FM4000 TOKYOKEISO | Alldatasheet
Document overview
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Technical content
The FM4000 series metal tube level gauges are improved versions of the FM-1000 series level gauges that Tokyo Keiso has been manufacturing for many years. Liquid level is indicated by rotating fl appers in an indicator by the action of a magnet integrated in a fl oat. Alarm switches and/or analog output (4 to 20 mA DC) transmitters can be additionally provided for on-site checking and remote monitoring and control purposes. Specifi cations for the high pressure gas certifi ed product, PVC, or fl uorocarbon resin linings are the same as those for the FM-1000 series.
FEATURES
❏ Metal tube (FM4100 to FM4800) All pressure-resistant parts and wetted parts are made of metal and hence free from breakage or liquid leakage. ❏ Clear level indication Fluorescent color flappers enable easy observation of liquid levels even from a distance. Indicators are free from blurs and smudges that are common with glass gauges. ❏ Three functions by a single gauge (on-site indication, alarm, and level transmission) In addition to on-site indication, an alarm switch and an analog output (4 to 20 mA DC) transmitter can be additionally provided for minimizing the total cost of level control. ❏ Operable under harsh conditions Pressure: Max. 40 MPa Liquid temperature: −196 to +400ºC Measurable liquid density: Min. 0.39g/cm Interface measurement: Density difference 0.2g/cm 3 and density sum 1.2g/cm 3 or higher (These gauges cannot withstand the combination of maximum values.) ❏ Manufactured to meet customers’ specifi cations Gauges can be manufactured to meet customers’ specifi cations such as connection size, measurement range, density, and vent and drain designs. Contact us for details. ❏ High-performance analog output (4 to 20 mA DC) transmitter using magnetostrictive effect High-precision analog output (4 to 20 mA DC) transmitter using the magnetostrictive effect can be additionally provided. Conforms to Japanese, IECEx, ATEX, and Chinese explosion- proof standards. ❏ Explosion-proof alarm switch Conforms to Japanese, IECEx, ATEX, and Chinese explosion- proof standards. OPERATION PRINCIPLE A float with an integrated magnet is located in a metal tube (chamber). This fl oat moves up and down depending on the liquid level in the chamber with a specifi ed draft line. In an indicator unit, rotating flappers made of plastic magnets are arranged at every 10 mm. The front surfaces of the flappers are black and the other surfaces are colored in yellow at every 10 mm and red at every 100 mm from a reference position. These flappers rotate and their colors change due to the movement of the fl oat, thus indicating the liquid level. Alarm switches and/or an analog output (4 to 20 mA DC) transmitter with a magnetostrictive sensor can be provided additionally onto this level indicator. TG-L2176-E07 8th edition Sep 2025 K 1st edition Nov 2021 K
MAG GAUGE FM4000 METAL TUBE LEVEL GAUGE 2 TOKYO KEISO CO., LTD. STANDARD SPECIFICATIONS Process specifications Model FM4100 FM4200 FM4300 FM4400 FM4500 FM4600 FM4700 FM4800 Main tube size 40A 50A 50A 50A 50A 50A 50A 65A Maximum pressure 2 MPa 2 MPa 3 MPa 13 MPa 2 MPa 3 MPa 13 MPa 40 MPa Liquid viscosity and liquid conditions Liquids without sticking or freezing at 25 mPa·s or below Liquids without sticking or freezing at 600 mPa·s or below Minimum density More than 0.41g/ cm3 More than 0.39g/cm3 More than 0.39g/cm3 More than 0.52g/cm3 More than 0.39g/cm3 More than 0.39g/cm3 More than 0.57g/cm3 More than 0.84g/cm3 Operable temperature range (without freezing) –196 to +400°C –10 to +120°C –10 to +120°C –10 to +120°C –196 to +400°C –196 to +225°C –196 to +400°C –10 to +120°C Each condition indicates individual values. For details, see the Model Code page. <Selection table for process temperature and pressure ranges> Temperature/pressure To 2 MPa To 3 MPa To 13 MPa To 40 MPa To 120°C FM4100 (40A) FM4200 (50A) FM4300 (50A) FM4400 (50A) FM4800 (65A) To 225°C FM4100 (40A) FM4500 (50A) FM4600 (50A) FM4700 (50A) – To 400°C FM4100 (40A) FM4500 (50A) FM4700 (50A) FM4700 (50A) – See the code table for each model (after page 10) for the availability. Main body specifications Measurement range : Minimum measurement length 250 mm Maximum measurement length 4,800 mm Level indicator : Indication method : Color flapper method Flapper pitch : 10 mm Indication accuracy : ±15 mm Flapper indication color : Without scale plate : Yellow/every 10 mm, red/every 100 mm, black/no liquid With scale plate : Yellow/every 10 mm, black/no liquid Chamber (metal tube) size : FM4100: 40A welded tube FM4200, 4300, 4500, 4600: 50A welded tube FM4400, 4700: 50A seamless tube FM4800: 65A seamless tube Process connection : Flange standard : JIS 10K, JIS 20K, ASME class 150, ASME class 300, JPI class 150, JPI class 300, and others Flange size : 25A (1") [Standard], 15A (1/2"), 20A (3/4"), 40A (1-1/2"), 50A (2") Chamber bottom flange (drain part) : 1-1/2" JPI, 2" JPI, or 2-1/2"" JPI Vent design : R1/2 vent plug [Standard], NPT1/2 vent plug, and others Drain design : R1/2 vent plug [Standard], NPT1/2 vent plug, Rc1/2 ball valve, and others
MAG GAUGE FM4000 METAL TUBE LEVEL GAUGE TOKYO KEISO CO., LTD. 3 MATERIAL Parts Material Remarks Wetted and gas contact parts Chamber (Metal tube) 40A SUS304 T tube: SCS16 SUS316 T tube: SCS16 SUS316L Other special materials 50A 65A SUS304 SUS316 SUS316L Other special materials Float SUS316L [Standard] Pure titanium JIS type 2 Titanium alloy (Ti-6Al-4V) Process connection flange SUS304 SUS316 SUS316L Other special materials Chamber bottom flange SUS304 SUS316 SUS316L Other special materials Vent plug SUS304 SUS316 SUS316L Other special materials Drain plug SUS304 SUS316 SUS316L Other special materials Gasket for chamber bottom flange Valqua 7020 (sheet gasket) −50 ≤ Process temperature ≤ +150ºC Valqua 7026 (sheet gasket) −50 ≤ Process temperature ≤ +150ºC Valqua 8591V (spiral wound gasket) −196ºC ≤ Process temperature < +300ºC Valqua 8596V (spiral wound gasket) −196ºC ≤ Process temperature < +300ºC Valqua 6596V (graphite spiral wound gasket) −196ºC ≤ Process temperature ≤ +400ºC Valqua 7596V (PTFE spiral wound gasket) −196ºC ≤ Process temperature ≤ +300ºC Octagonal ring joint gasket SUS316L Others Parts Material Remarks Non- wetted and gas contact parts Indicator housing Aluminum alloy Exterior: Silver paint (acrylic) / black paint (epoxy) Indicator window Acrylic resin [Standard] −10 ≤ Process temperature ≤ +350ºC Glass +350 < Process temperature ≤ +400ºC Acrylic resin −196 < Process temperature ≤ +150ºC Indicator mounting bracket Stainless steel Bolts and nuts for chamber bottom flange Carbon steel A193-B7/A194-2H [Standard] Process temperature ≥ 0ºC SUS304 Only for the case of sheet gaskets Stainless steel A193-B8CL2/A194-8 (Equivalent to 304SS) Process temperature ≥ 0ºC Stainless steel A320-B8CL2/A194-8 (Equivalent to 304SS) Process temperature < 0ºC ✽ See the model code for the applicable range and combination of materials.
MAG GAUGE FM4000 METAL TUBE LEVEL GAUGE 4 TOKYO KEISO CO., LTD. EXTERNAL DIMENSIONS Main body
- Refer to the detailed diagram of the support on page 6 for the dimensions of the support. (55) H EC H/2 Support H≥2500 Seat : 1.5 Spiral : 3.3 10K, #150 class : 17.6 20K, #300 class : 20.6 R1/2 R1/2 T tube (SCS16) F F φ48.6 1-1/2B JPI /f_lange H EC 120 φ60.5 H Indication gap A (H+100) (55) R1/2 R1/2 Seat : 1.5 Spiral : 3.3 10K, #150 class : 19.1 H/2 Support H≥2500 F 20K, #300 class : 22.4 F 2B JPI /f_lange H EC 150* φ60.5 H Indication gap A (H+100) (55) R1/2 R1/2 Spiral : 3.3 20K, #300 class: 22.4 30K, 40K, #600 class: 31.8 63K, #900, 1500 class: 44.5 H/2 Support H≥2500 F F 2B JPI /f_lange *180 for 2B#900,1500. *180 for 2B#900,1500. H EC 120 φ60.5 H Indication gap A (H+100) (64) R1/2 R1/2 Seat : 1.5 Spiral : 3.3 10K, #150 class : 19.1 H/2 Support H≥2500 F 20K, #300 class : 22.4 F 2B JPI /f_lange H EC 150* φ60.5 H Indication gap A (H+100) (64) R1/2 R1/2 Spiral : 3.3 20K, #300 class: 22.4 30K, 40K, #600 class: 31.8 63K, #900, 1500 class: 44.5 H/2 Support H≥2500 F F 2B JPI /f_lange H EC 200 φ76.3 H Indication gap A (H+100) (64) R1/2 R1/2 Spiral : 3.3 #900, 1500 class : 47.6 H/2 Support H≥2500 #2500 class : 63.6 F F 2-1/2B JPI /f_lange (H+100) 100 Indication gap A H FM4100【Metal tube 40A slim type】 FM4200,4300【Metal tube 50A】 FM4400【Metal tube 50A】 FM4500,4600【Metal tube 50A】 FM4700【Metal tube 50A】 FM4800【Metal tube 65A】
MAG GAUGE FM4000 METAL TUBE LEVEL GAUGE TOKYO KEISO CO., LTD. 5 Indicator mounting direction (150) Rc1/2 BALL VALVE PLUG R1/2 Rc1/2 GATE PLUG R1/2 VALVE (200) VALVE (250) CAP Rc1/2 1/2"SW GATE (220) Rc1/2 BALL PLUG R1/2 VALVE No.F【Standard】 No.R No.L Indicator Connection F Indicator Indicator No.B FM4100, 4200 No.G FM4100 to 4700 No.W FM4100 to 4700 Negative pressure or alkaline liquid not allowed, T ≤ +130ºC No.L FM4100, 4200 No.C FM4100 to 4700 No.Q FM4100 to 4700 No.K FM4100 to 4700 No.H FM4100 to 4700 Negative pressure or alkaline liquid not allowed, T ≤ +130ºC Please contact us for information about FM4400 and 4700. Please contact us for information about FM4400 and 4700. Please contact us for information about FM4400 and 4700. Please contact us for information about FM4400 and 4700. Please contact us for information about FM4400 and 4700. Please contact us for information about FM4400 and 4700. Connection F Connection F (220) PLUG R1/2 Rc1/2 GATE VALVE (280) 1/2"SW GATE CAP Rc1/2 VALVE 1/2 to 1B 100 120 1/2 to 1B For 1B 20K / #300: 100 Drain
MAG GAUGE FM4000 METAL TUBE LEVEL GAUGE 6 TOKYO KEISO CO., LTD. Support 100 65A : 85 50A : 77 40A : 57 65A : 6 50A : 6 40A : 4 65A : φ76.3 50A : φ60.5 40A : φ48.6 Level scale plate Example: 1,000 mm measurement range (left-side mounting)
- A support is provided when the face-to-face dimension is 2,500 mm or longer.
- The support material is 304SS.
- Mounting holes on a support are designed for M16 bolts. When M16 bolts are not applicable, M12 bolts can be used instead with plain washers of 12 nominal diameter.
- Standard: Left-side mounting
- When the gauge comes with a scale plate, the flapper indication color is yellow only at every 10 mm.
- For using a capacity scale plate, a tank table is required to see both capacity and liquid level. Indicator Indicator window acrylic : A single indicator can cover the measurement range of up to 4,800 mm. Indicator window glass : A single indicator can cover the measurement range of up to 800 mm. When a wider measurement range is required, an indicator is separated into two parts resulting in a no indication zone of about 30 mm width, as illustrated below. Sealed type : A single indicator can cover the measurement range of up to 2,900 mm. When a wider measurement range is required, an indicator is separated into two parts resulting in a no indication zone of about 60 mm width, as illustrated below. Indicator window glass Sealed type Measurement range: 1000 Example of character size Material : SUS304 Plate thickness : t1.5 Background color : White Font color : Black Character size : 6 Graduation : Black (30) (60)
MAG GAUGE FM4000 METAL TUBE LEVEL GAUGE TOKYO KEISO CO., LTD. 7 WATERPROOF (NON-EXPLOSION-PROOF) ALARM SWITCH SPECIFICATIONS Separate Terminal Box Type Model Detection method : Reed switch SPST (self-holding contact) Liquid temperature : -10 to +200°C Ambient temperature : -10 to +60°C Contact capacity : 10VA AC, 10W DC (Maximum applied voltage AC/DC 100V) Reproducibility : ±15 mm Differential gap : Within 30 mm Contact operation : Upper limit (HC, HO), Lower limit (LC, LO) Minimum alarm interval : 50 mm (HC-LC: 70 mm) Can be set below this if the installation direction is divided into left and right. Maximum number of alarm points: Number of points where switches can be installed Allowable range : Cannot be set 50 mm above or below the measurement range. Protection class : IP66 & IP67 (IEC 60529/JIS C 0920) Wiring connection : 1 x G3/4 Terminal box : Used to pull in cables from each reed switch and connect terminals. Terminal block : 8P (M3.5) Inlet from switch with one terminal box: Maximum four points (For five or more points, connect a second terminal box under this one.) [Materials and exterior] No Part Material Exterior ① Switch body A6063P Anodized aluminum ② Cable PVC --- ③ Terminal box (case) AC2A Painted silver (polyurethane resin) ④ Terminal box (cover) SUS304 Unpainted ⑤ Bracket SUS304 Unpainted Separate terminal box type model (equivalent to the conventional FM-1000 model) Separate terminal box type model that is the same as the conventional FM-1000 model. Select this if you want to update using the existing wiring from the FM- 1000 model. (Please contact us if you want to update the safe alarm from the FM- 1000 model.)
MAG GAUGE FM4000 METAL TUBE LEVEL GAUGE 8 TOKYO KEISO CO., LTD. ALARM SWITCH SPECIFICATIONS (OPTIONAL) Standard (non-explosion-proof), intrinsically safe, and explosion-proof types are available. Detection method : Reed switch SPST (mechanical self-holding contacts) Ambient temperature : −40 to +60ºC (Explosion-proof type depends on temperature class) Ambient humidity : During operation : 0 to 95% R.H. During storage : 0 to 85% R.H. Material : Housing : ADC12 aluminum alloy Cover : ADC12 aluminum alloy Paint : Polyurethane resin Color Housing : Light gray Cover : Jade green Contact capacity : 10 VA/W, 200 V DC 0.5 A, 140 V AC 0.35 A Repeatability : ±15 mm Reset span : Max. 30 mm Contact operation : Upper limit, lower limit Minimum alarm interval : 250 mm (the same direction) For an alarm switch with an adapter and a cable ground: 300 mm Setting range : From 50 mm above lower end to 50 mm below upper end. Protection class : IP66 & IP67 (IEC 60529/JIS C 0920) Explosion-proof design : Explosion-proof standard Certificate number JAPAN (Intrinsically safe) Ex ia IIC T6...T3 Ga CML 19JPN2512X JAPAN (Flameproof) Ex db IIC T6...T3 Gb CML 19JPN1465X Wiring connection : M20 × P1.5 female screw Explosion-proof type, applicable cable diameter of attached glands Built-in packings : ø10.0 to 10.9 Spare packings : ø9.0 to 9.9, ø11.0 to 11.9 Compatible standards : IECEx/ATEX, RoHS2 directive Relation between process temperature and ambient temperature [°C] Ambient temperature +60 +50 +40 +30 +20 +10 0 –10 –20 –30 –40 Process temperature (for each class) T6 –196 to +125 –196 to +190 –196 to +255 –196 to +320 –196 to +385 –196 to +400 –196 to +400 –190 to +400 –125 to +400 –60 to +400 0 to +400 T5 –196 to +225 –196 to +290 –196 to +355 –196 to +400 –196 to +400T4 –196 to +290 –196 to +350 –196 to +400 (70) (120) Wiring connection Integrated terminal box model This model does not have a terminal box to bundle the wiring unlike the conventional FM-1000 model. If you update from the FM-1000 model, you cannot use the existing wiring as it is. If you want to use the existing wiring, select a separate terminal box type model. (Please contact us if you want to update the safe alarm from the FM-1000 model.)
MAG GAUGE FM4000 METAL TUBE LEVEL GAUGE TOKYO KEISO CO., LTD. 9 Measurement range·H Max. transmission span·H Indicator Chamber 100% liquid level (20 mA) Wiring connection Transducer Flexible tube Detector D.TL.,OCOSIEKOYKOT D.TL.,OC OSI EK OYKOT (180) φ106 (170) (90) liquid level (4 mA) (200) TRANSMITTER (4 to 20 mA DC) SPECIFICATIONS (MAGNETOSTRICTIVE SENSOR TYPE: OPTIONAL) This unit detects liquid level by a magnetostrictive sensor and the magnet position in a float, and outputs a 4 to 20 mA DC signal. General (non-explosion-proof) and explosion-proof types are available. Measurement method : Magnetostrictive Measurement range : Min. 250 mm Ambient temperature : −40 to +60ºC (Explosion-proof type depends on temperature class) Ambient humidity : During operation : 0 to 95% R.H. During storage : 0 to 85% R.H. Material : Housing : ADC12 aluminum alloy Cover : ADC12 aluminum alloy Magnetostrictive sensor pipe : SUS304 Paint : Polyurethane resin Paint color Housing : Light gray Cover : Jade green Display : LCD Top line Function display Middle line Data display (4 digits) Bottom line Percent display by a bar graph Power supply (UB) : 12 to 40 V DC Output current : 4 to 20 mA DC (two-wire), HART Allowable load resistance (Ra) 600Ω or below when power supply voltage is 24 V DC Signal range : 4 to 20 mA DC/20 to 4 mA DC (depending on the setting) Operating range : 3.8 to 20.5 mA DC Burnout function : ≤3.6 mA, ≥21.0 mA (conforms to NAMUR NE43) Indication and output accuracy : ±((0.1% F .S. or 2 mm, whichever is larger) + 3 mm) Protection class : IP66 & IP67 (IEC 60529/JIS C 0920) Explosion-proof design : Explosion-proof standard Certificate number IECEx Ex db ia IIB T4 Gb IECEx CML 20.0172X ATEX II 2 G Ex db ia IIB T4 Gb CML 20ATEX1315X JAPAN Ex db ia IIB T4 Gb CML 19JPN1392X CHINA Ex db ia IIB T4 Gb GYJ24.1111X Wiring connection : M20 × P1.5 female screw Explosion-proof type, applicable cable diameter of attached glands Built-in packings : ø10.0 to 10.9 Spare packings : ø9.0 to 9.9, ø11.0 to 11.9 Compatible standards : IECEx/ATEX, RoHS2 directive Relation between process temperature and ambient temperature Model FM4100 [°C] Ambient temperature +60 +50 +40 +30 +20 +10 0 –10 –20 –30 –40 Process temperature –196 to +130 –196 to +165 –196 to +200 –196 to +235 –196 to +270 –196 to +305 –196 to +340 –196 to +375 –196〜+400 –196〜+400 –196 to +400 Model FM4200, 4300, 4400 [°C] Ambient temperature +60 +50 +40 +30 +20 +10 0 –10 –20 –30 –40 Process temperature –196 to +120 –196 to +120 –196 to +120 –196 to +120 –196 to +120 –196 to +120 –196 to +120 –196 to +120 –196 to +120 –196 to +120 –196 to +120 Model FM4500, 4700 [°C] Ambient temperature +60 +50 +40 +30 +20 +10 0 –10 –20 –30 –40 Process temperature –196 to +325 –196 to +400 –196 to +400 –196 to +400 –196 to +400 –196 to +400 –196 to +400 –196 to +400 –196 to +400 –196 to +400 –196 to +400 Model FM4600 [°C] Ambient temperature +60 +50 +40 +30 +20 +10 0 –10 –20 –30 –40 Process temperature –196 to +225 –196 to +225 –196 to +225 –196 to +225 –196 to +225 –196 to +225 –196 to +225 –196 to +225 –196 to +225 –196 to +225 –196 to +225
MAG GAUGE FM4000 METAL TUBE LEVEL GAUGE 10 TOKYO KEISO CO., LTD. MODEL CODE FM4 Main body specification code Detail code Alarm switch and magnetostrictive sensor code Option code The main body specification code and detail code are selected from the model code tables for FM4100 to FM4800. (19) to (25) are additional codes for adding alarm switches and magnetostrictive sensors. Option codes are added when non-standard inspection, paint, or treatment is required. Fill in a specification confirmation sheet when a special specification (Z), alarm switch, or magnetostrictive sensor is added that is not included in each code table.
CONTENTS
MAG GAUGE FM4000 METAL TUBE LEVEL GAUGE TOKYO KEISO CO., LTD. 11 FM4100 [Metal tube 40A Slim type] [F.V. ≤ P ≤ 2MPa] [–196°C ≤ T ≤ +150°C] [–10°C ≤ T ≤ +400°C] Main body specifications (mandatory) Fixed code 1 - - - - Metal tube 40A t2.0 welded tube Meter flange: JPI Chamber material 1 - - - - 304SS (T tube is available only in SCS16, which is equivalent to 316LSS.) 2 - - - - 316SS (T tube is available only in SCS16, which is equivalent to 316LSS.) 3 - - - - 316L SS Z - - - - Special (special material or seamless tube) Float Float classification Density ρ (g/cm3) Material C E L Titanium type 2 410 250 496 B - - - - 0.45 ≤ ρ < 0.51 350 250 429 C - - - - 0.51 ≤ ρ < 0.60 285 250 346 D - - - - 0.60 ≤ ρ < 0.73 225 250 279 E - - - - 0.73 ≤ ρ < 1.00 170 250 211 316L SS [Standard] 435 250 496 2 - - - - 0.62 ≤ ρ < 0.69 350 250 406 3 - - - - 0.69 ≤ ρ < 0.80 285 250 331 4 - - - - 0.80 ≤ ρ < 0.98 215 250 256 5 - - - - 0.98 ≤ ρ < 1.35 165 250 196 Z - - - - Special Connection flange standard - J 1 - - - JIS10K - J 4 - - - JIS20K - Z Z - - - Special Connection flange design R - - - RF F - - - FF Z - - - Special Connection flange size 3 - - - 25A(1B)[Standard] Z - - - Special Connection nozzle face-to-face dimension (measurement range: H) - - - Face-to-face dimension (mm) Max. 4000 mm Example: 0900 for 900 mm *1 - Z Z Z Z - - Special (when face-to-face dimension is different from measurement range) Detail code Indicator (Indication color: yellow/every 10 mm, red/every 100 mm, and black/ no liquid) - A - −10 ≤ T ≤ +350ºC (Acrylic indication window) [Standard] - G - +350 < T ≤ +400ºC (Glass indication window) *2 - S - −196 ≤ T ≤ +150ºC (Sealed type) *3 - Z - Special (Special indication color) Example: white/no liquid, red/with liquid Indicator mounting direction F - Front [Standard] L - Left side R - Right side Z - Special (45º and others) Indicator scale plate (when a scale plate is attached, the indication color is yellow only at every 10 mm) N - No [Standard] H - Level scale (standard when a scale plate is attached) (standard: left-side mounting) Z - Special (capacity scale and others) Vent design - V R1/2 vent plug [Standard] - N NPT1/2 vent plug - Z Special (other valves or additional flanges) Drain design (the valve handle faces in the same direction as the indicator) R R1/2 drain plug [Standard] N NPT1/2 drain plug B With a valve (Rc1/2 ball valve) (negative pressure or alkaline liquid not allowed, T ≤ +130ºC) (stop plug)*4 G With a valve (Rc1/2 gate valve) (stop plug) W With a valve (SW1/2 gate valve) (stop cap) L With a valve (Rc1/2 ball valve) (negative pressure or alkaline liquid not allowed, T ≤ +130ºC) (stop plug) (elbow) *4 C With a valve (Rc1/2 gate valve) (plug lock type) (elbow) Q With a valve (SW1/2 gate valve) (cap lock type) (elbow) H With a flange (1/2 to 1B) *9 K With a flange (1/2 to 1B) (elbow) *9 Z Special Gasket (gaskets for process connection should be supplied by the customer)
1 V#7020 (sheet gasket) −50 ≤ T ≤ +150ºC *5
2 V#7026 (sheet gasket) −50 ≤ T ≤ +150ºC *6
8 V#8591V (spiral wound gasket) [Standard] −196ºC ≤ T < +300ºC *7*10
9 V#8596V (spiral wound gasket) [Standard for negative pressure] −196ºC ≤ T < +300ºC *8*10
6 V#6596V (graphite spiral wound gasket) −196ºC ≤ T ≤ +400ºC *8
7 V#7596V (PTFE spiral wound gasket) −196ºC ≤ T ≤ +300ºC *8
Bolt/Nut (bolts and nuts for process connection should be supplied by the customer) A 304SS (only sheet gasket is available) H A193-B7/A194-2H (carbon steel) [Standard] T ≥ 0ºC B A193-B8CL2/A194-8 (equivalent to 304SS) T ≥ 0ºC L A320-B8CL2/A194-8 (equivalent to 304SS) T < 0ºC Z Special
- See the supplementary code table on another page for dimensions C and E and the indicator mounting direction.
- Manufacturable face-to-face dimension: Max. 4,000 mm
- Accepts negative pressure (F . V.).
- Viscosity up to 25mPa·s (Not applicable to high-viscosity fluids such as oil)
- Electropolishing, acid cleaning, and buffing are not applicable.
- Not applicable to interface measurements. *1 When the face-to-face dimension is longer than 2,500 mm, a support is attached at the middle of the face-to-face dimension. See the supplementary code table. *2 A single indicator can cover the measurement range of up to 800 mm. When a wider measurement range is required, an indicator is separated into two parts resulting in a no indication zone of about 30 mm width. See the supplementary code table. *3 A single indicator can cover the measurement range of up to 2,900 mm. When a wider measurement range is required, an indicator is separated into two parts resulting in a no indication zone of about 60 mm width. See the supplementary code table. *4 Select a gate valve when the chamber material is 316LSS. (There is no other material equivalent to 316LSS.) *5 Not suitable for strong alkaline liquids or polymerizable monomers. *6 Not suitable for strong acidic liquids or polymerizable monomers. *7 Hoop: The same material as the chamber. Outer ring: Carbon steel (304SS for T < 0ºC) *8 Inner ring and hoop: The same material as the chamber. Outer ring: Carbon steel (304SS for T < 0ºC) *9 Specify the specifications and sizes of flanges. *10 Not suitable for strong acidic or strong alkaline liquids. Allowable measurement temperature and pressure Float No. A to E (titanium type 2) T(°C) –196 –175 –150 –125 –100 –75 –50 –25 0 25 50 75 P(MPa) 1 1 1 1 1 1 1 1 1 1 1 1 T(°C) 100 125 150 175 200 225 250 275 300 325 350 Float No. 1 to 5 (316L SS) T(°C) –196 –175 –150 –125 –100 –75 –50 –25 0 25 50 75 P(MPa) 2 2 2 2 2 2 2 2 2 2 2 2 T(°C) 100 125 150 175 200 225 250 275 300 325 350 375 400 L φ40.5Float
MAG GAUGE FM4000 METAL TUBE LEVEL GAUGE 12 TOKYO KEISO CO., LTD. FM4200 [Metal tube 50A] [F.V. ≤ P ≤ 2MPa] [–10°C ≤ T ≤ +120°C] Main body specifications (mandatory) Fixed code 2 - - - - Metal tube 50A t3.0 welded tube Meter flange: JPI Chamber material 1 - - - - 304 SS 2 - - - - 316 SS 3 - - - - 316L SS Z - - - - Special (special material or seamless tube) Float Float classification Density ρ (g/cm3) Material C E L Titanium type 2 420 250 471 0 - - - - 0.44 ≤ ρ ≤ 0.52 335 250 381 1 - - - - 0.50 ≤ ρ ≤ 0.60 260 250 301 2 - - - - 0.55 ≤ ρ ≤ 0.70 230 250 271 3 - - - - 0.62 ≤ ρ ≤ 0.80 190 250 221 316L SS [Standard] 410 250 441 P - - - - 0.65 ≤ ρ ≤ 0.80 330 250 361 5 - - - - 0.70 ≤ ρ ≤ 0.90 280 250 311 6 - - - - 0.80 ≤ ρ ≤ 1.00 215 250 241 7 - - - - 0.90 ≤ ρ ≤ 1.40 175 250 201 8 - - - - 1.00 ≤ ρ ≤ 1.50 155 250 181 9 - - - - 1.25 ≤ ρ ≤ 2.00 150 250 171 Z - - - - Special Connection flange standard - J 1 - - - JIS10K - J 4 - - - JIS20K - Z Z - - - Special Connection flange design R - - - RF F - - - FF Z - - - Special Connection flange size 3 - - - 25A(1B)[Standard] Z - - - Special Connection nozzle face-to-face dimension (measurement range: H) - - - Face-to-face dimension (mm) Max. 4800 mm Example: 0900 for 900 mm *1 - Z Z Z Z - - Special (when face-to-face dimension is different from measurement range) Detail code Indicator (Indication color: yellow/every 10 mm, red/every 100 mm, and black/no liquid) - A - −10 ≤ T ≤ +120ºC (Acrylic indication window) [Standard] - S - −10 ≤ T ≤ +100ºC (Sealed type) *2 - Z - Special (Special indication color) Example: white/no liquid, red/with liquid Indicator mounting direction F - Front [Standard] L - Left side R - Right side Z - Special (45º and others) Indicator scale plate (when a scale plate is attached, the indication color is yellow only at every 10 mm) N - No [Standard] H - Level scale (standard when a scale plate is attached) (standard: left-side mounting) Z - Special (capacity scale and others) Vent design - V R1/2 vent plug [Standard] - N NPT1/2 vent plug - Z Special (other valves or additional flanges) Drain design (the valve handle faces in the same direction as the indicator) R R1/2 drain plug [Standard] N NPT1/2 drain plug B With a valve (Rc1/2 ball valve) (negative pressure or alkaline liquid not allowed, T ≤ +130ºC) *3 G With a valve (Rc1/2 gate valve) (stop plug) W With a valve (SW1/2 gate valve) (stop cap) L With a valve (Rc1/2 ball valve) (negative pressure or alkaline liquid not allowed, T ≤ +130ºC) (stop plug) (elbow) *3 C With a valve (Rc1/2 gate valve) (plug lock type) (elbow) Q With a valve (SW1/2 gate valve) (cap lock type) (elbow) H With a flange (1/2 to 1B) *8 K With a flange (1/2 to 1B) (elbow) *8 Z Special Gasket (gaskets for process connection should be supplied by the customer)
1 V#7020 (sheet gasket) *4
2 V#7026 (sheet gasket) *5
8 V#8591V (spiral wound gasket) [Standard] *6 *9
9 V#8596V (spiral wound gasket) [Standard for negative pressure] *7 *9
6 V#6596V (graphite spiral wound gasket) *7
7 V#7596V (PTFE spiral wound gasket) *7
Bolt/Nut (bolts and nuts for process connection should be supplied by the customer) A 304SS (only sheet gasket is available) H A193-B7/A194-2H (carbon steel) [Standard] T≥0°C B A193-B8CL2/A194-8 (equivalent to 304SS) T≥0°C L A320-B8CL2/A194-8 (equivalent to 304SS) T<0°C Z Special Allowable measurement temperature and pressure Float No. A to 3 (titanium type 2) T(°C) –10 0 25 50 75 100 120 P(MPa) 1 1 1 1 1 1 0.9 Float No. N to 9 (316L SS) T(°C) –10 0 25 50 75 100 120 P(MPa) 2 2 2 2 2 2 2 L φ48.5Float
- See the supplementary code table on another page for dimensions C and E and the indicator mounting direction.
- Manufacturable face-to-face dimension: Max. 4,800 mm
- Accepts negative pressure (F . V.).
- Applicable to interface measurements. (Minimum density difference 0.2g/cm and minimum density sum 1.2g/cm 3.) There will be a dead zone at the top of the measurement range. Contact us for details. *1 When the face-to-face dimension is longer than 2,500 mm, a support is attached at the middle of the face-to-face dimension. See the supplementary code table. *2 A single indicator can cover the measurement range of up to 2,900 mm. When a wider measurement range is required, an indicator is separated into two parts resulting in a no indication zone of about 60 mm width. See the supplementary code table. *3 Select a gate valve when the chamber material is 316LSS. (There is no other material equivalent to 316LSS.) *4 Not suitable for strong alkaline liquids or polymerizable monomers. *5 Not suitable for strong acidic liquids or polymerizable monomers. *6 Hoop: The same material as the chamber. Outer ring: Carbon steel (304SS for T < 0ºC) *7 Inner ring and hoop: The same material as the chamber. Outer ring: Carbon steel (304SS for T < 0ºC) *8 Specify the specifications and sizes of flanges. *9 Not suitable for strong acidic or strong alkaline liquids.
MAG GAUGE FM4000 METAL TUBE LEVEL GAUGE TOKYO KEISO CO., LTD. 13 FM4300 [Metal tube 50A] [F.V. ≤ P ≤ 3MPa] [–10°C ≤ T ≤ +120°C] Main body specifications (mandatory) Fixed code 3 - - - - Metal tube 50A t3.0 welded tube Meter flange: JPI Chamber material 1 - - - - 304 SS 2 - - - - 316 SS 3 - - - - 316L SS Z - - - - Special (special material or seamless tube) Float Float classification Density ρ (g/cm3) Material C E L Titanium type 2 Gas-filled type 545 250 591 0 - - - - 0.44 ≤ ρ ≤ 0.52 415 250 461 1 - - - - 0.50 ≤ ρ ≤ 0.60 315 250 351 2 - - - - 0.55 ≤ ρ ≤ 0.70 265 250 301 3 - - - - 0.62 ≤ ρ ≤ 0.80 225 250 251 316L SS Gas-filled type [Standard] 505 250 531 P - - - - 0.65 ≤ ρ ≤ 0.80 405 250 431 5 - - - - 0.70 ≤ ρ ≤ 0.90 340 250 361 6 - - - - 0.80 ≤ ρ ≤ 1.00 260 250 281 7 - - - - 0.90 ≤ ρ ≤ 1.40 210 250 231 8 - - - - 1.00 ≤ ρ ≤ 1.50 180 250 201 9 - - - - 1.25 ≤ ρ ≤ 2.00 150 250 171 Z - - - - Special Connection flange standard - J 1 - - - JIS10K - J 4 - - - JIS20K - Z Z - - - Special Connection flange design R - - - RF F - - - FF Z - - - Special Connection flange size 3 - - - 25A(1B)[Standard] Z - - - Special Connection nozzle face-to-face dimension (measurement range: H) - - - Face-to-face dimension (mm) Max. 4700 mm Example: 0900 for 900 mm *1 - Z Z Z Z - - Special (when face-to-face dimension is different from measurement range) Detail code Indicator (Indication color: yellow/every 10 mm, red/every 100 mm, and black/ no liquid) - A - −10 ≤ T ≤ +120ºC (Acrylic indication window) [Standard] - S - −10 ≤ T ≤ +100ºC (Sealed type) *2 - Z - Special (Special indication color) Example: white/no liquid, red/with liquid Indicator mounting direction F - Front [Standard] L - Left side R - Right side Z - Special (45º and others) Indicator scale plate (when a scale plate is attached, the indication color is yellow only at every 10 mm) N - No [Standard] H - Level scale (standard when a scale plate is attached) (standard: left-side mounting) Z - Special (capacity scale and others) Vent design - V R1/2 vent plug [Standard] - N NPT1/2 vent plug - Z Special (other valves or additional flanges) Drain design (the valve handle faces in the same direction as the indicator) R R1/2 drain plug [Standard] N NPT1/2 drain plug G With a valve (Rc1/2 gate valve) (stop plug) W With a valve (SW1/2 gate valve) (stop cap) C With a valve (Rc1/2 gate valve) (plug lock type) (elbow) Q With a valve (SW1/2 gate valve) (cap lock type) (elbow) H With a flange (1/2 to 1B) *5 K With a flange (1/2 to 1B) (elbow) *5 Z Special Gasket (gaskets for process connection should be supplied by the customer)
8 V#8591V (spiral wound gasket) [Standard] *3 *6
9 V#8596V (spiral wound gasket) [Standard for negative pressure] *4 *6
6 V#6596V (graphite spiral wound gasket) *4
7 V#7596V (PTFE spiral wound gasket) *4
Bolt/Nut (bolts and nuts for process connection should be supplied by the customer) H A193-B7/A194-2H (carbon steel) [Standard] T≥0°C B A193-B8CL2/A194-8 (equivalent to 304SS) T≥0°C L A320-B8CL2/A194-8 (equivalent to 304SS) T<0°C Z Special Allowable measurement temperature and pressure Float No. A to 3 (titanium type 2) T(°C) –10 0 25 50 75 100 120 P(MPa) 2 2 2 2 2 2 1.9 Float No. N to 9 (316L SS) T(°C) –10 0 25 50 75 100 120 P(MPa) 3 3 3 3 3 3 3 L φ48.5Float
- See the supplementary code table on another page for dimensions C and E and the indicator mounting direction.
- Manufacturable face-to-face dimension: Max. 4,700 mm
- Accepts negative pressure (F . V.).
- Applicable to interface measurements. (Minimum density difference 0.2g/cm and minimum density sum 1.2g/cm 3.) There will be a dead zone at the top of the measurement range. Contact us for details. *1 When the face-to-face dimension is longer than 2,500 mm, a support is attached at the middle of the face-to-face dimension. See the supplementary code table. *2 A single indicator can cover the measurement range of up to 2,900 mm. When a wider measurement range is required, an indicator is separated into two parts resulting in a no indication zone of about 60 mm width. See the supplementary code table. *3 Hoop: The same material as the chamber. Outer ring: Carbon steel (304SS for T < 0ºC) *4 Inner ring and hoop: The same material as the chamber. Outer ring: Carbon steel (304SS for T < 0ºC) *5 Specify the specifications and sizes of flanges. *6 Not suitable for strong acidic or strong alkaline liquids.
MAG GAUGE FM4000 METAL TUBE LEVEL GAUGE 14 TOKYO KEISO CO., LTD. FM4400 [Metal tube 50A] [F.V. ≤ P ≤ 13MPa] [–10°C ≤ T ≤ +120°C] Main body specifications (mandatory) Fixed code 4 - - - - Metal tube 50A Sch40 (t3.9) seamless tube Meter flange: JPI Chamber material 1 - - - - 304 SS 2 - - - - 316 SS 3 - - - - 316L SS Z - - - - Special Float Float classification Density ρ (g/cm3) Material/Use C E L Ti-6Al-4V (Titanium alloy) ★ For low-viscosity liquid (such as water) 715 250 756 B - - - - 0.54 ≤ ρ < 0.57 615 250 655 C - - - - 0.57 ≤ ρ < 0.61 515 250 554 D - - - - 0.61 ≤ ρ < 0.69 420 250 453 E - - - - 0.69 ≤ ρ < 0.85 315 250 352 F - - - - 0.85 ≤ ρ < 1.20 215 250 250 Ti-6Al-4V (Titanium alloy) ■ For high-viscosity liquid (such as oil) 710 250 760 2 - - - - 0.61 ≤ ρ < 0.65 615 250 659 3 - - - - 0.65 ≤ ρ < 0.70 515 250 558 4 - - - - 0.70 ≤ ρ < 0.80 420 250 457 5 - - - - 0.80 ≤ ρ < 1.00 320 250 356 6 - - - - 1.00 ≤ ρ < 1.40 215 250 254 Z - - - - Special Connection flange standard - J 4 - - - JIS20K - J 5 - - - JIS30K - J 6 - - - JIS40K - J 7 - - - JIS63K - Z Z - - - Special Connection flange design R - - - RF J - - - Ring joint (Meter flange equipped with a standard RF) Z - - - Special Connection flange size 3 - - - 25A(1B)[Standard] Z - - - Special Connection nozzle face-to-face dimension (measurement range: H) - - - Face-to-face dimension (mm) Max. 4500 mm Example: 0900 for 900 mm *1 - Z Z Z Z - - Special (when face-to-face dimension is different from measurement range) Detail code Indicator (Indication color: yellow/every 10 mm, red/every 100 mm, and black/no liquid) - A - −10 ≤ T ≤ +120ºC (Acrylic indication window) [Standard] - S - −10 ≤ T ≤ +100ºC (Sealed type) *2 - Z - Special (Special indication color) Example: white/no liquid, red/with liquid Indicator mounting direction F - Front [Standard] L - Left side R - Right side Z - Special (45º and others) Indicator scale plate (when a scale plate is attached, the indication color is yellow only at every 10 mm) N - No [Standard] H - Level scale (standard when a scale plate is attached) (standard: left-side mounting) Z - Special (capacity scale and others) Vent design - V R1/2 vent plug [Standard] - N NPT1/2 vent plug - Z Special (other valves or additional flanges) Drain design (the valve handle faces in the same direction as the indicator) R R1/2 drain plug [Standard] N NPT1/2 drain plug G With a valve (Rc1/2 gate valve) (plug lock type) W With a valve (SW1/2 gate valve) (cap lock type) C With a valve (Rc1/2 gate valve) (plug lock type) (elbow) Q With a valve (SW1/2 gate valve) (cap lock type) (elbow) H With a flange (1/2 to 1B) *4 K With a flange (1/2 to 1B) (elbow) *4 Z Special Gasket (gaskets for process connection should be supplied by the customer)
6 V#6596V (graphite spiral wound gasket) [Standard] *3
7 V#7596V (PTFE spiral wound gasket) *3
Bolt/Nut (bolts and nuts for process connection should be supplied by the customer) H A193-B7/A194-2H (carbon steel) [Standard] T≥0°C B A193-B8CL2/A194-8 (equivalent to 304SS) T≥0°C L A320-B8CL2/A194-8 (equivalent to 304SS) T<0°C Z Special Allowable measurement temperature and pressure Float No. A to F , 1 to 6 T(°C) –10 0 25 50 75 100 120 L φ49 φ41 L φ49 φ45 /uni2605 Float: For low-viscosity liquid /uni25A0 Float: For high-viscosity liquid
- See the supplementary code table on another page for dimensions C and E and the indicator mounting direction.
- Manufacturable face-to-face dimension: Max. 4,500 mm
- Accepts negative pressure (F . V.).
- Please contact us for interface level measurement.
- ★ Float: For low-viscosity liquid (such as water) (up to 25mPa·s)
- ■ Float: For high-viscosity liquid (such as oil)
- Titanium alloys are susceptible to hydrogen embrittlement in a hydrogen atmosphere. *1 When the face-to-face dimension is longer than 2,500 mm, a support is attached at the middle of the face-to-face dimension. See the supplementary code table. *2 A single indicator can cover the measurement range of up to 2,900 mm. When a wider measurement range is required, an indicator is separated into two parts resulting in a no indication zone of about 60 mm width. See the supplementary code table. *3 Inner ring and hoop: The same material as the chamber. Outer ring: Carbon steel (304SS for T < 0ºC) *4 Specify the specifications and sizes of flanges.
MAG GAUGE FM4000 METAL TUBE LEVEL GAUGE TOKYO KEISO CO., LTD. 15 FM4500 [Metal tube 50A] [F.V. ≤ P ≤ 2MPa] [–196°C ≤ T ≤ +150°C] [–10°C ≤ T ≤ +400°C] Main body specifications (mandatory) Fixed code 5 - - - - Metal tube 50A t3.0 welded tube Meter flange: JPI Chamber material 1 - - - - 304 SS 2 - - - - 316 SS 3 - - - - 316L SS Z - - - - Special (special material or seamless tube) Float Float classification Density ρ (g/cm3) Material C E L Titanium type 2 605 250 651 0 - - - - 0.44 ≤ ρ ≤ 0.52 475 250 521 1 - - - - 0.50 ≤ ρ ≤ 0.60 375 250 411 2 - - - - 0.55 ≤ ρ ≤ 0.70 320 250 361 3 - - - - 0.62 ≤ ρ ≤ 0.80 270 250 301 316L SS [Standard] 450 250 481 5 - - - - 0.70 ≤ ρ ≤ 0.90 380 250 411 6 - - - - 0.80 ≤ ρ ≤ 1.00 295 250 331 7 - - - - 0.90 ≤ ρ ≤ 1.40 240 250 271 8 - - - - 1.00 ≤ ρ ≤ 1.50 210 250 241 Z - - - - Special Connection flange standard - J 1 - - - JIS10K - J 4 - - - JIS20K - Z Z - - - Special Connection flange design R - - - RF F - - - FF Z - - - Special Connection flange size 3 - - - 25A(1B) [Standard] Z - - - Special Connection nozzle face-to-face dimension (measurement range: H) - - - Face-to-face dimension (mm) Max. 4600 mm Example: 0900 for 900 mm *1 - Z Z Z Z - - Special (when face-to-face dimension is different from measurement range) Detail code Indicator (Indication color: yellow/every 10 mm, red/every 100 mm, and black/no liquid) - A - −10 ≤ T ≤ +350ºC (Acrylic indication window) [Standard] - G - +350ºC < T ≤ +400ºC (Glass indication window) *2 - S - −196 ≤ T ≤ +150ºC (Sealed type) *3 - Z - Special (Special indication color) Example: white/no liquid, red/with liquid Indicator mounting direction F - Front [Standard] L - Left side R - Right side Z - Special (45º and others) Indicator scale plate (when a scale plate is attached, the indication color is yellow only at every 10 mm) N - No [Standard] H - Level scale (standard when a scale plate is attached) (standard: left-side mounting) Z - Special (capacity scale and others) Vent design - V R1/2 vent plug [Standard] - N NPT1/2 vent plug - Z Special (other valves or additional flanges) Drain design (the valve handle faces in the same direction as the indicator) R R1/2 drain plug [Standard] N NPT1/2 drain plug G With a valve (Rc1/2 gate valve) (stop plug) W With a valve (SW1/2 gate valve) (stop cap) C With a valve (Rc1/2 gate valve) (plug lock type) (elbow) Q With a valve (SW1/2 gate valve) (cap lock type) (elbow) H With a flange (1/2 to 1B) *8 K With a flange (1/2 to 1B) (elbow) *8 Z Special Gasket (gaskets for process connection should be supplied by the customer)
1 V#7020 (sheet gasket) −50 ≤ T ≤ +150ºC *4
2 V#7026 (sheet gasket) −50 ≤ T ≤ +150ºC *5
8 V#8591V (spiral wound gasket) [Standard] −196ºC ≤ T < +300ºC *6 *9
9 V#8596V (spiral wound gasket) [Standard for negative pressure] −196ºC ≤ T < +300ºC *7 *9
6 V#6596V (graphite spiral wound gasket) −196ºC ≤ T ≤ +400ºC *7
7 V#7596V (PTFE spiral wound gasket) −196ºC ≤ T ≤ +300ºC *7
Bolt/Nut (bolts and nuts for process connection should be supplied by the customer) A 304SS (only sheet gasket is available) H A193-B7/A194-2H (carbon steel) [Standard] T ≥ 0ºC B A193-B8CL2/A194-8 (equivalent to 304SS) T ≥ 0ºC L A320-B8CL2/A194-8 (equivalent to 304SS) T < 0ºC Z Special Allowable measurement temperature and pressure Float No. A to 3 (titanium type 2) T(°C) –196 –175 –150 –125 –100 –75 –50 –25 0 25 50 75 P(MPa) 1 1 1 1 1 1 1 1 1 1 1 1 T(°C) 100 125 150 175 200 225 250 275 300 325 350 Float No. P to 8 (316L SS) T(°C) –196 –175 –150 –125 –100 –75 –50 –25 0 25 50 75 P(MPa) 2 2 2 2 2 2 2 2 2 2 2 2 T(°C) 100 125 150 175 200 225 250 275 300 325 350 375 400 L φ48.5Float *1 When the face-to-face dimension is longer than 2,500 mm, a support is attached at the middle of the face-to-face dimension. See the supplementary code table. *2 A single indicator can cover the measurement range of up to 800 mm. When a wider measurement range is required, an indicator is separated into two parts resulting in a no indication zone of about 30 mm width. See the supplementary code table. *3 A single indicator can cover the measurement range of up to 2,900 mm. When a wider measurement range is required, an indicator is separated into two parts resulting in a no indication zone of about 60 mm width. See the supplementary code table. *4 Not suitable for strong alkaline liquids or polymerizable monomers. *5 Not suitable for strong acidic liquids or polymerizable monomers. *6 Hoop: The same material as the chamber. Outer ring: Carbon steel (304SS for T < 0ºC) *7 Inner ring and hoop: The same material as the chamber. Outer ring: Carbon steel (304SS for T < 0ºC) *8 Specify the specifications and sizes of flanges. *9 Not suitable for strong acidic or strong alkaline liquids.
- See the supplementary code table on another page for dimensions C and E and the indicator mounting direction.
- Manufacturable face-to-face dimension: Max. 4,600 mm
- Accepts negative pressure (F . V.).
- Applicable to interface measurements. (Minimum density difference 0.2g/cm and minimum density sum 1.2g/cm 3.) There will be a dead zone at the top of the measurement range. Contact us for details.
MAG GAUGE FM4000 METAL TUBE LEVEL GAUGE 16 TOKYO KEISO CO., LTD. FM4600 [Metal tube 50A] [F.V. ≤ P ≤ 3MPa] [–196°C ≤ T ≤ +150°C] [–10°C ≤ T ≤ +225°C] Main body specifications (mandatory) Fixed code 6 - - - - Metal tube 50A t3.0 welded tube Meter flange: JPI Chamber material 1 - - - - 304 SS 2 - - - - 316 SS 3 - - - - 316L SS Z - - - - Special (special material or seamless tube) Float Float classification Density ρ (g/cm3) Material C E L Titanium type 2 Gas-filled type 745 250 791 0 - - - - 0.44 ≤ ρ ≤ 0.52 565 250 611 1 - - - - 0.50 ≤ ρ ≤ 0.60 435 250 471 2 - - - - 0.55 ≤ ρ ≤ 0.70 365 250 401 3 - - - - 0.62 ≤ ρ ≤ 0.80 300 250 331 316L SS Gas-filled type [Standard] 535 250 561 5 - - - - 0.70 ≤ ρ ≤ 0.90 445 250 471 6 - - - - 0.80 ≤ ρ ≤ 1.00 345 250 371 7 - - - - 0.90 ≤ ρ ≤ 1.40 275 250 301 8 - - - - 1.00 ≤ ρ ≤ 1.50 235 250 261 Z - - - - Special Connection flange standard - J 1 - - - JIS10K - J 4 - - - JIS20K - Z Z - - - Special Connection flange design R - - - RF F - - - FF Z - - - Special Connection flange size 3 - - - 25A(1B)[Standard] Z - - - Special Connection nozzle face-to-face dimension (measurement range: H) - - - Face-to-face dimension (mm) Max. 4500 mm Example: 0900 for 900 mm *1 - Z Z Z Z - - Special (when face-to-face dimension is different from measurement range) Detail code Indicator (Indication color: yellow/every 10 mm, red/every 100 mm, and black/no liquid) - A - −10 ≤ T ≤ +225ºC (Acrylic indication window) [Standard] - S - −196 ≤ T ≤ +150ºC (Sealed type) *2 - Z - Special (Special indication color) Example: white/no liquid, red/with liquid Indicator mounting direction F - Front [Standard] L - Left side R - Right side Z - Special (45º and others) Indicator scale plate (when a scale plate is attached, the indication color is yellow only at every 10 mm) N - No [Standard] H - Level scale (standard when a scale plate is attached) (standard: left-side mounting) Z - Special (capacity scale and others) Vent design - V R1/2 vent plug [Standard] - N NPT1/2 vent plug - Z Special (other valves or additional flanges) Drain design (the valve handle faces in the same direction as the indicator) R R1/2 drain plug [Standard] N NPT1/2 drain plug G With a valve (Rc1/2 gate valve) (stop plug) W With a valve (SW1/2 gate valve) (stop cap) C With a valve (Rc1/2 gate valve) (plug lock type) (elbow) Q With a valve (SW1/2 gate valve) (cap lock type) (elbow) H With a flange (1/2 to 1B) *5 K With a flange (1/2 to 1B) (elbow) *5 Z Special Gasket (gaskets for process connection should be supplied by the customer)
8 V#8591V (spiral wound gasket) [Standard] −196ºC ≤ T < +300ºC *3 *6
9 V#8596V (spiral wound gasket) [Standard for negative pressure] −196ºC ≤ T < +300ºC *4 *6
6 V#6596V (graphite spiral wound gasket) −196ºC ≤ T ≤ +400ºC *4
7 V#7596V (PTFE spiral wound gasket) −196ºC ≤ T ≤ +300ºC *4
Bolt/Nut (bolts and nuts for process connection should be supplied by the customer) H A193-B7/A194-2H (carbon steel) [Standard] T ≥ 0ºC B A193-B8CL2/A194-8 (equivalent to 304SS) T ≥ 0ºC L A320-B8CL2/A194-8 (equivalent to 304SS) T < 0ºC Z Special Allowable measurement temperature and pressure Float No. A to 3 (titanium type 2) T(°C) –196 –175 –150 –125 –100 –75 –50 –25 0 25 50 75 T(°C) 100 125 150 175 P(MPa) 2 1.9 1.8 1.8 Float No. P to 8 (316L SS) T(°C) –196 –175 –150 –125 –100 –75 –50 –25 0 25 50 75 P(MPa) 2.9 2.9 3 3 3 3 3 3 3 3 3 3 T(°C) 100 125 150 175 200 225 P(MPa) 3 3 3 2.9 2.8 2.7 L φ48.5Float
- See the supplementary code table on another page for dimensions C and E and the indicator mounting direction.
- Manufacturable face-to-face dimension: Max. 4,500 mm
- Accepts negative pressure (F . V.).
- Applicable to interface measurements. (Minimum density difference 0.2g/cm and minimum density sum 1.2g/cm 3.) There will be a dead zone at the top of the measurement range. Contact us for details. *1 When the face-to-face dimension is longer than 2,500 mm, a support is attached at the middle of the face-to-face dimension. See the supplementary code table. *2 A single indicator can cover the measurement range of up to 2,900 mm. When a wider measurement range is required, an indicator is separated into two parts resulting in a no indication zone of about 60 mm width. See the supplementary code table. *3 Hoop: The same material as the chamber. Outer ring: Carbon steel (304SS for T < 0ºC) *4 Inner ring and hoop: The same material as the chamber. Outer ring: Carbon steel (304SS for T < 0ºC) *5 Specify the specifications and sizes of flanges. *6 Not suitable for strong acidic or strong alkaline liquids.
MAG GAUGE FM4000 METAL TUBE LEVEL GAUGE TOKYO KEISO CO., LTD. 17 FM4700 [Metal tube 50A] [F.V. ≤ P ≤ 13MPa] [–196°C ≤ T ≤ +150°C] [–10°C ≤ T ≤ +400°C] Main body specifications (mandatory) Fixed code 7 - - - - Metal tube 50A Sch40 (t3.9) seamless tube Meter flange: JPI Chamber material 1 - - - - 304 SS 2 - - - - 316 SS 3 - - - - 316L SS Z - - - - Special Float Float classification Density ρ (g/cm3) Material/Use C E L Ti-6Al-4V (Titanium alloy) ★ For low-viscosity liquid (such as water) 705 250 756 B - - - - 0.60 ≤ ρ < 0.64 605 250 655 C - - - - 0.64 ≤ ρ < 0.70 510 250 554 D - - - - 0.70 ≤ ρ < 0.81 410 250 453 E - - - - 0.81 ≤ ρ < 1.04 310 250 352 F - - - - 1.04 ≤ ρ < 1.50 210 250 250 Ti-6Al-4V (Titanium alloy) ■ For high-viscosity liquid (such as oil) 710 250 760 2 - - - - 0.68 ≤ ρ < 0.73 610 250 659 3 - - - - 0.73 ≤ ρ < 0.81 510 250 558 4 - - - - 0.81 ≤ ρ < 0.94 410 250 457 5 - - - - 0.94 ≤ ρ < 1.22 310 250 356 6 - - - - 1.22 ≤ ρ < 1.60 210 250 254 Z - - - - Special Connection flange standard - J 4 - - - JIS20K - J 5 - - - JIS30K - J 6 - - - JIS40K - J 7 - - - JIS63K - Z Z - - - Special Connection flange design R - - - RF J - - - Ring joint (Meter flange equipped with a standard RF) Z - - - Special Connection flange size 3 - - - 25A(1B)[Standard] Z - - - Special Connection nozzle face-to-face dimension (measurement range: H) - - - Face-to-face dimension (mm) Max. 4500 mm Example: 0900 for 900 mm *1 - Z Z Z Z - - Special (when face-to-face dimension is different from measurement range) Detail code Indicator (Indication color: yellow/every 10 mm, red/every 100 mm, and black/no liquid) - A - −10 ≤ T ≤ +350ºC (Acrylic indication window) [Standard] - G - +350 < T ≤ +400ºC (Glass indication window) *2 - S - −196 ≤ T ≤ +150ºC (Sealed type) *3 - Z - Special (Special indication color) Example: white/no liquid, red/with liquid Indicator mounting direction F - Front [Standard] L - Left side R - Right side Z - Special (45º and others) Indicator scale plate (when a scale plate is attached, the indication color is yellow only at every 10 mm) N - No [Standard] H - Level scale (standard when a scale plate is attached) (standard: left-side mounting) Z - Special (capacity scale and others) Vent design - V R1/2 vent plug [Standard] - N NPT1/2 vent plug - Z Special (other valves or additional flanges) Drain design (the valve handle faces in the same direction as the indicator) R R1/2 drain plug [Standard] N NPT1/2 drain plug G With a valve (Rc1/2 gate valve) (plug lock type) W With a valve (SW1/2 gate valve) (cap lock type) C With a valve (Rc1/2 gate valve) (plug lock type) (elbow) Q With a valve (SW1/2 gate valve) (cap lock type) (elbow) H With a flange (1/2 to 1B) *5 K With a flange (1/2 to 1B) (elbow) *5 Z Special Gasket (gaskets for process connection should be supplied by the customer)
6 V#6596V (graphite spiral wound gasket) [Standard] *4
7 V#7596V (PTFE spiral wound gasket) T ≤ 300ºC *4
Bolt/Nut (bolts and nuts for process connection should be supplied by the customer) H A193-B7/A194-2H (carbon steel) [Standard] T ≥ 0ºC B A193-B8CL2/A194-8 (equivalent to 304SS) T ≥ 0ºC L A320-B8CL2/A194-8 (equivalent to 304SS) T < 0ºC Z Special Allowable measurement temperature and pressure Float No. A to F , 1 to 6 T(°C) –196 –175 –150 –125 –100 –75 –50 –25 0 25 50 75 T(°C) 100 125 150 175 200 225 250 275 300 325 350 375 400 L φ49 φ45 L φ49 φ41 /uni2605 Float: For low-viscosity liquid /uni25A0 Float: For high-viscosity liquid
- See the supplementary code table on another page for dimensions C and E and the indicator mounting direction.
- Manufacturable face-to-face dimension: Max. 4,500 mm
- Accepts negative pressure (F . V.).
- Please contact us for interface level measurement.
- ★ Float: For low-viscosity liquid (such as water) (about 25mPa·s or higher)
- ■ Float: For high-viscosity liquid (such as oil)
- Titanium alloys are susceptible to hydrogen embrittlement in a hydrogen atmosphere. *1 When the face-to-face dimension is longer than 2,500 mm, a support is attached at the middle of the face-to-face dimension. See the supplementary code table. *2 A single indicator can cover the measurement range of up to 800 mm. When a wider measurement range is required, an indicator is separated into two parts resulting in a no indication zone of about 30 mm width. See the supplementary code table. *3 A single indicator can cover the measurement range of up to 2,900 mm. When a wider measurement range is required, an indicator is separated into two parts resulting in a no indication zone of about 60 mm width. See the supplementary code table. *4 Inner ring and hoop: The same material as the chamber. Outer ring: Carbon steel (304SS for T < 0ºC) *5 Specify the specifications and sizes of flanges.
MAG GAUGE FM4000 METAL TUBE LEVEL GAUGE 18 TOKYO KEISO CO., LTD. Allowable measurement temperature and pressure T(°C) –10 0 25 50 75 100 120 P(MPa) 40 40 40 36.1 32.5 30.3 28.2 L φ45 φ41 Float
- See the supplementary code table on another page for dimensions C and E and the indicator mounting direction.
- Manufacturable face-to-face dimension: Max. 4,500 mm (3000 for SUS316)
- Accepts negative pressure (F . V.).
- Not applicable to interface measurements.
- Titanium alloys are susceptible to hydrogen embrittlement in a hydrogen atmosphere. *1 Maximum pressure for the float pressure test is 44MPa. *2 When the face-to-face dimension is longer than 2,500 mm, a support is attached at the middle of the face-to-face dimension. See the supplementary code table. *3 A single indicator can cover the measurement range of up to 2,900 mm. When a wider measurement range is required, an indicator is separated into two parts resulting in a no indication zone of about 60 mm width. See the supplementary code table. *4 Inner ring and hoop: The same material as the chamber. Outer ring: Carbon steel (304SS for T < 0ºC) *5 The material is 316LSS regardless of the chamber material (304SS, 316SS, or 316LSS). FM4800 [Metal tube 65A] [F.V. ≤ P ≤ 40MPa] [–10°C ≤ T ≤ +120°C] Main body specifications (mandatory) Fixed code 8 - - - - Metal tube 65A SchXXS (t14) seamless tube Meter flange: JPI Chamber material 1 - - - - 304 SS 2 - - - - 316 SS 3 - - - - 316L SS Z - - - - Special Float Float classification Density ρ (g/cm3) Material C E L Ti-6Al-4V (Titanium alloy) 705 250 745 B - - - - 0.88 ≤ ρ < 0.93 605 250 645 C - - - - 0.93 ≤ ρ < 1.06 505 250 545 D - - - - 1.06 ≤ ρ < 1.25 405 250 445 Z - - - - Special - Z Z - - - Special Connection flange design R - - - RF J - - - Ring joint (Meter flange equipped with a standard RF) Z - - - Special Connection flange size 4 - - - 40A(1-1/2B)[Standard] Z - - - Special Connection nozzle face-to-face dimension (measurement range: H) - - - Face-to-face dimension (mm) Max. 4500 mm (3000 for SUS316) Example: 0900 for 900 mm *2 - Z Z Z Z - - Special (when face-to-face dimension is different from measurement range) Detail code Indicator (Indication color: yellow/every 10 mm, red/every 100 mm, and black/no liquid) - A - −10 ≤ T ≤ +120ºC (Acrylic indication window) [Standard] - S - −10 ≤ T ≤ +100ºC (Sealed type) *3 - Z - Special (Special indication color) Example: white/no liquid, red/with liquid Indicator mounting direction F - Front [Standard] L - Left side R - Right side Z - Special (45º and others) Indicator scale plate (when a scale plate is attached, the indication color is yellow only at every 10 mm) N - No [Standard] H - Level scale (standard when a scale plate is attached) (standard: left-side mounting) Z - Special (capacity scale and others) Vent design - V R1/2 vent plug [Standard] - N NPT1/2 vent plug - Z Special (other valves or additional flanges) Drain design (the valve handle faces in the same direction as the indicator) R R1/2 drain plug [Standard] N NPT1/2 drain plug Z Special Gasket (gaskets for process connection should be supplied by the customer)
6 V#6596V (graphite spiral wound gasket) P ≤ 24MPa [Standard] *4
R Ring joint (316LSS) (octagonal) *5 Z Special Bolt/Nut (bolts and nuts for process connection should be supplied by the customer) H A193-B7/A194-2H (carbon steel) [Standard] T≥0°C B A193-B8CL2/A194-8 (equivalent to 304SS) T≥0°C L A320-B8CL2/A194-8 (equivalent to 304SS) T<0°C Z Special
MAG GAUGE FM4000 METAL TUBE LEVEL GAUGE TOKYO KEISO CO., LTD. 19 FM4000 ALARM SWITCH AND MAGNETOSTRICTIVE SENSOR CODE FM4 (1) to (18) − (19) (20) (21) (22) − (23) (24) (25) Specifications Remarks Alarm switch Design 0 − No alarm switch B − Waterproof structure (IP66 & IP67) Separate terminal box type model (equivalent to the conventional FM-1000 model) W − Waterproof structure (IP66 & IP67) (*1) Integrated terminal box modelE − Explosion-proof design S − Intrinsically safe design (*1) Number of alarm points 0 − Number of alarm points: 0 (no alarm switch) When alarm switches are attached, specify their positions in the specification confirmation sheet. 1 − Number of alarm points: 1 2 − Number of alarm points: 2 3 − Number of alarm points: 3 4 − Number of alarm points: 4 5 − Number of alarm points: 5 6 − Number of alarm points: 6 7 − Number of alarm points: 7 8 − Number of alarm points: 8 Type of explosion- proof certification 0 − No alarm switch and waterproof design 1 − E: IEC-compliant JPN explosion-proof (cable gland attached) The cases of E (explosion-proof) 2 − E: IECEx 3 − E: ATEX 4 − − 5 − E: NEPSI CHIN Explosion-proof (*2) A − S: IEC-compliant JPN Intrinsically safe explosion-proof The cases of S (intrinsically safe explosion-proof) B − S: IECEx C − S: ATEX D − − E − S: NEPSI CHIN Explosion-proof Wiring connection (Cable gland not attached as standard for overseas explosion-proof) (*3) − No alarm switch A − G3/4 [Standard for separate terminal box type model] The integrated terminal box model cannot be selected. − M20×P1.5 [Standard for integrated terminal box model] 2 − G1/2 3 − M20×P1.5 Cable gland attached (explosion-proof) 4 − G1/2 Cable gland attached (explosion-proof) Standard for JPN explosion-proof 5 − Other Specify the requests. Magnetostrictive sensor Design − 0 No magnetostrictive sensor “0” for (23) to (25) when no alarm switch is required − W Waterproof design (IP66 & IP67) − E Explosion-proof design Type of explosion-proof certification
0 No magnetostrictive sensor and explosion-proof design
1 E: IEC-compliant JPN explosion-proof (cable gland attached)
The cases of E (explosion-proof)
2 E: IECEx
3 E: ATEX
4 −
5 E: NEPSI CHIN Explosion-proof (*2)
(Cable gland not attached as standard for overseas explosion-proof)
0 No magnetostrictive sensor
1 M20×P1.5 [Standard]
2 G1/2
3 M20×P1.5 Cable gland attached (explosion-proof)
4 G1/2 Cable gland attached (explosion-proof) Standard for JPN explosion-proof
5 Other Specify the requests. *1 This model does not have a terminal box to bundle the wiring unlike the conventional FM-1000 model. If you update from the FM-1000 model, you cannot use the existing wiring as it is. If you want to use the existing wiring, select a separate terminal box type model. (Please contact us if you want to update the safe alarm from the FM-1000 model.) *2 A cable gland is not attached to NEPSI-certified products. (Certified cable glands are not available to us.) *3 Only M20 × 1 .5 is available for alarm switches of overseas explosion-proof type without cable glands. Other choices are available with cable glands and adapters for IECEx/ATEX-certified alarm switches. FM4000 OPTION CODE FM4 (1) to (25) / □ □ Specifications Parts Remarks Option / M S Mill sheet Pressure-resistant parts (except float) / I P Inspection procedure / P T Penetrant test (PT) Pressure-resistant welded parts (except float) / L T Airtightness test / P S Special paint Alarm switch terminal box 4 to 20 mA transmitter terminal box / O L Oil-free treatment Wetted parts, gas contact parts / W L Water-free treatment Wetted parts, gas contact parts / A P Acid pickling treatment Wetted parts, gas contact parts The upper chamber is a flange type. Please contact us for the maximum chamber length. / E P Electropolishing Wetted parts, gas contact parts The upper chamber is a flange type. Please contact us for the maximum chamber length. / B P Buffing Chamber inner surface, float outer surface Standard is #400.Chamber top must be in the flange design.
MAG GAUGE FM4000 METAL TUBE LEVEL GAUGE 20 TOKYO KEISO CO., LTD. FM4000 SPECIFICATION CONFIRMATION SHEET Fill in this sheet when “Z” (special specifications) is checked in the main body code, or an alarm switch or 4 to 20 mA magnetostrictive sensor is attached. Code Parts Specifications (2) Chamber material (3) Float material and density (4 to 7) Connection flange standard, design, and size (8 to 11) Face-to-face dimension and measurement range Face-to-face dimension: Measurement range: (12) Indicator type and indication color Indicator type ✽1: Indication color: (13) Indicator mounting direction (14) Indicator scale plate (15) Vent design (16) Drain design (17) Gasket (18) Bolt/Nut Alarm switch Number of alarm points Alarm position (mm) From the center of the lower nozzle Alarm action HC or LC ✽2 Mounting direction Right or left ✽3, ✽4 [Standard: Right] Select the indicator type among A, G, and S in the code table. HC : Go up and ON HO : Go up and OFF LC : Go down and ON LO : Go down and OFF There are limitations on the configurable alarm intervals. See the ALARM SWITCH SPECIFICATIONS page. An alarm switch and a 4 to 20 mA magnetostrictive switch cannot be mounted in the same direction. 4 to 20 mA magnetostrictive sensor Mounting direction (right or left) [Standard: Right] ✽4 Output Output position (mm) from the center of the lower nozzle 0% (4 mA) 100% (20 mA)
MAG GAUGE FM4000 METAL TUBE LEVEL GAUGE TG-L2176-E07 Head Of/f_ice :Shiba Toho Building, 1 – 7 – 24 Shibakoen, Minato-ku, Tokyo 105 – 8558 Tel : +81-3 – 3431 – 1625 (KEY) ; Fax : +81-3 – 3433 – 4922 * Speci/f_ication is subject to change without notice. PRECAUTIONS ON USING THE LEVEL GAUGE
- The FM Mag Gauge indicates liquid level by flappers that are rotated by the action of a magnet integrated in a float. Several types of floats are available according to the density of the liquid to be measured. However, as the liquid density increases from the design lower limit, a gap occurs between the actual liquid level (float draft line) and the position of the built-in magnet. This gap does not change even if the liquid level changes. Therefore, in practice, the indicator is displaced upward to compensate the gap (indication gap A). The red flapper at the indicator bottom is aligned to the actual zero position of the liquid level. Refer to the gap value (indication gap A) described in the delivery specification.
- When the liquid level goes up or down faster than 2 cm/s, flappers may fail to follow the movement of a float and fail to rotate. In such a case, use the attached magnet to restore the correct indication. When the tank pressure or temperature fluctuates rapidly, bumping (abrupt generation of gas in liquid) may occur, causing an abrupt rise of the float and a jump in the indication. A double tube may help prevent this phenomenon. Contact us for details.
- To use this gauge in vacuum, be careful about abrupt pressure changes in the tank or level gauge. The float may jump up to the end and cause damage.
- Select the float so that the density of the liquid to be measured does not fall below the design minimum density of the float. Density changes may have to be taken into account if the temperature changes significantly. Contact us for the cases of values not described in the code table or interface measurements.
- The compatibility between the liquid to be measured and the gauge materials should be checked by the customer.
- The liquid to be measured must be free from sticking or freezing.
- A magnet is integrated in a float. In an iron-rich (or rusty) environment, ferric substances may adhere to the magnet, causing malfunction. Periodic inspection and cleaning are recommended.
- When a chamber needs heat insulation, for measuring sticking liquids for example, make sure that the heat insulation does not enshroud the indicator, as shown in the Figure. Likewise, alarm switches and magnetostrictive sensors should not be covered by heat insulation. If the indicator and sensors are covered by heat insulation, the gauge may become hot and may fail. Use non-magnetic materials (that do not react to a magnet) for heat insulation, protection, and fixing hardware.
- When implementing wiring to alarm switches and magnetostrictive sensors, seal the wire outlets so that water or moisture does not penetrate into the devices.
- Indicators, alarm switches, and magnetostrictive sensors of Mag Gauges work by the action of magnets integrated in floats. When installing a Mag Gauge, make sure that no magnetic substances or substances made of iron that reacts to the magnet in the float are near a level gauge. The presence of such substances may cause malfunction.
- Use of a gauge under an environment subject to harsh impact or vibration may cause malfunction or failure. Indication gap A Alarm switch Heat insulation Chamber Tranceducer (20) Indicator Detector Do not cover around indicators, alarm switches, transducers, or detectors with heat insulation.