SIL3 SENSATA | Alldatasheet

Document overview

  • Manufacturer or author: Provided By alldatasheet.com(free datasheet download site)
  • PDF pages: 2

Technical content

www.sensata.com Copyright © 2018 Sensata Technologies, Inc.

  • Never hard couple encoder to motor shaft. Always use flexible couplings to minimize stress on encoder bearings.
  • Avoid installing with shaft upright, liquid may pool and eventually cause internal leaking.
  • When mounting the encoder secure the screws with ribbed lock washers and Thread locker Loctite 243 or equivalent.
  • For versions with connector, check to ensure there is no connector deformation and that O-ring is in place in the connector housing, otherwise don’t use it. It is strong recommended to orient the cable or connector downward to reduce the possibility of cable damage.
  • Ensure that the connector screws are tight to ensure good electrical and mechanical contact to avoid loosening of the connection over time. GENERAL MECHANICAL PRECAUTIONS |SIL3 PLe INCREMENTAL ENCODERS SAFETY INSTALLATION REQUIREMENTS This Installation Guide is a simplified extract from the “Safety User Manual” chapter “4. Installation and start up”. It helps the user during the mounting process in order to safely mount and use BEI SENSORS safety encoders in safety system loops. For detailed information consult the Safety User Manual, available upon request. WARNING Check that the external monitoring is compliant with the safety loop prerequisites. The safety encoder function requires that the four safety signals (AA/ and BB/ in digital versions or SS/ and CC/ in sine versions) are connected to the safe PLC. Never leave one of these signals unused! They must always be connected and used in the safety loop. The channel 0 (Z and Z/) is not a part of the safety function! In case Z and Z/ are not used in the application, connect each of them to pull down 3kohms resistors connected to 0V. Encoder’s specifications given in the datasheet or in the “Safety User Manual” must never be exceeded. In order to avoid the risk of sliding on the mating shaft, use positive locks through a key on both ends for the solid shaft encoder and slots on the hollow shaft encoder. Never connect the encoder to mains (115V, 220V…)! External Safety Loop Prerequisites Electrical Encoder Version Positive lock Cable break detection Safe supply voltage with monitoring Vector length monitoring Speed comparison Zero crossing detection Inverse signal monitoring Exclusive bit check 2WT ○ ○ x(1) x x x 5WT ○ ○ x x x 2G2 ○ ○ x x x x(1) 5G5 ○ ○ x x x(1) 5G2 ○ ○ x x x(1) ○: Prerequisite for all safety levels. x: Additional prerequisite for SIL3/PLe. (1): Not needed in case of SIL3/PLe speed without direction. MECHANICAL MOUNTING PROCEDURE DSO5 DSU9 Measure the driving shaft tolerance (H7) and check permissible driving shaft runout: User speed (rpm) < 100 < 1500 < 4000 Permissible Runout (mm) 0.2 0.05 0.02 Recommended torque for the mounting of coupling devices “Stator Coupling” (SC) or “Tether Arm” (TA): SC: 1 x M3 (2N.m) + 1 x M4 (2.5N.m) - TA: 3 x M3 or 3 x M4 SC: 2 x M5 (4.5N.m) - TA: 4 x M5 Encoder’s hollow shafts are machined with positive locks. Slide the encoder shaft (with or without reduction sleeve) on the driving shaft and check that the positive locks are in the correct position for proper engagement. When mounting the encoder, avoid compressing or extending the coupling device: SC: 2 or 4 x M3 (2N.m) - TA: 3 x M6 (9N.m). SC: 2 or 4 x M5 (4.5N.m) - TA: 1 x M8 (21N.m). Tighten the clamping ring to the torque: INSTALLATION GUIDE

Specification No.:02192-001 Rev.C 03/08/18 Americas +1 (800) 350 2727 sensors@sensata.com Europe, Middle East & Africa +33 (3) 88 20 8080 position-info.eu@sensata.com Asia Pacific sales.isasia@list.sensata.com China +86 (21) 2306 1500 Japan +81 (45) 277 7117 Korea +82 (31) 601 2004 India +91 (80) 67920890 Rest of Asia +886 (2) 27602006 ext 2808 Page 2 www.sensata.com CONTACT US Copyright © 2018 Sensata Technologies, Inc. Sensata Technologies, Inc. (“Sensata”) data sheets are solely intended to assist designers (“Buyers”) who are developing systems that incorporate Sensata products (also referred to herein as “components”). Buyer understands and agrees that Buyer remains responsible for using its independent analysis, evaluation and judgment in designing Buyer’s systems and products. Sensata data sheets have been created using standard laboratory conditions and engineering practices. Sensata has not conducted any testing other than that specifically described in the published documentation for a particular data sheet. Sensata may make corrections, enhancements, improvements and other changes to its data sheets or components without notice. Buyers are authorized to use Sensata data sheets with the Sensata component(s) identified in each particular data sheet. HOWEVER, NO OTHER LICENSE, EXPRESS OR IMPLIED, BY ESTOPPEL OR OTHERWISE TO ANY OTHER SENSATA INTELLECTUAL PROPERTY RIGHT, AND NO LICENSE TO ANY THIRD PARTY TECHNOLOGY OR INTELLECTUAL PROPERTY RIGHT, IS GRANTED HEREIN. SENSATA DATA SHEETS ARE PROVIDED “AS IS”. SENSATA MAKES NO WARRANTIES OR REPRESENTATIONS WITH REGARD TO THE DATA SHEETS OR USE OF THE DATA SHEETS, EXPRESS, IMPLIED OR STATUTORY , INCLUDING ACCURACY OR COMPLETENESS. SENSATA DISCLAIMS ANY WARRANTY OF TITLE AND ANY IMPLIED WARRANTIES OF MERCHANTABILITY , FITNESS FOR A PARTICULAR PURPOSE, QUIET ENJOYMENT, QUIET POSSESSION, AND NON-INFRINGEMENT OF ANY THIRD PARTY INTELLECTUAL PROPERTY RIGHTS WITH REGARD TO SENSATA DATA SHEETS OR USE THEREOF. All products are sold subject to Sensata’s terms and conditions of sale supplied at www.sensata.com SENSATA ASSUMES NO LIABILITY FOR APPLICATIONS ASSISTANCE OR THE DESIGN OF BUYERS’ PRODUCTS. BUYER ACKNOWLEDGES AND AGREES THAT IT IS SOLELY RESPONSIBLE FOR COMPLIANCE WITH ALL LEGAL, REGULATORY AND SAFETY-RELATED REQUIREMENTS CONCERNING ITS PRODUCTS, AND ANY USE OF SENSATA COMPONENTS IN ITS APPLICATIONS, NOTWITHSTANDING ANY APPLICATIONS-RELATED INFORMATION OR SUPPORT THAT MAY BE PROVIDED BY SENSATA. Mailing Address: Sensata Technologies, Inc., 529 Pleasant Street, Attleboro, MA 02703, USA. DSM5 DSM9 When mounting the encoder on a mechanical frame (bell, bracket...): Use at least 3 M3 or 3 M4 screws for a safe assembly. Minimal screwing depth 5mm for M3 and 6mm for M4. Use at least 3 M6 screws for a safe assembly. Minimal screw depth is 10mm. Before mounting on the driving shaft, check the shaft alignment to avoid compressing or extending the coupling device. Encoder’s solid shafts are machined with a key slot. Use a keyed coupling to secure the rotation transmission. Tighten with the recommended torque from the coupling manufacturer. GENERAL ELECTRICAL PRECAUTIONS Electrical Operating Area (with BEI Sensors cables) 5V+/-5% Safe Power Supply 11-30V Power Supply 2WTN 2G29 5WTN 5G29 5G59 Up to 100m cable. Up to 100m cable. With cables lengths longer than 20m, a “GP” cable/wiring type is recommended in conjunction with a power supply having voltage sensing feedback. Up to 100m cable. Up to 100m cable with frequency restrictions. Consult the “Safety User Manual” for detailed information. ELECTRICAL MOUNTING PROCEDURE Verify that all electrical devices are switched off before starting the installation and that you have the mandatory power supply. Check that you have all the necessary information on wiring connections: refer to the encoder sticker for pin out and/or wire color signal correspondence. Ensure the electrical connection is in accordance with the standard recommendations governing the use of cables/connectors. To avoid possible non valid signal detection during the encoder initialization time, the operating power supply voltage of the encoder and of the controller should be switched on and off simultaneously. Cable

  • Respect the cable bending radius.
  • Protect the cables to avoid a cut or damage during operation.
  • Always provide a service loop between encoder and the first cable clamp to avoid cable tension.
  • Never operate with a cable which is totally or partially coiled. Connection
  • Never connect outputs together or to a potential.
  • In case signals Z and Z/ are not used in the application, connect each of them with 3kohms pull down resistors to 0V.
  • Never use the same cable for driving power (motor power supply, variable frequency drive, etc.) and encoder signals.
  • Separate encoder cables and potentially interfering signal cables with a metal screen grounded and do not let them run parallel.
  • If a metallic connector is assembled by the user on the encoder cable, ensure a 360° shield contact on that connector.
  • When using a shielded pair cable, always connect signals of the same channel to the same twisted pair: A with A/, B with B/ and Z with Z/. Grounding
  • Ensure that encoder’s body and cable shield extremity are both connected to same potential grounds.
  • Do not cut nor leave the ground plant unconnected.
  • In the cabinet, connect the encoder cable surrounding screen to the ground plant if available, otherwise to the 0V.
  • To avoid destructive electrostatic discharging shaft phenomena, always ground the encoder housing. Cable bending radius Cable type In static use In dynamic use G3 30mm Not recommended TE 60mm 60mm GP 30mm 90mm Recommended wires sections Greater than 0.22mm² for power supply lines Lower than 0.22mm² for signals lines Made in France BEI Sensors SAS Espace Européen de l’Entreprise 9, rue de Copenhague B.P . 70044 Schiltigheim F 67013 Strasbourg Cedex Tél Fax Mail Web : +33 (0)3 88 20 80 80 : +33 (0)3 88 20 87 87 : info@beisensors.com : www.beisensors.com