NE12 ABB | Alldatasheet
Document overview
- PDF pages: 62
Technical content
Low Voltage Products & Systems 16.A ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1SXU000023C0202 Rev . A DIN Rail CircuitProtective Devices DIN Rail circuit protective devices Index General information Introduction General points on lightning and it’s risks Terminology of SPD electrical characteristics UL 1449 Update to 3rd Edition OVR NE12 products Introduction Product Ordering details Technical data Approximate dimensions OVR DIN rail products Introduction Product Ordering details Technical data Approximate dimensions UL 1449 2nd Edition to 3rd Edition cross-reference Photovoltaic surge protection General information Ordering details F200AC F200AC S F200A F200A AP-R F200A S Technical data Application guide General information
Description
E 90 fuse switch disconnectors E 90 Class CC fuseholders E 930 fuse disconnectors E 930 fuseholders General information Description and new features Ordering details E 210 Switches E 210 Pushbuttons with and without LEDs E 210 Indicator lights with LEDs E 210 Accessories 16 - DIN Rail circuit protective devices
16.B Low Voltage Products & Systems 1SXU000023C0202 Rev. A ABB Inc. • 888-385-1221 • www .abb.us/lowvoltage DIN Rail Circuit Protective Devices 16 16 Notes
Low Voltage Products & Systems 16.1 ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1SXU000023C0202 Rev. A Surge protective devices OVR NE12 products OVR DIN rail products Surge protective devices OVR Series
16.2 Low Voltage Products & Systems
1SXU000023C0202 Rev. A ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 16 16 What is a transient surge? A transient surge is a sudden (shorter than a millisecond) rise in the flow of power. Voltage can peak at 12x the nominal system voltage. Transient surges result from a number of sources, the most common of which are internal, such as load switching and even normal equipment operations. In fact, approximately 80% of transients are generated internally. External transients are the result of lightning and load switching by utilities and upstream facilities. Internal load switching Switching on/off any elements that create a sudden variation of load will also cause a sudden change in current flow and generate transient surges. Lightning strikes A lightning strike (direct or indirect) can have a destructive or disturbing effect on installations located up to several miles from the actual point of the strike. During a storm, underground cables can transmit energy from a lightning strike to equipment installed inside buildings. A lightning protection device (such as a lightning rod or Faraday cage) installed on a building to protect against the risk of a direct strike can increase the risk of damage to electrical equipment connected to the main power supply near or inside the building. The lightning protection device diverts the high strike current to ground, considerably raising the potential of the ground close to the building on which it is installed. This causes overvoltages on the electrical equipment directly via the ground terminals and induced via the underground supply cables. Switching effects on power distribution The switching of transformers, motors or inductances in general, variation of load, disconnection of circuit breakers or cut outs lead to overvoltages that penetrate a building. The closer the building is to a generating station, substation or upstream switching point, the higher the overvoltages may be. Facilities and operations left unprotected are highly susceptible to the damaging effects of transients. Such as:
- Catastrophic equipment failure
- Immediate operation shutdown
- Long term disruption of business
- Expensive equipment repair and replacement
- Data losses, system resets and network down time In order to ensure protection from transient surges, installation of surge protective devices (SPD) is a must. ABB has a long history of engineering and manufacturing quality surge protective devices. This brochure will provide all the information needed to select the proper products to begin protecting any facility or operation. ABB’s family of surge protective devices include the following:
- OVR NE12 enclosed SPD for service entrance locations
- OVR DIN rail AC SPD for equipment protection
- OVR PV DIN rail DC SPD for photovoltaic installations
- OVR DIN rail data line SPD for sensitive communications networks General information Introduction
Low Voltage Products & Systems 16.3 ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1SXU000023C0202 Rev. A Overvoltages due to direct lightning strikes These can take two forms:
- When lightning strikes a lightning conductor or the roof of a building which is grounded, the lightning current is dissipated into the ground. The impedance of the ground and the current flowing through it create large difference of potential: this is the overvoltage. This overvoltage then propagates throughout the building via the cables, damaging equipment along the way.
- When lightning strikes an overhead low voltage line, the strike produces high currents which penetrate into the building creating large overvoltages. The damage caused by this type of overvoltage is usually catastrophic (e.g. fire in the electrical switchboard causing the destruction of buildings and industrial equipment) and results in explosions. Direct lightning strike on an overhead lineDirect lightning strike on a lightning conductor or the roof of a building General information General points on lightning and its risks Overvoltages due to the indirect effects of lightning strikes Overvoltages are also produced when lightning strikes in the vicinity of a building, due to the increase in potential of the ground at the point of impact. The electromagnetic fields created by the lightning current generate inductive and capacitive coupling, leading to other overvoltages. Within a radius up to several kilometers, the electromagnetic field caused by lightning in clouds can also create sudden increases in voltage. Although less spectacular than in the previous case, irreparable damage is also caused to sensitive equipment such as fax machines, computer power supplies and safety and communication systems. Magnetic fieldIncrease in ground potential Electrostatic field
16.4 Low Voltage Products & Systems
1SXU000023C0202 Rev. A ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 16 16 Imc Note: Common mode overvoltages affect all grounding systems. SPD terminology 8/20 wave: Current waveform which passes through equipment when subjected to an overvoltage (low energy). Type 2 surge protective device (SPD) Permanently connected SPDs intended for installation on the load side of the service equipment overcurrent device, including SPDs located at a branch panel. It has successfully passed testing to the standard with the 8/20 wave (class II test). Metal oxide varistor (MOV) A varistor is an electronic component with a “diode like” nonlinear current-voltage characteristic, used to protect circuits against excessive transient voltages. Most commonly composed of metal oxides. Maximum continuous operating voltage (MCOV, U The maximum designated root mean square (rms) value of power frequency voltage that may be applied continuously between the terminals of the SPD. Nominal discharge current (In) Peak current value of an 8/20 waveform which the SPD is rated for based on the test program. Maximum discharge current (Imax) Peak current value of an 8/20 waveform which can be safely discharged by the SPD, with an amplitude complying with the class II operating test sequence. Imax > In Short circuit current rating (SCCR) Maximum symmetrical fault current, at rated voltage, that the SPD can withstand without sustaining damage that exceeds acceptable criteria or creates a hazardous operating condition. Voltage protection rating (VPR) The value of the VPR is determined as the nearest highest value, taken from Table 63.1 of ANSI/UL 1449 3rd Edition, to the measured limiting voltage determined during the transient voltage surge suppression test using the combination wave generator at a setting of 6kV, 3kA. Voltage protection level (U p or Ures) The voltage let through by the SPD while diverting surge current to ground must not exceed the voltage withstand value of the equipment connected downstream. General information Terminology of SPD electrical characteristics Imd Ph N V A Time (µs) Time (µs) Residual Voltage Shaved Peak * Graph depicts an 8/20µs wave Notes: Test wave 8/20µs according to IEEE # C62.62-200/UL 1449 The first number corresponds to the time from 10% to 90% of its peak value (8µs). The second number corresponds to the time taken for the wave to descend to 50% of its peak value (20µs). Common mode and / or differential mode protection Common mode Common mode overvoltages appear between the live conductors and ground, e.g. phase/ground or neutral/ground. A live conductor not only refers to the phase conductors but also to the neutral conductor. This overvoltage mode destroys equipment connected to ground (class I equipment) and also equipment not connected to ground (class II equipment) which is located near a grounded mass and which does not have sufficient electrical isolation (a few kilovolts). Class II equipment not located near a grounded mass is theoretically protected from this type of attack. Differential mode Differential mode overvoltages circulate between live conductors: phase/phase or phase/neutral. These overvoltages have a potentially high damaging effect for all equipment connected to the electrical network, especially ‘sensitive’ equipment.
Low Voltage Products & Systems 16.5 ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1SXU000023C0202 Rev. A General information UL 1449 Update to 3rd Edition The Underwriters Laboratories (UL) standard for surge protective devices (SPDs) has been the primary safety standard for surge protection since the first edition was published in 1985, and updated to the second edition in 1996. The objective of UL 1449 has always been to increase safety in terms of surge protection. Thus, major changes have recently been made to the surge protection standard. The latest edition, known as UL 1449 3rd Edition, was published on September 29, 2006 and took effect September 2009, and is now also an ANSI standard. A revision was made on February 8, 2011. To avoid confusion, the objective of this paper is to explain and summarize the major changes made to the standard. The key updates are:
- Change in the standard’s name
- The different type designations of surge protective devices
- The measured voltage protection level
- The Nominal discharge current Change in the standard’s name: From TVSS to SPDs Prior to UL 1449 3rd Edition taking effect, the devices this standard covers were known as Transient Voltage Surge Suppressors (TVSS), operating on power circuits not exceeding 600 V. With the inception of the 3rd Edition, these devices are now known as Surge Protective Devices (SPDs), and may operate on power circuits not exceeding 1000 V. This new designation moves the UL standard closer to the international designation and to IEC standards. The new edition is now renamed UL Standard for Safety for Surge Protective Devices, UL 1449. The different type designations of surge protective devices The new UL 1449 3rd Edition places SPDs into five different Type categories based on installation location within an electrical system. While Type 1, Type 2 and Type 3 categories refer to different types of SPDs that can be installed at specific locations, Type 4 and Type 5 categories refer to components used in an SPDs configuration. Type 1 – “Permanently connected SPDs intended for installation between the secondary of the service transformer and the line side of the service equipment overcurrent device.” Type 2 – “Permanently connected SPDs intended for installation on the load side of the service equipment overcurrent device.” Type 3 – “Point of utilization SPDs, installed at a minimum conductor length of 10 meters (30 feet) from the electrical service panel.” Type 4 – Component assemblies – “Component assembly consisting of one or more Type 5 components together with a disconnect (integral or external) or a means of complying with the limited current tests.” Type 1, 2, 3 – Component assemblies – “Consists of a Type 4 component assembly with internal or external short circuit protection.” Type 5 – “Discrete component surge suppressors, such as MOVs that may be mounted on a PWB, connected by its leads or provided within an enclosure with mounting means and wiring terminations.” These new categories are by far the major changes applied to UL 1449 3rd Edition. SPDs installation location is now taken into account. The closer an SPD is installed to the equipment, the better the protection is. This is a push in the direction of providing stepped protection including external and internal surge protection. The measured voltage protection level One of the last changes found in the new UL 1449 3rd Edition, is the modification in the measured voltage protection level. The Measured Limiting Voltage (MLV) is the maximum magnitude of voltage measured at the application of a specific impulse wave shape. When applying a certain surge current on the SPD the measured voltage at the device terminals is the so called “let-through voltage.” In UL 1449 2nd Edition, the let-through voltage was referred to as Suppressed Voltage Rating (SVR) and was calculated with a 0.5 kA surge wave form at 6 kV. The new designation is Voltage Protection Rating (VPR) and is calculated with a 3 kA surge wave form at 6 kV.
16.6 Low Voltage Products & Systems
1SXU000023C0202 Rev. A ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 16 16 The MLV will allow comparison of different types of SPDs with regards to the let-through voltage. However, it is important to note that the surge current used to measure the let-through voltage is six times higher in the 3rd Edition than in the 2nd Edition. This means that, comparing the obsolete SVR designation with the new VPR ratings will not be valid, as VPR ratings will of course be higher than SVR ratings. The nominal discharge current: In The nominal discharge current, known as In test, is new to UL 1449, coming from the IEC standard. During the test, the SPD is subjected to 15 impulses at the selected nominal discharge current. In order to pass, the SPD cannot create a shock or fire hazard during the test, and nothing in the surge path can open during or after the test. The nominal discharge current values, with a 8/20 µs wave shape, are selected by the manufacturer as follows: Type 1: 10 or 20 kA Type 2: 3, 5, 10 or 20 kA Type 1, Type 2 and Type 4 SPDs (intended for Type 1 or Type 2 applications) are subjected to this test. Sources: Underwriters Laboratories Inc., Standard for Safety, Surge Protective Devices (UL 1449 Third Edition, 2011) General information Terminology of SPD electrical characteristics
Low Voltage Products & Systems 16.7 ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1SXU000023C0202 Rev. A OVR NE12 products NE12 products OVR Series
16.8 Low Voltage Products & Systems
1SXU000023C0202 Rev. A ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 16 16 Introduction The OVR NE12 enclosed surge protective device (SPD) is the latest addition to ABB’s extensive range of surge protection products. It is designed to be installed at the service entrance, thereby protecting the entire facility from the harmful effects of transient surges. These surges are the result of:
- Direct and indirect lightning strikes
- Power company load switching
- Upstream load switching at other facilities Extensive damage and expensive repairs can result from these types of disturbances if surge protection is not present. Features & benefits The OVR NE12 is a multistage protector with fast acting varistor (MOV) and EMI/RFI noise attenuation filter to limit overvoltage to values compatible with the sensitive equipment connected to the network. In addition to the OVR NE12, ABB recommends adding OVR DIN rail SPDs at branch panels and equipment, creating a multi-level approach to protection. General
- NEMA 12 enclosure
- All mode protection (L-L/L-N/L-G/N-G)
- Auxiliary contacts for remote monitoring
- Safety disconnect, fused
- LED power on/fault indicator
- Audible alarm MOV technology
- 160kA or 320kA per phase
- Replaceable MOV blocks
- Visual and audible MOV replacement indication Surge counter/diagnostic LCD display (optional)
- Count of surges 2kA and higher with time and date
- Visual diagnostic information
Applications
The OVR NE12 is suitable for protection for all manner of facilities and operations. It is designed with a NEMA Type 12 enclosure, and rated as a Type 2 SPD, requiring indoor installation on the load side of the main breaker or fuse. Here are some examples of operations that would benefit from an OVR NE12 enclosed SPD:
- Critical power (hospitals, data centers, etc) • Communications
- Renewable energy • Manufacturing
- Water/wastewater • Commercial Specifications
- Approvals: UL 1449 - 3rd Edition Listed, UL 1283, CSA 22.2 No. 8
- Type 2 Surge Protective Device
- NEMA 12 enclosure
- Three service voltages (AC): 240/120V Split phase, 480V Delta and 480/277V Wye
- 160kA or 320kA per phase protection
- Short circuit current rating (SCCR): 200kA ABB recommends the installation of the OVR NE12 enclosed SPD wherever uptime is a critical element of a facility or operation. Product introduction OVR NE12 enclosed SPD
Low Voltage Products & Systems 16.9 ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1SXU000023C0202 Rev. A OVR NE12 320 277 Y X ABB SPD Enclosure rating Surge capacity Service voltage Service Option: NEMA 12 320 kA/phase 480 D=Delta X = Surge counter/ or 160 kA/phase 277 Y=Wye Diagnostic LCD display
120 SP=Split phase Blank = Basic display
Designation Service voltage
Features
Green/red LED Audible alarm Surge counter OVR NE12 320 480D X 480V Delta Yes Yes Yes OVR NE12 160 480D X 480V Delta Yes Yes Yes OVR NE12 320 277Y X 480Y/277V Yes Yes Yes OVR NE12 160 277Y X 480Y/277V Yes Yes Yes OVR NE12 320 120SP X 240/120V Split phase Yes Yes Yes OVR NE12 160 120SP X 240/120V Split phase Yes Yes Yes OVR NE12 320 480D 480V Delta Yes Yes No OVR NE12 160 480D 480V Delta Yes Yes No OVR NE12 320 277Y 480Y/277V Yes Yes No OVR NE12 160 277Y 480Y/277V Yes Yes No OVR NE12 320 120SP 240/120V Split phase Yes Yes No OVR NE12 160 120SP 240/120V Split phase Yes Yes No OVR NE12 enclosed SPD part number diagram Choosing the correct model There are three steps to choosing the correct OVR NE12 model: 1) Select service voltage Consult qualified personnel if the facility or operation service voltage is unknown. The OVR NE12 is available in three service voltages: – 480V Delta – 480Y/277V – 240/120V Split phase 2) Select the surge capacity (Imax) The surge capacity is the maximum discharge current (Imax) per phase. Each MOV is capable of withstanding multiple surges below the maximum surge level. Two protection levels are available: – 160kA per phase – 320kA per phase 3) Choose a basic display or the surge counter/diagnostic LCD display – Basic display: LED lights and alarm – Surge counter/diagnostic LCD display: LED lights, alarm and LCD screen displaying percentage protection level, surge count and last surge date Once these three steps are complete, consult the tables below and on Page 16.10 to select the unit. If technical assistance is required, please call ABB Technical Support at (888) 385-1221 option #4. Product selection OVR NE12 enclosed SPD
16.10 Low Voltage Products & Systems
1SXU000023C0202 Rev. A ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 16 16 OVR NE12 enclosed SPD Surge capacity per phase kA Service voltage Catalog number Description 320 480V Delta OVRNE12320480DX OVR NE12 enclosed SPD, 480V Delta, 320kA, w/ Surge counter OVRNE12320480D OVR NE12 enclosed SPD, 480V Delta, 320kA 480Y/277V OVRNE12320277YX OVR NE12 enclosed SPD, 480Y/277V, 320kA, w/ Surge counter OVRNE12320277Y OVR NE12 enclosed SPD, 480Y/277V, 320kA 240/120V SP OVRNE12320120SPX OVR NE12 enclosed SPD, 240/120V Split phase, 320kA, w/ Surge counter OVRNE12320120SP OVR NE12 enclosed SPD, 240/120V Split Phase, 320kA 160 480V Delta OVRNE12160480DX OVR NE12 enclosed SPD, 480V Delta, 160kA, w/ Surge counter OVRNE12160480D OVR NE12 enclosed SPD, 480V Delta, 160kA 480Y/277V OVRNE12160277YX OVR NE12 enclosed SPD, 480Y/277V, 160kA, w/ Surge counter OVRNE12160277Y OVR NE12 enclosed SPD, 480Y/277V, 160kA 240/120V SP OVRNE12160120SPX OVR NE12 enclosed SPD, 240/120V Split phase, 160kA, w/ Surge counter OVRNE12160120SP OVR NE12 enclosed SPD, 240/120V Split phase, 160kA Replacement power supply and MOV block 1) Surge capacity kA Service voltage Catalog number Description 160 480V Delta OVR1N160480PS OVR NE12 Power supply, 480V Delta, 160kA OVR1N160480 OVR NE12 MOV, 480V Delta, 160kA 480Y/277V OVR1N160277PS OVR NE12 Power supply, 480Y/277V, 160kA OVR1N160277 OVR NE12 MOV, 480Y/277V, 160kA 240/120V SP OVR1N160120PS OVR NE12 Power supply, 240/120V split phase, 160kA OVR1N160120 OVR NE12 MOV, 240/120V split phase, 160kA 1) Consult the OVR NE12 installation and operation manual (document number 1SXU430222M0201) for power supply and MOV block replacement instructions Service parts and accessories Description Catalog number Extended description 3P SW 100A J FUSE 600V* OS100GJ03 Fusible disconnect switch - 480V Delta and 240/120V split phase 3P+N SW 100A J FUSE 600V* OS100GJ04N2 Fusible disconnect switch - 480Y/277V PSTL HDL 6X65MM BLACK OHB65J6 Enclosure door handle for fusible disconnect switch PSTL SHAFT 6X150MM OXP6X150 Metal shaft for fusible disconnect switch 3P LUG KIT 100A FUSED (6 LUGS) OZXA-24 Terminal lug kit WALL MOUNTING BRACKETS (4) AA1206 Enclosure mounting brackets * Fuses by others (Type J 100A) Product selection OVR NE12 enclosed SPD
Low Voltage Products & Systems 16.11 ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1SXU000023C0202 Rev. A OVRNE12320480DX OVRNE12320480D OVRNE12160480DX OVRNE12160480D OVRNE12320277YX OVRNE12320277Y OVRNE12160277YX OVRNE12160277Y OVRNE12320120SPX OVRNE12320120SP OVRNE12160120SPX OVRNE12160120SP Technical characteristics Service voltage 480V Delta 480/277V Wye 240/120V Split phase Application Service entrance Service entrance Service entrance Phases 3 3 2 Mode of protection L-L / L-N / L-G / N-G L-L / L-N / L-G / N-G L-L / L-N / L-G / N-G Surge capacity/phase (Imax) kA 160 or 320 160 or 320 160 or 320 Maximum continuous operating voltage (MCOV) V 550 320 150 Voltage protection rating (VPR - UL 3rd Ed.) L-N V / 1200 900 L-L V 1800 2000 1200 L-G V 1800 1200 800 N-G V / 1200 800 Nominal discharge current (In) kA 10 10 10 Short circuit current rating (SCCR) kA 200 200 200 AC power frequency Hz 50-60 50-60 50-60 Thermal fuse Type J 100A Type J 100A Type J 100A EMI/RFI filtering dB -30 -30 -30 Mechanical characteristics Connection terminals Inches 1/4 - 5/16 - 3/8 - 1/2 1/4 - 5/16 - 3/8 - 1/2 1/4 - 5/16 - 3/8 - 1/2 Terminal torque Nm 6-75 6-75 6-75 Auxiliary contact connection terminals AWG 22 - 12 22 - 12 22 - 12 Auxiliary contact terminal torque Nm 1 1 1 Front display Yes Yes Yes LED indicators Yes Yes Yes Audible alarm Yes Yes Yes Auxiliary contact Yes Yes Yes Surge counter Yes - Option “X” Yes - Option “X” Yes - Option “X” Enclosure material Painted steel Painted steel Painted steel Enclosure rating NEMA 12 NEMA 12 NEMA 12 Dimensions H x W x D (approx.) Inches 24'' x 16'' x 8'' 24'' x 16'' x 8'' 24'' x 16'' x 8'' Weight (approx.) lbs 40 40 40 Miscellaneous characteristics Stocking temperature 32°F (0°C) to 104°F (40°C) 32°F (0°C) to 104°F (40°C) 32°F (0°C) to 104°F (40°C) Operating temperature 32°F (0°C) to 104°F (40°C) 32°F (0°C) to 104°F (40°C) 32°F (0°C) to 104°F (40°C) Maximum altitude 6600 feet (2000 m) 6600 feet (2000 m) 6600 feet (2000 m) Fire resistance according to UL 94 V0 V0 V0 Approvals ANSI/UL 1449 3rd Ed. ANSI/UL 1449 3rd Ed. ANSI/UL 1449 3rd Ed. Meets IEEE requirements Meets IEEE requirements Meets IEEE requirements Replacement MOV block OVR1N160480PS (power supply) OVR1N160480 OVR1N160277PS (power supply) OVR1N160277 OVR1N160120PS (power supply) OVR1N160120 Technical data OVR NE12 enclosed SPD
16.12 Low Voltage Products & Systems
1SXU000023C0202 Rev. A ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 16 16 Approximate dimensions OVR NE12 enclosed SPD
Low Voltage Products & Systems 16.13 ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1SXU000023C0202 Rev. A OVR DIN rail products DIN rail products OVR Series
16.14 Low Voltage Products & Systems
1SXU000023C0202 Rev. A ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 16 16 Product introduction OVR DIN rail SPD Introduction Over 80% of transient surges are caused by internal sources such as load switching and normal equipment operations. The installation of ABB OVR UL 1449 3rd Edition pluggable AC DIN rail SPDs will combat these surges and provide protection to valuable equipment and help keep an operation up and running. This new product range is approved as Type 4 recognized components and is usable in Type 2 applications. These products are of the same high quality as ABB UL 1449 2nd Edition devices, with improved safety as a result of additional testing required by the UL 1449 3rd Edition standard. Installation at branch panels, control panels and terminal equipment is recommended to provide the most complete protection. Features & benefits The OVR DIN rail SPDs utilize fast acting metal oxide varistor (MOV) technology to limit overvoltage to values compatible with the sensitive equipment connected to the network. End of life indicator This feature is standard on all ABB pluggable OVR DIN rail surge protectors. Each cartridge is equipped with a mechanical indicator which is green when the SPD is operational and protecting the system, and turns red when it has reached end of life. When this occurs, the cartridge must be replaced to guarantee protection. Pluggable The ability to efficiently maintain equipment is a key focus topic for industrial facilities. For this reason, ABB OVR DIN rail SPDs (excluding data line products) now utilize pluggable cartridges. Should one or more cartridges reach end of life, the electrical circuit does not have to be isolated, nor does the whole device have to be removed. Simply pull the dead cartridge from its housing and plug in a new one. Remote indication (Optional - “TS” designation) This function, achieved by wiring an integrated 3-point 1A volt-free contact, enables the operational state of the SPD to be monitored remotely. Technical features of the remote indicator
- 1 NO (normally open) contact and 1 NC (normally closed) contact
- Min. load: 12 VDC - 10 mA
- Max. load: 250 VAC - 1 A
- Connection cross section: 1.5 mm2 (16 AWG) Specifications
- UL 1449 3rd Edition - Type 4 Recognized Component
- I max - 15kA and 40kA
- Maximum continuous operating voltage (Uc) - 175, 320, 440, 550 and 660 VAC
- Configuration - 1L, 2L, 3L, N, 1N, 2N, 3N ABB recommends a multi-level approach to surge protection. Combining OVR DIN rail SPDs with the OVR NE12 enclosed SPD will ensure the facility or operation is fully protected. NOTE: A surge protector that has reached end of life does not interrupt service, it simply disconnects itself, and the system is no longer protected. NOTE: Pluggable surge protector cartridges are equipped with a “key” matched to each part number base, preventing incorrect replacements. H
Low Voltage Products & Systems 16.15 ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1SXU000023C0202 Rev. A OVR DIN rail SPD - Part number diagram OVR T2 3N 40 320 P TS U ABB SPD Designation Phases Surge capacity (Imax) Max voltage (Uc) Pluggable Auxiliary UL 1449 Type 2 Apps 1P = No notation 15kA 150 (175V) contact 3rd 2P = 2L 40kA 320V (Optional) Edition 3P = 3L 440V 1P+N = 1N 550V 2P+N = 2N 660V 3P+N = 3N Choosing the correct model 1) Determine the service voltage Consult qualified personnel if the facility or operation service voltage is unknown. 2) Select the SPD maximum continuous operating voltage (MCOV, Uc) The MCOV should correspond to the service voltage. Example: If the service voltage is 480V Delta, an SPD with 550V or 660V MCOV will be required. Surge protection devices must also provide a level of protection compatible with the withstand voltage of the equipment. This withstand voltage depends on the type of equipment and its sensitivity. The incoming surge protector may not provide adequate protection by itself, as certain electrical phenomena may greatly increase its residual voltage if cable lengths exceed 10m. A second SPD may be necessary. See Coordination below. 3) Select the SPD surge capacity (I max) Surge capacity is the amount of energy the SPD can withstand from a single surge event. The higher the surge capacity, the longer the device will protect the system. A second surge protector may be required if the surge capacity of the first is not capable of diverting all surge current to ground. See Coordination below. 4) Remote monitoring (Optional) Integrated auxiliary contact for remote monitoring available on models with “TS” designation. Consult the Service Voltage and Location table on page 16.16 for help in the selection of SPDs. Complete facility protection Installing surge protection at the main distribution panel is only the beginning of protecting the entire operation. As most transient surges are created internally, it is necessary to install surge protection at sub-distribution panels (equipment protection) to be fully protected. Stepping down the I max level from the service entrance panel toward equipment to be protected is recommended. For example, if a 40kA Imax SPD is installed in the main distribution panel, then 15kA Imax SPDs should be installed in sub-distribution panels for equipment protection. Coordination It may be necessary to add a second surge protector, wired to the incoming unit, to achieve the required voltage protection and/or surge capacity. For Type 2 or 4 SPDs, installing this second unit a minimum of 1m from the first unit will allow the two to work together, achieving the required protection. Wiring rules The impedance of the cables increases the voltage across the connected equipment. Therefore, the length of the cable between the surge protector and the equipment should be minimized. The surge protective device should be installed as close to the equipment to be protected as possible. If this is not possible (the equipment is over 30m from the panel), then a second surge protector must be installed. Product selection OVR DIN rail SPD
16.16 Low Voltage Products & Systems
1SXU000023C0202 Rev. A ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 16 16 Service entrance Main distribution panel Sub-distribution panel Network Service voltage Number of wires OVR NE12 enclosed SPD OVR DIN rail SPD OVR DIN rail SPD Delta 2 4 0 / 1 2 0 V H L D 4W+G ---- OVRT23N40320PTSU OVRT23N15320PU 2 4 0 V 3W+G ---- OVRT23L40320PTSU OVRT23L15320PU 4 8 0 V 3W+G OVRNE12320480D(X) OVRNE12160480D(X) OVRT23L40550PTSU OVRT23L40550PTSU 6 0 0 V 3W+G ---- 3 x OVRT240660PTSU 3 x OVRT240660PTSU Single phase 1 2 0 V 2W+G ---- OVRT21N40150PTSU OVRT21N15150PU 2 4 0 V 2W+G ---- OVRT21N40320PTSU OVRT21N15320PU 2 7 7 V 2W+G ---- OVRT21N40320PTSU OVRT21N15320PU Split phase 2 4 0 / 1 2 0 V 3W+G OVRNE12320120SP(X) OVRNE12160120SP(X) OVRT22N40150PTSU OVRT22N15150PU 4 8 0 / 2 4 0 V 3W+G ---- OVRT22N40320PTSU OVRT22N15320PU Wye 2 0 8 / 1 2 0 V 4W+G ---- OVRT23N40150PTSU OVRT23N15150PU 4 8 0 / 2 7 7 V 4W+G OVRNE12320277Y(X) OVRNE12160277Y(X) OVRT23N40320PTSU OVRT23N15320PU 6 0 0 / 3 4 7 V 4W+G ---- OVRT23N40440PTSU OVRT23N40440PTSU Product selection Service voltage and location Delta 240 / 120V HLD Single phase Split phase 240V, 480V, 600V Wye 120V, 240V, 277V 240/120V, 480/240V 208/120V, 480/277V, 600/347V General wiring diagrams - DIN rail devices Service voltage and location NOTE: Multiple pole SPDs shown. Wiring diagrams for reference only. Delta
Low Voltage Products & Systems 16.17 ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1SXU000023C0202 Rev. A Product selection OVR DIN rail SPD One pole Catalog number Service voltage 1) Max. discharge current (Imax, 8/20µs, kA) Aux. contact - remote monitoring Replacement cartridge OVRT215150PU 120V Single Phase, 240/120V Split Phase, 208/120V Wye 15 No OVRT215150CU OVRT215320PU 240/120V HLD, 240V Delta, 240V Single Phase, 277V Single Phase, 480/240V Split Phase, 480/277V Wye 15 No OVRT215320CU OVRT240150PU 120V Single Phase, 240/120V Split Phase, 208/120V Wye 40 No OVRT240150CU OVRT240150PTSU 120V Single Phase, 240/120V Split Phase, 208/120V Wye 40 Yes OVRT240150CU OVRT240320PU 240/120V HLD, 240V Delta, 240V Single Phase, 277V Single Phase, 480/240V Split Phase, 480/277V Wye 40 No OVRT240320CU OVRT240320PTSU 240/120V HLD, 240V Delta, 240V Single Phase, 277V Single Phase, 480/240V Split Phase, 480/277V Wye 40 Yes OVRT240320CU OVRT240440PTSU 600/347V Wye 40 Yes OVRT240440CU OVRT240550PTSU 480V Delta 40 Yes OVRT240550CU OVRT240660PTSU 600V Delta 40 Yes OVRT240660CU 1) May require multiple SPDs Two pole Catalog number Service voltage 1) Max. discharge current (Imax, 8/20µs, kA) Aux. contact - remote monitoring Replacement cartridge 2) OVRT22L15150PU 120V Single phase, 240/120V Split phase, 208/120V Wye 15 No OVRT215150CU OVRT22L15320PU 240/120V HLD, 240V Delta, 240V Single phase, 277V Single phase, 480/240V Split phase, 480/277V Wye 15 No OVRT215320CU OVRT22L40150PTSU 120V Single phase, 240/120V Split phase, 208/120V Wye 40 Yes OVRT240150CU OVRT22L40320PTSU 240/120V HLD, 240V Delta, 240V Single phase, 277V Single phase, 480/240V Split phase, 480/277V Wye 40 Yes OVRT240320CU 1) May require multiple SPDs 2) May require up to two replacement cartridges Three pole Catalog number Service voltage 1) Max. discharge current (Imax, 8/20µs, kA) Aux. contact - remote monitoring Replacement cartridge 2) OVRT23L15150PU 240/120V Split phase, 208/120V Wye 15 No OVRT215150CU OVRT23L15320PU 240/120V HLD, 240V Delta, 480/240V Split phase, 480/277V Wye 15 No OVRT215320CU OVRT23L40150PTSU 240/120V Split phase, 208/120V Wye 40 Yes OVRT240150CU OVRT23L40320PTSU 240/120V HLD, 240V Delta, 480/240V Split phase, 480/277V Wye 40 Yes OVRT240320CU OVRT23L40440PTSU 240V Delta, 480/240V Split phase, 600/347V Wye 40 Yes OVRT240440CU OVRT23L40550PTSU 480V Delta 40 Yes OVRT240550CU 1) May require multiple SPDs 2) May require up to three replacement cartridges Consult the Service Voltage and Location table on page 16.16 for proper SPD selection. The following tables also present information on service voltage compatibility. Please note that multiple SPDs may be required depending on service voltage. Contact ABB Technical Support with any questions.
16.18 Low Voltage Products & Systems
1SXU000023C0202 Rev. A ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 16 16 One pole + neutral Catalog number Service voltage 1) Max. discharge current (Imax, 8/20µs, kA) Aux. contact - remote monitoring Replacement cartridge 2) OVRT21N15150PU 120V Single phase, 240/120V Split phase, 208/120V Wye 15 No OVRT215150CU, OVRT270NCU OVRT21N15320PU 240/120V HLD, 240V Single phase, 277V Single phase, 480/240V Split phase, 480/277V Wye 15 No OVRT215320CU, OVRT270NCU OVRT21N40150PTSU 120V Single phase, 240/120V Split phase, 208/120V Wye 40 Yes OVRT240150CU, OVRT270NCU OVRT21N40320PTSU 240/120V HLD, 240V Single phase, 277V Single phase, 480/240V Split phase, 480/277V Wye 40 Yes OVRT240320CU, OVRT270NCU OVRT21N40440PTSU 600/347V Wye 40 Yes OVRT240440CU, OVRT270NCU OVRT21N40550PTSU 600/347V Wye 40 Yes OVRT240550CU, OVRT270NCU OVRT21N40660PTSU 600/347V Wye 40 Yes OVRT240660CU, OVRT270NCU 1) May require multiple SPDs 2) May require up to one phase and one neutral replacement cartridges Two pole + neutral Catalog number Service voltage 1) Max. discharge current (Imax, 8/20µs, kA) Aux. contact - remote monitoring Replacement cartridge 2) OVRT22N15150PU 240/120V Split phase, 208/120V Wye 15 No OVRT215150CU, OVRT270NCU OVRT22N15320PU 240/120V HLD, 480/240V Split phase, 480/277V Wye 15 No OVRT215320CU, OVRT270NCU OVRT22N40150PTSU 240/120V Split phase, 208/120V Wye 40 Yes OVRT240150CU, OVRT270NCU OVRT22N40320PTSU 240/120V HLD, 480/240V Split phase, 480/277V Wye 40 Yes OVRT240320CU, OVRT270NCU OVRT22N40440PTSU 600/347V Wye 40 Yes OVRT240440CU, OVRT270NCU OVRT22N40550PTSU 600/347V Wye 40 Yes OVRT240550CU, OVRT270NCU OVRT22N40660PTSU 600/347V Wye 40 Yes OVRT240660CU, OVRT270NCU 1) May require multiple SPDs 2) May require up to two phase and one neutral replacement cartridges. Product selection OVR DIN rail SPD
Low Voltage Products & Systems 16.19 ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1SXU000023C0202 Rev. A Product selection OVR DIN rail SPD Three pole + neutral Catalog number Service voltage Max. discharge current (Imax, 8/20µs, kA) Aux. contact - remote monitoring Replacement cartridge 1) OVRT23N15150PU 208/120V Wye 15 No OVRT215150CU OVRT270NCU OVRT23N15320PU 480/277V Wye, 240/120V HLD 15 No OVRT215320CU OVRT270NCU OVRT23N40150PTSU 208/120V Wye 40 Yes OVRT240150CU OVRT270NCU OVRT23N40320PTSU 480/277V Wye, 240/120V HLD 40 Yes OVRT240320CU OVRT270NCU OVRT23N40440PTSU 600/347V Wye 40 Yes OVRT240440CU OVRT270NCU OVRT23N40550PTSU 600/347V Wye 40 Yes OVRT240550CU OVRT270NCU OVRT23N40660PTSU 600/347V Wye 40 Yes OVRT240660CU OVRT270NCU 1) May require up to three phase and one neutral replacement cartridges Neutral Catalog number Service voltage Max. discharge current (Imax, 8/20µs, kA) Aux. contact - remote monitoring Replacement cartridge OVRT270NPU HLD, Single Phase, Split Phase and Wye 70 No OVRT270NCU Replacement cartridges Catalog number OVRT215150CU OVRT215320CU OVRT240150CU OVRT240320CU OVRT240440CU OVRT240550CU OVRT240660CU OVRT270NCU NOTE: These replacement cartridges are usable only with the new OVR DIN rail product range shown in this brochure.
16.20 Low Voltage Products & Systems
1SXU000023C0202 Rev. A ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 16 16 Technical data OVR DIN rail SPD
Electrical characteristics
Type / Test class UL 1449 3rd Ed. - Type 4 for Type 2 apps IEC 61 643-1 2nd Ed - T2 / II Frequency Hz 50-60 Response time ns <25 Operating current (I c) mA <0.1 Short circuit withstand current (I sccr) kA 200 Integrated thermal disconnector Yes State indicator Yes Safety reserve No Remote indicator Optional Disconnector Circuit breaker - B or C curve A ≤125 Class J fuse A ≤100 Mechanical characteristics Wire range - solid wire AWG 4-14 Wire range - stranded wire AWG 6-14 Stripping length in 0.5 Tightening torque in-lbs 24.5 Degree of protection NEMA 1 Remote indicator (Optional) Type of contact 1 NO / 1 NC Minimum load 12 VDC / 10 mA Maximum load 250 VAC / 1 A Connection cross section AWG 16 Miscellaneous characteristics Operating temperature F -40˚ to 176˚ Maximum altitude ft 6562 Color of housing / Fire resistance according to UL 94 Gray RAL 7035 / V-0 Reference standards UL 1449 3rd Ed, IEC 61 643-1 2nd Ed
Low Voltage Products & Systems 16.21 ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1SXU000023C0202 Rev. A Technical data OVR DIN rail SPD Catalog number Max. discharge current (Imax, 8/20µs, kA) Maximum continuous operating voltage (Uc) Voltage protection rating, kV OVRT215150PU 15 175 0.6 OVRT215320PU 15 320 1.0 OVRT240150PU 40 175 0.6 OVRT240150PTSU 40 175 0.6 OVRT240320PU 40 320 1.0 OVRT240320PTSU 40 320 1.0 OVRT240440PTSU 40 440 1.3 OVRT240550PTSU 40 550 1.7 OVRT240660PTSU 40 660 1.9 OVRT270NPU 70 255 1.2 OVRT22L15150PU 15 175 0.6 OVRT22L15320PU 15 320 1.0 OVRT22L40150PTSU 40 175 0.6 OVRT22L40320PTSU 40 320 1.0 OVRT23L15150PU 15 175 0.6 OVRT23L15320PU 15 320 1.0 OVRT23L40150PTSU 40 175 0.6 OVRT23L40320PTSU 40 320 1.0 OVRT23L40440PTSU 40 440 1.3 OVRT23L40550PTSU 40 550 1.7 OVRT21N15150PU 15 175 0.6 / 0.7 (L-N / L-G) OVRT21N15320PU 15 320 1.0 / 1.1 (L-N / L-G) OVRT21N40150PTSU 40 175 0.6 / 0.7 (L-N / L-G) OVRT21N40320PTSU 40 320 1.0 / 1.1 (L-N / L-G) OVRT21N40440PTSU 40 440 1.3 / 1.4 (L-N / L-G) OVRT21N40550PTSU 40 550 1.7 / 1.8 (L-N / L-G) OVRT21N40660PTSU 40 660 1.9 / 2.0 (L-N / L-G) OVRT22N15150PU 15 175 0.6 / 1.2 / 0.7 (L-N / N-G / L-G) OVRT22N15320PU 15 320 1.0 / 1.2 / 1.1 (L-N / N-G / L-G) OVRT22N40150PTSU 40 175 0.6 / 1.2 / 0.7 (L-N / N-G / L-G) OVRT22N40320PTSU 40 320 1.0 / 1.2 / 1.1 (L-N / N-G / L-G) OVRT22N40440PTSU 40 440 1.3 / 1.2 / 1.4 (L-N / N-G / L-G) OVRT22N40550PTSU 40 550 1.7 / 1.2 / 1.8 (L-N / N-G / L-G) OVRT22N40660PTSU 40 660 1.9 / 1.2 / 2.0 (L-N / N-G / L-G) OVRT23N15150PU 15 175 0.6 / 1.2 / 0.7 (L-N / N-G / L-G) OVRT23N15320PU 15 320 1.0 / 1.2 / 1.1 (L-N / N-G / L-G) OVRT23N40150PTSU 40 175 0.6 / 1.2 / 0.7 (L-N / N-G / L-G) OVRT23N40320PTSU 40 320 1.0 / 1.2 / 1.1 (L-N / N-G / L-G) OVRT23N40440PTSU 40 440 1.3 / 1.2 / 1.4 (L-N / N-G / L-G) OVRT23N40550PTSU 40 550 1.7 / 1.2 / 1.8 (L-N / N-G / L-G) OVRT23N40660PTSU 40 660 1.9 / 1.2 / 2.0 (L-N / N-G / L-G)
16.22 Low Voltage Products & Systems
1SXU000023C0202 Rev. A ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 16 16 Approximate dimensions OVR DIN rail SPD One pole Two pole OVRT215150PU OVRT215320PU OVRT240150PU OVRT240320PU OVRT270NPU OVRT22L15150PU OVRT22L15320PU OVRT240150PTSU OVRT240320PTSU OVRT240440PTSU OVRT240550PTSU OVRT240660PTSU OVRT22L40150PTSU OVRT22L40320PTSU
Low Voltage Products & Systems 16.23 ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1SXU000023C0202 Rev. A Three pole One pole + neutral OVRT23L15150PU OVRT23L15320PU OVRT21N15150PU OVRT21N15320PU OVRT23L40150PTSU OVRT23L40320PTSU OVRT23L40440PTSU OVRT23L40550PTSU OVRT21N40150PTSU OVRT21N40320PTSU OVRT21N40440PTSU OVRT21N40550PTSU OVRT21N40660PTSU Approximate dimensions OVR DIN rail SPD
16.24 Low Voltage Products & Systems
1SXU000023C0202 Rev. A ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 16 16 Two pole + neutral Three pole + neutral Approximate dimensions OVR DIN rail SPD OVRT22N15150PU OVRT22N15320PU OVRT23N15150PU OVRT23N15320PU OVRT22N40150PTSU OVRT22N40320PTSU OVRT22N40440PTSU OVRT22N40550PTSU OVRT22N40660PTSU OVRT23N40150PTSU OVRT23N40320PTSU OVRT23N40440PTSU OVRT23N40550PTSU OVRT23N40660PTSU
Low Voltage Products & Systems 16.25 ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1SXU000023C0202 Rev. A UL 1449 2nd Edition to 3rd Edition Cross reference Previous ABB catalog number - UL 1449 2nd Edition parts New ABB catalog number - UL 1449 3rd Edition parts OVR15150 OVRT215150PUOVR15150SP OVR15275 OVRT215320PU OVR40150P OVRT240150PUOVR40150 OVR40150SP OVR65150SP OVR40150SPTS OVRT240150PTSU OVR40275P OVRT240320PU OVR40275SP OVR40-320P OVR65275SP OVR100275SP OVR40320SP OVR65320SP OVR100320SP OVR40275SPTS OVRT240320PTSU OVR40320SPTS OVR65275SPTS OVR100320SPTS OVR15275PTS OVR40440 OVRT240440PTSU OVR40440SP OVR40-320D440P OVR40440SPTS OVR65440SPTS OVR15440 OVR65440SP OVR100440S OVR100440SP OVR15550 OVRT240550PTSUOVR65550S OVR40550 OVR40550S OVR40660PTS OVRT240660PTSU OVR40660P OVR40660SP OVR40660SPTS OVR15660 OVR40660S OVR65660S OVR65NP OVRT270NPUOVR100NP Previous ABB catalog number - UL 1449 2nd Edition parts New ABB catalog number - UL 1449 3rd Edition parts OVR3L15275P OVRT23L15320PU OVR3L40275SP OVRT23L40320PTSUOVR3L65275SP OVR3N15150 OVRT23N15150PU OVR3N15320 OVRT23N15320PU OVR3N40150SP OVRT23N40150PTSU OVR3N40320PTS OVRT23N40320PTSU OVR3N15275 OVR3N40320P OVR3N40320SPTS OVR3N100320SPTS OVR3N40275SP OVR3N65275SP OVR3N40320SP OVR3N65320SP OVR3N65320SPTS OVR3N100320SP OVRN340320SPTS OVR3N40440SP OVRT23N40440PTSUOVRN365440S OVR3N65440SP OVR1N15150 OVRT21N15150PUOVR1N15150SPTS OVR1N40150SP OVRT21N40150PTSUOVR1N40150SPTS OVR1N65150SP OVRN140275P OVRT21N40320PTSUOVRN140275PTS OVR4L65440S OVRT23L40440PTSU + OVRT240440PTSU
16.26 Low Voltage Products & Systems
1SXU000023C0202 Rev. A ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 16 16 Photovoltaic surge protection OVR PV DIN rail SPD Introduction Providing power with photovoltaic (PV) solar panels is an ever increasing part of public utilities’ renewable energy portfolios, designed to provide electricity in an economical manner, within the context of regulations and scarce resources. Installations are frequently in isolated areas, and combined with the large surface area of a group of panels, the risk of damage from direct and indirect lightning strikes is high. To mitigate this risk, ABB recommends the installation of OVR PV surge protective devices on the DC portion of the system. ABB provides a wide range of surge protection devices that have been specifically designed for photovoltaic systems. The main features of the OVR PV surge protectors are:
- Built-in thermal protection with 25A DC breaking capacity
- Removable cartridges for easy maintenance with no need to isolate the line
- Remote signalling contact for monitoring the operating status (TS versions)
- No subsequent short-circuit current
- No risk if the polarity is reversed
- Approvals: UL 1449 3rd Ed, IEC OVR PV DIN rail SPD Catalog number Maximum continuous operating voltage, Ucpv Max. discharge current (Imax, 8/20µs, kA) Aux. contact - remote monitoring Number of poles Replacement cartridge OVRPV15600PU 600 15 No 3 OVRPV15600CU OVRPV15600PTSU 600 15 Yes 3 OVRPV15600CU OVRPV40600PU 600 40 No 3 OVRPV40600CU OVRPV40600PTSU 600 40 Yes 3 OVRPV40600CU OVRPV15800PU 800 15 No 3 OVRPV15800CU OVRPV15800PTSU 800 15 Yes 3 OVRPV15800CU OVRPV40800PU 800 40 No 3 OVRPV40800CU OVRPV40800PTSU 800 40 Yes 3 OVRPV40800CU OVRPV151000PU 1000 15 No 3 OVRPV151000CU OVRPV151000PTSU 1000 15 Yes 3 OVRPV151000CU OVRPV401000PU 1000 40 No 3 OVRPV401000CU OVRPV401000PTSU 1000 40 Yes 3 OVRPV401000CU Replacement cartridges Catalog number OVRPV15600CU OVRPV15800CU OVRPV151000CU OVRPV40600CU OVRPV40800CU OVRPV401000CU H
Low Voltage Products & Systems 16.27 ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1SXU000023C0202 Rev. A Installation of OVR SPD on photovoltaic networks OVR PV approximate dimensions OVRPV15600PU OVRPV40600PU OVRPV15800PU OVRPV40800PU OVRPV151000PU OVRPV401000PU OVRPV15600PTSU OVRPV40600PTSU OVRPV15800PTSU OVRPV40800PTSU OVRPV151000PTSU OVRPV401000PTSU Photovoltaic surge protection OVR PV DIN rail SPD
16.28 Low Voltage Products & Systems
1SXU000023C0202 Rev. A ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 16 16 Data line surge protection OVR DIN rail SPD OVR data line DIN Rail SPD Catalog number Maximum continuous operating voltage (Uc) Max. discharge current (Imax, 8/20µs, kA) OVRTC06V 7 10 OVRTC12V 14 10 OVRTC24V 27 10 OVRTC48V 53 10 OVRTC200V 1) 220 10 OVRTC200FR 220 10 1) Connection type is parallel. All other parts, series. Introduction In order to ensure complete protection for equipment in a facility, telecommunication lines entering the installation must have surge protection. Doing so will keep computers, fax machines and other data and communications equipment safe. The main features of OVR data line surge protectors are:
- 10kA maximum discharge current
- Nominal voltage: 6, 12, 24, 48 and 200 VDC
- Visual life indicator
- UL 497B approved
Low Voltage Products & Systems 16.29 ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1SXU000023C0202 Rev. A Residual current devices F200 Series The F200 Series residual current devices offer a wide range of product for all of your fault protection needs. A & AC A large offering for standard instantaneous and selective AC and A types. All sizes up to 63 mA with sensitivity thresh- olds up to 1 A are offered in all possible pole configurations. ABB RCDs carry many marks and approvals for the worldwide market. RCDs assure protection to equipment against current leakage to earth. UL 1053 UL file number: E244046 F200 Series Residual current devices F200AC F200A Type AC A Amperage (A) 16,25,40,63,80,100,125 1 16,25,40,63,80,100,125 1 Voltage Up to 480 VAC Up to 480 VAC – F200A AP-R Type – A Amperage (A) – 25,40,63,80,100,125 1 Voltage – Up to 480 VAC Sensitivity (mA) – 0.03 F200AC S F200A S Type AC A Amperage (A) 40,63 40,63,100,125 1 Voltage Up to 480 VAC Up to 480 VAC 1 125A versions are not UL approved.
16.30 Low Voltage Products & Systems
1SXU000023C0202 Rev. A ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 16 16 F200AC F200 Series AC Type F202AC F204AC 2/14 /3 24 6 In=63 A Y1 Y21/23 /4 2/14 /3 In=50-63 A Y1 Y2 1/23 /4 5/6 1/23 /4 5/67 /8 1/23 /4 5/67 /8 In up to 40 A 2/14 /3 24 6 In=63 A Y1 Y21/23 /4 2/14 /3 In=50-63 A Y1 Y2 1/23 /4 5/6 1/23 /4 5/67 /8 1/23 /4 5/67 /8 In up to 40 A F202AC F204AC Type AC
- Suitable for protection against AC earth leakage current
- 2 & 4 poles
- 16-125 A range
- Can be used as a main device providing ground fault protection against earth leakage for several MCB branch devices Technical data Technical data – See page 16.36 No. of poles Rated residual current mA Rated current A Catalog number 10 16 F202AC-16/0.01 25 F202AC-25/0.03 40 F202AC-40/0.03 63 F202AC-63/0.03 80 F202AC-80/0.03 100 F202AC-100/0.03 100 25 F202AC-25/0.1 40 F202AC-40/0.1 63 F202AC-63/0.1 80 F202AC-80/0.1 100 F202AC-100/0.1 300 25 F202AC-25/0.3 40 F202AC-40/0.3 63 F202AC-63/0.3 80 F202AC-80/0.3 100 F202AC-100/0.3 500 25 F202AC-25/0.5 40 F202AC-40/0.5 63 F202AC-63/0.5 80 F202AC-80/0.5 100 F202AC-100/0.5 No. of poles Rated residual current mA Rated current A Catalog number 25 F204AC-25/0.03 40 F204AC-40/0.03 63 F204AC-63/0.03 80 F204AC-80/0.03 100 F204AC-100/0.03 125 F204AC-125/0.03 1 100 25 F204AC-25/0.1 40 F204AC-40/0.1 63 F204AC-63/0.1 80 F204AC-80/0.1 100 F204AC-100/0.1 125 F204AC-125/0.1 1 300 25 F204AC-25/0.3 40 F204AC-40/0.3 63 F204AC-63/0.3 80 F204AC-80/0.3 100 F204AC-100/0.3 125 F204AC-125/0.3 1 500 25 F204AC-25/0.5 40 F204AC-40/0.5 63 F204AC-63/0.5 80 F204AC-80/0.5 100 F204AC-100/0.5 125 F204AC-125/0.5 1 1 125A versions are not UL approved.
Low Voltage Products & Systems 16.31 ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1SXU000023C0202 Rev. A F200AC S F200 Series AC Type 2/14 /3 24 6 In=63 A Y1 Y21/23 /4 2/14 /3 In=50-63 A Y1 Y2 1/23 /4 5/6 1/23 /4 5/67 /8 1/23 /4 5/67 /8 In up to 40 A 2/14 /3 24 6 In=63 A Y1 Y21/23 /4 2/14 /3 In=50-63 A Y1 Y2 1/23 /4 5/6 1/23 /4 5/67 /8 1/23 /4 5/67 /8 In up to 40 A F202AC S F204AC S F202AC S F204AC S Type AC S (Selectivity)
- Intentional tripping delay, permitting selectivity with downstream instantaneous devices
- 5kA surge current resistance
- Suitable for protection against AC earth leakage current
- 2 & 4 poles
- 40 and 63 A range
- Can be used as a main device providing ground fault protection against earth leakage for several MCB branch devices Technical data Technical data – See page 16.36 No. of poles Rated residual current mA Rated current A Catalog number 100 40 F202ACS-40/0.1 63 F202ACS-63/0.1 300 40 F202ACS-40/0.3 63 F202ACS-63/0.3 500 40 F202ACS-40/0.5 63 F202ACS-63/0.5 1000 40 F202ACS-40/1.0 63 F202ACS-63/1.0 No. of poles Rated residual current mA Rated current A Catalog number 100 40 F204ACS-40/0.1 63 F204ACS-63/0.1 300 40 F204ACS-40/0.3 63 F204ACS-63/0.3 500 40 F204ACS-40/0.5 63 F204ACS-63/0.5 1000 40 F204ACS-40/1.0 63 F204ACS-63/1.0
16.32 Low Voltage Products & Systems
1SXU000023C0202 Rev. A ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 16 16 F200A F200 Series A Type 2/14 /3 24 6 In=63 A Y1 Y21/23 /4 2/14 /3 In=50-63 A Y1 Y2 1/23 /4 5/6 1/23 /4 5/67 /8 1/23 /4 5/67 /8 In up to 40 A 2/14 /3 24 6 In=63 A Y1 Y21/23 /4 2/14 /3 In=50-63 A Y1 Y2 1/23 /4 5/6 1/23 /4 5/67 /8 1/23 /4 5/67 /8 In up to 40 A F202A F204A Type A
- Suitable for protection against AC and pulsating DC earth leakage current
- 2 & 4 poles
- 16-125 A range
- Can be used as a main device providing ground fault protection against earth leakage for several MCB branch devices Technical data Technical data – See page 16.36 No. of poles Rated residual current mA Rated current A Catalog number 10 16 F202A-16/0.01 25 F202A-25/0.03 40 F202A-40/0.03 63 F202A-63/0.03 80 F202A-80/0.03 100 F202A-100/0.03 100 25 F202A-25/0.1 40 F202A-40/0.1 63 F202A-63/0.1 80 F202A-80/0.1 100 F202A-100/0.1 300 25 F202A-25/0.3 40 F202A-40/0.3 63 F202A-63/0.3 80 F202A-80/0.3 100 F202A-100/0.3 500 25 F202A-25/0.5 40 F202A-40/0.5 63 F202A-63/0.5 80 F202A-80/0.5 100 F202A-100/0.5 No. of poles Rated residual current mA Rated current A Catalog number 25 F204A-25/0.03 40 F204A-40/0.03 63 F204A-63/0.03 80 F204A-80/0.03 100 F204A-100/0.03 125 F204A-125/0.03 1 100 25 F204A-25/0.1 40 F204A-40/0.1 63 F204A-63/0.1 80 F204A-80/0.1 100 F204A-100/0.1 125 F204A-125/0.1 1 300 25 F204A-25/0.3 40 F204A-40/0.3 63 F204A-63/0.3 80 F204A-80/0.3 100 F204A-100/0.3 125 F204A-125/0.3 1 500 25 F204A-25/0.5 40 F204A-40/0.5 63 F204A-63/0.5 80 F204A-80/0.5 100 F204A-100/0.5 125 F204A-125/0.5 1 F202A F204A 1 125A versions are not UL approved.
Low Voltage Products & Systems 16.33 ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1SXU000023C0202 Rev. A F200A AP-R F200 Series A Type 2/14 /3 24 6 In=63 A Y1 Y21/23 /4 2/14 /3 In=50-63 A Y1 Y2 1/23 /4 5/6 1/23 /4 5/67 /8 1/23 /4 5/67 /8 In up to 40 A 2/14 /3 24 6 In=63 A Y1 Y21/23 /4 2/14 /3 In=50-63 A Y1 Y2 1/23 /4 5/6 1/23 /4 5/67 /8 1/23 /4 5/67 /8 In up to 40 A F202A AP-R F204A AP-R Type A AP-R (High Immunity)
- Resistance to unwanted tripping (high immunity)
- 3kA surge current resistance
- Suitable for protection against AC and pulsating DC earth leakage current
- 2 & 4 poles
- 25-125 A range
- Can be used as a main device providing ground fault protection against earth leakage for several MCB branch devices Technical data Technical data – See page 16.36 F202A AP-R F204A AP-R No. of poles Rated residual current mA Rated current A Catalog number 2 30 25 F202A-25/0.03APR 40 F202A-40/0.03APR 63 F202A-63/0.03APR 80 F202A-80/0.03APR 100 F202A-100/0.03APR No. of poles Rated residual current mA Rated current A Catalog number 4 30 25 F204A-25/0.03APR 40 F204A-40/0.03APR 63 F204A-63/0.03APR 80 F204A-80/0.03APR 100 F204A-100/0.03APR 125 F204A-125/0.03APR 1 1 125A versions are not UL approved.
16.34 Low Voltage Products & Systems
1SXU000023C0202 Rev. A ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 16 16 F200A S F200 Series A Type 2/14 /3 24 6 In=63 A Y1 Y21/23 /4 2/14 /3 In=50-63 A Y1 Y2 1/23 /4 5/6 1/23 /4 5/67 /8 1/23 /4 5/67 /8 In up to 40 A 2/14 /3 24 6 In=63 A Y1 Y21/23 /4 2/14 /3 In=50-63 A Y1 Y2 1/23 /4 5/6 1/23 /4 5/67 /8 1/23 /4 5/67 /8 In up to 40 A F202A S F204A S Type A S (Selectivity)
- Intentional tripping delay, permitting selectivity with downstream instantaneous devices
- 5kA surge current resistance
- Suitable for protection against AC and pulsating DC earth leakage current
- 2 & 4 poles
- 40-125 A range
- Can be used as a main device providing ground fault protection against earth leakage for several MCB branch devices Technical data Technical data – See page 16.36 F202A S F204A S No. of poles Rated residual current mA Rated current A Catalog number 100 40 F202AS-40/0.1 63 F202AS-63/0.1 100 F202AS-100/0.1 300 40 F202AS-40/0.3 63 F202AS-63/0.3 100 F202AS-100/0.3 500 40 F202AS-40/0.5 63 F202AS-63/0.5 100 F202AS-100/0.5 1000 40 F202AS-40/1.0 63 F202AS-63/1.0 100 F202AS-100/1.0 No. of poles Rated residual current mA Rated current A Catalog number 100 40 F204AS-40/0.1 63 F204AS-63/0.1 100 F204AS-100/0.1 300 40 F204AS-40/0.3 63 F204AS-63/0.3 100 F204AS-100/0.3 125 F204AS-125/0.3 1 500 40 F204AS-40/0.5 63 F204AS-63/0.5 100 F204AS-100/0.5 125 F204AS-125/0.5 1 1000 40 F204AS-40/1.0 63 F204AS-63/1.0 100 F204AS-100/1.0 1 125A versions are not UL approved.
Low Voltage Products & Systems 16.35 ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1SXU000023C0202 Rev. A Technical data Functions and classification criteria RCDs Power loss of RCDs RCCBs F200 series Rated Current in [A] Power loss [W] 2P 4P 16 1.5 - 25 2.0 4.8 40 4.8 8.4 63 7.2 13.2 Performance in altitude of RCDs Up to the height of 2000 m, ABB RCDs do not undergo any alterations in their rated performances. Over this height the properties of the atmosphere change in terms of composition, dielectric capacity, cooling capacity and pressure, therefore the performances of the RCDs undergo derating, which can basically be measured in terms of variations in significant parameters, such as the maximum operating voltage and the rated current. F200 Altitude [m] 2000 3000 4000 Rated service voltage Ue [V] 400 380 380 Rated current in In 0.96xln 0.93xln
16.36 Low Voltage Products & Systems
1SXU000023C0202 Rev. A ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 16 16 Notes
Low Voltage Products & Systems 16.37 ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1SXU000023C0202 Rev. A Application guide Residual current devices Introduction Residual current devices (RCD) have always played an important role in circuit protection by detecting leakage to ground for equipment in many installations. RCD’s are used in unison with a circuit protective device in industrial applications in the United States. The following guide will give an insight to the construction, mechanical operation, and applications of RCD’s. RCD Definitions Important definitions: Earth leakage current Current that flows between line to line or line to earth. Residual current The sum of the values of the electric currents in all live conductors Fault current Current that flows between line to line or line to earth. Earth fault When a conductive path is accidentally induced between a line and the earth RCD Definition RCD’s provide ground fault protection to equipment by monitoring the leakage of current to ground. An RCD will trip when a ground fault is detected in excess of the trip rating of the device. An RCD is designed to disconnect a circuit whenever it detects that the electrical current is unbalanced between the phase conductor and the neutral conductor. An imbalance may be caused by phase leaking to ground. Difference between type A and AC Types of RCD’s Type AC Must be used for protection against AC earth leakage current. Type A Must be used for protection against AC and pulsating DC (rectified AC) earth leakage current. The type A RCD must be installed in any circuit where the main supply is likely to be rectified. Some examples of applications where this would apply are motor speed controllers (drives) and power tools. Current transformer Test wire Test button Position indicator Operator handle Sense circuitry Solenoid Solenoid pin Terminals ABB Residual Current Device
16.38 Low Voltage Products & Systems
1SXU000023C0202 Rev. A ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 16 16 Test button and Test Wire When the test button is pressed it allows the correct operation of the device to be verified by passing a small current through the test wire. This simulates a leakage to ground by creating an imbalance in the current transformer (CT). Test button Test wire Current Transformer and Sense Circuitry The current transformer surrounds the neutral and L1 conductors. During normal operation, all of the current being carried through the L1 conductor returns up through the neutral conductor. Therefore the currents in the two conductors are equal and opposite. When a leakage to ground occurs it causes some of the current to take a path to ground and creates an imbalance in the current between the two conductors. This imbalance in current induces a current in the current transformer (CT) which is then picked up by the sense circuitry. The sense circuitry then actuates the solenoid and the contacts are forced apart by a spring, terminating the electricity supply to the device. Sense circuitry Solenoid Current transformer Solenoid Once an imbalance has been detected by the CT, there is voltage induced on the CT. The voltage travels through the connected copper wires to the sense circuitry and the solenoid is actuated. The plunger at the bottom of the solenoid is then pushed out to trip the breaker. Sense circuitry Current transformer Solenoid Solenoid pin Application manual Mechanical operations RCD Mechanical operation Main Incoming Supply and Terminals The main incoming and the grounded neutrals are connected to the terminals. The operator handle places the RCD in the on and off position as the position indicator shows. Position indicator Terminals Operator handle Terminals
Low Voltage Products & Systems 16.39 ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1SXU000023C0202 Rev. A Difference between RCD and MCB Miniature Circuit Breaker (MCB) A miniature circuit breaker (MCB) is a device designed to isolate a circuit during an overcurrent event without the use of a fusible element. A breaker is a resettable protective device that protects against two types of overcurrent situations; overload and short circuit. Residual Current Device (RCD) A residual current device (RCD) is a device designed to provide protection against voltage leakage to ground. RCD’s are sensitive to a 30-300mA. RCD’s are mechanical devices that contain a CT and a solenoid. RCD’s are designed to protect equipment, not wires against overload and short circuit situations. For this reason, an RCD should always be used in conjunction with an MCB in order to provide full protection from overload and leakage to ground. Ground Fault Interrupter (GFI) GFI Definition (NEC): A device intended for the protection of personnel that functions to de-energize a circuit or portion thereof within an established period of time when a current to ground exceeds the values established for a Class A device. A ground fault interrupter (GFI) is a device designed to measure the current between the hot wire and neutral wire. Like the RCD, the GFI will open the closed contacts in order to protect against damage. A GFI is sensitive to 5mA and higher and is designed to protect people, not equipment. A GFI is an electric device that contains a printed circuit board (PCB). GFI’s have a “pigtail” wire at the end that carries a signal to the PCB that tells the contacts to open when a current imbalance is detected between the two conductors. Application manual Difference between RCD and MCB Example of current leakage to ground L1 N N Abrasion in wire; small (mA) leakage to ground Current /f_low Current /f_low X Neutral (N) return path is not equal to the current in the hot (L1) path (leakage to ground); there is an imbalance between the L1 and N.
16.40 Low Voltage Products & Systems
1SXU000023C0202 Rev. A ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 16 16 Technical data F200AC, F200A Item F200AC F200AC S Approvals: UL 1053 1053 CSA - - VDE - - IEC - - Number of Poles: 2, 4 2, 4 Rated Currents: 16, 25, 40, 63, 80, 100, 125 1 40, 63 Operating Voltage: Up to 480 VAC Up to 480 VAC Production Category: IP20 IP20 Depth of Unit Per DIN 43880: 68mm/ 2.68 in. 68mm/ 2.68 in. Mounting Position: vertical, horizontal vertical, horizontal Standard Mounting: 35mm DIN rail 35mm DIN rail Main and Shunt Trip Terminals: Wire Size 18-4 AWG/.82-21.2mm² 18-4 AWG/.82-21.2mm² Tool #2 Posidrive #2 Posidrive Accessory Terminals Wire Size 18-16 AWG/.82-1.3mm² 18-16 AWG/.82-1.3mm² Tool # 1 Posidrive # 1 Posidrive Service Life at Rated Load: No Load 20,000 operations No Load 20,000 operations Full Load 10,000 operations Full Load 10,000 operations Shock Resistance: 30g minimum of 2 impacts, 30g minimum of 2 impacts, shock duration of 13ms shock duration of 13ms Vibration Resistance: 5g, 20 cycles, 5 Hz, 150 Hz 5g, 20 cycles, 5 Hz, 150 Hz Item F200A F200A AP-R F200A S Approvals: UL 1053 1053 1053 CSA - - - VDE - - - IEC - - - Number of Poles: 2, 4 2, 4 2, 4 Rated Currents: 16, 25, 40, 63, 80, 100, 125 1 25, 40, 63, 80, 100, 125 1 40, 63, 100, 125 1 Operating Voltage: Up to 480 VAC Up to 480 VAC Up to 480 VAC Production Category: IP20 IP20 IP20 Mounting Position: vertical, horizontal vertical, horizontal vertical, horizontal Standard Mounting: 35mm DIN rail 35mm DIN rail 35mm DIN rail Main and Shunt Trip Terminals: Tool #2 Posidrive #2 Posidrive #2 Posidrive Accessory Terminals Tool # 1 Posidrive # 1 Posidrive # 1 Posidrive Service Life at Rated Load: No Load 20,000 operations No Load 20,000 operations No Load 20,000 operations Full Load 10,000 operations Full Load 10,000 operations Full Load 10,000 operations Shock Resistance: 30g minimum of 2 impacts, 30g minimum of 2 impacts, 30g minimum of 2 impacts, shock duration of 13ms shock duration of 13ms shock duration of 13ms Vibration Resistance: 5g, 20 cycles, 5 Hz, 150 Hz 5g, 20 cycles, 5 Hz, 150 Hz 5g, 20 cycles, 5 Hz, 150 Hz 1 125A versions are not UL approved.
Low Voltage Products & Systems 16.41 ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1SXU000023C0202 Rev. A Fuse holders & fuse disconnectors Fuseholders and fuse disconnectors E90 Series E90 fuseholders and fuse disconnectors can be used in a variety of applications where electrical protection and isolation are required. E90 Series Fuseholders and fuse disconnectors
16.42 Low Voltage Products & Systems
1SXU000023C0202 Rev. A ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Fuse holders & fuse disconnectors 16 16 E 90 Fuse switch disconnectors E 90 series fuse switch disconnectors are designed for switching circuits under load, providing protection against short circuits and overloads. The case is made of self-extinguishing thermoplastic material resistant to high temperatures (all materials are UL listed) while the contact clips are in silver plated copper. E 90 fuse switch disconnectors can be sealed or padlocked to ensure operator safety during maintenance. For easy and quick installation E 90 range is totally compatible with connecting bars, terminals and caps of S 200 MCBs. Thanks to cURus approval, they can be installed in UL certified machines. 38 mm Ø 10.3 mm 31.5 mm Ø 8.5 mm 51 mm Ø 15 mm 58 mm Ø 22 mm Type E 90/32 Fuse [mm] 10 x 38 Current type a.c. / d.c. Rated frequency [Hz] 50-60 Rated current [A] 32 Max power dissipation [W] 3 Tightening torque [Nm] PZ2 2-2.5 Terminal cross section [mm2] 25 Protection degree IP20 Can be padlocked (open) ■ Can be sealed (closed) ■ IEC 60947-3 Rated operating voltage [V] 400 Utilization category AC-22B Markings IMQ, NF Alternate current characteristics according to IEC 60947-3 Rated operating voltage [V] 690 Utilization category AC-22B Direct current characteristics according to IEC 60947-3 Rated operating voltage [V] 690 Utilization category DC-20B 1 IEC 60269-1 Rated a.c. voltage [V] 690 Rated d.c. voltage [V] 690 IEC 60269-2 Fuse system F Rated a.c. voltage [V] 690 Rated d.c. voltage [V] 440 Breaking capacity [kA] 200 (a.c.) – 100 (d.c.) IEC 60269-3 Fuse system B Rated a.c. voltage [V] 400 IEC 60269-4 Fuse system F Rated a.c. voltage [V] 690 Rated d.c. voltage [V] 690 UL 4248 Markings cURus E90 fuse disconnectors for 10.3 x 38 mm fuses (AC-22B) No. of poles Modules Rated Current In A Catalog number 1 1 32 E91/32 1 1 32 E91/32s 1+N 2 32 E91N/32 1+N 2 32 E91N/32s 2 2 32 E92/32 3 3 32 E93/32 3+N 4 32 E93N/32 4 4 32 E94/32 s: version with blown fuse indicator light. 1 If the product is used with direct current, switching under load is not permitted. In this case, the warning “do not open under load” must be visible in the front of the device.
Low Voltage Products & Systems 16.43 ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1SXU000023C0202 Rev. A Fuse holders & fuse disconnectors 1P 1P+N 2P 3P 3P+N 4P 1P+N 1P3P+N 2P E 90 Fuse switch disconnectors Technical data Electrical symbols Materials Plastic parts Case: Material PA 6 +30% glass fibre Self extinguishing class: V2 (UL94) Temperature resistance: 130 °C Opening handle Material PA 66 +25% glass fibre Self-extinguishing class V0 (UL94) Temperature resistance: 140 °C Metal parts Clips Silver plated copper Clip spring Stainless steel Terminals Galvanized steel The E 90 series is environmental friendly and protects the health of people: all used materials are conform to the RoHS and REACH directives and they completely exclude hazardous substances and halogen. Utilization category Current type Utilization category Typical applications Alternating current AC-20A - AC-20B Connecting and disconnecting under no load (in this case the devices must be marked “Do not disconnect under load”) AC-21A - AC-21B Switching of resistive loads, including moderate overloads AC-22A - AC-22B Switching of mixed resistive/inductive loads, Including moderate overloads AC-23A - AC-23B Switching of motors and other highly inductive loads Direct current DC-20A - DC-20B Connecting and disconnecting under no load (in this case the devices must be marked “Do not open under load”) DC-21A - DC-21B Switching of resistive loads, including moderate overloads DC-22A - DC-22B Switching of mixed resistive / inductive loads, including moderate overloads DC-23A - DC-23B Switching of motors or other highly inductive loads Suffix A Frequent use Suffix B Infrequent use
16.44 Low Voltage Products & Systems
1SXU000023C0202 Rev. A ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Fuse holders & fuse disconnectors 16 16 E 90h Fuseholders E 90h fuseholders are suitable for protection against overloads and short circuits. Available in a single module 1P+N version and in a three-module 3P+N version, they are designed for use with gG and aM cylindrical fuse links. The body is made from self-extinguish- ing material resistant to high temperatures, while the contact clips are in silver-plated copper. E 90h fuseholders can be sealed or padlocked to assure operator safety during maintenance. 38 mm Ø 10.3 mm 31.5 mm Ø 8.5 mm 51 mm Ø 15 mm 58 mm Ø 22 mm 1P 1P+N 2P 3P 3P+N 4P 1P+N 1P3P+N 2P Technical data Type E 90hN/32 Fuse [mm] 10 x 38 Current type a.c. / d.c. Rated frequency [Hz] 50-60 Rated current [A] 32 Max power dissipation [W] 3 Tightening torque [Nm] PZ2 0.8-1.2 Terminal cross section [mm2] 16 Protection degree IP20 Can be padlocked (open) ■ Can be sealed (closed) ■ IEC 60269-1 Rated a.c. voltage [V] 690 Rated d.c. voltage [V] 690 IEC 60269-2 Fuse system F Rated a.c. voltage [V] 690 Rated d.c. voltage [V] 440 Breaking capacity [kA] 200 (a.c.) – 100 (d.c.) IEC 60269-3 Fuse system B Rated a.c. voltage [V] 400 Markings IMQ IEC 60269-4 Fuse system F Rated a.c. voltage [V] 690 Rated d.c. voltage [V] 690 UL 4248 Mark cURus Note: NF mark is available on cus- tom versions with left sided neutral for French market E90h fuseholders for 10.3 x 38 mm fuses No. of poles Modules Rated Current In A Catalog number 1+N 1 32 E91hN/32 1+N 1 32 E91hN/32s 3+N 3 32 E93hN/32 s: version with blown fuse indicator light. Electrical symbols
Low Voltage Products & Systems 16.45 ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1SXU000023C0202 Rev. A Fuse holders & fuse disconnectors Fuse indicator LED E 90 PV Fuse disconnectors E 90 PV series fuse disconnectors (UL approved), designed for operating voltages of 1000 V d.c. with utilization category DC-20B, are particularly suited for protection against overcurrents of photovoltaic systems. The single-pole or two-pole E 90 PV disconnectors for 10.3 x 38 mm cylindrical fuse links offer a reliable, compact and affordable solution for photovoltaic installations. Versions with blown fuse indicator allow to check whether the fuse is still working correctly or not. N 1P+N 3P+N N N 1P+N 3P+N N N N 1P+N 3P+N N 1P+N 3P+N N N 38 mm Ø 10.3 mm 31.5 mm Ø 8.5 mm 51 mm Ø 15 mm 58 mm Ø 22 mm Technical data Type E 90/32 PV Fuse [mm] 10 x 38 Current type d.c. Rated frequency [Hz] - Rated current [A] 32 Max power dissipation [W] 3 Tightening torque [Nm] PZ2 2-2.5 Terminal cross section [mm2] 25 Protection degree IP20 Can be padlocked (open) ■ Can be sealed (closed) ■ IEC 60947-3 Rated operating voltage [V] 1000 Utilization category DC-20B UL 4248 Mark cULus In direct current systems, since the LED al- lows the current to flow only from positive to negative, the wiring of the blown fuse indicator version should follow the current direction as shown in the diagram. Note: CCC mark is available on custom versions for Chinese mar - ket E90 PV fuse disconnectors for 10.3 x 38 mm fuses (DC-20B) No. of poles Modules Rated Current In A Catalog number 1 1 32 E91/32PV 1 1 32 E91/32PVs 2 2 32 E92/32PV 2 2 32 E92/32PVs s: version with blown fuse indicator light Electrical symbols Wiring of E 90 PV with blown fuse indicator light in direct current
16.46 Low Voltage Products & Systems
1SXU000023C0202 Rev. A ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Fuse holders & fuse disconnectors 16 16 String protection To avoid equipment damage on DC lines and to ensure isolation of the PV system in case of maintenance, E90 PV disconnector fuses can be installed downstream the inverter to protect each single string. The fuses must be selected according to the rated current of the line and to the maximum dissipated power. Back-up download When the Icc short circuit current, at the point of installation, is greater than 100 A DC, the OVR PVs Surge Protective Devices require a back-up protection with a specific type gR fuse. DC side of the inverter For small size photovoltaic systems, E 90 PV fuse disconnectors can be used to protect the DC side of the inverter. The fuse should be chosen according to the rated current of the inverter. E 90 PV Fuse disconnectors Protection and disconnection of 1000 V DC lines
Low Voltage Products & Systems 16.47 ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1SXU000023C0202 Rev. A Fuse holders & fuse disconnectors E 90 Class CC fuseholders The E 90 fuse carriers for Class CC cylindrical fuse links are specifically designed for the North American market in compliance with the UL standards. In accordance with the reference standards UL 4248-1 and UL 4248-4, they come in voltage and current rat- ings up to 600V and 30A. They are available in 1P , 1P+N, 2P , 3P , 3P+N and 4P versions. They can be padlocked open and sealed closed. The E 90 fuse carriers are the ideal solution for process control and industrial systems, automation systems, industrial installations and control circuits. Technical data 30A Rated voltage Un [V] 600 a.c. /d.c. Rated current In [A] 30 Rated frequency [Hz] 50-60 Fuse size [mm] 10.4 x 38.1 Tightening torque [Nm] PZ2 2-2.5 Rated temperature [°C] 75 Can be sealed closed ■ Can be padlocked open ■ Markings UL CSA Standards UL 4248-1 (General) UL 4248-4 (Class CC) 38 mm Ø 10.3 mm 31.5 mm Ø 8.5 mm 51 mm Ø 15 mm 58 mm Ø 22 mm E90 fuseholders for Class CC 10.4 x 38 mm fuses No. of poles Modules Rated Current In A Catalog number 1 1 30 E91/30 1 1 30 E91/30s 1+N 2 30 E91N/30 2 2 30 E92/30 3 3 30 E93/30 3+N 4 30 E93N/30 4 4 30 E94/30 s: version with blown fuse indicator light.
16.48 Low Voltage Products & Systems
1SXU000023C0202 Rev. A ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Fuse holders & fuse disconnectors 16 16 The E 930 fuse disconnector range, for current of 50 A and 125 A, is specifically intended for industrial circuit protection. The E 930 can carry any type of cylindrical fuses 14x51 and 22x58 mm, they are padlockable in open position to ensure operator safety during maintenance operations. The E 930 also support MCR microswitches, through which you can get a complete remote monitoring of the device state. The microswitch makes it possible to report: the fuse intervention, the opening of the drawer and the fuse absence with closed drawer. Technical data
50 A 125 A
Rated voltage Un [V] 750 a.c./d.c. Insulation voltage [V] 8000 Rated current In [A] 50 125 Short circuit current Icc [A] see fuse link Rated frequency [Hz] 50-60 Fuse size [mm] 14 x 51 22 x 58 Utilization category AC-20B/DC-20B Max power dissipation [W] 5 9.5 Terminals [mm2] 25 35 Can be sealed closed ■ Can be padlocked open ■ Protection degree IP20 Markings UL, CSA Standards IEC 60947-3 38 mm Ø 10.3 mm 31.5 mm Ø 8.5 mm 51 mm Ø 15 mm 58 mm Ø 22 mm E 930 Fuse disconnectors E930 fuse disconnectors for 14 x 51 mm fuses (AC-20B) No. of poles Modules Rated Current In A Catalog number 1 1.5 50 E931/50 1+N 3 50 E931N/50 2 3 50 E932/50 3 4.5 50 E933/50 3+N 6 50 E933N/50 E930 fuse disconnectors for 22 x 58 mm fuses (AC-20B) No. of poles Modules Rated Current In A Catalog number 1 2 125 E931/125 1+N 4 125 E931N/125 2 4 125 E932/125 3 6 125 E933/125 3+N 8 125 E933N/125 Microswitches for E930 series fuse disconnectors No. of poles Modules Rated Current In A Catalog number 1 1 50 E930/MCR1P50 3 3 50 E930/MCR3P50 1 1 125 E930/MCR1P125 3 3 125 E930/MCR3P125 E931/50
Low Voltage Products & Systems 16.49 ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1SXU000023C0202 Rev. A Fuse holders & fuse disconnectors E 930 Fuseholders N 1P+N 3P+N N N 1P+N 3P+N N N Closed fuseholders with fuse Open fuseholders without fuse Electrical symbols Padlocked in open position State of the E 930/MCR microswitch contact a - fuse blown : indicates fuse break condition b - pre-opening: indicates when the fuseholders cover is open c - presence: indicates when the cover is closed but there is no fuse inside 1- assembly 2- disassembly Microswitch functions Microswitch assembly and disassembly steps
16.50 Low Voltage Products & Systems
1SXU000023C0202 Rev. A ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Fuse holders & fuse disconnectors 16 16 Notes
Low Voltage Products & Systems 16.51 ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1SXU000023C0202 Rev. A Command Devices E210 Series Command Devices E210 Series These devices are specifically made for commanding loads and signalling electrical conditions in any low-voltage switchboard. They are available in half module or 1 module, depending on the contact-layout. The devices with indicator lights are equipped with a LED, which grants an optimum illumination with very low consumption. The functions of these devices are particularly switching, pushing and signalling electrical conditions in any installations (low-voltage area) General new features J Space-saving through 9 mm modules J All terminals equipped with Pozidrive 1 screws J Safe connection due to cage-clamp J LED with bright colors and available in three different voltage ranges J Different lens and button colors J Compliance to international standards E210 Series Command Devices
16.52 Low Voltage Products & Systems
1SXU000023C0202 Rev. A ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Command DevicesE210 Series 16 16 E210 Switches E211-... ON-OFF switch devices are used to switch indicators or other electrical components (like fan’s, air-conditions, e.g.). The new On-Off switches distinguish themselves through simple handling, easy mounting and optimal functionality. E211-... ON-OFF switches Contacts Rated voltage Power loss Width Catalog numberVAC W mm Rated current = 16A 1 NO 250 0.32 9 E211-16-10 2 NO 230/400 0.82 9 E211-16-20 3 NO 230/400 1.14 18 E211-16-30 4 NO 230/400 1.64 18 E211-16-40 Rated current = 25A 1 NO 250 0.75 9 E211-25-10 2 NO 230/400 1.95 9 E211-25-20 3 NO 230/400 2.70 18 E211-25-30 4 NO 230/400 3.90 18 E211-25-40 Rated current = 32A 1 NO 250 1.12 9 E211-32-10 2 NO 230/400 2.73 9 E211-32-20 3 NO 230/400 3.85 18 E211-32-30 4 NO 230/400 5.46 18 E211-32-40
Low Voltage Products & Systems 16.53 ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1SXU000023C0202 Rev. A Command Devices E210 Series Terminal assignment
1 NO 2 NO 3 NO 4 NO
1 NO 2 NO 3 NO
OFF switches with indicator lamps ON / OFF switch
1 C/O 2 C/O
E211X-... ON-OFF switches with yellow LED for contact indication LED voltage 115-250 VAC Contacts Rated voltage Power loss LED color Width Catalog numberVAC W mm Rated current = 16A 1 NO 250 0.50 Yellow 9 E211X-16-10 2 NO 230/400 1.00 Yellow 18 E211X-16-20 3 NO 230/400 1.50 Yellow 18 E211X-16-30 Rated current = 25A 1 NO 250 0.75 Yellow 9 E211X-25-10 2 NO 230/400 1.95 Yellow 18 E211X-25-20 3 NO 230/400 2.70 Yellow 18 E211X-25-30 E213-... Change over switches Contacts Rated voltage Power loss LED color Width Catalog numberVAC W mm Rated current = 16A 1 CO 250 0.32 – 9 E213-16-001 2 CO 250 0.82 – 18 E213-16-002 Rated current = 25A 1 CO 250 0.40 – 9 E213-25-001 2 CO 250 0.88 – 18 E213-25-002 The new change-over switches distinguish themselves through simple handling, easy mounting and optimal functionality. Example applications include opening and closing of electrically operated flaps.
16.54 Low Voltage Products & Systems
1SXU000023C0202 Rev. A ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Command DevicesE210 Series 16 16 1-pole 2-pole 1 NO + 1 NC 2 NO + 2 NC 3 NO + 1 NC Group switches Control switches Terminal assignment E210 Switches E214-... Group switches (I-0-II, manual-OFF-automatic) Contacts Rated voltage Power loss Width Catalog numberVAC W mm Rated current = 16A 1 CO 250 0.32 9 E214-16-101 2 CO 250 0.82 18 E214-16-202 Rated current = 25A 1 CO 250 0.40 9 E214-25-101 2 CO 250 0.88 18 E214-25-202 The new Group switches can be used to control the main installation of an emergency supply. Such devices distinguish themselves through simple handling, easy mounting and optimal functionality. E218-... Control switches Contacts Rated voltage Power loss Width Catalog numberVAC W mm Rated current = 16A 1NO+1NC 250 0.50 9 E218-16-11 2NO+2NC 250 1.00 18 E218-16-22 3NO+1NC 250 1.50 18 E218-16-31 Rated current = 25A 1NO+1NC 250 0.75 18 E218-25-11 These devices can be used in distribution board for any control function. The new control switches distinguish themselves through simple handling, easy mounting and optimal functionality.
Low Voltage Products & Systems 16.55 ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1SXU000023C0202 Rev. A Command Devices E210 Series Switching capacity according to EN 60669-1 Isolating properties according to EN 60669-2-4; IEC/EN 60947-3 Utilization category AC-22A; DC-22A acc. IEC/EN60947-3 Short-circuit withstand capacity [kA] 3 Rated voltage Un [V] 250/400 in accordance with EN 240 in accordance UL 508 Lowest operating voltage 24 V; 25 mA Rated current In [A] 16, 25, 32 LED current [mA] 5 Rated frequency [Hz] 50/60 Modules [No] 0.5 or 1 Sealable in ON and OFF position Climatic resistance according to IEC 60068-2-2 (Dry heat) IEC 60068-2-30 (Damp heat) IEC 60068-2-1 (Cold) Ambient temperature [°C/°F] -25°C/-13°F to +55°C/+131°F Storage temperature [°C] -40°C to +70°C Connection capacity [mm2] from 1x1 mm2 to 1x6 mm2 or 2x2.5 mm2 massive; Flexible up 1x0.75 mm2 to 2x1.5 mm2 with connector sleeve or pin end connector Tightening torque [Nm] 1.2 - 1.5 Positive opening according to EN 60204-1 Standards DIN EN 60669-1 *VDE 0632-1 DIN EN 60669-2-4 *VDE 0632-2-4 UL 508 Approvals VDE, UL, GOST, CCC E210 Switches Technical data 500 400 300 200 100 U/V 1 2 3 4 5 6 7 10 16 20 30 40 I /A32 DC switching capacity E211 32A 500 400 300 220 100 U/V 1 2 3 4 5 6 10 16 25 30 I /A DC switching capacity E211 25A 500 400 300 220 100 U/V 1 2 3 4 5 6 7 10 15 18 I /A16 DC switching capacity E211 16A Ohmic load Normally-open contact Normally-closed contact Load with time constant t = 15ms (inductive load) Normally-open contact Normally-closed contact
16.56 Low Voltage Products & Systems
1SXU000023C0202 Rev. A ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Command DevicesE210 Series 16 16 E210 Pushbuttons with and without LEDs E215-... Pushbuttons (6 different button colors) Contacts Rated voltage Power loss Button color Width Catalog numberVAC W mm Rated current = 16A 1NO+1NC 250 0.50 Grey 9 E215-16-11B 1NO+1NC 250 0.50 Red 9 E215-16-11C 1NO+1NC 250 0.50 Green 9 E215-16-11D 1NO+1NC 250 0.50 Yellow 9 E215-16-11E 1NO+1NC 250 0.50 Black 9 E215-16-11F 1NO+1NC 250 0.50 Blue 9 E215-16-11G E217-... Luminous pushbuttons (5 different LED colors) Contacts Rated voltage Power loss Button color Width Catalog numberVAC W mm Rated current = 16A LED Voltage range - 115-250VAC 1NO 250 1.10 White 9 E217-16-10B 1NO 250 1.10 Red 9 E217-16-10C 1NO 250 1.10 Green 9 E217-16-10D 1NO 250 1.10 Yellow 9 E217-16-10E 1NO 250 1.10 Blue 9 E217-16-10G 1NC 250 1.10 White 9 E217-16-01B 1NC 250 1.10 Red 9 E217-16-01C 1NC 250 1.10 Green 9 E217-16-01D 1NC 250 1.10 Yellow 9 E217-16-01E 1NC 250 1.10 Blue 9 E217-16-01G Pushbuttons without and with LED The new products are available in 9 mm widths (= 0.5 modules). The devices can be used in distribution boards and are all distinguished by their simple handling, ease of mounting and optimal functionality. The pushbuttons are used for remote control in all kinds of electrical installation (e.g. public, industrial). The range offers three different voltages. (Ranges: 12-48 V AC/DC; 115-250 V AC and 110-220 V DC).
Low Voltage Products & Systems 16.57 ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1SXU000023C0202 Rev. A Command Devices E210 Series E210 Pushbuttons with and without LEDs E217-... Luminous pushbuttons (5 different LED colors) Contacts Rated voltage Power loss Button color Width Catalog numberVAC W mm Rated current = 16A LED voltage range - 12-48VAC/DC 1NO 250 0.72 White 9 E217-16-10B48 1NO 250 0.72 Red 9 E217-16-10C48 1NO 250 0.72 Green 9 E217-16-10D48 1NO 250 0.72 Yellow 9 E217-16-10E48 1NO 250 0.72 Blue 9 E217-16-10G48 1NC 250 0.72 White 9 E217-16-01B48 1NC 250 0.72 Red 9 E217-16-01C48 1NC 250 0.72 Green 9 E217-16-01D48 1NC 250 0.72 Yellow 9 E217-16-01E48 1NC 250 0.72 Blue 9 E217-16-01G48 LED voltage range - 110-220VDC 1NO 250 1.50 White 9 E217-16-10B220 1NO 250 1.50 Red 9 E217-16-10C220 1NO 250 1.50 Green 9 E217-16-10D220 1NO 250 1.50 Yellow 9 E217-16-10E220 1NO 250 1.50 Blue 9 E217-16-10G220 1NC 250 1.50 White 9 E217-16-01B220 1NC 250 1.50 Red 9 E217-16-01C220 1NC 250 1.50 Green 9 E217-16-01D220 1NC 250 1.50 Yellow 9 E217-16-01E220 1NC 250 1.50 Blue 9 E217-16-01G220
16.58 Low Voltage Products & Systems
1SXU000023C0202 Rev. A ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Command DevicesE210 Series 16 16 E210 Indicator lights with LEDs Single indicator light - LED Voltage range = 12-48 V AC/DC Button color Power loss Width Catalog numberW mm White 0.40 9 E219-B48 Red 0.40 9 E219-C48 Green 0.40 9 E219-D48 Yellow 0.40 9 E219-E48 Blue 0.40 9 E219-G48 Single indicator light - LED Voltage range = 110-220 V DC Button color Power loss Width Catalog numberW mm White 1.00 9 E219-B220 Red 1.00 9 E219-C220 Green 1.00 9 E219-D220 Yellow 1.00 9 E219-E220 Blue 1.00 9 E219-G220 Terminal assignment Technical data Pushbuttons and Single indicator light Rated Voltage Un [V] 250/400 Lowest operat. voltage 24 V; 25 mA Rated current In [A] 16 LED current [mA] 5 Rated frequency [Hz] 50/60 Modules [No] 0.5 Tightening torque [Nm] 1.2 - 1.5 Standards EN 60669-1; EN 62094-1; UL 508 Approvals Pushbuttons: VDE, UL, GOST, CCC Single Indicator light: VDE, UL, GOST E219-... Indicator Lights with LED (5 different colors) Single indicator light - LED Voltage range = 115-250 V AC Button color Power loss Width Catalog numberW mm White 0.47 9 E219-B Red 0.47 9 E219-C Green 0.47 9 E219-D Yellow 0.47 9 E219-E Blue 0.47 9 E219-G The new products are available in 9 mm width (= 0.5 modules) and can be used for indicating any operational condition such as signalling loss of a phase. The range offers three different voltages. (Ranges: 12-48 V AC/DC; 115-250 V AC and 110-220 V DC).
Low Voltage Products & Systems 16.59 ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1SXU000023C0202 Rev. A Command Devices E210 Series E210 Accessories Dummy housing for 9 mm wide units Item Catalog number Dummy housing for 9mm wide units E210-DH The modular witht of 18 mm must be complied with to use the devices in the SMISSLINE socket system. The dummy housing is ready-made with two expanding connectors. Always snap on dummy housing on the left. Padlock Item Catalog number to use for 9 and 18mm wide units E210-ASV9 E210-DH E210-ASV9
16.60 Low Voltage Products & Systems
1SXU000023C0202 Rev. A ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Command DevicesE210 Series 16 16 Notes