EP10

EP10 FERROXCUBE | Alldatasheet

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Supersedes data of September 2004 2008 Sep 01 FERROXCUBE EP10 EP cores and accessories

2008 Sep 01 684

EP cores and accessories EP10 CORE SETS Effective core parameters SYMBOL PARAMETER VALUE UNIT Σ(I/A) core factor (C1) 1.70 mm −1 Ve effective volume 215 mm 3 Ie effective length 19.3 mm Ae effective area 11.3 mm 2 Amin minimum area 8.55 mm 2 m mass of core set ≈ 2.8 g Fig.1 EP10 core set. Dimensions in mm. handbook, halfpage /;/;/; /;/;/; /;/;/; /;/;/; MBG177 1.8 ± 0.13 7.6 ± 0.2 10.2 ± 0.2 7.4 ± 0.2 3.3 ± 0.15 9.4 ± 0.2 11.5 ± 0.3 Core sets for filter applications Clamping force for AL measurements, 30 ±10 N. Core sets for general purpose transformers and power applications Clamping force for AL measurements, 30 ±10 N. GRADE AL (nH) µe AIR GAP (µm) TYPE NUMBER 3B46 1400 ±25% ≈ 1890 ≈ 0 EP10-3B46 GRADE AL (nH) µe TOTAL AIR GAP (µm) TYPE NUMBER 3C81 25 ±3% ≈ 34 ≈1010 EP10-3C81-E25 40 ±3% ≈ 54 ≈ 530 EP10-3C81-A40 63 ±3% ≈ 86 ≈ 290 EP10-3C81-A63 100 ±3% ≈ 136 ≈ 160 EP10-3C81-A100 160 ±5% ≈ 217 ≈ 90 EP10-3C81-A160 1200 ±25% ≈ 1630 ≈ 0 EP10-3C81 3C91 1200 ±25% ≈ 1630 ≈0 EP10-3C91 3C94 25 ±3% ≈ 34 ≈1010 EP10-3C94-E25 40 ±3% ≈ 54 ≈ 530 EP10-3C94-A40 63 ±3% ≈ 86 ≈ 290 EP10-3C94-A63 100 ±3% ≈ 136 ≈ 160 EP10-3C94-A100 160 ±5% ≈ 217 ≈ 90 EP10-3C94-A160 1140 ±25% ≈ 1550 ≈ 0 EP10-3C94

2008 Sep 01 685

EP cores and accessories EP10 Core sets of high permeability grades Clamping force for AL measurements, 30 ±10 N. Properties of core sets under power conditions Properties of core sets under power conditions (continued) 3C96 1000 ±25% ≈ 1350 ≈ 0 EP10-3C96 3F3 25 ±3% ≈ 34 ≈1010 EP10-3F3-E25 40 ±3% ≈ 54 ≈ 530 EP10-3F3-A40 63 ±3% ≈ 86 ≈ 290 EP10-3F3-A63 100 ±3% ≈ 136 ≈ 160 EP10-3F3-A100 160 ±5% ≈ 217 ≈ 90 EP10-3F3-A160 1000 ±25% ≈1360 ≈ 0 EP10-3F3 3F35 800 ±25% ≈1090 ≈ 0 EP10-3F35 GRADE AL (nH) µe AIR GAP (µm) TYPE NUMBER 3E27 3400 ± 25% ≈ 4630 ≈ 0 EP10-3E27 3E5 4800 +40/ −30% ≈ 6530 ≈ 0 EP10-3E5 3E55 4800 +40/ −30% ≈ 6530 ≈ 0 EP10-3E55 3E6 5400 +40/ −30% ≈ 7340 ≈ 0 EP10-3E6 GRADE B (mT) at CORE LOSS (W) at H = 250 A/m; f=2 5k H z ; T = 100 °C f = 25 kHz; = 200 mT; T = 100 °C f=1 0 0k H z ; = 100 mT; T=1 0 0 °C f=1 0 0k H z ; = 200 mT; T = 100 °C f=4 0 0k H z ; =5 0m T ; T=1 0 0 °C 3C96 ≥340 −≤ 0.014 ≤ 0.08 ≤ 0.035 GRADE B (mT) at CORE LOSS (W) at H = 250 A/m; f=2 5k H z ; T = 100 °C f = 500 kHz; =5 0m T ; T = 100 °C f=5 0 0k H z ; = 100 mT; T = 100 °C f=1M H z ; =3 0m T ; T = 100 °C f=3M H z ; =1 0m T ; T=1 0 0 °C GRADE AL (nH) µe TOTAL AIR GAP (µm) TYPE NUMBER Bˆ Bˆ Bˆ Bˆ Bˆ Bˆ Bˆ Bˆ

2008 Sep 01 686

EP cores and accessories EP10 Note 1. Measured at 60 °C. GRADE B (mT) at CORE LOSS (W) at H = 250 A/m; f=2 5k H z ; T = 100 °C f = 500 kHz; =5 0m T ; T = 100 °C f=5 0 0k H z ; = 100 mT; T = 100 °C f=1M H z ; =3 0m T ; T = 100 °C f=3M H z ; =1 0m T ; T=1 0 0 °C Bˆ Bˆ Bˆ Bˆ

2008 Sep 01 687

EP cores and accessories EP10 COIL FORMER General data CSH-EP10-1S-8P Winding data and area product for 8-pins EP10 coil former PARAMETER SPECIFICATION Coil former material phenolformaldehyde (PF), glass-reinforced, flame retardant in accordance with “UL 94V-0”; UL file number E41429(M) Pin material copper clad steel, tin (Sn) plated Maximum operating temperature 180 °C, “IEC 60085”, class H Resistance to soldering heat “IEC 60068-2-20”, Part 2, Test Tb, method 1B, 350 °C, 3.5 s Solderability “IEC 60068-2-20”, Part 2, Test Ta, method 1, 235 °C, 2 s NUMBER OF SECTIONS WINDING AREA (mm2) MINIMUM WINDING WIDTH (mm) AVERAGE LENGTH OF TURN (mm) AREA PRODUCT Ae x Aw (mm4) TYPE NUMBER 1 11.4 5.6 21.5 129 CSH-EP10-1S-8P handbook, full pagewidth 4.8 0 − 0.1 9 0 − 0.1 3.6+ 0.1 1.8 2.5 5.08 7.62 12.4 max. 0.45 0.65 0.65 5.6 min. 7.1 0 − 0.1 7.62 11.2 max. 1 + 0.1

2.54 CBW417

Fig.2 EP10 coil former: 8-pins. Dimensions in mm.

2008 Sep 01 688

EP cores and accessories EP10 General data CSH-EP10-2S-8P Winding data and area product for EP10 coil former PARAMETER SPECIFICATION Coil former material phenolformaldehyde (PF), glass-reinforced, flame retardant in accordance with “UL 94V-0”; UL file number E41429 (M) Pin material copper-clad steel, tin (Sn) plated Maximum operating temperature 155 °C, “IEC 60085”, class F Resistance to soldering heat “IEC 60068-2-20”, Part 2, Test Tb, method 1B, 350 °C, 3.5 s Solderability “IEC 60068-2-20”, Part 2, Test Ta, method 1, 235 °C, 2 s NUMBER OF SECTIONS MINIMUM WINDING AREA (mm2) NOMINAL WINDING WIDTH (mm) AVERAGE LENGTH OF TURN (mm) AREA PRODUCT Ae x Aw (mm4) TYPE NUMBER 22 × 4.8 2 × 2.6 21.6 2 x 54.2 CSH-EP10-2S-8P handbook, full pagewidth 11.1 max. 8.9 ±0.1 3.6 +0.05 CBW503 (5.4 min.) 0.7 0.7 0.45 7 ±0.1 7.5 2.5 11.1 max. 3.4 7.5 1 ±0.15 9.9 max. 0.9 ∅0.6 2.55 ∅4.9 −0.1 2.5 Fig.3 EP10 coil former. Dimensions in mm.

2008 Sep 01 689

EP cores and accessories EP10 General data CSHS-EP10-1S-8P-T Winding data and area product for EP10 coil former PARAMETER SPECIFICATION Coil former material phenolformaldehyde (PF), glass-reinforced, flame retardant in accordance with “UL 94V-0”; UL file number E41429 (M) Pin material copper-clad steel, tin (Sn) plated Maximum operating temperature 155 °C, “IEC 60085”, class F Resistance to soldering heat “IEC 60068-2-20”, Part 2, Test Tb, method 1B, 350 °C, 3.5 s Solderability “IEC 60068-2-20”, Part 2, Test Ta, method 1, 235 °C, 2 s NUMBER OF SECTIONS MINIMUM WINDING AREA (mm2) NOMINAL WINDING WIDTH (mm) AVERAGE LENGTH OF TURN (mm) AREA PRODUCT Ae x Aw (mm4) TYPE NUMBER 1 11.3 5.5 21.5 128 CSHS-EP10-1S-8P-T handbook, full pagewidth 9 −0.1 4.8 −0.1 3.55 +0.1 CBW504 9.61.80.350.7 7.1 −0.1 5.5 min. 11.6 max. 7.5 2.5 9.2 max. 2.8 8.5 Fig.4 EP10 coil former. Dimensions in mm.

2008 Sep 01 690

EP cores and accessories EP10 MOUNTING PARTS General data ITEM REMARKS FIGURE TYPE NUMBER Clasp copper-nickel-zinc alloy (nickel silver) 5 CLA-EP10 Spring copper-nickel-zinc alloy (nickel silver) 6 SPR-EP10 Clip stainless steel (CrNi); clamping force ≈27 N 7 CLI-EP10 handbook, halfpage 16 2.5 12.0 4.8 0.4 TYP.

6.4 CBW419

9.25 2.5 Fig.5 Mounting clasp CLA-EP10. Dimensions in mm. handbook, halfpage CBW420 9.7 12.7 6.3 0.3 TYP. Fig.6 Mounting spring SPR-EP10. Dimensions in mm. handbook, halfpage CBW421 11.8 + 0.2 9.7 0 − 0.3 5.8 0.25 Fig.7 Mounting clip CLI-EP10. Dimensions in mm.

2008 Sep 01 691

EP cores and accessories EP10 DATA SHEET STATUS DEFINITIONS DISCLAIMER Life support applications  These products are not designed for use in life support appliances, devices, or systems where malfunction of these products can reasonably be expected to result in personal injury. Ferroxcube customers using or selling these products for use in such applications do so at their own risk and agree to fully indemnify Ferroxcube for any damages resulting from such application. PRODUCT STATUS DEFINITIONS DATA SHEET STATUS PRODUCT STATUS DEFINITIONS Preliminary specification Development This data sheet contains prelimin ary data. Ferroxcube reserves the right to make changes at any time without notice in order to improve design and supply the best possible product. Product specification Production This data sheet contains final specifications. Ferroxcube reserves the right to make changes at any time without notice in order to improve design and supply the best possible product. STATUS INDICATION DEFINITION Prototype These are products that have been made as development samples for the purposes of technical evaluation only. The data for these types is provisional and is subject to change. Design-in These products are recommended for new designs. Preferred These products are recommended for use in current designs and are available via our sales channels. Support These products are not recommended for new designs and may not be available through all of our sales channels. Customers are advised to check for availability.