DR67_V01 SENSATA | Alldatasheet
Document overview
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Technical content
Features
Applications
- 3-Phase AC Output DIN Rail Mount SSRs
- Output ratings up to 75 Amps at 600 VAC
- 2 & 3 controlled Legs option
- Built-in overvoltage protection
- Clamp Cage terminal type accepts up to 2 AWG wire size
- Fan controlled through thermistor and microprocessor to optimize fan operation
- IP20 touch-safe housing
- AC or DC control
- cULus listed and VDE approved
- Plastic injection molding equipment
- Packaging equipment
- Industrial ovens
- Lighting control
- Professional cooking equipment
- Pump control
- Conveyor drives
- HVAC&R Control Voltage 60A 75A 4-32 VDC DR6760D60P DR6760D75P 90-280 VAC/VDC DR6760A60P DR6760A75P PRODUCT SELECTION The DR67 is a compact 3-phase solid state relay in a DIN rail 67.5mm wide package with output ratings up to 75 Amps per channel @ 40°C. It has an integrated fan which allows the product to achieve very high ratings while maintaining a compact design. Its built-in overvoltage protection and the overtemperature protection make it suitable for demanding heating, motion and lighting applications. It’s easy to install and its large cage clamp terminals allow connecting wires up to 2 AWG size on the output terminals without the use of any additional accessories, therefore reducing installation cost and time. UL listed and VDE certified, the DR67 is a powerful and versatile solid state relay with superior performance when compared to previous generations and competitor products. Introduction
www.sensata.comCopyright © 2019 Sensata Technologies, Inc. SPECIFICATIONS Output (1) Description 60A 75A Operating Voltage (47-440Hz) [VRMS] 48-600 48-600 Transient Overvoltage [Vpk] (2) 1200 1200 Maximum Off-State Leakage Current @ Rated Voltage [mARMS] 1 1 Minimum Off-State dV/dt @ Maximum Rated Voltage [V/ μsec] 500 500 Load Current, General Use UL508/LC A IEC62314 @ 40°C [ARMS] 60 75 Load Current, Motor Starting UL508 FLA/LC B IEC62314 @ 40°C [ARMS] 21/17.6 21/17.6 Minimum Load Current [mARMS] 150 150 Maximum 1 Cycle Surge Current (50/60Hz) [Apk] 1290/1350 1290/1350 Maximum On-State Voltage Drop @ Rated Current [VRMS] 1.15 1.20 Maximum 1/2 Cycle I² t for Fusing (50/60Hz) [A² sec] 8320/7593 8320/7593 Minimum Power Factor (at Maximum Load) 0.5 0.5 ORDERING OPTIONS Example : DR6760A60RP Description of part number example Operating Voltage Control Voltage Family Rated Load Current Switching Type Overvoltage Protection D = 4-32 VDC A = 90-280 VAC/VDC DR67 60 x xx x P 60 = 60A, 3-legs 75 = 75A, 2-legs Blank = Zero voltage turn on R = Instantaneous turn on P = With internal overvoltage protection 60 = 48-600 VAC Required for valid part number For options only and not required for valid part number
www.sensata.comCopyright © 2019 Sensata Technologies, Inc. Alarm (1) Description DR6760Dxxx DR6760Axxx Output type Solid State Maximum Output Voltage 60 VDC 400 VDC / 265 VAC Maximum Alarm Output Current [mA] 60 60 General (1) Description Parameters Dielectric Strength, Input to Output (50/60Hz) 4k VRMS Dielectric Strength, Input/Output to Case (50/60Hz) 4k VRMS Minimum Insulation Resistance (@ 500 VDC) 109 Ohms Maximum Capacitance, Input/Output 25pF Ambient Operating Temperature Range -40 to 70°C Ambient Storage Temperature Range -40 to 80°C Short Circuit Current Rating (4) 100 kA Weight (typical) 33.9 oz (961 g) Housing Material UL94 V-0 Heat Sink Material Aluminum DIN Rail Clip Material Zinc Plated Steel Hardware Finish Nickel Plating Input Terminal Screw Torque Range (lb-in/Nm) 5/0.5 Load Terminal Screw Torque Range (lb-in/Nm) 18-20/2.0-2.2 Humidity per IEC 60068-2-78 (5) 93% LED Input Status Indicator See status chart Overvoltage Category III Impulse Withstand Voltage According to IEC 60664-1 6kV Power Supply (1) Description DR6760Dxxx DR6760Axxx Supply Voltage Range 18-32 VDC 90-280 VAC/VDC Maximum Reverse Voltage -32 VDC - Minimum Supply Current 3 mA 1.5 mA Maximum Supply Current 130 mA 70 mA Input (1) Description DR6760Dxxx DR6760Axxx Control Voltage Range 4-32 VDC 90-280 VAC/VDC Maximum Reverse Voltage -32 VDC - Minimum Turn-On Voltage 4 VDC 90 VAC/VDC Must Turn-Off Voltage 1 VDC 5 VAC/VDC Minimum Input Current (for on-state) 0.8 mA 0.6 mA Maximum Input Current 12 mA 2.8 mA Nominal Input Impedance 3.2K ohms 120K ohms Maximum Turn-On Time [msec] 20(3) Maximum Turn-Off Time [msec] 25
www.sensata.comCopyright © 2019 Sensata Technologies, Inc. INPUT CTRL PWR SUPPLY ALARM OUTPUT 18-32VDC 4-32VDC U U L1 L2 L3 48-600VAC T1 T2 T3 2/T1 4/T2 6/T3 1/L1 3/L2 5/L3 INPUT DR6760X60 DR6760X75 EQUIVALENT CIRCUIT BLOCK DIAGRAMS/WIRING DIAGRAMS / > / > / > Short circuit and overload current protection T1 T2 T3 T1 T2 T3 T1 T2 T3 M CONTROL INPUT ALARM OUTPUT POWER SUPPLY L1 L2 L3 +A1 T1 T2 T3 -A2 +A1 -A2 L1 L2 L3 T1 T2 T3 +A3 -A4 +A3 -A4 48-600 VAC, 47-440 Hz Motor Controller Application General Use Application A1 A2 A3 A4 A5 A6 DR6760X75 (2 CONTROLLED LEGS ) ALARM OUTPUT ALARM OUTPUTMAIN CIRCUIT MAIN CIRCUIT DR6760X60 (3 CONTROLLED LEGS )
www.sensata.comCopyright © 2019 Sensata Technologies, Inc. MECHANICAL SPECIFICATIONS Tolerances: ±0.02 in / 0.5 mm All dimensions are in inches [mm] INPUT CTRL PWR SUPPLY ALARM OUTPUT 18-32VDC 4-32VDC U U L1 L2 L3 48-600VAC T1 T2 T3 2/T1 4/T2 6/T3 1/L1 3/L2 5/L3 INPUT 2.66 67.5 1.11 28.2 .87 22.2 3.61 91.8 5.00 127 1.45 36.8 5.12 130.1 5.82 147.8
www.sensata.comCopyright © 2019 Sensata Technologies, Inc. SURGE CURRENT INFORMATION (6) THERMAL DERATE INFORMATION 60A & 75A STATUS CHART Conditions Description 1,16 Initial Condition. 2 Microcontroller Start-up, white light. 3, 5, 15 Stand by condition, LED is blinking blue. Control Input is Off. 4, 6, 14 Control Input is On, Output is activated, temperature rises, Green LED is On, Fan goes to Maximum speed and then starts regulating the speed for optimal values.
7 LED indicator changes to blinking red,
fan is at full speed. 8, 11 Output is Off due to overtemperature, alarm is On, LED changes to solid red While Power Supply is Off: Output, Alarm, LED and Fan remains Off. (Power Supply Min. 100ms to reset values) Power Supply is On, start initialization. Control Input is On, Output is on and temperature rises.
12 Control Input is On, Output is Off due to
overtemperature. LED Color Blue Green Red White Standby mode Output On Alarm Initialization 60A & 75A MODELS
www.sensata.comCopyright © 2019 Sensata Technologies, Inc.
- Locate rail and align with non moveable end of DR67 DIN clip.
- Using reasonable force, push DR67 in the direction of the arrow (as shown in fig.1).
- For removal pull release tag by moving blade of screwdriver in direction of arrow and pull it away from DIN rail.
- For models with integrated fan removal tool must be inserted from the side (as shown in fig. 2) Wiring Instructions
- Recommended wire sizes as shown in TABLE 1
- Maximum terminal screw torque input terminal 5 lb-in (0.5 Nm) (screw terminal only)
- Maximum terminal screw torque load terminal 18-20 lb-in (2.0-2.2 Nm)
- Strip lenght for input terminals: Per manufacturer specifications
- Strip lenght for load terminals: 10mm min.
- Use only copper conductors rated for 75°C
- If multiple units are installed be sure to follow derating curves. WARNING!!
- Removing product from 35mm Rail incorrectly by not using the appropriate tool, would damage the latching system.
Table 1. Wire Size & Pull Out Strength Nm) & strip lenght 12.7mm min. 32 UNC standard not provided with SSR. avoid the need of a further PE connection.
www.sensata.comCopyright © 2019 Sensata Technologies, Inc. CONFORMANCES ENVIRONMENTAL Vibration Resistance IEC 60068-2-6(7) Shock Resis- tance IEC IEC 60068-2-27(7) Resistances to heat and fire Amplitude Range: 10-55 Hz, Displace- ment 0.75mm Peak Acceleration: 15g, Duration 11ms. IEC 60335-1, Section 30 Directive 2006/95/EC Directive 2011/65/EU GBT 26572-2011 Electromagnetic Compatibility Generic Standard Immunity Tests Test Specification Level Performance IEC 61000-6-2 Immunity for Industrial Envi- ronments" Electrostatic Discharge IEC 61000-4-2 8kV air discharge Criterion A 6kV contact discharge Criterion A Fast transient (burst) IEC 61000-4-4 Output 2kV, 5kHz, 100kHz Criterion B Input 1kV, 5kHz, 100kHz Criterion B Surge IEC 61000-4-5 Output 1kV Line to Line Criterion B 2kV Line to Earth Criterion B AC Input Option 1kV Line to Line Criterion A 2kV Line to Earth Criterion A AGENCY APPROVALS & CERTIFICATIONS Approvals (Tested and Certified According To) E116949 40047491 UL 508 and C22.2 No. 14 EN 62314 (1) All parameters at 25°C unless otherwise specified per Channel. (2) Output will self trigger between 900-1200 Vpk, not suitable for capacitive loads. (3) Turn-on time for Instantaneous turn-on versions is 0.3 msec. (4) When protected with the appropriate class and rated fuse. For detailed info please contact Sensata Technical Support. (5) No freezing or condensation allowed. (6) For single surge pulse Tc=25°C; Tj=125°C. For AC Output SSRs, AC RMS value of surge current equals the peak value divided by 2 (1.414). (7) Test conditions: Din Rail stoppers side by side between a single SSR. GENERAL NOTES
+1 (877) 502 5500 – Option 2 sales.crydom@sensata.com Europe, Middle East & Africa +44 (1202) 416170 ssr-info.eu@sensata.com Asia Pacific sales.isasia@list.sensata.com China +86 (21) 2306 1500 Japan +81 (45) 277 7117 Korea +82 (31) 601 2004 India +91 (80) 67920890 Rest of Asia +886 (2) 27602006 ext 2808 Rev.08/09/19 ERN 20741 FDE-07-01 Rev.B www.sensata.com CONTACT USCopyright © 2019 Sensata Technologies, Inc. Sensata Technologies, Inc. (“Sensata”) data sheets are solely intended to assist designers (“Buyers”) who are developing systems that incorporate Sensata products (also referred to herein as “components”). Buyer understands and agrees that Buyer remains responsible for using its independent analysis, evaluation and judgment in designing Buyer’s systems and products. Sensata data sheets have been created using standard laboratory conditions and engineering practices. Sensata has not conducted any testing other than that specifically described in the published documentation for a particular data sheet. Sensata may make corrections, enhancements, improvements and other changes to its data sheets or components without notice. Buyers are authorized to use Sensata data sheets with the Sensata component(s) identified in each particular data sheet. HOWEVER, NO OTHER LICENSE, EXPRESS OR IMPLIED, BY ESTOPPEL OR OTHERWISE TO ANY OTHER SENSATA INTELLECTUAL PROPERTY RIGHT, AND NO LICENSE TO ANY THIRD PARTY TECHNOLOGY OR INTELLECTUAL PROPERTY RIGHT, IS GRANTED HEREIN. SENSATA DATA SHEETS ARE PROVIDED “AS IS”. SENSATA MAKES NO WARRANTIES OR REPRESENTATIONS WITH REGARD TO THE DATA SHEETS OR USE OF THE DATA SHEETS, EXPRESS, IMPLIED OR STATUTORY , INCLUDING ACCURACY OR COMPLETENESS. SENSATA DISCLAIMS ANY WARRANTY OF TITLE AND ANY IMPLIED WARRANTIES OF MERCHANTABILITY , FITNESS FOR A PARTICULAR PURPOSE, QUIET ENJOYMENT, QUIET POSSESSION, AND NON-INFRINGEMENT OF ANY THIRD PARTY INTELLECTUAL PROPERTY RIGHTS WITH REGARD TO SENSATA DATA SHEETS OR USE THEREOF. All products are sold subject to Sensata’s terms and conditions of sale supplied at www.sensata.com SENSATA ASSUMES NO LIABILITY FOR APPLICATIONS ASSISTANCE OR THE DESIGN OF BUYERS’ PRODUCTS. BUYER ACKNOWLEDGES AND AGREES THAT IT IS SOLELY RESPONSIBLE FOR COMPLIANCE WITH ALL LEGAL, REGULATORY AND SAFETY-RELATED REQUIREMENTS CONCERNING ITS PRODUCTS, AND ANY USE OF SENSATA COMPONENTS IN ITS APPLICATIONS, NOTWITHSTANDING ANY APPLICATIONS-RELATED INFORMATION OR SUPPORT THAT MAY BE PROVIDED BY SENSATA. Mailing Address: Sensata Technologies, Inc., 529 Pleasant Street, Attleboro, MA 02703, USA. WARNINGS RISK OF MATERIAL DAMAGE AND HOT ENCLOSURE
- The product’s side panels may be hot, allow the product to cool before touching
- Follow proper mounting instructions including torque values
- Do not allow liquids or foreign objects to enter this product Failure to follow these instructions can result in serious injury, or equipment damage. HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
- Disconnect all power before installing or working with this equipment
- Verify all connections and replace all covers before turning on power Failure to follow these instructions will result in death or serious injury.