FMCE-0328

FMCE-0328 INTERPOINT | Alldatasheet

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DESCRIPTIOn

Interpoint specifically designed the FMCE-0328™ EMI filter to reduce the input line reflected ripple current of the following high frequency DC/DC converters: MTR, MHF+ and MHV Series converters. These filters are intended for use in 28 volt applica- tions which must meet MIL-STD-461C CE03 and CS01 and/or MIL-STD-461D, E and F CE102 and CS101 levels of conducted emissions. At 50 VDC input (high line), the filter provides 150 watts of throughput power. The FMCE-0328 filters are built using thick-film hybrid tech- nology and are hermetically sealed in metal packages for military, aerospace, and other high-reliability applications. Only ceramic capacitors are used in the filters to ensure reliable high tempera- ture operation. The filters are offered with standard screening, “ES” screening, or fully compliant to “883” MIL-PRF-38534 Class H screening. Standard microcircuit drawings (SMD) are available. MiL-StD nO i S e MA n A g e M e n t When used in conjunction with Interpoint converters, the FMCE- 0328 filters reduce input ripple current within the frequency band of 100 kHz to 50 MHz. When used with an Interpoint converter, performance exceeds the CEO3 test of MIL-STD-461C and meets the requirements of CS01 of MIL-STD-461C. These filters also meet CE102 and CS101 of MIL-STD-461D, E and F. OP e r A t i n g te M P e r A t u r e The filters are rated to operate, with no degradation of perfor- mance, over the temperature range of -55°C to +125°C (as measured at the baseplate). Above +125°C, current must be derated as specified on the following page. in S e r t i O n LO S S Low DC resistance design results in a maximum power loss of less than 2% with typical input voltage. in P u t VO L t A g e A n D Cu r r e n t Input (V) Current (A)

FEATuRES

Attenuation to 60 db at 500 kHz, typical Operating temperature -55° to +125°C• Nominal 28 V input, -0.5 to 50 V operation• Transient rating -0.5 to 80 V for 1 second• Up to 3 A throughput current over the • full input voltage range of -0.5 to 50 V Compliant to • MIL-STD-461C CE03 - MIL-STD-461D, E and F CE102 - MIL-STD-461C CS01 - MIL-STD-461D, E and F CS101 - Compatible with MIL-STD-704 A-E 28 VDC power bus• Crane Aerospace & Electronics Power Solutions FMCE-0328 EMI Input Filter Crane Aerospace & Electronics Electronics Group (Interpoint Brand) PO Box 97005 • Redmond WA 98073-9705 425.882.3100 • power@crane-eg.com www.interpoint.com Page 1 of 10 FMCE-0328 Rev D - 20100413

28 VOLT InPuT – 3 AMP

Fi g u r e 2: Sc h e m a t i c - Fmce-0328 +Vin +Vout Input Common Output Common Case R L R L EMI FILTER DC/DC CONVERTER +Vin +Vout Input Common Output Common Case Chassis ground Multiple units allowed up to rated output current of filter Fi g u r e 1: co n n e c t i o n Di a g r a m The case ground connection between the filter and the converter should be as low an impedance as possible to minimize EMI. Direct contact of baseplate to chassis ground provides the lowest impedance. Operating COnditiOns and CharaCteristiCs Input Voltage Range Continuous -0.5 to 50 VDC• Transient -0.5 to 80 V for 1 second• Lead Soldering Temperature (10 sec per pin) 300°C• Storage Temperature Range (Case) -65°C to +150°C• Case Operating Temperature (TC) -55°C to +125°C full power• Derating Output Power/Current Linearly from 100% at 125°C to 80% at 135°C case• Input to Output Capacitance (TC = 25°C) 0.024 µF max, any pin to case• Isolation (TC = 25°C) 100 megohm minimum at 500 V• Any pin to case, except case pin• Electrostatic Discharge (ESD) Sensitivity per MIL-PRF-38534 Classification 3B, 8000 V• meChaniCal and envirOnmental Size (maximum) Non-flanged, case E3• Flanged, case G3• See cases E3 and G3 for dimensions ‣ Weight (maximum) 32 grams• Screening The FMCE-0328 EMI Input filter offers Standard, /ES or 883, Class H, QML screening. See Screening Tables 1 and 2 for more information. Crane Aerospace & Electronics Power Solutions www.interpoint.com Page 2 of 10 FMCE-0328 EMI Input Filter FMCE-0328 Rev D - 20100413

See cases E3 and G3 for dimensions. Fi g u r e 3: Pin Ou t Notes 1. All pins must be connected. PIn OuT Pin 1 Designation

1 Positive Input

2 Positive Output

3 Case Ground

4 Output Common

5 Input Common

indicates pin one. Dotted line outlines flanged package option. 1 2 5 4 Crane Aerospace & Electronics Power Solutions www.interpoint.com Page 3 of 10 FMCE-0328 EMI Input Filter FMCE-0328 Rev D - 20100413

(Standard screening has no designator in this position.) Case Option (Non-flanged case has no designator in this position) DSCC nuMbERS DScc Dr a w i n g (5915) Fmce-0328 Similar Pa r t 10015-01HXC FMCE-0328/883 10015-01HZC FMCE-0328-F/883 For exact specifications for a DSCC product, refer to the DSCC drawing. DSCC drawings can be downloaded from: http://www.dscc.dla.mil/programs/smcr MODEL SELECTIOn on t h e l i n eS b e l o w, e n t e r o n e Se l e c t i o n Fr o m u nDe r e a c h c a t e g o r y t o De t e r m i n e t h e m oDe l n u m b e r. CATEgORy bASE MODEL AnD InPuT VOLTAgE CASE OPTIOn 1 SCREEnIng 2 SELECTIOn “FMCE-0328” is the only available selection (nOn-FLAngED leave blank) Standard (leave blank) F (FLAngED) ES 883 (Class H, QML) 1. Case Options: For the standard case, case E3, leave the case option blank. For the flanged case option, case G3, insert the letter F in the Case Option position. 2. Screening: For standard screening leave the screening option blank. For other screening options, insert the desired screening level. For more information see Screening Tables 1 and 2. Crane Aerospace & Electronics Power Solutions www.interpoint.com Page 4 of 10 FMCE-0328 EMI Input Filter FMCE-0328 Rev D - 20100413

Electrical Characteristics: -55°C to +125°C T C, nominal Vin, unless otherwise specified. Notes 1. guaranteed by design, not tested. 2. 0.5 ohm source impedance. 3. Typical applications result in Vout within 2% of Vin. MODEL FMCE-0328 PArAMeter COnDitiOnS MIN TYP MAX unitS inPut VOLtAge COntinuOuS -0.5 28 50 VDC trAnSient 1 sec 1, 2 -0.5 — 80 V nOiSe reJeCtiOn 500 kHz 50 60 — dB

1 MHz 55 60 —

DC reSiStAnCe (rDC) 25°C — 0.170 0.200 Ω At MAXiMuM Current tC = -55 AnD +125°C 1 — 0.200 0.250 CAPACitAnCe AnY Pin tO CASe tC = 25°C — 22,000 24,000 pF OutPut VOLtAge 3 SteADY StAte VOUT = VIN - IIN (RDC) VDC OutPut Current SteADY StAte Vin = -0.5 - 50 V — — 3 A POWer DiSSiPAtiOn At MAXiMuM Current 1 tC = 25°C — 1.5 1.8 W Crane Aerospace & Electronics Power Solutions www.interpoint.com Page 5 of 10 FMCE-0328 EMI Input Filter FMCE-0328 Rev D - 20100413

Typical Performance Curves: 25°C TC , nominal Vin, unless otherwise specified. Fi g u r e 4 Fi g u r e 6 High power DC/DC converter without filtering. Fi g u r e 5 Fi g u r e 7 Fi g u r e 8 CE03: High power DC/DC converter filtered with an FMCE-0328 CE102: MFLHP2805S DC/DC converter filtered with an FMCE-0328. FMCE-0328 Output Impedance (measured at the output with input pins shorted) FMCE-0328 Attenuation EMISSION LEVEL (dB µA) FREQUENCY (MHz) CE03 LIMIT NARROWBAND MIL-STD-461C POWER IN LIMITS .015 0.1 1 10 50 EMISSION LEVEL (dB µV) FREQUENCY (MHz) 0.1 1 10.01 100 CE102 AC and DC Limits EMISSION LEVEL (dB µA) FREQUENCY (MHz) CE03 LIMIT NARROWBAND MIL-STD-461C POWER IN LIMITS .015 0.1 1 10 50 FREQUENCY (kHz) 1.0 10 1.8 2.0 1.6 1.4 1.2 1.0 0.8 0.6 0.4 0.2 0.1 100 IMPEDANCE (OHMS) 1.65 FREQUENCY (kHz) 10 1001 1 M ATTENUATION (dB) -10 -30 -50 -70 Crane Aerospace & Electronics Power Solutions www.interpoint.com Page 6 of 10 FMCE-0328 EMI Input Filter FMCE-0328 Rev D - 20100413

Fi g u r e 9: CA Se e3 0.000 0.205 (5.21) 1.205 (30.61) 0.030 dia. (0.76) 1 2 0.000 0.160 (4.06) 0.960 (24.38) 0.560 (14.22) BOTTOM VIEW CASE E3 0.330 max (8.38) 0.000 0.25 (6.35) Projection Weld Squared corner and dot on case top indicate pin one. 1.460 max. (37.08) 1.130 max. (28.70) Case dimensions in inches (mm) Tolerance ±0.005 (0.13) for three decimal places ±0.01 (0.3) for two decimal places unless otherwise specified CAUTION Heat from reflow or wave soldering may damage the device. Solder pins individually with heat application not exceeding 300°C for 10 seconds per pin. Materials Header Cold Rolled Steel/Nickel/Gold Cover Kovar/Nickel Pins #52 alloy/Gold compression glass seal. Seal Hole: 0.080 ±0.002 (2.03 ±0.05) Case E3, Rev C, 20091105 Please refer to the numerical dimensions for accuracy. All information is believed to be accurate, but no responsibility is assumed for errors or omissions. Interpoint reserves the right to make changes in products or specifications without notice. Copyright © 1999-2009 Interpoint Corp. All rights reserved. Crane Aerospace & Electronics Power Solutions www.interpoint.com Page 7 of 10 FMCE-0328 EMI Input Filter FMCE-0328 Rev D - 20100413

Fi g u r e 10: CA Se g3 1.590 (40.39) 0.030 dia. (0.76) Flanged cases: Designator "F" required in Case Option position of model number BOTTOM VIEW CASE G3 0.205 (5.21) 1.205 (30.61) 0.000 0.160 (4.06) 0.960 (24.38) 1 2 5 4 0.140 (3.56) 0.560 (14.22) 0.330 max. (8.38) 0.000 0.25 (6.35) Projection Weld Squared corner and dot on top of case indicate pin one. 1.130 max. (28.70) Flange thickness: 0.047 (1.19) Case dimensions in inches (mm) Tolerance ±0.005 (0.13) for three decimal places ±0.01 (0.3) for two decimal places unless otherwise specified CAUTION Heat from reflow or wave soldering may damage the device. Solder pins individually with heat application not exceeding 300°C for 10 seconds per pin. Materials Header Cold Rolled Steel/Nickel/Gold Cover Kovar/Nickel Pins #52 alloy/Gold compression glass seal. Seal Hole: 0.080 ±0.002 (2.03 ±0.05) Case G3, Rev C, 20091105 Please refer to the numerical dimensions for accuracy. All information is believed to be accurate, but no responsibility is assumed for errors or omissions. Interpoint reserves the right to make changes in products or specifications without notice. Copyright © 1999-2009 Interpoint Corp. All rights reserved. 0.000 2 x Dia 0.128 (3.25) 2 x R 0.130 (3.30) Crane Aerospace & Electronics Power Solutions www.interpoint.com Page 8 of 10 FMCE-0328 EMI Input Filter FMCE-0328 Rev D - 20100413

ST A N D A R D A N D /ES (N O N-QML) A N D /883 (CL A S S H, QML) PR O D U C T EL E M E N T EV A L U A T I O N COmpOnent-level test perFOrmed standard and /es nOn-Qml 1 /883 Class h Qml M/S 2 P 3 M/S 2 P 3 Element Electrical (probe) yes no yes yes Element Visual no no yes yes Internal Visual no N/A yes N/A Final Electrical no no yes yes Wire Bond Evaluation 4 no no yes yes SLAM™/C-SAM: Input capacitors only (Add’l test, not req. by H) no no no yes Notes: 1. Standard and /ES, non-QML products, do no meet all of the requirements of MIL-PRF-38534. 2. M/S = Active components (Microcircuit and Semiconductor Die) 3. P = Passive components 4. Not applicable to EMI filters that have no wire bonds. Definitions: Element Evaluation: Component testing/screening per MIL-STD-883 as determined by MIL-PRF-38534 SLAM™: Scanning Laser Acoustic Microscopy C-SAM: C - Mode Scanning Acoustic Microscopy SCr e e n i n g tAbLe 1: eLeMe n t eV A LuAt iOn Crane Aerospace & Electronics Power Solutions www.interpoint.com Page 9 of 10 FMCE-0328 EMI Input Filter FMCE-0328 Rev D - 20100413

ST A N D A R D A N D /ES (N O N-QML) A N D /883 (CL A S S H, QML) PR O D U C T EN V I R O N M E N T A L SC R E E N I N G test perFOrmed 125°C standard nOn-Qml1 125°C /es nOn-Qml1 /883 Class h Qml Pre-cap Inspection Method 2017, 2032 yes yes yes Temperature Cycle (10 times) Method 1010, Cond. C, -65°C to 150°C, ambient Method 1010, Cond. B, -55°C to 125°C, ambient no no no yes yes no Constant Acceleration Method 2001, 3000 g Method 2001, 500 g no no no yes yes no Burn-in Method 1015, 125°C case, typical 96 hours 160 hours no no yes no no yes Final Electrical Test MIL-PRF-38534, Group A Subgroups 1 through 6: -55°C, +25°C, +125°C case Subgroups 1 and 4: +25°C case no yes no yes yes no Hermeticity Test Fine Leak, Method 1014, Cond. A Gross Leak, Method 1014, Cond. C Gross Leak, Dip (1 x 10 -3) no no yes yes yes no yes yes no Final visual inspection Method 2009 yes yes yes Test methods are referenced to MIL-STD-883 as determined by MIL-PRF-38534. Notes: 1. Standard and /ES, non-QML products, do not meet all of the requirements of MIL-PRF-38534. 2. Burn-in temperature designed to bring the case temperature to +125°C SCr e e n i n g tAbLe 2: enVi rOnMe n tA L SCr e e n i n g Crane Aerospace & Electronics Power Solutions FMCE-0328 EMI Input Filter, FMCE-0328 Rev D - 20100413. This revision supersedes all previous releases. All technical information is believed to be accurate, but no responsibility is assumed for errors or omissions. Interpoint reserves the right to make changes in products or specifications Page 10 of 10 FMCE-0328 EMI Input Filter