DF63-2022SC

DF63 HIROSE | Alldatasheet

Document overview

• Manufacturer or author: Provided By ALLDATASHEET.COM(FREE DATASHEET DOWNLOAD SITE)
• PDF pages: 8

Technical content

2015.11w 15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply DF63 Series ■Features 1. Rated for up to 15A DF63 has the capacity to handle a max of 15A when using 16 AWG wire. (Please refer to the chart for the rated current in other pin counts.) 2. Secure mating and clear tactile click The locking mechanism delivers a clear and tactile click, which prevents incomplete mating. (Fig. 2) 3. Prevents incomplete insertion of the crimp contact A structure to prevent incomplete insertion of the crimp contacts is provided. (Fig. 3) 4. Prevents incorrect mating A mechanism has been added to prevent reverse mating and incorrect mating between different number of positions. (Fig. 4) 5. Reverse mounting prevention to PCB The pin header is equipped with a guide post to prevent reverse insertion on the PCB. (Fig. 1) 6. Molded lance design The lance is actually part of the housing instead of being a part of the terminal. This prevents tangled wires during assembly. 7. Short-circuit prevention The wall structure between the contacts helps to isolate the contacts and prevents short circuits between contacts. (Fig. 1) 8. Suitable for potting Capable of being potted, up to 5mm. 9. Solder crack prevention Glass-reinforced resin is used on the pin header to prevent solder cracks due to thermal contraction. 10. Glow Wire compliance (Compliant with IEC 60695-2-11) ˎKeying options were provided to prevent incorrect connections. Keying options prevent incorrect connections due to the use of multiple connectors on the same board. When using identical pin counts, two versions are available with different keying options.(Fig. 4) ˎ Supports 7.92mm pitch Also supports 7.92mm pitch with 2 or 3 pos. without pins Note 1 : * means the product will be available upon request. Please contact Hirose representative. Unique locking mechanism is contained inside the header Socket and header design avoids short-circuit between adjacent contacts. Guide keys prevent incorrect insertion Guide pins temporarily hold and assure proper orientation of the connector. ʦAʵAʧ ˠA ˠA Crimp contact Lock portions of the plug and the header start to engage. No contact yet Header contact Crimp contact (insufficiently inserted) Lock does not work. Lance and header protection mechanism meet. ■Standard type (color: black) ■R-type (color: white) (UL, C-UL, TÜV, Listed) Lock structure Prevention of insufficient insertion of the crimp contact Keying options are available to prevent incorrect connections due to the use of multiple connectors on the same board. Fig. 2 Fig. 3 Fig. 4 Fig. 1

DF63 Series●15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply ■Product Specifi cations Ratings Current Rating No. of Contacts 16 AWG 18 AWG 20 AWG 22 AWG Operating temperature range -40 to 105ç(Note 2) 1 15A 13A 11A 9A Operating humidity range 20 to 80%(Note 3) 2 14A 12A 10A 8A Storage temperature range -10 to 60ç(Note 4) 3 12A 10A 8A 7A Storage humidity range 40 to 70%(Note 4) 4 10A 8A 7A 6A UL/TÜV ɹFile No. and Recognition No. ULɹɹɹ ɿ E52653 C-ULɹɹ : E52653 TÜV ɹɹ ɿ R50318850 5 10A 8A 7A 6A 6 10A 8A 7A 6A (7.92mm pitch) 15A 13A 11A 9A (7.92mm pitch) 12A 11A 9A 8A Voltage Rating Specification AC/DC 630V UL,C-UL AC/DC 600V TÜV AC/DC 300V Item Specifi cations Conditions 1. Insulation Resistance No less than 1,000Mø Measured at DC 500V 2. Withstand Voltage No fl ashover or breakdown AC 1,500V is applied for one minute. 3. Contact Resistance No more than 10mø Measured at 1mA and no higher than 20mV 4. Vibration Resistance No electrical discontinuity of 1 µs or greater Frequency 10-55 Hz, half amplitude 0.75 mm, 10 times in each of the three directions 5. Shock Resistance No electrical discontinuity of 1 µs or greater Accelerated velocity : 490 m/s for 11 ms, half-sine wave in 3 directions, 3 times for each direction 6. Moisture- resistance Contact resistance : no more than 20mø Insulation resistance : no less than 500Mø Temperature : 40 ±2ç ; humidity : 90 to 95%, left as it is for 96 hours 7. Temperature cycles Contact resistance : no more than 20mø Insulation resistance : no less than 1,000Mø -55ç : 30 minutes ˠ 85ç : 30 minutes 5 cycles 8. Durability Contact resistance : no more than 20mø Tin plated : 30 mating cycles, Gold plated : 50 mating cycles 9. Solder heat resistance The resin parts should withstand the temperature and resist melting. Flow : 260ç, 10 sec Hand soldering : temperature of soldering iron at 350ç±10ç for 5 seconds Note 1 ɿ This is the maximum current rating while all pins are powered or used as all power lines. Note 2 ɿ Includes temperature rise caused by current fl ow. Note 3 ɿ Use without condensation on parts. Note 4 ɿThe storage condition refers to long-term storage of the product on the shelf before assembly. Please use the operating temperature for temporary storage such as pre-assembly and during shipping. ■Materials / Finish Component Part Material Finish UL Specifi cation Header Insulator PBT (glass-reinforced) Black or White UL94V-0 Contact Brass Tin plated or Gold plated ʵ Crimp socket Insulator PBT (glass-reinforced) Black or White UL94V-0In-line plug Crimp contact Contact Copper alloy Tin plated or Gold plated ʵ ■Product Number Structure

• Connector DF 63 # - * P - 3.96 DSA
• Crimp contact DF 63 - 1618 SCF ⁞Series name : DF ⁡Number of Contacts : 1,2,3,4,5,6 ⁥Applicable Conductor 1618 : 16 to 18 AWG 2022 : 20 to 22 AWG Series No. : 63 ⁠Form Type Header Blank : Black A : Without guide post R : Guide post·Guide Key Type, white Sockets Blank : Black R : Guide Key Type, white In-line Plugs Blank : Panel Lock Type A : Without Panel Lock ⁢Connector type P : Header S : Crimp socket EP : In-line plug ⁦Packaging SCF : Socket contacts·Reel·Tin plated SCFA : Socket contacts·Reel·Gold plated SC : Socket contacts·Pack·Tin plated SCA : Socket contacts·Pack·Gold plated PCF : In-line plug contacts·Reel·Tin plated PCFA : In-line plug contacts·Reel·Gold plated PC : In-line plug contacts·Pack·Tin plated PCA : In-line plug contacts·Pack·Gold plated ⁣Contact Pitch : 3.96mm 7.92mm ⁤Type of housing DSA : Straight header ̨̙ : Right angle header ̘ : Crimp housing

DF63 Series●15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply ■Straight Header Outline of the connector ̗ʶ0.1 P=3.96ʶ0.05 1.5ʶ0.05 3.25ʶ0.05Ø1.8 ʴ0.1 Ø1.6 ʴ0.1 Polarization mark 7.05 ˘1.14 P=3.96 103.5 103.5 ˘1.14 6.2 7.05 [1 pos.] [2 to 6 pos.] [1 to 6 pos.]

• Recommended PCB Layout (Board thickness : 1.6±0.1) Standard Type (Guide post : Left Side, Color : Black) Part No. HRS No. No. of Contacts A B R Type (Guide post : Right Side, Guide key, Color : White) Part No. HRS No. No. of Contacts A B DF63R-1P-3.96DSA() Under development 1 6.2 - DF63R-5P-3.96DSA() Under development 5 20.54 15.84 7.92mm pitch Part No. HRS No. No. of Contacts A B DF63-2P-7.92DSA() 680-0513-2 2 12.62 7.92DF63R-2P-7.92DSA() Under development DF63-3P-7.92DSA() 680-0537-0 3 20.54 15.84DF63R-3P-7.92DSA() Under development Note 1 : Bag packaging (100 pcs/pack). Order by number of packs. Note 2 : Please contact Hirose representative if you have request for (01) specifi cation. Unit : mm <4QFDJGJDBUJPOOVNCFS>** None : 5JOQMBUFE (01) (PMEQMBUFE

DF63 Series●15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply ■Crimp Socket Standard Type Part No. HRS No. No. of Contacts A B R Type (Guide key) Part No. HRS No. No. of Contacts A B DF63R-1S-3.96C() Under development 1 6.2 ʵ DF63R-5S-3.96C() Under development 5 20.24 15.84 Note 1 : Bag packaging (100 pcs/pack). Order by number of packs. Polarization mark (Note 2) P=3.96 13.3 8.88.8 13.3 6.2 Outline of the connector 2G08M Lot mark HRS mark Polarization mark A B 1.55 3.5 Ø1.4˘1.14 14.2 P=3.96 P=3.96 ± 0.05 Ø1.8 ʴ0.1 Ø1.6 ʴ0.1 ■Right Angle Header [Specification number] None : Black [Specification number] None : White Standard Type (Color : Black) Part No. HRS No. No. of Contacts A B DF63-1P-3.96DS() Under development 1 6.2 - DF63-4P-3.96DS() Under development 4 16.58 11.88 7.92mm pitch Part No. HRS No. No. of Contacts A B Under developmentDF63-3P-7.92DS() 3 20.54 15.84DF63R-3P-7.92DS() Note 1 : Bag packaging (100 pcs/pack). Order by number of packs. Note 2 : Please contact Hirose representative if you have request for (01) specifi cation. [1 pos.] [2 to 6 pos.] Unit : mm Unit : mm [Specification number]** None : Tin plated (01) : Gold plated

DF63 Series●15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply [Specification number] None : Black ˙In-line Plug (Panel Lock Type) ˙In-line Plug Part No. HRS No. No. of Contacts A DF63A-1EP-3.96C() Under development 1 6.2 DF63A-4EP-3.96C() Under development 4 16.58 Note 1 : Bag packaging (100 pcs/pack). Order by number of packs. Part No. HRS No. No. of Contacts A BCDE DF63-4EP-3.96C() Under development Note 1 : Bag packaging (100 pcs/pack). Order by number of packs. 8.56 P=3.96 2.75 5.35 23.75 12.65 A B Polarization mark 7.45 5.75 2.75 E D C+F 9.16 Polarization mark 8.56 P=3.96 A 23.75 Panel thickness F 0.5 ʙ 0.6 0 0.7 ʙ 1.1 0.5 1.2 ʙ 1.7 1.0 2.0 ʙ 2.3 3.2 Unit : mm Unit : mm [Specification number]** None : Black

DF63 Series●15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply ˔Recommended wire UL1007,1015 ˔Applicable wire (Tinned, Annealed Copper Wire) Wire size (Stranded wire conductor) Jacket diameter 16 AWG(26/0.254) UL1007(2.5mm) UL1015(3.2mm) 18 AWG(34/0.18) UL1007(2.1mm) UL1015(2.9mm) 20 AWG(21/0.18) UL1007(1.7mm) 22 AWG(17/0.16) UL1007(1.5mm) ⿆Crimp Contact for Socket Part No. HRS No. Packaging Finish DF63-1618SCF 680-0500-0 4000/reel Tin platedDF63-1618SC 680-0514-5 100/pack DF63-1618SCFA 680-0540-0 4000/reel Gold platedDF63-1618SCA 680-0542-0 100/pack DF63-2022SCF 680-0541-0 4000/reel Tin platedDF63-2022SC Under development 100/pack DF63-2022SCFA 4000/reel Gold platedDF63-2022SCA 100/pack DF63-2428SCF Under planning 4000/reel Tin platedDF63-2428SC 100/pack DF63-2428SCFA 4000/reel Gold platedDF63-2428SCA 100/pack Applicable wire gauge mark 1618 t=0.25 2.962.14 P=9.5 15.25 10.45Ø2 ⿆Crimp Contact for In-line Plug Part No. HRS No. Packaging Finish DF63-1618PCF 680-0529-2 4000/reel Tin platedDF63-1618PC 680-0536-8 100/pack DF63-1618PCFA Under development 4000/reel Gold platedDF63-1618PCA 100/pack DF63-2022PCF 680-0538-3 4000/reel Tin platedDF63-2022PC Under development 100/pack DF63-2022PCFA 4000/reel Gold platedDF63-2022PCA 100/pack DF63-2428PCF Under planning 4000/reel Tin platedDF63-2428PC 100/pack DF63-2428PCFA 4000/reel Gold platedDF63-2428PCA 100/pack Applicable wire gauge mark 1618 P=9.5 4.75 4 23.9 19.1 t=0.25 2.14

DF63 Series●15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply BApplicable Crimping Tool Type Part No. HRS No. Wire type Applicable Contacts Applicator AP105-DF63-1618S-1 901-4634-1 00 UL1007(Note3) DF63-1618SCF DF63-1618SCFA AP105-DF63-1618S-2 901-4635-4 00 UL1015(Note3) CHS893400H-UP(Note9) ʵ UL1015 AP105-DF63-1618-3 901-4642-0 00 UL1007(Note3) DF63-1618PCF DF63-1618PCFA AP105-DF63-1618-4 901-4643-2 00 UL1015(Note3) CHS893500H-UP(Note9) ʵ UL1015 AP105-DF63-2022-1 901-4617-0 00 UL1007(Note3) DF63-2022SCF DF63-2022SCFA DF63-2022PCF DF63-2022PCFAAP105-DF63-2022-2 Under development UL1015(Note3) Hand tool HT802/DF63-1618S-1 550-0411-2 00 UL1007(Note4, 5) DF63-1618SC DF63-1618SCAHT802/DF63-1618S-2 550-0413-8 00 UL1015(Note4, 6) HT802/DF63-1618P-1 550-0423-1 00 UL1007(Note4, 5) DF63-1618PC DF63-1618PCAHT802/DF63-1618P-2 550-0424-4 00 UL1015(Note4, 6) HT802/DF63-2022S-1 550-0432-0 00 UL1007(Note4, 7) DF63-2022SC DF63-2022SCAHT802/DF63-2022S-2 Under development UL1015(Note4, 8) HT802/DF63-2022P-1 550-0433-0 00 UL1007(Note4, 7) DF63-2022PC DF63-2022PCAHT802/DF63-2022P-2 Under development UL1015(Note4, 8) Note 1 : Please conduct crimping work according to the "Crimping work standards" and "Crimping condition table". Note 2 : Any problems that occur from using tools other than those specifi ed by Hirose, are not covered by warranty. Note 3 : Applicator dies can be switched to crimp the other wire size and type. The additional dies are sold separately. Note 4 : Hand tool dies cannot be switched. Note 5 : The compatible wire is limited to UL1007, 16 to 18 AWG Note 6 : The compatible wire is limited to UL1015, 16 to 18 AWG Note 7 : The compatible wire is limited to UL1007, 20 to 22 AWG Note 8 : The compatible wire is limited to UL1015, 20 to 22 AWG inquiries about the applicator or crimp defect. (URL : http://www.jam-net.co.jp)

DF63 Series●15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply BMated dimensions

• Board-to-Wire Connection using the straight pin header BPrecautions for use 1. The connector could be damaged if it is pulled out forcibly. When it is hard to pull out, push it in slightly first and then depress the lock and un-mate. 2. When thick, short sections of wire are used, the connector could be deformed due to the force of the wires’ position. Route cables in such a way that they do twist when being installed. 3. Make sure to turn off the power when mating or un-mating the connector. 4. Please do not touch any area around the contact part with your hand when the power is on; it could be very dangerous. 5. Please contact Hirose representative about the assembly procedure and the instruction manual. BRated values Please avoid using the connectors above the ratings. Also, do not insert or pull out energized or “ live” wires. BOperating environment Please contact us if you are designing this connector into environmental conditions where high and low temperatures are repeated. DF63-*S-3.96C DF63-*P-3.96DSA 15.8 8.91 BContact Extraction ˙ Contact extraction tool : Flat-bladed screwdriver. 1.2mm blade width or DF-C-PO(B) ˙ Intended crimp Contacts : DF63-1618SC(F), DF63-2022SC(F), DF63-1618PC(F), DF63-2022PC(F) ˙Work Method DF63-*P-3.96DS DF63-*S-3.96C (9.41) (20) DF63-*S-3.96C DF63-*EP-3.96C (8.91) (11.1) (29.55) ˔Socket to Right Angle Header Connection ˔Socket to In-line Plug Connection 1.Refer to the drawing No.1. Insert correct size contact extraction tool in the insulator against the molded-in lance. Deflect the lance as shown. 2.Assure that the lance is deflected to release the contact and pull-out wire with the terminated contact. ɹɹCautionThere are parts on the crimp contact that can cause injuries, please use caution when unmating the contacts. Contact extraction tool Housing Cross Sectional Diagram The characteristics and the specifications contained herein are for reference purpose. Please refer to the latest customer drawings prior to use. The contents of this catalog are current as of date of 11/2015. Contents are subject to change without notice for the purpose of improvements. 2-6-3,Nakagawa Chuoh,Tsuzuki-Ku,Yokohama-Shi 224-8540,JAPAN TEL: +81-45-620-3526 Fax: +81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com Powered by TCPDF (www.tcpdf.org)