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Technical content
The DRQ 500W series provides a fully regulated, digitally controlled DC output in a ¼-brick format that will support the evolving Advanced Bus Con- verter (ABC) industry standard footprint for isolated board mounted power modules. The DRQ series supports advances in power conversion technology including a digital interface supporting the PMBus protocol for communications to power modules. The DRQ series offers high output current (up to
43.5 Amps) in an industry standard “quarter brick”
package. The DRQ series is an isolated, regulated, 500W-11.5Vout quarter brick that supports the TNV input voltage range of 38V-75V with a typical effi ciency of 95.5%. Advanced automated surface mount assembly and planar magnetics deliver galvanic isolation rated at 2250 Vdc for functional insulation. Target markets include networking equipment, Power over Ethernet applications, wireless networking equip- ment, telecommunications equipment, wireless pre-amplifi ers, industrial and test equipment, and applications requiring a regulated 11.5V output. A wealth of self-protection features include input undervoltage lockout and overtemperature shut- down; over current protection using the “hiccup” autorestart technique provides indefi nite short- circuit protection, along with output OVP . The DRQ series is certifi ed to safety standards UL/IEC/CSA 60950-1, 2nd edition. It meets RFI/EMI conducted emission compliance to EN55022, CISPR22 with an external fi lter. PRODUCT OVERVIEW
APPLICATIONS
Embedded systems, datacom and telecom installations, wireless base stations Disk farms, data centers and cellular repeater sites Remote sensor systems, dedicated controllers Instrumentation systems, R&D platforms, auto- mated test fi xtures Data concentrators, voice forwarding and speech processing systems
FEATURES
Fixed DC outputs, 11.5V @43.5A Advanced Bus Converter industry standard quarter-brick with digital PMBus™ interface Optional fi ve pin version (DOSA compatible pinouts) 38 to 75 Volt DC input range (48 VDC nominal) Remote ON/Off enable control High effi ciency (95.5%) Stable no-load operation Monotonic startup into pre-bias output condition Certifi ed to UL 60950-1, CSA-C22.2 No. 60950- 1, 2nd edition safety approvals Extensive self-protection, OVP , input undervolt- age, current limiting and thermal shutdown External DC Power Source Reference and Error Amplifier -Vout (4) +Vout (8) On/Off Control (2) -Vin (3) Open = On +Vin (1) logic) Controller and Power Barrier Figure 1. Connection Diagram (without digital interface) Typical topology is shown. Murata Power Solutions recommends an external fuse.
➀ Please refer to the part number structure for additional ordering information and options. ➁ All specifi cations are typical at nominal line voltage and full load, +25°C unless otherwise noted. See detailed specifi cations. Output capacitors are 1 μF || 10 μF. These caps are necessary for our test equip- ment and may not be needed for your application. PERFORMANCE SPECIFICATIONS SUMMARY AND ORDERING GUIDE ➀ ➁ Root Model ➀ Output Input Effi ciency Dimensions with baseplateVOUT (Volts, max.) IOUT (Amps, max.) Power (Watts, max.) R/N (mV pk-pk) Regulation (mV, max.) VIN Nom. (Volts) Range (Volts) IIN no load (mA) IIN full load (Amps)Typ. Max. Line Load Typ. (inches) (mm) PART NUMBER STRUCTURE Pin length option Blank = Standard pin length 0.180 in. (4.6 mm) L1 = 0.110 in. (2.79 mm) ➀ L2 = 0.145 in. (3.68 mm) ➀ Lx Input Voltage Range: D48 = 38-75 Volts (48V nominal) /12 42 --DRQ Digital Regulated Quarter-brick RoHS Hazardous Materials compliance C = RoHS-6 (does not claim EU RoHS exemption 7b–lead in solder), standard - C Complete Model Number Example: Negative On/Off logic, Integrated Heat Sink installed, 0.110˝ pin length, RoHS-6 compliance DRQ-12/42-D48NKL1-C Nominal Output Voltage Maximum Rated Output Current in Amps N On/Off Control Logic N = Negative logic P = Positive logic Baseplate or Integrated Heat Sink (optional) B = Baseplate installed K = Integrated Heat Sink B A = PMBus™ (ABC 16-pin pinout) Blank = No PMBus™ (DOSA 5-pin pinout) AD48 ➀ Special quantity order is required; samples available with standard pin length only. ➁ Some model number combinations may not be available. See website or contact your local Murata sales representative. DRQ-12/42-D48 Series 500W Digital Fully Regulated Intermediate DC-DC Bus Converter MDC_DRQ-12/42-D48.A03 Page 2 of 24 www.murata-ps.com/support
500W Digital Fully Regulated Intermediate DC-DC Bus Converter MDC_DRQ-12/42-D48.A03 Page 3 of 24 www.murata-ps.com/support FUNCTIONAL SPECIFICATIONS ABSOLUTE MAXIMUM RATINGS Conditions ➀ Minimum Typical/Nominal Maximum Units Input Voltage, Continuous 0 80 Vdc Input Voltage, Transient 100 mS max. duration 100 Vdc Isolation Voltage Input to output 2250 Vdc On/Off Remote Control Power on, referred to -Vin 0 13.5 Vdc Output Power 0 515.5 W Output Current Current-limited, no damage, short-circuit protected 0 43.5 A Storage Temperature Range Vin = Zero (no power) -55 125 °C Absolute maximums are stress ratings. Exposure of devices to greater than any of these conditions may adversely affect long-term reliability. Proper operation under conditions other than those listed in the Performance/Functional Specifi cations Table is not implied or recommended. INPUT Conditions ➀ ➂ Operating voltage range 38 48 75 Vdc Recommended External Fuse Fast blow 25 A Start-up threshold: (measured @ no load) Rising input voltage 37 37.5 38 Vdc Undervoltage shutdown: (measured @ no load) Falling input voltage 35 35.5 36 Vdc Internal Filter Type Pi Input current Full Load Conditions Vin = nominal 11.39 11.68 A Low Line Vin = minimum 14.55 14.63 A Inrush Transient 0.15 0.30 A 2-Sec. Short Circuit Input Current 0.05 0.1 A No Load Input Current Iout = minimum, unit = ON 130 200 mA Shut-Down Input Current (Off, UV, OT) 10 20 mA Refl ected (back) ripple current ➁ Measured at input with specifi ed fi lter 40 70 mA, p-p Pre-biased startup External output voltage < Vset Monotonic GENERAL and SAFETY Effi ciency Vin = 48V, full load 95.5 % Vin = min., full load 95.5 % Isolation Isolation Voltage Input to output 2250 Vdc Isolation Voltage Input to baseplate 1500 Vdc Isolation Voltage Output to baseplate 1500 Vdc Insulation Safety Rating Functional Isolation Resistance 10 MΩ Isolation Capacitance 1500 pF Safety Certifi ed to UL-60950-1, CSA-C22.2 No. 60950- 1, IEC/60950-1, 2nd edition Yes Calculated MTBF Per Telcordia SR332, issue 1, class 3, ground fi xed, Tambient = +25°C 1.3 Hours x 10 6 DYNAMIC CHARACTERISTICS Switching Frequency Variable frequency control (default) 175-250 KHz Vin Start up delay time 25 30 mS Enable Start up delay time 35 m S Rise time 15 20 mS Vout Fall Time of Regulated Off: (from 100% to 0%) 18 20 22 mS Dynamic Load Response 50-75-50% load step, settling time to within 1% of Vout (Cout=1000μF) 200 300 μSec Dynamic Load Peak Deviation same as above ±400 ±600 mV FEATURES and OPTIONS Remote On/Off Control ➃ “N” suffi x: Negative Logic, ON state ON = Ground pin or external voltage -0.1 0.8 V Negative Logic, OFF state OFF = Pin open or external voltage 3.5 13.5 V Control Current Open collector/drain 5 mA “P” suffi x: Positive Logic, ON state ON = Pin open or external voltage 3.5 13.5 V Positive Logic, OFF state OFF = Ground pin or external voltage 0 0.8 V Control Current Open collector/drain 1 mA
500W Digital Fully Regulated Intermediate DC-DC Bus Converter MDC_DRQ-12/42-D48.A03 Page 4 of 24 www.murata-ps.com/support OUTPUT Conditions ➀ Minimum Typical/Nominal Maximum Units Total Output Power 0 500.25 515.5 W Voltage Nominal Output Voltage No trim (@ all conditions) 11.16 11.5 11.85 Vdc Output Voltage @ Vin=48V, Iout=0, temp=+25°C 11.45 11.55 Vdc Setting Accuracy At 50% load, no trim -2 2 % of Vnom Overvoltage Protection Via magnetic feedback 13.8 14.4 15.6 Vdc Current Output Current Range 0 43.5 A Cold condition Default, Confi gurable via PMBUS 52 54 56 After warm up Default, Confi gurable via PMBUS 51 53 55 A Short Circuit Short Circuit Current Hiccup technique, autorecovery within ±1.25% of Vout 0.4 1 A Short Circuit Duration (remove short for recovery) Output shorted to ground, no damage Continuous Short circuit protection method Current limiting Regulation ➄ Line Regulation Vin = 38 to 75V, Vout = nom., Iout = nom. 30 100 mV Load Regulation Iout = min. to max., Vin = 48V 50 100 mV Ripple and Noise ➅ 5 Hz- 20 MHz BW 80 120 mV pk-pk Temperature Coeffi cient At all outputs 0.01 0.02 % of Vout./°C Maximum Capacitive Loading Low ESR 10000 μF MECHANICAL (Through Hole Models) Outline Dimensions (with heat sink) 2.3 x 1.45 x 1.1 Inches (Please refer to outline drawing) LxWxH 58.4 x 36.83 x 27.94 mm Outline Dimensions (with baseplate) 2.3 x 1.45 x 0.52 58.4 x 36.8 x 13.21 Through Hole Pin Diameter 0.04 & 0.062 Inches 1.016 & 1.575 mm Through Hole Pin Material Copper alloy TH Pin Plating Metal and Thickness Nickel subplate 98.4-299 μ-inches Gold overplate 4.7-19.6 μ-inches ENVIRONMENTAL Operating Ambient Temperature Range See Derating -40 85 °C Operating Case Temperature No derating -40 110 °C Storage Temperature Vin = Zero (no power) -55 125 °C Thermal Protection/Shutdown Measured in center 132 °C Electromagnetic Interference External fi lter is required Conducted, EN55022/CISPR22 B Class RoHS rating RoHS-6 FUNCTIONAL SPECIFICATIONS, (CONT.) Notes ➀ Unless otherwise noted, all specifi cations apply at Vin = nominal, nominal output voltage and full output load. General conditions are near sea level altitude, no base plate installed and natural convection airfl ow unless otherwise specifi ed. All models are tested and specifi ed with external parallel 1 μF and 10 μF output capacitors (see Technical Notes). All capacitors are low-ESR types wired close to the converter. These capacitors are necessary for our test equipment and may not be needed in the user’s application. ➁ Input (back) ripple current is tested and specifi ed over 5 Hz to 20 MHz bandwidth. Input fi ltering is Cin = 33 μF/100V, Cbus = 220μF/100V and Lbus = 12 μH. ➂ All models are stable and regulate to specifi cation under no load. ➃ The Remote On/Off Control is referred to -Vin. ➄ Regulation specifi cations describe the output voltage changes as the line voltage or load current is varied from its nominal or midpoint value to either extreme. The load step is ±25% of full load current. ➅ Output Ripple and Noise is measured with Cout = 1 μF || 10 μF , 20 MHz oscilloscope bandwidth and full resistive load.
500W Digital Fully Regulated Intermediate DC-DC Bus Converter MDC_DRQ-12/42-D48.A03 Page 5 of 24 www.murata-ps.com/support PERFORMANCE DATA Maximum Current Temperature Derating at sea level (Vin = 40V, airfl ow from -Vin to +Vin, with heat sink) Maximum Current Temperature Derating at sea level (Vin = 75V, airfl ow from -Vin to +Vin, with heat sink) Output vs. Input Voltage @ No Load Maximum Current Temperature Derating at sea level (Vin = 48V, airfl ow from -Vin to +Vin, with heat sink) 30 35 40 45 50 55 60 65 70 75 80 85 Output Current (Amps) Ambient Temperature (°C) 2.0 m/s (400 LFM) 1.5 m/s (300 LFM) 1.0 m/s (200 LFM) 0.5 m/s (100 LFM) 34.1 34.5 34.9 35.3 35.7 36.1 36.5 36.9 37.3 37.7 38.1 38.5 38.9 Output Voltage VIN OFF VIN ON 30 35 40 45 50 55 60 65 70 75 80 85 Output Current (Amps) Ambient Temperature (°C) 2.0 m/s (400 LFM) 1.5 m/s (300 LFM) 1.0 m/s (200 LFM) 0.5 m/s (100 LFM) 30 35 40 45 50 55 60 65 70 75 80 85 Output Current (Amps) Ambient Temperature (°C) 2.0 m/s (400 LFM) 1.5 m/s (300 LFM) 1.0 m/s (200 LFM) 0.5 m/s (100 LFM) Effi ciency vs. Line Voltage and Load Current @ +25°C 100 0 1 02 03 04 05 0 Load Current (Amps) Efficiency (%) VIN = 38V VIN = 48V VIN = 75V
500W Digital Fully Regulated Intermediate DC-DC Bus Converter MDC_DRQ-12/42-D48.A03 Page 6 of 24 www.murata-ps.com/support PERFORMANCE DATA Longitudinal Transverse Maximum Current Temperature Derating at sea level (Vin = 38V, airfl ow from -Vin to +Vin, with baseplate) Maximum Current Temperature Derating at sea level (Vin = 48V, airfl ow from -Vin to +Vin, with baseplate) Maximum Current Temperature Derating at sea level (Vin = 75V, airfl ow from -Vin to +Vin, with baseplate) Maximum Current Temperature Derating at sea level (Vin = 48V, airfl ow from Vin to Vout, with baseplate) Maximum Current Temperature Derating at sea level (Vin = 75V, airfl ow from Vin to Vout, with baseplate) Maximum Current Temperature Derating at sea level (Vin = 38V, airfl ow from Vin to Vout, with baseplate) 40 45 50 55 60 65 70 75 80 85 Output Current (Amps) Ambient Temperature (°C) 3.0 m/s (600 LFM) 2.5 m/s (500 LFM) 2.0 m/s (400 LFM) 1.5 m/s (300 LFM) 1.0 m/s (200 LFM) 0.5 m/s (100 LFM) 40 45 50 55 60 65 70 75 80 85 Output Current (Amps) Ambient Temperature (°C) 3.0 m/s (600 LFM) 2.5 m/s (500 LFM) 2.0 m/s (400 LFM) 1.5 m/s (300 LFM) 1.0 m/s (200 LFM) 0.5 m/s (100 LFM) 40 45 50 55 60 65 70 75 80 85 Output Current (Amps) Ambient Temperature (°C) 3.0 m/s (600 LFM) 2.5 m/s (500 LFM) 2.0 m/s (400 LFM) 1.5 m/s (300 LFM) 1.0 m/s (200 LFM) 0.5 m/s (100 LFM) 40 45 50 55 60 65 70 75 80 85 Output Current (Amps) Ambient Temperature (°C) 3.0 m/s (600 LFM) 2.5 m/s (500 LFM) 2.0 m/s (400 LFM) 1.5 m/s (300 LFM) 1.0 m/s (200 LFM) 0.5 m/s (100 LFM) 40 45 50 55 60 65 70 75 80 85 Output Current (Amps) Ambient Temperature (°C) 3.0 m/s (600 LFM) 2.5 m/s (500 LFM) 2.0 m/s (400 LFM) 1.5 m/s (300 LFM) 1.0 m/s (200 LFM) 0.5 m/s (100 LFM) 40 45 50 55 60 65 70 75 80 85 Output Current (Amps) Ambient Temperature (°C) 3.0 m/s (600 LFM) 2.5 m/s (500 LFM) 2.0 m/s (400 LFM) 1.5 m/s (300 LFM) 1.0 m/s (200 LFM) 0.5 m/s (100 LFM)
500W Digital Fully Regulated Intermediate DC-DC Bus Converter MDC_DRQ-12/42-D48.A03 Page 7 of 24 www.murata-ps.com/support PERFORMANCE DATA Stepload Transient Response (Vin = 48V, Iout = 50-75-50% of Iout, Cload = 1000μF) Enable Startup Delay (Vin = 48V, Iout = full load, Cout = 10000μF, Ta = +25°C) Ch2 = Vout, Ch4 = Enable. Output Ripple & Noise (Vin = 48V, Iout = 0A, Cout = 1μF || 10μF, Ta = +25°C) Stepload Transient Response (Vin = 48V, Iout = 25-75-25% of Iout, Cload = 1000μF) Startup Delay (Vin = 48V, Iout = full load, Cout = 10000μF, Ta = +25°C) Ch1 = Vin, Ch2 = Vout. Output Ripple & Noise (Vin = 48V, Iout = full load, Cout = 1μF || 10μF, Ta = +25°C)
continuously protect the load from damage due to unexpected system faults. and output parameters. Please contact our FAE for special confi gurations. input voltage the control circuit boot-up time adds an additional 10 ms delay. The module includes over voltage limiting circuitry for protection of the load. voltage surpasses the OVP limit, the module can respond in different ways. The default response from an over voltage fault is to immediately shut down. and when the fault condition no longer exists the device will be re-enabled. it can be confi gured by MFR_PGOOD_POLARITY. to help alleviate bandwidth limitations related to continuous fault monitoring. The module supports 100 kHz and 400 kHz bus clock frequency only.
- Input voltage
- Output voltage
- Output current
- Module temperature Software Tools for Design and Production For these modules, Murata-PS provides software for confi guring and monitor- ing via the PMBus interface. For more information please contact your local Murata-PS representative. See http://power.murata.com/datasheet?/data/apnotes/dcan-63.pdf for Application Note AN-63, Digital DC-DC Evaluation Board User Guide. See http://power.murata.com/datasheet?/data/apnotes/dcan-64.pdf for Ap- plication Note AN-64, Murata Power Brick GUI User Guide. 250kHZ 235kHZ 220kHZ 205kHZ 190kHZ 175kHZ 50V 52V 54V 56V 59V 61V 64V 66V 69V 71V
Figure 1. Frequency graph
Dimensions are in inches (mm) shown for ref. only. Tolerances (unless otherwise specified): .XX ± 0.02 (0.5) Angles ± 2˚ ABC (PMBUS) MECHANICAL SPECIFICATIONS WITH HEAT SINK 0.079 [2.0] 0.079 [2.0] L 1214 15 1110 98 PIN SIDE VIEW SQ 0.02 [0.50] PINS 1-3,: Shoulde r: I0.076±0.005(1.93±0.13) PINS 4,8: Shoul de r: I0.098±0.005(2.49±0.13) SEE NOTE 4 0.010 minimum clearance between standoffs and highest component NOTES: UNLESS OTHERWISE SPECIFIED: 1: ALL DIMENSIONS ARE IN INCHES [MILLIMETERS]; 2: ALL TOLERANCES: ×.××in, ±0.02in (×.×mm, ±0.5mm) 3: COMPONENTS WILL VARY BETWEEN MODELS 4: STANDARD PIN LENGTH: 0.180 Inch FOR PIN LENGTH OPTIONS, SEE PART NUMBER STRUCTURE. ISOMETRIC VIEW [50.80] 2.000 [36.8] 1.45 [58.4] 2.30 0.600 [15.24] [10.80] 0.425 0.600 [15.24] [10.80] 0.425 1.10 [28.0]Max INPUT/OUTPUT CONNECTIONS Pin Designation Function 1 +VIN Positive Input
2 On/Off 1 Control Primary On/Off Control
3 No Pin No Pin
4 –VIN Negative Input 5 –VOUT Negative Output 6 +S Positive Remote Sense 7 –S Negative Remote Sense
8 SA0 Address Pin 0
9 SA1 Address Pin 1
10 SCL PMBus Clock
11 SDA PMBus Data
12 PG Power Good Output
13 DGND PMBus Ground
14 SMBALERT PMBus Alert Signal
15 On/Off 2 Control Secondary On/Off Control
500W Digital Fully Regulated Intermediate DC-DC Bus Converter MDC_DRQ-12/42-D48.A03 Page 9 of 24 www.murata-ps.com/support
[50.80] 2.000 [15.24] 0.600 [15.24] 0.600 [13.2] 0.52 [36.8] 1.45 1.030 [26.16] 0.210 [5.33] 0.220 [5.59] 1.860 [47.24] [58.4]
2.30 NOTES:
UNLESS OTHERWISE SPECIFIED: 1: M3 SCREW USED TO BOLT UNIT'S BASEPLATE TO OTHER SURFACES (SUCH AS HEATSINK) MUST NOT EXCEED 0.11''(2.8mm) DEPTH BELOW THE SURFACE OF BASEPLATE 2: APPLIED TORQUE PER SCREW SHOULD NOT EXCEED 5.3In-lb (0.6Nm); 3: ALL DIMENSIONS ARE IN INCHES [MILIMETERS]; 4: ALL TOLERANCES: ×.××in, ±0.02in (×.×mm, ±0.5mm) 5: COMPONENTS WILL VARY BETWEEN MODELS 6: STANDARD PIN LENGTH: 0.180 Inch FOR PIN LENGTH OPTIONS, SEE PART NUMBER STRUCTURE. 0.079 [2.0] 0.079 [2.0] [0.50] SQ 0.02 ISOMETRIC VIEW L WITH BASEPLATE OPTION SEE NOTE 6 between standoffs and highest component 0.010 minimum clearance Max PIN SIDE VIEW PINS 1-3: Shoulder: Î0.076±0.005(1.93±0.13) PINS 4,8: Shoulder: Î0.098±0.005(2.49±0.13) M3 THREAD TYP 3PL Third Angle Projection Dimensions are in inches (mm) shown for ref. only. Tolerances (unless otherwise specified): .XX ± 0.02 (0.5) Angles ± 2˚ ABC (PMBUS) MECHANICAL SPECIFICATIONS WITH BASEPLATE INPUT/OUTPUT CONNECTIONS Pin Designation Function 1 +VIN Positive Input 4 –VIN Negative Input 5 –VOUT Negative Output 6 +S Positive Remote Sense 7 –S Negative Remote Sense 500W Digital Fully Regulated Intermediate DC-DC Bus Converter MDC_DRQ-12/42-D48.A03 Page 10 of 24 www.murata-ps.com/support
ABC (PMBUS) RECOMMENDED FOOTPRINT 2.32 ±0.02 58.93 ±0.50 1.47 ±0.02 37.34 ±0.50 0.300 ±0.010 7.62 ±0.25 0.600 ±0.010 15.24 ±0.25 2.000 ±0.010 50.80 ±0.25 1.961 ±0.010 49.80 ±0.25 0.079 ±0.010 2 ±0.25 0.457 ±0.010 11.62 ±0.25 (4x) 0.079 ±0.010 2 ±0.25 (3x) 0.060 ±0.005 1.52 ±0.13 (2x) (10x) 0.082 ±0.005 2.08 ±0.13 0.051 ±0.005 1.30 ±0.13 1.000 ±0.010 25.40 ±0.25 (3x) 0.100 (2x)
2.54 MIN FOR
0.120
3.05 MIN FOR
500W Digital Fully Regulated Intermediate DC-DC Bus Converter MDC_DRQ-12/42-D48.A03 Page 11 of 24 www.murata-ps.com/support
Dimensions are in inches (mm) shown for ref. only. Tolerances (unless otherwise specified): .XX ± 0.02 (0.5) Angles ± 2˚ MECHANICAL SPECIFICATIONS (NO PMBUS) WITH HEAT SINK I/O Connections Pin Function 1 +Vin
2 Remote On/Off Control
NOTES: UNLESS OTHERWISE SPECIFIED: 1: ALL DIMENSIONS ARE IN INCHES [MILLIMETERS]; 2: ALL TOLERANCES: ×.××in, ±0.02in (×.×mm, ±0.5mm) 3: COMPONENTS WILL VARY BETWEEN MODELS 4: STANDARD PIN LENGTH: 0.180 Inch FOR PIN LENGTH OPTIONS, SEE PART NUMBER STRUCTURE. 5: DOSA 5 PIN COMPATIBLE [36.8] 1.45 [58.4] 2.30 [50.80] 2.000 L [28]
1.10 Max
[10.80] 0.425 [15.24] 0.600 [10.80] 0.425 [15.24] 0.600 PIN SIDE VIEW ISOMETRIC VIEW PINS 1-3,: Shoulde r: I0.076 ±0.005 (1.93±0.13) PINS 4,8: Shoul de r: I0.098 ±0.005 (2.49±0.13) 0.010 minimum clearance between standoffs and highest component DRQ-12/42-D48 Series 500W Digital Fully Regulated Intermediate DC-DC Bus Converter MDC_DRQ-12/42-D48.A03 Page 12 of 24 www.murata-ps.com/support
NOTES: UNLESS OTHERWISE SPECIFIED: 1: M3 SCREW USED TO BOLT UNIT'S BASEPLATE TO OTHER SURFACES (SUCH AS HEATSINK) MUST NOT EXCEED 0.11''(2.8mm) DEPTH BELOW THE SURFACE OF BASEPLATE 2: APPLIED TORQUE PER SCREW SHOULD NOT EXCEED 5.3In-lb (0.6Nm); 3: ALL DIMENSIONS ARE IN INCHES [MILIMETERS]; 4: ALL TOLERANCES: ×.××in, ±0.02in (×.×mm, ±0.5mm) 5: COMPONENTS WILL VARY BETWEEN MODELS 6: STANDARD PIN LENGTH: 0.180 Inch FOR PIN LENGTH OPTIONS, SEE PART NUMBER STRUCTURE. 7: DOSA 5 PIN COMPATIBLE ISOMETRIC VIEW between standoffs and highest component 0.010 minimum clearance PINS 1-3: PINS 4,8: Shoulder: Shoulder: WITH BASEPLATE OPTION SEE NOTE 6 [15.24] 0.600 [15.24] 0.600 PIN SIDE VIEW [50.80] 2.000 L [13.2]
0.52 Max
[5.59] 0.220 [47.24] 1.860 [26.16] 1.030 [36.8] 1.45 [5.33] 0.210 [58.4] 2.30 M3 THREAD TYP 3PL Third Angle Projection Dimensions are in inches (mm) shown for ref. only. Tolerances (unless otherwise specified): .XX ± 0.02 (0.5) Angles ± 2˚ MECHANICAL SPECIFICATIONS (NO PMBUS) WITH BASEPLATE I/O Connections Pin Function 1 +Vin 500W Digital Fully Regulated Intermediate DC-DC Bus Converter MDC_DRQ-12/42-D48.A03 Page 13 of 24 www.murata-ps.com/support
RECOMMENDED FOOTPRINT (NO PMBUS) 2.32 ±0.02 58.93 ±0.50 1.47 ±0.02 37.34 ±0.50 0.300 ±0.010 7.62 ±0.25 0.600 ±0.010 15.24 ±0.25 2.000 ±0.010 50.80 ±0.25 (3x) 0.060 ±0.005 1.52 ±0.13 (2x) 0.082 ±0.005 2.08 ±0.13 1.000 ±0.010 25.40 ±0.25 TOP VIEW (3x) 0.100 (2x) 0.120 500W Digital Fully Regulated Intermediate DC-DC Bus Converter MDC_DRQ-12/42-D48.A03 Page 14 of 24 www.murata-ps.com/support
Dimensions are in inches (mm) shown for ref. only. Tolerances (unless otherwise specified): .XX ± 0.02 (0.5) Angles ± 2˚ BASEPLATE VERSION HEATSINK VERSION Carton accommodates two (2) trays yielding 30 converters per carton 10.50 (266.7) ±.25 11.00 (279.4) ±.25 Carton accommodates two (2) trays yielding 24 converters per carton 10.0 (254) ±.25 10.0 (254) ±.25 2.75 (69.85) ±.25 closed height 4.25 (108) ±.25 closed height 0.88 (22.35) REF Each static dissipative polyethylene foam tray accommodates 15 converters in a 3 x 5 array. Each static dissipative polyethylene foam tray accommodates 12 converters in a 3 x 4 array. 9.92 (251.97) REF 9.92 (251.97) REF DRQ-12/42-D48 Series 500W Digital Fully Regulated Intermediate DC-DC Bus Converter MDC_DRQ-12/42-D48.A03 Page 15 of 24 www.murata-ps.com/support
4 Send byte N/A 0 N/A
5 Write Byte Read Byte 1 0xB8
13 Write Word Read Word 2 0 10 100 ms
digit. The resistor values for each digit is shown below. not recommended to keep the SA0 and SA1 pins left open. Figure 2. Schematic of Connection of Address Resistors
Transaction Type: Writing Data SMBus Transaction Type: Reading Data Number Of Data Bytes Default Value Lower Limit Upper Limit Cross Check Unit 64h TOFF_DELAY Write Word Read Word 2 0 0 500 ms 65h TOFF_FALL 13 Write Word Read Word 2 0 10 100 ms 78h STATUS_BYTE Write Byte Read Byte 1 N/A 79h STATUS_WORD Write Word Read Word 2 N/A 7Ah STATUS_VOUT Write Byte Read Byte 1 N/A 7Bh STATUS_IOUT Write Byte Read Byte 1 N/A 7Ch STATUS_INPUT Write Byte Read Byte 1 N/A 7Dh STATUS_TEMPERATURE Write Byte Read Byte 1 N/A 7Eh STATUS_CML Write Byte Read Byte 1 N/A 88h READ_VIN N/A Read Word 2 N/A V 8Bh READ_VOUT N/A Read Word 2 N/A V 8Ch READ_IOUT N/A Read Word 2 N/A A 8Dh READ_TEMPERATURE_1
8 N/A Read Word 2 N/A °C
8Eh READ_TEMPERATURE_2 9 N/A Read Word* 2 N/A °C 94h READ_DUTY_CYCLE N/A Read Word 2 N/A % 95h READ_FREQUENCY N/A Read Word 2 N/A kHZ 96h READ_POUT N/A Read Word 2 N/A W 98h PMBUS_REVISION N/A Read Byte 1 0x42 99h MFR_ID N/A Block Read 22 “Murata Power Solutions” 9Ah MFR_MODEL
10 Block Write* Block Read <=20 N/A
9Bh MFR_REVISION 10 Block Write* Block Read <=10 N/A 9Dh MFR_DATE 10 Block Write* Block Read <=10 N/A 9Eh MFR_SERIAL 10 Block Write* Block Read <=10 N/A A0h MFR_VIN_MIN N/A Read Word 2 38.00 V A1h MFR_VIN_MAX N/A Read Word 2 75.00 V A2h MFR_IIN_MAX N/A Read Word 2 15.5 A A3h MFR_PIN_MAX N/A Read Word 2 438 W A4h MFR_VOUT_MIN N/A Read Word 2 8.100 V A5h MFR_VOUT_MAX N/A Read Word 2 13.199 V A6h MFR_IOUT_MAX N/A Read Word 2 42.00 A A7h MFR_POUT_MAX N/A Read Word 2 500 W A8h MFR_TAMBIENT_MAX N/A Read Word 2 85 °C A9h MFR_TAMBIENT_MIN N/A Read Word 2 -40 °C B0h USER_DATA_00 Block Write Block Read <=20 “---” B1h USER_DATA_01 Block Write Block Read <=20 “---” C0h MFR_MAX_TEMP_1 N/A Read Word 2 132 °C D0h MFR_VARIABLE_FREQUENCY_DISABLE Write Byte Read Byte 1 0x00 DDh MFR_PRIMARY_ON_OFF_CONFIG Write Byte Read Byte 1 0x04/0x06 DEh MFR_PGOOD_POLARITY Write Byte Read Byte 1 0x00 E9h MFR_VIN_UV_FAULT_HYS Write Word Read Word 2 2.00 1.00 20.00 V EAh MFR_OT_FAULT_HYS Write Word Read Word 2 20 5 50 °C F6h MFR_CALIBRATION_STATUS N/A Read Byte* 1 0xC7 F9h MFR_VIN_SENSE_CALIBRATION Write byte* N/A 1 N/A FAh MFR_IOUT_SENSE_CALIBRATION Write Word* N/A 2 N/A FBh MFR_VOUT_SET_POINT_CALIBRATION Write Word* N/A 2 N/A FCh MFR_SUPERVISOR_PASSWORD Block Write N/A N/A N/A OVERALL (CONT.) DRQ-12/42-D48 Series 500W Digital Fully Regulated Intermediate DC-DC Bus Converter MDC_DRQ-12/42-D48.A03 Page 17 of 24 www.murata-ps.com/support
OVERALL (CONT.) DRQ-12/42-D48 Series 500W Digital Fully Regulated Intermediate DC-DC Bus Converter MDC_DRQ-12/42-D48.A03 Page 18 of 24 www.murata-ps.com/support MURATA-PS defi ned commands (01-CFh Refer to PMBus 1.2 SPEC) Notes: * Only available in supervisor mode (default state is user mode, send password to comand 0xFC to change to supervisor mode) 1. a) Unit restores the entire contents of the non-volatile User Store memory when power up b) PEC is supported c) Max bus speed: 400kHZ d) SMBALERT# is supported e) Linear data format used f) addressing: If the calculated PMBus address is 0d, 11d or 12d, SA0 or SA1 lefts open, default PMBus address 120d is assigned instead. 2. Not supported items: 100101XXb Margin Low(Ignore Fault), 101001XXb On Margin High(Ignore Fault) 3. Restart delay of turned off by OPEATION or CONTROL or primary on/off is 200ms 4. Unit will shutdown 1 second for protection, then recover automaticly 5. Restart delay unit: 500ms, lower limit: 500ms. Turn off delay unit: 0ms, lower limit: 0ms if bits 7:6=11b, restart delay is 500ms 6. Restart delay unit and Turn off delay unit are same as note 5 Bits 7:6: 00b,01b,10b are not supported 7. Restart delay unit: 100ms, lower limit: 100ms. Turn off delay unit:0ms, lower limit: 0ms if bits 7:6=11b, restart delay is 100ms 8. Temperature of baseplate side 9. Temperature of pin side 10. Unit’s actual inforamtion 11. Default value of negative logic: 0x04 Default value of positive logic: 0x06 12. Unit can receive any value for VOUT_TRIM command, but Vout is limited to 8.1~13.2V, if calculated Vout exceeds limit, then equal to limit. 13. Value of 0 is acceptable, which is the same as lower limit to unit. D0h: MFR_VARIABLE_FREQUENCY_DISABLE Bits Purpose Value Meaning 7:1 0000000 Reserved
0 Variable frequency
0 Turn on variable frequency control
1 Turn off variable frequency control
DDh: MFR_PRIMARY_ON_OFF_CONFIG Bits Purpose Value Meaning 7:3 00000 Reserved Controls how the unit responds to the CONTROL pin
0 Unit ignores the primary ON/OFF pin
1 Unit requires the primary ON/OFF pin to be
asserted to start the unit
1 Polarity of primary
0 Active low (Pull pin low to start the unit)
1 Active high (Pull high or open to start the unit)
DEh: MFR_ PGOOD_POLARITY Bits Purpose Value Meaning 7:1 0000000 Reserved
0 Power good polarity
0 Negative logic, output low if Vout rises to
specifi c value
1 Positive logic, output high if Vout rises to
specifi c value E9h: MFR_VIN_UV_FAULT_HYS Hysteresis of VIN_UV_FAULT recover, Linear data format EAh: MFR_OT_FAULT_HYS Hysteresis of OT_FAULT recover, Linear data format F6h: MFR_CALIBRATION_STATUS Refer to calibration procedure fi le F9h: MFR_VIN_SENSE_CALIBRATION Refer to calibration procedure fi le FAh: MFR_IOUT_SENSE_CALIBRATION Refer to calibration procedure fi le FBh: MFR_VOUT_SET_POINT_CALIBRATION Refer to calibration procedure fi le FCh: MFR_SUPERVISOR_PASSWORD Set unit to supervisor mode or ROM mode, Refer to password table
500W Digital Fully Regulated Intermediate DC-DC Bus Converter MDC_DRQ-12/42-D48.A03 Page 19 of 24 www.murata-ps.com/support STATUS WORD AND BYTE (GREEN = SUPPORTED) STATUS_VOUT
7 VOUT_OV_FAULT
6 VOUT_OV_WARNING
5 VOUT_UV_WARNING
4 VOUT_UV_FAULT
3 VOUT_MAX Warning
2 TON_MAX_FAULT
1 TOFF_MAX_WARNING
0 VOUT Tracking Error
STATUS_IOUT
7 IOUT_OC_FAULT
6 IOUT_OC_LV_FAULT
5 IOUT_OC_WARNING
4 IOUT_UC_FAULT
2 In Power Limiting Mode
1 POUT_OP_FAULT
0 POUT_OP_WARNING
STATUS_TEMPERATURE
7 OT_FAULT
6 OT_WARNING
5 UT_WARNING
4 UT_FAULT
3 Reserved
2 Reserved
1 Reserved
0 Reserved
STATUS_CML
7 Invalid/Unsupported Command
6 Invalid/Unsupported Data
5 Packet Error Check Failed
4 Memory Fault Detected
3 Processor Fault Detected
1 Other Communication Fault
0 Other Memory Or Logic Fault
STATUS_WORD
7 VOUT
6 IOUT/POUT
5 INPUT
4 MFR_SPECIFIC
3 POWER_GOOD#
2 FANS
1 OTHER
0 UNKNOWN
7 BUSY
6 OFF
5 VOUT_OV_FAULT
4 IOUT_OC_FAULT
3 VIN_UV_FAULT
2 TEMPERATURE
1 CML
0 NONE OF THE ABOVE
STATUS_OTHER
7 Reserved
6 Reserved
5 Input A Fuse/Breaker Fault
4 Input B Fuse/Breaker Fault
3 Input A OR-ing Device Fault
2 Input B OR-ing Device Fault
1 Output OR-ing Device Fault
STATUS_INPUT
7 VIN_OV_FAULT
6 VIN_OV_WARNING
5 VIN_UV_WARNING
4 VIN_UV_FAULT
2 IIN_OC_FAULT
1 IIN_OC_WARNING
0 PIN_OP_WARNING
STATUS_MFR_SPECIFIC Manufacturer Defi ned Manufacturer Defi ned Manufacturer Defi ned Manufacturer Defi ned Manufacturer Defi ned Manufacturer Defi ned Manufacturer Defi ned Manufacturer Defi ned STATUS_FANS_1_2
7 Fan 1 Fault
6 Fan 2 Fault
5 Fan 1 Warning
4 Fan 2 Warning
3 Fan 1 Speed Override
2 Fan 2 Speed Override
1 Air Flow Fault
0 Air Flow Warning
STATUS_FANS_3_4
7 Fan 3 Fault
6 Fan 4 Fault
5 Fan 3 Warning
4 Fan 4 Warning
3 Fan 3 Speed Override
2 Fan 4 Speed Override
500W Digital Fully Regulated Intermediate DC-DC Bus Converter MDC_DRQ-12/42-D48.A03 Page 21 of 24 www.murata-ps.com/support Minimum Output Loading Requirements All models regulate within specifi cation and are stable under no load to full load conditions. Thermal Shutdown (OTP , UTP) To prevent many over temperature problems and damage, these converters include thermal shutdown circuitry. If environmental conditions cause the temperature of the DC-DCs to rise above the Operating Temperature Range up to the shutdown temperature, an on-board electronic temperature sensor will power down the unit. When the temperature decreases below the turn-on threshold set in the command recover temp is (OT_FAULT_LIMIT-MFR_OT_ FAULT_HYS), the hysteresis is defi ned in general electrical specifi cation section. The OTP and hysteresis of the module can be reconfi gured using the PMBus. The OTP and UTP fault limit and fault response can be confi gured via the PMBus. CAUTION: If you operate too close to the thermal limits, the converter may shut down suddenly without warning. Be sure to thoroughly test your applica- tion to avoid unplanned thermal shutdown. Temperature Derating Curves The graphs in this data sheet illustrate typical operation under a variety of conditions. The Derating curves show the maximum continuous ambient air temperature and decreasing maximum output current which is acceptable under increasing forced airfl ow measured in Linear Feet per Minute (“LFM”). Note that these are AVERAGE measurements. The converter will accept brief increases in current or reduced airfl ow as long as the average is not exceeded. Note that the temperatures are of the ambient airfl ow, not the converter itself which is obviously running at higher temperature than the outside air. Also note that “natural convection” is defi ned as very fl ow rates which are not using fan-forced airfl ow. Depending on the application, “natural convection” is usually about 30-65 LFM but is not equal to still air (0 LFM). Murata Power Solutions makes Characterization measurements in a closed cycle wind tunnel with calibrated airfl ow. We use both thermocouples and an infrared camera system to observe thermal performance. As a practical matter, it is quite diffi cult to insert an anemometer to precisely measure airfl ow in most applications. Sometimes it is possible to estimate the effective airfl ow if you thoroughly understand the enclosure geometry, entry/exit orifi ce areas and the fan fl owrate specifi cations. CAUTION: If you exceed these Derating guidelines, the converter may have an unplanned Over Temperature shut down. Also, these graphs are all collected near Sea Level altitude. Be sure to reduce the derating for higher altitude. Output Short Circuit Condition The short circuit condition is an extension of the “Current Limiting” condition. When the monitored peak current signal reaches a certain range, the PWM controller’s outputs are shut off thereby turning the converter “off.” This is followed by an extended time out period. This period can vary depending on other conditions such as the input voltage level. Following this time out period, the PWM controller will attempt to re-start the converter by initiating a “normal start cycle” which includes softstart. If the “fault condition” persists, another “hiccup” cycle is initiated. This “cycle” can and will continue indefi nitely until such time as the “fault condition” is removed, at which time the converter will resume “normal operation.” Operating in the “hiccup” mode during a fault condition is advantageous in that average input and output power levels are held low preventing excessive internal increases in temperature. Remote On/Off Control The DRQ series modules are equipped with both primary (On/Off 1, enabled, pull up internal) and secondary (On/Off 2, disabled, pull up internal) control pins for increased system fl exibility. Both are confi gurable via PMBus. The On/Off pins are TTL open-collector and/or CMOS open-drain compatible. (See general specifi cations for threshold voltage levels. See also MFR_PRIMARY_ON_OFF_ CONFIG section.) Negative-logic models are on (enabled) when the On/Off is grounded or brought to within a low voltage (see specifi cations) with respect to –Vin. The device is off (disabled) when the On/Off is left open or is pulled high to +13.5Vdc with respect to –Vin. The On/Off function allows the module to be turned on/off by an external device switch. Positive-logic models are enabled when the On/Off pin is left open or is pulled high to +13.5V with respect to –Vin. Positive-logic devices are disabled when the On/Off is grounded or brought to within a low voltage (see specifi ca- tions) with respect to –Vin. For voltage levels for On/Off 2 signal see functional specifi cations. The restart delay for this module to turn On/Off by the On/Off control pin is 100ms. On/Off 1 can be confi gured by PMBus command MFR_PRIMARY_ON_OFF_ CONFIG (DDh); default confi guration is not ignored; required On/Off 1 control pin to be asserted to start the unit. On/Off 2 can be confi gured by PMBUS command ON_OFF_CONFIG (02h); default confi guration is ignored; treat it as always ON. DRQ's On/Off status is dependent on On/Off 1 control, On/Off 2 control, and OPERATION (PMBus command) status; all three must be ON to turn DRQ on; if one of them is OFF, unit will be turned off. Output Capacitive Load These converters do not require external capacitance added to achieve rated specifi cations. Users should only consider adding capacitance to reduce switching noise and/or to handle spike current load steps. Install only enough capacitance to achieve noise objectives. Excess external capacitance may cause degraded transient response and possible oscillation or instability. Remote Sense Input Use the Sense inputs with caution. Sense is normally connected at the load. Sense inputs compensate for output voltage inaccuracy delivered at the load. This is done by correcting IR voltage drops along the output wiring and the current carrying capacity of PC board etch. This output drop (the difference between Sense and Vout when measured at the converter) should not exceed 0.5V. Consider using heavier wire if this drop is excessive. Sense inputs also improve the stability of the converter and load system by optimizing the control loop phase margin. Note: The Sense input and power Vout lines are internally connected through low value resistors to their respective polarities so that the converter can operate without external connection to the Sense. Nevertheless, if the Sense function is not used for remote regulation, the user should connect +Sense to +Vout and –Sense to –Vout at the converter pins. On/Off 1 or 2 Control status Not ignored Ignored On/Off 1 or 2 pin P LOGIC N LOGIC P LOGIC N LOGIC OPEN ON OFF ON ON PULL HIGH ON OFF ON ON PULL LOW OFF ON ON ON
with your process engineers. Maximum Preheat Temperature 115° C. Maximum Pot Temperature 270° C. Maximum Preheat Temperature 105° C. Maximum Pot Temperature 250° C. wiring, use twisted pair, shielded tubing or similar techniques. external fi lter elements. Do not exceed maximum power ratings. tion circuit to activate and shut down the output. Figure 5. Remote Sense Circuit Confi guration
installed and the circuit diagram is shown below. refer to Application Note GEAN-02 for further discussion. recommend using an engineer who is experienced at emissions suppression. Figure 6. Conducted Emissions Test Circuit
Figure 7. Vertical Wind Tunnel airfl ow and heat dissipation analysis of power products. temperature gauges, and adjustable heating element. range of measurement conditions can be studied. notice. © 2016 Murata Power Solutions, Inc. Murata Power Solutions, Inc. 11 Cabot Boulevard, Mansfi eld, MA 02048-1151 U.S.A.