ESS30-S003-DC24V-2A

ESS30-S003-DC24V-10A E-T-A | Alldatasheet

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www.e-t-a.de Electronic circuit breaker ESS30-Sxxx-DC24V 2044

Description

ESS30-S... The electronic circuit breaker ESS30-S with physical isolation is the globally unique electronic overcurrent protection for DC 24 V applications as a “low energy breaker”. For the use in decentralised and centralised power supply units, it meets the requirements to DIN EN 60934, to UL1077 as a Supplementary Protector and to UL 1310 as “Class2 power unit” (NEC class2). The compact device can be plugged into the terminal blocks 17plus and 18plus and into the SVS power distribution systems and ensures quick and easy installation. The ESS30-S is only 12.5 mm wide and selectively protects all DC 24 V load circuits. This is achieved by a combination of active electronic current limitation in the event of a short circuit and overload disconnection at typically 1.2 times rated current. DC 24 V switch-mode power supplies are widely used in automation today. In the event of an overload, however, they turn down the output voltage which is intended to power all connected loads. So if there is a failure in a single load of the system, the supply voltage will break down also in all other load circuits. Not only does this frequently cause undefined fault conditions, but it can even lead to machine stoppages or system downtimes. The max. possible overcurrent is limited to typically 1.2 times rated current (see table 1). Switching capacitive loads up to 40,000 µF is possible without any problems. For adjustment to the load conditions the current rating can be selected in fixed values from 0.5 A to 10A and adjustable versions 1A/2A or 3A/6A are also available. Visual status indication is by means of a multicoloured LED and by integral signal outputs. The manual ON/OFF switch on the device itself allows start-up of certain individual load circuits and reset after disconnection on grounds of overcurrent. Features Your Benefits l Plug-in mounting on power distribution modules 17plus,18plus and SVSxx l Physical isolation in the event of a failure l Active linear current limitation l Capacitive loads up to 40,000 µF l 2 steps (1A/2A or 3A/6A) can be adjusted on the device by means of a switch l Approvals: UL, NEC Class 2, VDE l Inventory costs are cut, because one model covers two current ratings l Flexibility is enhanced through plug-in design and ease of current rating adjustment l Cost-savings because the breakers up to 3.6A approved to UL12310 (NEC Class 2) replace the previously used expensive switch mode power supplies l Saves energy costs through 1/3 lower power loss compared to competitive solutions. l Increases system availability through clear failure detection and signalling Preferred types Preferred ratings (A) ESS30-S 0.5 1 2 3.6 3 4 6 8 10 2 (CL2) (CL2) 3.6 (CL2) ESS30-S003-DC24V x x x x x x x x x For access to the latest documents please follow: www.e-t-a.de/e353 Information onlineApprovals Compliances Preferred types – for more details on all configurations please see order numbering code Preferred types are E-T-A products most frequently used by E-T-A customers. We manufacture E-T-A preferred types in particularly high volumes. Our preferred types are supplied at shorter lead times than non-standard versions. NEC Class2

Electronic circuit breaker ESS30-Sxxx-DC24VElectronic circuit breaker ESS30-Sxxx-DC24V www.e-t-a.de 2044 Technical data (Tamb = 25 °C, UB = DC 24 V) Signal output ESS30-S001 blue push button is in ON position: make contact aux. contact 13/14-12 is closed blue push button is in OFF position: aux. contact 13/14-12 is open Signal output ESS30-S002 blue push button is in ON position brake contact aux. contact 13/14-12 is open blue push button is in OFF position: aux. contact 13/14-12 is closed Signal output ESS30-S003 blue push button is in ON position: changeover contact aux. contact 13-14 is closed, 13-12 is open blue push button is in OFF position: aux. contact 13-14 is open, 13-12 is closed Visual status indication LED green UB is applied and switch S1 is ON and no overload, no short circuit OFF condition LED off l device switched off (switch S1 is OFF) l load circuit physically isolated l no operating voltage UB LED orange overload conditions > 1.2 times rated current until, electronic disconnection LED red electronic disconnection upon overload, short circuit or undervoltage General data Fail-safe element back-up fuse for ESS30-S.. not required due to integral redundant fail-safe element (protective element) Blade terminals 6.3 mm to EN 60934-6.3-0.8 Housing material moulded Mounting pluggable into power distribution systems for side-by-side mounting (module 17plus or 18plus by E-T-A) Ambient temperature 0...+60 °C (without condensation, cf. EN 60204-1) Storage temperature -40...+70 °C Humidity 96 hours at 95 % RH, 40 °C to IEC 60068-2-78,-Cab climate class 3K3 to EN60721 Vibration 3 g test to IEC 60068-2-6, test Fc Degree of protection operating area IP30 EN 60529 installation area IP00 EN 60529 EMC requirements noise emission: EN 61000-6-3 (EMC directive, CE logo) susceptibility: EN 61000-6-2 Insulation co-ordination 0.5 kV / pollution degree 2 (IEC 60934) reinforced insulation in operating area Dielectric strength (see also dimensions) operating area test voltage AC 1000 V installation area test voltage AC 500 V load circuit auxiliary contact test voltage AC 500 V Insulation resistance > 100 MΩ (DC 500 V) between (OFF condition) LINE (+) and LOAD (+) Compliance CE-marking Dimensions (w x h x d) 12.5 x 78.5 x 60 mm (tolerances to DIN ISO 286 part 1 IT13) Operating force ON 5...8 N OFF 7...10 N Mass approx. 39 g For further details please see: www.e-t-a.de/ti_e Operating data Operating voltage UB DC 24 V (18...30 V) Current ratings IN fixed ratings:

0.5 A; 1 A; 2 A; 2 A CL2; 3 A;3 A CL2; 3,6 A;

3,6 CL2 4 A; 6 A; 8 A; 10 A; Adjustable current ratings:

1 A/2 A; 3 A/6 A

Standby current I0 in ON condition: typically 4 mA with adjustable versions typically 5.5 mA Trip current (bimetal) typically 0.4 A (only under fault condition, till physical isolation) Visual status l multicoloured LED: indication green: - device is ON (S1 = ON) load circuit connected orange: - overload or short circuit until electronic disconnection red: - device switched OFF electronically load circuit OFF - undervoltage (UB < 14 V) OFF: - manually OFF (S1 = OFF) load circuit physically isolated or device is dead-voltage l Potential-free signal contact l On/off position of the switch S1 Load circuit Load output power MOSFET switching output (plus switching) Overload and short typically 1.2 x IN circuit disconnection with active current limitation Trip times for see time/current characteristic electronic disconnection overload trip time typically 500 ms short circuit trip time depending on current rating (see table 1) for physical isolation typically 5 s (3 ... 9 s) Temperature disconnection internal temperature monitoring with physical isolation Undervoltage with hysteresis, no reset required: monitoring »OFF« at UB < 14 V of load output »ON« at UB > 17 V Switch-on delay tStart typically 2 ms after each ON operation, reset and after applying of UB Capacitive loads up to 40,000 µF Free-wheeling diode external free-wheeling diode recommended for inductive load Parallel connection of several load outputs not allowed Error message: Signal output F potential-free signal contact switches simultaneously with physical isolation, max. DC 30 V / 2 A, min. DC 12 V / 10 mA Technical data (Tamb = 25 °C, UB = DC 24 V)

www.e-t-a.de Electronic circuit breaker ESS30-Sxxx-DC24V 2044 Electronic circuit breaker ESS30-Sxxx-DC24V Ttype ESS30 Electronic circuit breaker with current limitation Mounting S plug-in type Version 0 with physical isolation in the event of a failure Signal input 0 without signal input Signal output: 1 signal make contact (min. 12 V/10 mA; max. 30 V/2 A) 2 signal break contact (min 12 V/10 mA; max. 30 V/2 A) 3 signal change over contact (min. 12 V/10 mA; max. 30 V/2 A) Operating voltage DC 24 V voltage rating DC 24 V Current ratings

0.5 A (Class 2)

1 A (Class 2)

3.6 A 4 A 6 A 8 A 10 A

1 A/2 A adjustable

3 A/6 A adjustable

CL2 Class2 (only for 2, 3 and

3.6 A versions)

ESS30 - S 0 0 3 - DC 24 V - 3,6 A-CL2 ordering example ESS30 - S 0 0 3 - DC 24 V - 10 A ordering example Please be informed that we have minimum ordering quantities to be observed. Class 2 Meets requirement for Class 2 current limitation Order numbering code Preferred types Preferred ratings (A) ESS30-S 0.5 1 2 3.6 3 4 6 8 10 2 (CL2) (CL2) 3.6 (CL2) ESS30-S003-DC24V x x x x x x x x x Preferred types Preferred types are E-T-A products most frequently used by E-T-A customers. We manufacture E-T-A preferred types in particularly high volumes. Our preferred types are supplied at shorter lead times than non-standard versions. Custom designed versions Looking for a version you cannot find in our ordering number code? Please get in touch. We will be pleased to find a solution for you. Application note l The user has to ensure that the cable cross section of the load circuit in question complies with the current rating of the ESS31-T used. l In addition special precautions must be taken in the system or machine (e.g. use of a safety PLC) which reliably prevent an automatic re-start of parts of the system (cf. Machinery Directive 2006/42/EG and EN 60204-1, Safety of Machinery). In the event of a failure (short circuit/overload) the load circuit will be discon- nected electronically with physical isolation of the contacts by the ESS31-T. Approvals of ESS30-S Approval authority Standard File- Certificate Nr. Rated voltage Current ratings UL UL 2367 E306740 24 V DC 0.5 A…10 A UL UL 1310 NEC Class E306740 24 V DC 0.5 A, 1 A, 2 A, 3 A, 3.6 A UL UL 2367 E306740 24 V DC 0.5 A…10 A UL UL 1077 C22.2 No. 235-04 E67320 24 V DC 0.5 A...10 A,

1 A/2 A,

3 A/6 A

(VDE 0642) 40039681 24 V DC 0.5 A…10 A

Electronic circuit breaker ESS30-Sxxx-DC24VElectronic circuit breaker ESS30-Sxxx-DC24V www.e-t-a.de 2044 Typical time/current characteristic (Tamb = 25 °C) trip time depends on rated current (see table 1) IK 10000 1000 1 2 4 trip time in seconds ...times rated current 100 0,5 0,1 0,01 3 5 max. 1.35 x IN disconnection and current limitation typically 1.2 x IN min. 1.05 x IN l The overload trip time is typically 500 ms l The electronic current limitation typically begins at 1.2 x IN (exception: ESS30-S-…-3.6 A CL2 typically 1.05 x I N). This means: under all overload conditions (independent of power supply and load circuit resistance) typically 1.2 times rated current is applied until disconnection. The corresponding current limitation value ILimit depends on the current rating of the device IN. l Without the current limitation getting into effect at typically 1.2 x IN there would be a much higher overcurrent in the event of an overload or short circuit. l Reset of the circuit breaker is only possible approximately 10 sec after tripping. Table 1: Voltage drop, current limitation, trip times, fail-safe element, max. load current current rating IN typical voltage drop UON at IN active current limitation typically trip time IKS typically 1) trip time IOL typically 2) fail-safe element max. load current at 100 % ON duty TAmb = 40 °C TAmb = 50 °C TAmb = 60 °C 1 A 100 mV 1.2 x rated current 500 ms 500 ms 2 A 1 A 1 A 1 A 2 A 110 mV 1.2 x rated current 500 ms 500 ms 4 A 2 A 2 A 2 A 2 A CL2 130 mV 1.2 x rated current 500 ms 500 ms 4 A 2 A 2 A 2 A 3 A 150 mV 1.2 x rated current 500 ms 500 ms 6.3 A 3 A 3 A 3 A 3 A CL2 200 mV 1.2 x rated current 500 ms 500 ms 4 A 3 A 3 A 3 A 3,6 A CL2 220 mV 1.05 x rated current 450 ms 500 ms 4 A 3,6 A 3,6 A 3,6 A 4 A 160 mV 1.2 x rated current 280 ms 500 ms 6.3 A 4 A 4 A 4 A 6 A 170 mV 1.2 x rated current 150 ms 500 ms 10 A 6 A 6 A 6 A 8 A 190 mV 1.2 x rated current 280 ms 500 ms 15 A 8 A 7.5 A 7 A 10 A 210 mV 1.2 x rated current 200 ms 500 ms 15 A 9.5 A 9 A 8.5 A 1 A/2 A 45 mV/90 mV 1.2 x rated current 500 ms 500 ms 4 A 1 A/2 A 1 A/2 A 1 A/2 A 3 A/6 A 80 mV/160 mV 1.2 x rated current 500 ms/150 ms 500 ms 10 A 3 A/6 A 3 A/6 A 3 A/6 A Note: When mounted side-by-side without convection the devices can only carry max. 80 % of their rated current continuously (100 % ON duty) due to thermal effect. 1) short circuit 2) overload Tabelle 2: ESS30-S – Gerätevarianten Version Signal input Signal output: signal output F (aux. contact) status output SF ESS30-S. without control input ON/OFF +24 V Control IN+ reset input +24 V RE without single signal make contact (normally open NO) single signal break contact (normally closed NC) double auxiliary change over contact without status-OUT +24V = OK status-OUT 0V = OK 001 x x x 002 x x x 003 x x x

www.e-t-a.de Electronic circuit breaker ESS30-Sxxx-DC24V 2044 Electronic circuit breaker ESS30-Sxxx-DC24V ESS30-S signal output (connection diagrams) without signal input with signal output f single signal, change-over operating condition 13-14 closed; 13-12 open fault condition 13-14 open; 13-12 closed GND 11 SC 13 SO 14 SI 12 ESS30-S003 The auxiliary contacts are shown in OFF or fault condition

2 LOAD +

Connection diagram ESS30-S003-... (Example) ESS30-S003-DC24V-0.5A Made in Germany Electronic Circuit Breaker GERMANY operating areamounting area

1 Line +

11 GND

Connection diagram ESS30-S003-... (Example) LOAD (+) load output 14 12 13 SO SI SC signal output operating condition green / orange / red ON / OFF Line (+) DC 24 V Example ESS30-S003 fail-safe Rsense GND (-) activation electronic control unit current measurement Short circuit/ overload Dimensions ESS30-S ESS30-S003-DC24V-0.5A Made in Germany Electronic Circuit Breaker GERMANY operating area blade terminals to EN 60934-6,3x0,8 reverse plug-in protection installation area

78.5 OFF

72.5 ON 6 x 6.8 = 40,8 6.8 10.3 12.3 Variant ESS30-S...-DC24V-xA/xA: 12.3

Electronic circuit breaker ESS30-Sxxx-DC24V www.e-t-a.de 2044 All dimensions without tolerances are for reference only. E-T-A reserves the right change specifications at any time in the interest of improved design, performance and cost effective- ness, the right to make changes in these specifications without notice is reserved. Product markings may not be exactly as the ordering codes. Errors and omissions excepted. GERMANY Module 17plus Mounting examples for ESS30-S Retaining clip Y 311 978 01 Installation example with ESS30-S with optional retaining clip 13,1 ON 107 (OFF 113) 130±0.8 7,5 Module 18plus