H15S2

HZZ00101 POWER-ONE | Alldatasheet

Document overview

• Manufacturer or author: Provided By ALLDATASHEET.COM(FREE DATASHEET DOWNLOAD SITE)
• PDF pages: 9

Technical content

Cassette Style Mating Connectors H11, H15, H15S2, H15S4 SEP 29, 2003 revised to MAY 24, 2006 Page 1 of 9 www.power-one.com Table 1: H11 Connector Survey Female connector Reference Description of terminals Fig. Integrated type coding STV-H11-F/CO HZZ00101 Faston terminals 6.3 × 0.8 mm 2 yes STV-H11-FS/CO 2 HZZ00104 Faston terminals 6.3 × 0.8 mm, solderable (short moulding) 3 yes STV-H11-FSR/CO HZZ00102 Screw terminals, 90°, 2.5 mm 2 (AWG 13), torque ≤ 26.6 Ncm 4 yes STV-H11-FB/CO 1 HZZ00103 Solder pin 5.2 mm, ∅ 1.6 mm 5 yes STV-H11-FBER/CO 2 HZZ00113 Solder pin 4.3 mm, ∅ 1.0 mm 5 yes STV-H11-FP/CO 2 HZZ00111 Press fit 6.5 mm, ∅ 1.0 mm 5 yes STV-H11-FBG/CO 2 HZZ00199 Solder pin 5.2 mm, ∅ 1.6 mm, gold-plated contacts 5 yes 1 See also matching Flexi-PCB for PCB-mounting of converters (See the Power-One WEB site Accessories/ Mounting Supports)

2 Ask Power-One for availability

Description

All 19" cassette type converters are equipped with either H11-, H15-, H15S2 or H15S4 male connectors. Mating female connectors are available as accessories according to the following tables. The four H-type connector versions are specially designed for power supply applications, capable of handling high operating currents. The con- nectors have an integrated code key system allowing many coding possibilities. Converters with high output current normally use two contacts in parallel to keep the voltage drop across the connector as low as possible. In case of very high currents, the connectors are fitted with round high current contacts. H11 Connectors This connector has eleven contacts in one vertical column marked 2 to 32. Mating and mounting conditions are according to DIN 41612. The connector contacts are hard- silver-plated and correspond to quality class 1, with respect to electrical and mechanical life time. This connector type (male version) is used in the following converter series (case size): H (H02), M (M02), and PSL (L04). Table of Contents Page Page

Cassette Style Mating Connectors H11, H15, H15S2, H15S4 SEP 29, 2003 revised to MAY 24, 2006 Page 2 of 9 www.power-one.com Mechanical Dimensions Dimensions in mm 84.8 7.62 10 x 7.62 = 76.2 10.7 8.5 12042 Fig. 1 H11 front view, relating to figures below 11.5 31.3 2.9±0.37.4 6.3 x 0.8 6.5 Coding wedge K I H G F 2 5 8 11 14 17 20 23 26 5.5 12038 Fig. 2 STV-H11-F/CO, Faston terminals 6.3 × 0.8 mm Fig. 4 STV-H11-FSR/CO, screw terminals, max. 2.6 mm 2 (AWG 13) max torque 26.6 Ncm 11.5 2 5 8 1 11 41 7 2 02 32 62 93 2 2.9±0.3 19.8 K I H G F 10.9 12044 European Projection 11.5 25.8 2.9±0.37.3 6.3 x 0.8 K I H G F 12043 Fig. 3 STV-H11-FS/CO, Faston terminals 6.3 × 0.8 mm, solderable (short moulding) 23 2

Cassette Style Mating Connectors H11, H15, H15S2, H15S4 SEP 29, 2003 revised to MAY 24, 2006 Page 3 of 9 www.power-one.com Fig. 5 STV-H11-FB/CO, solder pins X = 5.2 Y = Ø 1.6 STV-H11-FBG/CO, solder pins X = 5.2 Y = Ø 1.6 STV-H11-FBER/CO, solder pins X = 4.3 Y = Ø 1.0 STV-H11-FP/CO, press insert pins X = 6.5 Y = Ø 1.0 5.6310 x 7.62 = 76.2 Y 0.3 2.8±0.1 2 5 8 1 11 41 72 02 32 62 93 2 11.5 X 5.08 2.9±0.3 5.08 90±0.1 Footprint for PCB-layout 12045 H15 Connectors This connector has 15 contacts in two vertical columns, marked 4 to 32 and is designed to meet DIN 41612. The connector contacts are hardsilver-plated and correspond to quality class 1, with respect to electrical and mechanical life time. This connector type (male version) is used in the following converter series (case size): PSS (S01), S (S02), Q (Q01), LPC (Q03), P (Q04), PSK (K01), K (K02), S (S02), T (T01), for output currents ≤18 A. Table 2: H15 Connector Survey Female connector Reference Description of terminals Fig. Integrated type coding STV-H15-FSR HZZ00107 Screw terminals, 90°, 2.5 mm 2 (AWG 13), torque ≤ 26.6 Ncm 7 no STV-H15-F/CO HZZ00106 Faston terminals 6.3 × 0.8 mm (7) yes STV-H15-FB/CO HZZ00112 Solder pin 4.0 mm, ∅ 1.6 mm 8 yes STV-H15-FBG/CO 1 HZZ00197 Solder pin 4.0 mm, ∅ 1.6 mm, gold-plated contacts 8 yes STV-H15-FP/CO 1 HZZ00117 Press fit 4.5 mm, ∅ 1.0 mm (double-pin version) (8) yes STV-H15-FWS/CO HZZ00114 Solder pin 10.1 mm, ∅ 1.6 mm, 90° bent contacts 9 yes

1 Ask Power-One for availability

Fig. 6 H15 front view, relating to the next figures 14.8 12.4 12046 European Projection European Projection

Cassette Style Mating Connectors H11, H15, H15S2, H15S4 SEP 29, 2003 revised to MAY 24, 2006 Page 4 of 9 www.power-one.com Fig. 7 STV-H15-FSR, Screw terminals, no coding, max torque 26.6 Ncm STV-H15-F/CO, Faston terminals 6.3 × 0.8 mm (identical dimensions, but not shown). The orientation of the faston terminals can be horizontal or vertical, depending on supplier. European Projection 30±1 10.1 14.8 84.9 8.0 3.3 12039 4 32 Fig. 8 STV-H15-FB/CO, solder pins 3.5 14 × 5.08 = 71.12 8.17 10.16 0.3 1.62.8 10.1 5.08 Footprint for PCB-layout 12047 4 32 14 x 5.08 2.54 7.62 88.9 14.9 12053a 3.5 6 min. 10.132 4 Fig. 9 STV-H15-FWS/CO, solder pins for PCB mounting

Cassette Style Mating Connectors H11, H15, H15S2, H15S4 SEP 29, 2003 revised to MAY 24, 2006 Page 5 of 9 www.power-one.com H15S2, H15S4 Connectors This special connectors derive from the H15 connectors having 7 standard contacts as above, combined with 2 (H15S2) or 4 (H15S4) high current contacts (jacks) according to DIN 41626. These jacks are specially designed to handle currents from 20 A up to 40 A. They correspond to quality class 1, with respect to electrical and mechanical life time. The contact material is high quality Beryllium-Copper (CuBe treated) with gold-plated surface. The high current jacks are joint separately to the connectors. To install them, carefully follow the assembly instructions. It is extremely important to solder cables, screw cable terminals or heat shrink sleeves to high current jacks first, before inserting them into the moulding. Paralleled converters should preferably be interconnected on current bars or at a star point. Using screw versions, the two outer high current jacks may be inserted at a 90° angle in order to prevent possible short circuits between the cable terminals, especially in applications with high vibration environment. Heat shrink sleeves might be necessary for further isolation purposes or to keep clearances and creepage distances at specified levels. An extraction tool allows removal of the high current jacks for replacement (see fig. 15). Caution: The use of an adequate cable strain relief device (e.g. Cable Hood etc.) is essential, in order to protect the high current contact jacks from damage. Never screw, solder or manipulate these contacts when the connector is plugged into the male connector! The use of highly flexible cables is strongly recommended. This connector type (male version) is used in the following converter series (case size): PSK and PSS (K01), K (K02), P (Q04) with output currents ≥20 A. Table 3: H15S2 and H15S4 Connector Survey Female connector Reference Description of terminals Fig. Integrated type coding STV-H15 S2-FSF/CO HZZ 00116 11 faston terminals 6.3 × 0.8 mm, 2 screw jacks 1 10 yes STV-H15 S2-F/CO HZZ 00115 11 faston terminals 6.3 × 0.8 mm, 2 solder jacks 1 (10) yes STV-H15 S4-FSF/CO HZZ 00110 7 faston terminals 6.3 × 0.8 mm, 4 screw jacks 1 12 yes STV-H15 S4-F/CO HZZ 00105 7 faston terminals 6.3 × 0.8 mm, 4 solder jacks 1 (12) yes STV-H15 S4-FLS/CO 2 HZZ 00109 7 screw terminals 90°, 2.5 mm 2, torque ≤ 26.6 Ncm, 4 solder jacks 1 13 yes STV-H15 S4-FSR/CO 2 HZZ 00108 7 screw terminals, 90°, 2.5 mm 2, torque ≤ 26.6 Ncm, 4 screw jacks 1 (13) yes 1 Spare jacks are available on request: screw version YVM002, solder version XMB045. 2 Not for new designs. Use female connectors with faston terminals instead. Delivery content: H15S2 (S4) moulding, two (four) high current jacks and assembly instructions. Screw versions also include four M4 screws with washers and heat shrink sleeves. Fig. 10 STV-H15 S2-FSF/CO 11 faston terminals and two screw jacks. STV-H15 S2-F/CO 11 faston terminals and two solder jacks (solder jacks are shown in fig. 13). Mechanical Dimensions (in mm) European Projection 14.8 12.4 12054 10.1 84.9 30.3 32 28 24 20 16 12 30 26 22 18 14 8/10 4/6

Cassette Style Mating Connectors H11, H15, H15S2, H15S4 SEP 29, 2003 revised to MAY 24, 2006 Page 6 of 9 www.power-one.com Fig. 12 STV-H15 S4-FSF/CO, 7 faston terminals and 4 screw jacks STV-H15 S4-F/CO 7 faston terminals and 4 solder jacks (solder jacks are shown in fig. 13.) 84.9 30.3 41.6 12.4 10.1 7.6 12049 European Projection 84.9 30.6 40.5 12.4 10.1 14.8 Ø 3.5 12040 Fig. 13 STV-H15 S4-FLS/CO, 7 screw terminals (max torque 26.6 Ncm) and 4 solder jacks STV-H15 S4-FSR/CO, 7 screw terminals (max torque 26.6 Ncm) and 4 screw jacks (screw jacks are shown in fig. 12) The connectors with 7 screw terminals shown in fig. 13 should not been used for new designs. Use connectors with 7 faston terminals instead as shown in fig. 12. Fig. 11 H15 S4 front view, relating to figures below 14.8 12048 24 20 16 12 30/32 26/28 22 18 14 8/10 4/6

Cassette Style Mating Connectors H11, H15, H15S2, H15S4 SEP 29, 2003 revised to MAY 24, 2006 Page 7 of 9 www.power-one.com Technical Data Table 4: Connector data Type H11 H15 H15S2/H15S4 Fastons High current Mechanical data Number of poles 11 15 11/7 2/4 Mating cycles 500 500 500 500 Insertion/withdrawal forces max. 80 N 90 N 90 N 10/1.6 N Electrical data Clearance distance contact/ground ≥ 4.5 mm ≥ 4.5 mm ≥4.5 mm Creepage distance contact/contact ≥ 8.0 mm ≥ 8.0 mm ≥8.0 mm Test voltage VAC 3100 3100 3100 Operation voltage VAC 500 500 500 Operation current T A = 20 °C 20 A 15 A 15 A 40 A per contact TA = 70 °C 17 A 12 A 12 A 35 A TA = 95 °C 14 A 9 A 9 A 25 A Contact resistance ≤8 mΩ≤ 8 mΩ≤ 8 mΩ≤ 1 mΩ Insulation resistance at 100 VDC ≥1012 Ω≥ 1012 Ω≥ 1012 Ω Miscellaneous data Operating temperature –55 to 125 °C –55 to 125 °C –55 to 125 °C Contact surface 6 µm Ag 6 µm Ag 6 µm Ag 1.3 µm Au Moulding material PBTP/PC PBTP/PC PBTP Flammability UL 94V-0/U L 94 V-1 UL 94 V-0/UL 94 V-1 UL 94 V-0 Approvals Code Key System An efficient coding system is of great importance and cannot be valued highly enough in complex electronic systems. Since power supplies handle high currents and voltages, any false connection could not only be extremely dangerous but also quite costly. This integrated polarizing system allows effortless coding by the simple insertion of Coding Wedges into the female connector mouldings. The corresponding counter-parts, i.e., the coding tabs of the male moulding just have to be broken off to match the right female part. Major advantages are high mechanical stability and easy handling. The H11 connectors have 10 and the H15 connectors have 8 coding positions. Using 4 coding wedges results in 210 (H11) respectively 70 (H15) different coding possibilities. Coding wedges are available as accessories to female connectors with the following item number: Description: Codierkeil (5X) Reference: HZZ00202 Delivery content: 5 pcs. 2 325 8 11 14 17 20 23 26 29 K I HGF K I H G F 2 5 8 11 14 17 20 23 26 29 32 Coding tab Coding wedge 4 6.5 12041 Fig. 14 Integrated code key system

Cassette Style Mating Connectors H11, H15, H15S2, H15S4 SEP 29, 2003 revised to MAY 24, 2006 Page 8 of 9 www.power-one.com Extraction Tool for High Current Contacts High current plugs and jacks can be disassembled from the moulding by means of a special Extraction Tool (H15 S2, H15 S4). Holding the extraction tool over the centre of the connector's female contact the outer part of the extraction tool should be fed between the moulding and the outside of the female contact itself. This releases the spring clip fixing the contacts, in order to pull the contacts out of their moulding for replacement. If the operation is performed correctly very little force is required. Extreme care should be taken since incorrect procedure and excessive force could damage the tool and/or connector. This tool is available as an accessory for both screw or solder high current contacts. Note: In order to avoid damage, never manipulate high current contacts when plugged-in! Description: Extraction tool Reference: HZZ00150 Connector Retention Clips V The retention clip V is an accessory which guarantees secure connection even under severe vibration, as for example in mobile applications. One connector retention system fits to almost all units and all of the aforementioned connector types. The following converter series are delivered with pre- punched holes in the back plate for fast field-mounting of retention clips: H, M, K, PSK, PSL, PSS, S and T (Q, LPC, P series only in combination with Mounting Plate Q [HZZ01215]) Description: Retentionclip (2x) Reference: HZZ01209 Delivery content: 2 pcs. Connector retention clips (unlocked) Connector retention clips (locked) 12050 Fig. 16 Connector retention clips Fig. 15 Extraction tool Connector Retention Brackets CRB An alternative to the above mentioned retention clip V is the connector retention bracket. They are attached to the back plate by one screw each with a torque of 20 to 30 Ncm. Table 5: Connector Retention Bracket Survey Connector Item number Delivery series [Reference] content H, M, PSL CRB-HKMS 2 brackets K, PSK [HZZ01216] 2 screws S, PSS 2 washers T Q, P CRB-Q LPC [HZZ01217] Fig. 17 Connector retention bracket CRB

Cassette Style Mating Connectors H11, H15, H15S2, H15S4 SEP 29, 2003 revised to MAY 24, 2006 Page 9 of 9 www.power-one.com 110 20.2 Modification for use with Retension Clip 12051 Fig. 18 Cable hood for H15 and H15S4 connectors Cable Hood A cable connector housing or cable hood is available for all female H15, H15S2 and H15S4 type connectors with faston terminals (not suited for screw terminals). It serves as a strain relief, isolates connections and protects cables. Item number: KSG-H15/H15S4 Reference: HZZ00141 Delivery content: Housing shell, cable duct with covers, cable clip, cable boot and screws If using the cable hood together with retention clips, a special version is available, where both sides of the hood are slightly modified in order to allow for insertion of the clips. The cable hood with retention clips has been tested to withstand vibrations according to IEC/EN 60068-2-6: 5 g, 7.5 h (2.5 h per axis). Item number: KSG-H15/H15S4-V Reference: HZZ00142 Delivery content: Housing shell, cable duct with covers, cable clip, cable boot and screws Cable Hood Retention Brackets CHRB The cable hood can also be fixed to the converter case with two U-shaped cable hood retention brackets. Available for H, M, K, PSK, PSS, PSL, S, T series. Item number: CHRB-KSG Reference: HZZ01218 Delivery content: 2 brackets with 2 screws European Projection Fig. 19 Cable hood retention bracket CHRB NUCLEAR AND MEDICAL APPLICATIONS - Power-One products are not designed, intended for use in, or authorized for use as critical components in life support systems, equipment used in hazardous environments, or nuclear control systems without the express written consent of the respective divisional president of Power-One, Inc. TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on the date manufactured. Specifications are subject to change without notice.