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Series KP Miniature Audio/Video Pushbuttons www.nkk.comD36 IndicatorsAccessoriesSupplement Tactiles KeylocksRotaries Pushbuttons DIlluminated PBSlides Programmable RockersTouch Tilt Toggles General Specifications Electrical Capacity (Resistive Load) Low Level: 100mA maximum @ 12V DC Other Ratings Contact Resistance: 200 milliohms maximum Insulation Resistance: 100 megohms minimum @ 250V DC Dielectric Strength: 1,000V AC minimum between contacts for 1 minute minimum 1,500V AC minimum between contacts & case for 1 minute minimum Mechanical Life: 5,000,000 operations minimum; 1,000,000 operations minimum for custom Rectangular Switch/Cap Assembly (at center of cap) Electrical Life: 5,000,000 operations minimum Nominal Operating Force: KP01: 1.9N maximum for Tactile & Nontactile models (at center of cap) KP02: 1.6N maximum for Tactile, Nontactile & Tactile/Audible models (at center of cap) Materials & Finishes Plunger/Upper Housing: Polyacetal Lower Housing: Glass fiber reinforced PBT (UL94V-0) Movable Contact: Stainless steel with gold plating Stationary Contacts: Gold over copper alloy Switch Terminals: Brass with tin plating Environmental Data Operating Temperature Range: –25°C through +50°C (–13°F through +122°F) Humidity: 90-95% humidity for 240 hours @ 40°C (104°F) Vibration: 10 ~ 55Hz with peak-to-peak amplitude of 1.5mm traversing the frequency range & returning in 1 minute; 3 right angled directions for 2 hours Shock: 51G (500m/s2) acceleration (tested in 6 right angled directions, with 5 shocks in each direction) Installation Cap Installation Force : 50.0N maximum downward force on actuator PCB Processing Soldering: Wave Soldering. See Profile A in Supplement section. Manual Soldering: See Profile A in Supplement section. Cleaning: These devices are not process sealed. Hand clean locally using alcohol based solution. Standards & Certifications Flammability Standards: UL94V-0 lower housing The KP Series pushbuttons have not been tested for UL recognition or CSA certification. These switches are designed for use in a low-voltage, low-current, logic-level circuit. When used as intended in a logic-level circuit, the results do not produce hazardous energy.
Series KPMiniature Audio/Video Pushbuttons www.nkk.com D37 IndicatorsAccessoriesSupplement Tactiles KeylocksRotaries Pushbuttons D Illuminated PBSlides Programmable TogglesRockersTouch Tilt Distinctive Characteristics Actual Size KP series offers a complete switch solution for all broadcast panel needs, including home keys and the custom rectangular switch/cap assembly. Distinct, long total travel of .177” (4.5mm) for KP01 or shorter stroke of .138 (3.5mm) for KP02. Available with super bright red/green bicolor LED and RGB LEDs. The RGB LED full color spectrum in a switch package provides unlimited color combinations. Specially designed snap-in standoff for simple and secure PC board mounting and alignment. Unique actuation guide gives positive indication of circuit transfer as well as smooth and silent operation. (Patent pending). Choices of tactile, nontactile or tactile/audible actuation. Compact design with height of .906” (23.0mm) from PC board to top of cap. (Same height as programmable SmartSwitch™.) Flat, sculptured or home key square caps in three common sizes for design flexibility in audio/video applications. Twin contacts with gold plating assure high reliability and long life of 5,000,000 operations minimum.
Series KP Miniature Audio/Video Pushbuttons www.nkk.comD38 IndicatorsAccessoriesSupplement Tactiles KeylocksRotaries Pushbuttons DIlluminated PBSlides Programmable RockersTouch Tilt Toggles TYPICAL SWITCH ORDERING EXAMPLE 6CFN Pole & Circuit 15A SPST OFF (ON) ( ) = Momentary Normally Open Contacts Contacts & Terminals G03 Gold Contacts and Straight PC Terminals; 100mA @ 12V DC 15A B G03 JBK Housing K Black only Plungers A 9.2mm Plunger for 12.0mm Cap B 11.6mm Plunger for 15.0mm & 17.4mm Caps Cap Colors JB Clear Lens & White Diffuser Cap Types F Flat S Sculptured T Home Key KP 01 ActuationTravel & Force 01 Stroke: 4.5mm (.177”) Actuation Force: 1.9N 02 Stroke: 3.5mm (.138”) Actuation Force: 1.6N 11.6mm Plunger and 15.0mm Sculptured Cap Clear Lens and White Diffuser SPST OFF-Momentary ON Circuit Normally Open Contacts DESCRIPTION FOR TYPICAL ORDERING EXAMPLE KP0115ANBKG036CF-2SJB Super Bright Red/Green Bicolor LED Black Housing Gold Contacts with 100mA Rating Straight PC Terminals Nontactile Actuation LEDs 6CF Super Bright Red/Green Bicolor RGB Red/Green/Blue (Custom) * See Note Cap Sizes 1 12.0mm Square 2 15.0mm Square 3 17.4mm Square ** See Note Notes * Custom RGB LED Page D42 ** Custom Rectangular Cap Page D43 C Tactile N Nontactile C Tactile N Nontactile S Tactile/Audible
Series KPMiniature Audio/Video Pushbuttons www.nkk.com D39 IndicatorsAccessoriesSupplement Tactiles KeylocksRotaries Pushbuttons D Illuminated PBSlides Programmable TogglesRockersTouch Tilt Plunger Position ( ) = Momentary Connected Terminals Throw & Switch Schematic Pole Model Normal Down Normal Down Note: Switch terminals “1” & “1a” are actually marked on the switch. SP KP0115A KP0215A OFF (ON) Normally Open 1-1a SPST POLE & CIRCUIT ACTUATION C Tactile KP01 or KP02 Gold Contacts Straight PC Terminals 100mA @ 12V DCG03 Black onlyKN Nontactile KP01 or KP02 HOUSING CONTACTS, TERMINALS, & RATING SUPER BRIGHT BICOLOR LED SPECIFICATIONS Amber can be achieved by simultaneous illumination of Red & Green. Tactile/Audible KP02 only S The electrical specifications shown are determined at a basic temperature of 25°C. Red Green Unit Minimum Luminous Intensity IV 450 820 mcd Standard Luminous Intensity IV 700 1100 mcd Forward Peak Current IFM (25 for amber) (22 for amber) mA Continuous Forward Current IF 15 15 mA Forward Voltage VF 2.1 3.2 V Power Peak Dissipation PD 63 80 mW Reverse Peak Voltage VRM 5 5 V Wavelength at Peak Emission λ 630 ~ 640 520 ~ 535 nm Current Reduction Rate Above 25°C ∆I F 0.40 0.36 mA/°C Ambient Temperature Range –25 ~ +50 °C Colors (+) COM Red Green (–) L2 (–) L1 LEDs are an integral part of the switch and are not avail- able separately. LED circuit is isolated and requires an external power source. If the source voltage exceeds the rated voltage, a ballast resistor is required. The resistor value can be calculated by using the formula in the Supplement section. 1 (COM) ATTENTION ELECTROS TATI C SENSITIVE DEVICES 6CF
Series KP Miniature Audio/Video Pushbuttons www.nkk.comD40 IndicatorsAccessoriesSupplement Tactiles KeylocksRotaries Pushbuttons DIlluminated PBSlides Programmable RockersTouch Tilt Toggles
1 Used on A Plunger
CAP TYPES & COLORS S AT3086 Home Key CapT AT3084 Flat Cap F AT3079 Sculptured Cap S AT3087 Home Key Cap T 12.0mm Square AT3078 Sculptured Cap AT3085 Flat Cap AT3080 Sculptured CapS AT3088 Home Key Cap T PLUNGERS A 9.2mm Plunger for 12.0mm Cap 9.2mm Plunger is designed with a narrower neck to hold the 12.0mm Cap. (9.2) .362 (6.4) .252 11.6mm Plunger for 15.0mm & 17.4mm Caps B 11.6mm Plunger is designed with a wider neck to hold both the 15.0mm and 17.4mm Caps. (11.6) .457 (6.4) .252 Clear Lens White Diffuser JB Lens & Diffuser Colors Available: Clear/White Materials & Finishes: Lens - Polycarbonate with glossy finish; Diffuser - Polycarbonate with textured finish Optional Protective Guard AT4170 available; contact factory. 2 15.0mm Square F 3 17.4mm Square Used on B Plunger Used on B Plunger (6.5) .256 (12.0) Sq .472 (6.5) .256 (12.0) Sq .472 (7.0) .276 (15.0) Sq .591 (7.0) .276 (15.0) Sq .591 (7.0) .276 (17.4) Sq .685 (7.0) .276 (17.4) Sq .685 (6.5) .256 (12.0) Sq .472 (2.6) Dia .102 (7.0) .276 (15.0) Sq .591 (2.6) Dia .102 (7.0) .276 (17.4) Sq .685 (2.6) Dia .102
Series KPMiniature Audio/Video Pushbuttons www.nkk.com D41 IndicatorsAccessoriesSupplement Tactiles KeylocksRotaries Pushbuttons D Illuminated PBSlides Programmable TogglesRockersTouch Tilt TYPICAL SWITCH DIMENSIONS 12.0mm Square Cap 15.0mm Square Cap KP0115ACAKG036CF-1SJB KP0115ANBKG036CF-2SJB 17.4mm Square Cap KP0115ANBKG036CF-3SJB (0.9) Dia Typ .035 (0.6) Dia Typ .024 (1.3) Dia Typ .051 (7.62) .300 (4.5) .177 (12.7) .500 (2.54) Typ .100 (12.7) .500 L2 L1 1 1a C (0.9) Dia Typ .035 (0.6) Dia Typ .024 (1.3) Dia Typ .051 (7.62) .300 (4.5) .177 (12.7) .500 (2.54) Typ .100 (12.7) .500 L2 L1 1 1a C (0.9) Dia Typ .035 (0.6) Dia Typ .024 (1.3) Dia Typ .051 (7.62) .300 (4.5) .177 (12.7) .500 (2.54) Typ .100 (12.7) .500 L2 L1 1 1a C (12.0) Sq .472 (6.5) .256 (3.6) .142 (0.3) .012 (4.5) .177 (12.7) .500 (0.25) .010 (11.5) .453 (1.1) .043 (6.0) .236 (23.0) .906 (5.0) .197 (6.4) .252 (7.62) .300 (0.6) Typ .024 (12.7) .500 (15.0) Sq .591 L1L2 COM (5.08) .200 – + 0.5 (0.37) Typ .015 (15.0) Sq .591 (7.0) .276 (3.6) .142 (11.5) .453 (4.5) .177 (23.0) .906 (6.0) .236 (1.1) .043 (6.4) .252 (0.3) .012 (4.5) .177 (12.7) .500 (0.25) .010 (7.62) .300 (0.6) Typ .024 (12.7) .500 (15.0) Sq .591 L1L2 COM (5.08) .200 – + 0.5 (0.37) Typ .015 (17.4) Sq .685 (7.62) .300 (0.6) Typ .024 (12.7) .500 (15.0) Sq .591 L1L2 COM (5.08) .200 – + 0.5 (0.37) Typ .015 (11.5) .453 (1.1) .043 (6.0) .236 (23.0) .906 (4.5) .177 (7.0) .276 (3.6) .142 (6.4) .252 (0.3) .012 (4.5) .177 (12.7) .500 (0.25) .010
Series KP Miniature Audio/Video Pushbuttons www.nkk.comD42 IndicatorsAccessoriesSupplement Tactiles KeylocksRotaries Pushbuttons DIlluminated PBSlides Programmable RockersTouch Tilt Toggles 12.0mm Square Cap with RGB LED 15.0mm & 17.4mm Square Caps with RGB LED Terminal Detail (12.7) .500 Dia .500 (12.7) (4.5) .028 Typ Typ .035 (0.7) Dia (0.9) Dia .177 .300 (7.62) .051 (1.3) Typ .150 (3.81) Typ .060 (1.52) G(-)R(-) B(-) (+) (12.0) Sq .472 .500 (5.0) .197.256 (6.5) (1.1) .043 (4.0)(23.0) .906 .157 (11.5) .453 Typ .008 (0.2) Sq .150 (3.81) (6.4) .252 .142 (3.6) (12.7) (0.3) .012 (4.5) .177 Sq .591 (15.0) (12.7) .500 .060 (1.52) Typ (7.62) .300 Typ(0.6) .024 See Terminal Detail (15.0) Sq .591 (17.4) Sq .685 (3.81) (4.5) .177 (1.1) (7.0) .276 .043 (4.0)(23.0) .906 .157 (11.5) .453 Typ Sq (0.2) .008 .150 (6.4) .252 .142 (3.6) (12.7) .500 .012 (0.3) G(-) R(-) B(-) Common Anode (+) Sq (15.0) .591 (12.7) .500 Typ (1.52) .060 (7.62) .300 1 (4.5) .177 Typ .024 (0.6) See Terminal Detail (12.7) .500 Dia .500 (12.7) (4.5) .028 Typ Typ .035 (0.7) Dia (0.9) Dia .177 .300 (7.62) .051 (1.3) Typ .150 (3.81) Typ .060 (1.52) G(-)R(-) B(-) (+) Terminal Detail KP0115ACAKG03RGB-1SJB KP0115ANBKG03RGB-3SJB 17.4mm Cap KP0115ANBKG03RGB-2SJB CUSTOM RGB The electrical specifications shown are determined at a basic temperature of 25°C. LEDs are an integral part of the switch and are not available separately. LED circuit is isolated and requires an external power source. If the source voltage exceeds the rated voltage, a ballast resistor is required. The resistor value can be calculated by using the formula in the Supplement Section. Note: For applications that require white illumination, contact factory. Red Green Blue Unit Forward Peak Current I FM 30 30 30 mA Continuous Forward Current IF 20 15 15 mA Forward Voltage VF 2.0 3.3 3.4 V Power Peak Dissipation PD 40 80 80 mW Reverse Peak Voltage VRM 5 5 5 V Dominant Wavelength λd 625 525 470 nm Current Reduction Rate Above 25°C ∆IF 0.50 0.50 0.50 mA/°C Ambient Temperature Range –25 ~ +50 °C Red Green Blue Common Anode (+) RGB Color 15.0mm Cap G(-) R(-) B(-) Common Anode (+) LED SPECIFICATIONS TYPICAL SWITCH DIMENSIONS ATTENTION ELECTROS TATI C SENSITIVE DEVICES
Series KPMiniature Audio/Video Pushbuttons www.nkk.com D43 IndicatorsAccessoriesSupplement Tactiles KeylocksRotaries Pushbuttons D Illuminated PBSlides Programmable TogglesRockersTouch Tilt CUSTOM RECTANGULAR CAP ASSEMBLY LED Holder The electrical specifications shown are determined at a basic temperature of 25°C. Center LED is an integral part of the switch. LEDs are not sold separately. LED circuits are isolated and require an external power source. If the source voltage exceeds the rated voltage, a ballast resistor is required. The resistor value can be calculated by us- ing the formula in the Supplement Section. Red Unit Forward Peak Current IFM 30 mA Continuous Forward Current IF 20 mA Forward Voltage VF 2.0 V Reverse Peak Voltage VRM 4 V Dominant Wavelength λd 623 nm Current Reduction Rate Above 25°C ∆IF 0.32 mA/°C Ambient Temperature Range –25 ~ +50 °C Color LED Switch/Rectangular Cap assembly has 3 LEDs to achieve bright and even illumination. One LED (in center of switch bottom) is an integral part of the switch; the other 2 LEDs and 2 LED Holders are packaged separately. ASSEMBLY & INSTALLATION INSTRUCTIONS (12.7) .500 (3.1) .122 Dia (2.54) .100Cathode (4.8) .189 (5.9) .232 (10.4) .409 (6.7) .264 (+) (-) KP0115ACBKG03CJB for Tactile KP0115ANBKG03CJB for Nontactile Install LED into LED Holder (quantity 2). Solder LEDs and LED Holders into PCB. Solder switch into PCB making sure that the two outer LEDs and LED Holders clear the bot- tom side opening of the cap. (17.4) .685 (34.8) 1.370 PCB LED HolderLED Switch .500 (12.7) (4.5) .177 .300 (7.62) (22.86) .900(2.54) .100 (2.54) .100 .500 (12.7) (1.3) Dia Typ .051 (0.8) Dia Typ .031 (0.9) Dia Typ .035 Footprint Typ .018 (0.45) Sq(0.6) .024 Sq (15.0) .591 (12.7) .500 (4.5) .177 (7.62) .300 (0.3) .012 L–.500 .276 (7.0) (23.0) .906 (6.0) .236 .100 (2.54) (12.7) (3.6) .142 See below for complete assembly of switch, LEDs and LED holders. Contact factory for other LED colors. LED SPECIFICATIONS CAP ASSEMBLY DIMENSIONS Switch/Rectangular Cap Assembly
Series KP Miniature Audio/Video Pushbuttons www.nkk.comD44 IndicatorsAccessoriesSupplement Tactiles KeylocksRotaries Pushbuttons DIlluminated PBSlides Programmable RockersTouch Tilt Toggles ASSEMBLY INSTRUCTIONS FOR SQUARE CAPS As shown in the accompanying illustration, the cap and plunger are designed with tabs and notches to assure proper orientation of the cap on the switch. Holding the switch tightly, pull the cap off the switch. Once the cap assembly is released from the plunger, the lens and diffuser can be separated. Pry up the lens with fingernail or flat tip screwdriver inserted at the step on the diffuser. After aligning notches with tabs, join the lens and diffuser. Hold the switch tightly without touching the terminals. Firmly press the cap onto the plunger by applying pressure from one side to the other until both are snapped together. Cap Orientation Notch Tab Step Plunger Notches Cap Assembly Plunger Switch ATTENTION ELECTROS TATI C SENSITIVE DEVICES Removal of Cap Assembly & Separation of Lens & Diffuser Installation or Replacement of Cap
Series KPMiniature Audio/Video Pushbuttons www.nkk.com D45 IndicatorsAccessoriesSupplement Tactiles KeylocksRotaries Pushbuttons D Illuminated PBSlides Programmable TogglesRockersTouch Tilt LEGENDS Lens Film Insert Diffuser STOP (10.5) Dia .413 (8.97) Dia .353 (0.76) Typ .030 (13.0) Dia .512 (11.48) Dia .452 (0.76) Typ .030 (15.3) Dia .602 (0.76) Typ .030 (13.77) Dia .542 (9.8) Sq .386 (8.28)Dia .326 (0.76) Typ .030 (0.5) R .020 (12.8) Sq .504 (11.28) Dia .444 (0.76) Typ .030 (0.5) R .020 Sculptured Cap Lens Sculptured or Home Key Cap Film Inserts Flat Cap Lens Flat Cap Film Inserts (9.8) Sq .386 (8.28) Sq .326 (0.76) Typ .030 (0.5) R .020 (12.8) Sq .504 (11.28) Sq .444 (0.76) Typ .030 (0.5) R .020 (13.4) Sq .528 (11.88) Dia .468 (0.76) Typ .030 (0.5) R .020 (12.0) Sq .472 (9.8) Sq .386 (15.0) Sq .591 (12.8) Sq .504 (17.4) Sq .685 (13.4) Sq .528 Printing on Diffuser is not advisable. Recommended Methods: Laser Etch on clear lens, Screen Print, or Pad Print on lens. Laser Print on film insert. Epoxy based ink is recommended. Custom Rectangular Cap Lens Custom Rectangular Film Insert (13.77) .542 (0.91) Typ .036 (15.6) .614 (33.0) 1.299 (28.75) 1.132 (0.5) R .020 (2.125) Typ .084 Film Insert Material and Thickness: Clear Polyester; 4 mil (100µ) maximum thickness (13.4) Sq .528 (11.88) Dia .468 (0.76) Typ .030 (0.5) R .020 (13.77) .542 (0.76) Typ .030 (15.3) .602 (30.28) 1.192 (28.75) 1.132 NKK Switches can provide custom legends for caps. Contact factory for more information. Suggested Printable Areas for KP Lens Shaded areas are suggested printable areas for Film Insert. Suggested Printable Areas for KP Film Insert Shaded areas are suggested printable areas for Lens.