IAG SENSATA | Alldatasheet
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IAG/IUG/IEG/CEG/LEG Series Magnetic Circuit Protectors
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- 117 Introduction Poles Handles Configurations Operating Characteristics Delay Curves Specifications Decision Tables
The Airpax™ IAG/IUG/IEG/CEG/LEG magnetic circuit protectors provide low-cost power switching, reliable circuit protection and accurate circuit control for equipment in the international marketplace. IEG models meet IEC spacing requirements which is mandatory for equipment that must comply with IEC specifications 601 and 950 and VDE specifications 0804 and 0805. In addition, they are UL Recognized as supplementary protectors per UL STD. 1077, CSA Certified as supplementary protectors per CSA C22.2–No. 235, VDE Approved to VDE 0642 (EN60934), CCC Approved and CE Compliant. IAG models are for those applications where the unit’s inherent attributes are desired, but compliance with the various standards is not required. Designed using the latest in sensitive hydraulic magnetic technology, the IAG/IUG/IEG/CEG/LEG line adapts itself to many applications and environments. They’re ideal for data processing and business machines, medical instrumentation, broadcast equipment, vending and amusement machines, military applications and wherever precision operation is required. Temperature differences which affect fuses and other thermal devices are not a concern. One important feature of this protector line is a “trip free” action, which means the circuit will trip in the presence of an overload even though the handle is held in the ON position. The delay mechanism senses the fault and the contacts open. The IAG/IUG/IEG/CEG/LEG is available in a wide variety of configurations including series, series with auxiliary switch, shunt and relay with a choice of delays and ratings in either DC, 50/60Hz or 400Hz versions. Handles come in seven different colors and international markings are standard. Single or multi- pole versions are available, with a variety of pole arrangements to meet your specifications. Four pole models require a double toggle handle. Units with a handle per pole come in one through six pole assemblies. IAG/IUG/IEG/CEG/LEG Series Hydraulic Magnetic Circuit Protectors IAG Series - Introduction http://airpax.sensata.com99
1.660 [42.16] 1.050 [26.67] 2X 0.156 [3.96] +.25 -.00 15.88 +.010 -.000 .625 Single Pole Mounting Detail SINGLE POLE CIRCUIT PROTECTOR O N O F F 1.220 [31.00] 2.000 50.80] .590 [15.00] MAX. 2X 6 – 32 THREAD .140 [3.56] DEEP M3 ISO THD. OPTIONAL .1.660 [42.16] .750 [19.05] .168 [4.27] 1.530 [38.86] .230 [5.84] Note: Tolerance ±.015 [.38] unless noted. Dimensions in brackets [ ] are millimeters. LEG Type Units Require Screw Terminals IAG Series - Poles 100 IAG Series
Note: Tolerance ± .015 [.38] unless noted. Dimensions in brackets [ ] are millimeters. 32º 32º OFF ON 2.075 [52.71] MAX. .690 [17.53] .240 [6.10] 1.687 [42.85] IAG/IUG/IEG/CEG/LEG O N O F F 1.515 [38.48] MAX. O N O F F 2.265 [57.53] MAX. O N O F F O N O F F 3.015 [76.58] MAX. 1.660 [42.17] 1.050 [26.68] 4X .156 [3.96] +.25 -.00 +.010 -.0002X .625 15.88[ [ .750 [19.05] .750 [19.05] .750 [19.05] .750 [19.05] .750 [19.05].750 [19.05] Panel Mounting Detail: Tolerance for Mtg. ±.005 [.13] unless noted. *See Single Pole Mounting Detail for hole sizes and locations. LEG type units are only available in one or two poles. (Optional: Handle may be located in Pole 1 instead of Pole 2) Two Pole* Three Pole* Four Pole* Two Pole* Three Pole* Four Pole* 1.530 [38.86] .230 [5.84] LEG Type Units Require Screw Terminals MULTI-POLE CIRCUIT PROTECTORS (IAG/IUG/IEG/CEG/LEG) Two Pole Protectors An assembly consisting of two single pole units, having their trip mechanisms internally coupled and with a single toggle handle, forms the IEG11 with quick-connect D.I.N.-style terminals. Individual poles may differ in ratings, delays and internal connections. An auxiliary switch may be included in either or both poles, allowing you to mix SELV and hazardous voltages. Rugged screw-type terminals can be provided, in which case the designation would be IEG66. The IEGH offers a toggle handle for each pole. LEG type units are avavailable only in one or two pole configurations. Three Pole and Four Pole Protectors The three pole construction consists of three single pole units assembled with an internal mechanical interlock which actuates all units simultaneously. A single toggle handle operates all three poles for quick and convenient control, or if preferred, a handle per pole is available. The four pole construction consists of four single pole units assembled with an internal mechanical interlock which actuates all units simultaneously. A double toggle handle operates all four poles. The individual poles need not have identical characteristics and any series trip pole may have an auxiliary switch. If screw-type terminals are required, the breaker designation will be IEG666 for a three pole version and IEG6666 for a four pole version. Protector poles are numbered consecutively when viewed from the terminal side, with the ON position up, starting with Pole #1 on the left side and proceeding to the right. IAG/IUG/IEG/CEG/LEG Multi-Pole Circuit Breakers IAG Series - Poles http://airpax.sensata.com101
32º 32º OFF ON 2.075 [52.70] MAX. .690 [17.53] .240 [6.10] 1.687 [42.85] 3.015 [76.58] MAX. ON OFF O N O FF ON OFF O N OFF 2.000 [50.80] 1.220 [31.00] 1.660 [42.16] O N OFF O N OFF 1.515 [38.48] MAX. .168 [4.27] .590 [15.00] MAX. 4X 6 – 32 THREAD .140 [3.56] DEEP M3 ISO THD. OPTIONAL .750 [19.05] .750 [19.05] .750 [19.05] 1.660 [42.16] 1.050 [26.67] 4X .156 [3.96] +.25 -.00 +.010 -.000 2X .625 15.87 .750 [19.05] 2.265 [57.53] MAX. ON O FF ON O FF ON OFF .750 [19.05] .750 [19.05] IAGH/IUGH/IEGH/CEGH/LEGH Protectors Note: Tolerance ± .015 [.38] unless noted. Dimensions in brackets [ ] are millimeters. MULTI-POLE CIRCUIT PROTECTORS (IAGH/IUGH/IEGH/CEGH/LEGH) The IAGH/IUGH/IEGH/CEGH/LEGH two, three and four pole models are available with a handle per pole. LEGH type units are available only in two pole models. Panel Mounting Detail: Tolerance for Mtg. ±.005 [.13] unless noted. NOTE: We recommend machining slots into your panel for 2 or more poles. This eliminates the need to dissemble/reassemble the handle ties to be able to insert the handles thru indvidiually drilled holes. LEG type units are only available in one or two poles. LEG/LEGH Barriers (required) In order to meet UL listing requirements, the LEG/LEGH two pole model requires barriers. Available with a standard straight barrier or an optional “Z” type barrier. Note: Tolerance ± .015 [.38] unless noted. Dimensions in brackets [ ] are millimeters. Standard Barrier 2-FRONT Optional “Z” Barrier 2-FRONT Two Pole Three Pole* Four Pole* 3.015 [76.58] MAX. ON OFF ON O FF ON OFF ON OFF2.000 [50.80] 1.220 [31.00] 1.660 [42.16] ON OFF O N OFF 1.515 [38.48] MAX. .168 [4.27] .590 [15.00] MAX. 4X 6 – 32 THREAD .140 [3.56] DEEP M3 ISO THD. OPTIONAL .750 [19.05] .750 [19.05] .750 [19.05] 1.660 [42.16] 1.050 [26.67] 4X .156 [3.96] +.25 -.00 +.010 -.000 2X .625 15.87 .750 [19.05] 2.265 [57.53] MAX. ON O FF ON O FF ON OFF .750 [19.05] .750 [19.05] 1.530 [38.86] .230 [5.84] LEG (Requires Screw Terminals) *See Two Pole Mounting Detail for hole sizes and locations. IAG Series - Poles 102 IAG Series
The IAGX/IUGX/IEGX/CEGX and IAGZX/IUGZX/IEGZX/CEGZX/ LEGZX styles offer two attractive rocker actuator versions of our popular IAG/IUG/IEG/CEG/LEG family. Designed with the operator in mind, each features handles with a concave surface and aesthetic appearance for front panel applications. Both are available with rocker handle styles in a choice of five single colors: black, red, grey, orange or white. 2.206 [56.03] 6 – 32 THD. (TYP.) M3 ISO THD. OPTIONAL OFF ON1.972 [50.09] 1.660 [42.16] .750 [19.05] .735 [18.67] (HANDLE WIDTH) ±.005 [±.13] OFF ON 1.515 [38.48] MAX. OFF ON 2.265 [57.53] MAX. OFF ON 3.015 [76.58] MAX. ON OFF 1.687 [42.85] 2.000 [50.80] 2.470 [62.74] MAX. 1.220 [30.99] .490 [12.45] MAX. IAGX/IUGX/IEGX/CEGX Single Pole Two Pole Three Pole Four Pole .750 [19.05] 1.510 [38.35] Four Pole* 1.687 [42.85] 2.000 [50.80] 2.470 MAX. [62.74] 1.220 [30.99] .430 [10.92] .125 [3.18] 1.530 [38.86] .420 REF. [10.67] 1.239 [31.47] OPTIONAL HANDLE GUARDS (SEE DETAIL “A”) ON OFF 2.165 [54.98] 1.660 [42.16] .750 [19.05] 6 – 32 THD. (TYP.) M3 ISO THD. OPTIONAL ON OF ON OFF 1.515 [38.48] ON OFF 2.265 Max. [57.53] IAGZX/IUGZX/IEGZX/CEGZX/LEGZX Single Pole* Two Pole* Three Pole 1.260 [32.00] 2X .156 [3.96] 1.660 [42.16] .750 [19.05] .200 [5.08] Panel Mounting Detail: Tolerance for Mtg. ±.005 [.13] unless noted. Detail “A” Panel Mounting Detail: Tolerance for mounting ±.005 [.13] unless noted. *See Single Pole Mounting Detail for hole sizes and locations. (Optional: Handle may be located in Pole 2 instead of Pole 1) Single, Two & Three Pole Note: Tolerance ± .015 [.38] unless noted. Dimensions in brackets [ ] are millimeters. 1.260 [32.00] 2X .156 [3.96] 1.660 [42.16] .750 [19.05] .200 [5.08] Mounting Detail Single, Two & Three Pole * LEG type units are only available in one or two poles. The IAGZX/IUGZX/IEGZX/CEGZX/LEGZX style adds our “EZ” options of contrasting dual color rocker actuators, affording a clear visual indication of the handle position and integrated handle guards, to help prevent accidental turn-on and turn-off of the unit. Available with a black rocker and white, red or green indicator color for either ON or OFF indication. IAG Series - Handles http://airpax.sensata.com103 ROCKER CIRCUIT PROTECTORS (IAGX/IAGZX/IUGX/IUGZX/IEGX/IEGZX/CEGX/CEGZX/LEGZX)
The innovative new design of our IEG BX style circuit breaker features a flat front rocker that not only satisfies your aesthetic needs, it guards against accidental actuation while providing the highest degree of circuit protection and quality. Only Sensata Technologies offers this new standard in user interface, providing additional peace of mind that guards alone can’t supply. .200 [5.08] 1.260 [32.00] 1.660 [42.16] .750 [19.05] 2X ø .156 [3.96] Panel Mounting Detail 1.687 [42.85]
2.378 MAX
[60.40] .387 REF . [9.84] 1.220 [30.99] 2.000 [50.80] .125 [3.18] 1.239 [31.47] 1.530 [38.86] .314 [7 .98] MOUNTING DETAIL TOLERANCE: ±.005 [.13] UNLESS NOTED I O OFF ON OPTIONAL GUARD (SEE DETAIL “ A ”) .750 [19.05] 1.660 [42.16] 2.217 [56.31] SINGLE POLE 6-32 THD. MOUNTING M3 ISO THD. OPTIONAL IAGBX/IUGBX/IEGBX/CEGBX/LEGBX Available on a variety of versions with a full range of agency approvals, the new IEG BX style circuit breakers meet or exceed all current performance specifications, including interrupting capacities up to 50,000 amperes. Various guard options offer additional and increasing levels of actuation protection performance. The two shot mold on the flat rocker surface provides a clean, crisp legend that can withstand demanding use. ON ON I ON I OFF O I ON OFF O DETAIL "A" I O OFF ON ON I I Actuation access handle (see note) OFF O Note: Access is limited to a device smaller than the Underwriters Laborator “articulated probe” PUSH TO RESET Handle position "OFF" with guard (6th decision, G) Handle position "OFF" guard with no actuate “OFF” feature (6th decision, X) Handle position "ON" guard with no actuate “OFF” feature (6th decision, X) Handle position "OFF" without guard Handle position "ON" without guard PUSH TO RESET Handle position "ON" with guard (6th decision, G) IAG Series - Handles 104 IAG SeriesROCKER CIRCUIT PROTECTORS (IAGBX/IUGBX/IEGBX/CEGBX/LEGBX)
SEALED TOGGLE CIRCUIT PROTECTORS (IAGN/IUGN) The IAGN/IUGN family is a sealed toggle version of the IAG/IUG family. The silicone rubber seal around the handle assures panel seal integrity and makes this style a natural for harsh environments. This sealed toggle family is available in one to three poles with ratings of .050 to 50 amperes. Note: Tolerance ± .015 [.38] unless noted. Dimensions in brackets [ ] are millimeters. 13º ±3º ON OFF 13º ±3º LOCKWASHER 1/2 – 32 HEX NUT RUBBER “O” RING 2.256 [57.30] MAX. .130 [3.30] 6 – 32 MTG. SCREW FOR HIGH SHOCK MTG. .625 [15.88] .750 [19.05] 2.000 [50.80] 1.220 [30.99] KEYWAY .750 [19.05] .656 [16.66] 1.515 [38.48] MAX. 2.265 [57.53] MAX. .656 [16.66] .515 [13.08] .156 [3.96] .750 [19.05] .750 [19.05] .750 [19.05] Single Pole Two Pole Three Pole Mounting Detail Single Pole Two Pole* Three Pole*Optional Handle Panel Mounting Detail: Tolerance for Mtg. ±.005 [.13] unless noted. *See Single Pole Mounting Detail for hole sizes and locations. (Optional: Handle may be located in Pole 2 instead of Pole 1) IAG Series - Handles http://airpax.sensata.com105
2.598 [65.99] OFF ON OFF ON 1.488 [37.80] 2.232 [56.69] 2.976 [75.59] OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON .744 [18.90] MAX. ON OFF [52.70] 2.075 [42.85] 1.687 [6.09] .240 [17.53] .690 [30.99] 1.220 [50.80] 2.000 32º 32º .127 [3.23] DIM. “A” (SEE TABLE) IEGHS/CEGHS/LEGHS Circuit Protectors (Note B) (Multi-Pole-IEGH Handles Per Pole) (Omit H for Single Pole) Panel Cutout Detail Panel Thickness: (See Table) Note: A: Flush face plate is optional. See decision tables, sixth decision. B: Tolerance ± .031 [.79] Angles: ±5° unless noted. Dimensions in brackets [ ] are millimeters. SNAP-IN CIRCUIT PROTECTORS (IEGS/IEGHS/CEGS/CEGHS/LEGS/LEGHS) The Snap-In version of the IEG brings mounting simplification and international spacing together in a package that is aesthetically enhanced. The IEGS securely snaps into a rectangular cut-out, eliminating the need for panel mounting hardware and the associated costs. The face plate of the IEGS is a clean, black matte and it satisfies the increasing demand for front panel components that are designed with ergonomic considerations. The IEGS is offered in either flush or beveled versions, in 1, 2, 3 or 4 pole packages, and with a handle per pole or per unit. The IEGS is UL Recognized, CSA Certified and VDE approved. DIM. “B” (SEE TABLE) DIM. “C” (SEE TABLE) Number of Poles Dimension “A”, inches [ mm ] Dimension “B”, inches [ mm ] Dimension “C”, inches [ mm ] 1 pole .750 [19.05] max .755 [19.18] min 2.180 ± .005 [55.37 ± .13] 2.186 ± .011 [55.52 ± .28] 2 pole 1.515 [38.48] max 1.520 [38.61] min 3 pole 2.265 [57.53] max 2.270 [57.66] min 4 pole 3.015 [76.58] max 3.020 [76.71] min Panel Thickness .040 to .059 [1.02 to 1.50] .060 to .100 [1.52 to 2.54] IAG Series - Handles 106 IAG Series
Note: A: Tolerance ± .015 [.38] unless noted. Dimensions in brackets [ ] are millimeters. B: Bevelled face plate is standard. .780 [19.82] 1.560 [39.62] .734 [18.64] 2.598 [65.99] OFF ON .960 [24.38] OFF ON 1.700 [43.18] 2.450 [62.23] 3.190 [81.03] OFF ON OFF ON OFF ON MAX. ON OFF [52.70] 2.075 [42.85] 1.687 [6.09] .240 [17.53] .690 [30.99] 1.220 [50.80] 2.000 32º 32º .130 [3.30] DIM. “A” (SEE TABLE) IEGS/CEGS/LEGS Circuit Protectors (Note B) (Add H for multiple handles per unit, IEGHS) Panel Cutout Detail Panel Thickness: (See Table) DIM. “B” (SEE TABLE) DIM. “C” (SEE TABLE) Optional Handle Guard Number of Poles Dimension “A”, inches [ mm ] Dimension “B”, inches [ mm ] Dimension “C”, inches [ mm ] 2.180 ± .005 [55.37 ± .13] 2.186 ± .011 [55.52 ± .28] Panel Thickness .040 to .059 [1.02 to 1.50] .060 to .100 [1.52 to 2.54] IAG Series - Handles http://airpax.sensata.com107
1.530 [38.86] .230 [5.84] 1.530 [38.86] .230 [5.84] Optional flat screw terminal Series Switch Only 1.530 [38.86] 1.380 [35.05] .230 [5.84] 2.52 MAX. [64.00] (See Note A) Shunt .469 [11.91] .764 [19.04] 1.059 [26.90] Standard Auxiliary Switch VDE Auxiliary Switch C NO NC BREAKER IN OFF POSITION 2.438 MAX. [61.93] (See Note A) .260 [6.60] .110 [2.79] –IREC4 –IREG4 2.454 MAX. [62.33] (See Note A) .250 [6.35] .187 [4.75] –IREC5 Series with Auxiliary Switch CONFIGURATIONS Series Trip The most popular configuration for magnetic protectors is the series trip where the sensing coil and contacts are in series with the load being protected. The handle position conveniently indicates circuit status. In addition to providing conventional overcurrent protection, it’s simultaneously used as an on-off switch. Shunt Trip The shunt trip is designed for controlling two separate loads with one assembly. The control is established by providing overload protection for the critical load. When the current through this load becomes excessive and reaches the trip point, the protector will open and remove power from both loads simultaneously. The total current rating of both loads must not exceed the maximum contact rating. Auxiliary Switch (Applies to Series Trip Only) This is furnished as an integral part of a series pole in single or multi-pole assemblies. Isolated electrically from the protector’s circuit, the switch works in unison with the power contacts and provides indication at a remote location of the protector’s on-off status. Auxiliary switch contacts actuate simultaneously with the main protector contacts, and will open regardless of whether the protector contacts are opened manually or electrically. For auxiliary switch ratings below 6Vac or 5Vdc, an auxiliary switch with gold contacts designated as REG is available. Gold contacts are not recommended for load current above 100 milliamps. Note: A: Terminal protrusion dimensions are referenced from back mounting panel. long or 8-32 x .187 [4.75] screw type. Metric screw terminals are M4 x 5mm (<=30A): M5 x 5mm screw type (>30A). On VDE approved builds with screw terminals, external tooth lockwashers are supplied. On VDE approved builds with push-on terminals a soldered connection is required above 25 amperes. .441 [11.20] .848 [21.53] 1.083 [27.51] MAIN TERMINAL TYPES Amp Rating Push-On 8-32 Screw Screw 10-32 Screw Screw .05 to 30 X X X 30.1 to 50 X X IAG Series - Configurations 108 IAG Series
Note: Tolerance ± .015 [.38] unless noted. Dimensions in brackets [ ] are millimeters. 1.530 [38.86] 1.380 [35.05] .230 [5.84] 2.52 MAX. [64.00] (See Note A) .620 [15.75] 2.000 [50.80] .571 [14.50] Relay Trip This permits the overload sensing coil to be placed in a circuit which is electrically isolated from the trip contacts. The coil may be actuated by sensors monitoring pressure, flow, temperature, speed, etc. Other typical applications include crowbar, interlock and emergency /rapid shutdown circuitry. Trip may be accomplished by voltage or current, which must be removed after trip. Dual Coil By combining two electrically independent coils on a common magnetic circuit, it is possible to provide contact opening when either an over-current or trip voltage is applied to the respective coils. One coil will be a current trip coil with standard specifications. The second, or dual coil, can be used to provide a control function permitting contact opening from a remote interlock or other transducer functions. Standard coils are 6, 12, 24, 48, 120 and 240 volts. Tripping is instantaneous and must be removed (usually self- interrupting) after trip. Voltage Trip Sometimes called “dump circuits” or “panic trip circuits,” these units make it possible to open main power contacts with lower power inputs from one or more sources. This configuration is becoming increasingly more important for sensitive circuitry and denser packaging in automation systems. Available in series, shunt or relay configurations. Relay 1.530 [38.86] 1.380 [35.05] .230 [5.84] 2.52 MAX. [64.00] (See Note A) Dual Coil 1.530 [38.86] .620 [15.75] 1.380 [35.05] .230 [5.84] 2.52 MAX. [64.00] (See Note A) Dual Coil Optional Barriers (IEG Only) IAG Series - Configurations http://airpax.sensata.com109
The following table provides a comparison of inrush pulse tolerance with and without the inertial delay feature for each of the 50/60Hz delays. Pulse tolerance is defined as a single pulse of half sine wave peak current amplitude of 8 milliseconds duration that will not trip the circuit breaker. The table at left provides a guide to determine if the inertia delay feature is required. Consult factory for further assistance. TYPICAL RESISTANCE / IMPEDANCE Current Ratings (Amps) Impedance DC (ohms) AC, 50/60Hz (ohms) AC, 400Hz (ohms) 51, 52, 53, 59 61, 62, 63, 69 41, 42, 43, 49 0.200 45.8 28.5 71.94 1.00 1.38 1.10 2.85 2.00 0.371 0.29 0.76 5.00 0.055 0.051 0.12 10.0 0.017 0.016 0.032 20.0 0.006 0.006 0.010 30.0 0.003 0.004 0.006 50.0 0.0019 0.0018 — DCR and Impedance based on 100% rated current applied and stabilized for a minimum of one hour. Tolerance .05-2.5 amperes ± 20%: 2.6 -20 amperes ± 25%, 21-50 amperes ± 50%. Consult factory for special values and for coil impedance of delays not shown. PERCENTAGE OF RATED CURRENT VS TRIP TIME IN SECONDS Delay 100% 125% 150% 200% 400% 600% 800% 1000% 66 No Trip 50 to 700 30 to 400 10 to 150 1.5 to 20 .4 to 10 .014 to 5 .014 to 3 *CEG type units are available only with 51, 52, ,53 and 59 delays LEG type units are available only with 61, 62, 63 and 69 delays **135% minimum trip point for delays 71, 72, 73 and 79 INRUSH PULSE TOLERANCE Delay Pulse Tolerance 61, 62, 63, 71, 72, 73 10 times rated current (approx) 61F, 62F, 63F, 71F, 72F, 73F 12 times rated current (approx) 64, 65, 66 25 times rated current (approx) IAG Series - Operating Characteristics 110 IAG Series
DELAY CURVES (IAG/IUG/IEG/CEG/LEG) 400Hz, DC, 50/60Hz Delay Curves (typ) A choice of delays is offered for DC, 50/60Hz and 400Hz applications. Delays 49, 59 and 69 provide fast acting, instantaneous trip and are often used to protect sensitive electronic equipment (not recommended where known inrush exists). Delays 41, 51 and 61 have a short delay for general purpose applications. Delays 42, 52 and 62 are long enough to start certain types of motors and most transformer and capacitor loads. Delays 43, 53 and 63 are long delays for special motor applications at 400Hz, DC and 60Hz. CEG type units are only available in 51, 52, 53 and 59 delay curves. LEG type units are only available in 61, 62, 63 and 69 delay curves. 10000 1000 100 .01 .001 0 100 150 200 300 400 500 600 700 800 900 1000 PERCENT OF RATED CURRENT 125 TIME IN SECONDS DELAY 61 10000 1000 100 .01 .001 0 100 150 200 300 400 500 600 700 800 900 1000 PERCENT OF RATED CURRENT 125 TIME IN SECONDS DELAY 62 10000 1000 100 .01 .001 0 100 150 200 300 400 500 600 700 800 900 1000 PERCENT OF RATED CURRENT 125 TIME IN SECONDS DELAY 69 10000 1000 100 .01 .001 0 100 150 200 300 400 500 600 700 800 900 1000 PERCENT OF RATED CURRENT 125 TIME IN SECONDS DELAY 63 MAY TRIPMAY TRIP MAY TRIPMAY TRIP IAG Series - Delay Curves http://airpax.sensata.com111
DELAY CURVES (IAG/IUG/IEG/CEG) DC Delay Curves (typ) IAG Series - Delay Curves 112 IAG Series
DELAY CURVES (IAG/IUG/IEG) Multi-frequency - DC, 50/60Hz Delay Curves (typ) IAG Series - Delay Curves http://airpax.sensata.com113
DELAY CURVES (IAG/IUG/IEG) 400Hz Delay Curves (typ) 10000 1000 100 .01 .001 0 100 150 200 300 400 500 600 700 800 900 1000 PERCENT OF RATED CURRENT 125 TIME IN SECONDS DELAY 41 10000 1000 100 .01 .001 0 100 150 200 300 400 500 600 700 800 900 1000 PERCENT OF RATED CURRENT 125 TIME IN SECONDS DELAY 42 10000 1000 100 .01 .001 0 100 150 200 300 400 500 600 700 800 900 1000 PERCENT OF RATED CURRENT 125 TIME IN SECONDS DELAY 49 10000 1000 100 .01 .001 0 100 150 200 300 400 500 600 700 800 900 1000 PERCENT OF RATED CURRENT 125 TIME IN SECONDS DELAY 43 MAY TRIP MAY TRIPMAY TRIP MAY TRIP IAG Series - Delay Curves 114 IAG Series
Will trip open on overload, even when forcibly held in the ON position. This prevents the operator from damaging the circuit by holding on the protector. Trip Indication The operating handle moves positively to the OFF position on overload. Ambient Operation IAG/IUG/IEG/CEG/LEG protectors operate in temperatures between –40° C to +85° C. Insulation Resistance Not less than 100 megohms at 500 volts DC. Dielectric Strength IAG/IUG/IEG/CEG/LEG protectors withstand 3750Vac, 60Hz for 60 seconds between all electrically isolated terminals, except auxiliary switch terminals shall withstand 600Vac, 60Hz for REG and REC types. Four terminal dual coil and relay construction (not offered in the IEG) will withstand 1500Vac. Endurance Operating as a switch, the operating life exceeds 10,000 operations at a rate of 6 per minute when tested as follows: 6000 OPS @ rated current plus 4000 OPS @ at no load.
Electrical Characteristics
.050-50 amperes; 80Vdc Max., 240Vac Max., 50/60Hz and .050-30 amperes: 250Vac Max., 400Hz. Units above 30 amps are not suitable for across-the-line motor starting. Auxiliary Switch When supplied shall be SPDT configuration. Non VDE approved switches have a maximum UL rating of 10.0 amperes, 250 volts, 60Hz; 3.0 amperes, 50 volts DC, 1 amperes, 80 volts DC (REC) type or 0.1 amperes, 125 volts, 60Hz. (REG type). VDE approved switches have a maximum UL rating of 10.0 amperes, 250 volts, 60Hz, 1 amperes, 80 volts DC (REG type); or 0.1 amperes, 125 volts, 60Hz (REG type); or 0.1 amperes, 125 volts, 60Hz (REG type). Moisture Resistance Meets all the requirements of MIL-PRF-55629 when tested in accordance with Method 106 of MIL-STD-202. Salt Spray (Corrosion) Meets the requirements of MIL-PRF-55629 when tested in accordance with Method 101 of MIL-STD-202. Shock Circuit protectors shall not trip when tested per MIL-STD-202, Method 213, Test Condition I with 100% rated current applied to delayed units, except 90% current in plane 4 (i.e., handle down). Instantaneous units shall have 80% rated current applied in all planes. Construction Series, shunt, relay and series with auxiliary switch available in various delays and combinations. Vibration Circuit protector shall not trip when vibrated per MIL-STD-202, Method 204, Test Condition A with 100% rated current applied to delayed units and 80% rated current to instantaneous units. VDE Approval IEG is VDE approved under VDE 0642 (EN60934). The IEG has 8mm creepage and clearance between the main circuit and the following areas: A. Operator accessible area around the handle. B. The mounting inserts or brackets. C. The auxiliary switch circuit. D. Between poles. Care must be taken to maintain spacings at the terminals when wired. The VDE approval for standard terminals is not for use with bare wire. A crimp type lug is required. In addition, all VDE approved units will be in compliance with specific CE Directives. These units will be marked as CE Compliant. UL1500 (Marine Ignition Protected) IDG/IDGH is approved for Marine Ignition Protection UL489A Listed The CEG is dimensionally the same as the popular IEG, but provides UL listing to UL489A. Available in one to three poles, in series, series with auxiliary switch, shunt, dual coil and voltage trip configurations. As a circuit breaker, the CEG provides communication equipment manufacturers with a UL listed circuit breaker in a very compact package that meets the stringent environmental requirements of today’s marketplace. This makes the CEG ideal for switching, transmission and wireless applications. UL489 Listed The LEG is dimensionally the same as the popular IEG, but provides UL listing to UL489. Available with one or two poles, in series, series with auxiliary switch, shunt and three-terminal dual coil configurations. As a circuit breaker, the LEG provides equipment manufacturers with a UL listed magnetic hydaulic circuit breaker in the most compact package available on the market. APPROXIMATE WEIGHT PER POLE (1 TO 6 POLES AVAILABLE) Ounces Grams 2.2 62.4 RECOMMENDED TORQUE SPECIFICATIONS Component Torque (in-lbs) 6-32 Mounting Inserts 6 to 8 M3 Mounting Screws 4 to 5 8-32 Screw Terminals 10 to 12 M4 Terminal Screws 10 to 12 10-32 Screw Terminals 14 to 15 M5 Screw Terminals 14 to 15 1/2 - 32 Mounting Bushing 30 to 35 Where applicable, mechanical support must be provide to the terminals when applying torque IAG Series - Specifications http://airpax.sensata.com115
General notes: All supplementary protectors are of the overcurrent (OC) type The family of protectors has been evaluated for end use application for use groups (UG) A, B, C and D The terminals (FW) are suitable for factory wiring only (0) The maximum voltage ratings for which the protectors have been tested are shown in the chart The current is the amperage range that the protectors have been tested The tripping current (TC) for all of the protectors is “1” (in the range of 125% to 135% of ampere rating except for the 400Hz protectors which is “2” (more than 135% of ampere rating) The overload rating (OL) - designates whether the protector has been tested for general use or motor starting applications. 0 – tested at 1.5 times amp rating for general use 1 – tested at 6 times AC rating or 10 times DC rating for motor starting The short circuit current rating (SC) – The short circuit rating in amperes following a letter and number designating the test conditions and any calibration following the short circuit test is defined below: C – Indicates short circuit test was conducted with series overcurrent protection U – Indicates short circuit test was conducted without series overcurrent protection 1 – Indicates a recalibration was not conducted as part of the short circuit testing 2 – Indicates a recalibration was performed as part of the short circuit testing 3 – Indicates recalibration was performed along with the dielectric and voltage withstand for “Suitable for Further Use” rating AGENCY APPROVALS IAG/IUG/IEG Supplementary Protectors Rated Current (Amps) Short Circuit Rating (SC), Amps Max Voltage Frequency (Hz) Phase Minimum Poles UL/CSA TÜV UL1077 & CSA TÜV 80 DC — 1 .02 to 50 .10 to 30 U2, 7500 4000 125 50/60 1 1 .02 to 50 — U2, 3000 — 125 50/60 1 1 .02 to 30 — C1, 5000(3) — 125 50/60 1 1 .02 to 50 — U3, 1000 — 125 / 250 50/60 1 2 .02 to 50 — U1, 3000 — 125 / 250 50/60 1 1 2/1 - 30/15 — C2, 5000(1) — 240 50/60 1 & 3 1 .02 to 50 — U1, 2000 — 240 50/60 1 & 3 1 .02 to 50 — C2, 5000(1) — 250 50/60 1 1 .02 to 2 — U2, 5000 — 250 50/60 1 & 3 1 .02 to 30 .10 to 50 U1, 2000 2000 250 50/60 1 & 3 1 .02 to 30 — C2, 3500(2) — 250 (4) 50/60 1 & 3 1 .02 to 30 — C1, 3500(2) — 250 (4) 50/60 1 & 3 1 .02 to 30 — U1, 1000 — 250 (5) 50/60 1 2 .02 to 50 — U3, 1000 — 250 (5) 50/60 3 3 .02 to 50 — U3, 1000 — 277 50/60 1 1 .02 to 30 — U2, 2000 — 277 50/60 1 1 .02 to 30 — C2, 5000(2) — 250 400 1 & 3 1 .02 to 30 — U2, 1500 — 250 400 3 — .02 to 30 — U3, 200 — IDG Supplementary Protectors Max Voltage Frequency (Hz) Phase Minimum Poles UL/CSA TÜV UL1077 & CSA TÜV 48 DC — 1 .02-50 — U2, 5000 — 65 DC — 1 .02-50 — U2, 3000 — 125 50/60 1 1 .02-50 — U2, 2000 — 125/250 50/60 1 2 .02-50 — U2, 1500 — 250 50/60 1 & 3 1 .02-30 — U1, 1000 — CEG Communications Equipment Circuit Breakers Max Voltage Frequency (Hz) Phase Minimum Poles UL/CSA TÜV UL489A TÜV 80 DC — 1 .05-15 — 5000 — LEG Circuit Breakers Max Voltage Frequency (Hz) Phase Minimum Poles UL/CSA TÜV UL489 TÜV 125 50/60 1 1 .05-30 .10-30 5000 2000 120/240 50/60 1 2 1-30 .10-30 5000 2000 Notes: (1) With 125 A max. series fuse; (2) With 80 A max. series fuse; (3) With 50 A max. circuit breaker; (4) With blocked vent construction; (5) Non-standard construction. “Fit for further use” approval IAG Series - Specifications 116 IAG Series
Internal Con/f_iguration Third Decision3 * Only one auxiliary switch is normally supplied on two or three pole units. Switch is located in the right-hand pole (viewed from terminal end) unless otherwise speci/f_ied. -1REC4 -1REC5 -1REG4 -1RS4 -1RLS4 Switch only Series Series w/ auxiliary switch * .110 quick connect Series w/ auxiliary switch * .187 quick connect Series w/ auxiliary switch (gold contacts)* .110 quick connect Series w/ alarm switch, electrical trip, .1 10 Q.C. terminals Series w/ alarm switch, electrical trip, .1 10 Q.C. terminals (mid-trip only) Shunt Relay 1 2 3 4 IEG 1 - 1REC4 - 61 - 20.0 - 01 - V 5 7 Example: Black Yellow Red Blue Green Orange White -00 -10 -20 -30 -40 -60 -90 -01 (STD) -11 -21 -31 -41 -61 -91 Seventh Decision7 Handle Color and Marking Selection Toggle Handle Fifth Decision5 Rated Current .100 .250 .500 .750 1.00 2.50 5.00 7.50 * IDG/IDGH is rated for 30 amps max. Standard ratings listed. For other ratings, please contact the factory. 10.0 15.0 20.0 30.0 35.0* 40.0* 50.0* Fourth Decision4 Frequency and Delay Switch only 400Hz short delay 400Hz long delay 400Hz motor start 400Hz 150% instant trip DC short delay* DC long delay* DC motor start* DC 125% instant trip* 50/60Hz short delay 50/60Hz long delay 50/60Hz motor start 50/60Hz short delay 50/60Hz long delay 50/60Hz motor start 50/60Hz 125% instant trip DC/60Hz short delay DC/60Hz long delay DC/60Hz motor start DC/60 Hz 135% instant trip For addition of inertial delay, add an ìFî to any delay numeral. * CEG types are only available with DC ratings SW -41 -42 -43 -49 -51 -52 -53 -59 -61 -62 -63 -64 -65 -66 -69 -71 -72 -73 -79 Notes: A. Bezels of IAGBX, IUGBX, IEGBX, CUGBX, CEGBX are black. B. Consult factory for other marking options. Black Red Grey Orange White -00 -20 -40 -50 -90 -01 -21 -41 -51 -91 -02 -22 -42 -52 -92 -03 -23 -43 -53 -93 -04 -24 -44 -54 -94 -05 -25 -45 -55 -95 -06 -26 -46 -56 -96 I-O Fig.2Unmarked Marking Detail Seventh Decision7 Rocker Handle Color, Indicator Color and Marking Selection (See Notes) IAGX, IUGX, IEGX, IAGZX, IUGZX, IEGZX, CUGZX, CEGZX Rocker Handle (Single Rocker Color) Rocker Handle Color Indicating Color Marking Color Indicates: On-Off Fig.1 On-Off I-O Fig.3 On-Off I-O Fig.6 I-O Fig.5 On-Off Fig.4 A Vertical Mounting Horizontal Mounting N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Black Black Black White Red Green White White White On On On -J0 -K0 -L0 -J1 -K1 -L1 -J2 -K2 -L2 -J3 -K3 -L3 -J4 -K4 -L4 -J5 -K5 -L5 -J6 -K6 -L6 B C White White Black Black Black IAGZX, IUGZX, IEGZX, CUGZX, CEGZX Rocker Handle (Dual Rocker Color) Black Black Black Black Black Black White Red Green White Red Green White White White White White White On On On Off Off Off -A0 -B0 -C0 -F0 -G0 -H0 -A1 -B1 -C1 -F1 -G1 -H1 -A2 -B2 -C2 -F2 -G2 -H2 -A3 -B3 -C3 -F3 -G3 -H3 -A4 -B4 -C4 -F4 -G4 -H4 -A5 -B5 -C5 -F5 -G5 -H5 -A6 -B6 -C6 -F6 -G6 -H6 Black Black Black Black White Red Green Yellow White Red Green Yellow Off Off Off Off -M0 -N0 -P0 -R0 N/A N/A N/A N/A -M2 -N2 -P2 -R2 -M3 -N3 -P3 -R3 N/A N/A N/A N/A -M6 -N6 -P6 -R6 -M5 -N5 -P5 -R5 A IAGBX, IUGBX, IEGBX, CUGBX, CEGBX Rocker Handle (Dual Rocker Color) Sixth Decision6 Notes: 1. One or more descriptions may be used as required. 2. When this is not used, table one may be substituted and U.S. thread will be supplied. Unit will be rated at 250V (50/60Hz only.) 3. VDE approved at 250VAC 4. IEGS standard face plate has beveled sides(see pg.90) * Not available on snap-in units Standard hardware. No designation required. Metric thread mounting inserts and terminals Barriers* 277V (50/60Hz only) (See note 3) Handle guard, (available in ZX, BX and snap-in versions only) Handle lock Handle in opposite pole (2 pole only) APG style “FAT” handle Face plate sides /f_lush with protector (see note 4) Handle guard with no actuation feature (BX rocker only) (Not available with mid-trip indication) Optional The shaded areas denote VDE and CCC (if applicable) approval options. This approval requires the addition of a V at the end of the part number. The V will be added to any part number formed entirely from shaded decisions. If non-shaded areas are selected, the unit will not be VDE or CCC Approved, but other approvals still apply. V = VDE and CCC Approved *Not available in toggle seal handle type. Second Decision2 Poles and Terminals Color Unmarked Marked ON-OFF I-O Handle marking color is white on black, red, blue & green handles and black on white, yellow and orange handles. See alternate 7th decision below for X, ZX & BZ rocker handles. 111 1111 666 6666 Push-on Terminals Screw Terminals *UL Recognized, CSA Certi/f_ied UL Recognized, CSA Certi/f_ied, VDE Approved * UL Recognized UL1500 + UL489A Listed CSA Certi/f_ied ++ UL489AListed CSA Certi/f_ied VDE Approved Standard toggle/mounting, no designation required Toggle w/ snap-in mounting Rocker w/ standard mounting* ZX Rocker w/ integral mounting* BX Rocker w/ integral mounting Sealed toggle w/bushing mounting** Select Type and Terminal First Decision1 IAG IUG* IEG** CUG+ CEG++ IAGH IUGH* IEGH CUGH+ CEGH++ IDG* IDGH*** Type Handle and Mounting Options S X ZX BX N
Description
One toggle handle per pole marine ignition protection Note: Add "F" for /f_lat screw terminals * Not available on mid-trip units Available only on IAG, IUG units Single pole Two pole Three pole Four pole IMG CMG++ IMGH** CMGH++ One toggle handle per unit, marine ignition protection One toggle handle per pole One toggle handle per unit One toggle handle per unit mid-trip indication One toggle handle per pole mid-trip indication This approval requires the addition of a C at the end of the part number. The unit will not be VDE Approved. C = CCC Approved IAG/IUG/IEG/CEG DECISION TABLES The ordering code for IAG/IUG/IEG/CEG/IDG circuit protectors may be determined by following the decision steps in the tables shown here. The coding given permits a self-assigning part number but with certain limitations. Special applications may require a factory-assigned part number. Typical examples are units with mixed ratings, combinations of styles, or constructions not listed in the third decision table. With these, it is suggested that order entry be by description and/or drawings and a part number will be established. Additionally, it is standard policy to establish a factory-assigned part number whenever a descriptive drawing exists to provide cross reference, traceability and manufacturing control. When specifying a circuit protector for AC motor start or high inrush applications, the peak amplitude and surge duration should be specified for factory assistance in rating selection. For example, the following is the code for a single pole, IEG quick-connect type terminal, series unit with auxiliary switch, designed for operation in a 50/60Hz circuit. It has a short time delay, a rating of 20 amperes, a black marked handle and is VDE approved. To determine the ordering number for your particular IAG/IUG/IEG/CEG unit, simply follow the steps shown. You may use this number to place an order or as a reference for further questions you may have. Notes: A. It is recommended that power leads be soldered to circuit protectors having push-on type terminals for current trip ratings above 20 amperes. B. When “A” (metric thread mounting) is specified in the sixth decision in combination with screw terminal option in the second decision, metric screw terminals are supplied. C. IEG, IEGH, IEGS, IEGHS, IEGX and IEGZX circuit protectors are designed to meet 8mm creepage and clearance requirements for installation Category III, Pollution Degree 3, Case A as measured in IEC 664. Intended for use in equipment designed to comply with IEC 601 and 950 and VDE 0804 and 0805. IAG Series - Decision T ables http://airpax.sensata.com117
Internal Con/f_iguration Third Decision3 * Only one auxiliary switch is normally supplied on two or three pole units. Switch is located in the right-hand pole (viewed from terminal end) unless otherwise speci/f_ied. -1REC4 -1REC5 -1REG4 -1RS4 -1RLS4 Switch only Series Series w/ auxiliary switch * .110 quick connect Series w/ auxiliary switch * .187 quick connect Series w/ auxiliary switch (gold contacts)* .110 quick connect Series w/ alarm switch, electrical trip, .1 10 Q.C. terminals Series w/ alarm switch, electrical trip, .1 10 Q.C. terminals (mid-trip only) Shunt Relay 1 2 3 4 IEG 1 - 1REC4 - 61 - 20.0 - 01 - V 5 7 Example: Black Yellow Red Blue Green Orange White -00 -10 -20 -30 -40 -60 -90 -01 (STD) -11 -21 -31 -41 -61 -91 Seventh Decision7 Handle Color and Marking Selection Toggle Handle Fifth Decision5 Rated Current .100 .250 .500 .750 1.00 2.50 5.00 7.50 * IDG/IDGH is rated for 30 amps max. Standard ratings listed. For other ratings, please contact the factory. 10.0 15.0 20.0 30.0 35.0* 40.0* 50.0* Fourth Decision4 Frequency and Delay Switch only 400Hz short delay 400Hz long delay 400Hz motor start 400Hz 150% instant trip DC short delay* DC long delay* DC motor start* DC 125% instant trip* 50/60Hz short delay 50/60Hz long delay 50/60Hz motor start 50/60Hz short delay 50/60Hz long delay 50/60Hz motor start 50/60Hz 125% instant trip DC/60Hz short delay DC/60Hz long delay DC/60Hz motor start DC/60 Hz 135% instant trip For addition of inertial delay, add an ìFî to any delay numeral. * CEG types are only available with DC ratings SW -41 -42 -43 -49 -51 -52 -53 -59 -61 -62 -63 -64 -65 -66 -69 -71 -72 -73 -79 Notes: A. Bezels of IAGBX, IUGBX, IEGBX, CUGBX, CEGBX are black. B. Consult factory for other marking options. Black Red Grey Orange White -00 -20 -40 -50 -90 -01 -21 -41 -51 -91 -02 -22 -42 -52 -92 -03 -23 -43 -53 -93 -04 -24 -44 -54 -94 -05 -25 -45 -55 -95 -06 -26 -46 -56 -96 I-O Fig.2Unmarked Marking Detail Seventh Decision7 Rocker Handle Color, Indicator Color and Marking Selection (See Notes) IAGX, IUGX, IEGX, IAGZX, IUGZX, IEGZX, CUGZX, CEGZX Rocker Handle (Single Rocker Color) Rocker Handle Color Indicating Color Marking Color Indicates: On-Off Fig.1 On-Off I-O Fig.3 On-Off I-O Fig.6 I-O Fig.5 On-Off Fig.4 A Vertical Mounting Horizontal Mounting N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Black Black Black White Red Green White White White On On On -J0 -K0 -L0 -J1 -K1 -L1 -J2 -K2 -L2 -J3 -K3 -L3 -J4 -K4 -L4 -J5 -K5 -L5 -J6 -K6 -L6 B C White White Black Black Black IAGZX, IUGZX, IEGZX, CUGZX, CEGZX Rocker Handle (Dual Rocker Color) Black Black Black Black Black Black White Red Green White Red Green White White White White White White On On On Off Off Off -A0 -B0 -C0 -F0 -G0 -H0 -A1 -B1 -C1 -F1 -G1 -H1 -A2 -B2 -C2 -F2 -G2 -H2 -A3 -B3 -C3 -F3 -G3 -H3 -A4 -B4 -C4 -F4 -G4 -H4 -A5 -B5 -C5 -F5 -G5 -H5 -A6 -B6 -C6 -F6 -G6 -H6 Black Black Black Black White Red Green Yellow White Red Green Yellow Off Off Off Off -M0 -N0 -P0 -R0 N/A N/A N/A N/A -M2 -N2 -P2 -R2 -M3 -N3 -P3 -R3 N/A N/A N/A N/A -M6 -N6 -P6 -R6 -M5 -N5 -P5 -R5 A IAGBX, IUGBX, IEGBX, CUGBX, CEGBX Rocker Handle (Dual Rocker Color) Sixth Decision6 Notes: 1. One or more descriptions may be used as required. 2. When this is not used, table one may be substituted and U.S. thread will be supplied. Unit will be rated at 250V (50/60Hz only.) 3. VDE approved at 250VAC 4. IEGS standard face plate has beveled sides(see pg.90) * Not available on snap-in units Standard hardware. No designation required. Metric thread mounting inserts and terminals Barriers* 277V (50/60Hz only) (See note 3) Handle guard, (available in ZX, BX and snap-in versions only) Handle lock Handle in opposite pole (2 pole only) APG style “FAT” handle Face plate sides /f_lush with protector (see note 4) Handle guard with no actuation feature (BX rocker only) (Not available with mid-trip indication) Optional The shaded areas denote VDE and CCC (if applicable) approval options. This approval requires the addition of a V at the end of the part number. The V will be added to any part number formed entirely from shaded decisions. If non-shaded areas are selected, the unit will not be VDE or CCC Approved, but other approvals still apply. V = VDE and CCC Approved *Not available in toggle seal handle type. Second Decision2 Poles and Terminals Color Unmarked Marked ON-OFF I-O Handle marking color is white on black, red, blue & green handles and black on white, yellow and orange handles. See alternate 7th decision below for X, ZX & BZ rocker handles. 111 1111 666 6666 Push-on Terminals Screw Terminals *UL Recognized, CSA Certi/f_ied UL Recognized, CSA Certi/f_ied, VDE Approved * UL Recognized UL1500 + UL489A Listed CSA Certi/f_ied ++ UL489AListed CSA Certi/f_ied VDE Approved Standard toggle/mounting, no designation required Toggle w/ snap-in mounting Rocker w/ standard mounting* ZX Rocker w/ integral mounting* BX Rocker w/ integral mounting Sealed toggle w/bushing mounting** Select Type and Terminal First Decision1 IAG IUG* IEG** CUG+ CEG++ IAGH IUGH* IEGH CUGH+ CEGH++ IDG* IDGH*** Type Handle and Mounting Options S X ZX BX N One toggle handle per pole marine ignition protection Note: Add "F" for /f_lat screw terminals * Not available on mid-trip units Available only on IAG, IUG units Single pole Two pole Three pole Four pole IMG CMG++ IMGH** CMGH++ One toggle handle per unit, marine ignition protection One toggle handle per pole One toggle handle per unit One toggle handle per unit mid-trip indication One toggle handle per pole mid-trip indication This approval requires the addition of a C at the end of the part number. The unit will not be VDE Approved. C = CCC Approved MARKING DETAIL “A” (SEE TABLE) INDICATION “ON” OFF ON ON OFF LOAD LOAD LINE LOAD LOADLINE INDICATION “OFF” LINELINE LINE LINE OFF ON ON OFF OFF ON ON OFF ROCKER HANDLE COLOR INDICATING COLOR INDICATING COLOR MOUNTING/INDICATOR CODE: A, B, C MOUNTING/INDICATOR CODE: F, G, H ROCKER HANDLE COLOR LINE ROCKER HANDLE COLOR INDICATING COLOR MARKING DETAIL “B” (SEE TABLE) OFFONON OFF OFFON ON OFFO O O O INDICATION “ON” ON OFF LINE LOAD LOAD LINE LOAD LINE LOAD LINE MOUNTING/INDICATOR CODE: J, K, L O O O O ON I OFF O INDICATION “OFF” MOUNTING/INDICATOR CODE: M, N, P, R FIG. 2 FIG. 3 FIG. 6 LINE LOAD LOADLINE O OFFO N OO ON OFF MARKING DETAIL “C” (SEE TABLE) LINE IAG Series - Decision T ables 118 IAG Series
Internal Configuration Third Decision3 * Only one auxiliary switch is normally supplied on two pole units. Switch is located in the right-hand pole (viewed from terminal end) unless otherwise specified. -1REC4 -1REC5 -1REG4 -1RS4 -1RLS4 Series Series w/ auxiliary switch * .110 quick connect Series w/ auxiliary switch * .187 quick connect Series w/ auxiliary switch* (gold contacts) .110 quick connect Series w/ alarm switch*, electrical trip, .1 10 Q.C. terminals Series w/ alarm switch*, electrical trip, mid-trip only, .1 10 Q.C. terminals Shunt 1 2 3 4 LEG 6 - 1REC4 - 61 - 20.0 - 01 - V 5 7 Example: Black Yellow Red Blue Green Orange White -00 -10 -20 -30 -40 -60 -90 -01 (STD) -11 -21 -31 -41 -61 -91 Seventh Decision7 Handle Color and Marking Selection Toggle Handle Fifth Decision5 Rated Current Use three numbers to print required current value between .100 amps minimum and 30.0 amps maximum. For example, use: .100 or 2.00 or 10.0 Fourth Decision4 Frequency and Delay 50/60Hz short delay 50/60Hz long delay 50/60Hz motor start 50/60Hz 125% instant trip For addition of inertial delay, add an “F” to any delay numeral. (Not available on units rated at 125VAC). * CEG types are only available with DC ratings -61 -62 -63 -69 Notes: A. Bezels of LEGBX are black. B. Consult factory for other marking options. Black Red Grey Orange White -00 -20 -40 -50 -90 -01 -21 -41 -51 -91 -02 -22 -42 -52 -92 -03 -23 -43 -53 -93 -04 -24 -44 -54 -94 -05 -25 -45 -55 -95 -06 -26 -46 -56 -96 I-O Fig.2Unmarked Marking Detail Seventh Decision7 Rocker Handle Color, Indicator Color and Marking Selection (See Note) LEGZX Rocker Handle (Single Rocker Color) Rocker Handle Color Indicating Color Marking Color Indicates: On-Off Fig.1 On-Off I-O Fig.3 On-Off I-O Fig.6 I-O Fig.5 On-Off Fig.4 A Vertical Mounting Horizontal Mounting N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Black Black Black White Red Green White Red Green White Red Green White White White On On On -J0 -K0 -L0 -J1 -K1 -L1 -J2 -K2 -L2 -J3 -K3 -L3 -J4 -K4 -L4 -J5 -K5 -L5 -J6 -K6 -L6 B C LEGZX Rocker Handle (Dual Rocker Color) Black Black Black Black Black Black White White White White White White White White Black Black Black On On On Off Off Off -A0 -B0 -C0 -F0 -G0 -H0 -A1 -B1 -C1 -F1 -G1 -H1 -A2 -B2 -C2 -F2 -G2 -H2 -A3 -B3 -C3 -F3 -G3 -H3 -A4 -B4 -C4 -F4 -G4 -H4 -A5 -B5 -C5 -F5 -G5 -H5 -A6 -B6 -C6 -F6 -G6 -H6 Black Black Black Black White Red Green Yellow White Red Green Yellow Off Off Off Off -M0 -N0 -P0 -R0 N/A N/A N/A N/A -M2 -N2 -P2 -R2 -M3 -N3 -P3 -R3 N/A N/A N/A N/A -M6 -N6 -P6 -R6 N/A N/A N/A N/A A LEGBX Rocker Handle (Dual Rocker Color) Sixth Decision6 Notes: 1. One or more descriptions may be used as required. 2. When this is not used, table one may be substituted and U.S. thread will be supplied. Unit will be rated at 250V (50/60Hz only.) 3. LEGS standard face plate has beveled sides(see pg. 90) * Not available on mid-trip units -X* Standard hardware. No designation required. Metric thread mounting inserts and terminals Handle guard, (available in ZX, BX and snap-in versions only) Handle lock Face plate sides flush with breaker Handle guard with no actuation feature (BX rocker only) "Z" Barriers Optional The shaded areas denote VDE approval options. This approval requires the addition of a V at the end of the part number. The V will be added to any part number formed entirely from shaded decisions. If non-shaded areas are selected, the unit will not be VDE Approved, but other approvals still apply. V = VDE Approved Color Unmarked Marked ON-OFF I-O Handle marking color is white on black, red, blue & green handles and black on white, yellow and orange handles. See alternate 7th decision below for ZX & BZ rocker handles. Standard toggle/mounting, no designation required Toggle w/ snap-in mounting ZX Rocker w/ integral mounting* BX Rocker w/ integral mounting Select Type and Terminal First Decision1 LEG LMG LEGH LMGH Type Handle and Mounting Options S ZX BX One toggle handle per unit One toggle handle per unit mid-trip indication One toggle handle per pole One toggle handle per pole mid-trip indication Note: Add "F" for flat screw terminals * Not available on mid-trip units Note: All types are UL489 listed, CUL certified *Not available in toggle seal handle type. Second Decision2 Poles and Terminals Push-on Terminals Screw Terminals Single pole Two pole This approval requires the addition of a C at the end of the part number. The unit will not be VDE Approved. C = CCC Approved LEG DECISION TABLES The ordering code for LEG circuit breakers may be determined by following the decision steps in the tables shown here. The coding given permits a self-assigning part number but with certain limitations. Special applications may require a factory-assigned part number. Typical examples are units with mixed ratings, combinations of styles, or constructions not listed in the third decision table. With these, it is suggested that order entry be by description and/or drawings and a part number will be established. Additionally, it is standard policy to establish a factory- assigned part number whenever a descriptive drawing exists to provide cross reference, traceability and manufacturing control. When specifying a circuit breaker for AC motor start or high inrush applications, the peak amplitude and surge duration should be specified for factory assistance in rating selection. For example, the following is the code for a single pole, LEG screw type terminal, series unit with auxiliary switch, designed for operation in a 50/60Hz circuit. It has a short time delay, a rating of 20 amperes, a black marked handle and is VDE approved. To determine the ordering number for your particular LEG unit, simply follow the steps shown. You may use this number to place an order or as a reference for further questions you may have. Notes: A. When “A” (metric thread mounting) is specified in the sixth decision in combination with screw terminal option in the second decision, metric screw terminals are supplied. B. LEG, LEGH, LEGS, LEGHS, LEGZX and LEGBX circuit breakers are designed to meet 8mm creepage and clearance requirements for installation Category III, Pollution Degree 3, Case A as measured in IEC 664. Intended for use in equipment designed to comply with IEC 601 and 950 and VDE 0804 and 0805. LEG Series - Decision T ables http://airpax.sensata.com119
Internal Configuration Third Decision3 * Only one auxiliary switch is normally supplied on two pole units. Switch is located in the right-hand pole (viewed from terminal end) unless otherwise specified. -1REC4 -1REC5 -1REG4 -1RS4 -1RLS4 Series Series w/ auxiliary switch * .110 quick connect Series w/ auxiliary switch * .187 quick connect Series w/ auxiliary switch* (gold contacts) .110 quick connect Series w/ alarm switch*, electrical trip, .1 10 Q.C. terminals Series w/ alarm switch*, electrical trip, mid-trip only, .1 10 Q.C. terminals Shunt 1 2 3 4 LEG 6 - 1REC4 - 61 - 20.0 - 01 - V 5 7 Example: Black Yellow Red Blue Green Orange White -00 -10 -20 -30 -40 -60 -90 -01 (STD) -11 -21 -31 -41 -61 -91 Seventh Decision7 Handle Color and Marking Selection Toggle Handle Fifth Decision5 Rated Current Use three numbers to print required current value between .100 amps minimum and 30.0 amps maximum. For example, use: .100 or 2.00 or 10.0 Fourth Decision4 Frequency and Delay 50/60Hz short delay 50/60Hz long delay 50/60Hz motor start 50/60Hz 125% instant trip For addition of inertial delay, add an “F” to any delay numeral. (Not available on units rated at 125VAC). * CEG types are only available with DC ratings -61 -62 -63 -69 Notes: A. Bezels of LEGBX are black. B. Consult factory for other marking options. Black Red Grey Orange White -00 -20 -40 -50 -90 -01 -21 -41 -51 -91 -02 -22 -42 -52 -92 -03 -23 -43 -53 -93 -04 -24 -44 -54 -94 -05 -25 -45 -55 -95 -06 -26 -46 -56 -96 I-O Fig.2Unmarked Marking Detail Seventh Decision7 Rocker Handle Color, Indicator Color and Marking Selection (See Note) LEGZX Rocker Handle (Single Rocker Color) Rocker Handle Color Indicating Color Marking Color Indicates: On-Off Fig.1 On-Off I-O Fig.3 On-Off I-O Fig.6 I-O Fig.5 On-Off Fig.4 A Vertical Mounting Horizontal Mounting N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Black Black Black White Red Green White Red Green White Red Green White White White On On On -J0 -K0 -L0 -J1 -K1 -L1 -J2 -K2 -L2 -J3 -K3 -L3 -J4 -K4 -L4 -J5 -K5 -L5 -J6 -K6 -L6 B C LEGZX Rocker Handle (Dual Rocker Color) Black Black Black Black Black Black White White White White White White White White Black Black Black On On On Off Off Off -A0 -B0 -C0 -F0 -G0 -H0 -A1 -B1 -C1 -F1 -G1 -H1 -A2 -B2 -C2 -F2 -G2 -H2 -A3 -B3 -C3 -F3 -G3 -H3 -A4 -B4 -C4 -F4 -G4 -H4 -A5 -B5 -C5 -F5 -G5 -H5 -A6 -B6 -C6 -F6 -G6 -H6 Black Black Black Black White Red Green Yellow White Red Green Yellow Off Off Off Off -M0 -N0 -P0 -R0 N/A N/A N/A N/A -M2 -N2 -P2 -R2 -M3 -N3 -P3 -R3 N/A N/A N/A N/A -M6 -N6 -P6 -R6 N/A N/A N/A N/A A LEGBX Rocker Handle (Dual Rocker Color) Sixth Decision6 Notes: 1. One or more descriptions may be used as required. 2. When this is not used, table one may be substituted and U.S. thread will be supplied. Unit will be rated at 250V (50/60Hz only.) 3. LEGS standard face plate has beveled sides(see pg. 90) * Not available on mid-trip units -X* Standard hardware. No designation required. Metric thread mounting inserts and terminals Handle guard, (available in ZX, BX and snap-in versions only) Handle lock Face plate sides flush with breaker Handle guard with no actuation feature (BX rocker only) "Z" Barriers Optional The shaded areas denote VDE approval options. This approval requires the addition of a V at the end of the part number. The V will be added to any part number formed entirely from shaded decisions. If non-shaded areas are selected, the unit will not be VDE Approved, but other approvals still apply. V = VDE Approved Color Unmarked Marked ON-OFF I-O Handle marking color is white on black, red, blue & green handles and black on white, yellow and orange handles. See alternate 7th decision below for ZX & BZ rocker handles. Standard toggle/mounting, no designation required Toggle w/ snap-in mounting ZX Rocker w/ integral mounting* BX Rocker w/ integral mounting Select Type and Terminal First Decision1 LEG LMG LEGH LMGH Type Handle and Mounting Options S ZX BX One toggle handle per unit One toggle handle per unit mid-trip indication One toggle handle per pole One toggle handle per pole mid-trip indication Note: Add "F" for flat screw terminals * Not available on mid-trip units Note: All types are UL489 listed, CUL certified *Not available in toggle seal handle type. Second Decision2 Poles and Terminals Push-on Terminals Screw Terminals Single pole Two pole This approval requires the addition of a C at the end of the part number. The unit will not be VDE Approved. C = CCC Approved MARKING DETAIL “A” INDICATION “ON” OFF ON ON OFF LOAD LOAD LINE LOAD LOADLINE INDICATION “OFF” LINELINE LINE LINE OFF ON ON OFF OFF ON ON OFF ROCKER HANDLE COLOR INDICATING COLOR INDICATING COLOR MOUNTING/INDICATOR CODE: A, B, C MOUNTING/INDICATOR CODE: F, G, H ROCKER HANDLE COLOR LINE ROCKER HANDLE COLOR INDICATING COLOR MARKING DETAIL “B” OFFONON OFF OFFON ON OFFO O O O INDICATION “ON” ON OFF LINE LOAD LOAD LINE LOAD LINE LOAD LINE MOUNTING/INDICATOR CODE: J, K, L O O O O MOUNTING/INDICATOR CODE: M, N, P, R FIG. 2 FIG. 3 FIG. 6 LINE LOAD LOADLINE O OFFO N OO ON OFF MARKING DETAIL “C” ON I OFF O INDICATION “OFF” LINE LEG Series - Decision T ables 120 IAG Series