GPEV6-3V3-40

GPEV6-3V3-40 GALAXY | Alldatasheet

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Technical content

The Gemini Series is a high current three quarter brick DC/DC converter with: 1.5 to 2.5 Volt, 55 Amp Output 3.3 or 5V Input Option No Heat Sinking Required

4 Pin Programmable Output Voltage

87% Efficient: 3.3Vin and 2.5Vout @ 40A 84% Efficient: 5Vin and 2.5Vout @ 55A

137.5 Watts @ 100° Baseplate

33 Watts/cu. inch 2.3" x 3" x 0.6" Fixed Frequency Operation A utomatic OVP Tracking to Voltage Trim Current Limiting with Auto–Recovery Power Good Signal Tw o Year Warranty Gemini Series Control Functions Remote Sense Output Enable Protection Features Over Temperature Protection Over Voltage Protection Over Current Protection Typical Characteristics Output Setpoint Accuracy: ±1% Load & Line Regulation: ±0.5% Total Regulation: ±5% Noise & Ripple: 100 mVp–p Output Trim DC/DC Converter Powers ≥600MHz Microprocessors

Operating Air Temperatures from 0°C to +45°C with 200 LFM, D0, D1, D2, D3 pins low state unless otherwise specified. Parameter Test Condition Requirement Unit Name Var Symbol Min Max Input V oltage 3V3–40 V I IO = 40A 3.37 3.8 V –S, –L V I IO = 55A 4.5 5.25 V Input Low Line Power-On V V Ion Module Power On – 3.35 V No Load Input Power P IL V I =V Inom –6 W Input Capacitor 3V3–40 20 (330 µF) 6600 – µF (external to the converter) –S, –L 12 (330 µF) 3900 – µF Input Current 3V3–40 I I V I = 3.43V , IO = 40A, VO = 2.5V – 35.2 A –S, –L I I V I = 5V , IO = 55A, VO = 2.5V – 35 A Efficiency 3V3–40 N V I = 3.43V , IO = 40A, VO = 2.5V 83 – % (with Local Sense) –S, –L N V I = 5V , IO = 55A, VO = 2.5V 79 – % Reflected Input Ripple 3V3–40 dI I V I = 3.43V , IO = 40A, (Note 1) – 6.0 A P–P C IN = 20 (330µF Tantalum) ESR = 60 mΩ –S, – L dI I V I = 5V , IO = 55A, (Note 1) – 11.0 A P–P C IN = 12 (330µF Tantalum) ESR = 60 mΩ Switching Frequency F S 250 Typ KHz Note 1: Measure input reflected current which is drawn from input capacitor CIN by converter. Place 3" loop between CIN and VIN of the converter. General Specifications Operating Temperature 0°C to +45°C (@200LFM) Storage Temperature –20 °C to +100°C Relative Humidity 10% to 95% RH, Non–condensing V ibration 10–500Hz 0.75g peak W eight 75gm, typical (GPEV6–3V3–40) 200gm, typical (–S, –L) Material Flammability UL94V–0 MTBF MIL–HDBK–217 1.2million hours* * Note: 50% load; 200LFM, 45°C ambient Specifications

Over the complete baseplate temperatures and input voltage ranges, D0, D1, D2, D3 pins low state unless otherwise specified. Parameter Test Condition Requirement Unit Name Var Symbol Min Typ Max Output V oltage Set Point 3V3–40 V O nom V I = 3.43V , IO = 20A 2.475 2.500 2.525 V –S, –L V O nom V I = 5.0V , IO = 30A 2.475 2.500 2.525 V Rated Output Current 3V3–40 I O V O = VO nom 0– 4 0 A –S, –L I O V O = VO nom 0– 5 5 A Line & Load Regulation 3V3–40 V I = 3.37–3.8V , IO = 0–40A – – 12.5 mV Noise and Ripple 3V3–40 V I = 3.43V , IO = 40A – 100 120 mV P–P C O = 330µF, 0.47µF –S, –L V I = 5.0V , IO = 55A – 100 120 mV P–P C O = 330µF, 0.47µF (Load, Line, Short term and C O = 20 (470µF) Temp Drift) C O = 20 (470µF) Remote Sense V I = VI min, IO = full load – – 100 mV Compensation Round Trip Static Output Overvoltage V I = VI nom , IO = 5A 107 – 120 %V O Protection (Nom) Latching Output V oltage Protection t OVP V I = VI nom , IO = 5A – – 50 µS Response Time Current Limit (Nom) 3V3–40 I L V I = 3.43V , VO = 2.5V 42 – – A –S, –L I L V I = 5.0V , VO = 2.5V 57 – – A Short Circuit Current 3V3–40 I SC V I = 3.43V , VO < 0.6V – – 55 Arms –S, –L I SC V I = 5.0V , VO < 0.6V – – 70 Arms Over–temperature – 110 125 °C Shutdown (Tbaseplate) Load Transient Response, V OPK IO = 10–38A @ 28A µS (di/dt) – – 3 %V O V O deviation from steady Notes V I = 3.3V(3V3-40) state (settling time to ±1%) 1, 2, 3 V I = 5.0V(–S, –L) V O = 2.5V pos. or neg. step C O = 28–470µF Cap – – 1200 µS (470µF, ESR=55m Ω) C IN=12–330µF Cap (330µF, ESR=60m Ω) Turn–on Time t on V I =V Imin to VImax, IO =0–40A 20 – 120 mS (See figures on page 5) Turn–on Risetime (10–90%) t rise 8– 3 0 m S Output Filter Capacitance C out V I =5.0V , IO =IO max 330 13,200 µF Voltage Trim V trim V I =V Inom , IO =IO max/2 94.5 95.5 96.5 %V O nom V O =2.5V , Short Pin 1 & 10 Notes: 1. The converter output voltage shall be stable when (13,200µF total) tantalum low ESR filter capacitors are connected across the output of the converter. 2. For 3.43 Input Voltage Rail having IO max = 40A, the minimum input filter capacitor required is 6600µF (use multiple 330µF tantalum capacitor having 60mΩ ESR.) 3. For 5.00 Input Voltage Rail having IO max = 55A, the minimum input filter capacitor required is 3960µF (use multiple 330µF tantalum capacitor having 60mΩ ESR.) Specifications

Output Voltage Adjustments Control Pin Output Voltage Tolerance ±1.2% D 3 D 2 D 1 D 0 V olts DC 1111 1.429 1110 1.500 1101 1.571 1100 1.643 1011 1.714 1010 1.786 1001 1.857 1000 1.929 0111 2.000 0110 2.071 0101 2.143 0100 2.214 0011 2.286 0010 2.357 0001 2.429 0000 2.500 Note: the converter shall be tested for four bits logic control. Control Signal Characteristics D 0, D1, D2, D3 pins low state unless otherwise specified. Parameter Test Condition Requirement Unit Name Symbol Min Typ Max Enable_H* V I = VInom , IO = 20A Enable_H Source Current – – 1.0 mA Enable_H V oltage Low – – 0.8 V Enable_H V oltage High 4.5 – 5.2 V Enable_H High (Output V oltage) 2.475 2.500 2.525 V Powergood_H High V I = VInom , IO = 20A 3.3 – – V Powergood_H Low V S – 5.0V , RL = 4K – – 0.8 V Fault_H High V I = VInom 4.0 – 5.1 V Fault_H Low R L = 4K TO –SENSE –– 0.8 V Fault_H Source Current 1 – – mA * Use Open Collector Logic to control Enable function.

Control Signal Characteristics: Per Table on Page 4. Enable_H: This input signal is used to enable the output of the converter when activated (active High). The signal is referenced to either the output side (-Sense) or GND. It has an internal pull-up resistor. To disable the converter requires an open collector logic signal to pull it down.

4 Bit Logic Signals: The state of the 4 bit control signals controls

the output voltage. Normally, the 4 bits are in a ‘low state’ and provide for a 2.5V output voltage. The output voltage may be programmed between 1.429 to 2.5V by setting appropriate logic bits ‘high’ through D0, D1, D2, and D3. Powergood_H: The Powergood signal is in a ‘high’ state when the output voltage is within +/- 7.5% of the output voltage programmed by the 4 logic bit inputs. O VPFault_H: This signal is in a ‘high’ state when the output voltage is greater than +/-15% of the output voltage programmed by the 4 bit logic inputs or exceeds the maximum operating temperature of the converter. This output is the open emitter of a transistor which pulls to +5V in the high state and is open in the low state. For driving logic, an appropriate pull down resistor from O VPFault_H to – Sense is required. The OVPFault_H is asserted high when OVPFault is activated. When driving an SCR to ‘crow- bar’ the input source from a Fault_H signal, use the circuit below: Application Notes Trim: T he output voltage may be lowered from the nominal programmed value by adding an external resistor from the TRIM pin (J1-10) to – Sense (J1-1). This is used to obtain output voltages between the programmed values. The maximum value the output may be trimmed is approximately –4.5% of Vprog. The resistor value may be calculated from the following formula: (3.49) (Vprog – Vtrim) Vtrim = Desired output voltage with Rext tied from TRIM pin to – SENSE. Vprog = Nominal programmed output voltage Notes: 1. Vtrim must be less than Vprog. 2. The trim pin does not change the OVP or Powergood_H trip points. These are set by the 4 bit logic inputs Enable Circuit Turn On Time 2N2222 100Ω 0.µ1F SCRFault_H +5V 2N7000 or Equivalent OFF >3V ON ≤0.6V ON/OFF Gate Drive Voltage To (–) To V ENABLE Pin 220K Gate Drive Voltage 4.5V 0.8V Falltime <1µsec TURN_ON Time VOUT 90% 10% Tr ise Time VO J1-J7 PowerGood_H (Volt) 5.0V PowerGood_H Time VO J1–J10 Trim Pin 10V 2.5V Time Vnom tOVP Time 2.5V Vnom J1-J9 OVPfault_H 5.0V OVPfault_H Time 10V VOUT Turn On Time 3.37-5.25V Input Output 20 (330µF) C=6600µF C=(20)470µF Tantalum Capacitors 9400µF RLOAD=40A Output Load Conditions (Turn On)

Power Pins (60 mils) Pin Designation P1 Vin P2 Vin P3 Vin P4 Vin P5 Vin RTN P6 Vin RTN P7 Vin RTN P8 Vin RTN P9 V o P10 V o P11 V o P12 V o P13 V o RTN P14 V o RTN P15 V o RTN P16 V o RTN Signal Pins (25 mils sq.) Pin Designation J1-1 -Sense J1-2 +Sense J1-3 D0 J1-4 D1 J1-5 D2 J1-6 D3 J1-7 PowerGood_H J1-8 Enable_H J1-9 OVPFault_H J1-10 Trim control board control pins

2.300 Max

3.025 Max VIN RTN +VIN VO RTN +VO 10 2 9 1 standoff/insert max dia = 0.225" 0.300 min recommenced clearance area around standoff 0.190 +/-0.020 0.300 min 0.025 0.025 0.052 max 0.145 +/-0.02 standoff to power pins airflow direction -S version only Notes: 1. GPEV6-3V3-40 only: No heatsink, max height = 0.52" 2. Variations -S, -L only: 0.88" heatsink attached to plate. Max height w/ heatsink =1.4" 3. Components on side 2 shall be 0.030" min. below the standoff. Aluminum plate flatness = 0.001 in/in A A Bottom View (facing pins) Side View 3.025 Max 0.162 Notes: Standoff is used for mounting the heatsink on the plate of the converter. Use 4 - 40 screws. Control pins: 0.025 sq pin, 2x 10 pos. Power pins: 0.060 +/- 0.005 diameter 1.605 0.595 0.100 PCB control board Power Pins 0.150 ctr-ctr Power Pins 0.200 ctr-ctr 2.000 ctr-ctr

0.050 Max

2 plcs 0.025 Max 2 plcs 2. 812 0.100 standoff 2.025 1.425 0.150 0.475 1.450 1.725 2.100 optional insert 2.737 Bottom View (facing pins) COnfiguration/Dimensions

ORDERING INFORMATION

Model Input Output Max Efficiency Number Voltage Voltage Current (Typ) GPEV6-3V3-40 3.3–5.25V 2.5 V 40 A 87 % GPEV6-5V0-55-S* 4.5–5.25 V 2.5 V 55 A 84% GPEV6-5V0-55-L* 4.5–5.25V 2.5 V 55 A 84% * –S: short heatsink fins (perpendicular to long side) –L: long heatsink fins (parallel to long side) 2.650 0.163 1.130 0.120 2.975 0.475 1.250 0.300 0.150 0.040 11x 0.196 2.200 13x 0.88 4x Ø 0.160 Note: Recommended fin spacing 4x Ø 0.160 2.200 0.163 2.650 1.130 0.475 0.120 0.120 2x 0.040 15x 0.050 14x 0.171 0.293 0.88 0.150 2.975 Note: Recommended fin spacing Heatsink Variations Fins Parallel to Long Side (–L) Fins Perpendicular to Long Side (–S)

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508–870–9775 Fax: 508–870–9796 e–mail: galaxy@galaxypwr.com website: http://www.galaxypwr.com © Copyright 2000 Galaxy Power. Specifications subject to change without notice. Galaxy Power Inc. warrants to the original purchaser that the products conform to this data sheet and are free from material and workmanship defects for a period of two (2) years from the date of manufacture, if this product is used within specified conditions. Galaxy Power Inc. reserves the right to make changes to the product(s) or information contained herein without notice. No liability is assumed as a result of their use or application. No rights under any patent accompany the sale of any such products or information. For additional details on this limited warranty consult the factory.