DSK5H SENSATA | Alldatasheet

Document overview

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Technical content

Features

Applications

  • Usable up to SIL3 and Cat.4 / PLe according to IEC 61508 / EN ISO 13849
  • Suitable for safe motor feedback according to IEC 61800-5-2
  • Robust and excellent resistance to shock and vibration
  • High protection level: IP65
  • High temperature performance –20°C to +85°C
  • 58mm standard size encoder
  • Multiple shaft configurations: Blind hollow shaft: 9.52mm to 14mm Other shaft configurations available (solid, through, tapered)
  • Wide choice of connection configurations
  • Power supply 5Vdc or 11 - 30Vdc
  • Digital TTL/RS422, HTL or sine/cosine 1Vpp output
  • Resolutions up to 2500ppr
  • Industrial automation
  • Automated guided vehicles
  • Mills for lumber, steel and other metals
  • Printing and packaging equipment
  • Food processing equipment
  • Forming and die presses DSK5H (9.52 to 14mm) Material Cover: coated zinc alloy Body: aluminum Shaft: AISI 303 stainless steel Bearings 6803 series - sealed Maximum Loads Axial: 20 N Radial: 40 N Shaft Inertia < 6,700 g.mm2 Static/Dynamic torque 10 / 85 mN.m Permissible max. speed 9,000 RPM Mechanical When an automation system requires a high degree of risk mitigation of failure modes, often times Functional Safety equipment can be a part of the solution. Sensata | BEI Sensors offers a wide range of Functional Safety encoders to fit most any application or electrical interface requirement. Rated at SIL3 (PLe), these encoders allow safe operation in set-up, production and maintenance modes, significantly reducing operational risks. All encoders have the option of a Digital HTL or TTL operation as an alternative to the Sine/Cosine outputs found on most Functional Safety encoders. This makes them a compatible replacement for existing encoders when migrating to a higher safety level of operation. This series, the DSK5H has a blind, hollow shaft mounting that accepts shafts up to 14mm in diameter with a length not to exceed 24mm. Several flexible tethering options are available for this 58mm diameter encoder. Introduction

www.sensata.com Copyright © 2020 Sensata Technologies, Inc. Page 2 Electrical Characteristics / Functional Safety Parameters (B) Electronic Version Output signals Operating Voltage +V Supply current Current per channel pair Short circuit protected Reverse polarity protected PFD PFH MTTFd DC 2G2 Digital TTL RS422 5V +/-5%(C) 100mA with no load 40mA Yes Yes 7.51E-05 8.58E-10 1331 HIGH 5G2 11-30V(C) Not to +V 9.52E-05 1.09E-09 1050 5G5 Digital HTL Yes 9.52E-05 1.09E-09 1050 2WT Sine Cosine 1Vpp 5V +/-5%(C) 70mA with no load 10mA Yes 4.29E-05 4.90E-10 2328 5WT 11-30V(C) Not to +V 6.60E-05 7.53E-10 1515 DSK5H Protection (EN 60529) IP65 Salt Spray (EN 60068-2-11 part 2) 96h Humidity (EN 60068-2-38) 93% @ 65°C Shock (EN 60068-2-27) ≤ 100m.s-2 (6 ms, half sine) Vibration (EN 60068-2-6) ≤ 100m.s-2 (10 … 2 000 Hz) Operating temperature -20 to 85°C (encoder T°) Storage temperature -20 to 85°C EMC Immunity Test EN 61000-6-2, increased levels EMC Emission Test EN 61000-6-4, increased levels Isolation 1000 Veff Functional safety IEC 61508 IEC 62061 ISO 13849-1 IEC 61800-5-2 Encoders usable up to SIL3 / PLe with specific requirements, see safety user manual for details. Z and Z/ are not safety signals. Environmental & Standards Conformity (B) Safety mission time: 20 years (C) Device must be supplied by a Class 2 LPS or SELV/PELV limited energy source ≤60V. 250mA 250mA 250mA 250mA (A) Continuous max. speed – ½ max. load – according to ISO 281: 1990, L10 Continuous max. speed 6,000 RPM Theoretical mechanical lifetime L10h (A) > 24 X 109 turns / 100,000 hours Encoder weight (approx.) 0.30 kg

www.sensata.com Copyright © 2020 Sensata Technologies, Inc. Page 3 250 256 360 500 512 1000 1024 1500 2000 2048 2500 0V +V A or S B or C Z A/ or S/ B/ or C/ Z/ Ground G6 M23 - 12 pins CW 1 2 3 4 5 6 7 8 Connector body G8 M23 - 12 pins CCW 10 + 11 2 + 12 8 5 3 1 6 4 Connector body G3 PVC cable 8 wires 8230/020 WH white BN brown GN green YE yellow GY grey PK pink BU blue RD red General shielding GP PUR cable 12 wires 8230/050 WH white + WH/GN white /green BU blue + BN/GN brown / green GY grey BN brown RD red PK pink GN green BK black General shielding U3 PVC cable 8 wires WH BN GN YE GY PK BU RD General shield GC PUR cable BK RD GN BN VT YE OG BU General shield GM M12 8 pins 1 2 3 4 5 6 7 8 Connector body DSK5H connections Note: All connections are UL certified, except G3 and GP RESOLUTIONS STANDARD CONNECTIONS DIMENSIONS All dimensions are in mm DSK5H14 - Blind hollow shaft 14mm - M23 Connector output - Radial Note: A key (4x4x8) ensuring the positive locks function between driving shaft and encoder is provided in the encoder box. 36 f7 24 max. 23,5 14 H7 36,5 59 3xM4 8mm (x120°) 3xM3 6mm (x120°) M23 0,15 0,05 (Key way)

www.sensata.com Copyright © 2020 Sensata Technologies, Inc. Page 4 DSK5H10 - Blind hollow shaft 10mm - M12 Connector output - Axial M12 GMR Cable U3R, GCR M12x1 25,5 Cable G3R, GPR M23 G6R, G8R M23x1 Cable G3A, U3A, GPA, GCA M12 GMA M12x1 M23 G6A G8A M23x1 Note: A key (4x4x8) ensuring the positive locks function between driving shaft and encoder is provided in the encoder box. 36 f7

10 H7 2

24 max. 39,5 13 59 M12 3xM4 8mm (x120°) 3xM3 6mm (x120°) 0,15 0,05 (Key way) COUPLING INTERFACE Stator coupling kit M9445/044 63 - 64 10° 10° 3,2 3,2 3,2 11,6 2,5 0,3

www.sensata.com Copyright © 2020 Sensata Technologies, Inc. Page 5 Stator coupling kit M9445/063 for DSK5H 9.52 to 14mm shaft Stator coupling kit M9445/064 1,5 12,5 0,3 63-64 10° 10° 3,2 3,2 3,2 1,5 18,5 0,3 63-64 10° 10° 3,2 3,2 3,2

www.sensata.com Copyright © 2020 Sensata Technologies, Inc. Page 6 For a safe installation according to the required safety level needed in the application, refer to the user safety User Manual. The safety User Manual provides the technical information (drawings, electrical data, etc...) for a safe integration. A quick installation guide is provided with each encoder for use by the technician who installs the device on the equipment. GENERAL NOTES Tether arm kit M9445/047 suitable for all configurations 0,5 10 10 10 10 6,2 6,2 6,2 6,2 3,2 30° 32,5 110 38,3 102 9445/063 9445/047 9445/044 9445/064 Permissible misalignments Axial +/- 1mm +/- 1mm +/- 1mm +/- 1mm Radial +/- 0.2mm +/- 0.2mm +/- 0.2mm +/- 0.2mm Runout 0.1mm 0.1mm 0.1mm 0.1mm Angular rigidity >600 N.m/rad >100 N.m/rad >600 N.m/rad >600 N.m/rad

www.sensata.com Copyright © 2020 Sensata Technologies, Inc. Page 7 ORDERING OPTIONS Example : DSK5H14 // 5G59 // 01024 // GPR050 // CSS3** Contact the factory for special versions, ex: resolution, connection, flange... Family DSK5H Shaft E3 = 9.52 mm E4 = 12.7 mm 10 = 10 mm 12 = 12 mm 14 = 14 mm Voltage Output 2G2: 5Vdc, TTL RS422 5G2: 11- 30Vdc, TTL RS422 5G5: 11- 30Vdc, HTL 2WT: 5Vdc, Sine 1 Vpp (analog) 5WT: 11- 30Vdc, Sine 1 Vpp (analog) Channels 9: Digital electronics AA/ BB/ ZZ/ B before A, CW viewed from flange side Z gated A&B N: Analog electronics SS/ CC/ ZZ/ C before S, CW viewed from flange side Z ungated Contact factory for other configurations Resolution 250, 256, 360, 500, 512, 1000, 1024, 1500, 2000, 2048, 2500 Output Termination G6: M23 12 pins CW G8: M23 12 pins CCW GM: M12 8 pins GP: PUR cable 12 wires G3: PVC cable 8 wires U3: PVC Cable 8 wires GC: PUR cable 8 wires Output Orientation R: Radial A: Axial Cable Length xxx: Cable Length (ex.: 020 = 2 Meters) Blank: No Cable Accessories* CS**: Key for positive lock CSS3: Key + 9445/063 stator coupling (for DSK5H 9.52 to 14mm) CSBA: Key + 9445/047 Tether arm DX: Key + 9445/044 stator coupling ??????: Key + 9445/064 stator coupling DSK5H 14 // 5G5 9 // 01024 // GP R 050 // CSS3 * Parts mounted on encoder and fasteners included in the encoder box. AGENCY APPROVALS & CERTIFICATIONS BEI Sensors SAS Sensata Technologies Espace Européen de l’Entreprise 9, rue de Copenhague B.P . 70044 Schiltigheim F 67013 Strasbourg Cedex Tél Fax Mail Web : +33 (0)3 88 20 80 80 : +33 (0)3 88 20 87 87 : position-info.eu@sensata.com : www.sensata.com

www.sensata.com Copyright © 2020 Sensata Technologies, Inc. Page 8 Made in France ACCESSORIES Description Part Number Safety Rated Flexmount Kit Hardware included M9445/063 Safety Rated Flexmount Kit Hardware included M9445/044 Safety Rated Flexmount Kit Hardware included M 9445/064 Safety Encoder Tether Arm Kit Hardware included M9445/047 Square shaft keys 9435/009 = 4mm x 8mm (for DSK5H 9.52 to 14mm) Standard Mating Connector 2m, 5m, 10m Mating Cable Assembly Other lengths from 0.5m to 25m available upon request, consult factory. Extension cords compatible with G6 connection option: RAL-020-001 = M23, PVC cable, 2m RAL-050-001 = M23, PVC cable, 5m RAL-100-001 = M23, PVC cable, 10m Extension cords compatible with G8 connection option: RAL-020-012 = M23, PUR cable, 2m RAL-050-020 = M23, PUR cable, 5m RAL-100-028 = M23, PUR cable, 10m Extension cords compatible with GM connection option: RAL-020-039 = M12 overmolded, PUR cable, 2m RAL-050-052 = M12 overmolded, PUR cable, 5m RAL-100-050 = M12 overmolded, PUR cable, 10m

Specification No.: 02337-001 Americas +1 (800) 350 2727 – Option 1 sales.beisensors@sensata.com Europe, Middle East & Africa +33 (3) 88 20 8080 position-info.eu@sensata.com Asia Pacific sales.isasia@list.sensata.com China +86 (21) 2306 1500 Japan +81 (45) 277 7117 Korea +82 (31) 601 2004 India +91 (80) 67920890 Rest of Asia +886 (2) 27602006 ext 2808 Page 9 CONTACT US Sensata Technologies, Inc. (“Sensata”) data sheets are solely intended to assist designers (“Buyers”) who are developing systems that incorporate Sensata products (also referred to herein as “components”). Buyer understands and agrees that Buyer remains responsible for using its independent analysis, evaluation and judgment in designing Buyer’s systems and products. Sensata data sheets have been created using standard laboratory conditions and engineering practices. Sensata has not conducted any testing other than that specifically described in the published documentation for a particular data sheet. Sensata may make corrections, enhancements, improvements and other changes to its data sheets or components without notice. Buyers are authorized to use Sensata data sheets with the Sensata component(s) identified in each particular data sheet. HOWEVER, NO OTHER LICENSE, EXPRESS OR IMPLIED, BY ESTOPPEL OR OTHERWISE TO ANY OTHER SENSATA INTELLECTUAL PROPERTY RIGHT, AND NO LICENSE TO ANY THIRD PARTY TECHNOLOGY OR INTELLECTUAL PROPERTY RIGHT, IS GRANTED HEREIN. SENSATA DATA SHEETS ARE PROVIDED “AS IS”. SENSATA MAKES NO WARRANTIES OR REPRESENTATIONS WITH REGARD TO THE DATA SHEETS OR USE OF THE DATA SHEETS, EXPRESS, IMPLIED OR STATUTORY , INCLUDING ACCURACY OR COMPLETENESS. SENSATA DISCLAIMS ANY WARRANTY OF TITLE AND ANY IMPLIED WARRANTIES OF MERCHANTABILITY , FITNESS FOR A PARTICULAR PURPOSE, QUIET ENJOYMENT, QUIET POSSESSION, AND NON-INFRINGEMENT OF ANY THIRD PARTY INTELLECTUAL PROPERTY RIGHTS WITH REGARD TO SENSATA DATA SHEETS OR USE THEREOF. All products are sold subject to Sensata’s terms and conditions of sale supplied at www.sensata.com SENSATA ASSUMES NO LIABILITY FOR APPLICATIONS ASSISTANCE OR THE DESIGN OF BUYERS’ PRODUCTS. BUYER ACKNOWLEDGES AND AGREES THAT IT IS SOLELY RESPONSIBLE FOR COMPLIANCE WITH ALL LEGAL, REGULATORY AND SAFETY-RELATED REQUIREMENTS CONCERNING ITS PRODUCTS, AND ANY USE OF SENSATA COMPONENTS IN ITS APPLICATIONS, NOTWITHSTANDING ANY APPLICATIONS-RELATED INFORMATION OR SUPPORT THAT MAY BE PROVIDED BY SENSATA. Mailing Address: Sensata Technologies, Inc., 529 Pleasant Street, Attleboro, MA 02703, USA. www.sensata.com Copyright © 2020 Sensata Technologies, Inc.Rev:09/24/20