G6KU-2G-Y

G6K-2F-Y-DC12 OMRON | Alldatasheet

Document overview

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• PDF pages: 10

Technical content

• Compact fourth generation design, offers excellent board space savings.  Available in 2.54 and 3.2 mm coil-contact terminal spacing.  “-Y” models meet 2.5 kV Bellcore surge requirements.  Conforms to FCC Part 68.  Terminal design based on Omron’s successful G6S relay.  Available in PCB through-hole, SMT gullwing and SMT “inside-L ” terminals.  UL recognized / CSA certified.  Available in single coil latching.  RoHS Compliant. RC

Ordering Information

To Order: Select the part number and add the desired coil voltage rating (e.g., G6K-2F-DC5). When ordering tape packing (surface mount versions), add “-TR” to the model number (e.g., G6K-2G-TR-DC5) Specifications ■Contact Data Note: This value was measured at a switching frequency of 120 operations/min and the criterion of contact resistance is 50 Ω. This value may vary depending on the switching frequency and operating environment. Always double-check relay suitability under actual operating conditions. Terminal Contact form Model Non-latching 2.54 mm spacing Non-latching 3.2 mm coil-contact terminal spacing Single coil latching 3.2 mm coil-contact terminal spacing Gullwing DPDT G6K-2F G6K-2F-Y G6KU-2F-Y Inside “L ” G6K-2G G6K-2G-Y G6KU-2G-Y PCB through-hole G6K-2P G6K-2P-Y G6KU-2P-Y Load Resistive load (cosφ=1) Rated load 0.3 A at 125 VAC

1 A at 30 VDC

Contact material Ag (Au clad) Max. carry current 1 A Max. operating voltage 125 VAC, 60 VDC Max. operating current 1 A Max. switching capacity 37.5 VA, 30W Min. permissible load (See note) 10 μA at 10 mVDC

54 Low Signal Relay G6K

■Coil Data G6K- 2.5 mm coil-contact terminal spacing, standard, non-latching (G6K-2F, G6K-2G, G6K-2P) G6K- 3.2 mm coil-contact terminal spacing, non-latching (G6K-2F-Y, G6K-2G-Y, G6K-2P-Y) G6KU- 3.2 mm spacing, single coil latching (G6KU-2F-Y, G6KU-2G-Y, G6KU-2P-Y) Note: 1. The rated current and coil resistance are measured at a coil temperature of 23° C with a tolerance of ± 10%. 2. The operating characteristics are measured at a coil temperature of 23° C unless otherwise specified. 3. Pick-up voltage will vary with temperature 4. The maximum voltage is the highest voltage that can be imposed on the relay coil instantaneously. ■Characteristics Note: 1. The contact resistance was measured with 10 mA at 1 VDC with a voltage-drop method. 2. Values in parentheses are typical values unless otherwise stated. 3. The insulation resistance was measured with a 500-VDC megohmmeter applied to the same parts as those for checking the dielectric strength. 4. Data shown are of initial value. 5. The minimum set/reset signal width is 10 ms, for latching coil versions. Rated voltage (VDC) Rated current (mA) Coil resistance (Ω) Pick-up voltage Dropout voltage Maximum voltage Power consumption (mW)% of rated value 3 33.0 91 80% max. 10% min. 150% max. @ 23° C to 70° C Approx. 100 4.5 23.2 194 5 21.1 237 6 17.6 341 9 11.3 795 12 9.1 1,315 24 4.6 5,220 Rated voltage (VDC) Rated current (mA) Coil resistance (Ω) Set-up voltage Reset voltage Maximum voltage Power consumption (mW)% of rated value 3 33.0 91 75% max. 75% min. 150% max. @ 23° C to 70° C Approx. 100 4.5 23.2 194 5 21.1 237 6 17.6 341 9 11.3 795 12 9.1 1,315 24 4.6 5,220 Contact resistance (See note 1) 100 mΩ max. Insulation resistance (See note 3) 1,000 MΩ min. (at 500 VDC) Dielectric strength 1,500 VAC for 1 minute between coil contacts 1,000 VAC for 1 minute between contacts of different poles

750 VAC for 1 minute between contacts of the same pole

Surge withstand voltage “-Y’ versions 2,500 V, (2 x 10 μs) between coil and contacts. (Conforms to Bellcore specifications) Standard versions 1,500 V, (10 x 160 μs) between coil and contacts / contacts of different and same polarity. (Conforms to FCC Part 68) Vibration Mechanical durability 10 to 55 Hz; 5.0 mm double amplitude Malfunction durability 10 to 55 Hz; 3.3 mm double amplitude Shock Mechanical durability 1,000 m/s2 (approx. 100G) Malfunction durability 750 m/s2 (approx. 75G) Ambient temperature -40° C to 70° C with no icing or condensation Humidity 5 to 85% RH Service life Mechanical 50,000,000 operations min. (at 36,000 operations per hour) Electrical 100,000 operations min. at rated load (at 1,800 operations per hour) Weight Approx. 0.7 g

■Characteristic data Maximum Switching Capacity Ambient Temperature vs. Maximum Coil Voltage Ambient Temperature vs. Switching Current Rated operating current (A) Maxim um coil voltage ( Rated operating current (A) DC resistive load Rated operating voltage (V) Ambient temperature (°C) Ambient temperature (°C) AC resistive load Note: The maximum coil voltage refers to the maxi- mum value in a varying range of operating power voltage, not a continuous voltage. Electrical Service Life Ambient Temperature vs. Must Operate or Must Release Voltage G6K-2G (F/P), G6K-2G (F/P)-Y On the basis of rated voltage ( Rated operating current (A)

125 VAC resistive load

Ambient temperature: 23°C Switching frequency: 1,800 operations/hour Ambient temperature (°C) Ser vice Life (x10 operations)4

30 VDC resistive load

Ambient temperature: 23°C Switching frequency: 1,800 operations/hour Max. estimated value Operate voltage Release voltage Ambient Temperature vs. Must Set or Must Reset Voltage G6KU-2G (F/P)-Y On the basis of rated voltage ( Ambient temperature (°C) Max. estimated value Electrical Service Life (with Must Operate and Must Release Voltage) (See note.) G6K-2G (F/P), G6K-2G (F/P)-Y Electrical Service Life (Contact Resistance) (See note.) G6K-2G (F/P), G6K-2G (F/P)-Y Contact resistance (m Operating frequency (x10 operations) On the basis of rated voltage ( Operating frequency (x103 operations) Must operate Must release Sample: G6K-2G Sample: G6K-2G Test conditions: 1 A resistive load NO contact NC contact Contact resistance Shock Malfunction Energized Not energized Shock direction Unit: m/s Sample: G6K-2G Number of Relays: 10 Conditions: Shock is applied in ±X, ±Y , and ±Z di rections three times each with and with out energizing the Relays to check the number of contact malfunctions. 3 Switching frequency: 1,800 operations/h Number of Relays: 10 Test conditions: 1 A resistive load at

30 VDC with an operation rate of 50%

Number of Relays: 10 at 30 VDC with an operation rate of 50% Switching frequency: 1,800 operations/h Note: The tests were conducted at an ambient temperature of 23°C. Note: The tests were conducted at an ambient temperature of 23°C.

56 Low Signal Relay G6K

Note: 1. The tests were conducted at an ambient temperature of 23° C. 2. High-frequency characteristics depend on the PCB to which the Relay is mounted. Always check these characteristics including endurance in the actual machine before use. Sample Not energized Sample Energized Must operate voltage Must release voltage Initial stage Test Average value Initial stage Test Average value Sample Not energized Sample Energized Initial stage Test Average value Initial stage Test Average value Change rate on the basis of initial value (%) Change rate on the basis of initial value (%) Change rate on the basis of initial value (%) Change rate on the basis of initial value (%) Must operate voltage Must release voltage Contact Reliability Test (See note.) G6K-2G (F/P), G6K-2G (F/P)-Y Operating frequency (x10 operations) Note 1: The test was conducted at an ambient temperature of 23°C. Sample: G6K-2G Number of Relays: 10 Test conditions: 10 mA resistive load at 10 mVDC with an operation rate of 50 % Switching frequency: 7,200 operations/h Contact resista nce (m ) Ω NO contact NC contact External Magnetic Interference G6K-2G (F/P), G6K-2G (F/P)-Y (Average value) Chan ge rate on the basis of in itial value (%) Sample: G6K-2G Number of Relays: 10 Must operate voltage Must release voltage External magnetic field (A/m) (Average value) Chan ge rate on the basis of initial value (%) Sample: G6K-2G Number of Relays: 10 Must operate voltage Must release voltage External magnetic field (A/m) (Average value) Chan ge rate on the basis of in itial value (%) Sample: G6K-2G Number of Relays: 10 External magnetic field (A/m) High-frequency Characteristics (Isolation) G6K-2G (F/P), G6K-2G (F/P)-Y (Average value) (Average value) Insertion loss (dB) (Average value) Return loss (dB) Frequency (MHz) Frequency (MHz) High-frequency Characteristics (Insertion Loss) G6K-2G (F/P), G6K-2G (F/P)-Y High-frequency Characteristics (Return Loss) G6K-2G (F/P),G6K-2G (F/P)-Y Mutual Magnetic Interference G6K-2G (F/P), G6K-2G (F/P)-Y Mutual Magnetic Interference G6K-2G (F/P), G6K-2G (F/P)-Y Must operate voltage Must release voltage Isolation (dB) Frequency (MHz) 2: The contact resistance data are periodically measured reference values and are not values from each monitoring operation. Contact resistance values will vary accordin g to the switching frequency and operating environment, so be sure to check operation under the actual operatin g conditions before use. Sample: G6K-2G Number of Relays: 10 0.1 0.2 0.3 0.4 0.5 1 10 100 Sample: G6K-2G Number of Relays: 10 1 10 100 Sample: G6K-2G Number of Relays: 10 Return loss V.SWR 100 1.4 1.35 1.3 1.25 1.2 1.15 1.1 1.05 V.SWR 1 10 100

■Approvals UL Recognized (File No. E41515) / CSA Certified (File No. LR31928) - - Ambient Temp. = 40° C Dimensions Note: All units are in millimeters unless otherwise indicated. Contact form Coil rating Contact ratings Number of test operations DPDT 3 to 24 VDC 1 A at 30 VDC (Resistive)

0.5 A at 60 VDC (Resistive)

0.3 A at 125 VAC (General Use)

6,000 Must Operate and Must Release Time Distribution (See note.) G6K-2G (F/P), G6K-2G (F/P)-Y Number of contacts Sample: G6K-2G Number of Relays: Time (ms) Sample: G6K-2G Number of Relays: 50 Chan ge rate on the basis of rated value (%) After test Must Operate and Must Release Bounce Time Distribution (See note.) G6K-2G (F/P) , G6K-2G (F/P)-Y Vibration Resistance G6K-2G (F/P), G6K-2G (F/P)-Y Number of contacts Note: The tests were conducted at an ambient temperature of 23°C. Must operate bounce time Must operate voltage Must release voltage Time (ms) Must release bounce time Must operate Must release time G6K-2F Mounting Dimensions (Top View) Terminal Arrangement/ Internal Connections (Top View) Orientation mark Note 1: Each value has a tolerance of ±0.3 mm. Tolerance: ±0.1 mm Note 2: The coplanarity of the terminals is 0.1 mm max. G6K-2G Mounting Dimensions (Top View) Terminal Arran gement/ Internal Connections (Top View) Orientation markNote 1: Each value has a tolerance of ±0.3 mm. Tolerance: ±0.1 mm Note 2: The coplanarity of the terminals is 0.1 mm max. *5.4 *1.8 *0.5 *Effective as of our production in July, 2013 G6K-2P Mounting Dimensions (Bottom View)Terminal Arrangement/ Internal Connections (Bottom View) Orientation mark Note: Each value has a tolerance of ±0.3 mm. Eight, 0.8-dia. holes Tolerance: ±0.1 mm

58 Low Signal Relay G6K

G6K-2F-Y Mounting Dimensions (Top View) Terminal Arran gement/ Internal Connections (Top View) Orientation mark Note 1: Each value has a tolerance of ±0.3 mm. Tolerance: ±0.1 mm Note 2: The coplanarity of the terminals is 0.1 mm max. G6K-2G-Y Mounting Dimensions (Top View) Terminal Arran gement/ Internal Connections (Top View) Orientation mark Tolerance: ±0.1 mm Note 1: Each value has a tolerance of ±0.3 mm. Note 2: The coplanarity of the terminals is 0.1 mm max. *5.4 *1.8 *0.5 *Effective as of our production in April, 2013 G6K-2P-Y Mounting Dimensions (Bottom View) Terminal Arran gement/ Internal Connections (Bottom View) Orientation mark Note: Each value has a tolerance of ±0.3 mm. Eight, 0.8-dia. holes Tolerance: ±0.1 mm G6KU-2F-Y Mounting Dimensions (Top View) Terminal Arrangement/ Internal Connections (Top View) Orientation markNote 1: Each value has a tolerance of ±0.3 mm. Tolerance: ±0.1 mm Note 2: The coplanarity of the terminals is 0.1 mm max. G6KU-2G-Y Mounting Dimensions (Top View) Terminal Arran gement/ Internal Connections (Top View) Orientation markNote 1: Each value has a tolerance of ±0.3 mm. Tolerance: ±0.1 mm Note 2: The coplanarity of the terminals is 0.1 mm max. *5.4 *1.8 *0.5 *Effective as of our production in April, 2013 G6KU-2P-Y Mounting Dimensions (Bottom View) Terminal Arran gement/ Internal Connections (Bottom View) Orientation mark Note: Each value has a tolerance of ±0.3 mm. Eight, 0.8-dia. holesTolerance: ±0.1 mm

■Packaging Information Relays in tube packing are arranged so that the orientation mark of each Relay is on the left side. Be sure to reference Relay orientation when mounting the Relay to the PCB. Tube length: 520 mm (stopper not included) No. of Relays per Tube: 50 ■Tape and Reel Dimensions (Surface Mount Models)  Tape type: ETX7200 (EIAJ - Electronic Industrial Association of Japan)  Reel type: RPM-16D (EIAJ, 330 mm diameter)  Relays per reel: 900 Tube packing Standard nomenclature 50 pcs per anti-static tube Tape packing (SMT versions, only) When ordering, add “TR” before the rated coil voltage (e.g., G6K-2G-TR-DC5). Note: TR is not part of the relay model number and will not be marked on the relay. 900 pcs per reel 2 reels per box Order in box multiples (see details below) Stopper (gray) Orientation of Relays Stopper (green) 1. Direction of Relay Insertion 2. Reel Dimensions 3. Carrier Tape Dimensions Top tape (cover tape) Carrier tape Orientation mark Pulling direction G6K-2F , G6K-2F-Y , G6KU-2F-Y G6K-2G, G6K-2G-Y , G6KU-2G-Y Emboss tape *5.8 *G6K(U)-2G-Y; Effective as of our production in April, 2013 G6K-2G; Effective as of our production in July, 2013

60 Low Signal Relay G6K

■Recommended Soldering Method Temperature indicates the surface temperature of the PCBs. IRS Method (for surface mounting terminal models) (1) IRS Method (Mounting Solder: Lead) (2) IRS Method (Mo unting Solder: Lead-free)  The thickness of cream solder to be applied should be within a range between 150 and 200 μm on OMRON’s recommended PCB pattern.  In order to perform correct soldering, it is recommended that the correct soldering conditions be maintained as shown below on the left side. Visually check that the Relay is properly soldered. Precautions ■Correct Use Handling Do not unpack the relay until mounting it. Soldering Solder: JIS Z3282, H63A or equivalent Soldering temperature: Approx. 250° C (260° C if the DWS method is used) Soldering time: Approx. 5 s max. ( approx. 2 s for the first time and approx. 3 s for the second time if the DWS method is used) Be sure to make a molten solder level adjustment so that the solder will not overflow on the PCB. Claw Securing Force During Automatic Mounting During automatic insertion of Relays, make sure to set the securing force of each claw to the following so that the Relays characteristics will be maintained. Environmental Conditions During Operation, Storage, and Transportation It is best to keep the relay in its packaging in a controlled environ- ment until it is ready for mounting. If the Relay is stored for a long time in an adverse environment with high temperature, high humidity, organic gases, or sulfide gases, sul- fide or oxide films will form on t he contact surfaces. These films may result in unstable contact, contac t problems, or functional problems. Therefore, operate, store, or transport the product under specified environmental conditions. Latching Relay Mounting Make sure that the vibration or shock that is generated from other devices, such as relays in operation, on the same panel and imposed on the Latching Relay does not exceed the rated value, otherwise the Latching Relay that has been set may be reset or vice versa. The Latching Relay is reset before shipping. If excessive vibration or shock is imposed, however, the Latching Relay may be set acciden- tally. Be sure to apply a reset signal before use. Maximum Allowable Voltage The maximum allowable voltage of the coil can be obtained from the coil temperature increase and the h eat-resisting temperature of coil insulating sheath material. (Exc eeding the heat-resisting tempera- ture may result in burning or s hort-circuiting.) The maximum allow- able voltage also involves important restrictions which include the following: Temperature (°C) Soldering Preheating Time (s) 220 to 245 180 to 200 150 90 to 120 20 to 30 Temperature (°C) Soldering Preheating Time (s) Upper surface of case (peak): 255˚C max. 120 max. 30 max. 250 max. 230 180 150 Note: The temperature profile indicates the temperature of the relay terminal section. Relay terminal section Correct Soldering Incorrect Soldering PCB Terminal Solder Relay Land Excessive amount of solder Insufficient amount of solder Direction A: 1.96 N Direction B: 4.90 N Direction C: 1.96 N

 Must not cause thermal changes in or deterioration of the insulating material.  Must not cause damage to other control devices.  Must not cause any harmful effect on people.  Must not cause fire. Therefore, be sure to use the maximum allowable voltage as speci- fied in the catalog. As a rule, the rated voltage must be applied to the coil. A voltage exceeding the rated value, however, can be applied to the coil pro- vided that the voltage is less than or equal to the maximum allowable voltage. It must be noted that continuous voltage application to the coil will cause a coil temperature increase which may affect charac- teristics such as electrical life and coil insulation. Coating The Relay mounting on the PCB may be coated or washed but do not apply silicone coating or detergent containing silicone, otherwise the silicone coating or detergent may remain on the surface of the Relay. PCB Mounting If two or more Relays are closely mounted with the long sides of the Relays facing each other and soldering is performed with infrared radiation, the solder may not be properly exposed to the infrared rays. Be sure to keep the proper distance between adjacent Relays as shown below to insure formation of good solder joints. Two or more Relays may be mounted as closely as desired with the short sides of the Relays facing each other. G6K-2G G6K-2F 2 mm min. 2.7 mm min.

Global - http://www.omron.com USA - http://www.components.omron.com Cat. No. X301-E-1c Printed in USA OMRON ELECTRONIC COMPONENTS LLC 55 E. Commerce Drive, Suite B Schaumburg, IL 60173 847-882-2288 03/13 Specifications subject to change without notice All sales are subject to Omron Electronic Components LLC standard terms and conditions of sale, which ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.