KBL3 FRANCEJOINT | Alldatasheet
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|| SEAL DESIGN Tolerance for the outside diameter of the seal (ØD) Bore diameter ØD1 (mm) Apparent metal cage Rubber coating Coating with grooves Roundness tolerance Bore diameter ØD1 (mm) Apparent metal cage Rubber coating ØD1 ≤ 50.0 0.18 0.25 50.0 < ØD1 ≤ 80.0 0.25 0.35 80.0 < ØD1 ≤ 120.0 0.30 0.50 120.0 < ØD1 ≤ 180.0 0.40 0.65 180.0 < ØD1 ≤ 300.0 0.25% of the outside diameter 0.80 300.0 < ØD1 ≤ 500.0 0.25% of the outside diameter 1.00 Tolerance for the inside diameter of the seal (Ød) Free and without constraint, the inside diameter of the sealing lips is always smaller than the diameter of the shaft. The pre-tightening or interference denotes the difference between these two values. Depending on the shaft diameter, the diameter of the sealing lips is generally considered to be less, between 0.8 and 3.5 mm. |DESCRIPTION The KBL3 profile is a shaft seal composed of a single external metal cage with rubber coating on the inside and a triple sealing lip. |ADVANTAGES Good radial rigidity, particularly for large diameters Good stability when assembled, preventing the bounce-back effect Grease retention External contaminant retention (mud and water), environments with heavy-duty applications |APPLICATIONS All types of rotative applications Agriculture Construction Transmission |MATERIALS Rubber FKM 70 - 75 Shore A HNBR 70 - 75 Shore A NBR 70 - 75 Shore A Metal cage Steel - AISI 1010 Stainless steel - AISI 304 Stainless steel - AISI 316 TRIPLE-LIP SHAFT SEALS KBL3 QUALITY & EXPERTISE FOR YOUR SEALING NEEDS ROTARY SEALS | TRIPLE-LIP SHAFT SEALS | KBL3
Maximum temperature depending on the materials ACM AEM EPDM FKM HNBR NBR VMQ Mineral oils Oils for motors +130°C +130°C – +170°C +130°C +100°C +150°C Oils for gearboxes +120°C +130°C – +150°C +110°C +80°C +130°C Oils for hypoid gears +120°C +130°C – +150°C +110°C +80°C – ATF oils +120°C +130°C – +170°C +130°C +100°C – Hydraulic oils +120°C +130°C – +150°C +130°C +90°C – Greases – +130°C – – +100°C +90°C – Fire-resistant fluids HFA group - Emulsion with more than 80% water – – – – +70°C +70°C +60°C HFB group - Opposite solution (water in oil) – – – – +70°C +70°C +60°C HFC group - Polymer aqueous solution – – +60°C – +70°C +70°C – HFD group - Water-free synthetic fluids – – – +150°C – – – Other fluids EL + L heating oil – – – – +100°C +90°C – Water for washing – – +130°C +100°C +100°C +90°C – Temperature range || TECHNICAL DATA Speed The triple-lip shaft seals can support a maximum speed of 2.5 m/s. Linear speed calculation: s (m/s) = [shaft Ø (mm) x speed (rpm) x π] 60,000 Pressure The triple-lip shaft seals are generally used in unpressurised environments, or for pressures between 0.02 and 0.05 MPa maximum. www.francejoint.com ROTARY SEALS | TRIPLE-LIP SHAFT SEALS | KBL3
10° / 20° R2 max 20° / 30° Ø D1 H8 Ø d1 h11 Ø d3 R || SHAFT DESIGN Shaft hardness Rotation speed Hardness in HRC s ≤ 4.0 m/sec 45 HRC 4.0 < s ≤ 10.0 m/s 55 HRC s > 10.0 m/sec 60 HRC Surface roughness Ra * 0.2 to 0.8 µm Rz 1.0 to 4.0 µm Rmax ≤6.3 µm *Ra = 0.1 µm for demanding applications Shaft tolerance Shaft diameter Ød1 (mm) Tolerance h11 (mm) Ød1 ≤ 3.0 -0.060 / 0 10.0 < Ød1 ≤ 18.0 -0.110 / 0 18.0 < Ød1 ≤ 30.0 -0.130 / 0 30.0 < Ød1 ≤ 50.0 -0.160 / 0 50.0 < Ød1 ≤ 80.0 -0.190 / 0 80.0 < Ød1 ≤ 120.0 -0.220 / 0 120.0 < Ød1 ≤ 180.0 -0.250 / 0 180.0 < Ød1 ≤ 250.0 -0.290 / 0 250.0 < Ød1 ≤ 315.0 -0.320 / 0 315.0 < Ød1 ≤ 400.0 -0.360 / 0 400.0 < Ød1 ≤ 500.0 -0.400 / 0 Chamfer and radius Shaft diameter Ød1 (mm) Chamfer diameter Ød3 (mm) Radius R (mm) Ød1 ≤ 10.0 Ød1 - 1.50 2.00 10.0 < Ød1 ≤ 20.0 Ød1 - 2.00 2.00 20.0 < Ød1 ≤ 30.0 Ød1 - 2.50 3.00 30.0 < Ød1 ≤ 40.0 Ød1 - 3.00 3.00 40.0 < Ød1 ≤ 50.0 Ød1 - 3.50 4.00 50.0 < Ød1 ≤ 70.0 Ød1 - 4.00 4.00 70.0 < Ød1 ≤ 95.0 Ød1 - 4.50 5.00 95.0 < Ød1 ≤ 130.0 Ød1 - 5.50 6.00 130.0 < Ød1 ≤ 240.0 Ød1 - 7.00 8.00 240.0 < Ød1 ≤ 500.0 Ød1 - 11.00 12.00 Overall eccentricity Shaft diameter Ød1 (mm) Overall eccentricity (mm) Ød1 ≤ 40.00 0.15 40.00 < Ød1 ≤ 80.00 0.20 80.00 < Ød1 ≤ 120.00 0.30 www.francejoint.com ROTARY SEALS | TRIPLE-LIP SHAFT SEALS | KBL3
Ra 0.8 to 3.2 µm Rz 6.3 to 16.0 µm Rmax ≤16.0 µm Housing tolerance Bore diameter ØD1 (mm) Tolerance H8 (mm) 10.0 < ØD1 ≤ 18.0 0 / +0.027 18.0 < ØD1 ≤ 30.0 0 / +0.033 30.0 < ØD1 ≤ 50.0 0 / +0.039 50.0 < ØD1 ≤ 80.0 0 / +0.046 80.0 < ØD1 ≤ 120.0 0 / +0.054 120.0 < ØD1 ≤ 180.0 0 / +0.063 180.0 < ØD1 ≤ 250.0 0 / +0.072 250.0 < ØD1 ≤ 315.0 0 / +0.081 315.0 < ØD1 ≤ 400.0 0 / +0.089 400.0 < ØD1 ≤ 500.0 0 / +0.097 500.0 < ØD1 ≤ 630.0 0 / +0.110 Housing radius and width Height H1 (mm) Width Radius R2 max (mm)L2min (H1 x 0.85) L1min (H1 x +0.3) 7.00 5.95 7.30 0.508.00 6.80 8.30 10.00 8.50 10.30 12.00 10.30 12.30 0.7015.00 12.75 15.30 20.00 17.00 20.30 || HOUSING DESIGN 10° / 20° R2 max 20° / 30° Ø D1 H8 Ø d1 h11 Ø d3 R FRANCE JOINT SAS Zone Artisanale Le Mortier - B.P . 50009 - Cugand - 85613 Montaigu Cedex - France Ph. +33 (0)2 51 42 13 76 - Fax +33 (0)2 51 43 61 14 - Email: contact@francejoint.fr - Website: www.francejoint.com ROTARY SEALS | TRIPLE-LIP SHAFT SEALS | KBL3