H16WD SENSATA | Alldatasheet

Document overview

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Technical content

Features

  • Ratings from 25A to 90A @ 48-690 VAC
  • 1600 Volts Blocking
  • SCR output for heavy industrial loads
  • Zero Voltage or instantaneous turn-on outputs
  • UL Approved, CE Compliant to EN60950-1
  • Improved SEMS screw and washer
  • Redesigned housing with anti-rotation barriers
  • DC control
  • Direct bond copper substrate
  • EMC Compliant to Level 3
  • Direct power lead frame
  • Epoxy free design PRODUCT SELECTION Control Voltage 4-32 VDC 25 A H16WD4825 50 A H16WD4850 75 A H16WD4875 90 A H16WD4890 H1 SERIES | H16WD Output(4) Description 25 A 50 A 75 A 90 A Operating Voltage (47-440Hz) [Vrms] 48-690 48-690 48-690 48-690 Transient Overvoltage [Vpk] 1600 1600 1600 1600 Rated Load Current [Arms] (5)(2) 25 50 75 90 Rated Load Current {UL508 Motor Controller} [Arms] (5) 10 20 30 45 Minimum Load Current [mArms] 150 150 150 150 Maximum Off-State Leakage Current @ Rated Voltage [mArms] 1.0 1.0 1.0 1.0 Minimum Off-State dv/dt @ Maximum Rated Voltage [V/µsec] 500 500 500 500 Maximum 1 Cycle Surge Current (50/60 Hz) [Apk] 239/250 597/625 954/1000 1145/1200 Maximum I²t for Fusing (50/60 Hz) [A² sec] 285/259 1779/1621 4555/4150 6560/5976 Thermal Resistance Junction to Case (Rjc) [°C/W] 0.8 0.45 0.3 0.27 Maximum On-State Voltage Drop @ Rated Current [Vrms] 1.3 1.3 1.2 1.2 HP rating UL 508/IEC60947[HP (KW)]: 480 VAC 3 (2.2) 5 (3.7) 10 (7.4) 20 (14.9) HP rating UL 508/IEC60947[HP (KW)]: 600 VAC 3 (2.2) 10 (7.4) 15 (11.2) 25 (18.6) Minimum Power Factor (at Maximum Load) 0.5 0.5 0.5 0.5 SPECIFICATIONS www .sensata.comCopyright © 2024 Sensata Technologies, Inc.

General (4) LED Input Status Indicator w/”G” option (green) Description Parameters Dielectric Strength, Input/Output/Base (50/60 Hz) 4000 Vrms Minimum Insulation Resistance (@ 500 VDC) 109 Ohm Maximum Capacitance, Input/Output 8 pF Ambient Operating Temperature Range -30 to 80 °C Ambient Storage Temperature Range -40 to 125 °C Weight (typical) 2.6 oz (74.9 g) Housing Material UL 94 V-0 SSR Mounting Torque Range [lb-in/Nm] 18-20 (2-2.2) Baseplate Material Aluminum Input Terminal Screw Torque Range [lb-in/Nm] 13-15 /1.5-1.7 Output Terminal Screw Torque Range [lb-in/Nm] 18-20 (2-2.2) SSR Mounting Screw Torque Range [lb-in/Nm] 18-20 / 2.0-2.2 Input/Load Terminal Screw Torque Range [lb-in/Nm] (2) w/”K” option 8-10 / 0.9-1.13 Input/Output Terminal Screw Thread Size #6-32 UNC / #8-32 UNC Humidity per IEC60068-2-78 93% non-condensing MTBF (Mean Time Between Failures) at 40°C ambient temperature (8) LED Input Status Indicator 11,641,553 hours (1,328 years) MTBF (Mean Time Between Failures) at 60°C ambient temperature (8) 7,210,376 hours (823 years) WIRING DIAGRAM AC V Load (9) 1 ( ) 2 ( ) 1 2OUTPUT S OLI D S T A T E R ELA Y 4 3INPUT 4 (–) 3 (+) Recommended Wire Sizes Terminals Wire Size (Solid / Stranded) Wire Pull-Out Strength (lb)[N] Input Output 24 AWG (0.2 mm 2) / 0.2 [minimum] 2 x 12 AWG (3.3 mm 2) / 3.3 [maximum] 20 AWG (0.5 mm 2) / 0.518 [minimum] 2 x 10 AWG (5.3 mm 2) / 5.3 2 x 8 AWG (8.4 mm 2) / 8.4 [maximum] 10 [44.5] 90 [400] 30 [133] 110 [490] 90 [400] Input Current vs Input Voltage Standard Regulated DC Input Input Current (mA) DC Input Voltage 0 5 10 15 20 25 30 Page 2 +DC -DC AC Trigger Circuit Current Limiter AC (10) EQUIVALENT CIRCUIT BLOCK DIAGRAM www .sensata.comCopyright © 2024 Sensata Technologies, Inc.

MECHANICAL SPECIFICATIONS (4) Tolerances: ±0.02 in / 0.5 mm All dimensions are in: inches [millimeters] Screw Termination

1 OUTPUT 2

4 INPUT 3

1.1 [27.9] 0.49 [12.4] Mounting Hole/Slot 0.19 [4.9] DIA. 0.89 [22.6] 1.88 [47.6] 1.7 [43.2] 2.25 [57.3] 1.0 [25.4] 1.75 [44.5] Hex Standoff Termination (“K” Option) 1.1 [27.9] 0.49 [12.4] Mounting Hole/Slot 0.19 [4.9] DIA. 1.04 [26.4] 1.88 [47.6] 1.70 [43.2] 2.25 [57.3] 1.0 [25.4] 1.75 [44.5] 0.93 [23.6] (4 places) 1.0 [25.4] (2 places) (2) Quick Connect Termination (“F” Option) - Up to 25 Amp (1) 0.19 [4.9] DIA. 1.58 [40.2] 0.49 [12.4] Faston Terminal 0.25 x 0.032 (2 places) 1.31 [33.4] 1.88 [47.6] 1.7 [43.2] 2.25 [57.3] 1.40 [35.6] 1.75 [44.5] Faston Terminal 0.187 x 0.020 (2 places) 1.25 [31.8] Quick Connect Termination (“F” Option) - Up to 50 Amp (1) S OLI D S T A T E R ELA Y OUTPUT INPUT Mounting Hole/Slot 0.19 [4.9] DIA. 1.58 [40.2] 0.49 [12.4] Faston Terminal 0.25 x 0.032 (4 places) 1.31 [33.4] 1.88 [47.6] 1.7 [43.2] 2.25 [57.3] 1.40 [35.6] 1.75 [44.5] Faston Terminal 0.187 x 0.020 (2 places) 1.25 [31.8] 0.63 [16.0] 0.45 [11.4] (2 places) www .sensata.comCopyright © 2024 Sensata Technologies, Inc.

0.01 0.1 1 10 Surge Current (Amp) Surge Duration (sec) 25 A 100 200 300 400 500 600 0.01 0.1 1 10 Surge Current (Amp) Surge Duration (sec) 50 A 100 200 400 300 500 600 700 900 800 0.01 0.1 1 10 Surge Current (Amp) Surge Duration (sec) 75 A 150 450 300 600 750 900 1200 1050 0.01 0.1 1 10 Surge Current (Amp) Surge Duration (sec) 90 A Non repetitive peak surge current at Tj initial 40ºC. THERMAL DERATE INFORMATION 20 30 40 50 60 70 80 Ambient Temperature (ºC) Load Current (Amps) 25 A 1.5ºC/W 2ºC/W 3ºC/W 20 30 40 50 60 70 80 Ambient Temperature (ºC) Load Current (Amps) 50 A 0.7ºC/W 1ºC/W 1.5ºC/W 2ºC/W 20 30 40 50 60 70 80 Ambient Temperature (ºC) Load Current (Amps) 75 A 0.5ºC/W 0.7ºC/W 1ºC/W 1.5ºC/W 20 30 40 50 60 70 80 Ambient Temperature (ºC) Load Current (Amps) 90 A 0.5ºC/W 0.7ºC/W 1ºC/W 1.5ºC/W Page 4 www .sensata.comCopyright © 2024 Sensata Technologies, Inc.

Note: Not all part number combinations are available. Contact Technical support for information on the availability of a specific part number. Series Operating Voltage Transient Overvoltage 6WD: 1600 Vpk Rated Load Current H1 6WD 60 25 K G H -10 ORDERING OPTIONS Required for valid part number For options only and not required for valid part number 60: 48-690 VAC 25: 25 Amps 75: 75 Amps 50: 50 Amps 90: 90 Amps Termination Blank: Screw F: Quick Connect (Up to 50 Amps only) (1) K: Hex standoffs (2) Input Status LED Blank: Not Included G: Included Thermal Pad Blank: Not Included H: Included Switching Mode Blank: Zero Voltage Turn-On -10: Instantaneous Turn-On (3) Example: H16WD6025KGH-10 ACCESORIES Part number: KS101 Clear plastic cover compatible with all new S1 designs. Safety covers provide added protection from electric shock when installing or checking equipment. Protective Cover Hardware Kit Part number: HK4 Bag with 2 square brass accessories and 2 screw 8-32 x 5/8 for output. Used to mount TMR1 lug terminals. Protective Cover & Hardware Kits Recommended Accessories Cover Hardware Kit Heat Sink Part No. Thermal Resistance [ºC/W] Lug Terminal Thermal Pad KS101 HK1 HK4 TRM1 TRM6 HSP-1 HSP-2 HS501DR HS301 / HS301DR HS251 HS202 / HS202DR HS201 / HS201DR HS172 HS151 / HS151DR HS122 / HS122DR HS103 / HS103DR HS101 HS073 HS072 HS053 HS033 HS023 5.0 3.0 2.5 2.0 2.0 1.7 1.5 1.2 1.0 1.0 0.7 0.7 0.5 0.36 0.25 www .sensata.comCopyright © 2024 Sensata Technologies, Inc.

(1) Single pair (up to 25A) Double pair* (50A model only). *Caution: User must connect to both pairs. For higher load currents, the “K” standoff temperature must not exceed 105°C. For additional application assistance please contact Technical Support. (3) Instantaneous turn-on version is not recomended for capacitive loads. Use zero turn-on only. (4) All parameters at 25°C unless otherwise specified. (5) Heat sinking required, see derating curves. (6) Increase minimum voltage by 1 V for operations from -20 to -30°C. (7) Turn-on time for Instantaneous turn-on versions is 0.02 msec. (8) All parameters at 50% power rating and 100% duty cycle (9) Load can be wired to either SSR output terminal 1 or 2. (10) Elective Input Status LED, “G” option. WARNINGS RISK OF MATERIAL DAMAGE AND HOT ENCLOSURE

  • The product’ s side panels may be hot, allow the product to cool before touching.
  • Follow proper mounting instructions including torque values.
  • Do not allow liquids or foreign objects to enter this product. Failure to follow these instructions can result in serious injury, or equipment damage. HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
  • Disconnect all power before installing or working with this equipment.
  • V erify all connections and replace all covers before turning on power. Failure to follow these instructions will result in death or serious injury. AGENCY APPROVALS Designed in accordance with the requirements of IEC 62314 IEC 61000-4-2 : Electrostatic Discharge – Level 3 IEC 61000-4-4 : Electrically Fast Transients – Level 3 IEC 61000-4-5 : Electrical Surges – Level 3 IEC 600068-2-6: Vibration 0.33 mm and 0.75 mm Amplitude over 10-55 Hz IEC 600068-2-27: Shock Resistance 15g/11 msec E116949 CONT ACT USDatasheets provided by Sensata Technologies, Inc., its subsidiaries and/or affiliates (“Sensata”) are solely intended to assist third parties (“Buyers”) who are developing systems that incorporate Sensata products (also referred to herein as “components”). Buyer understands and agrees that Buyer remains responsible for using its independent analysis, valuation, and judgment in designing Buyer’s systems and products. Sensata datasheets have been created using standard laboratory conditions and engineering practices. Sensata has not conducted any testing other than that specifically described in the published documentation for a particular datasheet. Sensata may make corrections, enhancements, improvements, and other changes to its datasheets or components without notice. Buyers are authorized to use Sensata datasheets with the Sensata component(s) identified in each particular datasheet. HOWEVER, NO OTHER LICENSE, EXPRESS OR IMPLIED, BY ESTOPPEL OR OTHERWISE TO ANY OTHER SENSATA INTELLECTUAL PROPERTY RIGHT, AND NO LICENSE TO ANY THIRD PARTY TECHNOLOGY OR INTELLECTUAL PROPERTY RIGHT, IS GRANTED HEREIN. SENSATA DATASHEETS ARE PROVIDED “AS IS”. SENSATA MAKES NO WARRANTIES OR REPRESENTATIONS WITH REGARD TO THE DATASHEETS OR USE OF THE DATASHEETS, EXPRESS, IMPLIED, OR STATUTORY, INCLUDING ACCURACY OR COMPLETENESS. SENSATA DISCLAIMS ANY WARRANTY OF TITLE AND ANY IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, QUIET ENJOYMENT, QUIET POSSESSION, AND NON-INFRINGEMENT OF ANY THIRD PARTY INTELLECTUAL PROPERTY RIGHTS WITH REGARD TO SENSATA DATASHEETS OR USE THEREOF. All products are sold subject to Sensata’s terms and conditions of sale supplied at www.sensata.com SENSATA ASSUMES NO LIABILITY FOR APPLICATIONS ASSISTANCE OR THE DESIGN OF BUYERS’ PRODUCTS. BUYER ACKNOWLEDGES AND AGREES THAT IT IS SOLELY RESPONSIBLE FOR COMPLIANCE WITH ALL LEGAL, REGULATORY, AND SAFETY-RELATED REQUIREMENTS CONCERNING ITS PRODUCTS, AND ANY USE OF SENSATA COMPONENTS IN ITS APPLICATIONS, NOTWITHSTANDING ANY APPLICATIONS-RELATED INFORMATION OR SUPPORT THAT MAY BE PROVIDED BY SENSATA. Mailing Address: Sensata Technologies, Inc., 529 Pleasant Street, Attleboro, MA 02703, USA. www .sensata.comCopyright © 2024 Sensata Technologies, Inc. Americas +1 (800) 350 2727 sales.crydom@sensata.com Europe, Middle East & Africa +44 (1202) 416170 ssr-info.eu@sensata.com Asia Pacific sales.isasia@list.sensata.com China +86 (21) 2306 1500 Japan +81 (45) 277 7117 Korea +82 (31) 601 2004 India +91 (80) 67920890 Rest of Asia +886 (2) 27602006 ext 2808 Rev. 11/22/2024 ECN 21026 FDE-07-01 Rev.B