MRS-1100A METCAL | Alldatasheet
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Technical content
The MRS-1100A Modular Rework System is an integrated convection rework system for the removal and reflow of BGA/CSP and SMT components. The MRS-1100A is comprised of a hand held convection tool, preheater, adjustable tool holder, and free-standing board holder to create a manually assisted rework system. A series of nozzles, targeting a variety of applications, and optional light magnifier round out the product offering for this system. With standard features such as programmability, a digital display, program storage of up to 50 profiles, this system is not only versatile, but also easy and efficient to work with. A choice of board holders and accessories are available that make the system capable of handling multiple sizes of PCBs. The MRS-1100A allows you the choice of using either the embedded profiling capability that can be configured to operate at a fixed temperature, or a four zone programming option. The unit also allows the temperature to be controlled either at the heat output (internal) or at the board (external). The “external” control function uses a thermocouple which can be placed on the board or a component. MRS-1100A Modular Convection Rework System
HCT-1000 Programmable Hand Held Convection Tool The HCT-1000 System is a fully programmable hand held convection rework tool that can both remove and place SMT components. It features digital controls, in- ternal or external thermocouple feedback control, program storage of up to 50 profiles and integrated vacuum pick-up for component placement and removal. Additionally, with multiple modes of operation including manual, 4 zone heating, and as part of the MRS-1100A System, the HCT-1000 stands out as a versatile convection tool. The hand-piece features vacuum and reflow buttons allowing the process to be operated manually or automatically through a profile when used as part of the Modular Rework System (MRS). Additionally, the vacuum has automatic lift off of components, at the end of the removal profile, taking guesswork out of the oper- ators’ hands and improving process control. As part of the MRS System, the HCT-1000 is connected via a cable to the PCT-1000, and may be used with ATH-1100A Adjustable Tool Holder. In this mode the HCT-1000 provides timing control for both units and the ATH-1100A al- lows repeatable place and remove operations. ATH-1100A Adjustable Tool Holder The ATH-1100A Adjustable Tool Holder is designed to work with the HCT-1000 or as part of the MRS-1100A System. The tool holder uses the Advanced Head Assembly which features 4” of Z axis adjustment, ½” fine adjustment of the X & Y axis as well as 30°θ adjustment. It also features locking hand-piece retainer, Z axis stop and mounting configurations for stand-alone operation or integrated as part of the MRS-1100A. The ATH-1100A is sturdy and easy to attach to the PCT- 1000 Programmable Preheater when incorporated into the MRS System. PCT-1000 Programmable Preheater The PCT-1000 is a programmable preheater that provides users the ability to increase heat capacity with highly controlled thermal output. The PCT-1000 can be used in a variety of processes including soldering, desoldering, SMD rework operations and, with its added heat capacity, will provide faster production rates while lowering overall process temperatures. The preheater can be used in two modes; manual for constant heater temperature, and profile for greater control to maintain PCB board temperature with external thermocouple feedback. With four programmable heating zones and one cooling zone, users select time and temperature targets, creating a preheat thermal profile. The PCT-1000 also has an advanced heater control function where the temperature is controlled either at the heater output (internal) or at the board (external thermocouple). The PCT-1000 is equipped with an advanced convection heater creating a vortex effect that efficiently directs and concentrates heat. BH-2000 Board Holder The BH-2000 is a free-standing board holder that provides a solid and stable base for a variety of PCB’s. The unit features easily adjustable rails to accommodate boards 8” (203mm) x 12” (305mm). The 4 components below can be purchased as a complete system (MRS-1100A) or as separate items. Configure the System to your Needs.
The LM-1000A Light Magnifier is an integrated light and magnifier. It features a 4x magnification lens and an integrated LED lighting system for shadow free illumination. Supplied with base plate. The LM-1000A includes: LM-1000 Light Magnifier and LM-BP base plate. Adjustable Tool Holder Option The ATH-1100A can be attached to the PCT-1000 or used as a standalone unit thanks to its base plate. ATH-BASE Optional Base plate for ATH-1100A. Other Board Holder Options BH-1000 Post-Rail Board Holder(incl. 4 posts, 2 rails with sliding clips, 4 support pins and flat-head support) BH-PK1000 Board Holder Pin Kit (incl. 2 discs, 2 long pins, 2 short pins) Nozzles for HCT-1000 A series of 14 Nozzles are available for use with the MRS-1100A / HCT-1000. The nozzles fit applications reworking components of all sizes from (including, but not limited to) BGAs, QFPs, LGAs, PLCC and SOIC. A custom nozzle program is also available. HCT-NC Carrier for HN Series Nozzles Other Accessories for HCT-1000 HCT-FS2 Footswitch, Dual, HCT-1000 HCT-HTRASSY Heater Assembly AC-TCK-40-36 Thermocouple 40 AWG, pack of 2 MRS-1100A Features /circlesolidDigital display for repeatable temperature settings and profile control /circlesolidAutomatic control of the preheater for simple operation /circlesolidEasy profile creation for operator repeatability /circlesolidIntegrated vacuum pickup for easy component removal /circlesolidHand held or tool holder mounted for operator comfort /circlesolidManual mode for quick setup /circlesolidExternal thermocouple for process setup and verification /circlesolidDigital controlled airflow for repeatable results /circlesolidX, Y, Z and Theta controls for component alignment /circlesolidAdjustable PCB holder for easy change outs /circlesolidAutomatic vacuum lift off at the end of the cycle /circlesolidPassword lockout of programmed profiles ACCESSORIES BH-1000 LM-1000A LM-BP HCT -FS2 MRS-1100A Applications The MRS-1100A is perfect for removal and reflow of SMT Components. Specific examples of applications include: /circlesolidSimple removal and replacement of delicate SMT components. /circlesolidQuick, easy and cost effective removal of BGA & CSP that will later be placed with your dedicated Array Package Rework System, this increases the productivity of your rework area and reduces your technicians workload. /circlesolidAutomatically lifts the component at the end of the cycle preventing operators from prematurely lifting components and damaging expensive PCBs. HCT-NC HN Series Nozzles BH-PK1000
MRS-1100A Modular Rework System Advanced. Incl.: HCT-1000, PCT-1000, ATH-1100A and BH-2000 HCT-1000 Programmable Hand Held Convection ToolIncl.: HCT-PS1000 HCT-1000 Power Supply HCT-HV1 Hand-piece with integral vacuum, cord and connector HCTA-VC50-5 Vacuum Cup, 3/16” (5.00mm), pack of 5 HCTA-VC64-5 Vacuum Cup, ¼” (6.4mm), pack of 5 HCTA-VC80-5 Vacuum Cup, 5/16” (8mm), pack of 5 HCTA-VC11-5 Vacuum Cup, 7/16” (11mm), pack of 5 HCTA-TH1 Hand-piece Tool Holder HNA-1 Nozzle Adapter HCTA-NW1 Nozzle Wrench AC-TCK-36-36 Thermocouple 36 AWG, pack of 2 HCTA-CC Communications Cable 4ft HN-J0005 5mm ∅ nozzle ATH-1100A Adjustable Tool Holder, Advanced Head(no base) PCT-1000 Programmable PreheaterIncl.: AC-TCK-36-36 Thermocouple 36 AWG, pack of 2 PCT-FS1 PCT-1000 Foot Switch BH-2000 Free Standing Board Holder Nozzles Component Dimension* HN-B0707 7mm X 7mm, CSP, LGA44 HN-B1010 10mm X 10mm, CSP, LGA178, LCC28 HN-B1414 14mm X 14mm HN-B1408 14mm X 8mm, CSP, SOIC24M HN-B1515 15mm X 15mm, BGA HN-B1818 18mm X 18mm, PLCC44,CSP, TQFP100, BGA HN-B2525 25mm x 25mm, BGA , PLCC68 HN-B1809 18.2mm X 8.5mm,SOJ28, SOIC28M, TSOP32 HN-B2519 24.5mm X 18.5mm, QFP100, QFP80 HN-B2727 27mm X 27mm, BGA HN-B3232 32mm X 32mm, BGA HN-B3535 35mm X 35mm, BGA HN-B4040 40mm X 40mm, BGA HN-J0005 5mm ∅, DISCRETE * For the nozzle internal dimension, 2mm have been added to each side to allow for component access. Systems and Nozzles Selection LM-1000A BH-2000 Magnification 4x Maximum board size 8”x 12” (203mm x 305mm) Lighting 8 LEDs, white Maximum thickness .25” (6mm) Power 24V DC Lens Size 90mm diameter TECHNICAL SPECIFICATIONS PCT-1000 HCT-1000 Size 13" x 8" x 3" (330 x 203 x 76mm) 9" x 7" x 6 " (229 x 178 x 152) Weight 7.5 lbs (3.4kg) 12 lbs. (5.4kg) Rated Power 1200 W 600 W Input Voltage 100-240 VAC, 50/60 Hz 100-240 VAC, 50/60 Hz Storage Temperature 0°C to 50°C (32°F to 122°F) 0°C to 50°C (32°F to 122°F) Air Flow 19 cfm 5-25 l/minute Vacuum Pump 15" Hg (381mm Hg) Noise Level <55 dB Source Temperature Range 25°C to 400°C (77°F to 752°F) Up to 450°C (840°F) Operational Modes Setup, Run, Manual, Active Setup Display LCD 20 x 4 display segments Number of Programs 50 memory locations Number of Zones 5 (4 Heat Zones, 1 Cool Down Zone)