substance do not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, "RoHS" products are suitable for use in specified lead-free processes. TI may reference these types of products as "Pb-Free". RoHS Exempt: TI defines "RoHS Exempt" to mean products that contain lead but are compliant with EU RoHS pursuant to a specific EU RoHS exemption. Green: TI defines "Green" to mean the content of Chlorine (Cl) and Bromine (Br) based flame retardants meet JS709B low halogen requirements of <=1000ppm threshold. Antimony trioxide based flame retardants must also meet the <=1000ppm threshold requirement. (3) MSL, Peak Temp. - The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature. (4) There may be additional marking, which relates to the logo, the lot trace code information, or the environmental category on the device. (5) Multiple Device Markings will be inside parentheses. Only one Device Marking contained in parentheses and separated by a "~" will appear on a device. If a line is indented then it is a continuation of the previous line and the two combined represent the entire Device Marking for that device. Addendum-Page 1
www.ti.com 20-May-2022 (6) Lead finish/Ball material - Orderable Devices may have multiple material finish options. Finish options are separated by a vertical ruled line. Lead finish/Ball material values may wrap to two lines if the finish value exceeds the maximum column width. Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information provided by third parties, and makes no representation or warranty as to the accuracy of such information. Efforts are underway to better integrate information from third parties. TI has taken and continues to take reasonable steps to provide representative and accurate information but may not have conducted destructive testing or chemical analysis on incoming materials and chemicals. TI and TI suppliers consider certain information to be proprietary, and thus CAS numbers and other limited information may not be available for release. In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI to Customer on an annual basis. Addendum-Page 2
PACKAGE MATERIALS INFORMATION www.ti.com 3-Jun-2022 TAPE AND REEL INFORMATION Reel Width (W1) REEL DIMENSIONS A0B0K0WDimension designed to accommodate the component lengthDimension designed to accommodate the component thicknessOverall width of the carrier tapePitch between successive cavity centersDimension designed to accommodate the component width TAPE DIMENSIONSK0 P1B0WA0Cavity QUADRANT ASSIGNMENTS FOR PIN 1 ORIENTATION IN TAPE Pocket QuadrantsSprocket HolesQ1Q1Q2Q2Q3Q3Q4Q4User Direction of Feed P1ReelDiameter *All dimensions are nominal Device Package Type Package Drawing Pins SPQ Reel Diameter (mm) Reel Width W1 (mm) (mm) (mm) (mm) (mm) W (mm) Pin1 Quadrant LM62440ALPQRJRRQ1 VQFN- HR LM62440APPQRJRRQ1 VQFN- HR LM62440BLPQRJRRQ1 VQFN- HR LM62440BPPQRJRRQ1 VQFN- HR LM62440CLPQRJRRQ1 VQFN- HR LM62440CPPQRJRRQ1 VQFN- HR Pack Materials-Page 1
PACKAGE MATERIALS INFORMATION www.ti.com 3-Jun-2022 TAPE AND REEL BOX DIMENSIONS Width (mm) W LH *All dimensions are nominal Device Package Type Package Drawing Pins SPQ Length (mm) Width (mm) Height (mm) LM62440ALPQRJRRQ1 VQFN-HR RJR 14 3000 367.0 367.0 38.0 LM62440APPQRJRRQ1 VQFN-HR RJR 14 3000 367.0 367.0 38.0 LM62440BLPQRJRRQ1 VQFN-HR RJR 14 3000 367.0 367.0 38.0 LM62440BPPQRJRRQ1 VQFN-HR RJR 14 3000 367.0 367.0 38.0 LM62440CLPQRJRRQ1 VQFN-HR RJR 14 3000 367.0 367.0 38.0 LM62440CPPQRJRRQ1 VQFN-HR RJR 14 3000 367.0 367.0 38.0 Pack Materials-Page 2
www.ti.com PACKAGE OUTLINE C1.0 0.8
0.1 MIN
0.05 0.00 2X 0.525 2X 1.15 0.35 0.25 2X 0.45 2X 1.6 2X 0.625 2X 0.5 (0.05)
0.1 C A B
0.05 C 4X 0.45 0.35 0.05 C 6X 0.3 0.2 0.05 C 2X 0.45 0.35 0.05 C 2X 0.45 0.35 0.45 0.35 7X 0.6 0.4 2X 0.6 0.4 2X 0.9 0.7 2.2 0.05 2X 0.7 0.5 2X 0.55 0.05 C 0.4 0.3 B 4.1 3.9 A 3.6 3.4 (0.2) TYP VQFN-HR - 1 mm max heightRJR0014A PLASTIC QUAD FLATPACK - NO LEAD 4223976/E 03/2021 PIN 1 INDEX AREA SEATING PLANE 0.08 C SYMM PKG PIN 1 ID NOTES: 1. All linear dimensions are in millimeters. Any dimensions in parenthesis are for reference only. Dimensioning and tolerancing per ASME Y14.5M. 2. This drawing is subject to change without notice. SCALE 3.200 SCALE 30.000 SECTION A-A SECTION A-A TYPICAL
www.ti.com EXAMPLE BOARD LAYOUT
0.07 MIN
ALL AROUND0.07 MAX ALL AROUND (R0.05) TYP (2.4) (0.4) (3.2) (1) (0.45) 2X (1) (0.4) 7X (0.7) 6X (0.25) (1.85) (2.9) 4X (1) 4X (0.4) 2X (0.7) (0.35) (0.3) (0.625) (0.5) (0.525) 2X (0.8) (0.4) 4X (R0.12) VQFN-HR - 1 mm max heightRJR0014A PLASTIC QUAD FLATPACK - NO LEAD 4223976/E 03/2021 NOTES: (continued) 3. This package is designed to be soldered to thermal pads on the board. For more information, see Texas Instruments literature number SLUA271 (www.ti.com/lit/slua271). SOLDER MASK DEFINED LAND PATTERN EXAMPLE EXPOSED METAL SHOWN SCALE: 25X SYMM PKG SEE SOLDER MASK DETAIL EXPOSED METAL METAL EDGE SOLDER MASK OPENING NON SOLDER MASK DEFINED (PREFERRED) SOLDER MASK DETAIL EXPOSED METAL METAL UNDER SOLDER MASK SOLDER MASK OPENING
www.ti.com EXAMPLE STENCIL DESIGN (R0.05) TYP (3.2) (1.85) (0.45) (2.9) (0.35) (1.65) 2X (1.1) 2X (0.4) 2X (1) (0.4) 7X (0.7) 6X (0.25) (0.525) (0.3) 4X (1) 4X (0.35) 2X (0.7) (0.3) (0.625) (0.5) 2X (0.8) (0.35) 4X (R0.17) VQFN-HR - 1 mm max heightRJR0014A PLASTIC QUAD FLATPACK - NO LEAD 4223976/E 03/2021 NOTES: (continued) 4. Laser cutting apertures with trapezoidal walls and rounded corners may offer better paste release. IPC-7525 may have alternate design recommendations. SYMM SOLDER PASTE EXAMPLE BASED ON 0.1 mm THICK STENCIL PADS 1, 5, 9 & 11: 90% PRINTED SOLDER COVERAGE BY AREA SCALE: 25X EXPOSED METAL TYP EXPOSED METAL PKG
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