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Technical content
Features
Wide input voltage range: 36-75 Vdc Monotonic startup into prebiased load Output Voltage adjust: 80% to 110% of Vo,nom Remote sense Constant switching frequency Positive remote On/Off logic Input under/over voltage protection Output overcurrent and overvoltage protection Over-temperature protection Industry standard, DOSA compliant footprint 33.0 mm x 22.9 mm x 9.3 mm (1.30 x 0.90 x 0.366 in) Low profile height and reduced component skyline High efficiency: 91.0% Wide operating temperature range (-40°C to 85°C) Compliant to RoHS EU Directive 2002/95/EC (-Z versions) Compliant to ROHS EU Directive 2002/95/EC with lead solder exemption (non-Z versions) Compliant to IPC-9592A (May 2010), Category 2, Class II UL# 60950-1, 2nd Ed. Recognized, CSA† C22.2 No. 60950-1-07 Certified, and VDE‡ (EN60950-1, 2nd Ed.) Licensed CE mark meets 2006/95/EC directive§ Meets the voltage and current requirements for ETSI 300-132-2 and complies with and licensed for Basic insulation rating per EN60950-1 2250 Vdc Isolation tested in compliance with IEEE 802.3 PoE standards ISO**9001 and ISO 14001 certified manufacturing facilities
Applications
Distributed Power Architectures Wireless Networks Access and Optical Network Equipment Industrial Equipment Options Negative Remote On/Off logic (preferred) Over current/Over temperature/Over voltage protections (Auto-restart) (preferred) Surface Mount version (-S) Heat Plate version (-H) For additional options, see Table 2 (Device Options) under “Ordering Information” section.
Description
The KBVW006A0B, Sixteenth-brick low-height power module is an isolated dc-dc converters that can deliver up to 6A of output current and provide a precisely regulated output voltage of 12.0V over a wide range of input voltages (VIN = 36 - 75Vdc). The modules achieve typical full load efficiency of 91%. The open frame modules construction, available in both surface-mount and through-hole packaging, enable designers to develop cost and space efficient solutions. * Trademark of General Electric Company # UL is a registered trademark of Underwriters Laboratories, Inc. † CSA is a registered trademark of Canadian Standards Association. ‡ VDE is a trademark of Verband Deutscher Elektrotechniker e.V. § This product is intended for integration into end-user equipment. All of the required procedures of end-use equipment should be followed. ¤ IEEE and 802 are registered trademarks of the Institute of Electrical and Electronics Engineers, Incorporated. ** ISO is a registered trademark of the International Organization of Standards RoHS Compliant
KBVW006A0B Series Sixteenth-Brick Power Modules 36–75Vdc Input; 12.0Vdc Output; 6A Output Current July 9, 2013 ©2012 General Electric Company. All rights reserved. Page 2 Absolute Maximum Ratings Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability. Parameter Device Symbol Min Max Unit Input Voltage Continuous All V IN -0.3 80 V dc Transient, operational (≤100 ms) All V IN,trans -0.3 100 V dc Operating Ambient Temperature All T A -40 85 °C (see Thermal Considerations section) Storage Temperature All T stg -55 125 °C I/O Isolation voltage (100% factory Hi-Pot tested) All 2250 V dc Electrical Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. Parameter Device Symbol Min Typ Max Unit Operating Input Voltage All V IN 36 48 75 V dc Maximum Input Current All I IN,max 2.8 A dc (VIN= VIN, min to VIN, max, IO=IO, max) Input No Load Current All I IN,No load 45 mA (VIN = 48V, IO = 0, module enabled) Input Stand-by Current All IIN,stand-by 8 10 mA (VIN = 48V, module disabled) Inrush Transient All I 2t 0.5 A 2s Input Reflected Ripple Current, peak-to-peak (5Hz to 20MHz, 1μH source impedance; VIN, min to VIN, max, IO= IOmax ; See Test configuration section) All 30 mA p-p Input Ripple Rejection (120Hz) All 50 dB CAUTION: This power module is not internally fused. An input line fuse must always be used. This power module can be used in a wide variety of applications, ranging from simple standalone operation to an integrated part of sophisticated power architectures. To preserve maximum flexibility, internal fusing is not included, however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a fast-acting fuse with a maximum rating of 5 A (see Safety Considerations section). Based on the information provided in this data sheet on inrush energy and maximum dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer’s data sheet for further information.
KBVW006A0B Series Sixteenth-Brick Power Modules 36–75Vdc Input; 12.0Vdc Output; 6A Output Current July 9, 2013 ©2012 General Electric Company. All rights reserved. Page 3 Electrical Specifications (continued) Parameter Device Symbol Min Typ Max Unit Nominal Output Voltage Set-point VIN= 48V IO=IO, max, TA=25°C) All V O, set 11.67 12.0 12.25 V dc Output Voltage All V O 11.64 12.36 V dc (Over all operating input voltage, resistive load, and temperature conditions until end of life) Output Regulation Line (VIN=VIN, min to VIN, max) All ±0.2 % V O, set Load (IO=IO, min to IO, max) All ±0.2 % V O, set Temperature (Tref=TA, min to TA, max) All ±1.0 % VO, set Output Ripple and Noise (Co=1uF,ceramic+10uF,tantalum,VIN=VIN, min to VIN, max, IO= IO, max , TA=TA, min to TA, max) RMS (5Hz to 20MHz bandwidth) All 40 mVrms Peak-to-Peak (5Hz to 20MHz bandwidth) All 120 mVpk-pk External Capacitance1 All C O, max 0 2,000 μF Output Current All I o 0 6 A dc Output Current Limit Inception (Hiccup Mode ) All IO, lim 105 120 140 % Io (VO= 90% of VO, set) Output Short-Circuit Current All I O, s/c 2.5 A rms (VO≤250mV) ( Hiccup Mode ) Efficiency VIN=48V, TA=25°C, IO=IO, max , VO= VO,set All η 91.0 % Switching Frequency All f sw 350 kHz Dynamic Load Response (Co=1uF,ceramic+10uF,tantalum,dIo/dt=0.1A/s; VIN = 48V; TA=25°C) Load Change from Io= 50% to 75% or 25% to 50% of Io,max Peak Deviation All V pk 360 mV Settling Time (Vo<10% peak deviation) All t s 200 s 1. See Note 2 under Feature Specifications. Isolation Specifications Parameter Device Symbol Min Typ Max Unit Isolation Capacitance All C iso 1000 pF Isolation Resistance All R iso 10 MΩ I/O Isolation Voltage (100% factory Hi-pot tested) All All 2250 V dc General Specifications Parameter Device Symbol Min Typ Max Unit Calculated Reliability based upon Telcordia SR-332 Issue 3: Method I Case 3 (IO=80%IO, max, TA=40°C, airflow = 200 lfm, 90% confidence) All FIT 89.8 10 9/Hours All MTBF 11,133,281 Hours Weight (Open Frame) All 13 (0.46) g (oz.) Weight (with Heatplate) All 21 (0.74) g (oz)
KBVW006A0B Series Sixteenth-Brick Power Modules 36–75Vdc Input; 12.0Vdc Output; 6A Output Current July 9, 2013 ©2012 General Electric Company. All rights reserved. Page 4 Feature Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See Feature Descriptions for additional information. Parameter Device Symbol Min Typ Max Unit Remote On/Off Signal Interface (VIN=VIN, min to VIN, max ; open collector or equivalent, Signal referenced to VIN- terminal) Negative Logic: device code suffix “1” Logic Low = module On, Logic High = module Off Positive Logic: No device code suffix required Logic Low = module Off, Logic High = module On Logic Low - Remote On/Off Current All I on/off 0.15 mA Logic Low - On/Off Voltage All V on/off -0.7 0.6 V dc Logic High Voltage – (Typ = Open Collector) All V on/off 2.4 15 V dc Logic High maximum leakage current All I on/off 25 μA Turn-On Delay1 and Rise Times (IO=IO, max , VIN=VIN, nom, TA = 25oC) Case 1: Input power is applied for at least 1 second and then the On/Off input is set from OFF to ON (Tdelay = from instant at which On/Off signal is ON until VO = 10% of VO, set). All T delay — 20 — msec Case 2: On/Off input is set to Logic Low (Module ON) and then input power is applied (Tdelay from instant at which VIN = VIN, min until Vo=10% of VO,set) All T delay — — 150 msec Output voltage Rise time (time for Vo to rise from 10% of Vo,set to 90% of Vo, set) All T rise — 5 12 msec Output voltage overshoot – Startup All — 3 % V O, set IO= IO, max; VIN=VIN, min to VIN, max, TA = 25 oC Prebiased Output Load Performance: All Monotonic Output Start up characteristic Back Bias current drawn from output (Module Enabled) All -50 mAdc Back Bias current drawn from output (Module Disabled) All -50 mAdc Remote Sense Range All V SENSE 10 % V O, set Output Voltage Adjustment Range All 80 110 % V O, set Output Overvoltage Protection All V O, limit 13.8 16.5 V dc Overtemperature Protection – Hiccup Auto Restart All T ref 135 OC Input Undervoltage Lockout All V UVLO Turn-on Threshold 32 34.5 V dc Turn-off Threshold 27.5 30 Vdc Hysteresis 1 2 Vdc 1. The module has an adaptable extended Turn-On Delay interval, Tdelay, of 25mS. The extended Tdelay will occur when the module restarts following either: 1) the rapid cycling of Vin from normal levels to less than the Input Undervoltage Lockout (which causes module shutdown), and then back to normal; or 2) toggling the on/off signal from on to off and back to on without removing the input voltage. The normal Turn-On Delay interval, Tdelay, will occur whenever a module restarts with input voltage removed from the module for the preceding 1 second. 2. The module requires a minimum of 220 μF external output capacitor to prevent shutdown during no load to full load transients and to avoid exceeding the OVP maximum limits during startup into open loop fault conditions.
from 0.0Vdc up to Vout - 0.6Vdc. the module via remote On/Off. Figure 12. Circuit Configuration to Trim Output the trim resistor tolerance should be ±1.0%. increase for the output voltage is not the sum of both. provided to help ensure reliable operation. measurements taken in a wind tunnel.
- For reliable operation this temperature should not
parts based on end application. Figure 22. EMC Considerations For further information on designing for EMC compliance, please refer to the FLT007A0 data sheet (DS05-028).
KBVW006A0B Series Sixteenth-Brick Power Modules 36–75Vdc Input; 12.0Vdc Output; 6A Output Current July 9, 2013 ©2012 General Electric Company. All rights reserved. Page 13 Mechanical Outline for Surface Mount Module (-S Option) Dimensions are in millimeters and [inches]. PIN FUNCTION
1 V IN(+)
2 On/Off
3 V IN(-)
4 V o(-)
5 Sense (-)
6 Trim
7 Sense (+)
8 Vo (+)
KBVW006A0B Series Sixteenth-Brick Power Modules 36–75Vdc Input; 12.0Vdc Output; 6A Output Current July 9, 2013 ©2012 General Electric Company. All rights reserved. Page 14 Mechanical Outline for Surface Mount Module with Heat Plate (-H Option) Dimensions are in millimeters and [inches]. PIN FUNCTION
KBVW006A0B Series Sixteenth-Brick Power Modules 36–75Vdc Input; 12.0Vdc Output; 6A Output Current July 9, 2013 ©2012 General Electric Company. All rights reserved. Page 15 Mechanical Outline for Through-Hole Module Dimensions are in millimeters and [inches]. PIN FUNCTION
KBVW006A0B Series Sixteenth-Brick Power Modules 36–75Vdc Input; 12.0Vdc Output; 6A Output Current July 9, 2013 ©2012 General Electric Company. All rights reserved. Page 16 Mechanical Outline for Through-Hole Module with Heat Plate (-H Option) Dimensions are in millimeters and [inches]. PIN FUNCTION
KBVW006A0B Series Sixteenth-Brick Power Modules 36–75Vdc Input; 12.0Vdc Output; 6A Output Current July 9, 2013 ©2012 General Electric Company. All rights reserved. Page 17 Recommended Pad Layout Dimensions are in millimeters and [inches]. Pin Function
1 Vi(+)
3 Vi(-)
4 Vo(-)
5 SENSE(-)
7 SENSE(+)
8 Vo(+)
SMT Recommended Pad Layout (Component Side View) Pin Function NOTES: FOR 0.030” X 0.025” RECTANGULAR PIN, USE 0.050” PLATED THROUGH HOLE DIAMETER FOR 0.62 DIA” PIN, USE 0.076” PLATED THROUGH HOLE DIAMETER TH Recommended Pad Layout (Component Side View)
KBVW006A0B Series Sixteenth-Brick Power Modules 36–75Vdc Input; 12.0Vdc Output; 6A Output Current July 9, 2013 ©2012 General Electric Company. All rights reserved. Page 18 Packaging Details: The SMT modules are supplied in tape & reel as standard. Details of tape dimensions are shown below. Modules are shipped in quantities of 140 modules per reel. Tape Dimensions Dimensions are in millimeters. Surface Mount Module Tape & Reel Package
KBVW006A0B Series Sixteenth-Brick Power Modules 36–75Vdc Input; 12.0Vdc Output; 6A Output Current July 9, 2013 ©2012 General Electric Company. All rights reserved. Page 19 Packaging Details (continued): The packaging details of the Through-Hole modules and modules with heat plate are shown below. Tape Dimensions Dimensions are in millimeters. Package Tray for Through-Hole Modules Package Tray for Modules with Heat Plate
KBVW006A0B Series Sixteenth-Brick Power Modules 36–75Vdc Input; 12.0Vdc Output; 6A Output Current Contact Us For more information, call us at USA/Canada: +1 888 546 3243, or +1 972 244 9288 Asia-Pacific: +86.021.54279977*808 Europe, Middle-East and Africa: +49.89.878067-280 India: +91.80.28411633 www.ge.com/powerelectronics July 9, 2013 ©2012 General Electric Company. All rights reserved. Version 1.6
Ordering Information
Please contact your Lineage Power Sales Representative for pricing, availability and optional features. Table 1. Device Codes Table 2. Device Coding Scheme and Options