HW004A0A-S LINEAGEPOWER | Alldatasheet
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Technical content
Features
Compliant to RoHS EU Directive 2002/95/EC (-Z versions) Compliant to ROHS EU Directive 2002/95/EC with lead solder exemption (non-Z versions) Delivers up to 6A Output current 5V (4A), 3.3V (5A), 2.5V – 1.0V (6A each) High efficiency – 89% at 5.0V full load Low Output voltage- supports migration to future IC supply voltages down to 1.0V Low output ripple and noise Small Size and low profile 47.2mm x 29.5mm x 8.5mm (1.86 x 1.16 x 0.335 in) Surface mount or Through hole (TH) Remote On/Off Output overcurrent/Over voltage protection Over temperature protection Single Tightly regulated output Output voltage adjustment trim ±10% Wide operating temperature range (-40°C to 85°C) Meets the voltage insulation requirements for ETSI 300-132-2 and complies with and is Licensed for Basic Insulation rating per EN 60950 CE mark meets 73/23/EEC and 93/68/EEC directives§ UL* 60950-1Recognized, CSA† C22.2 No. 60950-1-
03 Certified, and VDE‡ 0805:2001-12 (EN60950-1)
ISO** 9001 and ISO 14001 certified manufacturing facilities
Description
The HW/HC series power modules are isolated dc-dc converters that operate over a wide input voltage range of 18 to 36 Vdc (HC) or 36 to 75 Vdc (HW) and provide one precisely regulated output. The output is fully isolated from the input, allowing versatile polarity configurations and grounding connections. The modules exhibit high efficiency, for external filtering. These open frame modules are available either in surface-mount (-S) or in through-hole form. RoHS Compliant
May 16, 2008 HW/HC004/005/006 Series DC-DC Power Module: 18-36Vdc & 36-75Vdc Input; 1.0V-5Vdc Output; 4A - 6A Output Current LINEAGE POWER 2 Absolute Maximum Ratings Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability. Parameter Device Symbol Min Max Unit Input Voltage HC V IN -0.3 50 Vdc Continuous HW V IN -0.3 80 Vdc Transient (100ms) HW V IN, trans -0.3 100 Vdc Operating Ambient Temperature All T A -40 85 °C (see Thermal Considerations section) Storage Temperature All T stg -55 125 °C I/O Isolation Voltage (100% factory tested) All ⎯ ⎯ 2250 Vdc Electrical Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. Parameter Device Symbol Min Typ Max Unit Operating Input Voltage HC V IN 18 24 36 Vdc HW V IN 36 54 75 Vdc Maximum Input Current HC I IN,max 1.75 Adc (VIN=0V to 75V, IO=IO, max) HW I IN,max 0.85 Adc Inrush Transient All I t 1 A s Input Reflected Ripple Current, peak-to-peak (5Hz to 20MHz, 12μH source impedance; VIN=0V to 75V, IO= IOmax ; see Figure 9) All 5 mAp-p Input Ripple Rejection (120Hz) All 50 dB EMC, EN55022 See EMC Considerations section CAUTION: This power module is not internally fused. An input line fuse must always be used. This power module can be used in a wide variety of applications, ranging from simple standalone operation to being part of complex power architecture. To preserve maximum flexibility, internal fusing is not included; however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a fast- acting fuse with a maximum rating of 3A (see Safety Considerations section). Based on the information provided in this data sheet on inrush energy and maximum dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer’s data sheet for further information.
May 16, 2008 HW/HC004/005/006 Series DC-DC Power Module: 18-36Vdc & 36-75Vdc Input; 1.0V-5Vdc Output; 4A - 6A Output Current LINEAGE POWER 3 Electrical Specifications (continued) Parameter Device Symbol Min Typ Max Unit Output Voltage Set-point 5V, 3.3V 2.5V, 2.0V, 1.8V, 1.5V VO, set -1.0 ⎯ +1.0 % V O, nom (VIN=VIN,nom, IO=IO, max, Tref=25°C) 1.2V, 1.0V V O, set -1.25 ⎯ +1.25 % V O, nom Output Voltage All V O -3.0 ⎯ +3.0 % V O, nom (Over all operating input voltage, resistive load, and temperature conditions until end of life) Adjustment Range All V O -10.0 +10.0 % V O, nom Selected by external resistor Output Regulation Line (VIN=VIN, min to VIN, max) All ⎯ ⎯ 10 mV Load (IO=IO, min to IO, max) All ⎯ ⎯ 15 mV Temperature (Tref=TA, min to TA, max) All ⎯ ⎯ 1.00 % Output Ripple and Noise on nominal output (VIN=VIN, nom and IO=IO, min to IO, max) RMS (5Hz to 20MHz bandwidth) All ⎯ 8 15 mV rms Peak-to-Peak (5Hz to 20MHz bandwidth) All ⎯ 25 50 mV pk-pk External Capacitance All C O, max ⎯ ⎯ 470 μF Output Current 5V I o 0 4.0 Adc 3.3V I o 0 5.0 Adc 2.5V, 2.0, 1.8V, 1.5V, 1.2V, 1.0V Io 0 6.0 Adc Output Current Limit Inception 5V I O, lim ⎯ 6.5 ⎯ Adc ( Hiccup Mode ) 3.3V I O, lim ⎯ 7 ⎯ Adc 2.5V, 2.0V, 1.8V, 1.5V, 1.2V, 1.0V IO, lim ⎯ 8.5 ⎯ Adc Output Short-Circuit Current 5V I O, s/c ⎯ 2.4 ⎯ A rms (VO≤250mV) ( Hiccup Mode ) 3.3V I O, s/c ⎯ 2.4 ⎯ A rms 2.5V, 2.0V, 1.8V, 1.5V, 1.2V, 1.0V IO, s/c ⎯ 2.8 ⎯ A rms
May 16, 2008 HW/HC004/005/006 Series DC-DC Power Module: 18-36Vdc & 36-75Vdc Input; 1.0V-5Vdc Output; 4A - 6A Output Current LINEAGE POWER 4 Electrical Specifications (continued) Parameter Device Symbol Min Typ Max Unit HW 5V η ⎯ 89.0 ⎯ % Efficiency HW 3.3V η ⎯ 87.0 ⎯ % VIN=VIN, nom, TA=25°C HW 2.5V η ⎯ 86.0 ⎯ % IO=IO, max , VO= VO,set HW 2.0V η ⎯ 82.0 ⎯ % HW 1.8V η ⎯ 82.0 ⎯ % HW 1.5V η ⎯ 80.0 ⎯ % HW 1.2V η ⎯ 77.0 ⎯ % HW 1.0V η ⎯ 75.0 ⎯ % HC 5V η ⎯ 88.0 ⎯ % HC 3.3V η ⎯ 86.0 ⎯ % Switching Frequency All HW f sw ⎯ 300 ⎯ kHz All HC f sw ⎯ 380 ⎯ kHz Dynamic Load Response (ΔIo/Δt=1A/μs; Vin=Vin,nom; TA=25°C) 5V, 3.3V V pk ⎯ 100 ⎯ mV Load Change from Io= 50% to 75% of Io,max: 2.5V, 2.0V, 1.8V, 1.5V, 1.2V, 1.0V Vpk ⎯ 80 ⎯ mV Peak Deviation Settling Time (Vo<10% peak deviation) All t s ⎯ 100 ⎯ μs Dynamic Line Response (ΔVin / Δt≤0.5V/μs; Vin=Vin,nom; TA=25°C) Peak Deviation All V pk ⎯ 0.6 2 %Vo, set Settling Time (Vo<10% peak deviation) All t s ⎯ 150 1000 μs Isolation Specifications Parameter Symbol Min Typ Max Unit Isolation Capacitance C iso ⎯ 200 ⎯ pF Isolation Resistance R iso 10 ⎯ ⎯ MΩ General Specifications Parameter Min Typ Max Unit Calculated MTBF (for HW005A0F1-S in accordance with Lucent RIN 6: IO=80% of IO, max, TA=25°C, airflow=1m/s) >4,000,000 Hours Weight ⎯ 13 ⎯ g (oz.)
May 16, 2008 HW/HC004/005/006 Series DC-DC Power Module: 18-36Vdc & 36-75Vdc Input; 1.0V-5Vdc Output; 4A - 6A Output Current LINEAGE POWER 5 Feature Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See Feature Descriptions for additional information. Parameter Device Symbol Min Typ Max Unit Remote On/Off Signal Interface (VIN=VIN, min to VIN, max ; open collector or equivalent, Signal referenced to VIN- terminal) Negative Logic: device code suffix “1” Logic Low = module On, Logic High = module Off Positive Logic: No device code suffix required Logic Low = module Off, Logic High = module On Logic Low Specification Remote On/Off Current – Logic Low All I on/off ⎯ 0.15 1.0 mA On/Off Voltage: Logic Low All V on/off 0.0 ⎯ 1.2 V Logic High – (Typ = Open Collector) All V on/off ⎯ 5.8 15 V Logic High maximum allowable leakage current All I on/off ⎯ ⎯ 10 μA Turn-On Delay and Rise Times (IO=IO, max) Tdelay ⎯ 100 ⎯ ms 5V, 3.3V Trise ⎯ 40 ⎯ ms Tdelay = Time until VO = 10% of VO,set from either application of Vin with Remote On/Off set to On or operation of Remote On/Off from Off to On with Vin already applied for at least one second. Tdelay ⎯ 12 ⎯ ms Trise = time for VO to rise from 10% of VO,set to 90% of VO,set. 2.5V, 2.0V, 1.8V, 1.5V, 1.2V, 1.0V Trise ⎯ 3 ⎯ ms 5V V O, limit ⎯ ⎯ 7.0 V Output Overvoltage Protection 3.3V ⎯ ⎯ 4.6 V 2.5V ⎯ ⎯ 3.5 V Values are the same for HW and HC codes 2.0V ⎯ ⎯ 3.2 V 1.8V ⎯ ⎯ 2.8 V 1.5V ⎯ ⎯ 2.5 V 1.2V ⎯ ⎯ 2.0 V 1.0V ⎯ ⎯ 1.8 V Overtemperature Protection All T ref ⎯ 125 ⎯ °C (See Feature Descriptions) Input Undervoltage Lockout Turn-on Threshold All HW ⎯ 33 36 V Turn-off Threshold All HW 27 30 ⎯ V Turn-on Threshold All HC ⎯ 17 18 V Turn-off Threshold All HC 13.5 15 ⎯ V # More accurate Overvoltage protection can be accomplished externally by means of the remote On/Off pin.
May 16, 2008 HW/HC004/005/006 Series DC-DC Power Module: 18-36Vdc & 36-75Vdc Input; 1.0V-5Vdc Output; 4A - 6A Output Current LINEAGE POWER 18 Feature Descriptions (continued) The relationship between the output voltage and the trim resistor value for a Δ% reduction in output voltage is: Nominal 1.2V module: Nominal 1.0V module: Connecting an external resistor (Rtrim-up) between the TRIM pin and the VO(+) pin increases the output voltage set point. To maintain set point accuracy, the trim resistor tolerance should be ±0.5%. The relationship between the output voltage and the trim resistor value for a Δ% increase in output voltage is: Nominal 1.2V module: Nominal 1.0V module: (VO refers to the nominal output voltage, i.e. 5.0V for VO on an HW004A0A. Δ% is the required % change in output voltage, i.e. to trim a 5.0V module to 5.10V the Δ% value is 2). Examples: To trim down the output of a nominal 5.0V module (HW004A0A) to 4.90V Δ% = 2 Rtrim-down = 249.39 kΩ To trim up the output of a nominal 3.3V module (HW005A0F) to 3.63V Δ% = 10 Rtrim-up =94.2 kΩ Rtrim-down = - 6.11 kΩ 511 Rtrim-down = - 4.46 kΩ 346 Rtrim-down = - 4.90 kΩ 390 Rtrim-up = - - 6.11 kΩ 5.11VO(100+Δ%) 1.225Δ% 511 Rtrim-up = - - 4.46 kΩ 5.11VO(100+Δ%) 1.225Δ% 346 Rtrim-up = - - 6.11 kΩ 5.11x3.3(100+10) 1.225x10 511 Rtrim-down = - 6.11 kΩ 511 Rtrim-up = - - 4.90 kΩ 5.11VO(100+Δ%) 1.225Δ% 390
May 16, 2008 HW/HC004/005/006 Series DC-DC Power Module: 18-36Vdc & 36-75Vdc Input; 1.0V-5Vdc Output; 4A - 6A Output Current LINEAGE POWER 20 Mechanical Outline for HW/HC Surface-Mount Module Dimensions are in millimeters and (inches). Top View 47.2 (1.860) (1.162) 29.5 Side View 8.50 (0.335) MAX height min stand-off (0.100) 2.54 0.5 (.020) max compliance Bottom View Pin Function
1 Vout +
2 Vout -
Standard = No Pin 3 Optional = Vout +
9 Trim
11 On/Off
17 Vin -
18 Vin +
40.00 (1.576) (0.394) (1.031) (0.065) (0.197) (0.143) (1.379) 1.65 3.63 1 2 3 9 111718 PIN 3 OPTIONAL 35.00 5.00 26.16 10.00
May 16, 2008 HW/HC004/005/006 Series DC-DC Power Module: 18-36Vdc & 36-75Vdc Input; 1.0V-5Vdc Output; 4A - 6A Output Current LINEAGE POWER 21 Mechanical Outline for HW/HC Through Hole Module Dimensions are in millimeters and (inches). Top View 47.2 (1.860) (1.162) 29.5 Side View * Optional pin lengths shown in Table 2 Device Options Bottom View Pin Function 1.65 3.63 1 2 9 111718 35.00 5.00 26.16 40.00 (1.576) (1.031) (0.065) (0.197) (0.143) (1.379)
May 16, 2008 HW/HC004/005/006 Series DC-DC Power Module: 18-36Vdc & 36-75Vdc Input; 1.0V-5Vdc Output; 4A - 6A Output Current LINEAGE POWER 22 Recommended Pad Layout for Surface Mount and Through Hole Module Dimensions are in millimeters and (inches). Pin Function Standard = No Pin 3 Optional = Vout + Surface Mount Pad Layout – Component side view Pin Function Through-Hole Pad Layout – Component side view
May 16, 2008 HW/HC004/005/006 Series DC-DC Power Module: 18-36Vdc & 36-75Vdc Input; 1.0V-5Vdc Output; 4A - 6A Output Current LINEAGE POWER 23 Packaging Details The surface mount versions of the HW005 family are also available in tape & reel (suffix –SR) as an option. Detailed of tape dimensions are shown below. Modules are shipped in quantities of 115 per reel. Tape Dimensions Dimensions are in millimeters and (inches). 40.00 (1.575) 4.00 (0.157) (1.346) 34.20 PICK POINT (2.692) 68.40 FEED DIRECTION (2.834) 72.00 9.02 (0.355) TOP COVER TAPE EMBOSSED CARRIER NOTE: CONFORMS TO EAI-481 REV. A STANDARD (2.692) 66.50 Reel Dimensions Outside diameter: 330.2 mm (13.00”) Inside diameter: 177.8 mm (7.00”) Tape Width: 72.00 mm (2.834”)
with both Pb and Pb-free wave soldering processes. representative for more details. available as an option packaged in Tape and Reel. local Lineage Power Technical Sales Representative. Figure 69. Surface Mount Packaging Tray giving a total number of 60 power modules. label will withstand reflow temperatures up to 300°C. product code, date and location of manufacture.
Figure 73. Time Limit Curve Above 205oC Reflow . adversely affect long-term reliability. suggested Pb-free solder paste is Sn/Ag/Cu (SAC). Sn/Ag/Cu solder is shown in Figure. 74. varies according to the MSL rating (see J-STD-033A).
15 Seconds
60 Seconds
Figure 74. Recommended linear reflow profile module minimum electrical spacing. module is C00 (per J specification).
May 16, 2008 HW/HC004/005/006 Series DC-DC Power Module: 18-36Vdc & 36-75Vdc Input; 1.0V-5Vdc Output; 4A - 6A Output Current LINEAGE POWER 27
Ordering Information
Please contact your Lineage Power Sales Representative for pricing, availability and optional features. Table 1. Device Codes
Table 2. Device Options
3000 Skyline Drive, Mesquite, TX 75149, USA
application. No rights under any patent accompany the sale of any such product(s) or information. © 2008 Lineage Power Corporation, (Mesquite, Texas) All International Rights Reserved.