DR45 SENSATA | Alldatasheet

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| DR45 SERIES AC SINGLE PHASE OUTPUT DIN RAIL MOUNT SSRS Page 1 The DR45 is a powerful and compact solid state relay in a DIN rail 45mm wide package with an output rating up to 60 Amps @ 40°C offering mounting flexibility (on panel or DIN rail) and convenient input connection options. Its high I²t capability and optional built-in overvoltage protection make it suitable for demanding heating, motion and lighting applications. Its contactor configuration and large cage clamp terminals allow connecting wires up to 3 AWG size on the output without the use of any additional accessories making them truly ready-to-use devices, therefore reducing installation cost and time. UL Listed and VDE certified, the DR45 is a safe and versatile solid state relay with superior performance when compared to previous generation and competitor products in similar sized packages. Introduction www.sensata.comCopyright © 2019 Sensata Technologies, Inc.

OUTPUT SPECIFICATIONS (2) Description 45A Operating Voltage (47-440Hz) [VRMS] 48-600 Transient Overvoltage [Vpk] (3) 1200 Maximum Off-State Leakage Current @ Rated Voltage [mARMS] 1 Minimum Off-State dV/dt @ Maximum Rated Voltage [V//uni03BCsec] 500 Load Current, General Use UL508/LC A IEC62314 @ 40°C [ARMS] 45 Minimum Load Current [mARMS] 100 Maximum 1 Cycle Surge Current (50/60Hz) [Apk] 716/750 Maximum On-State Voltage Drop @ Rated Current [VRMS] 1.25 Maximum 1/2 Cycle I² t for Fusing (50/60Hz) [A² sec] 2563/2343 60A 48-600 1200 500 Load Current, Motor Starting UL508 FLA/LC B IEC62314 @ 40°C [ARMS] 14/7.6 26/14 150 1.15 Maximum Power Dissipation @ Rated Current [W] 52 69 Minimum Power Factor (at Maximum Load) (4) 0.5 0.5 Motor Rating UL 508/IEC62314 [HP (kW)]: 120 VAC 1 (0.74) 2 (1.5) Motor Rating UL 508/IEC62314 [HP (kW)]: 240 VAC 3 (2.2) 5 (3.73) Motor Rating UL 508/IEC62314 [HP (kW)]: 480 VAC 5 (3.7) 10 (7.4) INPUT SPECIFICATIONS (2) Description DR4560Axxx Control Voltage Range 90-280 VAC/VDC Maximum Reverse Voltage - Minimum Turn-On Voltage 90 VAC/VDC Must Turn-Off Voltage 5 VAC/VDC Minimum Input Current (for on-state) 3 mA Maximum Input Current 4 mA Nominal Input Impedance Switch Mode Maximum Turn-On Time [msec] 20 Maximum Turn-Off Time [msec] 30 DR4560Dxxx 4-32 VDC -32 VDC

4 VDC

1 VDC

(5) (6) Page 2 Required for valid part number For options only and not required for valid part number Series Overvoltage Protection Control Voltage (1) Operating Voltage Rated Load Current Switching Type Input Connector DR45 60 A 45 R JP 60: 48-600 VAC DR45 Blank: Not Included P: Included A: 90-280 VAC/VDC D: 4-32 VDC 45: 45 Amps 60: 60 Amps Blank: Zero Voltage Turn-On R: Instantaneous Turn-On (Motor Rating Certified) Blank: Screw Terminal J: Spring Terminal ORDERING OPTIONS www.sensata.comCopyright © 2019 Sensata Technologies, Inc.

Input Current (mA) Input Voltage (VDC) Single Pulse (9) SURGE CURRENT INFORMATION 100 200 300 400 500 600 700 0.01 0.1 1 10 Surge Current (Amp) AC Peak Surge Duration (sec) DR4560x45x 200 400 600 800 1000 1200 1400 0.01 0.1 1 10 Surge Current (Amp) AC Peak Surge Duration (sec) DR4560x60x 20 30 40 50 60 70 80 Load Current (Amps) Ambient Temperature (ºC) DR4560x60x Single unit Multiple units, no spacing 20 30 40 50 60 70 80 Load Current (Amps) Ambient Temperature (ºC) DR4560x45x Single unit Multiple units, no spacing THERMAL DERATE INFORMATION (10) Page 3 GENERAL SPECIFICATIONS (2) ParametersDescription Dielectric Strength, Input to Output (50/60Hz) 4000 VRMS Minimum Insulation Resistance (@ 500 VDC) 109 Ohms Dielectric Strength, Input/Output to Case (50/60Hz) 4000 VRMS Maximum Capacitance, Input/Output 8 pF Ambient Operating Temperature Range -40 to 80 °C Ambient Storage Temperature Range (7) -40 to 100 °C Short Circuit Current Rating (8) 100kA Weight (typical) 17.63 oz (500 g) Housing Material UL94 V-0 Heat Sink Material Aluminum DIN Rail Clip Material Zinc Plated Steel Hardware Finish Nickel Plating Input Terminal Screw Torque Range (lb-in/Nm) 5/0.5 Load Terminal Screw Torque Range (lb-in/Nm) 18-20/2-2.2 Humidity per IEC 60068-2-78 93% non-condensing LED Input Status Indicator Green Overvoltage Category III Impulse Withstand Voltage According to IEC 60664-1 6kV www.sensata.comCopyright © 2019 Sensata Technologies, Inc.

TABLE 1. Wire Size & Pull Out Strenght appropriate tool would damage the latching system.

  • Locate the panel section on which the DR45 SSR will be mounted on (as shown in fig.2)
  • DIN clip includes tabs for this type of mounting. Tab holes have a diameter of 4.5 mm. You will need three screws (not included) no larger than that to mount the SSR onto panel.
  • Align SSR tabs with panel surface and screw both top and bottom sides. Recommended torque is 12 in-lbs (1.36 Nm). Mounting on Panel
  • Locate rail and align with non moveable end of DR45 DIN clip.
  • Using reasonable force, push DR45 in the direction of the arrow (as shown in fig.1).
  • For removal pull release tag in direction of arrow using blade of screwdriver and pull it away from DIN rail. Mounting on DIN Rail
  • Recommended wire sizes as shown in TABLE 1
  • Maximum terminal screw torque input terminal 5 lb-in (0.5 Nm) (screw terminal only)
  • Maximum terminal screw torque load terminal 18-20 lb-in (2.0-2.2 Nm)
  • If multiple units are installed be sure to follow derating curves Wiring Instructions Page 4 DC Trigger Circuit Current Limiter AC -4/A2 V +3/A1 2/T1 1/L1 INPUT OUTPUT V Load Load A B Load can be wired in position A or B * TVS option available in “P” version DC Control AC/DC Trigger Circuit Current Limiter INPUT AC/DC Converter OUTPUT ACV Load Load A B V Load can be wired in position A or B +3/A1 -4/A2 1/L1 2/T1 * TVS option available in “P” version AC/DC Control EQUIVALENT CIRCUIT BLOCK DIAGRAMS/WIRING DIAGRAMS www.sensata.comCopyright © 2019 Sensata Technologies, Inc.

Protective Earth Connection Protective earth (PE) screw type recommended is 10-32 UNC standard not provided with SSR. Through the use of a DIN rail ground (protective conductor) terminal block, the DIN rail itself can be used as the grounding bus bar. In this case, the zinc plated steel material used for the DIN rail clip of DR45 models, permits a secure path to ground and avoid the need of a further PE connection.10-32 Thread Page 5 (1) Control voltage 18-52 VAC/VDC is available upon request. (2) All parameters at 25°C unless otherwise specified. (3) “P” option output will self trigger between 900-1200 Vpk, not suitable for capacitive loads. (4) High inductive loads requires nominal control voltage; AC input models only. (5) Increase minimum voltage by 1 V for operations from -20 to -40°C. (6) Turn-on time for Instantaneous turn-on versions is 0.1 msec. (7) No freezing or condensation allowed. (8) When protected with the appropriate class and rated fuse. For detailed info please contact Crydom Technical Support. (9) For single surge pulse Tc=25°C; Tj=125°C. For AC Output SSRs, AC RMS value of surge current equals the peak value divided by √2 (1.414). (10) UL approved rating is the one that intersects at 40°C. (11) Test made with a unit fixed between DIN RAIL Stoppers. Multiple devices mounted close each other, results may vary. GENERAL NOTES MECHANICAL SPECIFICATIONS Tolerances: ±0.02 in / 0.5 mm All dimensions are in: inches [millimeters] 3.62 [92]1.88 [47.8] 2.94 [74.8] 4.39 [111.5] 0.91 [23.1] 1.43 [36.4] 5.36 [136] 6.08 [154.4] 1.77 [45] www.sensata.comCopyright © 2019 Sensata Technologies, Inc.

Electromagnetic Compatibility Generic Standard Immunity Tests Test Specification Level Electrostatic Discharge IEC 61000-4-2 Fast transients (burst) IEC 61000-4-4 Surge IEC 61000-4-5 8kV air discharge 6kV contact discharge Output 2kV, 5kHz, 100kHz Input 1kV, 5kHz, 100kHz 1kV Line to Line 2kV Line to Earth AC Input Option Output Performance Criterion B Criterion A Criterion B Criterion B Criterion B Criterion B 1kV Line to Line 2kV Line to Earth Criterion B Criterion B IEC 61000-6-2 Immunity for Industrial Environments Approvals (Tested and Certified according To) UL 508 and C22.2 No. 14 E116949 EN 62314 REG-Nr. 40047491 Conformances Environmental Designed in accordance with IEC 60950-1 IEC 60335-1, Section 30 Directive 2006/95/EC Directive 2011/65/EU GBT 26572-2011 Resistances to heat and fire 50Vibration and Shock Resistance (11) IEC 61373: Category 1, Class B AGENCY APPROVALS, CONFORMANCES, ENVIRONMENTAL AND EMC WARNINGS RISK OF MATERIAL DAMAGE AND HOT ENCLOSURE

  • The product’s side panels may be hot, allow the product to cool before touching
  • Follow proper mounting instructions including torque values
  • Do not allow liquids or foreign objects to enter this product Failure to follow these instructions can result in serious injury, or equipment damage. HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
  • Disconnect all power before installing or working with this equipment
  • V erify all connections and replace all covers before turning on power Failure to follow these instructions will result in death or serious injury. CONTACT USSensata Technologies, Inc. (“Sensata”) data sheets are solely intended to assist designers (“Buyers”) who are developing systems that incorporate Sensata products (also referred to herein as “components”). Buyer understands and agrees that Buyer remains responsible for using its independent analysis, evaluation and judgment in designing Buyer’s systems and products. Sensata data sheets have been created using standard laboratory conditions and engineering practices. Sensata has not conducted any testing other than that specifically described in the published documentation for a particular data sheet. Sensata may make corrections, enhancements, improvements and other changes to its data sheets or components without notice. Buyers are authorized to use Sensata data sheets with the Sensata component(s) identified in each particular data sheet. HOWEVER, NO OTHER LICENSE, EXPRESS OR IMPLIED, BY ESTOPPEL OR OTHERWISE TO ANY OTHER SENSATA INTELLECTUAL PROPERTY RIGHT, AND NO LICENSE TO ANY THIRD PARTY TECHNOLOGY OR INTELLECTUAL PROPERTY RIGHT, IS GRANTED HEREIN. SENSATA DATA SHEETS ARE PROVIDED “AS IS”. SENSATA MAKES NO WARRANTIES OR REPRESENTATIONS WITH REGARD TO THE DATA SHEETS OR USE OF THE DATA SHEETS, EXPRESS, IMPLIED OR STATUTORY, INCLUDING ACCURACY OR COMPLETENESS. SENSATA DISCLAIMS ANY WARRANTY OF TITLE AND ANY IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, QUIET ENJOYMENT, QUIET POSSESSION, AND NON-INFRINGEMENT OF ANY THIRD PARTY INTELLECTUAL PROPERTY RIGHTS WITH REGARD TO SENSATA DATA SHEETS OR USE THEREOF. All products are sold subject to Sensata’s terms and conditions of sale supplied at www.sensata.com SENSATA ASSUMES NO LIABILITY FOR APPLICATIONS ASSISTANCE OR THE DESIGN OF BUYERS’ PRODUCTS. BUYER ACKNOWLEDGES AND AGREES THAT IT IS SOLELY RESPONSIBLE FOR COMPLIANCE WITH ALL LEGAL, REGULATORY AND SAFETY-RELATED REQUIREMENTS CONCERNING ITS PRODUCTS, AND ANY USE OF SENSATA COMPONENTS IN ITS APPLICATIONS, NOTWITHSTANDING ANY APPLICATIONS-RELATED INFORMATION OR SUPPORT THAT MAY BE PROVIDED BY SENSATA. Mailing Address: Sensata Technologies, Inc., 529 Pleasant Street, Attleboro, MA 02703, USA. www.sensata.comCopyright © 2019 Sensata Technologies, Inc. Americas +1 (877) 502 5500 – Option 2 sales.crydom@sensata.com Europe, Middle East & Africa +44 (1202) 416170 ssr-info.eu@sensata.com Asia Pacific sales.isasia@list.sensata.com China +86 (21) 2306 1500 Japan +81 (45) 277 7117 Korea +82 (31) 601 2004 India +91 (80) 67920890 Rest of Asia +886 (2) 27602006 ext 2808 Rev. 10/15/19 ECN 20785 FDE-07-01 Rev. B