HD38999

HD38999 AMPHENOL | Alldatasheet

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Joe Ryder • Phone: (607)563-5001• Email: jryder@amphenol-aao.com www.amphenol-aerospace.com www.amphenolmao.com PDS-229-2 PDS-208-26 HIGH DENSITY INTERCONNECTS HD38999 A CONNECTOR WITH AS FEW AS 9 CONTACTS AND AS MANY AS 187. The HD38999 family of connectors has 30% more contact density than the highest density Mil Spec 38999 connectors of its size. This series of connectors was designed to utilize mil-specified 38999 components with the exception of the contacts and inserts arrangement. Utilizing existing mil-qualified 39029 size 23 contacts and 38999 insert materials, these connectors are essentially a drop-in replacement for the standard 38999 connector. This connector design benefits users in a couple of different ways. For those users who need to increase the amount of contacts in their application, the HD38999 series allows them to do so without increasing the size of their connector. For users who are looking to decrease the overall size of their system, they can do so by using smaller shell sizes without decreasing the number of contacts. Amphenol has qualified this series of connectors to the requirements of MIL-DTL-38999. Amphenol also manufacturers this high density series in Filter, Hermetic and customized versions to fit our customer’s needs. Please contact us if additional information is required. 8 15 2416 72 73 97 3

Joe Ryder • Phone: (607)563-5001• Email: jryder@amphenol-aao.com www.amphenol-aerospace.com www.amphenolmao.com 6 13 2214 33 43 44 55 56 66 67 78 79 89 90 99 100 108 109 116 117 121 4 11 2012 33 45 46 59 60 72 73 86 87 101 102 142 116 155 129 167 143 115 128 177 176 185 184 187 156 168 1 4 51 1 2112 33 44 45 57 58 69 70 82 83 94 130 108 140 120 147 131 107 119 141 151148 21-121 23-151 25-187 19-88 8 15 2416 72 73 555347 1 2 10 17 97 3 9-9 11-19 13-32 15-55 17-73 High Density Shell Sizes (Front of Pin Insert Shown) (all contacts are size 23) Increased number of contacts in HD38999 insert pattern compared to Standard 38999*contact density of same shell size. HIGH DENSITY INTERCONNECTS INSERT

Joe Ryder • Phone: (607)563-5001• Email: jryder@amphenol-aao.com www.amphenol-aerospace.com www.amphenolmao.com HIGH DENSITY INTERCONNECTS Connector Type Shell Style Service Class Shell Size - Insert Arrangement Contact Type Alternate Positions PCB Options TV or PTV (Potted version) 06 RW 23-151 P B (P25) 4. SELECT A SHELL SIZE – INSERT ARRANGEMENT Shell Size Insert Arrangement Number 9- 9 11- 19 13- 32 15- 55 17- 73 19- 88 21- 121 23- 151 25- 187 5. CONTACT TYPE P Pin Contacts S Socket Contacts 2. SHELL STYLE

00 Wall mount receptacle

40 Wall mount double flange receptacle

01 Line receptacle

02 Box mount receptacle - contact Amphenol

06 Straight plug

07 Jam nut receptacle

47 Jam nut double flange receptacle

26 Proprietary CLUTCH-LOK high vibration

straight plug (service Class RK only)

97 Reduced flange jam nut receptacle (not

available in composite)

96 Straight plug with integral backshell (not

available in composite) 1. CONNECTOR TYPE TV Tri-Start Series Connector TVP Back panel mounted receptacle MTV CLUTCH-LOK high vibration plug connector (Note: remove dashes in how to order part number when ordering CLUTCH-LOK) CTV Tri-Start Composite Series connector CTVP Panel mounted composite receptacle P (prefix forPotted) Shell Sizes are MIL-DTL-38999, Series III, with the newer High Density insert arrangements shown on page 1. 3. SERVICE CLASS RF Electroless nickel plated aluminum, optimum EMI shielding effective- ness -65dB @ 10GHz specification min., 48 hour salt spray, 175°C RoHS Amphenol EU / 2002 / 95 / EC RW Corrosion resistant olive drab cadmium plate aluminum, 500 hour extended salt spray, EMI -50dB @ 10GHz specification min.,175°C RL Corrosion resistant stainless steel, electro-deposited nickel, 48 hours salt spray, 175°C, non-firewall RK Corrosion resistant stainless steel, firewall capability, plus 500 hour salt spray resistance, EMI –45 dB @ 10 GHz specification min., 175°C DT Durmalon plated, alternative to cadmium. Corrosion resistant, 500 hour ex- tended salt spray EMI -50dB @ 10GHz specification min. without CR6 RoHS Amphenol EU / 2002 / 95 / EC DZ Zinc-Nickel alternative to cadmium. Corrosion resistant, 500 hour salt spray, conductive, –65°C to +175°C RoHS Amphenol EU / 2002 / 95 / EC

Joe Ryder • Phone: (607)563-5001• Email: jryder@amphenol-aao.com www.amphenol-aerospace.com www.amphenolmao.com 7. PCB CONTACT OPTION Pin Contacts Pin Contacts with Alignment Disc* Socket Contacts Socket Contacts with Alignment Disc* PCB tail stickout +/- .040 inch P1* P1AD S1 S1AD .100* normal P15* P15AD S15 S1AD .150* normal P2 P2AD S2 S2AD .200* normal P25* MP25AD S25 S25AD .250* normal P3* P3AD S3 S3AD .300* normal P35 P35AD S35 S35AD .350* normal 6. ALTERNATE POSITION Shell size Key & keyway arrangement identification letter AR° or AP° BSC BR° or BP° BSC CR° or CP° BSC DR° or DP° BSC

9 N 105 140 215 265

11, 13, and N 95 141 208 236 A 113 156 182 292 B 90 145 195 252 C 53 156 220 255 D 119 146 176 298 E 51 141 184 242 and N 80 142 196 293 A 135 170 200 310 B 49 169 200 244 C 66 140 200 257 D 62 145 180 280 E 79 153 197 272 21, and N 80 142 196 293 A 135 170 200 310 B 49 169 200 244 C 66 140 200 257 D 62 145 180 280 E 79 153 197 272 HIGH DENSITY INTERCONNECTS Connector Type Shell Style Service Class Shell Size - Insert Arrangement Contact Type Alternate Positions PCB Options TV or PTV (Potted version) 06 RW 23-151 P B (P25) A plug with a given rotation letter will mate with a re- ceptacle with the same rotation letter. The angles for a given connector are the same whether it contains pins or sockets. Inserts are not rotated in conjunction with the master key/keyway. A, B, C, D, E or blank for normal. DR BSC° CR BSC° BR BSC° AR BSC° MAIN KEYWAY RECEPTACLE (front face shown) MAIN KEYWAY AP BSC BP BSC DP BSCCP BSC PLUG (front face shown)

Joe Ryder • Phone: (607)563-5001• Email: jryder@amphenol-aao.com www.amphenol-aerospace.com www.amphenolmao.com CONTACTS & TOOLS CONTACT PART NUMBERS: Size 23 Sockets 10-597330-735 (M39029/17-172) Size 23 Pins 10-597331-735 (M39029/18-177) Sealing Plugs 10-405996-222 (MS27488-22-2) TOOLS: Crimp Tool: Daniels M22520/2-01 Positioner: Daniels M22520/2-16 Socket Daniels M22520/2-13 Pin Insertion Tool: Daniels DAK225-22 Removal Tool: Daniels DRK225-22 Insertion/Removal Tool: M81969/16-04 (Plastic)CRIMP BARREL DIA.: (Inches) .034-.036 CRIMP BARREL DEPTH: (Inches) .151-.155 TECHNICAL DATA HD38999 series was designed to meet and/or exceed the specifications of MIL-DTL-38999. The connector series has been tested to all the requirements of 38999 with the use of AS39029 size 23 contacts. Test reports are available upon request. The following is a summary of some of the performance requirements. EMI SHIELDING EFFECTIVENESS: Solid metal to metal coupling, EMI grounding fingers and conductive finishes have proven to be the ultimate in EMI/EMP shielding effectiveness. The following chart illustrated shielding effectiveness data which is typical in HD38999 connectors. 140 120 100 100 200 300 400 500 600 7008 00 NICKEL CLASS F, CLASS M TYPICAL SHIELD EFFECTIVENESS DATA FREQUENCY MEGAHERTZ NICKEL CLASS F, CLASS M MIL-DTL-38999 REQUIREMENTS LEAKAGE dB 140 120 100 1 2 34 5 NICKEL CLASS F, CLASS M TYPICAL SHIELD EFFECTIVENESS DATA NICKEL CLASS F, CLASS M MIL-DTL-38999 REQUIREMENTS 6 7 8 9 10 FREQUENCY GIGAHERTZ LEAKAGE dB Note: Wire insulation diameter greater than 0.045 is too large for the extraction tool to work properly. Connector damage is possible. ELECTRICAL: 22 AWG: 5.0 AMPS 24 AWG: 3.0 AMPS 26 AWG: 2.0 AMPS 28 AWG: 1.5 AMPS Insulation Resistance: 5000 megohms min.@500 VDC 25C Dielectric Withstanding Voltage: 1000 VRMS@sea level MECHANICAL: Metallic Shells: Material: Aluminum alloy, Stainless Steel Protection: Electroless Nickel, O.D. Cadmium, Durmalon (Nickel PTFE), Zinc Nickel Composite Shells: Material: Thermoplastic Protection: Electroless Nickel, O.D. Cadmium, Durmalon (Nickel PTFE), Zinc Nickel Contacts: Material: Copper Alloy Protection: Gold over Nickel Insert Retention to Shell: 100 psi in axial load Durability: 500 full mating and unmating cycles Vibration: 60G sine per MIL-DTL-38999L Para 4.5.23.2.1 5G2 Random per EIA-364-28E, Test condition A 1G2 Random per EIA-364-28E, Test condition I Shock: Per EIA-364-27B, 300g

Joe Ryder • Phone: (607)563-5001• Email: jryder@amphenol-aao.com www.amphenol-aerospace.com www.amphenolmao.com Environmental: Operating Temperature: –65°C to +175°C Salt Spray: Metallized: Electroless Nickel: 48 hours Anodic Coating, O. D. Cadmium, Durmalon, Zinc Nickel: 500 hours Salt Spray Composite: Electroless Nickel: 1000 hours O. D. Cadmium, Durmalon, Zinc Nickel: 500 hours TECHNICAL DATA WALL MOUNTING RECEPTACLE TVP00( ) - CRIMP , METAL CTVP00( ) - CRIMP , COMPOSITE M.005 T

4 PLACESTT

4 PLACES

S

2 PLACES

LL (TV) LL (CTV)1 M (TV) M (CTV)1 L (TV) L (CTV)1

1.240 MAX

BAND† BLUE BAND†† –A– Z (TV) Z (CTV)1 BACK PANEL MOUNTING FRONT PANEL MOUNTING Shell Size MS Shell Size Code B Thread Class 2A 0.1P-0.3L- TS (Plated) L Max. (TV) L1 Max. (CTV) M +.000 –.005 (TV) M1 +.000 –.005 (CTV) R1 R2 S Max. T ±.008 Max. (TV) Max. (CTV) A1 Back Panel Mount Front Panel Mount AA Max. Panel Thickness LL +.006 –.000 (TV) LL1 ±.005 (CTV) TT ±.008 See how to build a part number on pages 2 † Red band indicates fully mated †† Blue band indicates rear release contact retention system. Inches

Joe Ryder • Phone: (607)563-5001• Email: jryder@amphenol-aao.com www.amphenol-aerospace.com www.amphenolmao.com .005 M (4) CORROSION RESISTANT STEEL .112-40 UNC-3B INSERTS A T W M (TV) M (CTV) .673 ±.002 CONTACT STICKOUT* .019 ±.001 AA RED BAND† BLUE BAND†† 1S R .005 M (4) CORROSION RESISTANT STEEL .112-40 UNC-3B SELF-LOCKING CLINCH NUTS PER MIL-N-45938/6-4C, M45938/6-6C EXCEPT SHELL SIZES 23 & 25 TV40 .138-32 UNC-3B PER MIL-N-45938/7-2P, M45938/7-4P EXCEPT FOR SHELL SIZES 23 & 25 45° See how to build a part number on pages 2 * Contact stickout dimension: see Step 7 of how to order on page 2. † Red band indicates fully mated †† Blue band indicates rear release contact retention system. WALL MOUNTING DOUBLE FLANGE (PRINTED CIRCUIT BOARD MOUNT) TVP40( ) - CRIMP , METAL CTVP40( ) - CRIMP , COMPOSITE Shell Size MS Shell Size Code A Dia. ±.005 (TV) A Dia. ±.005 (CTV) B Thread Class 2A 0.1P-0.3L-TS (Plated) M +.000 –.005 (TV) ±.003 (CTV) R (Panel Mount) (CTV) R (Panel Mount (TV) S Max. (TV) S Max. (CTV) AA Max. Panel Thickness PCB Mounting Dimensions T Dia. (TV) TP W (CTV) TP LINE RECEPTACLE TV01( ) - CRIMP , METAL CTV01( ) - CRIMP , COMPOSITE GG (TV) GG (CTV)1 S (TV) S (CTV) B THREAD LL (TV) LL (CTV)1 M (TV) M (CTV) .280 MIN FULL THD L (TV) L (CTV)1 Z (TV) Z (CTV)1 –A– RED BAND† BLUE BAND††See how to build a part number on pages 2 & 3 † Red band indicates fully mated †† Blue band indicates rear release contact retention system. Shell Size MS Shell Size Code B Thread 0.1P-0.3L-TS-2A (Plated) M +.000 –.005 (TV) +.000 –.005 (CTV) L Max. (TV) Max. (CTV) S ±.010 (TV) ±.010 (CTV) Z Max (TV) Z1 Max (CTV) GG ±.010 (TV) GG1 ±.010 (CTV) LL +.006 –.000 (TV) LL1 ±.005 (CTV)

Joe Ryder • Phone: (607)563-5001• Email: jryder@amphenol-aao.com www.amphenol-aerospace.com www.amphenolmao.com BOX MOUNT RECEPTACLE TVP02( ) - CRIMP , METAL CTVP02( )- CRIMP , COMPOSITE Shell Size MS Shell Size Code B Thread Class 2A 0.1P-0.3L- TS (Plated) L Max. (TV) Max. (CTV) M +.000 –.005 (TV) +.000 –.005 (CTV) R1 R2 S Max. T ±.008 Max. (TV) Max. (CTV) A1 Back Panel Mount Front Panel Mount AA Max. Panel Thickness LL +.006 –.000 (TV) LL1 ±.005 (CTV) TT ±.008 M (TV) M (CTV) LL (TV) LL (CTV) AAB THREAD BLUE BAND†† RED BAND† L (TV) L (CTV)1 Z (TV) Z (CTV)1 M.005 T S See how to build a part number on pages 2 & 3 † Red band indicates fully mated †† Blue band indicates rear release contact retention system. **Consult Amphenol Aerospace for availability for box mount receptacles.

Joe Ryder • Phone: (607)563-5001• Email: jryder@amphenol-aao.com www.amphenol-aerospace.com www.amphenolmao.com JAM NUT RECEPTACLE TV07( ) - CRIMP , METAL CTV07( ) - CRIMP , COMPOSITE Shell Size MS Shell Size Code B Thread Class 2A 0.1P-0.3L-TS (Plated) C Max. D1 +.010 –.000 +.000 –.010 H Hex +.017 –.016 S ±.010 V Thread Metric R Thread (Plated) 9-7543 REDUCED FLANGE JAM NUT RECEPTACLE TV97( ) - CRIMP , METAL C DIA. A M B THREAD R THREAD ‘O’ RING .125 ±.005 .094 ±.005 4 PLACES .062 –.125 PANEL THICKNESS 1.220 REF. +.005 –.000.043 BLUE BAND† RED BAND† JAM NUT D-HOLE MOUNTING Shell Size MS Shell Size Code B Thread Class 2A 0.1P-0.3L-TS (Plated) A +.010 –.005 C Dia. Max. +.010 –.000 +.000 –.010 M R Thread (Plated) 9-7543 C H S .062 MIN .125 MAX BLUE BAND†† .418 MAX

1.280 MAX

SHELL SIZES 9/11 – .871 SHELL SIZES 13/25 – .878 .091 MAX B THREAD V THREAD R THREAD RED BAND† –A– ‘O’ RING JAM NUT D-HOLE MOUNTING See how to build a part number on pages 2 † Red band indicates fully mated †† Blue band indicates rear release contact retention system. H .059 dia. min., 3 lockwire holes. Formed lockwire hole design (6 holes) is optional

Joe Ryder • Phone: (607)563-5001• Email: jryder@amphenol-aao.com www.amphenol-aerospace.com www.amphenolmao.com JAM NUT DOUBLE FLANGE RECEPTACLE (PRINTED CIRCUIT BOARD MOUNT) TV47( ) - CRIMP , METAL CTV47( ) - CRIMP , COMPOSITE S C H HEX .673 ±.002 CONTACT STICKOUT* .019 ±.001 V M .889 MAX. B THREAD R THREAD .062-.125 PANEL THICKNESS (4) CORROSION RESISTANT STEEL .112-40 UNC-3B INSERTS .005 M 45°RED BAND† BLUE BAND W 2A 0.1P-0.3L-TS (Plated) C ±.005 (Jam Nut Flange Dia. +.010 –.000 +.000 –.010 H Hex +.017 –.016 M Dia. ±.005 R Thread Metric (Plated) S +.011 –.010 PCB Mounting Dimensions V Dia. (TV) TP W (CTV) TP See how to build a part number on pages 2 * Contact stickout dimension: see Step 7 of how to order on page 2. † Red band indicates fully mated †† Blue band indicates rear release contact retention system. H .059 dia. min., 3 lockwire holes. Formed lockwire hole design (6 holes) is optional

Joe Ryder • Phone: (607)563-5001• Email: jryder@amphenol-aao.com www.amphenol-aerospace.com www.amphenolmao.com STRAIGHT PLUG TV06( ) - CRIMP , METAL CTV06( ) - CRIMP , COMPOSITE

1.263 MAX

1.220 MAX B THREAD

.359 MAX .359 MAX .591 +.003 –.000 BLUE BAND† Q –A– V THREAD .591 +.003 –.000 –A– Q B THREAD BLUE BAND† METAL COMPOSITE Shell Size MS Shell Size Code B Thread 0.1P-0.3L-TS-2B (Plated) Q Dia. Max. 9 A .6250 .858 11 B .7500 .984 13 C .8750 1.157 15 D 1.0000 1.280 17 E 1.1875 1.406 19 F 1.2500 1.516 21 G 1.3750 1.642 23 H 1.5000 1.768 25 J 1.6250 1.890 † Blue band indicates rear release contact retention system STRAIGHT PLUG WITH INTEGRAL BACKSHELL TV96( ) (TV TYPE) - CRIMP , METAL This MIL-DTL-38999 Series III style connector features an integral backshell design that eliminates the need for costly backshell accessories. The backshell feature is incorporated into the rear of the connector shell, allowing the user to attach the shield of their cable directly to the connector. This provides superior EMI shielding and ease for overmold applications. The straight plug with integral backshell is available in aluminum shells with OD Cad or Electroless Nickel plating. Shell Size MS Shell Size Code A Max. B +.005 –.000 C +.003 –.002 9 A .859 .416 .472 11 B .969 .524 .580 13 C 1.141 .652 .708 15 D 1.266 .810 .866 17 E 1.391 .928 .984 19 F 1.500 1.046 1.102 21 G 1.625 1.164 1.220 23 H 1.750 1.282 1.338 25 J 1.875 1.400 1.456 See how to build a part number on pages 2 † Blue band indicates rear release contact retention system. A DIA. B C 1.600 MAX. .500 ±.002 .313 ±.002 +.001 –.002.376 +.001 –.002.063 BLUE BAND†

Joe Ryder • Phone: (607)563-5001• Email: jryder@amphenol-aao.com www.amphenol-aerospace.com www.amphenolmao.com Notice: Specifications are subject to change without notice. Contact your nearest Amphenol Corporation Sales Office for the latest specifications. All statements, information and data given herein are believed to be accurate and reliable but are presented without guarantee, warranty, or responsibility of any kind, expressed or implied. Statements or suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. The user should assume that all safety measures are indicated or that other measures may not be required. Specifications are typical and may not apply to all connectors. AMPHENOL is a registered trademark of Amphenol Corporation. ©2017 Amphenol Corporation REV:4/6/2017 NEW CUSTOM DESIGNED HD38999 CONNECTORS - PROVIDE MORE INTERCONNECT SOLUTIONS ALIGNMENT DISKS Alignment disks keep contacts aligned for easier insertion into circuit boards. These are typically ordered with the connector - see step 7 of How to Order on page 2. FILTERED HD38999 CONNECTORS - FOR EMI/EMP PROTECTION High density patterns are available in filter 38999 connectors - consult Amphenol Aerospace for ordering. D DIA. .032 ±.005 Shell Size D Dia. ±.010 9 .234 11 .350 13 .500 15 .725 17 .750 19 .850 21 .953 23 1.147 25 1.250 HD38999 FOR GIGABIT ETHERNET APPLICATIONS The HD38999 is available for high speed (Gigabit Ethernet) data transmission in the size 9-9 insert pattern. Data transmission performance of this connector insert: 10 Base T, 100 Base TX, and 1000 Base T networks using Cat 5e per TIA/EIA568B and Class D per ISO/IEC 11801. (Test report available - consult Amphenol Aerospace for more information) 9 7 Blue White/Blue White/Green Ground/or cavity not used Green White/Brown Brown White/Orange Orange VIEW REAR OF CONNECTOR SIGNAL-GROUND PIN CONFIGURATION WIRING RECOMMENDATIONS HD38999 CONNECTOR WITH 9-9 INSERT PATTERN (REAR VIEW)