IELR SENSATA | Alldatasheet
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sensata.com Copyright © 2022 Sensata Technologies, Inc. | IELR SERIES HYDRAULIC MAGNETIC CIRCUIT PROTECTORS Designed specifically for the 35mm symmetrical DIN rail, Airpax IALHR, IULHR and IELHR series Rail-Mount Magnetic circuit protectors offer the advantages of quick and easy mounting or removal which results in efficient and economical wiring, while conserving space. These circuit protectors are available in 1, 2, 3 and 4 pole models, with a choice of handle colors with on/off and international I/O markings. These protectors comply with UL and CSA standards and meet IEC and VDE spacing requirements. Typical applications include computers and peripherals, telecommunications, medical equipment, machine tools and process control instrumentation. They provide the reliable performance associated with magnetic circuit protection. Mounting - These circuit protectors are designed to mount on standard 35mm DIN rails, such as 35x7.5 or 35x15 per DIN EN50022. Other specialty rails are available from suppliers that provide a means of mounting non DIN mount components by means of special captive jam nuts. SINGLE POLE, STANDARD STUD TERMINAL Tolerance ± .015 [.38] unless noted. Dimensions in brackets [ ] are millimeters.
sensata.com Page 2 Copyright © 2022 Sensata Technologies, Inc. SPECIFICATIONS Series Trip The most popular configuration for magnetic protectors is the series trip where the sensing coil and contacts are in series with the load being protected. The handle position conveniently indicates circuit status. In addition to providing conventional overcurrent protection, it’s simultaneously used as an on-off switch. Switch Only In the event that over-current protection is not desired, the coil mechanism can be deleted, providing an excellent low cost, single or multi-pole power switch. Insulation Resistance 100 megohm minimum at 500Vdc between all electrically isolated terminals. Dielectric Strength 3750Vac (3750V~) shall withstand AC voltages 50/60Hz for 60 seconds between all electrically isolated terminals. Endurance Circuit breakers shall operate a minimum of 10,000 operations; 6,000 with rated current and voltage and 4,000 with no load. Operating Temperature –40°C to +85°C. IEC 144 Classification Type handle spacings–IP40. Terminals–IP00. .142 [3.6] DEEP (TYP.)
4 X 6-32 THREAD
M3 X 0.5-6H THREAD OPTIONAL .748 [19.00] .183 [4.65] 1.437 [36.50] 2.059 [52.30] DIM.ìAî 1.240 [31.50] 1.417 [35.99] .689 [17.50] 1.680 [42.67] 1.122 [28.50] .689 [17.50] 2.500 [63.50] .138 [3.51] 1.929 [49.00] .236 [5.99] 3.622 [92.00] USE TWO MOUNTING CLIPS ALL MULTI-POLE CONFIGURATIONS ON OFFO OFFO II ON Two Pole MULTI-POLE DIMENSIONS - DIM “A” 1 pole .750 ± .02 [19.05 ± .5] max 2 pole 1.515 [38.48] max 3 pole 2.265 [57.53] max 4 pole 3.015 [76.58] max Note: Dimension “A” varies with # of poles LINE LOAD Series Switch Only
sensata.com Page 3 Copyright © 2022 Sensata Technologies, Inc. Moisture Resistance 10 days, 95 percent relative humidity at 40°C in accordance with IEC68-2-3, test C. Salt Spray Five percent solution at 35°C in accordance with IEC68-2-11, test K, 48 hours. Shock 50g, 11m sec, half sine with rated current, except no current with handle down. Instantaneous units use 80 percent rated current. Test in accordance with IEC68-2-27, test Ea. This assumes that adequate end stops are used to prevent longitudinal movement of the circuit protector. Vibration 4g, 5–500Hz (maximum double amplitude displacement 1.5mm) with rated current except no current with handle down. Instantaneous units use 80 percent rated current, in accordance with IEC68-2-6, test F, method A, one hour per plane. This assumes that adequate end stops will be used to prevent longitudinal movement of the circuit protector. t= f (I) Three Pole Schematic Diagram OPERATING CHARACTERISTICS NOMINAL DCR /IMPEDANCE Current Ratings (Amps) Resistance (ohms) Impedance (ohms) Impedance (ohms) DC Delays AC, 50/60Hz Delays AC, 400Hz Delays 51, 52, 53, 59 61, 62, 63, 69 41, 42, 43, 49 0.20 45.8 28.5 71.94 1.0 1.38 1.10 2.85 2.0 0.371 0.29 0.76 5.0 0.055 0.051 0.12 10.0 0.017 0.016 0.032 20.0 0.006 0.006 0.010 30.0 0.003 0.004 0.006 50.0 0.0019 0.0018 0.0019 60.0 0.00157 0.00134 - 70.0 0.00147 0.00133 - Notes: DCR and impedance based on 100% rated current applied and stabilized for a minimum of one hour. Tolerance .05-2.5 amperes ± 20%; 2.6-20 amperes ± 25%; 21-70 amperes ± 50%. Consult factory for special values and for coil impedance of delays not shown. Delay Pulse Tolerance 61, 62, 63 (.1 to 70 amps) 12 times (approx.) rated current 61F, 62F, 63F (.1 to 25 amps) 20 times (approx.) rated current 61F, 62F, 63F (25.1 to 70 amps) 18 times (approx.) rated current Inrush Pulse Tolerance Pulse tolerance is defined as a single pulse of half sine wave 50/60Hz peak current amplitude of 8 milliseconds duration that will not trip the circuit breaker.
sensata.com Page 4 Copyright © 2022 Sensata Technologies, Inc. PERCENTAGE OF RATED CURRENT VS TRIP TIME IN SECONDS AT +25°C Delay 100% 125%* 150% 200% 400% 600% 800% 1000% Notes: All trip curves and trip currents are specified with the protector mounted in the normal vertical position at ambient temperature of +25° C. Protectors do not carry current prior to application of overload. A: Ratings above 30 amps may deviate from the above limits by approximately 10% (130% for delay 49). * No 53 delay on 125 amp single pole or 400 amp four pole devices * 135% for delay 71, 72, 73 & 79 DELAY CURVES A choice of delays is offered for DC, 50/60Hz, 400Hz, or combined DC/50/60Hz applications. Delays 49, 59, 69 and 79 provide fast acting, instantaneous tripping and are often used to protect sensitive electronic equipment (not recommended where a known inrush exists). Delays 41, 51, 61 and 71 have a short delay for general purpose applications. Delays 42, 52, 62 and 72 are long enough for most transformers and capacitor loads. Delays 43, 53, 63 and 73 are extra long for special motor applications. 400Hz, DC, 50/60Hz Delay Curves (typ) MA Y TRI P 9001 000 PERCENT OF RATED CURRENT .001 10000 .01 100 1000 TIME IN SECONDS 01 00 125 1502 00 3004 00 5006 00 700 800 9001 000 PERCENT OF RATED CURRENT .001 10000 .01 100 1000 TIME IN SECONDS 01 00 125 1502 00 3004 00 5006 00 700 800 MA Y TRI P DELAY 61 DELAY 63 50/60Hz Delay Curves (typ)
sensata.com Page 5 Copyright © 2022 Sensata Technologies, Inc. 9001 000 PERCENT OF RATED CURRENT .001 10000 .01 100 1000 TIME IN SECONDS 01 00 125 1502 00 3004 00 5006 00 700 800 MA Y TRI P 9001 000 PERCENT OF RATED CURRENT .001 10000 .01 100 1000 TIME IN SECONDS 01 00 125 1502 00 3004 00 5006 00 700 800 MA Y TRI P DELAY 62 DELAY 69 9001 000 PERCENT OF RATED CURRENT .001 10000 .01 100 1000 TIME IN SECONDS 01 00 125 1502 00 3004 00 5006 00 700 800 MA Y TRI P 9001 000 PERCENT OF RATED CURRENT .001 10000 .01 100 1000 TIME IN SECONDS 01 00 125 1502 00 3004 00 5006 00 700 800 MA Y TRI P 9001 000 PERCENT OF RATED CURRENT .001 10000 .01 100 1000 TIME IN SECONDS 01 00 125 1502 00 3004 00 5006 00 700 800 MA Y TRI P 9001 000 PERCENT OF RATED CURRENT .001 10000 .01 100 1000 TIME IN SECONDS 01 00 125 1502 00 3004 00 5006 00 700 800 MA Y TRI P DELAY 51 DELAY 52 DELAY 53 DELAY 59 DC Delay Curves (typ)
sensata.com Page 6 Copyright © 2022 Sensata Technologies, Inc. 9001 000 PERCENT OF RATED CURRENT .001 10000 .01 100 1000 TIME IN SECONDS 01 00 135 1502 00 3004 00 5006 00 700 800 MA Y TRI P 9001 000 PERCENT OF RATED CURRENT .001 10000 .01 100 1000 TIME IN SECONDS 01 00 135 1502 00 3004 00 5006 00 700 800 MA Y TRI P 9001 000 PERCENT OF RATED CURRENT .001 10000 .01 100 1000 TIME IN SECONDS 01 00 135 1502 00 3004 00 5006 00 7008 00 MA Y TRI P 9001 000 PERCENT OF RATED CURRENT .001 10000 .01 100 1000 TIME IN SECONDS 01 00 135 1502 00 3004 00 5006 00 700 800 MA Y TRI P DELAY 71 DC/50/60 Hz Short Delay DELAY 72 DC/50/60 Hz Long Delay DELAY 79 DC/50/50 Hz 135% Instant Trip DELAY 73 DC/50/60 Hz Motor Start Delay DC/50/60Hz Delay Curves (typ) (Multi-Frequency)
sensata.com Page 7 Copyright © 2022 Sensata Technologies, Inc. 9001 000 PERCENT OF RATED CURRENT .001 10000 .01 100 1000 TIME IN SECONDS 01 00 125 1502 00 3004 00 5006 00 700 800 9001 000 PERCENT OF RATED CURRENT .001 10000 .01 100 1000 TIME IN SECONDS 01 00 125 1502 00 3004 00 5006 00 700 800 9001 000 PERCENT OF RATED CURRENT .001 10000 .01 100 1000 TIME IN SECONDS 01 00 125 150200 3004 00 5006 00 700 800 9001 000 PERCENT OF RATED CURRENT .001 10000 .01 100 1000 TIME IN SECONDS 01 00 125 1502 00 3004 00 5006 00 700 800 DELAY 42 DELAY 49 DELAY 43DELAY 41 MA Y TRI P MA Y TRI P MA Y TRI P MA Y TRI P 400Hz Delay Curves (typ) ORDERING OPTIONS Example: IEL1-1REC4-61-20.0-01-V The ordering code for IELR circuit protectors may be determined by following the steps in the decision tables shown here. The coding given permits a self-assigning part number, but with limitations. Using the illustrated coding system, it will automatically be assumed that all poles are identical. When all poles of a multi-pole protector are not identical, please contact an Airpax sales representative or the factory for a part number. One great virtue of magnetic circuit protectors is their adaptability to complex circuits. Thus, variations from pole to pole can become the rule rather than the exception. Descriptive drawings are recommended to avoid confusion. When specifying a protector for AC motor start or high inrush applications, it is helpful to know the peak amplitude and surge duration for proper protector selection. Notes: When poles are not identical, each pole is to be described and a special Airpax number will be assigned. Thomas & Betts (T&B) Narrow Tongue Lug P/N 54108NT is recommended for units rated above 50A. The T&B lug or an equivalent must be used on units rated 70A and above.
sensata.com Page 8 Copyright © 2022 Sensata Technologies, Inc. Type IALHR: One handle per pole (multi-pole only) IULHR: One handle per pole(multi-pole only)UL Recognized, CSA Certiedand VDE Approved ratings IELHR: One handle per pole(multi-pole only) UL Recognized, CSA Certiedand VDE Approved ratings IALR: One handle per unit IULR: One handle per unitUL Recognizedand CSA Certied ratings IELR: One handle per unitUL Recognized, CSA Certiedand VDE Approved ratings IMLR: Mid-trip indication, One handle per unit IMLHR: Mid-trip indication, One handle per pole Poles 1: Single pole 11: Two pole 111: Three pole 1111: Four pole Internal Configuration -0: Switch only (Omit 4th decision) -1: Series Frequency & Delay SW: Switch only -41: 400Hz short delay -42: 400Hz long delay -43: 400Hz motor start -49: 400Hz 150% instant trip -51: DC short delay -52: DC long delay -53: DC motor start -59: DC 125% instant trip -61: 50/60Hz short delay -62: 50/60Hz long delay -63: 50/60Hz motor start -69: 50/60Hz 125% instant trip -71: DC/60Hz short delay -72: DC/60Hz long delay -73: DC/60Hz motor start -79: DC/60 Hz 135% instant trip Rated Current Standard ratings listed. For other ratings, please contact the factory. 10.0: .100 15.0: .250 20.0: .500 30.0: .750 35.0: 1.0 40.0: 2.5 50.0: 5.0 60.0: 7.5 70.0: 7.5 Use three numbers to print required valuebetween .050 amperes minimum and 70.0 amperes maximum. Optional Standard hardware. No designation required. -A: Metric thread mountinginserts -C: 277V (50/60Hz only) -D: 240/415V (50/60Hz only) Handle Color and Marking Selection Unmarked -01:Black -10: Yellow -20: Red -30: Blue -40: Green -60: Orange -90: White Marked (Combination On - Off / I-O) -01: Black with white markings -11: Yellow with black markings -21: Red with white markings -31: Blue with white markings -41: Green with white markings -61: Orange with black markings -91 (Std.): White with black markings IEL 1 - 1REC4 - 61 - 20.0 - 01 - V
www.sensata.com CONTACT US Americas 508-236-2551 electrical-protection-sales@ sensata.com Europe, Middle East & Africa +31743578156 info-sse@list.sensata.com Asia Pacific sales.isasia@list.sensata.com China +86 (21) 2306 1500 Japan +81 (45) 277 7117 Korea +82 (31) 601 2004 India +91 (80) 67920890 Rest of Asia +886 (2) 27602006 ext 2808 Copyright © 2022 Sensata Technologies, Inc. Sensata Technologies, Inc. (“Sensata”) data sheets are solely intended to assist designers (“Buyers”) who are developing systems that incorporate Sensata products (also referred to herein as “components”). Buyer understands and agrees that Buyer remains responsible for using its independent analysis, valuation, and judgment in designing Buyer’s systems and products. Sensata data sheets have been created using standard laboratory conditions and engineering practices. Sensata has not conducted any testing other than that specifically described in the published documentation for a particular data sheet. Sensata may make corrections, enhancements, improvements, and other changes to its data sheets or components without notice. Buyers are authorized to use Sensata data sheets with the Sensata component(s) identified in each particular data sheet. HOWEVER, NO OTHER LICENSE, EXPRESS OR IMPLIED, BY ESTOPPEL OTHERWISE TO ANY OTHER SENSATA INTELLECTUAL PROPERTY RIGHT, AND NO LICENSE TO ANY THIRD PARTY TECHNOLOGY OR INTELLECTUAL PROPERTY RIGHT, IS GRANTED HEREIN. SENSATA DATA SHEETS ARE PROVIDED “AS IS”. SENSATA MAKES NO WARRANTIES OR REPRESENTATIONS WITH REGARD TO THE DATA SHEETS OR USE OF THE DATA SHEETS, EXPRESS, IMPLIED, OR STATUTORY , INCLUDING ACCURACY OR COMPLETENESS. SENSATA DISCLAIMS ANY WARRANTY OF TITLE AND ANY IMPLIED WARRANTIES OF MERCHANTABILITY , FITNESS FOR A PARTICULAR PURPOSE, QUIET ENJOYMENT, QUIET POSSESSION, AND NON-INFRINGEMENT OF ANY THIRD PARTY INTELLECTUAL PROPERTY RIGHTS WITH REGARD TO SENSATA DATA SHEETS OR USE THEREOF. All products are sold subject to Sensata’s terms and conditions of sale supplied at www.sensata.com SENSATA ASSUMES NO LIABILITY FOR APPLICATIONS ASSISTANCE OR THE DESIGN OF BUYERS’ PRODUCTS. BUYER ACKNOWLEDGES AND AGREES THAT IT IS SOLELY RESPONSIBLE FOR COMPLIANCE WITH ALL LEGAL, REGULATORY , AND SAFETY-RELATED REQUIREMENTS CONCERNING ITS PRODUCTS, AND ANY USE OF SENSATA COMPONENTS IN ITS APPLICATIONS, NOTWITHSTANDING ANY APPLICATIONS-RELATED INFORMATION OR SUPPORT THAT MAY BE PROVIDED BY SENSATA. Mailing Address: Sensata Technologies, Inc., 529 Pleasant Street, Attleboro, MA 02703, USA Rev. 08/26/2022 WARNINGS RISK OF MATERIAL DAMAGE AND HOT ENCLOSURE
- The product’s side panels may be hot, allow the product to cool before touching
- Follow proper mounting instructions including torque values
- Do not allow liquids or foreign objects to enter this product Failure to follow these instructions can result in serious injury, or equipment damage. HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
- Disconnect all power before installing or working with this equipment
- Verify all connections and replace all covers before turning on power Failure to follow these instructions can result in death or serious injury. AGENCY APPROVALS & CERTIFICATIONS Voltage (Volts) Rated Current (Amps) Interrupting Capacity, Amps Max Voltage Frequency (Hz) Phase Min Poles UL/CSA TUV UL1077 & CSA TUV 80 DC - 1 .05 to 50 .10 - 50 u2, 1000 4000 80 DC - 1 .05 to 100 - u2, 5000 - 250 50/60 1 & 3 1 .05 to 50 .10 - 50 3500 2000 250 50/60 1 & 3 1 .05 to 70 - 2000 - 250 50/60 1 & 3 1 .05 to 50 - 5000 (1) - 250 50/60 1 & 3 1 .05 to 70 - 5000 (1) - 277 50/60 1 1 .05 to 50 - 2000 - 277 50/60 1 1 .05 to 50 - 5000 (1) - 240/415 50/60 1 & 3 2 .05 to 50 .10 - 30 2000 2000 240/415 50/60 1 & 3 2 .05 to 50 - 5000 (1) - 277/480 50/60 3 2 .05 to 30 - 2000 - 250 400 1 & 3 1 .05 to 50 - 1750 - Note: (1) with 125A max series fuse.