ECCX11 GREENLEE | Alldatasheet

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EK210 Gator-Plus™ Terminal Crimping Tool

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From battery to ratchet, if it needs to be cut or crimped, Greenlee’s got the tool.

  • A Greenlee exclusive–the Gator-Plus ™ battery-powered 4-ton crimping tool brings tons of power in a small easy to use package
  • Greenlee now offers the EK210 terminal Gator-Plus crimping tool–a unique battery-powered tool to crimp terminals featuring a design that reduces repetitive motion injuries
  • High Performance Ratchet Cable Cutter–advanced features with automatic opening and two-speed advance
  • Greenlee’s own CCX easy changeover reduces the number of tools that need to be carried to the job, allowing you to cut, strip or crimp with a flip open head 142 WIRE & CABLE TERMINATION

USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 WIRE & CABLE TERMINATION CAT. NO. UPC NO. DESCRIPTION ECCX11 07028 Battery-powered CCX tool, 120 V charger ECCX12 07029 Battery-powered CCX tool, 12 V charger ECCX22 07030 Battery-powered CCX tool, 230 V charger Crimping dies on page 170. SPECIFICATIONS Crimping Force 12,000 lb. (53 kN) Length 14-3/4" (375 mm) Height 12-1/8" (308 mm) Weight 10.5 lbs. (4.8 kg) Battery 12 Volt, 2.2 Ah, Ni-MH Battery Charge Time 1 hour The Greenlee CCX three-step, 10-second function changeover. The easy, quick-release design makes changeovers this simple: Just push the release buttons, and the blades slide right out of the easy-opening CCX head. Alternate die adapters, cutter blades, or knockout punch adapters slide right in! You’re working again, with no lost time! What Is CCX? CCX–Exclusive Multipurpose Tools from Greenlee Get more for your money and carry fewer tools – with CCX. This advanced line of multipurpose tools is designed to work with a wide variety of cutting blades and crimping die adapters, and a knockout punch adapter. Buy just one tool for countless electrical construction and maintenance jobs. Cut

  • Copper, aluminum, copperweld, and ACSR cable
  • Guy strand, including EHS
  • Threaded rod
  • DIN rail Crimp – with any six-ton die type
  • Greenlee K22 & KA22 • Thomas & Betts 6Ton
  • Burndy W • Blackburn OD
  • Kearney O • Panduit CD2001
  • For copper lugs and splices, use Greenlee dies up to 600 kcmil (MCM). For aluminum lugs & splices, use Greenlee dies up to 350 kcmil (MCM).* Punch – use the knockout punch adapter with
  • Standard Slug-Buster and Slug-Splitter punches
  • Non-round punches *UL classified and CSA certified to 600 kcmil (MCM) with Anderson, Blackburn® , Burndy, ILSCO, Panduit, Thomas & Betts, and Penn-Union copper color-coded connectors. UL & CUL classified to 350 kcmil (MCM) with Anderson, Blackburn® , Burndy, ILSCO, Panduit, Thomas & Betts, and Penn-Union aluminum color-coded connectors. Gator-Pro™ ECCX
  • Nickel-metal hydride battery (Ni-MH) delivers up to 140 cycles per charge.
  • 360° rotating head adjusts to your work position.
  • Lightweight, plus ergonomic-angled handle for comfortable, low-stress use.
  • Cycles in seconds with two-speed hydraulic pump, maximizing productivity.
  • Automatic retraction when crimping and cutting cycles are complete.
  • Uses all optional CCX blades and adapters (see page 145).
  • Includes two batteries, a choice of either a 120V, 12V or 230V one-hour charger, and a high-impact molded carrying case.
  • U.S. Patent #6,206,663 and Patent Pending. greenlee.com 143

USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com 144 WIRE & CABLE TERMINATION CAT. NO. UPC NO. DESCRIPTION RCCX 07067 Remote-powered hydraulic CCX tool Crimping dies on page 170. SPECIFICATIONS Crimping Force 12,000 lb. (53 kN) Length 11-7/8" (302 mm) Weight 5.2 lbs. (2.4 kg) Hydraulic Couplers 3/8" Male screw-type Max. Operating Pressures 10,000 psi (700 bar) CAT. NO. UPC NO. DESCRIPTION HCCX 07066 Hand-hydraulic CCX tool Crimping dies on page 170. SPECIFICATIONS Crimping Force 12,000 lb. (53 kN) Length 20-3/4" (527 mm) Weight 8 lbs. (3.6 kg) CAT. NO. UPC NO. DESCRIPTION CCCX11 01394 Corded CCX Tool, 120 V CCCX22 01395 Corded CCX Tool, 230 V Crimping dies on page 170. SPECIFICATIONS Crimping Force 12,000 lb. (53 kN) Height 12-1/8" (308 mm) Length 14-3/4" (375 mm) Weight 10.5 lbs. (4.8 kg) Operating Voltage 120 volts, 60 cycle AC (CCCX11); 230 volts, 60 cycle AC (CCCX22) Gator-Pro™ CCCX Corded Tools

  • Operates directly from 120 volt or 230 volt 50 Hz electrical outlets. No need to charge batteries or worry about running out of power.
  • Equipped with 15 foot (5 m) cord. Can be used with extension cords.
  • 360° rotating head adjusts to your work position.
  • Lightweight, plus ergonomic-angled handle for comfortable, low-stress use.
  • Cycles in seconds with two-speed hydraulic pump, maximizing productivity.
  • Automatic retraction when crimping and cutting cycles are complete.
  • Uses all optional CCX blades and adapters (see page 145).
  • Includes a high-impact molded carrying case.
  • U.S. Patent #6,206,663 and Patent Pending. HCCX Hand-Powered Hydraulic Tool
  • 360° rotating head – comfortable to use at any jobsite.
  • Lightweight, compact size makes it easy to carry and easy to use.
  • Two-speed hydraulic pump for short cycle time.
  • Automatic retraction when crimping and cutting cycles are complete.
  • Includes a steel carrying case with spaces for blades and adapters.
  • Uses all optional CCX blades and adapters (see page 145).
  • U.S. Patent #6,206,663 and Patent Pending. RCCX Remote-Powered Hydraulic Tool
  • Operates with standard, 10,000 psi (700 bar) hydraulic pumps.
  • 3/8" male screw-type coupler, operating pressure 10,000 psi.
  • Includes a steel carrying case with spaces for blades and adapters.
  • Uses all optional CCX blades and adapters (see page 145).
  • Patent Pending.

USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 WIRE & CABLE TERMINATION UAK UC40 UCUNC38 UCD3215 UA6P DIE ADAPTERS UA22 07062 Adapter for Greenlee K22 dies UAK 07033 Adapter for Kearney “0”, T&B “6 Ton”, and Blackburn “OD” dies UAW 07035 Adapter for Burndy “W” and Panduit “CD-2001” dies (equivalent to “D3” die) CABLE CUTTING BLADES UC26 06714 Cutter Blades AL & CU 1" capacity UC40 07036 Cutter Blades AL & CU 1-1/2" capacity UCACSR 07037 Cutter blades for ACSR & guy strand THREADED ROD CUTTING BLADES UCUNC14 07038 Cutter blades for 1/4" threaded rod UCUNC38 07039 Cutter blades for 3/8" threaded rod UCUNC12 07274 Cutter blades for 1/2" threaded rod UCM5 07053 Cutter blades for M5 threaded rod UCM6 07050 Cutter blades for M6 threaded rod UCM8 07051 Cutter blades for M8 threaded rod UCM10 07052 Cutter blades for M10 threaded rod DIN RAIL CUTTING BLADES UCD3575 07041 DIN rail cutter blades – 35 x 7.5 UCD3215 07042 DIN rail cutter blades – 32 x 15 x 9 UCD3515 07043 DIN rail cutter blades – 35 x 15 UPD6 01620 DIN Rail Punch (punches 15 mm x 6.2 mm hole in 35 x 7.5 and 35 x 15 DIN rail) KNOCKOUT PUNCH ADAPTER UA6P 07020 Punch Driver Adapter* (accepts 3/4" draw steel) * U.S. Patent #6, 065, 326 CCX Tool Capacities CRIMPING CUTTING PUNCHING Copper Color-Coded Lugs and Splices: 600 kcmil (MCM) Copper and Aluminum Cable: 1-1/2" (40 mm) Round: 2.42" (61.5 mm) in 10 ga. mild steel Aluminum Color-Coded Lugs and Splices: 300 kcmil (MCM) ACSR: 954 kcmil (MCM) (Cardinal) 5/8" Service Entrance Connectors: #10-1/0 Standard Guy Strand: 5/8" (20 mm) .840 Service Entrance Connectors: 1/0-4/0 EHS Guy Strand: 1/2" (13 mm) Aluminum Overhead “H” taps: #6-4/0 Ground Rod: 1/2" (13 mm) One Piece ACSR Tension Splices: #4-1/0 Rebar (schedule 60): 1/2" (13 mm) Two Piece ACSR Tension Splices: #2-4/0 Threaded Rod: 1/4", 3/8", 1/2", 4 mm, 5 mm, 6 mm, 8 mm, 10 mm DIN Rail: 35 x 7.5, 32 x 15 x 9, 35 x 15 CCX Tool Accessories (optional, all in pairs except punch driver) greenlee.com 145

250 300 350 400 500 600 750 1000 1500 2000AWG #8 #6 #4 #2 #1 1/0 2/0 3/0 4/0 kcmil kcmil kcmil kcmil kcmil kcmil kcmil kcmil kcmil kcmil Page mm 6 10 16 25 35 40 50 70 95 120 150 150 185 240 300 400 500 800 1000 No. BATTERY-POWERED & CORDED HYDRAULIC-TYPE RATCHET-TYPE MANUAL * 757, HK520, and ESG45GL cut additional types of material. Refer to product information on the following pages for more detail. NOTE: • = Frequent use capacity. o = Maximum capacity Cable Cutter Selection Guide USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com 146 WIRE & CABLE TERMINATION

CAT. NO. UPC NO. DESCRIPTION ESG50GL11 03554 Battery-Powered Cable Cutter, 120 V Charger ESG50GL12 03555 Battery-Powered Cable Cutter, 12 V Charger ESG50GL22 03556 Battery-Powered Cable Cutter, 230 V Charger SPECIFICATIONS Cutting Capacity 2" (50 mm) diameter Al or Cu cable Length 15-3/4" (400 mm) Weight 10 lbs. (4.5 kg) Height 14-1/4" (362 mm) Battery 12 Volt 2.0 Ah NiCd Battery charge time 1 hour CAT. NO. UPC NO. DESCRIPTION ES750-11 45380 Battery-Powered Cable Cutter, 120 V Charger ES750-22 45381 Battery-Powered Cable Cutter, 230 V Charger 45378 45378 Extra 12 Volt Battery SPECIFICATIONS Cutting Capacity 750 kcmil (MCM) (400 mm2) copper cable, 1000 kcmil (MCM) (500 mm2) aluminum cable Length 14-1/4" (362 mm) Weight 5.8 lbs. (2.6 kg) Battery 12 Volts NiCd Gator™ ES750 Battery-Powered Cable Cutter

  • Cuts 500 kcmil (MCM) copper cable in under 8 seconds.
  • Compact design permits use in tight locations.
  • Extra heavy blades for clean cuts and long life.
  • Makes approximately 20 cuts in 750 kcmil (MCM) per battery charge.
  • Easy to switch between forward and reverse direction.
  • 12 volt battery recharges in one hour.
  • Includes battery charger, one battery and molded carrying case.
  • Choice of a 120 volt or 230 volt battery charger. Gator-Plus™ Battery-Powered Cable Cutters
  • Ram automatically retracts after the cut is complete. No need to push a retract lever. Tool is automatically ready to perform the next cut.
  • Two-speed pump advances the ram quickly to start the cut.
  • Cutting blades are specially hardened and precision ground to hold their sharpness.
  • Lightweight and easy to use.
  • Cutting head rotates 360° for making cuts in tight locations, and flips open to make mid-span cuts easy.
  • Includes one-hour battery charger, steel carrying case and two batteries.
  • Choice of a 120 volt, 230 volt, or 12 volt battery charger.
  • U.S. Patent #6,206,663. USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com WIRE & CABLE TERMINATION 147

USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com 148 WIRE & CABLE TERMINATION CAT. NO. UPC NO. DESCRIPTION CSG50GL11 01384 Corded Cable Cutter, 120 V CSG50GL22 01385 Corded Cable Cutter, 230 V SPECIFICATIONS Cutting Capacity 2" (50 mm) diameter Al or Cu cable Length 15-3/4" (400 mm) Weight 10 lbs. (4.5 kg) Height 14-1/4" (362 mm) Gator-Plus™ Corded Cable Cutters

  • Operates directly from 120 volt or 230 volt 50 Hz electrical outlets. No need to charge batteries or worry about running out of power.
  • Equipped with 15 foot (5 m) cord. Can be used with extension cords.
  • Ram automatically retracts after the cut is complete. No need to push a retract lever. Tool is automatically ready to perform the next cut.
  • Two-speed pump advances the ram quickly to start the cut.
  • Cutting blades are specially hardened and precision ground to hold their sharpness.
  • Lightweight and easy to use.
  • Cutting head rotates 360° for making cuts in tight locations, and flips open to make mid-span cuts easy.
  • Includes steel carrying case.
  • U.S. Patent #6,206,663. Gator-Plus™ ESG85GL Battery-Powered Cable Cutters
  • Two-speed pump advances the ram quickly to start the cut.
  • Cutting blades are specially hardened and precision ground to hold their sharpness.
  • Cutting head rotates 360° for making cuts in tight locations, and flips open to make mid-span cuts easy.
  • Includes one-hour battery charger, steel carrying case and two batteries.
  • Choice of a 120 volt, 230 volt, or 12 volt battery charger.
  • U.S. Patent #6,206,663. CAT. NO. UPC NO. DESCRIPTION ESG85GL11 06761 Battery-Powered Cable Cutter, 120 V Charger ESG85GL12 06762 Battery-Powered Cable Cutter, 12 V Charger ESG85GL22 06763 Battery-Powered Cable Cutter, 230 V Charger SPECIFICATIONS Length 19-1/4" (489 mm) Height 12-7/8" (327 mm) Weight 16.4 lbs. (7.4 kg) Battery 12 volt 2.0 Ah NiCd Battery Charge Time 1 hour Capacity Communications Cable: 3.3" diameter (85 mm diameter) Lead sheathed telephone cable: 3.3" diameter (85 mm diameter) Copper cable: 3.3" diameter (85 mm diameter) Aluminum cable: 3.3" diameter (85 mm diameter)

USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 WIRE & CABLE TERMINATION Gator-Plus™ ESG45GL Battery-Powered Cable, ACSR & Guy Wire Cutters

  • The ram automatically retracts after the cut is complete to ready the tool for the next cut.
  • The two-speed pump advances the ram rapidly to start the cut reducing cycle time.
  • Cutting head rotates 360° for making cuts in tight locations, and flips open to make mid-span cuts easy.
  • Includes one-hour battery charger, steel carrying case and two batteries.
  • Choice of a 120 volt, 230 volt, or 12 volt battery charger. CAT. NO. UPC NO. DESCRIPTION ESG45GL11 10412 Battery-Powered ACSR Cable Cutter, 120 V Charger ESG45GL12 10413 Battery-Powered ACSR Cable Cutter, 12 V Charger ESG45GL22 10414 Battery-Powered ACSR Cable Cutter, 230 V Charger SPECIFICATIONS Length 15-1/2" (394 mm) Height 12-1/2" (318 mm) Weight 12.8 lbs. (5.8 kg) Battery 12 volt 2.0 Ah NiCd Battery Charge Time 1 hour Capacity ACSR: 1590 kcmil (MCM), (Falcon 54/19) Standard Guy Strand: 5/8" diameter (16 mm diameter) EHS Guy Strand: 1/2" diameter (13 mm diameter) Ground Rod: 5/8" diameter (16 mm diameter) Rebar (schedule 60): 1/2" diameter (13 mm diameter) Wire Rope: 5/8" diameter (16 mm diameter) Copper and Aluminum Cable: 1500 kcmil (MCM) (800 mm Soft Steel Bolts: 5/8" diameter (16 mm diameter) Gator-Plus™ CSG45GL Corded Cable, ACSR & Guy Wire Cutters
  • Operates directly from 120 volt or 230 volt 50 Hz electrical outlets. No need to charge batteries or worry about running out of power.
  • Equipped with 15 foot (5 m) cord. Can be used with extension cords.
  • The ram automatically retracts after the cut is complete to ready the tool for the next cut.
  • The two-speed pump advances the ram rapidly to start the cut reducing cycle time.
  • Cutting head rotates 360° for making cuts in tight locations, and flips open to make mid-span cuts easy.
  • Includes steel carrying case. CAT. NO. UPC NO. DESCRIPTION CSG45GL11 01382 Corded ACSR Cable Cutter, 120 V CSG45GL22 01383 Corded ACSR Cable Cutter, 230 V SPECIFICATIONS Length 15-1/2" (394 mm) Height 12-1/2" (318 mm) Weight 12.8 lbs. (5.8 kg) Capacity ACSR: 1590 kcmil (MCM), (Falcon 54/19) Standard Guy Strand: 5/8" diameter (16 mm diameter) EHS Guy Strand: 1/2" diameter (13 mm diameter) Ground Rod: 5/8" diameter (16 mm diameter) Rebar (schedule 60): 1/2" diameter (13 mm diameter) Wire Rope: 5/8" diameter (16 mm diameter) Copper and Aluminum Cable: 1500 kcmil (MCM) (800 mm Soft Steel Bolts: 5/8" diameter (16 mm diameter) greenlee.com 149

USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com 150 WIRE & CABLE TERMINATION 750H767 model with

767 Hand Pump

Capacity 1000 kcmil (MCM) (500 mm2) copper or aluminum cable Jaw opening 1-15/16" (49 mm) Weight 750 – 25 lbs. (11.3 kg) 750F1725 – 40 lbs. (18.1 kg) 750H767 – 29 lbs. (13.2 kg) 750E975 – 84 lbs. (38.1 kg) Hydraulic Cable Cutter Sets

  • Cuts in 7 seconds. Jaws slide open quickly to save time between cuts.
  • 11-ton (97 kN) ram powers cutting jaws. Jaws are specially hardened and precision ground to hold sharpness.
  • Lightweight and easy to use. CAT. NO. UPC NO. DESCRIPTION 750 29149 Hydraulic Cable Cutter & Ram in Storage Box 750H767 17450 Hydraulic Cable Cutter with 767 Hand Pump, Ram, Hydraulic Hose in Storage Box 750E975 34203 Hydraulic Cable Cutter with 975 Electric Pump, Ram, Hydraulic Hose in Storage Box 751 22279 Hydraulic Cable Cutter Head for use with Greenlee 746 Hydraulic Ram Also order 51385 Elbow (see below). 746C 17451 Ram Unit 23955 23955 Steel Storage Box 51385 51385 Elbow for 746 Ram 17459 17459 Replacement Cutter Blade CAT. NO. UPC NO. DESCRIPTION HK520 08031 Hydraulic ACSR Cable Cutter 00336 00336 Cutter Blade 00301 00301 Fixed Cutter Head Hydraulic ACSR Cable Cutter
  • Flip open head provides strength while making it easy to cut long lengths.
  • Head rotates 180°.
  • Thumb release lever for quick blade retraction. SPECIFICATIONS Capacity Aluminum and Copper Cable, ACSR: 3/4" (19 mm) Standard Guy Wire, Ground Rod, Rebar: 1/2" (13 mm) Soft Steel Bolts: 11/16" (17 mm) Wire Rope: 3/4" (19 mm) Length 14.5" (368 mm) Weight 5.7 lbs. (2.6 kg) Hydraulic Communications Cable Cutter Head
  • Easily cuts large diameter communication cable and underground distribution cable.
  • Swiveling handle allows for quick positioning for cuts.
  • 3/8" male screw type coupler.
  • See page 333 for hydraulic hose and pump selection. CAT. NO. UPC NO. DESCRIPTION SDK202GL 03137 Hydraulic Communications Cable Cutter Head SPECIFICATIONS Capacity 3-1/2" (90 mm) diameter Al or Cu cable Weight 27.5 lb. (12.5 kg). Length 18-7/8" (480 mm) Maximum Operating Pressure 10,000 psi (700 bar)

USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com WIRE & CABLE TERMINATION 759 SPECIFICATIONS 759 Capacity Copper Aluminum C ommunications Cable Maximum 500 kcmil (MCM) (240 mm2) 750 kcmil (MCM) (400 mm2) 1-1/8" dia. (28 mm 2) Frequent Use 400 kcmil (MCM) (185 mm2) 600 kcmil (MCM) (300 mm2) Length 10-1/2" (262 mm) Weight 1.4 lbs. (0.6 kg) 760 Maximum 1000 kcmil (MCM) (500 mm2) 1000 kcmil (MCM) (500 mm2) 1-3/4" dia. (42 mm 2) Frequent Use 750 kcmil (MCM) (400 mm2) 1000 kcmil (MCM) (500 mm2) Length 11-3/4" (298 mm) Weight 1.75 lbs. (0.8 kg) 760 Compact Ratchet Cable Cutters

  • Simple, one-hand operation.
  • Compact – convenient for working in tight places and stores easily in tool pouches.
  • Single speed ratchet mechanism.
  • Blade release allows blades to be opened in mid-cut.
  • Heavy-duty blades provide long life. CAT. NO. UPC NO. DESCRIPTION 759 45277 Compact Ratchet Cable Cutter 760 17600 Compact Ratchet Cable Cutter SPECIFICATIONS 761 Capacity Copper Aluminum C ommunications Cable Maximum 750 kcmil (MCM)(400 mm2) 1000 kcmil (MCM)(500 mm2) 1-1/8" dia. (28 mm 2) Length 10-3/4" (273 mm) Weight 3.6 lbs. (1.6 kg) 761 Two-Hand Ratchet Cable Cutter
  • Two-handed operation provides more leverage and makes cutting large cables easier.
  • Short fiberglass handles make it easy to use in tight places and to store in tool boxes.
  • Single speed ratchet mechanism.
  • Blade release allows blades to be opened in mid-cut.
  • Heavy duty forged steel blades provide long life. CAT. NO. UPC NO. DESCRIPTION 761 11761 Two-Hand Ratchet Cable Cutter 151

USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com 152 WIRE & CABLE TERMINATION SPECIFICATIONS Capacity Copper Aluminum Communications Cable 45206 Maximum 600 kcmil (MCM)(300 mm2) 600 kcmil (MCM)(300 mm2) 1-3/8" (35 mm) dia. Frequent Use 500 kcmil (MCM)(240 mm2) 500 kcmil (MCM)(240 mm2) Length 10" (254 mm) Jaw opening 1-7/16" (36.5 mm) 45207 Maximum 750 kcmil (MCM)(400 mm2) 1000 kcmil (MCM)(500 mm2) 2" (50 mm) dia. Frequent Use 600 kcmil (MCM)(300 mm2) 750 kcmil (MCM)(400 mm2) Length 11" (279 mm) Jaw opening 2" (50 mm) SPECIFICATIONS Length 11-1/2" (287 mm) Weight 2.8 lbs. (1.3 kg) 45240 Telco Ratchet Cutter This versatile cutter has a specially designed moving blade to handle the larger diameter telephone cable and soft drawn copper and aluminum.

  • Cuts up to 2,700 pair telephone cable or up to 750 kcmil (MCM) (400 mm soft drawn copper and aluminum.
  • Blade release for safety and fast backout.
  • High carbon tool steel blades are heat treated for long life.
  • Ratchet lock.
  • Blades are manufactured from high carbon tool steel and heat-treated for long life.
  • Rust-resistant, black oxide finish. CAT NO. UPC NO. DESCRIPTION 45240 45240 Telco Ratchet Cutter 45241 45241 Movable Blade Replacement 45242 45242 Fixed Blade Replacement Not for use on ACSR or steel jacketed cable. Performance Ratchet Cable Cutters Both models feature:
  • Simple, one-hand operation.
  • Two-speed ratchet mechanism adjusts for light/heavy cutting.
  • Well-suited for tight work spaces.
  • Specially designed blade improves cutting capacity. WEIGHT CAT. NO. UPC NO. DESCRIPTION LBS. kg 45206 45206 Performance Ratchet Cable Cutter 1.5 .7 45207 45207 Performance Ratchet Cable Cutter 2.4 1.145206 45207

USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 WIRE & CABLE TERMINATION 774 773 763 764 SPECIFICATIONS Capacity Copper Aluminum Communications Cable 763 Maximum 500 kcmil (MCM) (240 mm2) 795 kcmil (MCM) (400 mm2) 1-3/16" dia. Frequent Use 350 kcmil (MCM) (150 mm2) 750 kcmil (MCM) (400 mm2) Length 13-3/4" (349 mm); Weight 4.8 lbs. (2.2 kg) 764 Maximum 750 kcmil (MCM) (400 mm2) 795 kcmil (MCM) (400 mm2) 1-3/16" dia. Frequent Use 500 kcmil (MCM) (240 mm2) 750 kcmil (MCM) (400 mm2) Length 19-1/8" (486 mm) Weight 5.3 lbs. (2.4 kg) CAT. NO. UPC NO. DESCRIPTION 763 05542 Ratchet Cable Cutter, 13-3/4" 764 35516 Ratchet Cable Cutter, 19-1/8" 36037 36037 763, 764 Cutter Head Unit (2 Blades) Ratchet Cable Cutters

  • High leverage for easier cutting.
  • Anti-slip mechanism ensures positive ratcheting.
  • One handle stationary while the other ratchets for use in deep boxes or against walls.
  • Durable, lightweight fiberglass handles. SPECIFICATIONS Capacity Copper Aluminum Communications Cable 773 Maximum 500 kcmil (MCM) (240 mm2) 795 kcmil (MCM) (400 mm2) 1-3/16" dia. Frequent Use 350 kcmil (MCM) (150 mm2) 750 kcmil (MCM) (400 mm2) Length 15-1/2" (394 mm); Weight 5.3 lbs. (2.4 kg) 774 Maximum 750 kcmil (MCM) (400 mm2) 795 kcmil (MCM) (400 mm2) 1-3/16" dia. Frequent Use 500 kcmil (MCM) (240 mm2) 750 kcmil (MCM) (400 mm2) Length 19-1/8" (486 mm) Weight 5.8 lbs. (2.6 kg) CAT. NO. UPC NO. DESCRIPTION 773 01876 Hi Performance Ratchet Cable Cutter, 15-1/2" 774 01878 Hi Performance Ratchet Cable Cutter, 19-1/8" CAT. NO. UPC NO. DESCRIPTION 756 34081 Heavy-Duty Ratchet Cable Cutter with rubber boot. 756U 38793 Heavy-Duty Ratchet Cable Cutter without rubber boot. 34188 34188 Cutter Head Unit (Includes 2 Blades) Heavy-Duty Ratchet Cable Cutters
  • Extra thick blades, ground flat to reduce potential for breakage.
  • Ratchet action for heavy-duty cutting.
  • Two cutting actions – fast scissor cutting for small cable and insulation; converts automatically to ratchet mode.
  • Anti-slip mechanism for positive ratchet action.
  • Rubber boot protects ratchet mechanism. SPECIFICATIONS Capacity Copper Aluminum Maximum 1500 kcmil (MCM)(800 mm2) 1500 kcmil (MCM)(800 mm2) Frequent Use 1000 kcmil (MCM)(500 mm2) 1000 kcmil (MCM)(500 mm2) Length 27-1/2" (698 mm) long, Jaw opening 2" (51 mm) Weight 11.41 lbs. (5.17 kg) High Performance Ratchet Cable Cutters
  • Two-speed mechanism saves cutting time by closing the blades rapidly and shifting to normal speed to perform the cut.
  • No more pushing on stubborn release buttons–the blades open automatically when the cut is complete.
  • Completely new ratchet mechanism improves durability.
  • Narrow profile permits use in deep boxes, against walls, or on floors.
  • Durable, lightweight fiberglass handles. greenlee.com 153

USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com 154 WIRE & CABLE TERMINATION CAT. NO. UPC NO. DESCRIPTION 757 34084 Ratchet ACSR/Cable Cutter 757U 38794 Ratchet ACSR/Cable Cutter without rubber boot 34187 34187 Cutter Head Unit (Includes 2 Blades) Ratchet ACSR/Cable Cutter

  • Extra thick blades, ground flat to reduce potential for breakage.
  • Ratchet action for increased cutting power.
  • Two cutting actions – fast scissor cutting for small cable; converts automatically to ratchet mode.
  • Anti-slip mechanism for positive ratchet action.
  • Rubber boot protects ratchet mechanism. SPECIFICATIONS Capacity 954 kcmil (MCM) (477 mm2) ACSR, 1/2" (12.7 mm) soft steel rod Length 29-1/4" (743 mm), Jaw opening 1.18" (30 mm) Weight 12.22 lbs. (5.54 kg) CAT. NO. UPC NO. DESCRIPTION 758 01274 Heavy-Duty Ratchet Guy Wire Cutter 03548 03548 Cutter Head Unit (Includes Blades, Blade Holder, Insert and Hardware) SPECIFICATIONS Cutting Capacities Guy Wire: 5/8 in. (16 mm) dia. Ground Rod: 5/8 in. (16 mm) dia. EHS Guy Wire: 5/8 in. (16 mm) dia. Soft Steel Bolts: 5/8 in. (16 mm) dia. Rebar (grade 60): 5/8 in. (16 mm) dia. ACSR: 477 kcmil (MCM) (240 mm 2) Guy Wire Cutter Dies
  • Works with any crimping tool that accepts 12-ton “U” type dies.
  • Less costly than dedicated cutting tools.
  • Simple to install in crimping tools.
  • Require no adjustments for cutting different materials.
  • Will cleanly cut guy wire (including EHS), grade 60 rebar, ground rod, soft steel bolts up to 5/8" (16 mm) and up to 477 kcmil (MCM) (240 mm 2) ACSR.
  • Patent 5,775,158. CAT. NO. UPC NO. DESCRIPTION 00949 00949 Cutting dies for 12-ton “U” die type crimping tools EHS Guy Wire Cutter
  • Cuts 1/2" Extra High Strength (EHS) and standard guy wire.
  • Cuts 1/2" (12.7 mm) mild steel rods and bolts.
  • Has two cutting actions – single motion cutting for small cable. Ratchet action for heavy-duty cutting.
  • Anti-slip mechanism for positive ratchet action. SPECIFICATIONS Capacity 1/2" EHS and standard Guy Wire, 1/2" Mild Steel Rods and Bolt. Length 27-3/4" (704 mm). Weight 10 lbs. 12 oz. (4.8 kg) CAT. NO. UPC NO. DESCRIPTION 1915 31892 Wire Cutter, 30-10 AWG (.08-6 mm 2) Wire Cutter Small, economical wire cutter that fits well in any tool belt.
  • 30-10 AWG (.05-6 mm 2) copper wire.
  • Stamped and precision ground from high carbon tool steel.
  • Heat-treated for long life.
  • Return spring.
  • Pivot joints have hardened steel bushings.
  • Cushioned vinyl handle grip.
  • Rust-resistant, black oxide finish. SPECIFICATIONS Capacity 30 - 10 AWG (.05mm2 - 6 mm2*) copper wire Length 5-1/2" (140 mm) Weight .2 lb. (90 g) *Comparable Conductor

USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com WIRE & CABLE TERMINATION CAT. NO. UPC NO. DESCRIPTION 727 31291 Cable Cutter Cable Cutter

  • Heavy-duty forged steel to cut copper or aluminum.
  • Heat treated, precision ground, shear action curved cutting blades.
  • Plastic coated, high leverage handles.
  • Made in USA.
  • Rust-resistant, black oxide finish. SPECIFICATIONS Capacity Copper Aluminum Communications Cable Maximum 2/0 (70 mm2) Frequent Use #1 AWG (35 mm2) 2/0 (70 mm 2) 100 pair Length 9-1/4" (235 mm) Weight 1 lb. (.45 kg) 706 704 705 718F SPECIFICATIONS 718F 704 705 706 CAPACITIES Capacity Copper Aluminum Communications Cable 718F Maximum 350 kcmil (MCM) (150 mm2) 1" (25 mm) dia. Frequent Use 4/0 AWG (95) 350 kcmil (MCM) (150 mm 2) 704 Maximum 350 kcmil (MCM) (150 mm2) 500 kcmil (MCM) (240 mm 2) 1-1/4" (32 mm) dia. Frequent Use 250 kcmil (MCM) (120 mm2) 350 kcmil (MCM) (150 mm 2) 705 Maximum 500 kcmil (MCM) (240 mm2) 1000 kcmil (MCM) (500 mm 2) 1-3/4" (44 mm) dia. Frequent Use 350 kcmil (MCM) (150 mm2) 750 kcmil (MCM) (400 mm 2) 706 Maximum 750 kcmil (MCM) (400 mm2) 1000 kcmil (MCM) (500 mm 2) 1-1/2" (38 mm) dia. Frequent Use 500 kcmil (MCM) (240 mm2) 750 kcmil (MCM) (400 mm 2) CAT. NO. UPC NO. DESCRIPTION 718F 10507 Heavy-Duty Cable Cutter 704 24564 Heavy-Duty Cable Cutter 705 05923 Heavy-Duty Cable Cutter 706 22291 Heavy-Duty Cable Cutter 24565 24565 704 Cutter Unit (Includes 2 Blades) 24567 24567 704 Handle Unit (Includes Handle, Sleeve, Grip) 06555 06555 705 Cutter Unit (Includes 2 Blades) 05930 05930 705 Handle Unit (Includes Handle, Sleeve, Grip) 22292 22292 706 Cutter Unit (Includes 2 Blades) 22296 22296 706 Handle Unit (Includes Handle, Sleeve, Grip) Heavy-Duty Cable Cutters 718F, 704, 705, and 706
  • Strong, lightweight fiberglass handles.
  • Adjustable pivot bolt provides for blade adjustment. 704, 705, and 706
  • Replaceable, forged, heat treated, and precision ground blades.
  • Made in USA. 155

USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com 156 WIRE & CABLE TERMINATION ACSR Cable Cutter

  • Precision machined, forged steel blades.
  • Cuts ACSR service entrance cable.
  • Steel handles with rubber hand grips. SPECIFICATIONS Capacity ACSR cable – 2/0, 7/16" (11.1 mm) piano wire – 1/8" (3.2 mm) copper/aluminum cable – 350 kcmil (MCM)(150 mm2) Length 28" (711 mm) Weight 5.66 lbs. (2.6 kg) CAT. NO. UPC NO. DESCRIPTION 749 32913 Heavy-Duty Cable Cutter 34320 34320 Replacement Bolt & Nut Set Heavy-Duty Communication Cable Cutter
  • Forged and heat-treated blades specially designed for communications cable.
  • Easily cuts cables up to 2-1/4" (57 mm) in diameter.
  • Makes clean cuts with minimal distortion on lead-, rubber-, PVC- and polyethelyne-sheathed cables.
  • Blades and handles are replaceable in case of damage.
  • Precision ground shear-type blades.
  • Fiberglass handles with non-slip rubber grips. CAT. NO. UPC NO. DESCRIPTION 765 06011 Heavy-Duty Communications Cutter SPECIFICATIONS Cutting Capacity 2-1/4" (57mm) Communications Cable (900 pair, 24 AWG) Length 37" (940 mm) Weight 7.2 lbs. (3.3 kg) CAT. NO. UPC NO. DESCRIPTION 718 30208 Cable Cutter Cable Cutter
  • Economical, lightweight, fits easily into tool boxes.
  • Heat-treated, precision ground, shear action blades.
  • Steel handles with rubber grips for leverage.
  • Made in USA. SPECIFICATIONS Capacity Copper Aluminum Maximum 350 kcmil (MCM) (150mm2) Frequent Use 4/0 (95 mm2) 350 kcmil (MCM) (150 mm 2) Length 18" (457 mm) Weight 2.78 lbs. (1.3 kg)

USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com WIRE & CABLE TERMINATION Greenlee Crimping Tool Capacities TOOL TYPE 4 TON 4.5 TON (4) 6 TON 12 TON DIE TYPE (5) 15 TON ROTATING DIE (1) QUAD-POINT DIELESS DIELESS EK410 K425O EK22GL RK1230 RK1240 RK1550 K111 K05-1GL K09-2GL K09-3GL RK06AT(C) RK06FT 1980 1989 1990 K425BG CK22GL HK1230 HK1240 HK06AT(C) HK06FT ECCX EK1230 EK1240 EKO6AT(C) EK06FT CCCX CK1230 CK1240 CK06AT(C) CK06FT HCCX HKL1230 CONNECTOR TYPE RCCX INDUSTRIAL Copper Lugs #8 - 250 #8 - 500 #8 - 600 (2) #8 - 750 #8 - 750 #8 - 1000 #8 - 1 #8 -1/0 #8 - 4/0 3/0 - 400 #6 - 500 #6 - 750 #8 - 4/0 #4 - 500 #4 - 1000 Copper Splices #8 - 250 #8 - 500 #8 - 600 (2) #8 - 400 #8 - 750 #8 - 1000 #8 - 1 #8 -1/0 #8 - 4/0 3/0 - 400 #6 - 500 #6 - 750 #8 - 4/0 #4 - 500 #4 - 1000 Aluminum Lugs #8 - 4/0 #8 - 300 (3) #8 - 750 #8 - 750 #8 - 1000 #6 - 400 #6 - 750 #6- 500 #6 - 1000 Aluminum Splices #8 - 4/0 #8 - 300 (3) #8 - 400 #8 - 750 #8 - 1000 #6 - 400 #6 - 750 #6- 500 #6 - 1000 Copper “C” Taps #10 - #2 #12 - #2 (4) #12 - 400 #12 - 400 #8 - 1000 Aluminum “H” Taps #6 - 500 #6 - 500 #6 - 1000 Aluminum Pin Adapters #6 - 1/0 #6 - 1/0 (3) #6 - 500 #6 - 750 #6 - 750 #6 - 500 #6 - 750 GROUNDING Ground Grid Connectors #6 - #3 (4) #6 - 500 #6 - 500 #6 - 500 Copper “E” Taps #6 - 500 #6 - 500 #6 - 500 OVERHEAD .840 Service Ent. Connectors 1/0 - 4/0 1/0 - 4/0 1/0 - 4/0 (4) 1/0 - 4/0 1/0 - 4/0 1/0 - 4/0 #4 - 350 #4 - 350 Aluminum “H” Taps #6 - 4/0 #6 - 4/0 (4) #6 - 500 #6 - 500 #6 - 900 Copper Tension Splice #6 - 2/0 #6 - 2/0 (4) #6 - 500 #6 - 500 #6- 500 #6 - 4/0 #6 - 4/0 All Aluminum Tension Splice #6 - 4/0 #6 - 4/0 (4) #6 - 587.5 #6 - 587.5 #6 - 587.5 One Piece ACSR Tension Splice #4 - 1/0 #4 - 1/0 (4) #4 - 556.5 #4 - 556.5 #4 - 556.5 #4 - 477 #4 - 477 Two Piece ACSR Tension Splice #2 - 477 #2 - 4/0 (4) #2 - 556.5 #2 - 556.5 #2 - 900 Aluminum Jumper Splice #4 - 2668 #4 - 266.8 (4) #4 - 556.5 #4 - 556.5 #4 - 795 Stirrups #2 - 4/0 #6 - 4/0 (4) #6 - 500 #6 - 500 #6 - 500 Aluminum Lugs #2 - 1/0 #4 - 4/0 (4) #4 - 556.5 #4 - 556.5 #4 - 795 Copper Lugs #6 - 1/0 1/0 - 2/0 (4) 1/0 - 500 1/0 - 500 1/0 - 500 NOTES: (1) Die wheels are rotated to match the cable size. Dies are color coded and marked with the cable size. (2) Capacity using Greenlee K-22 dies. (3) Capacity using Greenlee KA22 dies. (4) Capacity using “W” dies. (5) Capacity using “U” dies. K425BG Manual Crimping Tool

  • Designed for crimping a wide range of overhead service entrance connections, overhead splices, and overhead taps.
  • Easy to use MD-6 type “pop” tool.
  • Equipped with D 3 die groove and either “BG” or “O” die groove.
  • The D 3 die groove serves as a die seat for all Greenlee and industry “W” type dies.
  • Bent fiberglass handles provide a solid grip, good leverage, and better durability than wood.
  • Teflon impregnated bushings at pivot joints provide smooth operation and long life.
  • Complete crimps are assured with an over-center cam mechanism.
  • Tool can easily be checked visually for proper adjustment, and can be adjusted with Allen wrenches. CAT. NO. UPC NO. DESCRIPTION K425O 02064 Crimping Tool with D 3 and O die grooves K425BG 02065 Crimping Tool with D 3 and BG die grooves SPECIFICATIONS Capacity See capacity chart above Crimping Force 9,000 lb. (40 kN) Length 25-3/8" (645 mm) Weight 7.1 lbs. (3.2 kg) 157

USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com 158 WIRE & CABLE TERMINATION Gator-Plus™ Battery-Powered 4-Ton Crimping Tools

  • New breakthrough hydraulic pump design results in an extremely compact battery-powered crimping tool with capacity to 250 kcmil (MCM) copper color-coded connectors. Also crimps 5/8 and 840 service entrance connectors.
  • Special compact 9.6 volt Ni-Cd battery reduces weight and size.
  • Slim profile and light weight provide for one-hand operation.
  • Can complete approximately 85 crimps per battery charge with 4/0 copper connectors.
  • Ram automatically retracts to signal that crimp is complete.
  • Ram can be retracted in mid-cycle to adjust connector.
  • Flip-open crimping head rotates 360°.
  • UL and cUL Classified with Anderson, Blackburn, Burndy, ILSCO, Panduit, Penn-Union, and Thomas & Betts copper color-coded code connectors.
  • Includes two batteries, battery charger, and molded carrying case.
  • Choice of 120 volt, 230 volt, or 12 volt battery charger. CAT. NO. UPC NO. DESCRIPTION EK41011 02033 4-Ton Battery-Powered Crimping Tool, 120 V Charger EK41012 02034 4-Ton Battery-Powered Crimping Tool, 12 V Charger EK41022 02035 4-Ton Battery-Powered Crimping Tool, 230 V Charger Crimping Dies shown below. SPECIFICATIONS Capacity #8 AWG to 250 kcmil (MCM) copper color-coded connectors 5/8 service entrance connectors 840 service entrance connectors Crimping Force 7,900 lb. (35 kN) Length 14" (356 mm) Width 3-1/8" (79 mm) Weight 3.6 lbs. (1.6 kg) Crimp Cycle Time ~4 seconds Battery 9.6 volt 1.3 Ah Ni-Cd battery Battery Charge Time 1 Hour EK410 4-TON CRIMPING DIE KIT* CAT. NO. UPC NO. DESCRIPTION KC4CU 02037 Complete Die Set for copper connector. Includes dies for #8 to 250 kcmil (MCM) copper connectors (dies can be stored in tool carrying case). DIES FOR CRIMPING COLOR-CODED COPPER LUGS & SPLICES* CAT. NO. UPC NO. COPPER CABLE SIZE COLOR CODE KC4-8 02075 8 AWG Red KC4-6 02076 6 AWG Blue KC4-4 02077 4 AWG Gray KC4-2 02078 2 AWG Brown KC4-1 02079 1 AWG Green KC4-1/0 02080 1/0 AWG Pink KC4-2/0 02081 2/0 AWG Black KC4-3/0 02082 3/0 AWG Orange KC4-4/0 02083 4/0 AWG Purple KC4-250 02084 250 kcmil (MCM) Yellow *Note: Connections are UL and cUL classified for copper when used with Anderson, Blackburn, FCI Burndy, ILSCO, Panduit, Thomas & Betts and Penn-Union color-coded lugs and splices. KC4 DIES FOR SERVICE ENTRANCE CONNECTORS CAT. NO. UPC NO. DESCRIPTION KC4-10 02021 Crimping Dies for 5/8" Service Entrance Connectors KC4-840 02022 Crimping Dies for 840 Service Entrance Connectors Crimping Dies for 4-Ton EK410 Tools

USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com WIRE & CABLE TERMINATION SPECIFICATIONS Capacity Color-coded copper lugs and splices, 600 kcmil (MCM). Color-coded aluminum lugs and splices, 350 kcmil (MCM). For capacity with other types of connectors, see chart on page 157. Crimping Force 12,000 lb (53 kN) Length 12-3/8" (314 mm) Height 11-3/4" (298 mm) Weight 9.7 lbs. (4.4 kg) Battery 12 Volt 2.0 Ah NiCd Battery charge time 1 hour CAT. NO. UPC NO. DESCRIPTION EK22GL11 03551 6-Ton Battery-Powered Crimping Tool,

120 V Charger

EK22GL12 03552 6-Ton Battery-Powered Crimping Tool,

12 V Charger

EK22GL22 03553 6-Ton Battery-Powered Crimping Tool,

230 V Charger

Crimping Dies on page 170. Gator-Plus™ Battery-Powered 6-Ton Crimping Tools

  • Ram automatically retracts after the crimp is complete. Operator doesn’t need to push a retract lever.
  • A two-speed pump advances the ram quickly to start the crimp. Crimp times range from about 5 to 7 seconds depending on the connector.
  • Powerful 12 volt 2.0 Ah battery provides up to 120 crimps per charge.
  • UL Classified and CSA Certified with Anderson, Blackburn, Burndy, ILSCO, Panduit, Penn-Union and T&B copper lugs and splices to 600 kcmil (MCM). UL & CUL classified with Anderson, Blackburn, Burndy, ILSCO, Panduit, Penn- Union, & Thomas & Betts aluminum lugs & splices to 350 kcmil (MCM).
  • Flip-top style opens easily with a simple pull on the side piece and rotates 360°.
  • Includes one-hour battery charger, steel carrying case and two batteries.
  • Choice of a 120 volt, 230 volt, or 12 volt battery charger.
  • Equipped with die adapters for “W” type dies. The adapters are equivalent to “D 3” dies.
  • U.S. Patent #6,206,663. EK22GL11 CAT. NO. UPC NO. DESCRIPTION CK22GL11 01368 6-Ton Corded Crimping Tool, 120 V CK22GL22 01369 6-Ton Corded Crimping Tool, 230 V Gator-Plus™ 6-Ton Corded Crimping Tools
  • Operates directly from 120 volt or 230 volt 50 Hz electrical outlets. No need to charge batteries or worry about running out of power.
  • Equipped with 15 foot (5 m) cord. Can be used with extension cords.
  • Ram automatically retracts after the crimp is complete. Operator doesn’t need to push a retract lever.
  • A two-speed pump advances the ram quickly to start the crimp. Crimp completion time is reduced by over 25%. Crimp times range from about 5 to 7 seconds depending on the connector.
  • UL Classified and CSA Certified with Anderson, Blackburn, Burndy, ILSCO, Panduit, Penn-Union and T&B copper lugs and splices to 600 kcmil (MCM). UL & CUL classified with Anderson, Blackburn, Burndy, ILSCO, Panduit, Penn- Union, & Thomas & Betts aluminumlugs & splices to 350 kcmil (MCM).
  • Flip-top style opens easily with a simple pull on the side piece and rotates 360°.
  • Equipped with die adapters for “W” type dies. The adapters are equivalent to “D 3” dies.
  • Includes steel carrying case.
  • U.S. Patent #6,206,663. SPECIFICATIONS Capacity Color-coded copper lugs and splices,600 kcmil (MCM). Color-coded aluminum lugs and splices, 350 kcmil (MCM). For capacity with other types of connectors, see chart on page 176. Crimping Force 12,000 lb. (53 kN) Height 11-3/4" (298 mm) Length 12-3/8" (314 mm) Weight 9.7 lbs. (4.4 kg) 159

USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com 160 WIRE & CABLE TERMINATION SPECIFICATIONS Capacity EK1230 & EK1240 – See crimping tool capacity chart on page 157; EK1240K – ASCR terminals 1033 kcmil (MCM), ASCR tension fittings 477 kcmil (MCM) Crimping Force 24,000 lb (106 kN) Length EK1230 – 14-5/8" (371 mm); EK1240 – 15-1/4" (387 mm); EK1240K – 15-3/4" (398 mm) Weight EK1230 – 14.1 lbs (6.4 kg); EK1240 & EK1240K – 14.9 lbs. (6.8 kg) Crimping Dies on page 171. EK1230 EK1240 EK1240K EK1240C Gator-Plus™ 12-Ton Battery-Powered Crimping Tools

  • Three crimping head choices: EK1230 for industry “U” type dies with 1.20" (30 mm) opening, EK1240 for industry “U” type dies with 1.65" (42 mm) opening, and EK1240K for Kearney PH2 type dies.
  • New head designs result in lower weight and improved durability – tested to 50,000 crimp cycles.
  • Two-speed pump to reduce cycle time.
  • Ram automatically retracts when crimp cycle is complete – a Greenlee exclusive.
  • Crimping heads rotate 360°.
  • Covered head models have two layers of PVC that total approximately 3/16" (4.8 mm) thick. The outer layer is black and the inner layer is red.
  • Powerful 12 volt 2.0Ah battery provides up to 35 crimps per charge.
  • Includes one-hour battery charger, steel carrying case, and two batteries.
  • U.S. Patent 6,206,663. CAT. NO. UPC NO. DESCRIPTION EK123011 06429 12-Ton Battery-Powered Crimping Tool, 1.2" (30 mm) opening, 120 V Charger EK123012 06431 12-Ton Battery-Powered Crimping Tool, 1.2" (30 mm) opening, 12 V Charger EK123022 06432 12-Ton Battery-Powered Crimping Tool, 1.2" (30 mm) opening, 230 V Charger EK1230C11 07190 12-Ton Battery-Powered Crimping Tool, 1.2" (30 mm) opening, PVC covered, 120 V Charger EK1230C12 07191 12-Ton Battery-Powered Crimping Tool, 1.2" (30 mm) opening, 12 V Charger EK1230C22 07192 12-Ton Battery Powered Crimping Tool, 1.2" (30 mm) opening, PVC covered, 230 V Charger EK124011 06436 12-Ton Battery-Powered Crimping Tool, 1.65" (42 mm) opening, 120 V Charger EK124012 06437 12-Ton Battery-Powered Crimping Tool, 1.65" (42 mm) opening, 12 V Charger EK124022 06439 12-Ton Battery-Powered Crimping Tool, 1.65" (42 mm) opening, 230 V Charger EK1240C11 07193 12-Ton Battery-Powered Crimping Tool, 1.65" (42 mm) opening, PVC covered, 120 V Charger EK1240C12 07194 12-Ton Battery-Powered Crimping Tool, 1.65" (42 mm) opening, PVC covered, 12 V Charger EK1240C22 07195 12-Ton Battery-Powered Crimping Tool, 1.65" (42 mm) opening, PVC covered, 230 V Charger EK1240K11 06443 12-Ton Battery-Powered Crimping Tool, Kearney head,

EK1240K12 06444 12-Ton Ba ttery-Powered Crimping Tool, Kearney head, EK1240K22 06445 12-Ton Battery-Powered Crimping Tool, Kearney head, EK1240KC11 07196 12-Ton Battery-Powered Crimping Tool, Kearney Head, PVC covered, 120 V Charger EK1240KC12 07197 12-Ton Battery-Powered Crimping Tool, Kearney Head, PVC covered, 12 V Charger EK1240KC22 07198 12-Ton Battery-Powered Crimping Tool, Kearney Head, PVC covered, 230 V Charger

USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com WIRE & CABLE TERMINATION CAT. NO. UPC NO. DESCRIPTION CK123011 01370 Corded 12-Ton Crimping Tool, 1.2" (30 mm) opening, 120 V CK123022 01372 Corded 12-Ton Crimping Tool, 1.2" (30 mm) opening, 230 V CK124011 01373 Corded 12-Ton Crimping Tool, 1.65" (42 mm) opening, 120 V CK124022 01374 Corded 12-Ton Crimping Tool, 1.65" (42 mm) opening, 230 V Gator-Plus™ 12-Ton Corded Crimping Tools

  • Operates directly from 120 volt or 230 volt electrical outlets. No need to charge batteries or worry about running out of power.
  • Equipped with 15 foot (5 m) cord. Can be used with extension cords.
  • Two crimping head choices: CK1230 for industry “U” type dies with 1.20" (30 mm) opening, and CK1240 for industry “U” type dies with 1.65" (42 mm) opening.
  • New head designs result in lower weight and improved durability – tested to 50,000 crimp cycles.
  • Two-speed pump to reduce cycle time.
  • Ram automatically retracts when crimp cycle is complete – a Greenlee exclusive.
  • Crimping heads rotate 360°.
  • Includes steel carrying case. SPECIFICATIONS Capacity EK1230 & EK1240 – See crimping tool capacity chart on page 157 Crimping Force 24,000 lb (106 kN) Length CK1230: 14-5/8" (371 mm); CK1240: 15-1/4" (387 mm) Weight CK1230: 14.1 lbs (6.4 kg); CK1240: 14.9 lbs (6.8 kg) HK1230 HK1240K HK1240KC HK1240 12-Ton Manual Hydraulic Crimping Tools
  • Three crimping head choices: HK1230 for industry “U” type dies with 1.20" (30 mm) opening, HK1240 for industry “U” type dies with 1.65" (42 mm) opening, and HK1240K for Kearney PH2 type dies.
  • New head designs result in lower weight and improved durability – tested to 50,000 crimp cycles.
  • Two-speed pump to reduce cycle time.
  • Ram automatically retracts when crimp cycle is complete – a Greenlee exclusive.
  • Crimping heads rotate 360°.
  • Smaller and lighter than competitive tools.
  • Covered head models have two layers of PVC that total approximately 3/16" (4.8 mm) thick. The outer layer is black and the inner layer is red.
  • Includes steel carrying case.
  • U.S. Patent #6,206,663. CAT. NO. UPC NO. DESCRIPTION HK1230 06426 12-Ton Hydraulic Crimping Tool, 1.2" (30 mm) opening HK1230C 07199 12-Ton Hydraulic Crimping Tool, 1.2" (30 mm) opening, PVC covered HK1240 06427 12-Ton Hydraulic Crimping Tool, 1.65" (42 mm) opening HK1240C 07202 12-Ton Hydraulic Crimping Tool, 1.65" (42 mm) opening, PVC covered HK1240K 06428 12-Ton Hydraulic Crimping Tool, Kearney head HK1240KC 07203 12-Ton Hydraulic Crimping Tool, Kearney head, PVC covered Crimping Dies on page 171. SPECIFICATIONS Capacity HK1230 & HK1240 – See crimping tool capacity chart on pg. 157; HK1240K – ASCR terminals 1033 kcmil (MCM), ASCR tension fittings 477 kcmil (MCM) Crimping Force 24,000 lbs (106 kN) Length HK1230 – 20-3/8" (518 mm); HK1240 – 21-1/2" (546 mm); HK1240K – 22" (557 mm) 161

USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com 162 WIRE & CABLE TERMINATION RK1230 RK1240 RK1240K RK1240C 12-Ton Manual Hydraulic Crimping Tool

  • Two-speed ram advances fast and shifts to lower speed to complete the crimp.
  • Strong, lightweight fiberglass handles.
  • Push button permits dies to be inserted and removed easily.
  • The “C” style head has a 1.2" (30 mm) opening for easy placement on connectors.
  • Tool is supplied in a durable molded plastic carrying case.
  • Accepts Greenlee and industry “U” style dies for 12-ton tools.
  • Includes molded carrying case. CAT. NO. UPC NO. DESCRIPTION HKL1230 01760 12-Ton Hydraulic Crimping Tool, 1.2" (30 mm) opening Crimping Dies on page 171. SPECIFICATIONS Capacity See crimping tool capacity chart on page 157. Crimping Force 24,000 lbs (106 kN) Length 24-1/4" (616 mm) Weight 14.1 lbs (6.4 kg) 12-Ton Remote-Powered Crimping Heads
  • Three crimping head choices: RK1230 for industry “U” type dies with 1.20" (30 mm) opening, RK1240 for industry “U” type dies with 1.65" (42 mm) opening, and RK1240K for Kearney PH2 type dies.
  • New head designs result in lower weight and improved durability – tested to 50,000 crimp cycles.
  • Boss included on each crimping head for use with hotsticks.
  • Easy to get into tight locations, lightweight makes them excellent choices for hotstick use.
  • Single-acting tools that require an external hydraulic pump capable of 10,000 psi (700 bar).
  • Equipped with a 3/8" male screw type coupler.
  • Capable of crimping a wide range of lugs, C-taps, H-taps and overhead tension sleeves.
  • Covered head models have two layers of PVC that total approximately 3/16" (4.8 mm) thick. The outer layer is black and the inner layer is red.
  • Includes steel carrying case.
  • See page 333 for hydraulic hose and pump selection. CAT. NO. UPC NO. DESCRIPTION RK1230 05350 12-Ton Remote-Powered Crimping Head, 1.2" (30 mm) opening RK1230C 07204 12-Ton Remote-Powered Crimping Head, 1.2" (30 mm) opening, PVC covered RK1240 05351 12-Ton Remote-Powered Crimping Head, 1.65" (42 mm) opening RK1240C 07205 12-Ton Remote-Powered Crimping Head, 1.65" (42 mm) opening, PVC covered RK1240K 05352 12-Ton Remote-Powered Crimping Head, Kearney head RK1240KC 07207 12-Ton Remote-Powered Crimping Head, Kearney head, PVC covered Crimping Dies on page 171. SPECIFICATIONS Capacity RK1230 & RK1240 – See crimping tool capacity chart on pg. 157; RK1240K – ASCR terminals 1033 kcmil (MCM), ASCR tension fittings 477 kcmil (MCM) Crimping Force 24,000 lbs (106 kN) Length RK1230 – 10-3/4" (273 mm); RK1240 – 11-7/8" (302 mm); RK1240K – 12-1/4" (311 mm) Max. Operating Pressure 10,000 psi (700 bar)

USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com WIRE & CABLE TERMINATION 163 15-Ton Crimping Tool

  • Interchangeable adapters permit the use of a wide variety of die types for all common crimping applications.
  • Accepts Kearney PH4/PH14 dies without adapters.
  • Lightweight.
  • Zinc-plated head resists corrosion better than other finishes.
  • Hot stick attachment point is standard.
  • Operates with most 10,000 psi (700 bar) hydraulic sources.
  • Equipped with 3/8" male screw type 10,000 psi (700 bar) coupler.
  • Includes steel carrying case.
  • See page 333 for hydraulic hose and pump selection. CAT. NO. UPC NO. DESCRIPTION RK1550 05386 15-Ton Single-Acting Remote-Powered Crimping Tool 48820 48820 Die Adapters – Burndy P dies (Y46), Ilsco ILD-P dies 48788 48788 Die Adapters – T&B 15600 dies, Blackburn 15600 dies 48802 48802 Die Adapters – Greenlee U dies, Burndy U dies, Ilsco ILD dies, T&B 15500 dies, Blackburn 15500 dies 48824 48824 Die Adapters – Kearney PH2/WH2 dies SPECIFICATIONS Capacity Color-Coded copper lugs and splices: #8 to 1000 kcmil (MCM) Color-Coded aluminum lugs and splices: #8 to 1000 kcmil (MCM) For other connector types, see the capacity chart in the Greenlee catalog Crimping Force at 10,000 psi (700 bar) 30,000 lbs (133 kN) Length 15" (380 mm); Width 3" (76 mm) Height 5-3/8" (135 mm) Weight 14.1 lbs. (6.4 kg) Operating Pressure 10,000 psi (700 bar)

USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com 164 WIRE & CABLE TERMINATION Crimping Tool 8-1 AWG

  • Small size and lightweight make this an ideal tool for crimping small lugs and splices.
  • Easily fits in tool pouches.
  • Full-cycle mechanism assures that crimps are complete.
  • Jaws can be opened in mid-cycle if necessary to adjust connector.
  • Wide grips make crimping easy on the hands.
  • UL and cUL classified with Anderson, Blackburn, Burndy, ILSCO, Panduit, Penn-Union, and Thomas & Betts copper color-coded code connectors. SPECIFICATIONS Capacity 8 AWG - 1 AWG copper color-coded connectors Length 10" (273 mm) Weight 1.4 lbs. (0.6 kg) CAT. NO. UPC NO. DESCRIPTION K111 10763 Crimping Tool CAT. NO. UPC NO. DESCRIPTION K05-1GL 02624 Crimping Tool K05-1SPGL 02625 Crimping Tool, full cycle mechanism CAT. NO. UPC NO. DESCRIPTION K09-2GL 02628 Crimping Tool K09-2SPGL 02629 Crimping Tool, full cycle mechanism CAT. NO. UPC NO. DESCRIPTION K09-3GL 02630 Crimping Tool K-Series Crimping Tool 3/0-400
  • UL classified and CSA certified with Anderson, Blackburn, Burndy, ILSCO, Panduit, Thomas & Betts and Penn-Union copper connectors.
  • Crimps the larger copper connector sizes all the way to 400 kcmil (MCM).
  • Color-coded, hexagonal rotating dies. SPECIFICATIONS Capacity 3/0 AWG - 400 kcmil (MCM) Copper Length 25.5" (650 mm) Weight 6.4 lbs. (2.6 kg) K-Series Crimping Tool – 8-4/0 AWG
  • UL classified and CSA certified with Anderson, Blackburn, Burndy, ILSCO, Panduit, Thomas & Betts and Penn-Union copper connectors.
  • Crimps all the popular small to mid-range copper connector sizes.
  • Long length results in low handle efforts.
  • Color-coded, hexagonal rotating dies. SPECIFICATIONS Capacity 8 AWG - 4/0 AWG Copper Length 25.5" (650 mm) Weight 6.4 lbs. (2.9 kg) K-Series Crimping Tool 8-1/0 AWG
  • Crimps smaller copper connectors.
  • UL classified and CSA certified with Anderson, Blackburn, Burndy, ILSCO, Panduit, Thomas & Betts and Penn-Union copper connectors.
  • Small, lightweight, easy to handle.
  • Easy to get in tight locations.
  • Color-coded, hexagonal rotating dies. SPECIFICATIONS Capacity 8 AWG - 1/0 AWG Copper Length 15.4" (390 mm) Weight 2.4 lbs. (1.1 kg)

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165 WIRE & CABLE TERMINATION

See crimping tool capacity chart on page 157. Length EK60AT – 14 in. (355 mm), EK60FT – 14-7/8 in. (378 mm) Battery Voltage 12V; Battery Charge Time 1 hour *FT tools are UL and cUL classified with #4AWG – 750 kcmil (MCM) copper color-coded connectors and #6AWG – 750 kcmil (MCM) aluminum color-coded connectors of the following brands: Anderson, Blackburn, FCI Burndy, Ilsco, Panduit, Penn-Union, and Thomas & Betts. AT tools are UL and cUL classified with #4 – 500 kcmil (MCM) copper color-coded connectors ...of the following brands: Anderson, Blackburn, FCI Burndy, ILSCO, Panduit, Penn-Union, & Thomas & Betts. EK06FT Gator-Plus™ Battery-Powered Quad-Point Dieless Crimping Tools*

  • Utilizes four indentors to make the crimp.
  • Two-speed pump advances the ram quickly to start the crimp, reducing crimp completion time. The ram automatically retracts after the crimp is complete.
  • Lightweight, featuring an angled pistol grip and a 360° rotating head.
  • Flip-top style uses a pull pin to open head for easy removal from the connector.
  • Includes two batteries, battery charger, steel carrying case, test gauge and test slugs.
  • Choice of a 120 volt, 230 volt, or 12 volt one-hour battery charger.
  • U.S. Patent 6,206,663. CAT. NO. UPC NO. DESCRIPTION EK06AT11 06069 Quad-Point Battery-Powered Crimping Tool, Open Head Dieless, 120 V Charger EK06AT12 06070 Quad-Point Battery-Powered Crimping Tool, Open Head Dieless, 12 V Charger EK06AT22 06071 Quad-Point Battery-Powered Crimping Tool, Open Head Dieless, 230 V Charger EK06ATC11 06203 Quad-Point Battery-Powered Crimping Tool, Open Rubber Covered Head Dieless, 120 V Charger EK06ATC12 06204 Quad-Point Battery-Powered Crimping Tool, Open Rubber Covered Head Dieless, 12 V Charger EK06ATC22 06206 Quad-Point Battery-Powered Crimping Tool, Open Rubber Covered Head Dieless, 230 V Charger EK06FT11 06072 Quad-Point Battery-Powered Crimping Tool, Flip-Top Head Dieless, 120 V Charger EK06FT12 06073 Quad-Point Battery-Powered Crimping Tool, Flip-Top Head Dieless, 12 V Charger EK06FT22 06074 Quad-Point Battery-Powered Crimping Tool, Flip-Top Head Dieless, 230 V Charger greenlee.com

USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com 166 WIRE & CABLE TERMINATION *FT tools are UL and cUL classified with #4AWG – 750 kcmil (MCM) copper color-coded connectors and #6AWG – 750 kcmil (MCM) aluminum color-coded connectors of the following brands: Anderson, Blackburn, FCI Burndy, Ilsco, Panduit, Penn-Union, and Thomas & Betts. AT tools are UL and cUL classified with #4 – 500 kcmil (MCM) copper color-coded connectors ...of the following brands: Anderson, Blackburn, FCI Burndy, ILSCO, Panduit, Penn-Union, & Thomas & Betts. *FT tools are UL and cUL classified with #4AWG – 750 kcmil (MCM) copper color-coded connectors and #6AWG – 750 kcmil (MCM) aluminum color-coded connectors of the following brands: Anderson, Blackburn, FCI Burndy, Ilsco, Panduit, Penn-Union, and Thomas & Betts. AT tools are UL and cUL classified with #4 – 500 kcmil (MCM) copper color-coded connectors ...of the following brands: Anderson, Blackburn, FCI Burndy, ILSCO, Panduit, Penn-Union, & Thomas & Betts. HK06FT HK06AT Gator-Plus™ Quad-Point Dieless Crimping Tools*

  • Operates directly from 120 volt or 230 volt 50 Hz electrical outlets. No need to charge batteries or worry about running out of power.
  • Equipped with 15 foot (5 m) cord. Can be used with extension cords.
  • 6.2-ton capacity. Utilizes four indentors to make the crimp.
  • Two-speed pump advances the ram quickly to start the crimp, reducing crimp completion time. The ram automatically retracts after the crimp is complete.
  • Lightweight, featuring an angled pistol grip and a 360° rotating head.
  • Flip-top style uses a pull pin to open head for easy removal from the connector.
  • Includes steel carrying case, test gauge and test slugs.
  • U.S. Patent 6,206,663. CAT. NO. UPC NO. DESCRIPTION CK06AT11 01377 Corded Quad-Point Crimping Tool, Open Head, 120 V CK06AT22 01378 Corded Quad-Point Crimping Tool, Open Head, 230 V CK06FT11 01380 Corded Quad-Point Crimping Tool, Flip-Top Head, 120 V CK06FT22 01381 Corded Quad-Point Crimping Tool, Flip-Top Head, 230 V SPECIFICATIONS Capacity See crimping tool capacity chart on page 157. Crimping Force 6.2 tons (55 kN) Length CK60AT – 14 in. (355 mm), CK60FT – 14-7/8 in. (378 mm) Operating Voltage CK60AT11 – 120 volts, CK60AT22 – 230 volts CK60ATC11 – 120 volts, CK60ATC22 – 230 volts CK60FT11 – 120 volts, CK60FT22 – 230 volts Manual Hydraulic Quad-Point Dieless Crimping Tools*
  • Utilize four indentors to make the crimp.
  • Two-speed pump advances the ram quickly to start the crimp, reducing crimp completion time. The ram automatically retracts after the crimp is complete.
  • Flip-top style uses a pull pin to open head for easy removal from the connector.
  • Compact, featuring a 360° rotating head.
  • Includes steel carrying case, test gauge and test slugs.
  • U.S. Patent 6,206,663. CAT. NO. UPC NO. DESCRIPTION HK06AT 06065 Hydraulic Quad-Point Crimping Tool, Open Head Dieless HK06ATC 06201 Hydraulic Quad-Point Crimping Tool, Open Rubber Covered Head Dieless HK06FT 06196 Hydraulic Quad-Point Crimping Tool, Flip-Top Dieless SPECIFICATIONS Capacities See crimping tool capacity chart on page 157. Length HK60AT – 20-3/4 in. (525 mm), HK60FT – 21-1/16 in. (535 mm) Weight 9.0 lbs. (4.1 kg)

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167 WIRE & CABLE TERMINATION

  • Crimps lugs and splices on color-coded copper connectors or battery connectors. Not for use on aluminum cable.
  • Simple screw adjustment for connector size.
  • Forged handle for durability. SPECIFICATIONS Capacity 8 AWG - 250 kcmil (MCM) color-coded copper connectors or battery connectors Length 22-3/8" (568 mm) Weight 6.8 lbs. (3.1 kg) SPECIFICATIONS Capacities See crimping tool capacity chart on page 157 Crimping Force 6.2 tons (55 kN) Length RK60AT – 10 in. (254 mm), RK60FT – 10-1/2 in. (267 mm) Weight 6.2 lbs. (2.8 kg) CAT. NO. UPC NO. DESCRIPTION 1980 35019 Indentor Crimping Tool Dieless Crimping Tool to 500 kcmil (MCM)
  • Dieless crimping head, no dies to lose or replace.
  • Patented pressure system automatically changes crimping force for each connector size and type. Eliminates errors.
  • Seven indent profile requires fewer crimps per connector.
  • Automatic two speed pump for rapid advance. Minimizes crimping time and number of strokes.
  • 8-1/2 ton (75.6 kN) maximum crimping force.
  • Swivel head rotates 180° for maximum flexibility.
  • Includes Pressure Test Kit and steel carrying case
  • Not for use with “C” and “H” taps. SPECIFICATIONS Copper – 4 AWG - 500 kcmil (MCM) Aluminum – 6 AWG - 500 kcmil (MCM) (see chart on page 157) Length 22-1/2" (572 mm); Weight 14.75 lbs. (6.7 kg) CAT. NO. UPC NO. DESCRIPTION 1989 35955 Dieless Crimping Tool to 500 kcmil (MCM) 36202 36202 Replacement Pressure Test Kit includes

30 Test Slugs and Gauge

*FT tools are UL and cUL classified with #4AWG – 750 kcmil (MCM) copper color-coded connectors and #6AWG – 750 kcmil (MCM) aluminum color-coded connectors of the following brands: Anderson, Blackburn, FCI Burndy, Ilsco, Panduit, Penn-Union, and Thomas & Betts. AT tools are UL and cUL classified with #4 – 500 kcmil (MCM) copper color-coded connectors ...of the following brands: Anderson, Blackburn, FCI Burndy, ILSCO, Panduit, Penn-Union, & Thomas & Betts. Quad-Point Dieless Remote Powered Crimping Heads*

  • Utilize four indentors to make the crimp.
  • Operates from 10,000 psi (700 bar) hydraulic pumping sources.
  • Small and lightweight for difficult to reach locations.
  • Equipped with 3/8 in. male screw-type couplers.
  • Flip-top style uses a pull pin to open head for easy removal from the connector.
  • Includes steel carrying case, test gauge and test slugs.
  • See page 301 for hose and pump selection. CAT. NO. UPC NO. DESCRIPTION RK06AT 06066 Remote Powered Quad-Point Crimping Tool, Open Head Dieless RK06FT 06197 Remote Powered Quad-Point Crimping Tool, Flip-Top Head Dieless greenlee.com

USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com 168 WIRE & CABLE TERMINATION Utility Dieless Crimping Tool

  • Self-contained hydraulic crimper/press designed to crimp compression sleeves and lugs in underground applications.
  • Dieless crimping head, no dies to lose or replace.
  • Automatic pressure setting, easy to use.
  • Two speed pump for rapid ram advance, 15 ton (133.4 kN) maximum crimping force.
  • Hinged head opens for easy loading and unloading.
  • Head rotates 180°.
  • Includes Pressure Test Kit and steel carrying case. SPECIFICATIONS Capacity Copper – 1/0 - 1000 kcmil (MCM) Aluminum – 1/0 - 1000 kcmil (MCM) For use with connectors up to a maximum of 1.895" (48 mm) diameter Weight 16.5 lbs. (7.5 kg) Dieless Crimping Tool to 1000 kcmil (MCM)
  • Dieless crimping head, no dies to lose or replace.
  • Patented pressure system automatically changes crimping force for each connector size/type. Eliminates errors.
  • Seven indent profile requires fewer crimps per connector.
  • Automatic two speed pump for rapid advance.
  • 15 ton (133.4 kN) maximum crimping force.
  • Swivel head rotates 180° for maximum flexibility.
  • Hinged head for easy connector loading and unloading.
  • Includes Pressure Test Kit and steel carrying case.
  • Not for use with “C” and “H” taps. SPECIFICATIONS Capacity Copper – #4 AWG - 1000 kcmil (MCM) Aluminum – # 6 AWG - 1000 kcmil (MCM) (see chart on page 147) For use with connectors up to a maximum of 1.815" (46.10 mm) diameter CAT. NO. UPC NO. DESCRIPTION 1990 32489 Dieless Crimping Tool to 1000 kcmil (MCM) 32891 32891 Replacement Pressure Test Kit includes

CAT. NO. UPC NO. DESCRIPTION 44999 44999 Utility Dieless Crimping Tool 32891 32891 Replacement Pressure Test Kit includes

USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 WIRE & CABLE TERMINATION Dieless Crimper Connector Brand Uses, UL Classified & CSA Certified DUAL RATED DUAL RATED COPPER COPPER ALUMINUM ALUMINUM COPPER CONNECTOR GREENLEE ALUMINUM ALUMINUM SLEEVES LUGS PIN OFFSET PIGTAIL BRAND CRIMPER NO. SLEEVES LUGS CONNECTORS CONNECTORS ADAPTERS ANDERSON 1989 & 1990 VACS VACL VHS/VHSS VHCL CEP CEPO — BLACKBURN® 1989 & 1990 ASP ATL CSP/CU CTL-2, CTL — — — CTL-L/LCN BURNDY™ 1989 & 1990 YS-A YA-A YS/YS-L YA/YA-L/YA-2L AYP AYPO — YA-ATN YA-2LN/YA-2N YA-L-TC/YA-L-2TC ILSCO 1989 AS ACL/ACN CT/CTL CRA/CRB ACM ACO — 2ACL/2ACN CRA-L/CRB-L CRA-2L/CRB-2L

1990 AS ACL/ACN CT/CTL CRA/CRB ACM ACO CPM

2ACL/2ACN CRA-L/CRB-L #6 AWG-1000 2/0 AWG-1000 CRA-2L/CRB-2L kcmil (MCM) AL kcmil (MCM) AL T&B• 1989 60507-60571 60106-60172 54506-54518 54106-54187 — — — 60230-60273 54806-54818 54206-54287 54906-54918 54854-54876 1990 60507-60584 60106-60184 54506-54582 54106-54128 — — — 60230-60284 54806-54882 54206-54228 54906-54928 54854-54882 TELEDYNE PENN-UNION 1990 PIK BLUA BCU BLU TP TPO — BBCU BBLU CABLE SIZE 6 AWG 500 kcmil 4 AWG-500 kcmil (MCM) 6 AWG- 2/0 AWG- 6 AWG-1989 (MCM) Copper and Copper 500 kcmil (MCM) 500 kcmil (MCM) 500 kcmil Aluminum Aluminum Aluminum (MCM) Aluminum 6 AWG 1000 kcmil 4 AWG-1000 kcmil (MCM) 6 AWG- 2/0 AWG-1990 (MCM) Copper or Copper 750 kcmil (MCM) 750 kcmil (MCM) Aluminum Aluminum Aluminum ■ When used with standard, concentric, compressed or compact stranded copper and aluminum conductors. Blackburn ® is a registered trademark of Thomas & Betts.

  • Connector size within rated capacity of individual crimper. greenlee.com 169

USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com 170 WIRE & CABLE TERMINATION 6-TON CRIMPING KITS* CAT. NO. UPC NO. DESCRIPTION K22S1GL 03078 Die Kit for #8-600 Copper Connectors – Includes all copper die sets listed below and carrying case KD06AL 01631 Die Kit for #8-350 Aluminum Connectors – Includes all die sets listed below and carrying case DIES FOR CRIMPING COLOR-CODED COPPER & ALUMINUM LUGS & SPLICES* (Require UA22 adapter when used with ECCX, CCCX, HCCX, & RCCX tools)

22 SERIES CRIMPING DIES

8 AWG KA22-8 06744 Blue K22-0 03079 Red

6 AWG KA22-6 06745 Gray K22-1 03080 Blue

4 AWG KA22-4 06746 Green K22-2 03081 Gray

2 AWG KA22-2 06747 Pink K22-3 03082 Brown

1 AWG KA22-1 06749 Gold K22-31 03083 Green

1/0 AWG KA22-1/0 06750 Tan K22-4 03084 Pink 2/0 AWG KA22-2/0 06751 Olive K22-5 03085 Black 3/0 AWG KA22-3/0 06752 Ruby K22-6 03086 Orange 4/0 AWG KA22-4/0 06753 White K22-7 03087 Purple 250 kcmil (MCM) KA22-250 06754 Red K22-8 03088 Yellow 300 kcmil (MCM) KA22-300 06755 Blue K22-9 03089 White 350 kcmil (MCM) KA22-350 06756 Brown K22-10 03090 Red 400 kcmil (MCM) — — — K22-11 03091 Blue 500 kcmil (MCM) — — — K22-12 03092 Brown 600 kcmil (MCM) — — — K22-13 03093 Green DIES FOR USE WITH SERVICE ENTRANCE CONNECTORS, C-TAPS, H-TAPS, OVERHEAD AND UNDERGROUND CONNECTORS (Require UAW adapter when used with ECCX, CCCX, HCCX, & RCCX tools) “W”-STYLE DIES KD6-10 10165 W-BG KD6-19 10174 W-243 KD6-11 10166 W-O KD6-20 10175 W-247 KD6-12 10167 W-C KD6-21 10176 W-249 KD6-14 10169 W-161 KD6-22 10177 W-164 KD6-15 10170 W-162 KD6-24 10179 W-237 KD6-16 10171 W-163 KD6-25 10180 W-239 KD6-18 10173 W-166 KD6-27 10182 W-28K *Note: Connections are UL classified for copper and aluminum, CSA certified for copper and ULC classified for aluminum when used with Greenlee tools on Anderson® , Blackburn® ,F C I Burndy® , ILSCO® , Panduit® , Thomas & Betts® and Penn-Union® color-coded lugs and splices. Crimping Dies for 6-Ton Tools All dies on this page for use with ECCX, EK22GL, CCCX, CK22GL, HCCX, and RCCX tools.

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171 WIRE & CABLE TERMINATION

“U” STYLE DIE KITS CAT. NO. UPC NO. DESCRIPTION KD12CU 10260 Die Kit for #6-750 Copper Connectors – Includes all copper die sets below except 07378. KD12AL 10261 Die Kit for #6-750 Aluminum Connectors – Includes all aluminum die sets below except 35776. DIES FOR CRIMPING COLOR-CODED COPPER & ALUMINUM LUGS & SPLICES “U” STYLE DIES ALUMINUM COPPER CABLE SIZE GREENLEE UPC NO. BURNDY NO. COLOR GREENLEE UPC NO. BURNDY NO. COLOR

8 AWG 35776 U8CABT Blue 07378 U8CRT Red

6 AWG 35777 U6CABT Gray 35776 U8CABT Blue

4 AWG 35779 U4CABT Green 35777 U6CABT Gray

2 AWG 35780 U2CABT Pink 35778 U2CRT Brown

1 AWG 35791 U1CART Gold 35779 U4CABT Green

1/0 AWG 35792 U25ART Tan 35780 U2CABT Pink 2/0 AWG 35793 U26ART Olive 35781 U26RT Black 3/0 AWG 35794 U27ART Ruby 35782 U27RT Orange 4/0 AWG 35785 U28ART White 35783 U28RT Purple 250 kcmil (MCM) 35786 U29ART Red 35784 U29RT Yellow 300 kcmil (MCM) 35787 U30ART Blue 35785 U28ART White 350 kcmil (MCM) 35788 U31ART Brown 35786 U29ART Red 400 kcmil (MCM) 35789 U32ART Green 35787 U30ART Blue 500 kcmil (MCM) 35795 U34ART Pink 35788 U31ART Brown 600 kcmil (MCM) 35790 U36ART Black 35789 U32ART Green 750 kcmil (MCM) 35796 U39ART-2 Yellow 07379 U39RT Black DIES FOR USE WITH SERVICE ENTRANCE CONNECTORS, C-TAPS, H-TAPS, OVERHEAD AND UNDERGROUND CONNECTORS ADDITIONAL “U”-STYLE DIES KD12-10 10188 U-BG KD12-21 10199 U-249 KD12-11 10189 U-O KD12-30 10200 U-D3 KD12-12 10190 U-C KD12-31 10201 U-E KD12-14 10192 U-161 KD12-32 10202 U-F KD12-15 10193 U-162 KD12-35 10205 U-238 KD12-16 10194 U-163 KD12-36 10206 U-654 KD12-17 10195 U-165 KD12-37 10207 U-655 KD12-18 10196 U-166 KD12-38 10208 U-658 KD12-19 10197 U-243 KD12-39 10209 U-659 KD12-20 10198 U-247 Crimping Dies for 12-Ton Tools All dies on this page for use with EK1230, EK1240, HK1230, HK1240, RK1230, RK1240, HKL1230 tools and RK1550 equipped with 48802 die adapter. greenlee.com

USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com 172 WIRE & CABLE TERMINATION CAT. NO. UPC NO. DESCRIPTION EKST 08082 Battery Tool Stand CAT. NO. UPC NO. DESCRIPTION 01082 01082 Crimping Die Carrying Case (dies not included) EKST Battery Tool Stand

  • Holds battery tools in a good position for workbench operation.
  • Tool is held firmly, but is easily removed for hand-held use.
  • Holes in bottom allow the test stand to be permanently attached to a workbench.
  • For use with all Greenlee battery-powered tools (except ES750, EK210, and EK410). CAT. NO. UPC NO. DESCRIPTION 35887 35887 Crimping Tool Load Cell–12 Ton Crimping Die Carrying Case
  • Holds 15 K22, KA22, or “U” style crimping die sets. Crimping Tool Load Cell
  • Test gauge measures the force output of Greenlee 1230 and 1240 crimping tools.
  • Includes test gauge and blank die set.

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173 WIRE & CABLE TERMINATION

CAT. NO. UPC NO. DESCRIPTION TC1KIT 01340 TC1 Unit MA4 02086 Adapter for EK410 MA22 06576 Adapter for EK22GL, CK22GL, CCX MAVP 01341 Adapter for Quad-Point MA120 06577 Adapter for 1230, 1240 TF70 06574 Sensor for EK410, EK22GL, CCX, Quad-Point TF130 06575 Sensor for 1230, 1240 ADAPTER AND SENSING UNIT CHART CRIMPING TOOL ADAPTER SENSOR EK410 MA4 TF70 EK22GL, CK22GL, MA22 TF70 All CCX Tools All Quad-Point Tools MAVP TF70 All 1230 and 1240 Tools MA120 TF130 CAT. NO. UPC NO. DESCRIPTION EAC120 01675 AC Adapter, 120V EAC230 01680 AC Adapter, 230V SPECIFICATIONS EAC120 EAC230 Input 120 V AC 60 Hz 150W Input 230 V AC 50 Hz 150W Output 12 V DC 6.5A Output 12 V DC 6.5A Weight 1.6 lb (0.7 kg) Weight 1.6 lb (0.7 kg) AC Adapters for Battery-Powered Tools

  • Operates all Greenlee battery-powered tools except the ES750, EK210, and EK410.
  • Easily converts Greenlee battery-powered tools to corded tools.
  • Same physical size and shape as Greenlee batteries providing unlimited run-time without additional weight or bulk.
  • Long 16.5 foot cord allows mobility. Can also be used with an extension cord.
  • Provides the same power as a battery to the tools for consistent operating performance. greenlee.com Crimping Tool Test Meter
  • Electronically measures the force output of crimping tools.
  • Data can be transferred to computer files to develop tool histories.
  • To take measurements, one TC1KIT, one tool adapter, and one sensor are required.
  • TC1 is battery powered and can be used in remote locations.
  • Includes TC1 measuring unit, 120 volt battery charger, carrying case.

USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com 174 WIRE & CABLE TERMINATION CCX, EK22GL, CK22GL – COPPER COLOR-CODED LUGS AND SPLICES CABLE SIZE COLOR CODE GREENLEE 1 BURNDY2 T&B 3 ILSCO2 HUSKIE2 PANDUIT2 BLACKBURN3

8 AWG Red K22-0 W8CVT 6TON21 CD-2001-8 BY15C

6 AWG Blue K22-1 W5CVT 6TON24 CD-2001-6 BY17C

5 AWG Blue NA W5CVT

4 AWG Gray K22-2 W4CVT 6TON29 CD-2001-4 BY19C

3 AWG White NA W3CRT

2 AWG Brown K22-3 W2CVT 6TON33 CD-2001-2 BY21C

1 AWG Green K22-31 W1CVT 6TON37 CD-2001-1 BY53C

1/O AWG Pink K22-4 W25VT 6TON42 CD-2001-1/0 BY23C W25RT X25RT 2/O AWG Black K22-5 W26VT 6TON45 CD-2001-2/0 BY28C W26RT X26RT 3/O AWG Orange K22-6 W27VT 6TON50 CD-2001-3/0 BY25C W27RT X27RT 4/O AWG Purple K22-7 W28VT 6TON54 CD-2001-4/0 BY31C W28RT X28RT 250 kcmil (MCM) Yellow K22-8 W29VT 6TON62 CD-2001-250 BY27C W29RT X29RT 300 kcmil (MCM) White K22-9 W30VT 6TON66 CD-2001-300 BY35C W30RT 350 kcmil (MCM) Red K22-10 W31VT 6TON71 CD-2001-350 BY37C W31RT 400 kcmil (MCM) Blue K22-11 W32VT 6TON76 CD-2001-400 W32RT 500 kcmil (MCM) Brown K22-12 W34VT 6TON87 CD-2001-500 W34RT 600 kcmil (MCM) Green K22-13 Notes for 6-ton dies: 1 Can be used with 22 Series and CCX tools. Use UA22 die adapters with CCX. Use without adapters with 22 Series. 2 Can be used with 22 Series and CCX tools. Use UAW die adapters with CCX. Use with W die adapters with 22 Series. 3 Can be used with CCX tools only. Cannot be used with 22 Series tools. Use UAK die adapters with CCX. Crimping Die Cross Reference TOOL TYPE GREENLEE BURNDY T & B ILSCO HUSKIE PANDUIT BLACKBURN KEARNEY PENN-UNION EK22GL, K22, KA22, KD6 W, X — ND HT58 CD-2001 — —CK22GL CCX K22 1, KA221, KD62 W2,X 2 6 TON 3 ND2 HT3, HT582 CD-20012 BY3 O3 — 1230 “U” STYLE, KD12 U 15500 SERIES ILD HT41 CD-920 B, H — T 1240 “U” STYLE, KD12 U 15500 SERIES ILD HT41 CD-920 B, H — T 1550 — P4, U5 15600 SERIES6, ILD-P 4, HT61 4, CD-940 4, 15600 SERIES 6, PH2 7 —

15500 SERIES5 ILD5 HT415 CD-9205 B5,H 5

Notes: BOLD indicates that use of the proper die adapter is needed.

1 Use UA22 die adapters 3 Use UAK die adapters 5 Use 48802 die adapters 7 Use 48824 die adapters

2 Use UAW die adapters 4 Use 48820 die adapters 6 Use 48788 die adapters

Competitive Die Compatibility

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175 WIRE & CABLE TERMINATION

ALL 1230 & 1240 TOOLS* – COPPER COLOR-CODED LUGS AND SPLICES CABLE SIZE COLOR CODE GREENLEE BURNDY T & B ILSCO HUSKIE PANDUIT BLACKBURN PENN-UNION

8 AWG Red 07378 U8CRT 15520 ILD-1 CD-920-8 B71CH

6 AWG Blue 35776 U5CRT 15522 ILD-2 HT41AT CD-920-6 B73CH T-7/374

5 AWG Blue U5CRT

4 AWG Gray 35777 U4CRT 15527 ILD-3 HT41AU CD-920-4 B74CH T-8/346

3 AWG White NA U3CRT

2 AWG Brown 35778 U2CRT 15528 ILD-4 HT41AW CD-920-2 B75CH T-9

1 AWG Green 35779 U1CRT 15513 ILD-4 HT41AX CD-920-1 B05CH T-10

1/O AWG Pink 35780 U25RT 15508 ILD-5 HT41AY CD-920-1/0 B06CHI T-11/375 U2CABT 2/O AWG Black 35781 U26RT 15526 ILD-6 HT41AZ CD-920-2/0 B72CH T-12/348 3/O AWG Orange 35782 U27RT 15530 ILD-9 HT41BA CD-920-3/0 B08CH T-13 4/O AWG Purple 35783 U28RT 15511 ILD-10 HT41BC CD-920-4/0 B09CH T-14 250 kcmil (MCM) Y ellow 35784 U29RT 15510 ILD-11 HT41BE CD-920-250 B26CH T-15 300 kcmil (MCM) White 35785 U30RT 15534 ILD-12 HT41BF CD-920-300 B10CH T-16 U28ART 350 kcmil (MCM) Red 35786 U31RT 15512 ILD-13 HT41BJ CD-920-350 B11CH T-17 U29ART 400 kcmil (MCM) Blue 35787 U32RT 15512 ILD-14 HT41BK CD-920-400 B11CH T-18/324 U30ART 500 kcmil (MCM) Brown 35788 U34RT 15506 ILD-15 HT41BL CD-920-500 B12CH T-19/470 U31ART 600 kcmil (MCM) Green 35789 U36RT ILD-16 HT41BM CD920-600 B36CH T-20/299 U32ART 700 kcmil (MCM) Pink NA U38RT 15505 ILD-16 T-20/299 750 kcmil (MCM) Black 07379 U39RT 15515 ILD-17 HT41BP CD-920-750 B29CH T-22/472 Notes for all 12-ton dies: * All 12-ton dies shown can be used with all 1230 and 1240 Greenlee tools up to the capacity limits o f the tool. Crimping Die Cross Reference greenlee.com

USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com 176 WIRE & CABLE TERMINATION CCX, EK22GL, CK22GL – ALUMINUM COLOR-CODED LUGS AND SPLICES CABLE SIZE COLOR CODE GREENLEE 1 BURNDY2 T&B 3 ILSCO2 HUSKIE2 PANDUIT2 BLACKBURN3

8 AWG Blue KA22-8 X8CART 6TON24 BY17C

6 AWG Gray KA-22 X6CART 6TON29 CD-2001-4 BY19C

4 AWG Green KA22-4 X4CART 6TON37 CD-2001-1 BY53C

2 AWG Pink KA22-2 X2CART 6TON42 CD-2001-1/0 BY23C

1 AWG Gold KA22-1 X1CART 6TON45 CD-2001-2/0 BY24C

1/O AWG Tan KA22-1/0 X25ART 6TON50 CD-2001-3/0 BY25C 2/O AWG Olive KA22-2/0 X26ART 6TON54 CD-2001-4/0 BY31C 3/O AWG Ruby KA22-3/0 X27ART 6TON60 CD-2001-250 BY32C 4/O AWG White KA22-4/0 X28ART 6TON66 CD-2001-300 BY35C 250 kcmil (MCM) Red KA22-250 6TON71 CD-2001-350 BY37C 300 kcmil (MCM) Blue KA22-300 6TON76 CD-2001-400 BY35C 350 kcmil (MCM) Brown KA22-350 6TON87 BY37C Notes for 6-ton dies: 1 Can be used with 22 Series and CCX tools. Use UA22 die adapters with CCX. Use without adapters with 22 Series. 2 Can be used with 22 Series and CCX tools. Use UAW die adapters with CCX. Use with W die adapters with 22 Series. 3 Can be used with CCX tools only. Cannot be used with 22 Series tools. Use UAK die adapters with CCX. Crimping Die Cross Reference ALL 1230 & 1240 TOOLS* – ALUMINUM COLOR-CODED LUGS AND SPLICES CABLE SIZE COLOR CODE GREENLEE BURNDY T & B ILSCO HUSKIE PANDUIT BLACKBURN PENN-UNION

8 AWG Blue 35776 U8CABT 15522 ILD-2 HT41GL B73CH T-7/374

6 AWG Gray 35777 U6CABT 15527 ILD-3 HT41GE CD-920-4 B74CH T-8/346

4 AWG Green 35779 U4CABTQ 15513 ILD-4 HT41GM CD-920-1 B05CH T-11/375

2 AWG Pink 35780 U2CABT 15508 ILD-7 HT41GF CD-920-1/0 B06CHI T-12/348

1 AWG Gold 35791 U1CART 15526 ILD-7 CD-920-2/0 B06CHI T-471

1/O AWG Tan 35792 U25ART 15530 ILD-8 HT41EX CD-920-3/0 B06CH T-296 2/O AWG Olive 35793 U26ART 15511 ILD-10 HT41EY CD-920-4/0 B09CH T-297 3/O AWG Ruby 35794 U27ART 15532 ILD-10 HT41GW CD-920-250 B26CH T-467 4/O AWG White 35785 U28ART 15534 ILD-12 HT41EZ CD-920-300 B10CHI T-298 250 kcmil (MCM) Red 35786 U29ART 15514 ILD-13 HT41FW CD-920-350 B11CH T-18/324 300 kcmil (MCM) Blue 35787 U30ART 15512 ILD-14 HT41GZ CD-920-400 B11CH T-19/470 350 kcmil (MCM) Brown 35788 U31ART 15506 ILD-14 HT41FA CD-920-500 B12CHI T-20/299 400 kcmil (MCM) Green 35789 U32ART 15536 ILD-16 HT41HH CD-920-600 B36CH T-22/472 500 kcmil (MCM) Pink 35795 U34ART 15505 ILD-16A HT41FB CD-920-500A B76CH T-300 600 kcmil (MCM) Black 35790 U36ART 15515 ILD-17 HT41HG CD920-750 T-24/473 700 kcmil (MCM) Y ellow U39ART ILD-17 HT41IJ 750 kcmil (MCM) Y ellow 35796 U39ART 15504 ILD-18 HT41IJ Notes for all 12-ton dies: * All 12-ton dies shown can be used with all 1230 and 1240 Greenlee tools up to the capacity limits o f the tool. Crimping Die Cross Reference

USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com

177 WIRE & CABLE TERMINATION

CCX, EK22GL, CK22GL – COPPER C-TAPS FOR COPPER CABLES RUN TAP GREENLEE 1 BURNDY2 T&B 3 ILSCO2 HUSKIE2 PANDUIT2 BLACKBURN3

10 AWG 10AWG W238 HT58DG

8 AWG 8 AWG KD6-15 W162 HT58BZ BY21

4-6 AWG 8 AWG KD6-10 WBG ND-BG HT58G CD-2001-BG BY31 4-6 AWG 6 AWG KD6-10 WBG ND-BG HT58G CD-2001-BG BY31 4-6 AWG 4 AWG KD6-10 WBG ND-BG HT58G CD-2001-BG BY31 2-3 AWG 4-8 AWG KD6-12 WC ND-C HT58J CD-2001-C BY33 2-3 AWG 2-3 AWG KD6-12 WC ND-C HT58J CD-2001-C BY33 1/O-2/O AWG 8-2 AWG KD6-11 WO HT58AK OJB 1/O-2/O AWG 1/0-2/0 AWG KD6-11 WO HT58AK OJB 3/O-4/O AWG 6-2 AWG D3 (w/tool) DBL 3/O-4/O AWG 1/0-2/0 AWG D3 (w/tool) 3/O-4/O AWG 3/0-4/0 AWG D3 (w/tool) Notes for 6-ton dies: 1 Can be used with 22 Series and CCX tools. Use UA22 die adapters with CCX. Use without adapters with 22 Series. 2 Can be used with 22 Series and CCX tools. Use UAW die adapters with CCX. Use with W die adapters with 22 Series. 3 Can be used with CCX tools only. Cannot be used with 22 Series tools. Use UAK die adapters with CCX. Crimping Die Cross Reference ALL 1230 & 1240 TOOLS* – COPPER C-TAPS FOR COPPER CABLES RUN TAP GREENLEE BURNDY T & B ILSCO HUSKIE PANDUIT BLACKBURN PENN-UNION

10 AWG 10 AWG KD12-35 U238 HT41DG

8 AWG 8 AWG KD12-15 U162 HT41BZ B71AH

4-6 AWG 8 AWG KD12-10 UBG HT41G CD-920-BG B58CS T-BG 4-6 AWG 6 AWG KD12-10 UBG HT41G CD-920-BG B58CS T-BG 4-6 AWG 4 AWG KD12-10 UBG HT41G CD-920-BG B58CS T-BG 2-3 AWG 4-8 AWG KD12-12 UC ILD-C HT41J CD-920-C HKBC 2-3 AWG 2-3 AWG KD12-12 UC ILD-C HT41J CD-920-C HKBC 1/0-2/0 AWG 8-2 AWG KD12-11 UO ILD-O HT41AK HO T-O 1/0-2/0 AWG 1/0-2/0 AWG KD12-11 UO ILD-O HT41AK HO T-O 3/0-4/0 AWG 6-2 AWG KD12-30 UD3 ILD-D3 HT41X CD-920-D3 HD T-D3 3/0-4/0 AWG 1/0-2/0 AWG KD12-30 UD3 ILD-D3 HT41X CD-920-D3 HD T-D3 3/0-4/0 AWG 3/0-4/0 AWG KD12-30 UD3 ILD-D3 HT41X CD-920-D3 HD T-D3 Notes for all 12-ton dies: * All 12-ton dies shown can be used with all 1230 and 1240 Greenlee tools up to the capacity limits o f the tool. Crimping Die Cross Reference

USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com 178 WIRE & CABLE TERMINATION Ratchet Cable Bender

  • Simplifies and speeds cable installation.
  • 10" (254 mm) ratchet extension is furnished to simplify bending in deep enclosures.
  • Includes ratchet wrench, L-wrench, ratchet extension, bending shoe assembly and storage box. CAT. NO. UPC NO. DESCRIPTION 796 22590 Ratchet Cable Bender 22578 22578 Ratchet Wrench with Grip 22579 22579 L-Wrench with Grip 22682 22682 10" (254 mm) Ratchet Extension 22934 22934 Bending Shoe 30236 30236 Storage Box SPECIFICATIONS Capacity Up through 500 kcmil (MCM) (240 mm 2), 600 volt, copper or aluminum cable Weight 8.2 lbs. (3.7 kg) 800F1725 SPECIFICATIONS Capacity 350 - 1000 kcmil (MCM) (185-500 mm 2), 600 volt; 350 - 750 kcmil (MCM) compact cable Weight 800 – 7 lbs. (3.2 kg), 802 – 26 lbs. (11.8 kg) 800F1725 – 36 lbs. (16.4 kg) Hydraulic Cable Bender
  • One-shot bends up to 90°; automatically unloads cable.
  • Compact design bends in tight places.
  • Unit with foot pump keeps both hands free to hold cable. CAT. NO. UPC NO. DESCRIPTION 800 23892 Hydraulic Cable Bender only 802 24395 Hydraulic Cable Bender with High Pressure Hose Unit and Storage Box 800F1725 23893 Hydraulic Cable Bender with 1725 Foot Pump, High Pressure Hose Unit and Storage Box 37729 37729 High Pressure Hydraulic Hose 1/4" x 10' (6.4 mm x 3 m) 1725 31353 Hydraulic Foot Pump 23955 23955 Metal Storage Box Electrician’s Knife With Jacket Slicing Side Blade
  • Resharpenable main blade for ringing and slicing cable jackets.
  • Depth limited side blade for slicing thin jackets without insulation damage or wire nicking.
  • Comfortable-to-hold one-piece molded handle.
  • Single tool can be used to remove the jacket on most cables commonly installed by electricians, from 14-2 NM to 750 kcmil (MCM) THHN building cable to 16-4 portable cord to 50 pair CM telephone cable.
  • For large diameter cables such as 500 kcmil (MCM) THHN, use the main blade to ring the cable and slice the jacket. Then simply peel off the remaining jacket.
  • For small cables such as NM-B, NM-D, and UF use the side blade to peel the jacket. Pull back the peeled jacket, and then use the main blade to cut off the excess. CAT. NO. UPC NO. DESCRIPTION 1909 10029 Electrician’s Knife SPECIFICATIONS Length 7-1/4" (183 mm) Weight 0.2 lb. (0.1 kg) Strip Peel Cut-off

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179 WIRE & CABLE TERMINATION

  • For power and telecommunications cables.
  • Capacity: 3/4” - 1 1/2” dia. (19-40 mm dia.) (300 kcmil (MCM)–1250 kcmil (MCM) THHN)
  • Strips solid conductor, stranded conductor and multiple conductor cables.
  • Easy blade depth adjustment.
  • Blade rotates for circular, longitudinal and spiral cuts. CAT. NO. UPC NO. DESCRIPTION 1901 45823 Stripping Tool 07915 07915 Replacement Cutting Blade Adjustable Cable Stripper
  • For mid-span and end termination. Strips TW, THW, THWN, THHN and similar single layer insulation.
  • Fast-close jaws and twist. Quick size and insulation adjustments.
  • Snap action for same cutting depth time after time. CAT. NO. UPC NO. DESCRIPTION 1905 21533 Adjustable Cable Stripper 21978 21978 Replacement Blade SPECIFICATIONS Capacity 1/0 - 1000 kcmil (MCM) (50 - 500 mm 2 diameter); insulation rated

600 VAC Nominal

Weight .9 lb. (408 g) Pocket Cable Stripper

  • For power and telecommunications cables.
  • Capacity: 3/16” - 1 1/8” dia. (4.5 - 29 mm dia.) (#8 AWG–600 kcmil (MCM) THHN)
  • 90° blade rotation allows longitudinal, circular, and spiral slitting of insulation.
  • Easy blade depth adjustment CAT. NO. UPC NO. DESCRIPTION 1900 45824 Stripping Tool 07915 07915 Replacement Cutting Blade Kwik Stripper™ Heavy-Duty Wire Stripper
  • 18-6 AWG (1.0-4.1mm dia.) stripping capacity.
  • Front entry jaws for easy access to boxes, panels and tight spaces.
  • Quick and easy adjustments.
  • Tough metal alloy construction. CAT. NO. UPC NO. DESCRIPTION 45019 45019 Kwik Stripper ™ Heavy-Duty Wire Stripper 45020 45020 Heavy-Duty Replacement Jaws

USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com 180 WIRE & CABLE TERMINATION Pro Wire Strippers

  • Extra long cushioned handles add comfort and reduce hand fatigue. Models 1955 and 1956 feature ergonomically designed, cushioned non-slip handles for superior comfort.
  • Pliers nose for working with small nuts and pulling wire.
  • Strips both solid and stranded wire.
  • Machined stripping stations with a positive stop provide precise stripping diameters.
  • Long curved cutter blades reduce force required by 25% and can cut NM in single cut.
  • Hole in jaws for looping wires.
  • Opening stop prevents spring from disengaging.
  • Lock tab protects cutting edges during storage.
  • Easy-to-read graphics.
  • Cuts screws. SPECIFICATIONS Strips 1950 & 1955 – 10-18 AWG solid, 12-20 AWG stranded; 1951 – 22-32 AWG solid, 20-30 AWG stranded 1956 – 8-16 AWG solid, 10-18 AWG stranded Cuts #6-32 and #8-32 screws Length 1950 & 1951 – 7-1/4" (184 mm); 1955 & 1956 – 7-3/8" (187 mm) 1950 1951 1955 1956 CAT. NO. UPC NO. DESCRIPTION 1950 06852 Pro Stripper 10-18 AWG 1951 06853 Pro Stripper 22-32 AWG 1955 06857 Pro Plus Stripper 10-18 AWG 1956 10300 Pro Plus Stripper 8-16 AWG Kwik Stripper™ Wire Stripper
  • 28-10 AWG (.08-6mm 2) stripping capacity.
  • 12 AWG (4 mm 2) solid, 10 AWG (6 mm2) stranded capacity.
  • Strips and cuts flat and round cable.
  • Self-adjusts to different wire gauges.
  • Laminated steel blades minimize the risk of nicking conductors.
  • Front entry jaws have an adjustable strip length guide.
  • Lightweight reinforced nylon is chemical and corrosion resistant. CAT. NO. UPC NO. DESCRIPTION 45000 45000 Kwik Stripper ™ Wire Stripper The Terminators® Automatic Wire Stripper
  • Production grade wire stripper strips insulation from most smaller gauge wire.
  • Strips up to 7/8" (22.2 mm) length.
  • Strips PVC and THHN insulation.
  • For use with solid and stranded wire. CAT. NO. UPC NO. DESCRIPTION 1935 37600 The Terminators ® Automatic Wire Stripper SPECIFICATIONS Capacity 20 - 10 AWG (.5 mm2 - 6 mm2) with PVC or THHN insulation Weight .7 lb. (300 g)

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181 WIRE & CABLE TERMINATION

CAT. NO. UPC NO. DESCRIPTION 1960 06854 Pro Stripper 12/2 & 14/2 1961 06855 Pro Stripper 12/2 1962 06856 Pro Stripper 14/2 Pro Wire Strippers for NM Cable

  • Pliers nose for working with small nuts and pulling wire.
  • Machined stripping stations with a positive stop provide precise stripping diameters.
  • Long curved cutter blades reduce force required by 25% and can cut NM in single cut.
  • Hole in jaws for looping wires.
  • Extra long cushioned handles add comfort and reduce hand fatigue.
  • Opening stop prevents spring from disengaging.
  • Lock tab protects cutting edges during storage.
  • Easy-to-read graphics.
  • Cuts screws. SPECIFICATIONS Removes NM-B outer jacket Strips 1960 – #12 and #14 AWG solid; 1961 – #12 AWG solid; 1962 – #14 AWG solid Cuts #6-32 and #8-32 screws Length 1960 – 7-3/4" (197 mm); 1961 & 1962 – 7-1/4" (184 mm) SPECIFICATIONS Capacity PVC or THHN insulation 1916 – 20 - 10 AWG (.5 mm 2 - 6 mm2) 1917 – 26 - 16 AWG (.14 mm 2 - 1.5 mm2) 1918 – 30 - 22 AWG (.05 mm 2 - .34 mm2) Weight .2 lb. (91 g) All Models The Terminators® Wire Stripper/Cutters All three models feature:
  • Stamped from high carbon tool steel with black oxide finish.
  • Serrated nose grip for wire pulling and straightening.
  • Pivot joints have hardened steel bushings.
  • New, softer grip.
  • Precision ground blades for consistent stripping and cutting.
  • Heat treated for long life. CAT. NO. UPC NO. DESCRIPTION 1916 31891 The Terminators ® Wire Stripper/Cutter for use with solid wire 1917 31890 The Terminators ® Wire Stripper/Cutter for use with stranded wire 1918 31889 The Terminators ® Wire Stripper/Cutter for use with small gauge solid wire The Terminators® V-Notch Wire Stripper/Cutter
  • Stamped from high carbon tool steel with black oxide finish.
  • Pivot joints have hardened steel bushings.
  • Vinyl cushioned grip.
  • Precision ground blades for consistent stripping and cutting.
  • Adjustable settings.
  • Heat treated for long life. CAT. NO. UPC NO. DESCRIPTION 1913 31894 The Terminators ® V-Notch Wire Stripper/Cutter 1914 31893 The Terminators ® V-Notch Wire Stripper/Cutter with Spring and Lock Function SPECIFICATIONS Capacity 30 - 10 AWG (.25 - 4 mm) with PVC or THHN insulation Weight .16 lb. (73 g) greenlee.com

USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com 182 WIRE & CABLE TERMINATION CAT. NO. UPC NO. DESCRIPTION 1927 06851 Stripping/Crimping Combination Tool Stripping/Crimping Combination Tool

  • Pliers nose avoids having to switch tools for gripping tasks.
  • Extra-narrow nose for getting into tight boxes.
  • Machined stripping stations with a positive stop provide precise stripping diameters.
  • Wire looping holes in jaw.
  • Long curved cutter blades reduce force required by 25% and can cut NM in single cut.
  • Screw cutting stations are collapsed around the pivot – 20% less force is required.
  • Smooth, rounded pivot bolt won’t catch in tool pouch or on other tools.
  • Easy-to-read graphics.
  • Comfortable, cushioned grips. SPECIFICATIONS Strips 10-22 AWG solid and stranded Crimps 10-22 AWG insulated and non-insulated terminals Length 8-1/8" (206 mm) CAT. NO. UPC NO. DESCRIPTION 1923 06850 Crimping/Stripping Combination Tool Crimping/Stripping Combination Tool
  • Up-front cutter for snipping hard-to-reach wires.
  • Narrow nose for getting into tight boxes.
  • Wire looping holes in jaw.
  • Screw cutting stations are collapsed around the pivot – 20% less force is required.
  • Machined stripping stations with a positive stop provide precise stripping diameters.
  • Long curved cutter blades reduce force required by 25% and can cut NM in single cut.
  • Smooth, rounded pivot bolt won’t catch in tool pouch or on other tools.
  • Easy-to-read graphics.
  • Comfortable, cushioned grips. SPECIFICATIONS Strips 8-18 AWG solid, 10-22 AWG stranded Crimps 10-22 AWG insulated and non-insulated terminals Cuts #4-40, #6-32, #8-32, #10-24 and #10-32 screws Length 8-1/2" (216 mm) The Terminators® Combination Tool
  • Crimp, strip and cut wire with a single tool, also cut and rethread screws.
  • Hardened alloy steel with black oxide finish.
  • Pivot joints have hardened steel bushings.
  • New, softer grips.
  • Precision ground blades for fast, easy and consistent wire stripping and cutting. SPECIFICATIONS Capacity PVC or THHN insulation Cut – 22 - 10 AWG (.34 mm 2 - 6 mm2) Strip – 22 - 10 AWG (.34 mm 2 - 6 mm2) Crimp – insulated and uninsulated, 22 - 10 AWG (.34 mm 2 - 6 mm2) Terminals and Splices; 7 and 8 mm Ignition Terminals Screws – Cut & Rethread, 10-24, 10-32, 8-32, 6-32 and 4-40 Length 8-5/8" (220 mm) Weight .5 lb. (225 g) CAT. NO. UPC NO. DESCRIPTION 1921 31888 The Terminators ® Combination Tool

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183 WIRE & CABLE TERMINATION

CAT. NO. UPC NO. DESCRIPTION 45504 45504 9" Crimper frame only Kwik Cycle™ Crimping Tool

  • For non-insulated terminals.
  • Includes ratchet mechanism which releases only after full crimp cycle is completed. SPECIFICATIONS Capacity 22 AWG - 6 AWG Length 12.8" (325 mm) Weight .3 lbs. (136 g) CAT. NO. UPC NO. DESCRIPTION K2-1BGL 02632 Kwik Cycle Crimping Tool Kwik Cycle™ 9
  • Frames are manufactured from heat-treated, hardened tool steel for superior life and function.
  • Tools feature a precision full cycle ratchet for accurate, repeatable crimps every cycle.
  • Crimping dies are manufactured from hardened, heat-treated tool steel for superior life.
  • Tension adjustment preset at the factory for optimum performance.
  • Higher leverage force and ergonomically designed handle for improved comfort.
  • Ideal for field installation of connectors as well as the shop.
  • Die sets are easily interchangeable with a screwdriver. SPECIFICATIONS Capacity Uses Kwik Cycle™ 9 Die Sets Weight 1.1 lb. (500 g)

USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com 184 WIRE & CABLE TERMINATION Kwik Cycle™ 9 INTERCHANGEABLE DIE SETS FOR INSULATED AND NON-INSULATED TERMINALS CAT./UPC NO. CONNECTION DESCRIPTION 22-10 AWG Color coded nests for easy identification Standard insulated terminals, ring tongue, spade lug, slide on and butt splices 22-10 AWG Color coded nests for easy identification For fully insulated slide on style connectors AMP Ultrafast ™ style 26-16 AWG For mini insulated terminals with smaller wire barrels Ring tongue, spade, slide on and butt splices 22-10 AWG For non-insulated terminals and splices TOOL W/ DIE 45500 DIE ONLY 45509 TOOL W/ DIE 45501 DIE ONLY 45570 TOOL W/ DIE 45505 DIE ONLY 45507 DIE ONLY 45565 CAT. NO. UPC NO. DESCRIPTION EK21011 02024 1.5-Ton Battery-Powered Crimping Tool w/120 volt charger EK21012 02025 1.5-Ton Battery-Powered Crimping Tool w/12 volt charger EK21022 02026 1.5-Ton Battery-Powered Crimping Tool w/230 volt charger Gator-Plus™ Terminal Crimping Tool

  • Totally new hydraulic pump design results in an extremely compact battery- powered crimping tool for crimping terminals and DSV connectors.
  • Linear crimping action results in a completely symmetric crimp.
  • Special compact 9.6 volt Ni-Cd battery reduces weight and size.
  • Slim profile and light weight provide for one hand operation.
  • Can complete approximately 150 crimps per battery charge.
  • Ram can be retracted in mid-cycle to adjust connector.
  • Crimping head rotates 360º.
  • Uses all Kwik Cycle 9 Crimping Dies (see below) and on pages 206 and 207.
  • Two batteries, battery charger, and carrying case included.
  • Choice of 120 volt, 230 volt, or 12 volt battery charger. SPECIFICATIONS Capacity Uses Kwik Cycle 9 Die Sets Crimping Force 2,900 lb. (13 kN) Length 13-1/4" (337 mm) Width 3-1/8" (79 mm) Weight 2-3/4 lb (1.3 kg) Crimp Cycle Time ~2 seconds Battery 9.6 volt 1.3 Ah Ni-Cd battery Battery Charge Time 1 hour

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185 WIRE & CABLE TERMINATION

Non-Insulated Wire Ferrules

  • For terminating stranded wire into terminal blocks.
  • Electrolytic copper and tin plating provide maximum conductivity and low contact resistance.
  • Meets DIN 46228, part 1, 0.5 - 50 mm 2 SPECIFICATIONS Material Copper Surface Tin plated CONDUCTOR SIZE CATALOG UPC DIMENSION L RECOMMENDED AWG (mm2) NUMBER CODE INCHES (mm) CRIMPING TOOLS 24 - 23 69 / 5VZ* 04989** .197 (5) K1GL, K32GL, (0.25) 69 / 7VZ* 04990 .276 (7) K30GL 22 70 / 5VZ* 04991** .197 (5) K1GL, K32GL, (0.34) 70 / 7VZ* 04992 .276 (7) K30GL 20 71S / 6VZ 04993 .236 (6) K1GL, K32GL, (0.5) 71S / 8VZ* 04994 .315 (8) K36GL, K30GL 71S / 10VZ 04995 .394 (10) 18 71 / 6VZ 04996 .236 (6) K1GL, K32GL, (0.75) 71 / 8VZ* 04997 .315 (8) K36GL, K30GL 71 / 10VZ 04998 .394 (10) 71 / 15VZ* 04999 .591 (15) 18 - 17 72S / 6VZ 05000 .236 (6) K1GL, K32GL, (1) 72S / 8VZ* 05001 .315 (8) K36GL, K30GL 72S / 10VZ 05002 .394 (10) 72S / 12VZ* 05003** .471 (12) 72S / 15VZ* 05004** .591(15) 16 72 / 7VZ 05005 .276 (7) K1GL, K32GL, (1.5) 72 / 10VZ 05006 .394 (10) K36GL, K30GL 72 / 12VZ 05007 .471 (12) 72 / 15VZ* 05008 .591 (15) 72 / 18VZ 05009** .709 (18) 72 / 20VZ* 05010** .787 (20) 14 73 / 7VZ 05011 .276 (7) K1GL, K32GL, (2.5) 73 / 10VZ 05012 .394 (10) K36GL, K30GL 73 / 12VZ 05013 .471 (12) 73 / 15VZ* 05014 .591 (15) 73 / 18VZ 05015** .709 (18) 12 74 / 9VZ 05016 .354 (9) K32GL, K36GL, (4) 74 / 12VZ 05017 .471 (12) K30GL 74 / 15VZ 05018 .591 (15) 74 / 18VZ 05019 .709 (18) 74 / 20VZ* 05020** .787 (20) 10 75 / 10VZ 05021 .394 (10) K32GL, K34GL, (6) 75 / 12VZ 05022 .471 (12) K36GL, K30GL 75 / 15VZ 05023 .591 (15) 75 / 18VZ 05024 .709 (18) 75 / 20VZ* 05025 .787 (20) 75 / 25VZ* 05026** .984 (25) 8 76 / 12VZ 05027 .471 (12) K28GL, K34GL (10) 76 / 15VZ 05028 .591 (15) 76 / 18VZ 05029 .709 (18) 76 / 20VZ* 05030 .787 (20) 76 / 25VZ* 05031** .984 (25) CONDUCTOR SIZE CATALOG UPC DIMENSION L RECOMMENDED AWG (mm2) NUMBER CODE INCHES (mm) CRIMPING TOOLS 6 77 / 12VZ 05032 .471 (12) K28GL, K34GL (16) 77 / 15VZ 05033 .591 (15) 77 / 18VZ 05034 .709 (18) 77 / 20VZ* 05035 .787 (20) 77 / 25VZ 05036 .984 (25) 77 / 32VZ 05037 1.260 (32) 4 78 / 12VZ* 05038 .471 (12) K28GL (25) 78 / 15VZ 05039 .591 (15) 78 / 20VZ* 05041 .787 (20) 78 / 25VZ 05042 .984 (25) 78 / 28VZ* 05043** 1.102 (28) 2 79 / 15VZ* 05044 .591 (15) K28GL (35) 79 / 18VZ 05045 .709 (18) 79 / 22VZ* 05046 .866 (22) 79 / 25VZ 05047** .984 (25) 79 / 30VZ* 05048** 1.181 (30) 1/0 80 / 18VZ 05049 .709 (18) K28GL, K29GL (50) 80 / 22VZ* 05050 .866 (22) 80 / 25VZ 05051 .984 (25) 80 / 30VZ* 05052 1.181 (30) 2/0 81 / 22VZ 05053 .866 (22) K29GL (70) 81 / 25VZ 05054 .984 (25) 81 / 30VZ 05055 1.181 (30) 3/0 82 / 25VZ 05056 .984 (25) K29GL (95) 82 / 30VZ 05057 1.181 (30) 82 / 32VZ 05058 1.260 (32) 82 / 34VZ 05059 1.339 (34) 4/0 83 / 30VZ 05060 1.181 (30) 22 Series Tool (120) 83 / 32VZ 05061 1.260 (32) with AE 22/120 83 / 34VZ 05062 1.339 (34) dies 83 / 38VZ 05063 1.496 (38) 83 / 40VZ 05064 1.575 (40) 300 KCMIL 84 / 32VZ 05065 1.260 (32) 22 Series Tool (150) 84 / 34VZ 05066 1.339 (34) with AE 22/150 84 / 38VZ 05067 1.496 (38) dies 84 / 40VZ 05068 1.575 (40) 350 KCMIL 85 / 32VZ 05069 1.260 (32) 22 Series Tool (185) 85 / 40VZ 05070 1.575 (40) with AE 22/185 dies *No applicable standard. **Special order. See pages 188, 189 for recommended ferrule crimping tools. greenlee.com

USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com 186 WIRE & CABLE TERMINATION Insulated Wire Ferrules

  • Terminate stranded wire into terminal blocks.
  • Electrolytic copper and tin plating provide maximum conductivity and low contact resistance. SPECIFICATIONS Material Copper Surface Tin plated Insulated Polypropylene plastic COLOR CODE: OLD DIN STANDARD CONDUCTOR DIMENSIONS SIZE CATALOG UPC INCHES (mm) RECOMMENDED AWG (mm2) NUMBER NUMBER COLOR L1 L2 CRIMPING TOOLS 26 166 / GR 04835 Gray .409 (10.4) .236 (6) K1GL, K32GL, 24 167 / H 04837 Light .409 (10.4) .236 (6) K1GL, K32GL, (0.25) 167 / HL 04838 Blue .488 (12.4) .315 (8) K30GL 22 168 / T 04839 Turquoise .409 (10.4) .236 (6) K1GL, K32GL, (0.34) 168 / TL 04840 .488 (12.4) .315 (8) K30GL 20 169 / OK 04841 Orange .471 (12) .236 (6) K1GL, K32GL, (0.5) 169 / O 04842 .551 (14) .315 (8) K36GL, K30GL 169 / OH 04843 .630 (16) .394 (10) 18 170 / WK 04844 White .488 (12.4) .236 (6) K1GL, K32GL, (0.75) 170 / W 04845 .574 (14.6) .315 (8) K36GL, K30GL 170 / WH 04846 .645 (16.4) .394 (10) 170 / WL 04847 .724 (18.4) .471 (12) 18 - 17 171 / GK 04848 Yellow .488 (12.4) .236 (6) K1GL, K32GL, (1) 171 / G 04849 .574 (14.6) .315 (8) K36GL, K30GL 171 / GH 04850 .645 (16.4) .394 (10) 171 / GL 04851* .724 (18.4) .471 (12) 16 172 / RO 04852 Red .574 (14.6) .315 (8) K1GL, K32GL, (1.5) 172 / RH 04853 .645 (16.4) .394 (10) K36GL, K30GL 172 / RL 04854 .960 (24.4) .709 (18) 14 173 / B 04855 Blue .598 (15.2) .315 (8) K1GL, K32GL, (2.5) 173 / BH 04856 .748 (19) .471 (12) K36GL, K30GL 173 / BL 04857 .984 (25) .709 (18) 12 174 / GR 04858 Gray .649 (16.5) .394 (10) K32GL, K36GL, (4) 174 / GRH 04859 .767(19.5) .471 (12) K30GL 174 / GRL 04860 1.003 (25.5) .709 (18) 10 175 / S 04861 Black .787 (20) .471 (12) K32GL, K34GL, (6) 175 / SL 04862 1.024 (26) .709 (18) K36GL, K30GL 8 176 / E 04863 Ivory .846 (21.5) .471 (12) K28GL, K34GL (10) 176 / EL 04864 1.082 (27.5) .709 (18) 6 177 / GR 04865 Green .870 (22.2) .471 (12) K28GL, K34GL (16) 177 / GRL 04866 1.110 (28.2) .709 (18) 4 178 / BR 04867 Brown 1.181 (30) .630 (16) K28GL (25) 178 / BRL 04868* 1.377 (35) .866 (22) 2 179 / B 04869 Beige 1.181 (30) .630 (16) K28GL (35) 179 / BL 04870* 1.535 (39) .984 (25) 1/0 180 / O 04871* Olive 1.433 (36.4) .787 (20) K28GL, K29GL (50) COLOR CODE: DIN 46228, PART 4 CONDUCTOR DIMENSIONS SIZE CATALOG UPC INCHES (mm) RECOMMENDED AWG (mm2) NUMBER NUMBER COLOR L1 L2 CRIMPING TOOLS 20 469 / 6 04548 White .471 (12) .236 (6) K1GL, K32GL, (0,5) 469 / 8 04549 .551 (14) .315 (8) K36GL, K30GL 469 / 10 04550 .630 (16) .394 (10) 18 470 / 6 04551 Gray .471 (12) .236 (6) K1GL, K32GL, (0,75) 470 / 8 04552 .551 (14) .315 (8) K36GL, K30GL 470 / 10 04553 .630 (16) .394 (10) 470 / 12 04554 .709 (18) .471 (12) 18 - 17 471 / 6 04555 Red .471 (12) .236 (6) K1GL, K32GL, (1) 471 / 8 04556 .551 (14) .315 (8) K36GL, K30GL 471 / 10 04557 .630 (16) .394 (10) 471 / 12 04558 .709 (18) .471 (12) 16 472 / 8 04559 Black .551 (14) .315 (8) K1GL, K32GL, (1,5) 472 / 10 04560 .630 (16) .394 (10) K36GL, K30GL 472 / 12 04561 .709 (18) .471 (12) 472 / 18 04562 .945 (24) .709 (18) 14 473 / 8 04563 Blue .551 (14) .315 (8) K1GL, K32GL, (2,5) 473 / 12 04564 .709 (18) .471 (12) K36GL, K30GL 473 / 18 04565 .945 (24) .709 (18) 12 474 / 10 04566 Gray .699 (17) .394 (10) K32GL, K36GL, (4) 474 / 12 04567 .787 (20) .471 (12) K30GL 474 / 18 04568* 1.024 (26) .709 (18) 10 475 / 12 04569 Yellow .787 (20) .471 (12) K32GL, K34GL, (6) 475 / 18 04570 1.024 (26) .709 (18) K36GL, K30GL 8 476 / 12 04571 Red .866 (22) .471 (12) K28GL, K34GL (10) 476 / 18 04572 1.102 (28) .709 (18) 6 477 / 12 04573 Blue .945 (24) .471 (12) K28GL, K34GL (16) 477 / 18 04574 1.102 (28) .709 (18) 4 478 / 16 04575 Yellow 1.181 (30) .630 (16) K28GL (25) 478 / 18 04576 1.181 (30) .709 (18) 478 / 22 04577 1.417 (36) .866 (22) 2 479 / 16 04578* Red 1.181 (30) .630 (16) K28GL (35) 479 / 18 04579* 1.181 (30) .709 (18) 479 / 25 04580* 1.535 (39) .984 (25) 1/0 480 / 20 04581 Blue 1.417 (36) .787 (20) K28GL, K29GL (50) 480 / 25 04582* 1.575 (40) .984 (25) *Special order. See pages 188, 189 for recommended ferrule crimping tools.

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187 WIRE & CABLE TERMINATION

  • Terminate stranded wire into terminal blocks.
  • Electrolytic copper and tin plating provide maximum conductivity and low contact resistance. SPECIFICATIONS Material Copper Surface Tin plated Insulation Polypropylene plastic COLOR CODE: FRENCH STANDARD. CONDUCTOR DIMENSIONS SIZE CATALOG UPC INCHES (mm) RECOMMENDED AWG (mm2) NUMBER NUMBER COLOR L1 L2 CRIMPING TOOLS 26 166 / 6 02971 Brown .409 (10,4) .236 (6) K1GL, K32GL 24 167 / 6 02973 Light .433 (11) .236 (6) K1GL, K32GL, (0.25) 167 / 8 02974 Yellow .511 (13) .315 (8) K30GL 22 168 / 6 02975 Light .433 (11) .236 (6) K1GL, K32GL, (0.34) 168 / 8 02976 Green .511 (13) .315 (8) K30GL 20 169 / 6 02977 White .433 (11) .236 (6) K1GL, K32GL, (0.5) 169 / 8 02978 .511 (13) .315 (8) K30GL 18 170 / 6 02979 Blue .452 (11.5) .236 (6) K1GL, K32GL, (0.75) 170 / 8 02980 .531 (13.5) .315 (8) K36GL, K30GL 18 - 17 171 / 6 02981 Red .452 (11.5) .236 (6) K1GL, K32GL, (1) 171 / 8 02982 .531 (13.5) .315 (8) K36GL 16 172 / 6 02983 Black .452 (11.5) .236 (6) K1GL, K32GL, (1.5) 172 / 8 02984 .531 (13.5) .315 (8) K36GL, K30GL 172 / 18 02985 * .897 (22.8) .688 (17,5) 14 173 / 8 02986 Gray .570 (14.5) .315 (8) K1GL, K32GL, (2.5) 173 / 18 02987 .945 (24) .688 (17.5) K36GL, K30GL 12 174 / 12 02988 Orange .681 (17.3) .452 (11.5) K32GL, K36GL, (4) 174 / 18 02989 1.003 (25.5) .688 (17.5) K30GL 10 175 / 12 02990 Green .787 (20) .452 (11.5) K32GL, K34GL, (6) 175 / 18 02991 1.024 (26) .688 (17.5) K36GL, K30GL 8 176 / 12 02992 Brown .843 (21.5) .471 (12) K28GL, K34GL, (10) 176 / 18 02993 1.062 (27) .688 (17.5) 6 177 / 12 02994 Ivory .925 (23.5) .471 (12) K28GL, K34GL (16) 177 / 18 02995 * 1.141 (29) .688 (17.5) 4 178 / 18 02996 Black 1.181 (30) .688 (17.5) K28GL (25) *Special order. See pages 188, 189 for recommended ferrule crimping tools. Insulated Twin Wire Ferrules
  • Use to compress two separate conductors together in one ferrule to make chain bridges easy to install.
  • Electrolytic copper and tin plating provide maximum conductivity and low contact resistance. SPECIFICATIONS Material Copper Surface Tin plated Insulation Polypropylene plastic CONDUCTOR DIMENSIONS SIZE CATALOG UPC INCHES (mm) RECOMMENDED AWG (mm2) NUMBER NUMBER COLOR L1 L2 CRIMPING TOOLS 2 x 20 869 / 8 02954 White .591 (15) .315 (8) K32GL, K36GL, (2 x 0.5) K30GL 2 x 18 870 / 8 02955 Gray .591 (15) .315 (8) K32GL, K36GL, (2 x 0.75) 870 / 10 02956 .669 (17) .394 (10) K30GL 2 x 17 871 / 8 02957 Red .591 (15) .315 (8) K32GL, K36GL, (2 x 1) 871 / 10 02958 .669 (17) .394 (10) K30GL 2 x 15 872 / 8 02959 Black .630 (16) .315 (8) K32GL, K36GL, (2 x 1.5) 872 / 12 02960 .787 (20) .471 (12) K30GL 2 x 13 873 / 10 02961 Blue .728 (18.5) .394 (10) K32GL, K36GL, (2 x 2.5) 873 / 13 02962 .846 (21.5) .512 (13) K30GL 2 x 11 874 / 12 02963 Gray .906 (23) .471 (12) K28GL, K34GL, (2 x 4) K36GL 2 x 10 875 / 14 02964 Yellow 1.024 (26) .551 (14) K28GL, K34GL, (2 x 6) 2 x 7 876 / 14 02965 * Red 1.024 (26) .551 (14) K28GL (2 x 10) 2 x 5 877 / 14 02966 * Blue 1.181 (30) .551 (14) K28GL (2 x 16) *Special order. See pages 188, 189 for recommended ferrule crimping tools. greenlee.com

USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com 188 WIRE & CABLE TERMINATION CAT. NO. UPC NO. DESCRIPTION K34GL 02638 Wire Ferrule Crimper CAT. NO. UPC NO. DESCRIPTION K36GL 02639 Wire Ferrule Crimper CAT. NO. UPC NO. DESCRIPTION K32GL 02637 Wire Ferrule Crimper Wire Ferrule Crimping Tool 26 – 13 AWG

  • Makes trapezoidal crimps.
  • Includes cutter and replaceable stripper blade set. CAT. NO. UPC NO. DESCRIPTION K1GL 02633 Wire Ferrule Crimper SPECIFICATIONS Range 26 - 13 AWG (.14 - 2.5 mm2) Length 6.9" (175 mm) Weight .4 lbs. (0.2 kg) Wire Ferrule Crimping Tool 20 – 13 AWG
  • Crimps single and twin cable wire ferrules.
  • End loading type tool that makes trapezoidal crimps. SPECIFICATIONS Range Single cable wire ferrules: 20 - 13 AWG ( .5 - 2.5 mm 2) Twin wire ferrules: 2 x 20 - 2 x 15 AWG ( 2 x .5 - 2 x 1.5 mm 2) Length 7.90" (200 mm) Weight .5 lbs. (0.2 kg) Wire Ferrule Crimping Tool 26 – 10 AWG
  • Makes trapezoidal crimps with full cycle ratchet mechanism to assure complete crimps.
  • Crimps single and twin cable wire ferrules.
  • Adjusts automatically to correct crimp size. SPECIFICATIONS Range Single cable wire ferrules: 26 - 10 AWG (.14 - 6 mm 2) Twin wire ferrules: 2 x 20 - 2 x 13 AWG (2 x .5 - 2 x 2.5 mm 2) Length 8.4" (213 mm) Weight 1.1 lbs. (.4 kg) Wire Ferrule Crimping Tool 10 – 6 AWG
  • Makes trapezoidal crimp with full cycle ratchet mechanism to assure complete crimps.
  • Crimps single and twin cable wire ferrules.
  • Adjusts automatically to correct crimp size. SPECIFICATIONS Range Single cable wire ferrules: 10 - 6 AWG (6 - 16 mm 2) Twin wire ferrules: 2 x 11 - 2 x 10 AWG (2 x 4 - 2 x 6 mm 2) Length 8.9" (225 mm) Weight 1.1 lbs. (0.4 kg)

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189 WIRE & CABLE TERMINATION

CAT. NO. UPC NO. DESCRIPTION K28GL 02634 Wire Ferrule Crimper CAT. NO. UPC NO. DESCRIPTION K29GL 02635 Wire Ferrule Crimper Wire Ferrule Crimping Tool 25 – 10 AWG

  • Makes square shaped crimps.
  • Full cycle ratchet mechanism assures complete crimps.
  • Adjusts automatically to correct crimp size. CAT. NO. UPC NO. DESCRIPTION K30GL 02636 Wire Ferrule Crimper SPECIFICATIONS Range 25 - 10 AWG (0.14 - 6 mm 2) Length 6.9" (175 mm) Weight 1.1 lbs. (0.4 kg) Wire Ferrule Crimping Tool 7 – 1/0 AWG
  • Makes trapezoidal crimps with full cycle ratchet mechanism to assure complete crimps.
  • Crimps single and twin cable wire ferrules. SPECIFICATIONS Range Single cable wire ferrules: 7 - 1/0 AWG (10 - 50 mm 2) Twin wire ferrules: 2 x 11 - 2 x 5 AWG (2 x 4 - 2 x 16 mm 2) Length 13.2" (335 mm) Weight 1.8 lbs. (0.8 kg) Wire Ferrule Crimping Tool 1/0 – 3/0 AWG
  • Makes trapezoidal crimps with full cycle ratchet mechanism to assure complete crimps. SPECIFICATIONS Range 1/0 - 3/0 AWG (50 - 90 mm2) Length 13.2" (335 mm) Weight 1.8 lbs. (0.8 kg) greenlee.com

USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com 190 WIRE & CABLE TERMINATION Notes