FBR512_08 FUJITSU | Alldatasheet

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Technical content

l Two independent relays mounted in a single package l Miniature size (54% of the volume of the FBR160 relays) l High current contact capacity (carrying current: 35 A/10 minutes, 25 A/1 hour) l High resistance to vibration and shock l Improved heat resistance and extended operating range l Two contact gap options (FBR510: 0.3 mm, FBR520: 0.6 mm) l Two types of contact materials n ORDERING INFORMATION FBR512, 522 SERIES COMPACT POWER TWIN RELAY

1 POLE x 2—30A (Dual relay)

(FOR AUTOMOTIVE APPLICATIONS) (a) Series Name FBR512 : Standard type (contact gap 0.3 mm) FBR522 : Wider contact gap type (contact gap 0.6 mm) (b) Enclosure N : Plastic sealed type (c) Nominal Voltage D06 : 6 VDC D09 : 9 VDC D10 : 10 VDC D12 : 12 VDC (d) Contact Material W1 : Silver-tin oxide indium (high power type) (e) Custom Designation To be assigned custom specification FBR512 N D12 – W1 ** [Example] (a) (b) (c) (d) (e)

FBR512, 522 SERIES n SPECIFICATIONS Item Specifications W1 contact Contact Arrangement 1 form C × 2 (SPDT × 2) Material Silver-tin oxide indium (high power type) Voltage Drop (Resistance) Maximum 100 mV (at 1 A 12 VDC) Rating 14 VDC 25 A (locked motor load) Maximum Carrying Current*1 35 A/10 minutes, 30 A/1 hour (25°C, 100% rated coil voltage) Max. Inrush Current (Reference) 60 A Max. Switching Current (Reference) 35 A 16 VDC Min. Switching Load*2 (Reference) 1 A 6 VDC Coil Operating Temperature –40°C to + 85°C (no frost) Storage Temperature –40°C to +100°C (no frost) Time Value Operate (at nominal voltage) Maximum 10 ms Release (at nominal voltage) Maximum 5 ms Life Mechanical 1 ×107 operations minimum Electrical 2 ×105 operations minimum

14 VDC 25 A

(locked motor load) Other Vibration Resistance 10 to 55 Hz (double amplitude of 1.5 mm) Shock Misoperation 100 m/s2 Resistance Endurance 1,000 m/s2 Weight Approximately 13 g *1 Need to consider the head from PCB when max. current is more than 10A. *2 Values when switching a resistive load at normal room temperature and humidity, and in a clean environment. The minimum switching load varies with the switching frequency and operating environment. n COIL DATA CHART MODEL Nominal Coil Must operate Thermal voltage resistance voltage* resistance W1 contact (±10%) (at 20°C) FBR512ND06-W1 6 VDC 60 Ω 3.6 VDC (at 20°C)

4.5 VDC (at 85°C)

FBR512ND09-W1 9 VDC 135 Ω 5.4 VDC (at 20°C)

6.8 VDC (at 85°C)

73°C/W FBR512ND10-W1 10 VDC 180 Ω 6.3 VDC (at 20°C)

7.9 VDC (at 85°C)

FBR512ND12-W1 12 VDC 240 Ω 7.3 VDC (at 20°C)

9.2 VDC (at 85°C)

  1. FBR512 SERIES * Pulse drive

FBR512, 522 SERIES MODEL Nominal Coil Must operate Thermal voltage resistance voltage* resistance W1 contact (±10%) (at 20°C) FBR522ND06-W1 6 VDC 45 Ω 3.6 VDC (at 20°C) FBR522ND09-W1 9 VDC 100 Ω 5.4 VDC (at 20°C) 65°C/W FBR522ND10-W1 10 VDC 135 Ω 6.3 VDC (at 20°C) FBR522ND12-W1 12 VDC 180 Ω 7.3 VDC (at 20°C)

  1. FBR522 SERIES n SUITABLE APPLICATIONS Recommended Normal load current model (example) Application (12 VDC system) Description For 16 V or less For instantaneous motor load voltage 20 V or more load voltage Power Windows 20 to 25 A forward and reverse FBR512Nn -W1 FBR522Nn -W1 (switching at motor locking) motor control Automatic Door Lock 18 to 25 A forward and reverse FBR512Nn -W1 FBR522Nn -W1 (switching at motor locking) motor control 8 to 12 A (INRUSH) forward and reverse FBR512Nn -W1 Automatic Antenna break 2 A maximum motor control (motor-free) Intermittent Wipers 15 to 30 A FBR512Nn -W1 FBR522Nn -W1 (Front and Rear) break 2 to 8 A forward only (motor-free) Tilt-Lock Wheel 20 A forward and reverse FBR512Nn -W1 FBR522Nn -W1 (switching at motor locking) motor control Power Seat 20 to 30 A forward and reverse FBR512Nn -W1 FBR522Nn -W1 (switching at motor locking) motor control Sunroof 20 to 30 A forward and reverse FBR512Nn -W1 FBR522Nn -W1 (switching at motor locking) motor control
  • For the load condition where higher voltage would be encountered during contact break, FBR522 series with wider contact gap is recommended. * Pulse drive

FBR512, 522 SERIES n CHARACTERISTIC DATA 1. MAXIMUM BREAK CAPACITY 2. LIFE 3. LIFE TEST (EXAMPLE) Voltage between contacts (VDC) Contact switching current (A) 2015 25 3530 40 50 Locked motor load Locked motor current (A)

14 VDC Motor locked load

30Number of operations (x104) 2015 25 3530 40 50 Standard type (ÐW) High power type (ÐW1) 100101 100 (RL-1) 20 sec 20 A 0 A 20 A 0 A (RL-2) 0.3 sec 10 sec 0.3 sec 100101 1000 100 (measured at 6 V-1 A) M RL-1 RL-2 N.O. N.C. N.O. N.C.

  • Shift of pick-up and drop-out voltage• Test item

14 V DC-20 A

200,000 operations minimum (FBR512 -W type)

  • Current wave form
  • Test circuit
  • Shift of contact resistance Break Make PICK-UP DROP-OUT No. of operations (x104) Initial Initial

FBR512, 522 SERIES 4. COIL TEMPERATURE RISE 5. OPERATING COIL VOLTAGE RANGE (EXAMPLE) [ FBR512ND09-W ] [ FBR512ND12-W ]

  • Shift of pick-up and drop-out voltage No. of operations (x104) % of rated coil voltage 100101 100
  • Test item

14 V DC-25 A

200,000 operations minimum (FBR512 -W1 type)

  • Current wave form
  • Test circuit (RL-1) 20 sec 25 A 0 A 25 A 0 A (RL-2) 0.3 sec 10 sec 0.3 sec
  • Shift of contact resistance 100101 1000 100 Break Make (measured at 6 V-1 A) M RL-1 RL-2 N.O. N.C. N.O. N.C. PICK-UP DROP-OUT Contact resistance No. of operations (x104) –30 0 5 0 100 Applied voltage to the coil Operating temperature (°C) NOTE : Intermittent coil operation is required in this region at 20 A or more (V) CONTINUOUSLY APPLICABLE COIL VOLTAGE RANGE Coil temperature rise (°C) Applied time (minutes) 0 10 20 30 100 120 0.8 W at 20°C 0.6 W (2) carrying current : 10 A applied coil power 0.8 W 0.6 W (1) carrying current : 0 A applied coil power 0.8 W 0.6 W (3) carrying current : 20 A applied coil power Applied voltage to the coil Operating temperature (°C) NOTE : Intermittent coil operation is required in this region at 20 A or more carrying current. –30 0 5 0 100 (V) CONTINUOUSLY APPLICABLE COIL VOLTAGE RANGE

FBR512, 522 SERIES 6. VIBRATION RESISTANCE CHARACTERISTICS 7. SHOCK RESISTANCE CHARACTERISTICS n REFERENCE DATA FBR512 Y Z X Frequency : 10~2000 Hz Acceleration : 100 m/s2 maximum Vibration direction : see diagram Detection Level : chatter > 100 µs Acceleration (m/s2) 100 10 50 100 500 1000 2000 5 1 0.5 0.1 0.01 Dual amplitude (mm) Frequency (Hz) Automotive electronic standard44 m/s2 Range where chattering occurs N.O. contact coil not energized on X-direction 200 400 600 800 1,000 X1 X2 Y1 Y2 Z1 Z2 Shock level (m/s2) Shock direction : N.C. contact (coil de-energized) Shock application time : 11 ms, half-sine wave Test material : coil, energized and de-energized Shock direction: see diagram Detection Level : chatter > 100 µs FBR512 : N.C. contact (coil energized) FBR522 n = 100 Operate Release Distribution of operate and release voltage Nominal voltage multiplying factor (%) 0 10 20 30 40 50 60 70 80 Distribution (%) FBR522 n = 100 Operate Release Distribution of operate and release time Time (ms) 100 0 1 2 3 4 5 6 7 8 Distribution (%) Contact resistance (mΩ) Distribution of contact resistance FBR522 n = 100 100 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 00 Distribution (%)

FBR512, 522 SERIES n DIMENSIONS Unit: mm 20.3 Max. Dimensions 19.0 Max. 601 Maximum 20 pieces/tube 24.0+0.3 522ND12-W F&T 9327 16.2+0.3 5.15 (1.85) 3.5 14.1+0.4 Terminal No.5, 9 0.3 t x 1.0 W (N.C. Contact) Terminal No.3, 8 0.3 t x 1.0 W (Coil) Terminal No.4 0.6 t x 1.0 W (common coil) Terminal No.1, 6 0.4 t x 1.0 W (N.O. contact) Terminal No.2, 7 0.4 t x 1.0 W (N.C. contact) 2.5 7 .6 (1.65) PC board mounting hole layout (BOTTOM VIEW) Schematic (BOTTOM VIEW) 9 5 7 2 6 1 4 3 5±0.1 5±0.1 Ø1.4 +0.1 Ð0.05 6-Ø1.3 +0.1 Ð0.05 COM N.C. COM N.C. 6 1 N.O. N.O. Tube carrier 5.15 Unit: mm *N.C. TERMINAL Japan Fujitsu Component Limited Gotanda-Chuo Building 3-5, Higashigotanda 2-chome, Shinagawa-ku Tokyo 141 8630, Japan Tel: (81-3) 5449-7010 Fax: (81-3) 5449-2626 Email: promothq@fcl.fujitsu.com Web: www.fcl.fujitsu.com North and South America Fujitsu Components America, Inc. 250 E. Caribbean Drive Sunnyvale, CA 94089 U.S.A. Tel: (1-408) 745-4900 Fax: (1-408) 745-4970 Email: components@us.fujitsu.com Web: http://www.fujitsu.com/us/services/edevices/components/ Europe Fujitsu Components Europe B.V. Diamantlaan 25

2132 WV Hoofddorp

Tel: (31-23) 5560910 Fax: (31-23) 5560950 Email: info@fceu.fujitsu.com Web: emea.fujitsu.com/components/ Asia Pacific Fujitsu Components Asia Ltd. 102E Pasir Panjang Road #01-01 Citilink Warehouse Complex Singapore 118529 Tel: (65) 6375-8560 Fax: (65) 6273-3021 Email: fcal@fcal.fujitsu.com Web: http://www.fujitsu.com/sg/services/micro/components/ Fujitsu Components International Headquarter Offices ©2008 Fujitsu Components America, Inc. All rights reserved. All trademarks or registered trademarks are the property of their respective owners. Fujitsu Components America or its affiliates do not warrant that the content of datasheet is error free. In a continuing effort to improve our products Fujitsu Components America, Inc. or its affiliates reserve the right to change specifications/datasheets without prior notice. Rev. January 3, 2008.