H59003 FCI-CONNECTOR | Alldatasheet
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- 22 (al 20 ir) 18 im 16 15 i4 13 12 Ul im) 9 is} i 6 > 4 3 2 | DRAWING NUMBER H 5 9 0 0 3 REVISION APPROVAL LEVEL: [- | ((27.30]) (0.85) , (32,640.25) (45°) BEES BE BE } pe ey L ——— view Y “(= 5 =) == fey Woroly Uomo 4 mS Bo } FoR eB (22,240.55) 4 ! (aes!) |p TERM. LOCK, FINGER : wt | Pt a 1 Ly ' . (CIO TB in ETS Lo 7 SCALE 5X : ‘ a 3 Ko catering), TYPE A TYPE B Sta <5) Sieeeis fess | E \\\\ Sa FH =) £ TYPE A TYPE B la oy = op SS} cc : 5.05 4.35 ‘ : : (R ) : 4.60 | DESIGNATES TEMP. oT a) CLASS 4 PART | (i) >» oF (0.55) a1 2 DIM AN 1 = (40) —e| SEE DWG #04707175 PARTIAL yo \\ y———N~ ——=N ——=N —LAST 5 DIGITS OF 8 DIGIT P/N SEE DETAIL. Z ("lame (a tery Sey | & PART CHANGE LEVEL (PCL) OR J ) LAST 6 DIGITS OF 10 DIGIT OR OF PDS P/N 4 Y (3,940.1) c y N | & PART CHANGE LEVEL (PCL) | ) SE BE (1. 1540.13) y | TYPE C TYPE D | TYPE C TYPE D | N Por f SEE DETAIL | MFG. DAILY DATE CODE & ASSY i IN i i | | MACH INE NO. LETTERING MUST : Y ||P vin Yj —————S———_ Say : : | BE LEGIBLE | |] Y ANAT F ra ( F , Z Ann nn a a Can a —<— \\ (WEDGE REMOVAL POST) A | au a POLARIZATION OPTIONS POLARIZATION OPTIONS ANY H - y7 io ' ‘ M 0.9 | 5.65 i | f= LO SHOWN W/CPA SHOWN W/O CPA M XXXXXXX XXXXKKKX F | POSITION INSULATOR VIEWS CAVITY DETAIL VIEW : XX |g FC] 54200003 c - DDDY-XX DDDY-XX P))| (CHRYSLER section E-E FOR REFERENCE ONLY section D~D | 04687739) pea772-Al (S2772-Ai \\ | | : | Soi 40.1 40.75 FS or (>) WEDGE -FEMALE L if} Coa 2 tC L [A] ES] A j=tt==ti=| PRE - ASSEMBLED ; 6.45 - 54s 3) WEDGE -FEMALE FULL Co} POSITION : (1) INSULATOR- FEMALE . 47 B 565 45 = lteetie /i LT LE | FC] 54200442 ' (@)CPA FC! DWG C17001-CUST "0.9 E) WEDGE- FEMALE 0.8 C 5.85 \\uz fOr ' I CPA N E i: 4 A N N 1 Ct) Ne ro A N eat \\ i Y >) WEDGE-FEMALE | XXXXXXX P a WN j | PEMALE | BODY b) Ly Ned || P) INSULATOR tC LT p= paltit = TI) ! ©) FULLY SEATED DDDj-xxX )) j= ital j cobs, i= iH | i FEMALE LJ LY HWA Vy is NH Yum WL ' 10) Zs Yj WN : | AL li, i | 7s TNA INF aes ill HS | Ly “Me VY a (5) RETAINER \\ Hate H . UTE HH eel Gi (S2772-Ai NA Ae RETAINER j ] IBS ( |] YW ils i ' 37.840. 1 (S2772-Ai\\ : 6 I fh | | 37.8 £0.65 i | I i ii j VAI } aS YJ - i} i Cio ns | | Y A\\ RUAN Ff a) BLNCISERL SEU] WS A | S| (5. |540.10) SUN, PUT | : WITHOUT CPA pe ndtli pe : hi apyal er CUT Pata yl CUI a(Gy : S A Bill nt epearan bs | 4 SA)RING SEAL Ay <i {| rl nt 3p) RING-SEAL HY L-ULS <il} rl nt SEE P/N CHART VAT | BAY] 4 191) QU Y rae VEL FC] 54200449 DP Nt ALL DIMENSIONS SAME V] i ROI Y yt A IF FA 7) VW) (T) 4 s , | 4) aun VII VY ) AS WITH CPA alt DH 7 AQ OA, | V1 Y Al sed | SS] _ VIHA ST Ul 4 au ( (TERMINAL-FEMALE TY ~~ WHIT 4n) aie 4 (| (28) END-SEAL U4 LY NU FV J FC! DWG C15004-CUST) U0 c17018 UII Vz FCI DWG (TERMINAL-FEMALE(G ' (TERMINAL-FEMALE (7 J (CHRYSLER 04707167) O17019 . : FC] DWG C15004-CUST) i FC] DWG C15004-CUST) \\“ ' | (CHRYSLER 04707167) (CHRYSLER 04707167) 5) RETAINER SECTION - < . - (4a) END ore ERT) section A-A B section B-B | C section C-C | fT FES ' ~ : — —n (FCI P/N 54200450) {—"*x My (SEALED PLUG) SEALED (PARTIAL) ASSEMBLY VIEW w EY x ee — SEE note /\\ SHIPPED WITHOUT END SEAL AND RETAINER SEE PART NUMBER CHART VP EZ AREY Tn TT mae SEAL POST : PARTIAL SECTION H-H H CIRCUIT NUMBERS NOTES: W FOR REFERENCE ONLY END SEAL P/N 5420046) SHOWN /\\ QUALITY ASSURANCE REQUIREMENTS PER CHRYSLER PS-7300 iC) SPC DATA REQUIRED H (CAVITY PLUG REF) " /\\ ENGINEERING APPROVAL OF SUPPLIER SAMPLES IS REQUIRED PRIOR TO AUTHORIZATION OF PART SEALED ASSEMBLY VIEWS PRODUCTION SEE P/N CHART /\\ CHANGES IN DESIGN COMPOSITION OR PROCESSING SHOWN WITH CPA’S FROM THE PART PREVIOUSLY APPROVED FOR PART PRODUCTION REQUIRES PRIOR ENGINEERING APPROVAL /\\ WIRING FABRICATORS MUST PURCHASE FROM SOURCES SHOWN G ALL THE SEALED CONNECTOR APPLICATIONS MUST BE USED WITH G L\\ CHRYSLER WIRE SPEC. MS-8288 OR MS-9502 THIN WALL X-LINK 20,18, 6, 14, 12 & 10 GAGE WIRES ONLY UNLESS OTHERWISE SPECIFIED MATING PART NUMBER CHART ASSEMBLY PART NUMBER CHART SEE CHART (WIRE INSULATIONS @1.70 MIN TO G4.09 MAX.) waturaL LUNSEALED | 54200404 [C 56038053] 54200424, 54200408 |C 56042179, 56038055 UNSEALED SEALED /\\ se ee ooo ghee eda ve weg ePE USER WT ANT WIRE SEALED | 54200412N 54200416 lwo cpajwecrat wera Two cpa PROVIDING THAT A TERMINAL GRIP FOR THAT CORE/ INSULATION SEALED 54200412 |C 04707264 54200416 C 04707380 2° @ Jou oo Jr fo Ju fo |= lol+} |- lee leleig < SN] pa COMBINATION IS SHOWN ON THE FEMALE TERMINAL DRAWING BLACK SEALED F915600 225600 = efor [Solselale) WS Sls \\sis = MAX. INSULATION CRIMP WIDTH = 4.50 F UNSEALED | 54200403N 54200407 ce © [o> [o> eo fo fo fo |S lo [o [x Is |S [8 EIS IS |x] 2 p-< TSSEWALY MAX. INSULATION CRIMP HEIGHT= 4.50 F & LIEIRIEIIER SSE KISS] Ss - UNSEALED | 54200403 |C 56038193 54200407 C 56038194 = SISISISIEIR RIE ER ERIC Ele =] 2 DART NOS. MAX. INSULATION DIA. =4.09 C10 GA THIN WALL) c [OK GREY | SEALED | S4200411N 54200415 2 7 nae oF Lee EER! |? LT PN /\\ MUST BE USED WITH FLOUROSILICONE END SEAL FCI P/N 54200430, SEALED | 542004 C 04707263 54200415 €_ 04707379 3 - be lok [ole ae IN (SEALED) RETAINER & PROPER GAGE TEFLON WIRES FOR METHANOL OR DIESEL SEALED [55200428 54200429 FUEL APPLICATIONS SIEBER \\Slelel|ele| ce Elslecie|rbelelele| = S|SIS EIS ZK EIS Slolole BLACK SEALED F815600 F 125600 zIeleleleISeie|] = iFISISSSSeiskilel = felelelelele lee le = {2 {2 |e ZX vse Wit CAVITY PLUG FCI P/N 54200005. WHEN REQ’D UNSEALED | 54200402N |c 04688849 | 04200418, 54200419 |C 04495870, 04661922 a |elsls|slelelelele| e jelelelelelelelele| S lslslelsls|s|sisis SS [5 [5 USE WITH 2.80MM APEX FEM. TERM. PER C15004-CUST SYM. ABOUT CENTERLINE 54200417,54200406| C 04707209, 7.B.D. —|AlaRieieiige| SIS |S eS |S [|S Q IRISISILISISIZ ISIS SE le ls FOR 180° ORIENTATION E SEALED | 54200450N DIRECT CONNECT APPLICATION IS 4 fos foo FOF? FO for [| fo fo fo fn feo fo fo ho TBA | |i in fs fs fis fs CLASS 3 CLASS 4 PPFFE /\\ TEST METHOD PER SAE/USCAR-2 REV. 5, CONNECTOR ENGAGE & E SEALED | 54200450 [C 04707510 DIRECT CONNECT APPLICATION DISENGAGE WITH LATCH DEPRESSED FORCE NOT TO EXCEED 75 N. FOR THIS SEALED | 54200447N |C 048012I7AA 54200417 C 04707209 REQU | RED| REQUIRED item FCI NO. lcuavsuer yo) covor | PART NAME (MAT ‘L) INDE FCI NO. | COLOR eouiren SYSTEM SEALED | 542004220 See nd FE te po cea SEATING FORCES ~ 40 N wax, SEALED | 54200422 |c 04759304aa) N/A S| SSCL FUEL PUMP PEEP PE EE ee 54200431 | oa7o7186 | BLK | INSULATOR-FEMALE (WyLony | A _[5s2ooaa2] BLack [i] | | | LT GREY] SEALED | 54200410N | wa | 848004 geezooeey a ee eee GC) | 54200435 | 04688853 | LT GRY | INSULATOR-FEMALE (NYLON) 8 | F325600 | BLACK ELL WEDGE SEATING FORCES ~ 100 N. MAX. F AL3T-14A464-AA DIRECT CONNECT APPLICATION eee ee 54200433 | 04707188 | DK GRY | INSULATOR-FEMALE (NYLON) F425600 | BLACK Raaa AN SUPPLIER, MOLD & CAVITY |.D. MUST BE LEGIBLE SEALED | 54200410 54200414, 54200418 ]C 04707267, 04495810 : C 04707256 é 1) | 54200434 | 04707189 | NATURAL | INSULATOR-FEMALE (NYLON) dD | 6525600 | BLACK ANNUAL QUALITY REQUIREMENTS: D 54200419, 54200417|C 04661922,04707209 iT 1S PERMISSIBLE TO PERFORM CONTINUOUS CONFORMANCE PER SEALED 54200495 F598500,F 760600 rep h php pbb pa ppt h 54200442 | 04707540 | AQUA |WEDGE-FEMALE; (NYLON) | | sszo0443 NATURAL “heey FET SPECIFICATION BAQA-O01 INSTEAD OF ANNUAL LAYOUT 8 (0 NYE 0 ANNUAL PV REQUIREMENTS OF QS-9000 SECTION 2 & PF-9600 SEALED | 54200480N 54200420/F598500 ae ” | SEALED 54200495 |F AUST-14A464-HAA DIRECT CONNECT APPLICATION _4 KE [KC | 3A) | 54200459 | 04707191 RED RING SEAL; (SILICONE) *55200444) DK BLU ALL NON-REFERENCE DIMENSIONS ARE REQUIRED sau estoy Foca sigan raneo [ior eat SCISEC TT RE | wa [ew ene sex cowernceome TTT PKC SC 38) | Penis creo NVA GRN [RING SEAL: (FLUOROSILICONE) - USE INDEX A, BLACK SEALED AND UNSEALED FOR ALL AFFECTED BLACK [SEALED | F715600 F025600 en HSE INDEX A, BLACK UNSEALED | 542004000 54200405 Petes bbe pe TT TT ETT Pbpb ty s4zoo428 | n/a | LT atu [eno seAati(it icone) [|| frsszooess) on seu | [i |] DISEACED | SHzv0400_[C"HeuseTsz| ——sizootos |r s0se0s4 SETSEP LL LEP PEEP PEL LED pL Ga | seoor08 [wa | YT fev sencisicieoer | PK ZN ZN IV = CURRENT PRODUCTION TeOL IN a UNSEALED | INDEX-A INDEX-A 54200423 C 56042178 a ae a - POINT OF LAST RUN 11670 | 9-30-10 aia /NOTE,EIS ADDED FOR APPLICABLE MRE Sires uy | ASHOK | sss | S85 : SEALED [F333900 [GH 13580765 [DIRECT CONNECT INDECAL N/A pete |] titi bert PPT Ga) | sazooae1 | wea [ort reo feno seat;csiticoner wvario | \\ | \\7 | \\7 | NY | cco ci tts ° — SI , | stack [“seacen [Sazoaaoon 54200413, 54200426[ N/A | eee | TTT TTT Pe sazooase | nva ort vet lend searscsiticonermo woved | 17 \\IZ NV | een en eee eee Fie pus su ce ce | SEALED | 54200409 [C_04707262| 54200413, 54200426 |C 04707266, 04759236] - Sa ; 5 - -o8- CoawesPooIng Fond. Fn s aDDEDs ie [seni oem saoseen e oma amm| BERS iL bbb hhh bbl hbhpl sznoa [wa | acr_[oevaoers ncn | Ysszoocsewarimn [ifs] EMSS EATON AREER, GREEET_ AS woven tow wr [owe [|S Ee [| = | = SEALED | 5420042 IN 54200425 <SEPT a SE a on PS-4480-CEK-4 (CHRYSLER) PART |.D. (G-009-2 YNA) CQ, 09 |NOTE,16 ALIGNED WITH BAKED SEAL PART HUMBERS. SEALED | 54200421 |C 04759251 54200425 € 04759253 eK Epp Peet See ce 54200003 | 04687739 [| reo | CPA LATCH; (NYLON) | _\\[s4200008 NATURAL ey PS-9065 REGRIND (CHRYSLER), (G-009-3 YNA) 1041s 6-03-08 | u2 | 810. |chansey fo-curvsuen- 54700008 was. 35200008 | asHoK | sss | sss SEALED | F398500 F498500 sflslshstsbsfalal > isisbhsfalslalala! = [alelalalals 3/3] 3] CONNECTOR ASSEMBLY TEMPERATURE CLASS PER SAE/USCAR-2 REV 5 PS 9227 DATA EXCHANGE (CHRYSLER), (G-008-7 YNA) "B85" [BRGHEEN BoE, duh” a ak uae : seateD | inpex-a | inpexca 54200476, 54200827 |C 04758036, SE0AAMT PS-10052 INFORMATION SECURITY (CHRYSLER) Toe [aires wr | re RRGPURS SS APR TET | ses) ae | 54200468 0475923648 vfufufufufufufufey u fufulufufululy|xfulv] v fujufulufujulufufulparr chance Lever (Pct) THIS DRAWING (H59003) REPLACES CHRYSLER DRAWING RR SEALED | 55200445 55200446 20 |i2} 121s bo TO | 4 VAN NUMBER 04707254 LEVEL "R" po ne TPR SY EGA BEV onSEliances ||| CUSTOMER CUSTOMER i4 |1o| jo | ¢ . SEALS BAKED AT 450°F FOR 5 HOURS DURING CHRYSLER DRAWING IS FOR REFERENCE ONLY Wee] COLOR | UNeeateo | FEMALE ASSEMBLY MATING ASSEMBLY PART NUMBER vo to 10 Jel eo.1e.16 |NatE | oo (ial oy 2 | Sen MuOUSEE ENTROOUCED FRESH ALR TO DRIVE Aue FC|_P/N WITH SUFFIX "N" DESIGNATES ma mm nn eae eRe ee PART NUMBERS FOR REFERENCE ONLY fcc Wores [PI ° SR O'4 r2 faa) ie | SAME AS WITH CPA ; | woop pany yuuaene ane cyetey con eerenenee ASSEMBLIES W/O CPA wPev 2.8 WN . . sonsks Me tagtetoeataet Teetpcent aston otc! U AN 10 {4} 14 A pay NOM aaa P/N’S WITH BURNT ORANGE END SEAL CAN BE USED [NT BRA Bi io [wore on coyronewt| fe fe" CUSTOMER: CHRYSLER - C 6 T a ARE PPAP’D TO FORD 4L3T-14A464-AA DRAWING /\\ Wed oon Sg AGEN ANY WCona WATT ON OR ORDER coma mE PRINTS . (Ch sad anctt {ro 1 en A GENERAL MOTORS - GM /\\ aR MUST USE WIRE SIZES AS SPECIFIED FOR CIRCUIT LOCATION 3 eee earn eens 18 GAGE Z bea WIRE GAGE wire Gace —_ see nore AX wire cace — | CAR | AN SHOWN: FOR EXAMPLE 12 OR TO AWG, 20°TO 14 OR 18 TO | ag ASSENT — oe
52772 OR 52772 H SEE CHART AMAT FEMALE H59003 5;
j /ENDO (2. 80MM APEX CONN. SYSTEM) | VENDOR VENDOR CODE Flos olSucw Sian Wit Gf m= puowe 059003. ONG P30 BB a“ BB BB ti‘idti (zi BB