EV1-62P-2PC

EV_18 HIROSE | Alldatasheet

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12015.7e EV Series 125A High-Current Waterproof Connectors ■Features 1. Screw Cramp Reliable lock by screw and nut. Superior anti- vibration performance by mounting to chassis. 2. Waterproof Structure The EV series is IP67 water resistant in unmated state (when EV1-62RA-3SB, EV1-62RA-2SB is used). It is IP68/X9K water resistant in mated. The use of special rubber component for the internal seals enhance oil and water resistance. 3. Standard Tool for Contact Assembly Contacts can be crimped using readily available JIS standard tools (JIS C 9711). 4. Downsizing Staggered panel flange design saves space. 5. Lightweight The shell is constructed of an aluminum alloy material enabling it to be lightweight. 6. Multi-Point Contact Spring Highly reliable contact structure allows for a high current capability, guards against vibration to the contact and decreases contact resistance. 7. Shielded Design The metal shell enhances EMI shielding. 8. Finger Protection Contact and connector design protects against accidental electrical shock using IEC 60601 test procedure. [Derating Curve] [Temperature Rise Curve] Measurement Condition The plug has three contacts where 20 mm2 electric wires are connected and then covered with a corrugated housing. Measurement was taken by connecting copper bus bars of 3 mm x 12 mm to the three contacts of the receptacle and wiring in series. Remarks Derating curve and temperature rise curve changes slightly by a given cable that is being used and slight variations occur under the same conditions. Therefore, the values indicated above are reference values and not guaranteed values. Ambient Temperature[ç] Current [A] Current [A] Temperature Rise[ç] Fig.1 Fig.2 In cases where the application will demand a high level of reliability, such as automotive, please contact a company representative for further information.

EV Series●125A High-Current Waterproof Connectors ■Product Specifications Ratings Current rating 125A (180A max. *1) (Per cable specification and derating curve) Operating Temperature -40 to +150ç (Including temperature rise by current flow) Voltage rating AC 460V, DC 650V Storage Temperature Range -10 to +60ç Note1 : Under the assumption that it is used at normal temperature (20ç±15ç). Items Specifications Conditions 1. Contact resistance 0.5mø or less Measured at DC 1A 2. Insulation resistance 1000Mø or greater Measured at DC 500V 3. Withstanding voltage No flashover or breakdown AC 2000V for 1 min. 4. Vibration resistance No electric outage of 10µs or greater JIS D 1601, Type 3D -Grade 110 5. Shock No electric outage of 10µs or greater Acceleration 490 m/s 2, sustained period 11 ms, Sine wave tests were conducted a total of 18 times, three times each in 6 directions. 6. Temperature cycle 1mø or less Insulation resistance: 100Mø or greater Left for a total of 5 cycles of the following: -40ç: 30 mins. ➝ Normal temperature: 2-3 min. ➝ 150ç: 30 mins. ➝ Normal temperature: 2-3 mins. 7. Humidity resistance Insulation resistance: 10Mø or greater (when highly humid) 100Mø or greater (when dry) Left for 96 hours at temperature 40ç and humidity 95%. 8. Water proof IP68 IPX9K ___ ■Materials Part Materials Treatment Rem arks Plug Outer shell Aluminum alloy Nickel plated _ Insulator Polyamide(black) _ UL94V-0 Rubber sealant Gasket Hydrogenated nitrile rubber Fluorosilicone rubber __ Hexagonal bolt Hexagonal bolt w/ hole Copper Tervalent chromate filming _ Receptacle Insulator Polyamide (black) _ UL94V-0 Female contact Copper Alloy Silver plated *2_ Contact spring Copper Alloy Silver plated *2_ Rubber ring (O ring) Hydrogenated nitrile rubber (Fluorosilicone rubber) __ Hexagonal bolt Hexagonal nut Copper/Brass Brass Tervalent chromate filming / Nickel plated Nickel plated _ Male Contact Contact Copper alloy Silver plated *2_ Cap Polyamide (black) _ UL94V-0 Note2 : Silver-plated contacts can discolor by reacting to sulfur in the air (formation of silver sulfi de coat), however, they can be used without any problem. Contact resistance may increase in an extremely rare case. If it has increased signifi cantly, please check contact resistance before use.

EV Series●125A High-Current Waterproof Connectors ■Product Number Structure

• Plug qw er t y u i o
• Receptacle qw er t y u i o
• Male Contact qw uit ! 0 !1 !2 o q Model Name : EV Series w Series Number : 1 e Shell Size : The shell size shows the case width of the plug’s mating area or outer diameter. r Type of Shell : P : Straight plug R : Straight receptacle t Symbol for Body Form Type and Applicable Cable Range Type : A : Single unit waterproof receptacle 1 : Notched y Number of Contacts : Number of contacts is indicated. u Contact Polarity : P : Male Contact S : Female Contact i Cable Termination Method : None : Solder termination B : Termination by screw tightening C : Crimp termination o Other Specifications : Two-digit figures will be added if changes other than the above are made in the specifications. !0 Contact Type : 1 : Loose piece contacts !1 Contact Form, Size : Serial numbers (1,2,3, ɾɾɾ) will be changed. !2 Plating Specification : 2 : Silver plated

EV Series●125A High-Current Waterproof Connectors ■Plug ■Receptacle Part No. HRS No. No. of contacts Packaging EV1-62P-3PC 139-0001-0 00 3 EV1-62P-2PC 139-0007-7 00 2 Part No. HRS No. No. of contacts Waterproofing Packaging EV1-62R-3SB 139-0002-3 00 Waterproof in mated state 1EV1-62RA-3SB 139-0003-6 00 Waterproof as single unit EV1-62RA-2SB 139-0008-0 00 2 40 104.1 85.1 50.7 6940 66.5 BMale Contacts Part No. HRS No. Packaging EV1-PC-112 *3 139-0004-9 00 3 pcs/pack EV1-PC-112 (01)*3 139-0004-9 01 2 pcs/pack Note3 : EV1-PC-112, EV1-PC-112(01) is the recommended contact when using the electric oil pressure crimping tool. Part No. HRS No. Packaging EV1-PC1-112 *4 139-0005-1 00 3 pcs/pack EV1-PC1-112(01) *4 139-0005-1 01 2 pcs/pack Note4 : EV1-PC1-112, EV1-PC1-112(01) is the recommended contact when using the manual oil pressure crimping tool. Ø14.2 Ø14.2 (Representative example.) (Representative example.)

EV Series●125A High-Current Waterproof Connectors BPlug : Recommended Cable Specifications and Manufacturer BReceptacle : Recommended Sizes of Copper Bus Bar and Round Bare Crimp Connector Recommended Electric Cable Manufacturer Product Name (Part No.) Hitachi Cable, Ltd. Shielded Cable for Electrical Vehicle 100ˆ heat resistance : A-LFF-SB 200ˆ heat resistance : A-LFF-F-SB Items Unit Specifications Number of wires - 1 Conductor Nominal cross-section area mm 2 20 Composition # of wires/mm 19/13/0.32TA ( *5) Outer diameter mm 6.5 Separator thickness mm 0.05 Insulator Standard thickness mm 1.1 Outer diameter 8.55-9.05 Braided shield Composition Strands/Wires Braid thickness mm 0.45 Sheath Standard thickness mm 1.0 Outer diameter in finished state mm 11.25-11.75 Note5 : TA indicates a tin plated soft copper wire. Width [mm] Thickness [mm] Copper Bus Bar 16mm max. 3 to 4 Round Bare Crimp Connector (*6)(Size 22 is recommended) 1.8 Note6 : When connecting with a round, bare crimp contact, please use a plain washer (for M6 [outer diameter Ø16≤, thickness 1.6mm]). Assemble the plain washer between the round bare crimp contact and the hexagonal bolt, not between the round bare crimp contact and the contact. When using a copper-tube crimp contact instead of a round bare crimp contact, use the one with the maximum width of 16mm and the thickness of 3.6mm. In this case, no plain washer is required. Sheath Braided shield Insulator Separator Conductor BApplicable Tool/Jig Tool/Jig Part No. HRS No. Remarks Contact extraction tool EV1-PC-TP 150-0251-5 00 ʵʔʔʔ Manual oil pressure crimping tool *7 HT111 / 9H-60 902-1515-2 00 Equivalent model : 9H-60 manufactured by Izumi Product Co. Electric oil pressure crimping tool *7 HT112/REC-150F 902-1516-5 00 Equivalent model : REC-150F manufactured by Izumi Product Co. Note7 : Applicable tools are JIS C 9711 Compression Tools for Wire Connectors of Interior Wiring (JIS general tools). As crimping performance varies by tool, please use the recommended tool.

EV Series●125A High-Current Waterproof Connectors BContact Extraction Tool BManual Oil Pressure Crimping Tool BElectric Oil Pressure Crimping Tool ʷ.ʷ#MJOE)PMFNN ʶ ʶ ʴ ɹ ʴ ɹ ɹ ʵ 'JOJTIUIFFEHF NNPSNPSF PGUIFDPOOFDUPSNPVOUJOH IPMFXIFSFXBUFSQSPPGTFBMBOUXJMMNBLFDPOUBDU BSFB XJUIUIFTVSGBDFSPVHIOFTTPG Remarks: The dimensions of the panel mounting hole are the dimensions when seen from the plug mating side. BPanel cut out Dimensions for Plug and Receptacle BPRECAUTIONS 1. Always make sure to turn the power off before inserting or extracting the connectors. 2. Always check the condition of the connectors and terminals for damage or debris before mating. 3. Use of non-recommended wire can affect the performance. Only use the recommended cables to maintain waterproof performance, shielding performance and cable crimping strength. 4. Please contact a Hirose sales representative for the harnessing procedure. The characteristics and the specifications contained herein are for reference purpose. Please refer to the latest customer drawings prior to use. The contents of this catalog are current as of date of 07/2015. Contents are subject to change without notice for the purpose of improvements. 2-6-3,Nakagawa Chuoh,Tsuzuki-Ku,Yokohama-Shi 224-8540,JAPAN TEL: +81-45-620-3526 Fax: +81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com Powered by TCPDF (www.tcpdf.org)