GTC06LC28-6S AMPHENOL | Alldatasheet
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Technical content
® Socket cylinder within female contact has several equally spaced longitudinal beams twisted into a hyperbolic shape. As male pin is inserted, axial members in the female half deflect, imparting high current flow across the connection with minimal voltage loss. The hyperbolic, stamped grid configuration ensures a large, coaxial, face-to-face surface area engagement. Ideal for crimp termination applications requiring repeated mating cycles and high current with a low milli-volt drop. The RADSOK® Design RADSOK® technology is based upon a stamped and formed flat grid, uniquely twisted into a hyperbolic geometry to provide robust, high density contact to the mating pin contact. Most pin and socket technologies rely upon spring (beam element) properties of the contact elements, which tend to weaken over time. Unlike most other pin and socket solu- tions, the RADSOK ® also utlilizes the tensile strength properties of the flat, high conductivity alloy grid. This provides the high normal forces required for conductivity while also providing large conduc- tive surface area. Correspondingly low voltage drop and low tempera- ture rise are also achieved while maintaining low insertion forces. The RADSOK® (RADial SOcKet) High Amperage, Low Insertion Force Electrical Terminal provides value to your purchasing, engineering, quality and manufacturing objectives. Amphenol Amphenol Corporation Amphenol Industrial Operations 40-60 Delaware Avenue, Sidney, New York 13838-1395 Phone: 800-678-0141 or 607-563-5011 Fax: 607-563-5157 www.amphenol-industrial.com Amphe-Power 5015 connector with insert pattern 28-5 with (2) size 4 RADSOK sockets and standard contacts. Standard RADSOK® socket contacts for Amphe-Power® connec- tors are available in sizes 0, 4, 8 and 12 crimp or solder. Specific sizes can often be produced more economically than other fastening solutions. Amphe- nol can tailor the contact design to exact customer needs.
RADSOK® Technology Advantages RADSOK® Interconnect Solutions for the Power Bus Market Standard and Custom-Developed Solutions
- In addition to the various standard sizes of RADSOK components, custom- developed solutions are also available. See the new RADSOK® products that have been developed on the special pages at the end of this brochure. Amphenol has the global design, engineering and manufacturing resources to provide RADSOK® sockets pressed into busbars, crimped to cables, assembled into connectors, assembled into customer or Amphenol de- signed specialized electrical devices, or as stand-alone components. Amphenol also manufactures a full compliment of mating pin contacts for any application.
- Steady-state current capacities for standard RADSOK products range from 50 amps to over 1000 amps.
- Standard contact plating is typically Silver (Ag) although many other plating specifications may be used for your application.
- Amphenol connectors with RADSOK ® contacts are offered with a variety of positive-locking features (HiLokTM and SurLokTM) that insure and maintain fully-mated connections.
- Sealing (Sealtac TM) and high voltage hot break options are available within the RADSOK® itself or within a very wide range of IP rated connector housings to provide environmental protection to the contact area. The Wide Variety of RADSOK® Applications include:
- Replacement of ring terminals (lugs) on threaded studs
- High current PCBs
- Communication towers
- Backplane power
- Uninterrupted power supplies
- Fuel cell connectors
- Hybrid electric vehicles (example right is the Tesla Hybrid Car; photograph shown by permission of Tesla)
- AC inductive drive motors
- Power distribution modules
- Busbar terminations (plug-in hardware/modules
- “Pluggable” breakers
- Battery terminals
- Existing Amphenol products: 5015, GT, ACA-B, P-Lok or replace other manufacturers’ connectors
- contacts with RADSOK ® technology give 50% more ampacity.
- RADSOK ® contacts can be designed to fit any housing
- Developing Military applications of RADSOK ® technology
- combinations of RADSOK® and high speed copper contacts in the same interconnect package For more information on RADSOK ® products from Amphenol: www.amphenol-industrial.com and www.radsok.com Contact Amphenol Industrial Operations, Sidney, NY (Phone: 607-563-5011) or Amphenol Power Solutions, Fraser, MI (Phone: 586-294-7400) Amphenol Corporation Amphenol Aerospace Amphenol Industrial Operations 40-60 Delaware Avenue Sidney, NY 13838-1395 Phone: 607-563-5011 1-800-678-0141 Fax: 607-563-5157 Web: www.amphenol-aerospace.com Web: www.amphenol-industrial.com SALES OFFICES Amphenol Corporation Amphenol Aerospace Amphenol Industrial Operations
23276 South Pointe Drive
Laguna Hills, CA 92653 Phone: 949-855-4454 1-800-678-0141 Fax: 949-855-9115 Amphenol Corporation Amphenol Aerospace Amphenol Industrial Operations
2010 Corporate Ridge
McLean, VA 22101 Phone: 1-800-678-0141 Amphenol Industrial Operations Amphenol Power Solutions
34190 Riviera Drive
Fraser, MI 48026 Phone: 586-294-7400 Fax: 586-294-7402 www.radsok.com Amphenol Pcd
72 Cherry Hill Drive
Beverly, MA 01915 Phone: 978-532-8800 Fax: 978-532-6800 Web: www.amphenolpcd.com Amphenol Printed Circuits
91 Northeastern Boulevard
Nashua, NH 03062 Phone: 603-879-3750 Web: www.amphenol-apc.com Amphenol Canada Corp. 605 Milner Ave. Toronto, Ontario M1B 5X6 Canada Phone:416-291-4401 Fax: 416-292-0647 Web: www.amphenolcanada.com AUTHORIZED INDUSTRIAL DISTRIBUTORS Corporate Headquarters ALPHABETICAL LISTING Allied Electronics Fort Worth, TX Phone: 800-433-5700 www.alliedelec.com Arrow Electronics Englewood, CO Phone: 800-777-2776 www.arrow.com Astrex Plainview, NY Phone: 800-633-6360 www.astrex.net Avnet EMG Phoenix. AZ Phone: 800-332-8638 www.avnet.net Carlton-Bates Co. Little Rock, AR Phone: 800-482-9313 www.carlton-bates.com Digi-Key Thief River Falls, MN Phone: 800-344-4539 www.digikey.com Electronic Connector Corp. Chicago, IL Phone: 800-742-3262 www.eccochicago.com Electronic Expeditors Waukesha, WI Phone: 800-558-8547 www.ee-usa.com Electro Sonic Inc. Ontario, Canada Phone: 800-56-SONIC/416-494-1555 www.e-sonic.com Force Electronics (DAC Group) Cypress, CA 888-411-3672 www.force-elec.com Heilind Electronics (DAC Group) Wilmington, MA 800-400-7041 www.heilind.com J&K Connectors Seattle, WA Phone: 206-674-3300 www.jkconnectors.com Madison Electronics Fraser, MI Phone: 800-521-0616 www.madisonelectric.com Mouser Electronics Mansfield, TX Phone: 800-346-6873 www.mouser.com Newark Chicago, IL Phone: 800-463-9275 www.newarkinone.com NIES Electronic Frankfurt, Germany Phone: (06109) 7364-0 www.nies-electronic.com PEI Genesis Philadelphia, PA Phone: 888-254-5920 www.peigenesis.com Powell Electronics Logan Township, NJ Phone: 800-235-7880 www.powell.com RS Electronics Livonia, MI Phone: 800-555-5312 www.rselectronics.com Sager Electronics Weymouth, MA Phone: 800 SAGER-800 www.sager.com Schuster Elect. Cincinatti, OH Phone: 800-877-6875 www.schusterusa.com Simcona Rochester, NY Phone: 585-328-3230 www.simcona.com TTI Inc. Fort Worth, TX Phone: 800-225-5884 www.ttiinc.com SMALL DISADVANTAGED/ MINORITY DISTRIBUTORS Cherokee Nation Distributors Stilwell, OK Phone: 918-696-2777 www.cnicnd.com Electro Enterprises Oklahoma City, OK Phone: 800-324-6591 www.electroenterprises.com JRH Electronics Inc. Marlton, NJ Phone: 800-467-9309 www.jrelec.com PYLE-NATIONAL INDUSTRIAL DISTRIBUTORS Argo International New Orleans, LA Phone: 504-733-4500 or 800-242-2746 www.argointl.com Gaffney-Krouese Supply Co. Piscataway, NJ Phone: 732-885-9000 www.gaffney-kroese.com Geophysical Electrical Supply Co. (GESCO) Houston, TX Phone: 713-645-5999 www.gesco.com Hillcrest Enterprises Ashland, VA Phone: 800-848-3106/804-798-8390 www.hillcrestenterprises.com ITI Marine & Oilfield PTE. LTD. Singapore Phone: (65) 6266-6666 www.itimarine.com Norton Electric Wholesale Los Angeles, CA Phone: 323-222-7181 www.nortonelectric.com Offshore Marine Houston, TX Phone: 800-506-9473 www.offshoremarine.com PEI Genesis Philadelphia, PA Phone: 800-523-0727 www.peigenesis.com Steck Connectors Ontario, Canada Phone: 905-608-2444 www.steckconnections.com Steiner Electric Elk Grove Village, IL Phone: 847-956-3700 www.stnr.com Technor ASA Stavanger, Norway Phone: 47 51 84 4100 www.technor.no Wholesale Electrical Houston, TX Phone: 713-748-6100 www.wholesaleelectric.com INTERNATIONAL Latin America ARGENTINA Amphenol Argentina Avenida Callao 930 2nd floor Office B Plaza C1023AAP Buenos Aires, Argentina Phone: (54 11) 48 15 68 86 Fax: (54 11) 48 14 57 79 E-mail: ventas@amphenol.com.ar BRAZIL Amphenol do Brasil Ltda. Rua Diogo Moreira 132 CEP 05423-010 Sao Paulo - SP, Brazil Phone: (55-11) 3815.1003 Fax: (55-11) 3815.1629 E-mail: vendas@amphenol.com.br MEXICO Amphenol Mexico Prolongacion Reforma 61-6 B2 Col. Paseo de las Lomas C.P. 01330 Mexico D.F., Mexico Phone: (52-55) 5258.9984 Fax: (52-55) 5081.6890 E-mail: info@amphenolmexico.com Europe ENGLAND Amphenol Limited Thanet Way, Whitstable Kent CT5 3JF, United Kingdom Phone:(44-1-227) 773200 Fax: (44-1-227) 276571 Web: www.amphenol.co.uk FRANCE Amphenol Socapex Promenade de l’Arve, BP29 Thyez 74301 948 Cedex, France Phone:(33-4) 50892800 Fax: (33-4) 5096-1941 Web: www.amphenol-socapex.com GERMANY Amphenol-Tuchel Elect. GmbH August-Haeusser Strasse 10 Postfach 1110
74001 Heilbronn, Germany
Phone:(49-7131) 929 0 Fax: (49-7131) 929 414 Web: www.amphenol-tuchel.com GERMANY Amphenol-Air LB GmbH Am Kleinbahnhof 4 D-66740 Saarlouis, Germany Phone: (49-6831) 9810-87 Fax: (49-6831) 9810-30 Web: www.amphenol-airlb.com ITALY & REST OF EUROPE Amphenol Italia S.p.A. Via Barbaiana 5
20020 Lainate (Milano), Italy
Phone:39-02-932541 Fax: 39-02-93254444 E-mail: info@amphenol-it.com Middle East / Africa ISRAEL Bar-Tec Ltd. 3 Hagavish St., P.O.B. 279 Kfir-Barkan Bldg., East Indust. Zone Kfar Sava 44102, Israel Phone:(972-9) 764.4100 Fax: (972-9) 7674324 E-mail: www.bar-tec.com SOUTH AFRICA Amphenol South Africa
30 Impala Road
2196 Sandton - Chislehurston
Tel: (27-11) 783-9517 Fax: (27-11) 783-9519 E-mail: amphenol_africa@csi.com TURKEY Amphenol Turkiye Ayazaga Mah. Meydan Sk. No. 28 Beybi Giz Plaza, Kat. 26 Maslak
34396 Istanbul
Phone:90 (212) 335 25 01 Fax:90 (212) 335 25 00 Web:www.amphenol.com.tr E-mail: saracolglu@amphenol.com.tr Asia / Pacific AUSTRALIA Amphenol Australia Pty Ltd 2 Fiveways Blvd. Keysborough Melbourne, Victoria 3173 Australia Phone:613 8796 8888 Fax: 613 8796 8801 E-mail: info@amphenol.com.au RUSSIA Amphenol Russia Office 8-2 Yaroslavskaja Str.
129164 Moscow, Russia
Phone: 7495 937 634 E-mail: russia@amphenol.com CHINA Amphenol Aerospace China Office Phone: +607-563-4060 E-mail: ChinaSales@amphenol-aao.com INDIA Amphenol Interconnect India, Pvt, Ltd.
105 Bhosari Industrial Area
Pune, 411 026, India Phone:(91-20) 27120 481 Fax: (91-20) 27120 581 E-mail: sales@amphenol-in.com JAPAN Amphenol Japan Mil Aero & Industrial 471-1, Deba, Ritto-city Shiga 520-3041, Japan Phone:81-77553-8501 Fax: 81-77551-2200 KOREA Amphenol Aerospace Korea Office Phone: +607-563-4061 E-mail: KoreaSales@amphenol-aao.com SOUTHEAST ASIA Amphenol Aerospace SouthEast Asia Office Phone: +607-563-4062 E-mail: SouthEastAsiaSales@amphenol- aao.com TAIWAN Amphenol Aerospace Taiwan Office Phone: +607-563-4063 E-mail: TaiwanSales@amphenol-aao.com Notice: Specifications are subject to change without notice. Contact your nearest Amphenol Corporation Sales Office for the latest specifications. All statements, information and data given herein are believed to be accurate and reliable but are presented without guarantee, warranty, or responsibility of any kind expressed or implied. Statements or suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. The user should not assume that all safety measures are indicated or that other measures may not be required. Specifications are typical and may not apply to all connectors. © 2008 Amphenol Corp. Printed SZX 4/2008
- HIGH RELIABILITY Unique RADSOK® design and construction technology create an electrical contact interface that exceeds typical intercon- nect requirements. Applications in aerospace, medical, industrial, automotive, mining, offshore, and other harsh environments depend on high reliability of the Amphenol RADSOK ® technology.
- LOW CONTACT ENGAGEMENT/SEPARATION FORCES The hyperbolic lamella socket contact construction distrib- utes normal forces over a high percentage of the mating pin surface. This creates a smooth, even engagement effort. This force distribution also contributes to excellent perfor- mance in vibration applications with resistance to typical fretting corrosion.
- LOW CONTACT RESISTANCE The large interface area between the socket lamella and pin surface result in very low contact resistance, enabling the RADSOK ® contacts’ high current ratings compared to tradi- tional power contact designs.
- HIGH MATING CYCLE DURABILITY RADSOK® contacts with typical silver plating finishes have demonstrated survival of 20,000 mating cycles. Specialized plating and contact lubricants can extend cycle life to 200,000 matings or higher. Even with continuous exposure to harsh environmental abuse (salt, sand, and high humidity), RADSOK ® contacts have been tested to maintain low contact resistance beyond 10,000 mating cycles. RADSOK® Derating Chart – Temperature vs. Current Based on single conductors in free air. Wire cross-section same size as pin contact cross-sectional area. TABLE OF CONTENTS RADSOK® Technology Advantages/ Interconnect Solutions for the The Amphe-Power ® Family of Connectors Amphe-Power® Composite Amphe®-GTR Amphe-Power® GT Connectors with Amphe-Power® P-Lok Connectors 14mm RADSOK® Sockets, 500 Amps Rating .... 15 Amphe-Power® Last Mate - First Mate RADSOK® PowerBus Products: Amphe-PDTM Bridge, PowerBlokTM, RADSERTTM Connectors .... 21 SurLokTM Compression Lugs with Plastic Housings Utilizing RADSOK® Amphe-BaseTM, Amphe-ComTM, HiLokTM Amphe-YTM, Amphe-ArmorTM, More Amphenol® RADSOK® PowerBus Page Number Amphenol Industrial operates a Quality System that is third-party certified to ISO9001:2000 and AS9100.
RADSOK® Technology Advantages RADSOK® Interconnect Solutions for the Power Bus Market Standard and Custom-Developed Solutions
- In addition to the various standard sizes of RADSOK components, custom- developed solutions are also available. See the new RADSOK® products that have been developed on the special pages at the end of this brochure. Amphenol has the global design, engineering and manufacturing resources to provide RADSOK® sockets pressed into busbars, crimped to cables, assembled into connectors, assembled into customer or Amphenol de- signed specialized electrical devices, or as stand-alone components. Amphenol also manufactures a full compliment of mating pin contacts for any application.
- Steady-state current capacities for standard RADSOK products range from 50 amps to over 1000 amps.
- Standard contact plating is typically Silver (Ag) although many other plating specifications may be used for your application.
- Amphenol connectors with RADSOK ® contacts are offered with a variety of positive-locking features (HiLokTM and SurLokTM) that insure and maintain fully-mated connections.
- Sealing (Sealtac TM) and high voltage hot break options are available within the RADSOK® itself or within a very wide range of IP rated connector housings to provide environmental protection to the contact area. The Wide Variety of RADSOK® Applications include:
- Replacement of ring terminals (lugs) on threaded studs
- High current PCBs
- Communication towers
- Backplane power
- Uninterrupted power supplies
- Fuel cell connectors
- Hybrid electric vehicles (example right is the Tesla Hybrid Car; photograph shown by permission of Tesla)
- AC inductive drive motors
- Power distribution modules
- Busbar terminations (plug-in hardware/modules
- “Pluggable” breakers
- Battery terminals
- Existing Amphenol products: 5015, GT, ACA-B, P-Lok or replace other manufacturers’ connectors
- contacts with RADSOK ® technology give 50% more ampacity.
- RADSOK ® contacts can be designed to fit any housing
- Developing Military applications of RADSOK ® technology
- combinations of RADSOK® and high speed copper contacts in the same interconnect package For more information on RADSOK ® products from Amphenol: www.amphenol-industrial.com and www.radsok.com Contact Amphenol Industrial Operations, Sidney, NY (Phone: 607-563-5011) or Amphenol Power Solutions, Fraser, MI (Phone: 586-294-7400) Amphenol Corporation Amphenol Aerospace Amphenol Industrial Operations 40-60 Delaware Avenue Sidney, NY 13838-1395 Phone: 607-563-5011 1-800-678-0141 Fax: 607-563-5157 Web: www.amphenol-aerospace.com Web: www.amphenol-industrial.com SALES OFFICES Amphenol Corporation Amphenol Aerospace Amphenol Industrial Operations
Laguna Hills, CA 92653 Phone: 949-855-4454 1-800-678-0141 Fax: 949-855-9115 Amphenol Corporation Amphenol Aerospace Amphenol Industrial Operations McLean, VA 22101 Phone: 1-800-678-0141 Amphenol Industrial Operations Amphenol Power Solutions Fraser, MI 48026 Phone: 586-294-7400 Fax: 586-294-7402 www.radsok.com Amphenol Pcd Beverly, MA 01915 Phone: 978-532-8800 Fax: 978-532-6800 Web: www.amphenolpcd.com Amphenol Printed Circuits Nashua, NH 03062 Phone: 603-879-3750 Web: www.amphenol-apc.com Amphenol Canada Corp. 605 Milner Ave. Toronto, Ontario M1B 5X6 Canada Phone:416-291-4401 Fax: 416-292-0647 Web: www.amphenolcanada.com AUTHORIZED INDUSTRIAL DISTRIBUTORS Corporate Headquarters ALPHABETICAL LISTING Allied Electronics Fort Worth, TX Phone: 800-433-5700 www.alliedelec.com Arrow Electronics Englewood, CO Phone: 800-777-2776 www.arrow.com Astrex Plainview, NY Phone: 800-633-6360 www.astrex.net Avnet EMG Phoenix. AZ Phone: 800-332-8638 www.avnet.net Carlton-Bates Co. Little Rock, AR Phone: 800-482-9313 www.carlton-bates.com Digi-Key Thief River Falls, MN Phone: 800-344-4539 www.digikey.com Electronic Connector Corp. Chicago, IL Phone: 800-742-3262 www.eccochicago.com Electronic Expeditors Waukesha, WI Phone: 800-558-8547 www.ee-usa.com Electro Sonic Inc. Ontario, Canada Phone: 800-56-SONIC/416-494-1555 www.e-sonic.com Force Electronics (DAC Group) Cypress, CA 888-411-3672 www.force-elec.com Heilind Electronics (DAC Group) Wilmington, MA 800-400-7041 www.heilind.com J&K Connectors Seattle, WA Phone: 206-674-3300 www.jkconnectors.com Madison Electronics Fraser, MI Phone: 800-521-0616 www.madisonelectric.com Mouser Electronics Mansfield, TX Phone: 800-346-6873 www.mouser.com Newark Chicago, IL Phone: 800-463-9275 www.newarkinone.com NIES Electronic Frankfurt, Germany Phone: (06109) 7364-0 www.nies-electronic.com PEI Genesis Philadelphia, PA Phone: 888-254-5920 www.peigenesis.com Powell Electronics Logan Township, NJ Phone: 800-235-7880 www.powell.com RS Electronics Livonia, MI Phone: 800-555-5312 www.rselectronics.com Sager Electronics Weymouth, MA Phone: 800 SAGER-800 www.sager.com Schuster Elect. Cincinatti, OH Phone: 800-877-6875 www.schusterusa.com Simcona Rochester, NY Phone: 585-328-3230 www.simcona.com TTI Inc. Fort Worth, TX Phone: 800-225-5884 www.ttiinc.com SMALL DISADVANTAGED/ MINORITY DISTRIBUTORS Cherokee Nation Distributors Stilwell, OK Phone: 918-696-2777 www.cnicnd.com Electro Enterprises Oklahoma City, OK Phone: 800-324-6591 www.electroenterprises.com JRH Electronics Inc. Marlton, NJ Phone: 800-467-9309 www.jrelec.com PYLE-NATIONAL INDUSTRIAL DISTRIBUTORS Argo International New Orleans, LA Phone: 504-733-4500 or 800-242-2746 www.argointl.com Gaffney-Krouese Supply Co. Piscataway, NJ Phone: 732-885-9000 www.gaffney-kroese.com Geophysical Electrical Supply Co. (GESCO) Houston, TX Phone: 713-645-5999 www.gesco.com Hillcrest Enterprises Ashland, VA Phone: 800-848-3106/804-798-8390 www.hillcrestenterprises.com ITI Marine & Oilfield PTE. LTD. Singapore Phone: (65) 6266-6666 www.itimarine.com Norton Electric Wholesale Los Angeles, CA Phone: 323-222-7181 www.nortonelectric.com Offshore Marine Houston, TX Phone: 800-506-9473 www.offshoremarine.com PEI Genesis Philadelphia, PA Phone: 800-523-0727 www.peigenesis.com Steck Connectors Ontario, Canada Phone: 905-608-2444 www.steckconnections.com Steiner Electric Elk Grove Village, IL Phone: 847-956-3700 www.stnr.com Technor ASA Stavanger, Norway Phone: 47 51 84 4100 www.technor.no Wholesale Electrical Houston, TX Phone: 713-748-6100 www.wholesaleelectric.com INTERNATIONAL Latin America ARGENTINA Amphenol Argentina Avenida Callao 930 2nd floor Office B Plaza C1023AAP Buenos Aires, Argentina Phone: (54 11) 48 15 68 86 Fax: (54 11) 48 14 57 79 E-mail: ventas@amphenol.com.ar BRAZIL Amphenol do Brasil Ltda. Rua Diogo Moreira 132 CEP 05423-010 Sao Paulo - SP, Brazil Phone: (55-11) 3815.1003 Fax: (55-11) 3815.1629 E-mail: vendas@amphenol.com.br MEXICO Amphenol Mexico Prolongacion Reforma 61-6 B2 Col. Paseo de las Lomas C.P. 01330 Mexico D.F., Mexico Phone: (52-55) 5258.9984 Fax: (52-55) 5081.6890 E-mail: info@amphenolmexico.com Europe ENGLAND Amphenol Limited Thanet Way, Whitstable Kent CT5 3JF, United Kingdom Phone:(44-1-227) 773200 Fax: (44-1-227) 276571 Web: www.amphenol.co.uk FRANCE Amphenol Socapex Promenade de l’Arve, BP29 Thyez 74301 948 Cedex, France Phone:(33-4) 50892800 Fax: (33-4) 5096-1941 Web: www.amphenol-socapex.com GERMANY Amphenol-Tuchel Elect. GmbH August-Haeusser Strasse 10 Postfach 1110 Phone:(49-7131) 929 0 Fax: (49-7131) 929 414 Web: www.amphenol-tuchel.com GERMANY Amphenol-Air LB GmbH Am Kleinbahnhof 4 D-66740 Saarlouis, Germany Phone: (49-6831) 9810-87 Fax: (49-6831) 9810-30 Web: www.amphenol-airlb.com ITALY & REST OF EUROPE Amphenol Italia S.p.A. Via Barbaiana 5 Phone:39-02-932541 Fax: 39-02-93254444 E-mail: info@amphenol-it.com Middle East / Africa ISRAEL Bar-Tec Ltd. 3 Hagavish St., P.O.B. 279 Kfir-Barkan Bldg., East Indust. Zone Kfar Sava 44102, Israel Phone:(972-9) 764.4100 Fax: (972-9) 7674324 E-mail: www.bar-tec.com SOUTH AFRICA Amphenol South Africa Tel: (27-11) 783-9517 Fax: (27-11) 783-9519 E-mail: amphenol_africa@csi.com TURKEY Amphenol Turkiye Ayazaga Mah. Meydan Sk. No. 28 Beybi Giz Plaza, Kat. 26 Maslak Phone:90 (212) 335 25 01 Fax:90 (212) 335 25 00 Web:www.amphenol.com.tr E-mail: saracolglu@amphenol.com.tr Asia / Pacific AUSTRALIA Amphenol Australia Pty Ltd 2 Fiveways Blvd. Keysborough Melbourne, Victoria 3173 Australia Phone:613 8796 8888 Fax: 613 8796 8801 E-mail: info@amphenol.com.au RUSSIA Amphenol Russia Office 8-2 Yaroslavskaja Str. Phone: 7495 937 634 E-mail: russia@amphenol.com CHINA Amphenol Aerospace China Office Phone: +607-563-4060 E-mail: ChinaSales@amphenol-aao.com INDIA Amphenol Interconnect India, Pvt, Ltd. Pune, 411 026, India Phone:(91-20) 27120 481 Fax: (91-20) 27120 581 E-mail: sales@amphenol-in.com JAPAN Amphenol Japan Mil Aero & Industrial 471-1, Deba, Ritto-city Shiga 520-3041, Japan Phone:81-77553-8501 Fax: 81-77551-2200 KOREA Amphenol Aerospace Korea Office Phone: +607-563-4061 E-mail: KoreaSales@amphenol-aao.com SOUTHEAST ASIA Amphenol Aerospace SouthEast Asia Office Phone: +607-563-4062 E-mail: SouthEastAsiaSales@amphenol- aao.com TAIWAN Amphenol Aerospace Taiwan Office Phone: +607-563-4063 E-mail: TaiwanSales@amphenol-aao.com Notice: Specifications are subject to change without notice. Contact your nearest Amphenol Corporation Sales Office for the latest specifications. All statements, information and data given herein are believed to be accurate and reliable but are presented without guarantee, warranty, or responsibility of any kind expressed or implied. Statements or suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. The user should not assume that all safety measures are indicated or that other measures may not be required. Specifications are typical and may not apply to all connectors. © 2008 Amphenol Corp. Printed SZX 4/2008
- HIGH RELIABILITY Unique RADSOK® design and construction technology create an electrical contact interface that exceeds typical intercon- nect requirements. Applications in aerospace, medical, industrial, automotive, mining, offshore, and other harsh environments depend on high reliability of the Amphenol RADSOK ® technology.
- LOW CONTACT ENGAGEMENT/SEPARATION FORCES The hyperbolic lamella socket contact construction distrib- utes normal forces over a high percentage of the mating pin surface. This creates a smooth, even engagement effort. This force distribution also contributes to excellent perfor- mance in vibration applications with resistance to typical fretting corrosion.
- LOW CONTACT RESISTANCE The large interface area between the socket lamella and pin surface result in very low contact resistance, enabling the RADSOK ® contacts’ high current ratings compared to tradi- tional power contact designs.
- HIGH MATING CYCLE DURABILITY RADSOK® contacts with typical silver plating finishes have demonstrated survival of 20,000 mating cycles. Specialized plating and contact lubricants can extend cycle life to 200,000 matings or higher. Even with continuous exposure to harsh environmental abuse (salt, sand, and high humidity), RADSOK ® contacts have been tested to maintain low contact resistance beyond 10,000 mating cycles. RADSOK® Derating Chart – Temperature vs. Current Based on single conductors in free air. Wire cross-section same size as pin contact cross-sectional area. TABLE OF CONTENTS RADSOK® Technology Advantages/ Interconnect Solutions for the The Amphe-Power ® Family of Connectors Amphe-Power® Composite Amphe®-GTR Amphe-Power® GT Connectors with Amphe-Power® P-Lok Connectors 14mm RADSOK® Sockets, 500 Amps Rating .... 15 Amphe-Power® Last Mate - First Mate RADSOK® PowerBus Products: Amphe-PDTM Bridge, PowerBlokTM, RADSERTTM Connectors .... 21 SurLokTM Compression Lugs with Plastic Housings Utilizing RADSOK® Amphe-BaseTM, Amphe-ComTM, HiLokTM Amphe-YTM, Amphe-ArmorTM, More Amphenol® RADSOK® PowerBus Page Number Amphenol Industrial operates a Quality System that is third-party certified to ISO9001:2000 and AS9100.
The Amphe-Power® Family of Connectors For High Power Applications The Amphe-Power® Series consists of three of the time-tested and reliable families of Amphenol Industrial Connectors, all of which are MIL-5015 styles, medium to heavy duty cylindricals. These series, enhanced with RADSOK ® sockets, can now handle up to 50% higher amperages. Current Amphe-Power® product lines support from 50A to 1000A continuous duty. AMPHE-POWER® P-LOK AMPHE-POWER® GT AMPHE-POWER® 5015 Rapid mating with a push-pull, spring loaded coupling system - audible & tactile confirmation of full mating. Environmental sealing to IP67 specification levels - front and rear O-ring seals and gaskets as well as compression grommets designed to seal on the cable jacket. Neoprene inserts are bonded to the connector shell for ease of assembly. One piece keyed aluminum shell, finished in black hard-coat plating - provides a strong industrial grade connector, engineered for a long service life. Reverse bayonet coupling connector with an audible, tactile and visual full mating feature. Heavy duty, rugged shells with a wide variety of backshell options. Inserts available in Neoprene or Viton. Waterproof construction and available with over-molded coupling nut for added damage protection and increased gripping surface. Variety of plating options including non-cadmium zinc cobalt (black or green), non-conductive colorized anodic plating. Durable, field proven cylindrical connector derived from MIL-5015 family. Threaded coupling connector with resilient Neoprene inserts, single key/keyway polarization. Styles include: solid shell for general, non-environmental applica- tions; pressurized style for use on pressurized bulkheads or pressure barriers; environmental resisting style with strain relief; lighter weight and shorter environmental resisting style. AMPHE-POWER SPECIAL P-LOK DESIGNS AMPHE-POWER® SPECIAL GT DESIGNS First Mate, Last Break P-Lok Style Power P-Lok 14mm Style for Higher Amperage Amphe-Power GT with TUV “Finger-Proof” Feature Amphe-Power Composite GTR
90 w/wo Basketweave˚ P3106Z 90 with Mechanical Clamp P3100B P3100D or P3100K P3100M w/wo Basketweave with Mechanical Clamp P3100X or P3100Y 90 w/wo Basketweave˚ P3100Z 90 with Mechanical Clamp AMPHE-POWER ® P-LOK CONNECTOR STYLES WALL MOUNT OR FLANGE MOUNT RECEPTACLES The P-Lok Heavy Duty Series offers a wide range of shell styles which can be enhanced with RADSOK high amperage contacts INLINE RECEPTACLES BOX MOUNT RECEPTACLES PLUGS For complete dimensional information on P-Lok Series connector styles, consult Amphenol/Pyle P-Lok Catalog. P3102B P3106A P3106D or P3106K P3106M w/wo Basketweave with Mechanical Clamp P3106X or P3106Y 90 w/wo Basketweave˚ P3106Z 90 with Mechanical Clamp
AMPHE-POWER ® 5015 CONNECTOR STYLES The 5015 Standard Cylindrical Series offers a wide range of shell styles which can be enhanced with RADSOK high amperage contacts WALL MOUNT RECEPTACLES INLINE RECEPTACLES BOX MOUNT RECEPTACLES STRAIGHT PLUGS
90 DEGREE PLUGS
For complete dimensional information on 5015 connector styles, consult Amphenol AC Catalog 12-025.
AMPHE-POWER ® GT CONNECTOR STYLES WALL MOUNT RECEPTACLES FOR FRONT PANEL MOUNTING INLINE RECEPTACLES BOX MOUNT RECEPTACLES FOR FRONT PANEL MOUNTING The GT Reverse Bayonet Series offers a wide range of shell styles which can be en- hanced with RADSOK high amperage contacts SQUARE FLANGE RECEPTACLES FOR REAR PANEL MOUNTING JAM NUT RECEPTACLES For complete dimensional information on GT Series connector styles, consult Amphenol catalog 12-024. GT02R or GT02RFS GT020R or GT020RFSM GT07R GT070
AMPHE-POWER ® GT CONNECTOR STYLES, CONT. STRAIGHT PLUGS ADDITIONAL STRAIGHT PLUGS ADDITIONAL 90 DEGREE PLUGS GT08A or GT08R GT08AF or GT08F GT08CFGG GT08LT GT08PFC GT06CFGG GT06PP GT065SL GT064PP
The following RADSOK layouts incorporate RADSOK sockets in sizes 12, 8, 4, and 0, with standard contacts in size 16 . All patterns are available in GT Series and Threaded 5015 Series. Only shell sizes 18-28 are available in P-Lok. Consult Amphenol Industrial, Fraser, MI for availability of P-Lok. 16 12 8 4 0 CONTACT LEGEND 18-14 20-12 20-23 22-1 24-9 A B A B A B 28-7 32-5 16-7 20-19 20-51 AB AB AB A B 20-59 22-2 22-6 22-21 22-80 28-3 28-6 36-4 18-13 A BC A B C A B CA BC A B C A B C A B C A BC A BC 20-20 20-24 22-4 22-22 24-22 A BC A BC A B C D A B C D No./Size of Contacts 1 #8 1 #4 1 #4 1 #8 1 #0 1 #0 Service Rating A A D B D E No./Size of Contacts 1 #4, 1 #16 1 #4, 1 #16 2 #8 2 #8 2 #4 Service Rating A A A D A No./Size of Contacts 2 #4 2 #0 1 #8, 2 #16 3 #8 3 #8 Service Rating D D A A A No./Size of Contacts 3 #8 for #10 or 12 wire 3 #8 2 #8, 1 #16 1 #0, 2 #16 3 #8 for #10 or 12 wire Service Rating A D D A A No./Size of Contacts 3 #8 3 #4 3 #0 1 #8, 3 #12 Service Rating E D A = D; C = A A No./Size of Contacts 1 #4, 3 #12 2 #8, 2 #16 2 #8, 2 #12 4 #8 4 #8 Service Rating A A A A D A B C D A B C D A BC D A BC D 14-3 16-12 18-6 18-7 20-2 22-7
1 Contact
2 Contacts
3 Contacts
4 Contacts
The following RADSOK layouts incorporate RADSOK sockets in sizes 12, 8, 4, and 0, with standard contacts in size 16. All patterns are available in GT Series and Threaded 5015 Series. Only shell sizes 18-28 are available in P-Lok. Consult Amphenol Industrial, Fraser, MI for availability of P-Lok. 16 12 8 4 0 CONTACT LEGEND 32-17 36-5 36-51 40-57 A BC D A B C D A B CD 20-14 22-12 24-12 24-51 A B C D E 24-53 24-79 28-5 32-1 32-2 A B CD E A B C D E A B C D E A B C D E A B CD E A B CD E A B C D E 32-79 40-5 40-75 A BC D E A B GC N No./Size of Contacts 4 #4 4 #0 2 #0, 2 #4 4 #0 Service Rating D A D E No./Size of Contacts 2 #8, 3 #12 2 #8, 1 #16 2 #4, 3 #12 5 #8 B, E for AN #10 or 12 wire A, C, D for AN #8 wire Service Rating A D A A No./Size of Contacts 5 #8 5 #8 2 #4, 1 #12, 2 #16 2 #0, 3 #12 3 #4, 2 #16 Service Rating A A D A = E; B, C, D, E = D E A B C D E No./Size of Contacts 4 #4, 1 #8 5 #0 1 #12, 4 #0 Service Rating D A E
5 Contacts
The following RADSOK layouts incorporate RADSOK sockets in sizes 12, 8, 4, and 0, with standard contacts in size 16 . All patterns are available in GT Series and Threaded 5015 Series. Only shell sizes 18-28 are available in P-Lok. Consult Amphenol Industrial, Fraser, MI for availability of P-Lok. 16 12 8 4 0 CONTACT LEGEND 20-8 20-22 28-22 28-82 36-3 A B C D E F A B C D E F A B C DE F 12 3 A B CD E F 36-6 24-10 24-16 24-60 A B C D E F A B CD E F G A B C D E F G 24-71 24-75 28-10 32-10 A B CD E F G A B CD E F G A B CD E F G A B CD E F G No./Size of Contacts 2 #8, 4 #16 3 #8, 3#16 3 #4, 3 #16 2 #8, 4 #12 3 #0, 3 #12 Service Rating Inst. A D D D No./Size of Contacts 2 #0, 4 #4 7 #8 1 #8, 3 #12, 3 #16 7 #8 for #10 or 12 wire Service Rating A A A, B, F, G = D; C, D, E = A A No./Size of Contacts 2 #8, 5 #8 for #10 or 12 wire 5 #8, 2 #8 for #16 wire 2 #4, 2 #8, 3 #12 2 #4, 2 #8, 3 #16 Service Rating A A G = D; Bal. = A A, F = E; G = B; B, E = D; C, D = A A B CD E F G 36-77 40-87 32-15 40-AD A BC DE F G H A B C D E F G A BH GC D E F No./Size of Contacts 7 #4 7 #4 2 #0, 6 #12 4 #8, 4 #0 Service Rating D D D A
6 Contacts
7 Contacts
8 Contacts
22-27 24-11 28-1 28-84 28-AY RADSOK Layouts The following RADSOK layouts incorporate RADSOK sockets in sizes 12, 8, 4, and 0, with standard contacts in size 16. All patterns are available in GT Series and Threaded 5015 Series. Only shell sizes 18-28 are available in P-Lok. Consult Amphenol Industrial, Fraser, MI for availability of P-Lok. 16 12 8 4 0 CONTACT LEGEND 32-3 24-21 40-80 24-58 A B C D E F G H J ABC DE F G H I A B C DEF G H J 40-AR 32-9 36-78 40-AU A B C DE F G H I A B C DE F G H J A BC DE F G H J A B C D E F G H JK AB C D E FH J K L M A B C D E F H J K LM N P AB CD E F G HI J K LM N A B C D E FH J K L M N P R S T A B C D E FH J K L M N P R S T A B C D E FH J K L M N P R S T No./Size of Contacts 1 #8, 8 #16 3 #8, 6 #12 3 #8, 6 #12 9 #8 4 #4, 5 #16 Service Rating J = D, Bal. = A A A, J, E = D; Bal. = A A A No./Size of Contacts 1 #0, 2 #4, 2 #12, 4 #16 1 #8, 9 #16 1 #16, 10 #4 3 #8, 3 #12, 7 #16 Service Rating D D A A No./Size of Contacts 3 #0, 3 #4, 7 #12 2 #4, 12 #16 12 #8, 2 #16 3 #4, 10 #8, 1 #16 Service Rating I D A A AB C D E F H J K L M N P R S T A B C D E F G H JKL M N P 28-66 28-74 28-75 28-79 No./Size of Contacts 2 #8, 14 #12 3 #8 for #10 wire (S, T, R) 9 #16, 7 #8 for #10 wire 7 #8, 9 #16 4 #8, 9 #16 Service Rating A A A A
9 Contacts
10 Contacts
11 Contacts
13 Contacts
14 Contacts
16 Contacts
No./Size of Contacts 4 #4, 12 #16 5 #8, 5 #12, 6 #16 21 #8 Service Rating A D A RADSOK Layouts The following RADSOK layouts incorporate RADSOK sockets in sizes 12, 8, 4, and 0, with standard contacts in size 16. All patterns are available in GT Series and Threaded 5015 Series. Only shell sizes 18-28 are available in P-Lok. Consult Amphenol Industrial, Fraser, MI for availability of P-Lok. 16 12 8 4 0 CONTACT LEGEND 32-82 36-14 40-68 AB C D E FG H J KL M N P Q R 32-6 40-10 36-9 A B C D E F G H J K L M N P R S TU V W X AB CD EF GH J KL MN O P R S T U V W I X A B C D E F G H J K L M N I P Q No./Size of Contacts 2 #4, 3 #8, 2 #12, 16 #16 4 #4, 9 #8, 16 #16 1 #4, 2 #8, 14 #12, 14 #16 Service Rating A A A AB CD E HKG JF L Q PN I M R S O V Y Z W U X b a c T A B C D E F G H I J K L M N O P R S T U V W X Y Z a b c d e f AB CD E FG HJ K L M N P R ST U V W XYZ a b c d e fgh j k m A B C D E F H J K L MNP R S T U V W X Y Z a b c d f g h i j k m n p r t s q A B C D E F H J K L MNP R S T U V W X Y Z a b c d f g h i j k m n p r t s q AB C DE F G H IJ K L MN O PQ R ST U V W X YZa b c d e f g h i j k l m n p r tu s o q 345 67 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 36-20 36-54 36-55 No./Size of Contacts 2 #8, 2 #12, 30 #16 8 #8, 31 #16 8 #8 for #6 wire, 31 #16 Service Rating A A A 8910 2122 26 27 28 29 30 31 32 33 35 36 37 38 40 41 42 43 34 39 No./Size of Contacts 1 #8, 24 #12, 18 #16 1 #8, 22 #12, 24 #16 1 #8, 3 #12, 55 #16 Service Rating A A A 40-AT 40-9 40-61
23 Contacts
29 Contacts
21 Contacts
34 Contacts
39 Contacts
43 Contacts
47 Contacts
59 Contacts
Amphe-Power® Connectors HOW TO ORDER P 3106 K 18 1 P X 1 7 P designates P-Lok Series Connectors Shell Type 3100 = Flange Mount Receptacle 3101 = Inline Receptacle 3102 = Box Mount Receptacle 3106 = Plug Hardware Termination A = General duty Adapter B = Less Hardware (not available for plugs) D* = Straight Barrell with Grommet and Gland Nut F = Mechanical Clamp (non-environmental) K* = Straight Barrel with Grommet, Gland Nut and Basketweave M* = Straight Barrel with Grommet and Mechanical Clamp X* = 90 Degree Grommet and Gland Nut Y* = 90 Degree Elbow Grommet, Gland Nut and Basketweave Z* = 90 Degree Elbow with Grommet and Mechanical Clamp Shell Size and Insert Configuration Shell sizes available in P-Lok Series: 18, 20, 22, 24, 28. Insert availability: See pages 7-11 for Amphe-Power P-Lok connectors incorporating RADSOK sockets. See Amphenol P-Lok catalog for the complete insert availability for the P-Lok Series. Alternate Key Rotations W, X, Y or Z (Omit for normal key) Contact Style P = Pin S = Socket Grommet Size* 2 = .125 – .250 3 = .250 – .375 4 = .375 – .500 5 = .500 – .625 6 = .625 – .750 7 = .750 – .875 8 = .875 – 1.000 * Must include grommet size to complete part number. AC C 00 AF 20 – 24 R X (025) AC designates Industrial AC 5015 Connectors C = Crimp contacts Shell Type 00 = Wall mounting receptacle 01 = Line receptacle 02 = Box mounting receptacle 05 = Straight plug 06 = Straight plug with hardware 08 = 90 degree plug Class A or AF = General duty connector E or F = Environmental connector for a wire bundle Shell Size and Insert Configuration Shell sizes available in AC 5015 Series: 12, 14, 16, 18, 20, 22, 24, 28, 32, 36, 40. (Note: shorter shells 10SL, 12S, 14S and 16S, available in AC series, are not available within the Amphe-Power with RADSOK offering.) Insert availability: See pages 7-11 for Amphe-Power 5015 connectors incorporating RADSOK sockets. See Amphenol AC catalog, 12-025 for the complete insert availability for the AC Series. Variations (003) = Olive drab cadmium plate finish (025) = Black zinc alloy finish (024) = Green zinc alloy finish (023) = Electroless nickel finish (G96) = Black hard-coat anodize (B30) = .000030 gold/nickel minimum plating on contacts Alternate Key Rotations W, X, Y or Z (Omit for normal key) Amphe-Power 5015 Connectors are based on the AC Threaded Series from Amphenol which incorporates 5015 contact arrangements. Within the AC family a reverse bayonet style is also offered, but the bayonet style is not currently offered with RADSOK sockets. See Amphenol catalog 12-025 for more information on the AC connector family. Amphe-Power P-Lok Part Numbering Amphe-Power 5015 Part Numbering Contact Type Standard P-LOK Ordering: 1 = Crimp, silver plated 2 = Solder, silver plated 3 = Crimp, gold plated 4 = Solder, gold plated 5 = Less contacts 6 = Busbar, silver plated 8 = Busbar, gold plated Contact Type 7 = Crimp, silver plated RADSOK sockets in contact sizes 12 and larger; remaining cavities will have crimp silver plated standard sockets. (See RADSOK layouts on pgs. 7-11) For other variations, consult Amphenol, Sidney, NY for availability. Contact Type STANDARD AC 5015 ORDERING: P = Pin S = Socket Contact Type AMPHE-POWER AC 5015 ORDERING: R = Crimp, silver plated RADSOK sockets in contact sizes 12 and larger; remaining cavities will have crimp silver plated standard sockets. (See RADSOK layouts on pgs. 7-11) For other variations, consult Amphenol, Sidney, NY for availability. Consult Amphenol for availability of Solder contacts in Amphe-Power Connectors.
Amphe-Power® Connectors HOW TO ORDER GT C 00 A 36-5 P W (RDS) GT designates GT Series Reverse Bayonet Connectors Contact Type and Insert Material C = Crimp CN = Crimp with stainless steel CY = Crimp with Viton CL = Crimp with low smoke/flame retardant inserts No designation required for Neoprene components Shell Style 00 = Wall mount receptacle 01 = Inline receptacle 02 = Box mount receptacle 020 = Box mount receptacle with accessory threads 030 = Square flange receptacle - rear panel mount 06 = Straight plug 062 = Straight plug with deep serrated coupling nut* 064 = Panel mounted plug with heavy duty coupling nut 065 = Straight plug with long heavy duty coupling nut 07 = Jam nut receptacle - rear panel mount 070 = Jam nut receptacle with accessory threads 08 = 90 degree angle plug Connector Class Consult Amphenol GT Reverse Bayonet Connector catalog, 12-024 for full descriptions of classes Shell Size and Arrangement Shell sizes available in GT Series: 14, 16, 18, 20, 22, 24, 28, 32, 36, 40. (Note: shorter shells 10SL, 14S and 16S, available in GT series, are not available within the Amphe-Power with RADSOK offering.) Insert availability: See pages 7-11 for Amphe-Power GT connectors incorporating RADSOK sockets. See Amphenol GT catalog, 12-024, for the complete insert availability for the GT Series. Alternate Key Rotations W, X, Y or Z (Omit for normal key) Contact Style P = Pin S = Socket REPLACEMENT RADSOK® CONTACTS Consult Amphenol Industrial, Fraser, IN for more information on ordering RADSOK ® contacts separately. ACCESSORIES FOR AMPHE-POWER CONNECTORS Amphenol provides accessories such as connector protection caps, sealing plugs for sealing unused contact cavities, additional cable clamps, bushings, and insertion and removal tools for standard con- tacts. Refer to the previously referenced series catalogs for information on these accessory products: 12-024 catalog for GT Series accessories 12-025 catalog for AC 5015 accessories P-Lok catalog for P-Lok accessories Amphe-Power GT Part Numbering Connector Modification STANDARD GT ORDERING: No suffix needed for standard olive drab with silver plated contacts. (014) Olive drab cadmium plate, nickel base (B30) = .000030 gold/nickel minimum plating on contacts (025) Black zinc cobalt (027) Conductive black zinc cobalt (024) Green zinc cobalt Connector Modification AMPHE-POWER GT ORDERING: (RDS) Crimp, silver plated RADSOK sockets in contact sizes 12 and larger; remaining cavities will have crimp silver plated standard sockets. (See RADSOK layouts on pgs. 7-11) For other variations, consult Amphenol, Sidney, NY for availability. Consult Amphenol for availability of Solder contacts in Amphe-Power Connectors
Amphe-Power® Composite Amphe®-GTR Connectors SPECIAL GT STYLE Amphenol developed the Amphe-GTR with full worldwide approval from a major server manufacturer, for use as the environmental power connector. Featuring high-performance composite plug and receptacle shells, coupling nut, and hardware, this GT reverse bayonet connector meets all of the specifications for high power process control and server applications. AMPHE-GTR Utilizes RADSOK ® high amperage socket contact technology, enabling increased current ratings to 120A on individual contacts. Currently available in shell size 32 with 4 conductors or 5 conductors. Current style is straight plug that houses the RADSOK ® sockets and a box mount receptacle with pin contacts. Compression (setscrew) wire termination to the 4/6AWG or 8/10AWG conductors allows easy field replacement of pin or socket contacts, or complete plug and receptacle assemblies, without requiring specialized tooling. Meets same performance levels as GT Series. Listed to UL/CUL 1977/1682/817 Standard, control number 19VP. Utilizes a standard PG adapter watertight strain relief on the plug to achieve IP67 seal rating. Flammability rated to UL94V-0. GC NB A AMPHENOL 32-AR GTR Receptacle in Shell Size 32 with 4 Conductors AMPHE-GTR PLUG B AMPHENOL A N G C 32-AR Cable Range (See Tables) GTR Plug in Shell Size 32 with 4 Conductors
4 Conductors
AIO Part Number Description Wire Range Rated Current Cable Range GT06PCM32-ARS-30(29R) Plug 8-10 AWG 30 Amps (cont.) .510 - .582 GT06PCM32-ARS-40(29R) Plug 8-10 AWG 40 Amps (cont.) .715 - .759 GT06PCM32-ARS-50(29) Plug 4-6 AWG 50 Amps (cont.) .809 - .905 GT06PCM32-ARS-70(29OS) Plug 4-6 AWG 70 Amps (cont.) 1.000 – 1.185 GT06PCM32-ARS-120(36OS) Plug 4 AWG 120 Amps (cont.) 1.27 GT030PCM32-ARP-80 Receptacle 4-6 AWG 80 Amps (cont.) N/A GT030PCM32-ARP-120 Receptacle 4 AWG 120 Amps (cont.) N/A For complete dimensional information on Amphe-GTR Series see Product Data Sheet #190. Also refer to Amphenol GT Series catalog 12-024.
5 Conductors
AIO Part Number Description Wire Range Cable Range 10-610142-001 Plug 8-10 AWG .472 - .787 10-610142-002 Plug 8-10 AWG .708 - .984 10-610142-003 Plug 4-6 AWG .472 - .787 10-610142-004 Plug 4-6 AWG .708 - .984 10-610147-001 Receptacle 8-10 AWG N/A 10-610147-002 Receptacle 4-6 AWG N/A 10-610222-001 FBLM Receptacle 8-10 AWG N/A 10-610222-002 FBLM Receptacle 4-6 AWG N/A
Amphe-Power® GT Connectors with TUV “Finger-Proof, 500Amps Rating SPECIAL GT STYLE Another GT series reverse bayonet connector modification is the Power GT, incorporat- ing three 8.0mm RADSOK® contacts mounted in a common termination to busbar or cable. This design created the first TUV “finger-proof” 500A connector in the market- place, and provides an ultra-high current density in a compact connector layout. POWER GT Currently available in shell size 28 with three 8.0mm RADSOK® sockets on the receptacle side, in positive and negative polarizations Pins on the plug side can be fitted with “dead-front” tips to finger-proof the plug side as well. Characteristics common to the GT Standard Line, but enhanced to an ultra-high current density in a compact shell size 28 layout. 90° wire orientation on the plug provides low-profile mount- ing for tight packaging requirements. Plug is designed to be overmolded in 2/0 or 4/0 size wires or can be fitted with mechanical hardware. Plug and receptacle available in Positive (+) and Negative (-) Polarization. Length of cable to be determined by customer or application. Table of Critical Dimensions (all dimensions are reference only) Plug Receptacle Diameter over Nut 2.020 inches Overall length prior to overmold 2.766 inches Distance from leading edge of Overall diameter of plug shell 1.838 inches plug shell to rear of shoulder of overmold 3.053 inches Flange Dimensions 2.000 inches
Amphe-Power® P-Lok Connectors 14mm RADSOK® Sockets, 500Amps Rating SPECIAL P-LOK STYLE Amphenol developed the Power P-Lok connector with 14mm RADSOK® sockets for high amperage applications such as fuel cells, load banks or charging systems. The plug houses a single crimp pin contact and the receptacle houses a 14mm RADSOK socket with crimp or busbar-mount termination. POWER P-LOK Currently available in shell size 28 with the single crimp contact available in 2/0 or 4/0AWG sizes. Rated for 500A continuous duty. P-Lok push-pull locking mechanism coupling and full environmental protection. Standard P-Lok connector options. Special optional features include a dead-front pin contact, UL recognized leakage paths, and touch-proof sockets. Designed to be overmolded as a custom cable assembly with EMI shield termination to the plug shell. Neoprene, Hypalon and other overmold materials are available in both straight and right-angle wire orientations. Table of Critical Dimensions (all dimensions are reference only) Plug Receptacle Overall length 3.743 inches Overall length 2.426 inches Diameter over coupling nut knurls 2.130 inches Flange Dimensions 2.000 inches Dimension over receptacle shell 1.710 inches
Amphe-Power® Last Mate - First Break P-Lok Connectors SPECIAL P-LOK STYLE Another Amphe-Power product is a connector with smaller size 8AWG pins and RADSOK® sockets. The pins feature a nonconductive “Dead Front” feature for the personal safety of the user when the connector is unmated. There is also a “First mate - Last Break” pin in the pattern which connects the grounding circuit prior to the other three high amperage circuits. POWER P-LOK WITH FIRST MATE - LAST BREAK Currently available in shell size 22 with four size 8 contacts Four position insert pattern features longer creepage paths for high voltage applications. Silver plated crimp pins and sockets. Operating temperature range -40 Deg C to +85 Deg C. Non-conductive black zinc plating. Finger-proof pin on receptacle for personal safety. Self contained microswitch. Table of Critical Dimensions (all dimensions are reference only) Plug Receptacle Overall length 2.193 inches Overall length 2.053 inches Diameter over coupling nut 1.676 inches Flange Dimensions 1.820 inches Accessory thread 1 3/16 - 18 UNEF – Dimensions over receptacle shell 1.372 inches 2A Thread
Amphe-Power® Amphe-BUTM Connectors SPECIAL DESIGN COMPOSITE CYLINDRICALS Amphe-BUTM and BU single pole connectors are new Amphenol products using RADSOK® sockets. They were designed for use in induction heating welding blankets. They are UL94V-0 rated and use a rugged composite housing. Composite shells with 1/2 turn bayonet locking. UL94V-0 rated. RoHS compliant. The hermaphroditic Amphe-BU TM incorporates a 14mm RADSOK® sockets and a 16AWG contact in both mating cylindrical sides. The BU single pole design has one 14mm hollow pin RADSOK® contact that mates to a single 16AWG contact. It is designed for use at high frequency (about 20 kHz). Interfacial seals, O-rings and main joint gaskets provide environmental sealing. AMPHE-BUTM Table of Critical Dimensions (all dimensions are reference only) Plug Receptacle Overall length 4.489 inches Flange Dimensions 3.100 inches Large Diameter 4.800 inches Diameter over accessory area 3.350 inches Dimension over rear skirt 3.225 inches
Power to Board Interconnects A Wide Range of Products Utilizing RADSOK® Technology Amphenol Industrial Operations offers a wide product offering beyond cylindrical Amphe-Power® connectors that incorporate the RADSOK® technology. These RADSOK® contact products continue to be developed to meet the ever evolving demands for high power in small packaging. Several interconnection products have been developed to provide high amperage connection to busbars, wires and circuit boards. The advantages of RADSOK ® with high amper- age and low insertion forces while maintaining large conductive surface area make this tech- nology the ideal interconnect solution for so many high power needs. With millions of RADSOK ® parts in the field, this electrical connection has proven to be extremely stable, with almost no reported connection failures in Amphenol ® RADSOK® designed applications. The next few pages show several Amphenol Power Bus solutions. See how these can meet your applications, or call for engineering support to develop a solution. Whether your application is a busbar, backplane, circuit card, or wire, RADSOK ® PowerBus has a solution for you.
2 pole DC power interconnect in about 1 square inch. Utilizes 3.6mm RADSOK ® contacts. Crimp termination. Molded one-piece body is strong but lightweight, Lexan construction, non-environmental. Easy, one-handed mating/unmating and tool-less contact insertion. Integrated latching mechanism has tactile and audible locking. Proven metal clip contact retention on receptacles; TPA device on plug to insure socket locking. Available in busbar mount with swage pins for single or multi-layer busbars, or box receptacle with pin-retention clip. UL listed at 69A and CSA listed at 55A. Meets RoHS and UL-94V-0 guidelines. AMPHE-PDTM RECEPTACLE A A SECTION A-A Amphe-PD Plug 10-638974-000 3.6mm RADSOK RADSOK® PowerBus Amphe-PDTM Connectors RADSOK® high amperage sockets in a terminal - A compact solution for datacom applications which require small, yet powerful connectors. The Amphenol ® Amphe-PDTM supports 50A to 70A continu- ous power and generates more processing power with less heat than a similar sized connector. SECTION W-W Amphe-PD Busbar Receptacle 10-638975-000 SEE DETAIL R DETAIL R SCALE 6.0 Amphe-PD PCB Tail Receptacle 10-638977-000 For complete dimensional information on Amphe-PDTM Series see Product Data Sheet #193. AMPHE-PDTM RECEPTACLE AMPHE-PD TM RECEPTACLE SEE DETAIL RDETAIL R SCALE 6.0 SECTION W-W Amphe-PD Busbar Receptacle 10-638975-000
RADSOK® PowerBus Amphe-PDTM Bridge, RADLOKTM Connectors SPECIAL AMPHE-PDTM BRIDGE CONNECTOR RADLOKTM Four circuit - no latch Amphe-PD designed for blind mate
applications
Designed to hold two plugs to relation ship to each other during blind mate operations Molded one-piece body Available with crimp contacts, 6AWG and 10AWG wire barrels Meets RoHS and UL-94V-0 guidelines Easy one handed mating and tool less contact insertion The Amphe-PD Bridge and RADLOK connectors are designed for those applications where blind mating is necessary. The unique construction of the Bridge allows two pairs of circuits to be held in direct relationship to each other. The 3.6mm RADSOK socket design accommodates 50A to 70A continuous power with less heat similar connectors. 2 pole DC power interconnect in about 1 square inch space Blind mate receptacle for power to the board applications Designed with “fastener control swage”, locking RADLOK to plated through hole in board 2mm hex key expands and fastens RADLOK to board CRITERIA TO CONSIDER WHEN DESIGNING IN BOARD LEVEL PRODUCTS... What is the diameter of the plated-thru hole (PTH)? What is the thickness of the board? What is the amperage of the circuit? Where is the power coming from, above the board or below the board? Is the design solder or press-fit? What is the board footprint? Is the power coming from a wire or a busbar?
RADSOK® PowerBus PowerBlokTM, RADSERTTM Connectors RADSOK® POWERBLOKTM High power to the board in a small footprint. (1/2”x1/2”) 3.0mm RADSOK ® carries up to 70AMPS. Backplane Power interface with compliant pins for signals. Touchproof cover. Radial design ensures many points of contact. Reduces failure modes, eliminates burn outs. No threaded fasteners. No special crimp tools required. Eliminates possible stress fractures in board. Faster through-put RoHS compliant. The RADSOK® PowerBlokTM provides a high current single-point connection to the PCB with the proven reliability of compliant pin signals. The PowerBlok TM is designed to bring up to 70 Amperes to the board, utilizing our custom 3.0mm RADSOK ® design. The compliant pins are press-fit into the board to secure a solid connection and even flow. RADSOK® RADSERTTM High Power to the board in a small package. Hyperbolic socket design ensures many points of contact. Solder version or pre-loaded RADSERTs TM are installed during board fabrication. 2.4mm RADSERT TM carries up to 35AMPS. 3.6mm RADSERT TM carries up to 70AMPS. No threaded fasteners. No special crimp tools required. Eliminates possible stress fractures in board. Faster through-put RoHS Compliant The RADSERTTM design is the best option when you need the most power in a single-point connection to the Printed Circuit Board. RADSERT TM allows the designer to bring power to the board from busbars suspended above the board and all of the board components. Pins from the busbar plug into the RADSOK®s which are installed by press fitting the RADSOK ® into the RadsertsTM. The RADSERTs TM are press fit into plate-thru holes in the PCB. The Radsert TM has the smallest footprint and is Close-up of 3.6mm RadSert installed into PC Board. 3.6mm RadSert and inner RADSOK Traditional methods of adding increased power to existing PCBs are often bulky and/or expensive: Add additional boards or increase the thickness of copper layers of the board which is expensive and traps heat within the board. Bring the power with wires either screwed to the board or with pluggable connections. This method can create a “rats nest” of wires and take an excessive amount of expensive board real estate. AMPHENOL HAS BETTER SOLUTIONS - Amphenol Industrial has three RADSOK ® solutions to add power to PCBs and preserve valuable board real estate in a system. Amphenol PowerBlok TM and RadsertTM interconnects are small and with a low profile and mount into thru-holes in the board. The Amphenol PGY TM is an interconnect that is a small stand-off component with a RADSOK ® which is mounted through holes in the board.
Transfer power above, not within, the PC board. Plug into the board via RadSert TM or PowerBlokTM connections. Sheds both radiant and convective heat for efficient cooling. Allow for PCB attachment tolerance using SuperTwist * RADSOK® contacts. May be shaped to accommodate complicated board power drops. Allow for fast, reliable, tool-less assembly. Lego Block ® type assembly supports efficient busbar routing. Amphenol produces RADSOK® busbars - custom designed to customer’s requirements, to provide high power with increased system reliability and lower cost. RADSOK® POWERBUS BUSBARS RADSOK® PowerBus PGYTM, Busbars, RADSOK® with Flex RADSOK® PGYTM RADSOK® WITH FLEX CIRCUITRY The RADSOK® PGYTM is our orthogonal card edge series. The 5.7mm PGYTM is our highest current board level product rated to 120 Amperes. The PGY TM is connected to the board through a solder reflow process. The busbar pin will mate horizontally with RADSOK ® slightly above the board. Orthogonal connection between card edge and busbar/backplane. Compact footprint Legs of PGY dissipate high power evenly 5.7mm carries up to 120 Amps 3.6mm carries up to 70 Amps No threaded fasteners No special tooling required Faster through-put RoHS Compliant Incorporating RADSOK® with Flexible Circuit (Flex) combines two exceptional technologies. The end results to the user are space and weight savings, increased ampacity and better performance at the end application. We can combine any of the various RADSOK ® devices with Flex to provide the superior performance in the interconnect area. RADSOK® with Flex Assembly Cost effective alternative to conventional power terminations Eliminates routing of large gauge wires in favor of flex Simplifies routing of high amperage circuitry inside the box or on a panel Wide variety of packaging solutions available Option of single pin or multiple circuit solutions
SurLokTM Compression Lugs with Plastic Housings Utilizing RADSOK® Technology RADSOK® high amperage sockets in a non-environmental low mating force compression lug - A highly reliable alternative to common compression lugs. The SurLok TM offers high current rating of 70A to 300A in a small package. For busbars, PC boards and cable assemblies; any power distribution application that uses high current, frequently plugged and unplugged cables or a “plug and play” setup are ideal for the Amphenol ® SurLokTM. Designed to meet or exceed the electrical performance of bolt-on lugs; provides higher ampacity, vibration resis- tance and high reliability; takes up less space than conventional lugs Head of the pin locks into place once mated to the RADSOK ® connector. The plastic housing snaps over the connector and acts as a protective cover and are color coded for positive and negative circuits. Secure connection ensures voltage and amperage levels will be maintained. Easy field install - crimp with standard color-coded dies (U-die and 4-indenter) No torque wrenches required. RoHS compliant UL listed under file UL1977 Engagement force: ~2 lbs. – 5 lbs. mating insertion and ~10 lbs. – 15 lbs. locking Separation force: ~10 lbs. – 15 lbs. Contact surfaces are silver plated on the pin and socket. Wire crimp barrel is matte tin per industry standards. Conductor Wire Size RADSOK® Current SurLokTM Assembly (1) Lug Only (2) Max. Dia. AWG mm 2 Size Rating Part Number Part Number Inch mm Crimp Code 3.6mm 70 Amps PSLP-36 M 3x0.5 5.7mm 125 Amps PSLP-57 M5x0.8 8.0mm 200 Amps PSLP-80 M8x1.25 10.3mm 300 Amps PSLP-103 M10x1.5 Pin Dia. Max. Current Part Number Thread (male) 8 10 3.6mm 70 Amps PS L-368K PSL-368 0.17 in. 4.32 Red 21 6 16 5.7mm 100 Amps PS L-576K PSL-576 0.21 in. 5.33 Blue 24 4 25 5.7mm 125 Amps PS L-574K PSL-574 0.27 in. 6.85 Gray 29 2 35 8.0mm 175 Amps PS L-802K PSL-802 0.30 in. 8.89 Brown 33 1 50 8.0mm 200 Amps PS L-801K PSL-801 0.35 in. 9.65 Green 37 1/0 50 10.3mm 250 Amps PSL-10310K PSL-10310 0.38 in. 11.18 Pink 42 2/0 70 10.3mm 300 Amps PSL-10320K PSL-10320 0.44 in. 12.7 Black 45 Notes: (1) Surlok TM Assembly contains the wire crimp lug, plus a two-piece dielectric clamshell housing. Housing is available in black color as standard. Consult Amphenol Industrial for alternate color options. (2) Lug only specifies the wire crimp RADSOK® SurLokTM lug, less the plastic housings. SURLOKTM
RADSOK® PowerBus Amphe-BaseTM, Amphe-ComTM, HiLokTM Connectors AMPHE-BASETM Molded circuit connectors with 2-3 positions for backplane, PC board or busbar applications. Amphe-Base interconnects provide 120 amps per pin of power. Molded, one-piece Lexan ® construction provides a strong, durable, lightweight, non-environmental connector for base station power. Utilizes 2 or 3 position RADSOK ® 6mm sockets. Crimp contacts available for 4AWG to 12AWG wire size. Allows one-handed mating and unmating, tool-less contact insertion. Low insertion/extraction force. Ultra-high service reliability. Off-center spacing of the socket positions provides a failsafe orientation of the connector, insuring the correct circuits are properly mated. Circuit identification symbols (+, -, and Ground) are molded in for quick and easy identification. AMPHE-COMTM Another custom molded interconnect is the Amphe-ComTM with RADSOK® in a single position. Designed for high power applications and infocom power distribution, this interconnect provides 200 amps of power. Single position with 8mm RADSOK ® contacts. Simple push-on to mate, pull off to unmate. Crimp termination or PCB/busbar. Has molded socket shell and is available with a plastic cap Available with or without plastic molded identification cap HILOK® Invented in response to customer demand for a tool-less but semi- permanent high amperage connector, the HiLokTM is often used as a replacement to the traditional threaded post and ring terminal. Available in standard RADSOK ® sizes of 3.6mm (70A), 5.7mm (120A) and 8.0mm (200A). Sockets are available with a wide range of wire crimp barrels from 1/0AWG to 12AWG. Crimp termination pin contacts with wire crimp barrels or PCB/ busbar swage mount features.. Custom termination methods are available for specific applications. The HiLok TM function is characterized by low connection force requirements of less than 15 pounds, and high removal force requirements of greater than 50 pounds. Removal tool is available for easy disconnection of the mated contacts.
RADSOK® PowerBus Amphe-YTM, Amphe-ArmorTM, TruLokTM Connectors The Amphe-Y features RADSOK® sockets and is a high amperage/high voltage assembly designed for the rail industry. This product is used in mass transit traction motors and is an ideal replacement for high- current bolted connections that absorb high labor costs and add excessive time for maintenance and repair procedures. Allows for easy access to traction motor wiring. 1000A/1000V power rated. Triangular-shaped junction box has three connection areas, each with a RADSOK ® 18.0mm size contact. These supply continuous current through 646MCM cables to locomotive conductors. Cover is removed with bolts to allow the pins to be unmated. Designed to be fully seated and ruggedized for harsh rail environments. Has IP67 rated moisture sealing. TRU-LOC® Amphenol Industrial offers the Tru-Loc®, a 2-pin connector with spe- cially configured stamped and formed 1.5mm RADSOK® socket con- tacts. This product was first developed for the heavy equipment market- place to control the timing of a fuel injector. Designed to be used in tight spacing situations and to perform in demanding environments, such as under valve covers on diesel engines and in various under-the-hood interconnect applications. Contacts plug into the Tru-Loc ® molded thermoplastic plug body which has a latch, Viton main joint seal and silicone rubber wire seals. Push-pull coupling with secondary lock. Crimp 1.5mm RADSOK ® sockets are rated at 7.5A. IP67 rated. Tested per IEC 512 and IEC 68-2. Durability: 20 mating cycles. AMPHE-YTM AIO Part Number 3 piece plug (plug body, locking collar and main joint seal) 10- 838137-000 Viton wire seal 10- 838137-00D RADSOK socket contact 10- 838138-000 RADSOK® sockets for Tru-Loc® are available on reels of 4,000 pieces. Amphe-ArmorTM The Amphe-ArmorTM series was designed to provide superior durabil- ity and water tight construction to withstand any harsh environment. This rugged connector stems from the over molded PT Bayonet connector and also comes in a power version; available with Amphe- Power ® GT inserts for the most powerful and rugged connector in the market. Over Molded for Protection and Sealing Field Installable, Field Repairable Molded housing made of high impact glass-filled thermoplastic IP 67 Rated Internal Stress Relief Heavy Duty Coupling Nut
RADSOK® IN LRM CONNECTORS More Amphenol® RADSOK® PowerBus Products Amphenol continues to grow and meet the demands for new applications in high power technol- ogy. RADSOK® technology has proven to be the reliable product solution for more and more interconnect requirements. We are broadening into new markets and meeting customer needs for special applications - board level products, cylindrical products and even hybrid contact arrange- ments of RADSOK ® with other types of contacts combined in one connector package. RADSOK® IN AMPHENOL®/ MATRIX® MIL-DTL-5015, SERIES II RADSOK® AND BRUSH CONTACT COMBINED Line Replaceable Module (LRM) board level interconnects enhanced with RADSOK® contacts. The RADSOK ® advantages of high amperage capability with minimal voltage loss and low insertion forces was advantageous to be used in LRM interconnects for high speed data transfer. One bay, two bay or three bay configurations with high densities of contacts. LRMs can have combinations of contact types: Brush contacts, high speed shielded contacts, and combinations of power contacts and fiber optics. Photo left shows a special 6 bay LRM with RADSOK ® contacts, standard brush contacts and flex circuitry termination to module circuit card assemblies. High Power RADSOK® is now developed into applications for engine connectors for Commercial Air. A special design of the Matrix ® MIL-DTL-5015, Series II connectors has added high amperage with the RADSOK® contacts in the plug instead of standard rear release crimp contacts. The Matrix 5015 is a mil-spec qualified, environmental connector series with improved sealing and it is widely used in the Commercial Air marketplace. For more information about any of the products seen in this catalog consult Amphenol Industrial, Fraser, MI. Call us: 1-586-294-7400 or Email us: radsok@amphenol-aio.com The B3 brush (bristle brush bunch) contact is comprised of mul- tiple strands of high tensile wire that intermesh to create an electrical connection. Redundant current paths: 14-70 gas tight points of contact per mated bunch. Very smooth low friction interface. Low mating forces: 1.5 oz. typical per contact, 70-90% lower than conventional contacts. Long contact life: 100,000 cycles of mating and unmating without performance degradation. Documented intermittency free performance: No 10 nano-second discontinuities during 50,000,000. Impervious to fretting. Contact interface meets M55302/166 thru /171